CN118291767A - Method for deeply separating arsenic and antimony from high-antimony smoke dust - Google Patents
Method for deeply separating arsenic and antimony from high-antimony smoke dust Download PDFInfo
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Abstract
Description
技术领域Technical Field
本发明涉及湿法冶金脱砷技术领域,具体涉及一种从高锑烟尘中深度分离砷和锑的方法。The invention relates to the technical field of hydrometallurgical arsenic removal, and in particular to a method for deeply separating arsenic and antimony from high-antimony smoke.
背景技术Background technique
传统的有色金属冶炼系统每年都不可避免的产生大量的高锑烟尘,此类烟尘一般含锑20%~60%,含砷20%~40%,锑和砷分别主要以三氧化二锑和三氧化二砷形式存在。高锑烟尘中的砷阻碍了锑的综合回收利用,不利于锑行业的绿色可持续发展。The traditional nonferrous metal smelting system inevitably produces a large amount of high antimony dust every year. Such dust generally contains 20% to 60% antimony and 20% to 40% arsenic. Antimony and arsenic mainly exist in the form of antimony trioxide and arsenic trioxide, respectively. The arsenic in high antimony dust hinders the comprehensive recycling of antimony and is not conducive to the green and sustainable development of the antimony industry.
目前针对高砷锑烟尘的脱砷处理技术主要分为火法冶炼和湿法冶炼两类。At present, the arsenic removal treatment technologies for high arsenic antimony dust are mainly divided into two categories: pyrometallurgy and hydrometallurgy.
火法冶炼,其基本思路是利用砷化合物和锑化合物之间的挥发性差异,将物料中的砷化合物挥发出来,而锑化合物则以难挥发形式保留在物料中。但该方法难以实现砷、锑的深度分离。The basic idea of pyrometallurgy is to utilize the volatility difference between arsenic compounds and antimony compounds to volatilize the arsenic compounds in the material, while the antimony compounds remain in the material in a non-volatile form. However, this method is difficult to achieve deep separation of arsenic and antimony.
湿法冶炼,相较于火法冶炼更具成本优势,其基本思路是利用砷化合物及锑化合物氧化性、水溶性等不同性质,通过控制浸出体系酸碱度、氧势、温度等条件实现砷、锑的分离。例如碱浸工艺,利用砷盐溶解度较大,而锑盐溶解度较低的性质,实现砷和锑的分离,但碱性浸出液内的砷还原为金属砷极为困难。酸浸工艺利用各种酸性溶液对砷进行浸出脱除,例如盐酸、硫酸和硝酸等酸性溶液,随后将浸出液内的砷还原为金属砷,使其资源化回收。但酸性体系下的浸出,一直存在锑损失量较大、浸出液中锑浓度较高、砷锑难分离等问题,导致后续含砷酸液中砷较难被单独还原。Compared with pyrometallurgy, hydrometallurgy has more cost advantages. Its basic idea is to use the different properties of arsenic compounds and antimony compounds, such as oxidizability and water solubility, to separate arsenic and antimony by controlling the pH, oxygen potential, temperature and other conditions of the leaching system. For example, the alkaline leaching process uses the properties of arsenic salts with high solubility and antimony salts with low solubility to separate arsenic and antimony, but it is extremely difficult to reduce the arsenic in the alkaline leachate to metallic arsenic. The acid leaching process uses various acidic solutions to leach and remove arsenic, such as hydrochloric acid, sulfuric acid and nitric acid, and then reduces the arsenic in the leachate to metallic arsenic for resource recovery. However, leaching under the acidic system has always had problems such as large antimony loss, high antimony concentration in the leachate, and difficulty in separating arsenic and antimony, which makes it difficult to reduce arsenic alone in the subsequent arsenic acid solution.
因此,业内急需一种可高效分离高锑烟尘中砷和锑,并实现浸出液中砷富集并还原、锑离子浓度大幅度降低的方法。Therefore, the industry is in urgent need of a method that can efficiently separate arsenic and antimony in high-antimony smoke, and achieve arsenic enrichment and reduction in the leaching solution and a significant reduction in the antimony ion concentration.
发明内容Summary of the invention
本发明涉及一种从高锑烟尘中深度分离砷和锑的方法,实现高锑烟尘中深度分离砷锑及浸出液中砷富集并还原的目的。The invention relates to a method for deeply separating arsenic and antimony from high-antimony smoke, which realizes the purpose of deeply separating arsenic and antimony from high-antimony smoke and enriching and reducing arsenic in leaching solution.
为实现上述目的,本发明公开的一种从高锑烟尘中深度分离砷和锑的方法,包括以下步骤:To achieve the above object, the present invention discloses a method for deep separation of arsenic and antimony from high-antimony smoke, comprising the following steps:
1)高锑烟尘进行磷酸浸出分离砷和锑,得到磷酸锑和含砷溶液;1) Leaching high-antimony dust with phosphoric acid to separate arsenic and antimony to obtain antimony phosphate and arsenic-containing solution;
2)含砷溶液补充磷酸后继续浸出高锑烟尘,多次循环后浸出液中砷得到富集;2) The arsenic-containing solution is supplemented with phosphoric acid to continue leaching high-antimony dust, and the arsenic in the leaching solution is enriched after multiple cycles;
3)砷富集液进行砷还原处理,获得金属砷及脱砷后液,脱砷后液补充磷酸后继续浸出高锑烟尘。3) The arsenic-enriched liquid is subjected to arsenic reduction treatment to obtain metallic arsenic and de-arsenicated liquid, and the de-arsenicated liquid is supplemented with phosphoric acid to continue leaching high-antimony dust.
优选地,所述高锑烟尘是有色金属冶炼过程中产生的富锑含砷物料。Preferably, the high antimony smoke is an antimony-rich and arsenic-containing material produced during the non-ferrous metal smelting process.
优选地,所述步骤1)为:Preferably, the step 1) is:
磷酸溶液置于反应容器内,控制磷酸浓度为1~6mol/L;A phosphoric acid solution is placed in a reaction container, and the phosphoric acid concentration is controlled to be 1-6 mol/L;
以液固比为10:1~60:1,将高锑烟尘加入到磷酸溶液并搅拌,同时控制反应温度为30~90℃,反应1~5h;Add high antimony smoke to phosphoric acid solution at a liquid-to-solid ratio of 10:1 to 60:1 and stir, while controlling the reaction temperature to 30 to 90°C and reacting for 1 to 5 hours;
反应后,过滤分离得到磷酸锑及含砷溶液。After the reaction, antimony phosphate and arsenic-containing solution are obtained by filtration and separation.
优选地,所述步骤2)为:Preferably, the step 2) is:
含砷溶液中磷酸根离子浓度低于1mol/L时,补充磷酸根离子浓度至高于1mol/L,随后继续浸出高锑烟尘;When the phosphate ion concentration in the arsenic-containing solution is lower than 1 mol/L, the phosphate ion concentration is supplemented to be higher than 1 mol/L, and then the high antimony dust is continuously leached;
多次循环后含砷溶液中砷离子浓度高于0.15mol/L后,停止循环富集砷。After multiple cycles, when the arsenic ion concentration in the arsenic-containing solution is higher than 0.15 mol/L, the circulation to enrich arsenic is stopped.
优选地,所述步骤3)为:Preferably, the step 3) is:
砷富集液中砷还原条件的反应温度为30~190℃,反应时间为1~5h,还原剂包括零价铁、零价铝及次亚磷酸盐中的一种或多种。The reaction temperature of the arsenic reduction condition in the arsenic enriched solution is 30-190° C., the reaction time is 1-5 hours, and the reducing agent includes one or more of zero-valent iron, zero-valent aluminum and hypophosphite.
通过上述的技术方案,可以高效地将高锑烟尘中的砷锑深度分离,并实现砷还原使其资源回收;同时脱砷后液为磷酸溶液,补充磷酸后可以返回前端工序继续浸出,实现重复利用性。Through the above technical scheme, arsenic and antimony in high-antimony smoke can be efficiently separated in depth, and arsenic reduction can be achieved to recover its resources; at the same time, the liquid after arsenic removal is a phosphoric acid solution, which can be returned to the front-end process for continued leaching after replenishing phosphoric acid, thereby achieving reusability.
本发明的技术原理如下:The technical principles of the present invention are as follows:
高锑烟尘在酸性体系下浸出,烟尘中的Sb2O3和As2O3与酸反应后溶解进入溶液,以游离态的As(Ⅲ)和Sb(Ⅲ)形式存在,但大量的研究文献表明,二者极易相结合形成(As,Sb)2O3和SbAsO3形式的固溶体,这两种固溶体的溶解度较低,导致砷和锑分离极为困难。因此,体系内部可能会发生的反应如下式(1)-(7)所示:When high antimony smoke is leached in an acidic system, Sb 2 O 3 and As 2 O 3 in the smoke react with the acid and dissolve into the solution, existing in the form of free As(Ⅲ) and Sb(Ⅲ). However, a large number of research documents show that the two are very easy to combine to form solid solutions in the form of (As,Sb) 2 O 3 and SbAsO 3. The solubility of these two solid solutions is low, making it extremely difficult to separate arsenic and antimony. Therefore, the reactions that may occur in the system are shown in the following equations (1)-(7):
As2O3+3H2O=2H3AsO3(1)As 2 O 3 + 3H 2 O = 2H 3 AsO 3 (1)
2SbO++2H3AsO4=Sb2O3·As2O5+2H2O+2H+(2)2SbO + +2H 3 AsO 4 =Sb 2 O 3 ·As 2 O 5 +2H 2 O+2H + (2)
SbO++H3AsO4=SbOH2AsO4+H+(3)SbO + +H 3 AsO 4 =SbOH 2 AsO 4 +H + (3)
4HAsO2+H3AsO4+HSb(OH)6=As4 ⅢAsⅤSbⅤO11·7H2O(4)4HAsO 2 +H 3 AsO 4 +HSb(OH) 6 =As 4 III As Ⅴ Sb Ⅴ O 11 ·7H 2 O(4)
4SbO++H3AsO4+HSb(OH)6=Sb4 ⅢAsⅤSbⅤO11·3H2O+4H+(5)4SbO + +H 3 AsO 4 +HSb(OH) 6 =Sb 4 III As Ⅴ Sb Ⅴ O 11 ·3H 2 O+4H + (5)
Sb2O3+2HAsO2=2SbAsO3+H2O(6) Sb2O3 + 2HAsO2 = 2SbAsO3 + H2O (6)
SbO++HAsO2=SbAsO3+H+(7)SbO + +HAsO 2 =SbAsO 3 +H + (7)
与砷锑同族的磷元素,与砷存在竞争关系,而磷酸溶液中磷酸根浓度远高于砷浓度,磷酸根会优先与高锑烟尘中的锑相结合形成磷酸锑难溶物,以此降低或避免砷酸锑产物的形成,实现高锑烟尘中砷和锑的深度分离。体系内部可能会发生的反应如下式(8)所示:Phosphorus, which is in the same family as arsenic and antimony, competes with arsenic. The concentration of phosphate in phosphoric acid solution is much higher than that of arsenic. Phosphate will preferentially combine with antimony in high-antimony dust to form insoluble antimony phosphate, thereby reducing or avoiding the formation of antimony arsenate products and achieving deep separation of arsenic and antimony in high-antimony dust. The reaction that may occur in the system is shown in the following formula (8):
Sb2O3+2H3PO4=2SbPO4+3H2O(8) Sb2O3 + 2H3PO4 =2SbPO4 + 3H2O ( 8)
浸出后实现了高锑烟尘中砷和锑的深度分离,补充部分磷酸后,含砷溶液可返回前端进行浸出,直至溶液砷离子浓度富集到一定值,随后对砷进行还原,脱砷后的磷酸溶液循环利用。After leaching, the deep separation of arsenic and antimony in high-antimony smoke is achieved. After adding some phosphoric acid, the arsenic-containing solution can be returned to the front end for leaching until the arsenic ion concentration of the solution is enriched to a certain value. The arsenic is then reduced and the de-arsenicated phosphoric acid solution is recycled.
基于上述技术思路,发明人提出了一种从高锑烟尘中深度分离砷和锑的方法。Based on the above technical ideas, the inventors proposed a method for deep separation of arsenic and antimony from high-antimony smoke.
与现有技术相比,本发明具有以下优势:Compared with the prior art, the present invention has the following advantages:
(1)本发明清洁高效、成本低、操作简单、能耗低、无特殊装备要求,方便后续处理工艺,易于实现产业化。(1) The present invention is clean and efficient, low cost, simple to operate, low in energy consumption, requires no special equipment, is convenient for subsequent processing, and is easy to realize industrialization.
(2)本发明的技术方案采用磷酸直接浸出高锑烟尘,可高效的深度分离烟尘中的砷锑。(2) The technical solution of the present invention uses phosphoric acid to directly leach high-antimony smoke, which can efficiently and deeply separate arsenic and antimony in the smoke.
(3)本发明浸出后的含砷溶液及脱砷后液补充磷酸后即可返回前端工序继续浸出,实现循环利用,因此环境友好,无废气、废水、废渣产生。(3) The arsenic-containing solution after leaching and the arsenic-removed solution of the present invention can be returned to the front-end process for further leaching after being supplemented with phosphoric acid, thereby realizing recycling. Therefore, it is environmentally friendly and does not generate waste gas, waste water, or waste residue.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明提出的一种从高锑烟尘中深度分离砷和锑的方法的流程示意图;FIG1 is a schematic flow diagram of a method for deep separation of arsenic and antimony from high-antimony smoke proposed by the present invention;
图2为实施例2所得磷酸锑的SEM图;FIG2 is a SEM image of antimony phosphate obtained in Example 2;
图3为实施例2所得磷酸锑的EDS图。FIG. 3 is an EDS graph of antimony phosphate obtained in Example 2.
具体实施方式Detailed ways
以下将结合附图对本发明作进一步的描述,需要说明的是,以下实施例以本技术方案为前提,给出了详细的实施方式和具体的操作过程,但本发明的保护范围并不限于本实施例。The present invention will be further described below in conjunction with the accompanying drawings. It should be noted that the following embodiments are based on the present technical solution and provide detailed implementation methods and specific operating processes, but the protection scope of the present invention is not limited to these embodiments.
不同高锑烟尘主要成分含量变化较大,实施例1-2的样品采自我国某有色金属冶炼厂,其主要成分如表1:The contents of the main components of different high antimony smoke vary greatly. The samples of Examples 1-2 were collected from a non-ferrous metal smelter in my country, and their main components are shown in Table 1:
表1Table 1
实施例1:Embodiment 1:
取50g高锑烟尘,以液固比为30:1加入磷酸溶液,控制磷酸溶液浓度分别为1mol/L、2mol/L、3mol/L、4mol/L、5mol/L、和6mol/L,保持溶液温度为90℃,在常压下搅拌3h。分别取液体样化验的砷浓度分别为4.237g/L、5.144g/L、5.315g/L、5.316g/L、5.316g/L、5.316g/L,砷的浸出率分别为79.70%、96.75%、99.97%、99.99%、99.99%、99.99%;锑浓度分别为96.47mg/L、60.59mg/L、45.71mg/L、38.78mg/L、39.97mg/L、40.68mg/L,锑的浸出率分别为0.45%、0.23%、0.21%、0.18%、0.19%、0.19%。Take 50g of high antimony smoke, add phosphoric acid solution at a liquid-solid ratio of 30:1, control the concentration of phosphoric acid solution to 1mol/L, 2mol/L, 3mol/L, 4mol/L, 5mol/L, and 6mol/L, respectively, maintain the solution temperature at 90℃, and stir for 3h at normal pressure. The arsenic concentrations of the liquid samples taken for testing were 4.237g/L, 5.144g/L, 5.315g/L, 5.316g/L, 5.316g/L, and 5.316g/L, and the leaching rates of arsenic were 79.70%, 96.75%, 99.97%, 99.99%, 99.99%, and 99.99%, respectively; the antimony concentrations were 96.47mg/L, 60.59mg/L, 45.71mg/L, 38.78mg/L, 39.97mg/L, and 40.68mg/L, and the leaching rates of antimony were 0.45%, 0.23%, 0.21%, 0.18%, 0.19%, and 0.19%, respectively.
实施例2:Embodiment 2:
取50g高锑烟尘,以液固比为30:1加入4mol/L磷酸溶液,控制反应温度分别为30℃、45℃、60℃、75℃和90℃,在常压下搅拌3h。分别取液体样化验的砷浓度分别为1.877g/L、3.342g/L、3.927g/L、4.880g/L、5.316g/L,砷的浸出率分别为35.31%、62.85%、73.87%、91.78%、99.99%;锑浓度分别为54.12mg/L、59.21mg/L、48.23mg/L、41.86mg/L、38.78mg/L,锑的浸出率分别为0.25%、0.28%、0.23%、0.20%、0.18%。反应温度为90℃下,所得浸出渣的SEM图如图2所示,EDS分析结果如图3所示。Take 50g of high antimony smoke, add 4mol/L phosphoric acid solution at a liquid-solid ratio of 30:1, control the reaction temperature to 30℃, 45℃, 60℃, 75℃ and 90℃, and stir for 3h at normal pressure. The arsenic concentrations of the liquid samples tested were 1.877g/L, 3.342g/L, 3.927g/L, 4.880g/L, 5.316g/L, and the arsenic leaching rates were 35.31%, 62.85%, 73.87%, 91.78%, and 99.99%, respectively; the antimony concentrations were 54.12mg/L, 59.21mg/L, 48.23mg/L, 41.86mg/L, and 38.78mg/L, and the antimony leaching rates were 0.25%, 0.28%, 0.23%, 0.20%, and 0.18%, respectively. When the reaction temperature is 90°C, the SEM image of the obtained leached residue is shown in FIG2 , and the EDS analysis result is shown in FIG3 .
实施例3:Embodiment 3:
样品为高锑烟尘磷酸浸出液,其主要成分如表2:The sample is high antimony smoke phosphoric acid leaching solution, and its main components are shown in Table 2:
表2Table 2
取100ml浸出液,使用铁作为还原剂,控制铁砷摩尔比分别为0.8、1.6、2.4、3.2、4.0,在反应温度为150℃下反应5h。分别取液体样化验的砷浓度分别为7.012g/L、4.167g/L、0.258g/L、0.052g/L、0.006g/L,砷的还原率分别为52.91%、72.02%、98.27%、99.65%、99.96%。Take 100ml of leaching solution, use iron as a reducing agent, control the iron-arsenic molar ratio to 0.8, 1.6, 2.4, 3.2, 4.0, and react at a reaction temperature of 150°C for 5h. The arsenic concentrations of the liquid samples tested were 7.012g/L, 4.167g/L, 0.258g/L, 0.052g/L, and 0.006g/L, and the arsenic reduction rates were 52.91%, 72.02%, 98.27%, 99.65%, and 99.96%, respectively.
对于本领域的技术人员来说,可以根据以上的技术方案和构思,给出各种相应的改变和变形,而所有的这些改变和变形,都应该包括在本发明权利要求的保护范围之内。For those skilled in the art, various corresponding changes and modifications can be made according to the above technical solutions and concepts, and all of these changes and modifications should be included in the protection scope of the claims of the present invention.
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