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CN118289843B - Positive electrode material precursor, preparation method, preparation device and use method thereof - Google Patents

Positive electrode material precursor, preparation method, preparation device and use method thereof Download PDF

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CN118289843B
CN118289843B CN202410704614.1A CN202410704614A CN118289843B CN 118289843 B CN118289843 B CN 118289843B CN 202410704614 A CN202410704614 A CN 202410704614A CN 118289843 B CN118289843 B CN 118289843B
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sodium hydroxide
positive electrode
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CN118289843A (en
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何冬林
刘芸珲
胡洧冰
曾凌云
朱小红
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Sichuan Shukuanghuan Lithium Technology Co ltd
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Abstract

本申请公开了一种正极材料前驱体及其制备方法、制备装置及使用方法,涉及电极材料技术领域。一种正极材料前驱体的制备方法,其步骤包括:试剂准备、反应底液准备、共沉淀和后处理。其能够制备得到一种具有穹顶结构的前驱体材料,有助于改善成品电池的循环性能。一种正极材料前驱体的制备装置,能够用其制备得到性能优异的前驱体材料。

The present application discloses a positive electrode material precursor and a preparation method, a preparation device and a use method thereof, and relates to the field of electrode material technology. A method for preparing a positive electrode material precursor, the steps of which include: reagent preparation, reaction base liquid preparation, coprecipitation and post-treatment. It can prepare a precursor material with a dome structure, which helps to improve the cycle performance of the finished battery. A preparation device for a positive electrode material precursor can be used to prepare a precursor material with excellent performance.

Description

一种正极材料前驱体及其制备方法、制备装置及使用方法A positive electrode material precursor and its preparation method, preparation device and use method

技术领域Technical Field

本申请涉及电极材料技术领域,具体涉及一种正极材料前驱体及其制备方法、制备装置及使用方法。The present application relates to the technical field of electrode materials, and in particular to a positive electrode material precursor and a preparation method, a preparation device and a use method thereof.

背景技术Background Art

新能源汽车的发展是必然趋势,新能源汽车电池的续航里程、性能稳定性,电池能否实现快充快放是我们关注的热点,这就要求我们的电池技术不断的创新,电池的成本要不断的下降,才是动力电池发展的主旋律。The development of new energy vehicles is an inevitable trend. The battery life, performance stability, and whether the battery can be charged and discharged quickly are the hot topics we are concerned about. This requires us to continuously innovate our battery technology and continuously reduce the cost of batteries, which is the main theme of the development of power batteries.

目前动力电池主要以磷酸铁锂电池与三元电池为主,三元电池在续航里程有更大的提升与改性空间,三元电池最主要的是三元正极材料,而三元正极材料前驱体影响着三元正极材料60%左右的理化性能,包括结构、形貌、颗粒大小等。锂离子动力电池要具备高能量密度、高倍率性能,长的电池的循环寿并且安全稳定性以及低成本是我们亟待解决的问题。普通的三元前正极材料前驱体高能量密度的高要求,镍含量越来越高同时带来的缺陷是循环寿命的下降,热稳定性不优良等。At present, power batteries are mainly lithium iron phosphate batteries and ternary batteries. Ternary batteries have greater room for improvement and modification in terms of driving range. The most important part of ternary batteries is ternary cathode materials, and the precursors of ternary cathode materials affect about 60% of the physical and chemical properties of ternary cathode materials, including structure, morphology, particle size, etc. Lithium-ion power batteries must have high energy density, high rate performance, long battery cycle life, safety, stability and low cost, which are problems that we urgently need to solve. The high energy density requirements of ordinary ternary cathode material precursors, and the increasing nickel content also bring about defects such as decreased cycle life and poor thermal stability.

依照目前现有的正极材料前躯体制备方法制备得到的正极材料前驱结构有很大的缺陷,其锂离子脱出与嵌入存在很大的困难、同时阳离子容易发生混排,其结构的缺陷与掺杂不均匀的问题导致烧结后的正极材料在容量保持以及循环性能上不理想。The cathode material precursor structure prepared according to the currently available cathode material precursor preparation method has great defects. It is very difficult for lithium ions to be extracted and embedded, and cations are easily mixed. The structural defects and uneven doping problems result in unsatisfactory capacity retention and cycle performance of the cathode material after sintering.

发明内容Summary of the invention

本申请的目的在于提供一种正极材料前驱体及其制备方法,其能够制备得到一种具有穹顶结构的前驱体材料,有助于改善成品电池的循环性能。The purpose of the present application is to provide a positive electrode material precursor and a preparation method thereof, which can prepare a precursor material with a dome structure, thereby helping to improve the cycle performance of the finished battery.

本申请的另一目的在于提供一种正极材料前驱体的制备装置及使用方法,能够用其制备得到性能优异的前驱体材料。Another object of the present application is to provide a device for preparing a positive electrode material precursor and a method for using the device, which can be used to prepare a precursor material with excellent performance.

本申请的技术方案如下:The technical solution of this application is as follows:

本申请实施例提供了一种正极材料前驱体的制备方法,其包括如下步骤:The present invention provides a method for preparing a positive electrode material precursor, which comprises the following steps:

试剂准备:分别制备镍钴锰锆盐溶液、氢氧化钠溶液和氨水,备用;Reagent preparation: prepare nickel-cobalt-manganese-zirconium salt solution, sodium hydroxide solution and ammonia water respectively and set aside;

反应底液准备:向反应釜中加水并搅拌升温,向水中通入惰性气体置换水中的溶解氧;再向水中加入由氢氧化钠、氨水和还原剂组成的混合试剂,调节体系氨浓度和pH,形成底液;Preparation of reaction base liquid: add water to the reaction kettle and stir to increase the temperature, introduce inert gas into the water to replace the dissolved oxygen in the water; then add a mixed reagent consisting of sodium hydroxide, ammonia water and a reducing agent into the water, adjust the ammonia concentration and pH of the system to form a base liquid;

共沉淀:将镍钴锰锆盐溶液和氢氧化钠溶液,以及还原剂或抗氧化剂和氨水,同时加入装有底液的反应釜中,进行共沉淀反应;Co-precipitation: Add nickel, cobalt, manganese and zirconium salt solution and sodium hydroxide solution, as well as reducing agent or antioxidant and ammonia water, into a reaction kettle containing base liquid to carry out co-precipitation reaction;

后处理:共沉淀反应结束后,对反应后的物料分别使用氢氧化钠和水进行清洗,干燥后得到成品前驱体材料。Post-treatment: After the coprecipitation reaction is completed, the reacted materials are washed with sodium hydroxide and water respectively, and then dried to obtain the finished precursor material.

进一步地,在本申请的一些实施例中,上述试剂准备步骤中,镍钴锰锆盐溶液中,锆含量为1500-3000 ppm,其余金属盐溶液中总金属离子浓度为1~2.5 mol/L;氢氧化钠溶液的浓度为4~10 mol/L;氨水的浓度为5.5~11.5 mol/L。Furthermore, in some embodiments of the present application, in the above-mentioned reagent preparation step, the zirconium content in the nickel-cobalt-manganese-zirconium salt solution is 1500-3000 ppm, and the total metal ion concentration in the remaining metal salt solutions is 1-2.5 mol/L; the concentration of the sodium hydroxide solution is 4-10 mol/L; and the concentration of the ammonia water is 5.5-11.5 mol/L.

进一步地,在本申请的一些实施例中,上述反应底液准备步骤中,向反应釜中加水并搅拌升温至55~65℃,向水中通入惰性气体持续4 h以上,置换水中的溶解氧。Furthermore, in some embodiments of the present application, in the above-mentioned reaction base liquid preparation step, water is added to the reaction kettle and stirred and heated to 55-65° C., and an inert gas is introduced into the water for more than 4 hours to replace the dissolved oxygen in the water.

进一步地,在本申请的一些实施例中,上述反应底液准备步骤中,搅拌转速的线速度为6-10 m/s。Furthermore, in some embodiments of the present application, in the above-mentioned reaction base liquid preparation step, the linear speed of the stirring speed is 6-10 m/s.

进一步地,在本申请的一些实施例中,上述反应底液准备步骤中,调节体系氨浓度为0.3~0.6 mol/L;调节体系pH为10.5~12 /45℃Furthermore, in some embodiments of the present application, in the above reaction base solution preparation step, the ammonia concentration of the system is adjusted to 0.3-0.6 mol/L; the pH of the system is adjusted to 10.5-12 /45°C.

进一步地,在本申请的一些实施例中,上述共沉淀步骤中,进行共沉淀反应时:反应开始后前30 min为成核阶段,期间控制体系氨浓度为0.3~0.6 mol/L,pH为10.5~12 /45℃;反应30 min后进入生长阶段,期间控制体系氨浓度为0.3~0.6 mol/L,pH值为10.0~11.5 /45℃;进行共沉淀反应后,物料粒度D50为3~12μm。Furthermore, in some embodiments of the present application, in the above-mentioned co-precipitation step, when the co-precipitation reaction is carried out: the first 30 minutes after the start of the reaction is the nucleation stage, during which the ammonia concentration of the system is controlled to be 0.3-0.6 mol/L, and the pH is 10.5-12 /45°C; after 30 minutes of reaction, it enters the growth stage, during which the ammonia concentration of the system is controlled to be 0.3-0.6 mol/L, and the pH is 10.0-11.5 /45°C; after the co-precipitation reaction, the material particle size D50 is 3-12μm.

进一步地,在本申请的一些实施例中,上述后处理步骤中,共沉淀反应结束后,对反应后的物料先试用浓度1~3 mol/L、温度65~85℃的氢氧化钠溶液进行冲洗30~60min,再用65~85℃的水冲洗4~5次。Furthermore, in some embodiments of the present application, in the above-mentioned post-treatment step, after the coprecipitation reaction is completed, the reacted material is first rinsed with a sodium hydroxide solution with a concentration of 1 to 3 mol/L and a temperature of 65 to 85°C for 30 to 60 minutes, and then rinsed with water at 65 to 85°C for 4 to 5 times.

本申请实施例还提供了一种正极材料前驱体,其通过上述制备方法制备而成;其能够用于制备正极材料和电池;其分子通式为:NixCoyMnzZrp(OH)2,其中,x+y+z+p=1,且0.2≤x≤0.85,0.05≤y≤0.4,0.05≤z≤0.4,其微观形态上具有穹顶结构且锆掺杂于穹顶结构中。The embodiment of the present application also provides a positive electrode material precursor, which is prepared by the above preparation method; it can be used to prepare positive electrode materials and batteries; its molecular formula is: Ni x Co y Mn z Zr p (OH) 2 , wherein x+y+z+p=1, and 0.2≤x≤0.85, 0.05≤y≤0.4, 0.05≤z≤0.4, and it has a dome structure in microscopic morphology and zirconium is doped in the dome structure.

在上述实施例中,该穹顶结构有利于提高结构的致密性和结构稳定性。In the above embodiment, the dome structure is beneficial to improving the compactness and stability of the structure.

本申请实施例还提供了一种正极材料前驱体的制备装置,其用于制备上述正极材料前驱体;The embodiment of the present application also provides a device for preparing a positive electrode material precursor, which is used to prepare the positive electrode material precursor mentioned above;

上述装置包括第一反应釜、第二反应釜和提浓器;上述第一反应釜与上述第二反应釜通过管道连接,上述提浓器的进料口与上述第二反应釜通过管道连接,上述提浓器的出料口通过管道与上述第一反应釜连接。The device comprises a first reactor, a second reactor and a concentrator; the first reactor is connected to the second reactor via a pipeline, the feed port of the concentrator is connected to the second reactor via a pipeline, and the discharge port of the concentrator is connected to the first reactor via a pipeline.

本申请实施例还提供了一种上述装置的使用方法,其包括如下步骤:The present application also provides a method for using the above device, which comprises the following steps:

试剂准备:分别制备镍钴锰锆盐溶液、氢氧化钠溶液和氨水,备用;Reagent preparation: prepare nickel-cobalt-manganese-zirconium salt solution, sodium hydroxide solution and ammonia water respectively and set aside;

反应底液准备:向上述第一反应釜中加水并搅拌升温,向水中通入惰性气体置换水中的溶解氧;再向水中加入由氢氧化钠、氨水和还原剂组成的混合试剂,调节体系氨浓度和pH,形成底液;Preparation of reaction base liquid: adding water to the first reaction kettle and stirring to increase the temperature, introducing inert gas into the water to replace the dissolved oxygen in the water; then adding a mixed reagent consisting of sodium hydroxide, ammonia water and a reducing agent into the water, adjusting the ammonia concentration and pH of the system to form a base liquid;

共沉淀:上述第一反应釜开启投料,将镍钴锰锆盐溶液和氢氧化钠溶液,以及还原剂或抗氧化剂和氨水,同时投入装有底液的第一反应釜中,进行共沉淀反应;Co-precipitation: the first reaction kettle is opened and charged with materials, and nickel-cobalt-manganese-zirconium salt solution and sodium hydroxide solution, as well as reducing agent or antioxidant and ammonia water are simultaneously charged into the first reaction kettle filled with the base liquid to carry out a co-precipitation reaction;

当上述第一反应釜中的物料溢流到上述第二反应釜时,上述第二反应釜开启投料,将镍钴锰锆盐溶液和氢氧化钠溶液,以及还原剂或抗氧化剂和氨水投入值第二反应釜中进行反应;When the material in the first reactor overflows into the second reactor, the second reactor is opened to feed the material, and the nickel-cobalt-manganese-zirconium salt solution and the sodium hydroxide solution, as well as the reducing agent or antioxidant and ammonia water are fed into the second reactor to react;

当上述第二反应釜中的物料达到釜体积2/3处时,将上述第二反应釜中的物料送入至上述提浓器中进行浓缩,将浓缩后的物料重新投入至上述第一反应釜中,形成循环,直至上述第一反应釜中的物料粒度D50达到3~12μm,排出物料;When the material in the second reactor reaches 2/3 of the volume of the reactor, the material in the second reactor is sent to the concentrator for concentration, and the concentrated material is re-added to the first reactor to form a cycle until the particle size D50 of the material in the first reactor reaches 3-12 μm, and the material is discharged;

后处理:对从上述第一反应釜中经过共沉淀步骤反应排出的物料分别使用氢氧化钠和水进行清洗,干燥后得到成品前驱体材料。Post-treatment: The material discharged from the first reactor after the coprecipitation step is washed with sodium hydroxide and water respectively, and then dried to obtain a finished precursor material.

进一步地,在本申请的一些实施例中,上述共沉淀步骤中,上述第二反应釜开启投料后,维持上述第二反应釜内体系氨浓度为0.4~0.6 mol/L,pH为11~12 /45℃之间,液上通入空气。Furthermore, in some embodiments of the present application, in the above-mentioned co-precipitation step, after the above-mentioned second reactor is opened for feeding, the ammonia concentration of the system in the above-mentioned second reactor is maintained at 0.4-0.6 mol/L, the pH is between 11-12/45°C, and air is introduced above the liquid.

相对于现有技术,本申请的实施例至少具有如下优点或有益效果:Compared with the prior art, the embodiments of the present application have at least the following advantages or beneficial effects:

本申请实施例提供了一种正极材料前驱体及其制备方法、制备装置及使用方法,其制备得到的前驱体材料具有独特的锆掺杂穹顶结构,该穹顶结构有利于提高结构的致密性和结构稳定性,能够有效提高锂离子的传输效率;能够避免在材料使用过程中随着充放电的进行引起材料中晶界的灾难性坍塌。The embodiments of the present application provide a positive electrode material precursor and a preparation method, a preparation device and a use method thereof. The prepared precursor material has a unique zirconium-doped dome structure, which is beneficial to improving the compactness and structural stability of the structure, and can effectively improve the transmission efficiency of lithium ions; it can avoid catastrophic collapse of grain boundaries in the material as charging and discharging proceed during the use of the material.

其制备工艺过程中,通过控制试剂用量,能够控制晶核的形成,控制其结晶度,同时使晶粒生长排列形成穹顶结构。因穹顶结构在一定程度规则有序排列,有较好的承载性能以及抗受力扭转性能,能够抑制二次球中晶界坍塌,同时提高锂离子扩散速率,有助于锂离子扩散、脱嵌;同时掺杂的锆均匀分布在穹顶结构中,能有效改善循环性能,从而使正极材料具有良好的循环性能、倍率性能和容量保持率。During the preparation process, by controlling the amount of reagents, the formation of crystal nuclei and their crystallinity can be controlled, and the grain growth can be arranged to form a dome structure. Because the dome structure is arranged regularly and orderly to a certain extent, it has good load-bearing performance and resistance to force and torsion, can inhibit the collapse of grain boundaries in the secondary sphere, and at the same time increase the diffusion rate of lithium ions, which is conducive to the diffusion and deintercalation of lithium ions; at the same time, the doped zirconium is evenly distributed in the dome structure, which can effectively improve the cycle performance, so that the positive electrode material has good cycle performance, rate performance and capacity retention rate.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了更清楚地说明本申请实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本申请的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.

图1为本申请提供的一种正极材料前驱体的制备装置的结构示意图;FIG1 is a schematic structural diagram of a device for preparing a cathode material precursor provided in the present application;

图2为本申请实施例中穹顶结构的形态示意图;FIG2 is a schematic diagram of the dome structure in an embodiment of the present application;

图3为本申请实施例4中产品前驱体材料的外貌形态电镜照片。FIG3 is an electron microscope photograph of the appearance of the product precursor material in Example 4 of the present application.

附图标记:1-第一反应釜,2-第二反应釜,3-提浓器。Figure numerals: 1-first reactor, 2-second reactor, 3-concentrator.

具体实施方式DETAILED DESCRIPTION

为使本申请实施例的目的、技术方案和优点更加清楚,下面将对本申请实施例中的技术方案进行清楚、完整地描述。实施例中未注明具体条件者,按照常规条件或制造商建议的条件进行。所用试剂或仪器未注明生产厂商者,均为可以通过市售购买获得的常规产品。In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme in the embodiments of the present application will be described clearly and completely below. If the specific conditions are not specified in the embodiments, they are carried out according to the conventional conditions or the conditions recommended by the manufacturer. If the manufacturer is not specified for the reagents or instruments used, they are all conventional products that can be purchased commercially.

需要说明的是,术语“第一”和“第二”等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括……”限定的要素,并不排除在包括上述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that relational terms such as "first" and "second" are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the term "comprises" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprises..." do not exclude the existence of other identical elements in the process, method, article or device including the above elements.

需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application may be combined with each other.

下面结合实施例对本申请的特征和性能作进一步地详细描述。The features and performance of the present application are further described in detail below in conjunction with the embodiments.

实施例1Example 1

如图1所示,本实施例提供了一种正极材料前驱体的制备装置,其包括第一反应釜1、第二反应釜2和提浓器3;上述第一反应釜1与上述第二反应釜2通过管道连接,上述提浓器3的进料口与上述第二反应釜2通过管道连接,上述提浓器3的出料口通过管道与上述第一反应釜1连接。As shown in FIG1 , this embodiment provides a device for preparing a positive electrode material precursor, which includes a first reactor 1, a second reactor 2 and a concentrator 3; the first reactor 1 is connected to the second reactor 2 through a pipeline, the feed port of the concentrator 3 is connected to the second reactor 2 through a pipeline, and the discharge port of the concentrator 3 is connected to the first reactor 1 through a pipeline.

实施例2Example 2

本实施例提供了一种正极材料前驱体,其使用实施例1提供的装置(如图1所示)制备而成,其制备方法为:This embodiment provides a positive electrode material precursor, which is prepared using the device provided in Embodiment 1 (as shown in FIG1 ), and the preparation method thereof is as follows:

试剂准备:分别制备金属离子浓度为2.5 mol/L的镍钴锰锆盐溶液、浓度为10mol/L的氢氧化钠溶液和浓度为11.5 mol/L的氨水,备用;Reagent preparation: prepare nickel-cobalt-manganese-zirconium salt solution with a metal ion concentration of 2.5 mol/L, sodium hydroxide solution with a concentration of 10 mol/L, and ammonia water with a concentration of 11.5 mol/L respectively and set aside;

反应底液准备:向第一反应釜1中加入开机纯水至溢流口位置,开启搅拌保证线速度10 m/s,升温至65℃,向水中通入氮气4 h以上来置换水中的溶解氧;再向水中加入由氢氧化钠、氨水和还原剂组成的混合试剂,调节体系氨浓度为0.6 mol/L,pH为11~12 /45℃,形成底液;Preparation of reaction bottom liquid: add start-up pure water to the first reaction kettle 1 to the overflow port, start stirring to ensure a linear velocity of 10 m/s, raise the temperature to 65°C, and introduce nitrogen into the water for more than 4 hours to replace the dissolved oxygen in the water; then add a mixed reagent consisting of sodium hydroxide, ammonia water and a reducing agent to the water, adjust the ammonia concentration of the system to 0.6 mol/L, and the pH to 11-12/45°C to form a bottom liquid;

上述第一反应釜1开启投料,将镍钴锰锆盐溶液和氢氧化钠溶液,以及还原剂或抗氧化剂和氨水,同时投入装有底液的第一反应釜1中,进行共沉淀反应;The first reaction kettle 1 is opened to add materials, and nickel-cobalt-manganese-zirconium salt solution and sodium hydroxide solution, as well as reducing agent or antioxidant and ammonia water are simultaneously added into the first reaction kettle 1 filled with the base liquid to carry out a coprecipitation reaction;

进行共沉淀反应时:反应开始后前30 min为成核阶段,期间控制体系氨浓度为0.6mol/L,pH为11~12 /45℃;反应30 min后进入生长阶段,期间控制体系氨浓度为0.6 mol/L,pH值为10.0~11 /45℃;在生长过程中控制Mn3+服从正态分布,反应直到物料粒度D50为3~12μm。When carrying out co-precipitation reaction: the first 30 minutes after the start of the reaction is the nucleation stage, during which the ammonia concentration of the system is controlled to be 0.6 mol/L and the pH is 11-12 /45°C; after 30 minutes of reaction, it enters the growth stage, during which the ammonia concentration of the system is controlled to be 0.6 mol/L and the pH is 10.0-11 /45°C; during the growth process, Mn 3+ is controlled to obey a normal distribution, and the reaction is carried out until the material particle size D50 is 3-12μm.

其过程中,当上述第一反应釜1中的物料溢流到上述第二反应釜2时,上述第二反应釜2开启投料,将镍钴锰锆盐溶液和氢氧化钠溶液,以及还原剂或抗氧化剂和氨水投入值第二反应釜2中进行反应;During the process, when the material in the first reactor 1 overflows into the second reactor 2, the second reactor 2 is opened to feed the material, and the nickel-cobalt-manganese-zirconium salt solution and the sodium hydroxide solution, as well as the reducing agent or antioxidant and the ammonia water are fed into the second reactor 2 for reaction;

当上述第二反应釜2中的物料达到釜体积2/3处时,将上述第二反应釜2中的物料送入至上述提浓器3中进行浓缩,将浓缩后的物料重新投入至上述第一反应釜1中,形成循环,直至上述第一反应釜1中的物料粒度D50达到3~12μm,排出物料;When the material in the second reactor 2 reaches 2/3 of the volume of the reactor, the material in the second reactor 2 is sent to the concentrator 3 for concentration, and the concentrated material is re-added to the first reactor 1 to form a cycle until the particle size D50 of the material in the first reactor 1 reaches 3-12 μm, and the material is discharged;

后处理:对从上述第一反应釜1中经过共沉淀步骤反应排出的物料放入离心机中,先使用浓度为3 mol/L、85℃的氢氧化钠清洗60 min,再用85℃纯水清洗4~5次,控制物料中Na<100 ppm,S<1000 ppm,然后将物料置于115℃烘箱中干燥,使物料中H2O<0.5%,得到具有穹顶结构的成品前驱体材料;穹顶结构的形态如图2所示。Post-treatment: The material discharged from the first reactor 1 after the co-precipitation step is placed in a centrifuge, first washed with 3 mol/L sodium hydroxide at 85°C for 60 min, then washed with 85°C pure water for 4 to 5 times, controlling Na<100 ppm and S<1000 ppm in the material, and then placed in a 115°C oven for drying to make H2O <0.5% in the material, to obtain a finished precursor material with a dome structure; the morphology of the dome structure is shown in FIG2 .

如图2所示,结构呈穹顶形态的前驱体材料,其穹顶结构能够使材料受力方向同图2中箭头所指朝向材料内部,从而使产品前驱体材料的物理结构更加稳定。As shown in FIG2 , the precursor material has a dome-shaped structure. The dome structure enables the force direction of the material to be the same as the arrow in FIG2 pointing toward the inside of the material, thereby making the physical structure of the product precursor material more stable.

实施例3Example 3

本实施例提供了一种正极材料前驱体,其使用实施例1提供的装置(如图1所示)制备而成,其制备方法为:This embodiment provides a positive electrode material precursor, which is prepared using the device provided in Embodiment 1 (as shown in FIG1 ), and the preparation method thereof is as follows:

试剂准备:分别制备金属离子浓度为1.5 mol/L的镍钴锰锆盐溶液、浓度为4 mol/L的氢氧化钠溶液和浓度为5.5 mol/L的氨水,备用;Reagent preparation: prepare nickel-cobalt-manganese-zirconium salt solution with a metal ion concentration of 1.5 mol/L, sodium hydroxide solution with a concentration of 4 mol/L, and ammonia water with a concentration of 5.5 mol/L respectively and set aside;

反应底液准备:向第一反应釜1中加入开机纯水至溢流口位置,开启搅拌保证线速度6 m/s,升温至60℃,向水中通入氮气4 h以上来置换水中的溶解氧;再向水中加入由氢氧化钠、氨水和还原剂组成的混合试剂,调节体系氨浓度为0.6 mol/L,pH为10~11 /45℃,形成底液;Preparation of reaction bottom liquid: add start-up pure water to the first reaction kettle 1 to the overflow port, start stirring to ensure a linear velocity of 6 m/s, raise the temperature to 60°C, and introduce nitrogen into the water for more than 4 hours to replace the dissolved oxygen in the water; then add a mixed reagent consisting of sodium hydroxide, ammonia water and a reducing agent to the water, adjust the ammonia concentration of the system to 0.6 mol/L, and the pH to 10-11/45°C to form a bottom liquid;

上述第一反应釜1开启投料,将镍钴锰锆盐溶液和氢氧化钠溶液,以及还原剂或抗氧化剂和氨水,同时投入装有底液的第一反应釜1中,进行共沉淀反应;The first reaction kettle 1 is opened to add materials, and nickel-cobalt-manganese-zirconium salt solution and sodium hydroxide solution, as well as reducing agent or antioxidant and ammonia water are simultaneously added into the first reaction kettle 1 filled with the base liquid to carry out a coprecipitation reaction;

进行共沉淀反应时:反应开始后前30 min为成核阶段,期间控制体系氨浓度为0.6mol/L,pH为11~12 /45℃;反应30 min后进入生长阶段,期间控制体系氨浓度为0.6 mol/L,pH值为10.0~11 /45℃;在生长过程中控制Mn3+服从正态分布,反应直到物料粒度D50为3~12μm。When carrying out co-precipitation reaction: the first 30 minutes after the start of the reaction is the nucleation stage, during which the ammonia concentration of the system is controlled to be 0.6 mol/L and the pH is 11-12 /45°C; after 30 minutes of reaction, it enters the growth stage, during which the ammonia concentration of the system is controlled to be 0.6 mol/L and the pH is 10.0-11 /45°C; during the growth process, Mn 3+ is controlled to obey a normal distribution, and the reaction is carried out until the material particle size D50 is 3-12μm.

其过程中,当上述第一反应釜1中的物料溢流到上述第二反应釜2时,上述第二反应釜2开启投料,将镍钴锰锆盐溶液和氢氧化钠溶液,以及还原剂或抗氧化剂和氨水投入值第二反应釜2中进行反应;During the process, when the material in the first reactor 1 overflows into the second reactor 2, the second reactor 2 is opened to feed the material, and the nickel-cobalt-manganese-zirconium salt solution and the sodium hydroxide solution, as well as the reducing agent or antioxidant and the ammonia water are fed into the second reactor 2 for reaction;

当上述第二反应釜2中的物料达到釜体积2/3处时,将上述第二反应釜2中的物料送入至上述提浓器3中进行浓缩,将浓缩后的物料重新投入至上述第一反应釜1中,形成循环,直至上述第一反应釜1中的物料粒度D50达到3~12μm,排出物料;When the material in the second reactor 2 reaches 2/3 of the volume of the reactor, the material in the second reactor 2 is sent to the concentrator 3 for concentration, and the concentrated material is re-added to the first reactor 1 to form a cycle until the particle size D50 of the material in the first reactor 1 reaches 3-12 μm, and the material is discharged;

后处理:对从上述第一反应釜1中经过共沉淀步骤反应排出的物料放入离心机中,先使用浓度为3 mol/L、85℃的氢氧化钠清洗60 min,再用85℃纯水清洗4~5次,控制物料中Na<100 ppm,S<1000 ppm,然后将物料置于115℃烘箱中干燥,使物料中H2O<0.5%,得到具有穹顶结构的成品前驱体材料;穹顶结构的形态如图2所示。Post-treatment: The material discharged from the first reactor 1 after the co-precipitation step is placed in a centrifuge, first washed with 3 mol/L sodium hydroxide at 85°C for 60 min, then washed with 85°C pure water for 4 to 5 times, controlling Na<100 ppm and S<1000 ppm in the material, and then placed in a 115°C oven for drying to make H2O <0.5% in the material, to obtain a finished precursor material with a dome structure; the morphology of the dome structure is shown in FIG2 .

实施例4Example 4

本实施例提供了一种正极材料前驱体,其使用实施例1提供的装置(如图1所示)制备而成,其制备方法为:This embodiment provides a positive electrode material precursor, which is prepared using the device provided in Embodiment 1 (as shown in FIG1 ), and the preparation method thereof is as follows:

试剂准备:分别制备金属离子浓度为2.0 mol/L的镍钴锰锆盐溶液、浓度为10mol/L的氢氧化钠溶液和浓度为11.5 mol/L的氨水,备用;Reagent preparation: prepare nickel-cobalt-manganese-zirconium salt solution with a metal ion concentration of 2.0 mol/L, sodium hydroxide solution with a concentration of 10 mol/L, and ammonia water with a concentration of 11.5 mol/L respectively and set aside;

反应底液准备:向第一反应釜1中加入开机纯水至溢流口位置,开启搅拌保证线速度10 m/s,升温至60℃,向水中通入氮气4 h以上来置换水中的溶解氧;再向水中加入由氢氧化钠、氨水和还原剂组成的混合试剂,调节体系氨浓度为0.6 mol/L,pH为11~12 /45℃,形成底液;Preparation of reaction bottom liquid: add start-up pure water to the first reaction kettle 1 to the overflow port, start stirring to ensure a linear velocity of 10 m/s, raise the temperature to 60°C, and introduce nitrogen into the water for more than 4 hours to replace the dissolved oxygen in the water; then add a mixed reagent consisting of sodium hydroxide, ammonia water and a reducing agent to the water, adjust the ammonia concentration of the system to 0.6 mol/L, and the pH to 11-12/45°C to form a bottom liquid;

上述第一反应釜1开启投料,将镍钴锰锆盐溶液和氢氧化钠溶液,以及还原剂或抗氧化剂和氨水,同时投入装有底液的第一反应釜1中,进行共沉淀反应;The first reaction kettle 1 is opened to add materials, and nickel-cobalt-manganese-zirconium salt solution and sodium hydroxide solution, as well as reducing agent or antioxidant and ammonia water are simultaneously added into the first reaction kettle 1 filled with the base liquid to carry out a coprecipitation reaction;

进行共沉淀反应时:反应开始后前30 min为成核阶段,期间控制体系氨浓度为0.6mol/L,pH为11~12 /45℃;反应30 min后进入生长阶段,期间控制体系氨浓度为0.6 mol/L,pH值为10.0~11 /45℃;在生长过程中控制Mn3+服从正态分布,反应直到物料粒度D50为3~12μm。When carrying out co-precipitation reaction: the first 30 minutes after the start of the reaction is the nucleation stage, during which the ammonia concentration of the system is controlled to be 0.6 mol/L and the pH is 11-12 /45°C; after 30 minutes of reaction, it enters the growth stage, during which the ammonia concentration of the system is controlled to be 0.6 mol/L and the pH is 10.0-11 /45°C; during the growth process, Mn 3+ is controlled to obey a normal distribution, and the reaction is carried out until the material particle size D50 is 3-12μm.

其过程中,当上述第一反应釜1中的物料溢流到上述第二反应釜2时,上述第二反应釜2开启投料,将镍钴锰锆盐溶液和氢氧化钠溶液,以及还原剂或抗氧化剂和氨水投入值第二反应釜2中进行反应;During the process, when the material in the first reactor 1 overflows into the second reactor 2, the second reactor 2 is opened to feed the material, and the nickel-cobalt-manganese-zirconium salt solution and the sodium hydroxide solution, as well as the reducing agent or antioxidant and the ammonia water are fed into the second reactor 2 for reaction;

当上述第二反应釜2中的物料达到釜体积2/3处时,将上述第二反应釜2中的物料送入至上述提浓器3中进行浓缩,将浓缩后的物料重新投入至上述第一反应釜1中,形成循环,直至上述第一反应釜1中的物料粒度D50达到3~12μm,排出物料;When the material in the second reactor 2 reaches 2/3 of the volume of the reactor, the material in the second reactor 2 is sent to the concentrator 3 for concentration, and the concentrated material is re-added to the first reactor 1 to form a cycle until the particle size D50 of the material in the first reactor 1 reaches 3-12 μm, and the material is discharged;

后处理:对从上述第一反应釜1中经过共沉淀步骤反应排出的物料放入离心机中,先使用浓度为3 mol/L、85℃的氢氧化钠清洗60 min,再用85℃纯水清洗4~5次,控制物料中Na<100 ppm,S<1000 ppm,然后将物料置于115℃烘箱中干燥,使物料中H2O<0.5%,得到具有穹顶结构的成品前驱体材料;穹顶结构的形态如图2所示;其产品前驱体材料的外貌形态结构如图3所示。Post-treatment: the material discharged from the first reaction kettle 1 after the co-precipitation step is placed in a centrifuge, first washed with 3 mol/L sodium hydroxide at 85°C for 60 min, then washed with 85°C pure water for 4-5 times, controlling Na<100 ppm and S<1000 ppm in the material, and then drying the material in an oven at 115°C to make H2O <0.5% in the material, to obtain a finished product precursor material with a dome structure; the morphology of the dome structure is shown in FIG2; the appearance and morphology of the product precursor material is shown in FIG3.

其成品材料的物理、化学指标如表1所示:The physical and chemical indicators of the finished material are shown in Table 1:

表1:实施例4产品材料的物理、化学性质指标Table 1: Physical and chemical properties of the product materials in Example 4

综上,本申请实施例提供了一种正极材料前驱体及其制备方法、制备装置及使用方法,其制备得到的前驱体材料具有独特的锆掺杂穹顶结构,能够有效提高锂离子的传输效率;能够避免在材料使用过程中随着充放电的进行引起材料中晶界的灾难性坍塌。其制备工艺过程中,通过控制试剂用量,能够控制晶核的形成,控制其结晶度,同时使晶粒生长排列形成穹顶结构。因穹顶结构在一定程度规则有序排列,有较好的承载性能以及抗受力扭转性能,能够抑制二次球中晶界坍塌,同时提高锂离子扩散速率,有助于锂离子扩散、脱嵌;同时掺杂的锆均匀分布在穹顶结构中,能有效改善循环性能,从而使正极材料具有良好的循环性能、倍率性能和容量保持率。In summary, the embodiments of the present application provide a positive electrode material precursor and its preparation method, preparation device and use method. The precursor material prepared by the precursor material has a unique zirconium-doped dome structure, which can effectively improve the transmission efficiency of lithium ions; it can avoid the catastrophic collapse of the grain boundaries in the material as the charge and discharge proceed during the use of the material. During the preparation process, by controlling the amount of reagents, the formation of the crystal nucleus can be controlled, its crystallinity can be controlled, and the grain growth can be arranged to form a dome structure. Because the dome structure is arranged regularly and orderly to a certain extent, it has good load-bearing performance and resistance to force and torsion, and can inhibit the collapse of the grain boundaries in the secondary sphere, while increasing the lithium ion diffusion rate, which is conducive to the diffusion and deintercalation of lithium ions; at the same time, the doped zirconium is evenly distributed in the dome structure, which can effectively improve the cycle performance, so that the positive electrode material has good cycle performance, rate performance and capacity retention rate.

以上所描述的实施例是本申请一部分实施例,而不是全部的实施例。本申请的实施例的详细描述并非旨在限制要求保护的本申请的范围,而是仅仅表示本申请的选定实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The embodiments described above are part of the embodiments of the present application, rather than all of the embodiments. The detailed description of the embodiments of the present application is not intended to limit the scope of the present application for protection, but merely represents the selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present application.

Claims (8)

1. The preparation method of the positive electrode material precursor is characterized by comprising the following steps of:
reagent preparation: respectively preparing nickel cobalt manganese zirconium salt solution, sodium hydroxide solution and ammonia water for later use;
Preparing a reaction base solution: adding water into the reaction kettle, stirring and heating, and introducing inert gas into the water to replace dissolved oxygen in the water; adding a mixed reagent consisting of sodium hydroxide, ammonia water and a reducing agent into water, and regulating the ammonia concentration and pH of the system to form a base solution;
co-precipitation: adding nickel cobalt manganese zirconium salt solution, sodium hydroxide solution, reducing agent or antioxidant and ammonia water into a reaction kettle filled with base solution at the same time to carry out coprecipitation reaction;
Post-treatment: after the coprecipitation reaction is finished, respectively cleaning the reacted materials by using sodium hydroxide and water, and drying to obtain a finished product precursor material;
In the coprecipitation step, when the coprecipitation reaction is carried out: the first 30 min after the reaction starts is a nucleation stage, during which the ammonia concentration of the system is controlled to be 0.3-0.6 mol/L and the pH is controlled to be 10.5-12/45 ℃; after 30 min of reaction, the reaction enters a growth stage, and the ammonia concentration of the system is controlled to be 0.3-0.6 mol/L and the pH value is controlled to be 10.0-11.5/45 ℃; after the coprecipitation reaction, the granularity D50 of the material is 3-12 mu m.
2. The method for preparing a positive electrode material precursor according to claim 1, wherein in the reagent preparation step, the content of zirconium in the nickel-cobalt-manganese-zirconium salt solution is 1500-3000 ppm, and the total metal ion concentration in the rest of the metal salt solution is 1-2.5 mol/L; the concentration of the sodium hydroxide solution is 4-10 mol/L; the concentration of the ammonia water is 5.5-11.5 mol/L.
3. The method for producing a positive electrode material precursor according to claim 1, wherein in the reaction base liquid preparation step, water is added to the reaction vessel and the temperature is raised to 55 to 65 ℃ with stirring, and inert gas is introduced into the water for 4 or more h to replace dissolved oxygen in the water.
4. The method for producing a positive electrode material precursor according to claim 1, wherein in the reaction base liquid preparation step, the ammonia concentration of the system is adjusted to 0.3 to 0.6 mol/L; the pH of the system is regulated to 10.5-12/45 ℃.
5. The method according to claim 1, wherein after the co-precipitation reaction is completed in the post-treatment step, the reacted material is washed with sodium hydroxide solution with a concentration of 1-3 mol/L and a temperature of 65-85 ℃ for 30-60 min and then washed with water with a temperature of 65-85 ℃ for 4-5 times.
6. A positive electrode material precursor, characterized in that it is prepared by the preparation method according to any one of claims 1 to 5; which can be used to prepare positive electrode materials and batteries; the molecular general formula is as follows: ni xCoyMnzZrp(OH)2, wherein x+y+z+p=1, and 0.2.ltoreq.x.ltoreq.0.95, 0.05.ltoreq.y.ltoreq. 0.4,0.05.ltoreq.z.ltoreq.0.4, has a dome structure in microscopic morphology and zirconium is doped in the dome structure.
7. A positive electrode material precursor preparing apparatus, characterized in that it is used for preparing the positive electrode material precursor according to claim 6;
The device comprises a first reaction kettle, a second reaction kettle and a concentrator; the first reaction kettle is connected with the second reaction kettle through a pipeline, the feed inlet of the concentrator is connected with the second reaction kettle through a pipeline, and the discharge outlet of the concentrator is connected with the first reaction kettle through a pipeline.
8. A method of using the device of claim 7, comprising the steps of:
reagent preparation: respectively preparing nickel cobalt manganese zirconium salt solution, sodium hydroxide solution and ammonia water for later use;
Preparing a reaction base solution: adding water into the first reaction kettle, stirring and heating, and introducing inert gas into the water to replace dissolved oxygen in the water; adding a mixed reagent consisting of sodium hydroxide, ammonia water and a reducing agent into water, and regulating the ammonia concentration and pH of the system to form a base solution;
co-precipitation: the first reaction kettle is started to feed, nickel cobalt manganese zirconium salt solution, sodium hydroxide solution, reducing agent or antioxidant and ammonia water are simultaneously fed into the first reaction kettle filled with base solution, and coprecipitation reaction is carried out;
when the materials in the first reaction kettle overflow to the second reaction kettle, the second reaction kettle is started to feed materials, and a nickel cobalt manganese zirconium salt solution, a sodium hydroxide solution, a reducing agent or an antioxidant and ammonia water are fed into the second reaction kettle for reaction;
when the material in the second reaction kettle reaches 2/3 of the kettle volume, feeding the material in the second reaction kettle into the concentrator for concentration, and re-feeding the concentrated material into the first reaction kettle to form circulation until the material granularity D50 in the first reaction kettle reaches 3-12 mu m, and discharging the material;
post-treatment: and respectively cleaning the materials discharged from the first reaction kettle after the reaction of the coprecipitation step by using sodium hydroxide and water, and drying to obtain a finished product precursor material.
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