CN118285413A - Pre-gelatinized rice flour - Google Patents
Pre-gelatinized rice flour Download PDFInfo
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- CN118285413A CN118285413A CN202410572998.6A CN202410572998A CN118285413A CN 118285413 A CN118285413 A CN 118285413A CN 202410572998 A CN202410572998 A CN 202410572998A CN 118285413 A CN118285413 A CN 118285413A
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT OF FLOUR OR DOUGH FOR BAKING, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS
- A21D13/00—Finished or partly finished bakery products
- A21D13/80—Pastry not otherwise provided for elsewhere, e.g. cakes, biscuits or cookies
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT OF FLOUR OR DOUGH FOR BAKING, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS
- A21D2/00—Treatment of flour or dough by adding materials thereto before or during baking
- A21D2/08—Treatment of flour or dough by adding materials thereto before or during baking by adding organic substances
- A21D2/14—Organic oxygen compounds
- A21D2/16—Fatty acid esters
- A21D2/165—Triglycerides
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT OF FLOUR OR DOUGH FOR BAKING, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS
- A21D2/00—Treatment of flour or dough by adding materials thereto before or during baking
- A21D2/08—Treatment of flour or dough by adding materials thereto before or during baking by adding organic substances
- A21D2/24—Organic nitrogen compounds
- A21D2/26—Proteins
- A21D2/261—Animal proteins
- A21D2/263—Animal proteins from dairy products
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT OF FLOUR OR DOUGH FOR BAKING, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS
- A21D2/00—Treatment of flour or dough by adding materials thereto before or during baking
- A21D2/08—Treatment of flour or dough by adding materials thereto before or during baking by adding organic substances
- A21D2/24—Organic nitrogen compounds
- A21D2/26—Proteins
- A21D2/264—Vegetable proteins
- A21D2/266—Vegetable proteins from leguminous or other vegetable seeds; from press-cake or oil bearing seeds
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT OF FLOUR OR DOUGH FOR BAKING, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS
- A21D2/00—Treatment of flour or dough by adding materials thereto before or during baking
- A21D2/08—Treatment of flour or dough by adding materials thereto before or during baking by adding organic substances
- A21D2/36—Vegetable material
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
Description
本发明为分案申请,原中国发明专利申请号为:202211368796.7,申请日为:2022年11月3日,申请时发明专利名称为:一种预糊化米粉及双蛋白饼干制备方法。This invention is a divisional application. The original Chinese invention patent application number is: 202211368796.7, the application date is: November 3, 2022, and the name of the invention patent at the time of application is: A method for preparing pregelatinized rice flour and double protein biscuits.
技术领域Technical Field
本发明属于食品加工技术领域,尤其涉及一种预糊化米粉。The invention belongs to the technical field of food processing, and in particular relates to pregelatinized rice flour.
背景技术Background technique
我国稻谷年产量达1.8-2亿吨,在加工过程中会产生15%-20%的碎米,目前,碎米不能完全有效利用,多是作为饲料进行加工使用。通过进一步研究发现,碎米相对普通大米的营养成分相差不大,有淀粉、蛋白质、微量元素等。碎米具有产量大、成本低的特点,如果能以碎米为原料加工成食品,对充分利用我国水稻资源、实现农产品资源的最大限度利用具有重要意义。my country's annual rice production reaches 180-200 million tons, and 15%-20% of broken rice will be produced during the processing. At present, broken rice cannot be fully and effectively utilized, and is mostly processed and used as feed. Through further research, it is found that the nutritional components of broken rice are not much different from those of ordinary rice, including starch, protein, trace elements, etc. Broken rice has the characteristics of high yield and low cost. If broken rice can be processed into food as raw material, it will be of great significance to fully utilize my country's rice resources and maximize the utilization of agricultural product resources.
预糊化淀粉是一种加工简单,用途广泛的变性淀粉,应用时可以用冷水调成糊,免除了加热糊化的麻烦,广泛应用于医药、食品、化妆品等领域。制备预糊化淀粉的原料通常有玉米、小麦、马铃薯和大米等。由于制作预糊化淀粉采用的原料种类的差异以及制作工艺的差异导致了预糊化淀粉品质的差异,当将其进一步应用于烘烤食品时,对烘烤食品的品质也会产生影响。预糊化米淀粉是预糊化淀粉中的一种,以大米为原料可以通过喷雾法、挤压法等方法制备而成。Pregelatinized starch is a modified starch that is easy to process and widely used. It can be made into a paste with cold water, eliminating the trouble of heating and gelatinization. It is widely used in the fields of medicine, food, cosmetics, etc. The raw materials for preparing pregelatinized starch usually include corn, wheat, potatoes, and rice. The differences in the types of raw materials used to make pregelatinized starch and the differences in the production process lead to differences in the quality of pregelatinized starch. When it is further applied to baked foods, it will also affect the quality of the baked foods. Pregelatinized rice starch is a type of pregelatinized starch. It can be prepared using rice as a raw material through methods such as spraying and extrusion.
大豆分离蛋白、乳清分离蛋白作为外源蛋白,如果将其引入可提高无麸质饼干蛋白含量。但是,对于添加了大豆分离蛋白、乳清分离蛋白的双蛋白饼干,由于配方、工艺不合理,容易产生质构特性不佳、感官评分低、烘烤损失率高等缺陷。Soy protein isolate and whey protein isolate are exogenous proteins, and their introduction can increase the protein content of gluten-free biscuits. However, due to unreasonable formula and process, double protein biscuits with added soy protein isolate and whey protein isolate are prone to defects such as poor texture characteristics, low sensory scores, and high baking loss rate.
现有技术中未有报道将何种方法制备的预糊化米淀粉如何加入到双蛋白饼干中才能进一步提高米饼干的品质。There is no report in the prior art on how to add pregelatinized rice starch prepared by what method into double protein biscuits to further improve the quality of rice biscuits.
发明内容Summary of the invention
鉴于现有技术所存在的问题,本发明提供一种预糊化米粉、双蛋白饼干及制备方法。提供一种适用于制作双蛋白饼干的预糊化米粉,并提高双蛋白饼干的质构特性、感官评分和降低烘烤损失率。In view of the problems existing in the prior art, the present invention provides a pregelatinized rice flour, a double protein biscuit and a preparation method thereof. A pregelatinized rice flour suitable for making double protein biscuits is provided, and the texture characteristics and sensory scores of the double protein biscuits are improved and the baking loss rate is reduced.
本发明解决上述技术问题的技术方案如下:The technical solution of the present invention to solve the above technical problems is as follows:
本发明提供一种预糊化米粉制备方法,包括以下步骤:将米粉和水混合,糊化处理。The invention provides a method for preparing pre-gelatinized rice flour, comprising the following steps: mixing the rice flour and water and performing gelatinization treatment.
所述米粉的目数在100-200目、200-300目或300-400目之间,优选地,为200-300目,最优地,为192-200目;糊化处理的温度在50-70℃之间,优选地,为58-60℃,最优地,为58-59℃;糊化处理的时间在15-25min之间,优选地,为20-21min;米粉和水混合形成混合物,混合物的含水量在60-70%之间,优选地,为65-66%。The mesh size of the rice flour is between 100-200 mesh, 200-300 mesh or 300-400 mesh, preferably, 200-300 mesh, and optimally, 192-200 mesh; the temperature of the gelatinization treatment is between 50-70° C., preferably, 58-60° C., and optimally, 58-59° C.; the time of the gelatinization treatment is between 15-25 min, and preferably, 20-21 min; the rice flour and water are mixed to form a mixture, and the water content of the mixture is between 60-70%, and preferably, 65-66%.
采取上述技术方案有益效果包括:采用上述方法制备的预糊化米粉具有吸油力大、吸水指数大、溶解度大、硬度小等优点。The beneficial effects of adopting the above technical solution include: the pregelatinized rice flour prepared by the above method has the advantages of high oil absorption capacity, high water absorption index, high solubility, low hardness, etc.
进一步,所述米粉为大米粉,优选地,可以为碎米粉,可以以碎米为原料制作预糊化米粉。Furthermore, the rice flour is rice flour, preferably, broken rice flour, and pre-gelatinized rice flour can be prepared using broken rice as a raw material.
进一步,将碎米通过粗粉碎和气流式超微粉碎的方式制备米粉。Furthermore, the broken rice is coarsely crushed and airflow-type ultrafinely crushed to prepare rice flour.
本发明以碎米为原料,将其制作成预糊化米淀粉,并进一步应用于烘烤食品,比如,添加了大豆分离蛋白、乳清分离蛋白的双蛋白饼干,扩大了碎米的应用范围,对充分利用我国水稻资源、实现农产品资源的最大限度利用具有重要意义。The invention uses broken rice as a raw material, prepares it into pregelatinized rice starch, and further applies it to baked food, for example, double protein biscuits with added soy protein isolate and whey protein isolate, thereby expanding the application scope of broken rice and having important significance for making full use of my country's rice resources and realizing the maximum utilization of agricultural product resources.
进一步,所述预糊化米粉采用以下方法制备:将米粉和水混合,得到混合物,待混合均匀后进行糊化处理,均匀搅拌,冷却、粉碎Furthermore, the pre-gelatinized rice flour is prepared by the following method: mixing rice flour and water to obtain a mixture, gelatinizing the mixture after the mixture is uniformly mixed, uniformly stirring, cooling, and crushing.
本发明提供一种预糊化米粉,所述预糊化米粉采用上述方法制备。The invention provides pregelatinized rice flour, which is prepared by the method.
采取上述技术方案有益效果包括:采用上述方法制备的预糊化米粉具有吸油力大、吸水指数大、溶解度大、硬度小等优点。The beneficial effects of adopting the above technical solution include: the pregelatinized rice flour prepared by the above method has the advantages of high oil absorption capacity, high water absorption index, high solubility, low hardness, etc.
一种双蛋白饼干制备方法包括以下步骤:采用米粉、大豆分离蛋白、乳清分离蛋白、黄油、预糊化米粉为主要原料制备双蛋白饼干。A method for preparing double protein biscuits comprises the following steps: using rice flour, soy protein isolate, whey protein isolate, butter and pre-gelatinized rice flour as main raw materials to prepare the double protein biscuits.
采取上述技术方案有益效果包括:本发明制备的双蛋白饼干具有质构特性好、感官评分高、烘烤损失率低等优点。The beneficial effects of adopting the above technical solution include: the double protein biscuits prepared by the present invention have the advantages of good texture characteristics, high sensory score, low baking loss rate, etc.
进一步,所述预糊化米粉采用上述方法制作。Furthermore, the pregelatinized rice flour is prepared by the above method.
采取上述技术方案有益效果包括:本发明提供的上述方法制作的预糊化米粉适用于双蛋白饼干制备方法,使双蛋白饼干具有外形完整、色泽金黄、组织均一、口感酥松、脆性好、硬度小、米香味好、烘烤损失率低等优点。The beneficial effects of adopting the above technical scheme include: the pregelatinized rice flour prepared by the above method provided by the present invention is suitable for the preparation method of double protein biscuits, so that the double protein biscuits have the advantages of complete appearance, golden color, uniform texture, crisp taste, good brittleness, small hardness, good rice aroma, low baking loss rate, etc.
进一步,大豆分离蛋白的添加量为7.5%-12.5%,优选地,为9.5-9.6%,乳清分离蛋白的添加量为7.5%-12.5%,优选地,为9.7-9.8%,黄油的添加量为70%-90%,优选地,为81-82%,预糊化米粉的添加量为5%-9%,优选地,为7-8%。Further, the added amount of soy protein isolate is 7.5%-12.5%, preferably 9.5-9.6%, the added amount of whey protein isolate is 7.5%-12.5%, preferably 9.7-9.8%, the added amount of butter is 70%-90%, preferably 81-82%, and the added amount of pregelatinized rice flour is 5%-9%, preferably 7-8%.
采取上述技术方案有益效果包括:合适的添加量有利于保证饼干获得较高的感官评分、较低的硬度和较好的脆性。大豆分离蛋白如果过量,会有豆腥味导致口感不好。乳清分离蛋白如果过量,会抑制淀粉颗粒间的结合而弱化淀粉网状结构,导致口感不好。黄油添加量如果不足,感官评分和脆性较低,饼干表面干燥,酥脆度与香味皆欠佳;黄油添加过量,会导致饼干内部结构过于疏松、产生较大孔洞、成型困难、口感绵软油腻、香味过浓。The beneficial effects of adopting the above technical solution include: the appropriate amount of addition is conducive to ensuring that the biscuits obtain a higher sensory score, lower hardness and better crispness. If the soy protein isolate is excessive, there will be a beany smell and a bad taste. If the whey protein isolate is excessive, it will inhibit the binding between starch particles and weaken the starch network structure, resulting in a bad taste. If the amount of butter added is insufficient, the sensory score and crispness are low, the surface of the biscuits is dry, and the crispness and aroma are poor; excessive addition of butter will cause the internal structure of the biscuits to be too loose, produce larger holes, make it difficult to shape, have a soft and greasy taste, and have an overly strong aroma.
进一步,还包括低筋面粉、奶粉、牛奶、食盐、蛋液、白砂糖;奶粉的添加量为21%,低筋面粉的添加量为50%,牛奶的添加量为30%,食盐的添加量为0.1%,蛋液添加量40%,白砂糖添加量30%。Furthermore, it also includes low-gluten flour, milk powder, milk, salt, egg liquid, and white sugar; the added amount of milk powder is 21%, the added amount of low-gluten flour is 50%, the added amount of milk is 30%, the added amount of salt is 0.1%, the added amount of egg liquid is 40%, and the added amount of white sugar is 30%.
采取上述技术方案有益效果包括:合适的比例有利于保证饼干的品质;合适的奶粉的添加量有利于米饼干形成诱人的色泽,奶香味浓郁,如果添加量过高导致米饼干发硬,口感不佳,如果添加量过低导致米饼干色泽不均匀、口感不佳;合适的低筋面粉的添加量有利于增加米饼干的香味、疏松度和口感,如果添加量过高导致米饼干松软,不酥脆,如果添加量过低导致米饼干硬度偏大,感官评分偏低;合适的牛奶的添加量有利于增加米饼干外表色泽、口感及香味,如果添加量过高导致会造成面团的粘性过大,没有酥脆口感,如果添加量过低导致面团不易成型,米饼干发硬有裂纹;合适的食盐的添加量有利于中和米饼干的甜腻,还可以去除蛋液的腥味,可以抑制其他细菌的繁殖,延长产品的保质期,如果添加量过高导致味道过咸,为大众所不易接受,如果添加量过低导致米饼干食用后几乎无味,内部组织结构不紧密。The beneficial effects of adopting the above technical scheme include: the appropriate proportion is conducive to ensuring the quality of biscuits; the appropriate amount of milk powder added is conducive to the rice biscuits forming an attractive color and a strong milk flavor. If the amount added is too high, the rice biscuits will become hard and have a bad taste. If the amount added is too low, the rice biscuits will have an uneven color and a bad taste. The appropriate amount of low-gluten flour added is conducive to increasing the aroma, looseness and taste of the rice biscuits. If the amount added is too high, the rice biscuits will be soft and not crispy. If the amount added is too low, the rice biscuits will be too hard and have a low sensory score. The appropriate amount of milk powder added is conducive to increasing the aroma, looseness and taste of the rice biscuits. If the amount added is too high, the rice biscuits will be soft and not crispy. If the amount added is too low, the rice biscuits will be too hard and have a low sensory score. The amount of salt added is beneficial to increasing the color, taste and aroma of the rice biscuits. If the amount added is too high, the dough will be too sticky and not crispy. If the amount added is too low, the dough will be difficult to shape and the rice biscuits will be hard and cracked. The appropriate amount of salt added is beneficial to neutralizing the sweetness of the rice biscuits, and can also remove the fishy smell of the egg liquid, inhibit the reproduction of other bacteria, and extend the shelf life of the product. If the amount added is too high, the taste will be too salty and will not be easily accepted by the public. If the amount added is too low, the rice biscuits will be almost tasteless after eating and the internal structure will not be tight.
进一步,包括以下步骤:Further, the following steps are included:
(1)将融化后的黄油、蛋液、白砂糖混合后打发;(1) Mix the melted butter, egg liquid and white sugar and beat;
(2)加入米粉、预糊化米粉、低筋面粉、大豆分离蛋白、乳清分离蛋白奶粉、牛奶、食盐,混合均匀,形成面糊;(2) adding rice flour, pregelatinized rice flour, low-gluten flour, soy protein isolate, whey protein isolate milk powder, milk, and salt, and mixing well to form a batter;
(3)将面糊挤压成型后,烘烤。(3) After the batter is extruded and formed, it is baked.
采取上述技术方案有益效果包括:本发明通过合理的配方和工艺,使制作的双蛋白饼干具有外形完整、色泽金黄、组织均一、口感酥松、脆性好、硬度小、米香味好、烘烤损失率低等优点。The beneficial effects of adopting the above technical scheme include: through reasonable formula and process, the double protein biscuits prepared by the present invention have the advantages of complete appearance, golden color, uniform texture, crisp taste, good brittleness, small hardness, good rice fragrance, low baking loss rate, etc.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为目数对预糊化米粉的吸油力、吸水指数、溶解度和硬度的影响;Figure 1 shows the effect of mesh size on oil absorption, water absorption index, solubility and hardness of pregelatinized rice flour;
图2为糊化温度对预糊化米粉的吸油力、吸水指数、溶解度和硬度的影响;FIG2 shows the effect of gelatinization temperature on the oil absorption, water absorption index, solubility and hardness of pre-gelatinized rice flour;
图3为糊化时间对预糊化米粉的吸油力、吸水指数、溶解度和硬度的影响;FIG3 shows the effect of gelatinization time on oil absorption, water absorption index, solubility and hardness of pre-gelatinized rice flour;
图4为含水量对预糊化米粉的吸油力、吸水指数、溶解度和硬度的影响;FIG4 shows the effect of water content on oil absorption, water absorption index, solubility and hardness of pregelatinized rice flour;
图5为等高线图和响应曲面图;Figure 5 is a contour plot and a response surface plot;
图6为米淀粉的扫描电镜图,其中,A1为米淀粉的1000×的结果,A2为超微米淀粉的1000×的结果,A3为预糊化米淀粉的1000×的结果,B1为米淀粉的5000×的结果,B2为超微米淀粉的5000×的结果,B3为预糊化米淀粉的5000×的结果;Fig. 6 is a scanning electron microscope image of rice starch, wherein A1 is the result of 1000× of rice starch, A2 is the result of 1000× of supermicron starch, A3 is the result of 1000× of pregelatinized rice starch, B1 is the result of 5000× of rice starch, B2 is the result of 5000× of supermicron starch, and B3 is the result of 5000× of pregelatinized rice starch;
图7为米淀粉的偏光显微镜图,其中,C1为自然光显微镜下的米淀粉,C2为自然光显微镜下的超微米淀粉,C3为自然光显微镜下的预糊化米淀粉,D1为偏振光显微镜下米淀粉,D2为偏振光显微镜下的超微米淀粉,D3为偏振光显微镜下的预糊化米淀粉;Fig. 7 is a polarizing microscope image of rice starch, wherein C1 is rice starch under a natural light microscope, C2 is supermicron starch under a natural light microscope, C3 is pregelatinized rice starch under a natural light microscope, D1 is rice starch under a polarized light microscope, D2 is supermicron starch under a polarized light microscope, and D3 is pregelatinized rice starch under a polarized light microscope;
图8为淀粉的粒径分布;Figure 8 shows the particle size distribution of starch;
图9为大豆分离蛋白添加量对米饼干的感官评分、硬度及脆度的影响;FIG9 shows the effect of the amount of soy protein isolate added on the sensory score, hardness and crispness of rice biscuits;
图10为是乳清分离蛋白添加量对米饼干的感官评分、硬度及脆度的影响;FIG10 is the effect of the amount of whey protein isolate added on the sensory score, hardness and crispness of rice biscuits;
图11为黄油添加量对米饼干的感官评分、硬度及脆度的影响;Figure 11 shows the effect of butter addition on the sensory score, hardness and crispness of rice biscuits;
图12为预糊化米粉添加量对米饼干的感官评分、硬度及脆度的影响。Figure 12 shows the effect of the amount of pregelatinized rice flour added on the sensory score, hardness and crispness of rice biscuits.
图1至图4中的纵坐标,由左至右分别为吸油力、吸水指数、溶解度、硬度的纵坐标。图9至图12中的纵坐标,由左至右分别为感官评分、硬度、脆性的纵坐标。The vertical axes in Figures 1 to 4 are, from left to right, the vertical axes of oil absorption, water absorption index, solubility, and hardness. The vertical axes in Figures 9 to 12 are, from left to right, the vertical axes of sensory score, hardness, and brittleness.
具体实施方式Detailed ways
以下结合附图对本发明的原理和特征进行描述,所举实例只用于解释本发明,并非用于限定本发明的范围。The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.
本发明中使用的原料可以为大米,但为了提高碎米的附加值及扩大碎米的应用,也可以以碎米为原料制备预糊化米粉。利用超微粉碎技术及预糊化技术改善碎米粉的性质,研究含水量、糊化温度、时间和目数对碎米粉品质的影响,优化出品质较好预糊化米粉;超微和预糊化技术对淀粉的改变进行检测;再添加两种外源蛋白对米饼干制作工艺进行优化,研究大豆分离蛋白添加量、乳清分离蛋白添加量、预糊化米粉添加量和黄油添加量对米饼干感官评分和质构特性的影响,得出品质较好的米饼干;并进一步对比分析了不同饼干的品质特性,结果表明,本发明制备的双蛋白饼干具有外形完整、色泽金黄、组织均一、口感酥松、脆性好、硬度小、米香味好、烘烤损失率低等优点。The raw material used in the present invention can be rice, but in order to increase the added value of broken rice and expand the application of broken rice, pre-gelatinized rice flour can also be prepared with broken rice as raw material. The properties of broken rice flour are improved by using ultrafine grinding technology and pre-gelatinization technology, and the influence of water content, gelatinization temperature, time and mesh number on the quality of broken rice flour is studied, and the pre-gelatinized rice flour with better quality is optimized; the ultrafine and pre-gelatinization technology is used to detect the change of starch; two exogenous proteins are added to optimize the rice biscuit production process, and the influence of the addition amount of soy protein isolate, whey protein isolate, pre-gelatinized rice flour and butter on the sensory score and texture characteristics of rice biscuits is studied, and the rice biscuits with better quality are obtained; and the quality characteristics of different biscuits are further compared and analyzed, and the results show that the double protein biscuits prepared by the present invention have the advantages of complete appearance, golden color, uniform texture, crisp taste, good brittleness, small hardness, good rice fragrance, low baking loss rate, etc.
本发明中,涉及的实验材料如下:碎米,食品级,购自黑龙江省五常金禾米业有限责任公司;大豆分离蛋白,食品级,购自谷知味生物科技有限公司;乳清分离蛋白,食品级,购自谷知味生物科技有限公司;面粉,食品级,购自山东鲁花(延津)面粉食品有限公司;奶粉,食品级,购自内蒙古欧世蒙牛乳制品有限责任公司;黄油,食品级,购自墨谷实业(上海)有限公司。In the present invention, the experimental materials involved are as follows: broken rice, food grade, purchased from Heilongjiang Wuchang Jinhe Rice Industry Co., Ltd.; soy protein isolate, food grade, purchased from Guzhiwei Biotechnology Co., Ltd.; whey protein isolate, food grade, purchased from Guzhiwei Biotechnology Co., Ltd.; flour, food grade, purchased from Shandong Luhua (Yanjin) Flour Food Co., Ltd.; milk powder, food grade, purchased from Inner Mongolia Oushi Mengniu Dairy Co., Ltd.; butter, food grade, purchased from Mogu Industrial (Shanghai) Co., Ltd.
本发明中,涉及实验设备如下:高速多功能粉碎机,型号DC-1500A,购自浙江武义鼎藏日用金属制厂;超微粉碎机,型号ST-528,购自瑞安市赛特机电有限公司;质构仪,型号TA.new p l us,购自美国I SENSO公司;便携式色差仪,型号NR200,购自上海元析仪器有限公司;电烤箱,型号MG38CB-AA,购自广东美的厨房电器制造有限公司;打蛋器,型号CX-206601,购自中山灿欣电器制品有限公司;电子天平,型号LT2001 E,购自常熟市天量仪器有限责任公司。In the present invention, the experimental equipment involved is as follows: a high-speed multifunctional pulverizer, model DC-1500A, purchased from Zhejiang Wuyi Dingzang Daily Metal Manufacturing Factory; an ultrafine pulverizer, model ST-528, purchased from Ruian Saite Electromechanical Co., Ltd.; a texture analyzer, model TA.new p l us, purchased from I SENSO Company of the United States; a portable colorimeter, model NR200, purchased from Shanghai Yuanxi Instrument Co., Ltd.; an electric oven, model MG38CB-AA, purchased from Guangdong Midea Kitchen Appliance Manufacturing Co., Ltd.; an egg beater, model CX-206601, purchased from Zhongshan Canxin Electrical Appliance Products Co., Ltd.; an electronic balance, model LT2001 E, purchased from Changshu Tianliang Instrument Co., Ltd.
下面通过具体实施例进行介绍。The following is an introduction through specific embodiments.
实施例1Example 1
1.1实验方法:1.1 Experimental methods:
制备米粉包括以下步骤:将碎米进行粗粉碎得到粗粉碎的米粉,再将粗粉碎的米粉进行气流式超微粉碎得到超微米粉,筛出≤100目,100<且≤200目,200<且≤300目,300<且≤400目,400<且≤500目的米粉。下文为了简便描述,依次简写成0-100目、100-200目、200-300目、300-400目和400-500目。The preparation of rice flour comprises the following steps: coarsely grinding broken rice to obtain coarsely ground rice flour, then airflow-type ultrafine grinding the coarsely ground rice flour to obtain ultramicron powder, and sieving out rice flour with mesh size of ≤100, 100< and ≤200, 200< and ≤300, 300< and ≤400, and 400< and ≤500. For the sake of convenience, the following descriptions are abbreviated to 0-100 mesh, 100-200 mesh, 200-300 mesh, 300-400 mesh, and 400-500 mesh, respectively.
制备预糊化米粉,包括以下步骤:将上述方法制备的米粉和蒸馏水在烧杯中进行混合,得到混合物,待混合均匀后,放置水浴锅中进行预糊化处理,用玻璃棒均匀搅拌,将完全糊化的米粉取出,冷却粉碎备用。The method for preparing pregelatinized rice flour comprises the following steps: mixing the rice flour prepared by the above method and distilled water in a beaker to obtain a mixture, placing the mixture in a water bath for pregelatinization after the mixture is evenly mixed, stirring the mixture evenly with a glass rod, taking out the completely gelatinized rice flour, cooling and crushing the mixture for later use.
分别通过单因素试验和Box-Behnken实验来考察不同条件对预糊化米粉品质的影响。The effects of different conditions on the quality of pregelatinized rice flour were investigated through single factor test and Box-Behnken experiment.
1.2指标分析测定方法1.2 Index analysis and determination methods
(1)质构特性的测定方法包括以下步骤:精确称取2.5g样品与9mL水混合形成悬浮液。将混合物在磁热搅拌器上加热搅拌1min,转移到烧杯使其均匀分布,封口后在95℃的水浴中继续糊化30min。从水浴中取出后,冷却,并在4℃下冷却一夜。采用TPA模式测定凝胶强度,测试探针选用P/0.5R,预试速度为0.5mm/s,测试速度为5.0mm/s,压缩距离为10.0mm,触发力为5.0g,压缩间隔为2s。(1) The method for determining texture properties includes the following steps: accurately weigh 2.5 g of sample and mix it with 9 mL of water to form a suspension. Heat and stir the mixture on a magnetic thermal stirrer for 1 min, transfer it to a beaker to make it evenly distributed, seal it, and continue gelatinization in a 95°C water bath for 30 min. After taking it out of the water bath, cool it and cool it at 4°C overnight. The TPA mode is used to determine the gel strength. The test probe is P/0.5R, the pre-test speed is 0.5 mm/s, the test speed is 5.0 mm/s, the compression distance is 10.0 mm, the trigger force is 5.0 g, and the compression interval is 2 s.
质构评分标准:质构评分(100分)=硬度(25分)+弹性(25分)+黏聚性(25分)+胶着性(25分)。弹性、黏聚性、胶着性指标评分计算方法如下:Texture scoring criteria: Texture score (100 points) = hardness (25 points) + elasticity (25 points) + cohesion (25 points) + adhesiveness (25 points). The scoring calculation method for elasticity, cohesion, and adhesiveness is as follows:
式中:A为指标平均值与最小值之差;B为指标最大值与最小值之差。Where: A is the difference between the average value and the minimum value of the indicator; B is the difference between the maximum value and the minimum value of the indicator.
其中,硬度指标与其他指标呈负相关,其指标评分算法如下:Among them, the hardness index is negatively correlated with other indexes, and its index scoring algorithm is as follows:
式中:C为硬度平均值与最小值之差;D为硬度最大值与最小值之差。Where: C is the difference between the average and minimum hardness values; D is the difference between the maximum and minimum hardness values.
(2)吸水指数、溶解度的测定方法包括以下步骤:称取2.5g样品与30mL蒸馏水在50mL离心管中充分混合,在30℃水浴中保持30min,再以4000r/min的转速离心20min。上清液转移到事先干燥称重的铝盒中,并在105℃下烘干,并称取离心管中的沉淀质量,公式如2-3和2-4所示,(2) The method for determining the water absorption index and solubility includes the following steps: weigh 2.5 g of sample and mix thoroughly with 30 mL of distilled water in a 50 mL centrifuge tube, keep in a 30°C water bath for 30 min, and then centrifuge at 4000 r/min for 20 min. The supernatant is transferred to a pre-dried and weighed aluminum box and dried at 105°C, and the mass of the precipitate in the centrifuge tube is weighed. The formulas are shown in 2-3 and 2-4.
式中:WAI为吸水指数,%;WS为溶解度,%;ms为最终的沉淀质量,g;mu为上清液中干物质质量,g;m为样品的质量,g。Wherein: WAI is water absorption index, %; WS is solubility, %; ms is the final precipitate mass, g; mu is the dry matter mass in the supernatant, g; m is the mass of the sample, g.
吸油力的测定方法包括以下步骤:分别准确称取米粉1g于50mL离心管中,加入食用油20mL,室温静置1h,3000r/min离心10min,弃掉上层的油和残渣,用滤纸吸干游离的油,称重,公式如2-5所示,The method for determining the oil absorption capacity comprises the following steps: accurately weigh 1 g of rice flour into a 50 mL centrifuge tube, add 20 mL of edible oil, let stand at room temperature for 1 hour, centrifuge at 3000 r/min for 10 minutes, discard the oil and residue on the upper layer, absorb the free oil with filter paper, and weigh. The formula is shown in 2-5.
(3)预糊化米粉的WAI、WS、吸油力和质构的综合评价方法,包括以下步骤:采用加权系数法将吸水指数的权重设为0.25,溶解度的权重设为0.25,吸油力的权重设为0.25,质构评分的权重设为0.25,系数总和为1。综合得分=WAI(0.25)+WS(0.25)+吸油力(0.25)+质构得分(0.25)。(3) A comprehensive evaluation method for WAI, WS, oil absorption and texture of pregelatinized rice flour, comprising the following steps: using a weighted coefficient method, the weight of the water absorption index is set to 0.25, the weight of the solubility is set to 0.25, the weight of the oil absorption is set to 0.25, and the weight of the texture score is set to 0.25, and the sum of the coefficients is 1. Comprehensive score = WAI (0.25) + WS (0.25) + oil absorption (0.25) + texture score (0.25).
1.3数据处理:Exce l 2007软件计算WAI、WS、质构评分和综合得分;Des i gnExpert软件处理响应面数据;Or i gi n 8.1软件绘图。1.3 Data processing: Excel 2007 software was used to calculate WAI, WS, texture score and comprehensive score; DesignExpert software was used to process response surface data; and Organization 8.1 software was used for drawing.
1.4单因素试验设计及实验结果1.4 Single factor experimental design and experimental results
本实施例中的含水量指的是在米粉和蒸馏水在烧杯中进行混合制得混合物的步骤中,蒸馏水与混合物的质量百分比。The water content in this embodiment refers to the mass percentage of distilled water to the mixture in the step of mixing rice flour and distilled water in a beaker to prepare the mixture.
在糊化温度为50℃和时间为20min、目数为200-300目的基础上,相应改变各因素的水平:On the basis of gelatinization temperature of 50℃, time of 20min, mesh size of 200-300 mesh, change the level of each factor accordingly:
(1)目数对预糊化米粉的吸油力、吸水指数、溶解度和硬度的影响含水量为60%,糊化温度为50℃,糊化时间为20min,目数选择0-100目、100-200目、200-300目、300-400目、400-500目,制备预糊化米粉,以米粉的硬度、吸水指数、溶解度和吸油力的测定为考察指标,研究预糊化对米粉品质的影响。(1) Effect of mesh size on oil absorption, water absorption index, solubility and hardness of pregelatinized rice flour. The water content was 60%, the gelatinization temperature was 50°C, the gelatinization time was 20 min, and the mesh sizes were 0-100 mesh, 100-200 mesh, 200-300 mesh, 300-400 mesh, and 400-500 mesh to prepare pregelatinized rice flour. The hardness, water absorption index, solubility and oil absorption of the rice flour were measured as the evaluation indicators to study the effect of pregelatinization on the quality of rice flour.
由图1可知,随着目数的增加,吸油力和吸水指数呈先升高后下降的趋势,溶解度呈升高的趋势,硬度呈下降趋势,发明人猜测可能是因为目数较低时,淀粉复水速率过快,容易在淀粉表面形成一层糊状物,内部的淀粉无法接触到水分;当目数较高时,复水速率又会过慢,影响淀粉的品质。当目数为200-300目,吸油力和吸水指数最大,综合考虑预糊化对米粉的影响,目数选取200-300目。As shown in Figure 1, as the mesh size increases, the oil absorption capacity and water absorption index show a trend of first increasing and then decreasing, the solubility shows an increasing trend, and the hardness shows a decreasing trend. The inventors speculate that this may be because when the mesh size is low, the starch rehydration rate is too fast, and a layer of paste is easily formed on the starch surface, and the starch inside cannot contact the water; when the mesh size is high, the rehydration rate will be too slow, affecting the quality of the starch. When the mesh size is 200-300 mesh, the oil absorption capacity and water absorption index are the largest. Considering the effect of pregelatinization on rice noodles, the mesh size is selected to be 200-300 mesh.
(2)糊化温度对预糊化米粉的吸油力、吸水指数、溶解度和硬度的影响(2) Effect of gelatinization temperature on oil absorption, water absorption index, solubility and hardness of pregelatinized rice flour
含水量为60%,糊化时间为20min,目数选择200-300目,糊化温度选择30℃、40℃、50℃、60℃、70℃制备预糊化米粉,以米粉的硬度、吸水指数、溶解度和吸油力的测定为考察指标,研究预糊化对米粉品质的影响。Pre-gelatinized rice noodles were prepared with a moisture content of 60%, a gelatinization time of 20 min, a mesh size of 200-300 mesh, and a gelatinization temperature of 30°C, 40°C, 50°C, 60°C, and 70°C. The hardness, water absorption index, solubility, and oil absorption of the rice noodles were used as evaluation indicators to study the effect of pre-gelatinization on the quality of rice noodles.
由图2可知,随着糊化温度的增加,吸油力、吸水指数和溶解度都呈先升高后下降的趋势,硬度呈现先下降后升高的趋势,发明人猜测原因可能是随着淀粉粒温度的继续升高,淀粉粒结晶环层的氢键被破坏,淀粉分子间的缔合状态被破坏,体积迅速膨胀;淀粉粒温度进一步升高,更多的淀粉分子获得能量,成为游离分散的自由体,淀粉粒分子间氢键的断裂、淀粉分子的熔出使得淀粉更易被淀粉酶水解。当糊化温度为60℃时,吸油力、吸水指数和溶解度最大,硬度最小。As shown in Figure 2, as the gelatinization temperature increases, the oil absorption capacity, water absorption index and solubility all show a trend of first increasing and then decreasing, and the hardness shows a trend of first decreasing and then increasing. The inventors speculate that the reason may be that as the temperature of the starch granules continues to rise, the hydrogen bonds of the starch granule crystal ring layer are destroyed, the association state between starch molecules is destroyed, and the volume expands rapidly; the starch granule temperature further increases, more starch molecules gain energy and become free and dispersed free bodies, the breaking of hydrogen bonds between starch granule molecules and the melting of starch molecules make starch easier to be hydrolyzed by amylase. When the gelatinization temperature is 60°C, the oil absorption capacity, water absorption index and solubility are the largest, and the hardness is the smallest.
(3)糊化时间对预糊化米粉的吸油力、吸水指数、溶解度和硬度的影响(3) Effect of gelatinization time on oil absorption, water absorption index, solubility and hardness of pregelatinized rice flour
含水量为60%,糊化温度为50℃,目数选择200-300目,糊化时间选择10min、15min、20min、25min、30min,制备预糊化米粉,以米粉的硬度、吸水指数、溶解度和吸油力的测定为考察指标,研究预糊化对米粉品质的影响。Pregelatinized rice flour was prepared with a moisture content of 60%, a gelatinization temperature of 50°C, a mesh size of 200-300 mesh, and a gelatinization time of 10 min, 15 min, 20 min, 25 min, and 30 min. The hardness, water absorption index, solubility, and oil absorption of the rice flour were used as evaluation indicators to study the effect of pregelatinization on the quality of rice flour.
由图3可知,随着糊化时间的增加,吸油力、吸水指数、溶解度都呈先升高后下降的趋势,硬度呈现先下降后升高的趋势,发明人猜测可能是因为随着时间增加,分子内的氢键断裂增多,到一定时间,全部氢键断裂。当糊化时间为20min时,吸油力、吸水指数、溶解度最大,硬度最小。As shown in Figure 3, as the gelatinization time increases, the oil absorption capacity, water absorption index, and solubility all show a trend of first increasing and then decreasing, and the hardness shows a trend of first decreasing and then increasing. The inventors speculate that this may be because as time increases, the number of hydrogen bonds in the molecule breaks increases, and after a certain period of time, all hydrogen bonds break. When the gelatinization time is 20 minutes, the oil absorption capacity, water absorption index, and solubility are the largest, and the hardness is the smallest.
(4)含水量对预糊化米粉的吸油力、吸水指数、溶解度和硬度的影响(4) Effect of water content on oil absorption, water absorption index, solubility and hardness of pregelatinized rice flour
糊化温度为50℃,糊化时间为20min,目数选择200-300目,含水量分别为50%、55%、60%、65%和70%,制备预糊化米粉,以米粉的硬度、吸水指数、溶解度和吸油力的测定为考察指标,研究预糊化对米粉品质的影响。The gelatinization temperature was 50℃, the gelatinization time was 20min, the mesh size was 200-300 mesh, and the water content was 50%, 55%, 60%, 65% and 70% respectively to prepare pregelatinized rice flour. The hardness, water absorption index, solubility and oil absorption capacity of the rice flour were measured as evaluation indicators to study the effect of pregelatinization on the quality of rice flour.
由图4可知,随着糊化时间的增加,吸油力、吸水指数、溶解度都呈先升高后下降的趋势,硬度呈现先下降后升高的趋势,发明人猜测可能在淀粉糊化过程中,淀粉粒微晶束解体,分子内的氢键断裂,淀粉粒结构变得疏松,含水量高,有利于与水结合。当含水量为65%时,吸油力、吸水指数、溶解度最大,硬度最小。As shown in Figure 4, as the gelatinization time increases, the oil absorption capacity, water absorption index, and solubility all show a trend of first increasing and then decreasing, and the hardness shows a trend of first decreasing and then increasing. The inventors speculate that during the starch gelatinization process, the starch granule crystal bundles disintegrate, the hydrogen bonds within the molecules break, and the starch granule structure becomes loose, with a high water content, which is conducive to combining with water. When the water content is 65%, the oil absorption capacity, water absorption index, and solubility are the largest, and the hardness is the smallest.
根据单因素选出较优参数范围:目数在100-200、200-300和300-400目之间,优选地,200-300;糊化温度在50-70℃之间,优选地,60℃;糊化时间在15-25min之间,优选地,20min;含水量在60-70%之间,优选地,65%。The optimal parameter range is selected based on the single factor: the mesh size is between 100-200, 200-300 and 300-400 mesh, preferably 200-300; the gelatinization temperature is between 50-70°C, preferably 60°C; the gelatinization time is between 15-25min, preferably 20min; the water content is between 60-70%, preferably 65%.
1.5Box-Behnken实验及实验结果1.5 Box-Behnken experiment and experimental results
为了进一步优化预糊化米粉的条件,选用响应曲面优化法进行最终的优化实验设计。In order to further optimize the conditions of pregelatinized rice flour, the response surface optimization method was used for the final optimization experimental design.
综合考虑单因素试验结果,根据Box-Behnken试验设计原理,考察目数(A)、糊化温度(B)、糊化时间(C)和含水量(D),综合评分(Y)为响应值,进行四因素三水平响应面分析试验,确定最佳工艺参数,试验结果见表1。Taking into account the results of the single factor test, according to the Box-Behnken experimental design principle, the mesh size (A), gelatinization temperature (B), gelatinization time (C) and water content (D) were investigated, and the comprehensive score (Y) was taken as the response value. A four-factor three-level response surface analysis experiment was carried out to determine the optimal process parameters. The experimental results are shown in Table 1.
表1Box-Behnken试验设计及结果Table 1 Box-Behnken test design and results
表2回归模型及方差分析Table 2 Regression model and variance analysis
根据软件分析得到的二次回归模型方程:综合评分(Y)=88.86-1.53A-2.13B+2.12C+2.88D-1.10AB-0.80AC+0.80AD+1.85BC+1.15BD-1.75CD-8.87A2-6.35B2-7.37C2-6.65D2,对综合得分进行回归模型方差分析和模型系数显著性检验,由表2所示。According to the quadratic regression model equation obtained by software analysis: comprehensive score (Y) = 88.86-1.53A-2.13B+2.12C+2.88D-1.10AB-0.80AC+0.80AD+1.85BC+1.15BD-1.75CD - 8.87A2-6.35B2-7.37C2-6.65D2, the regression model variance analysis and model coefficient significance test were performed on the comprehensive score, as shown in Table 2 .
响应回归模型达到极显著水平(P<0.01),且失拟项=0.5673>0.05不显著,说明回归模型拟合良好,误差较小。决定系数R2=0.9950,说明综合得分中99.5%的变异可以用模型解释。通过分析及相关数据可以看出目数(A)、糊化温度(B)、糊化时间(C)和含水量(D)对预糊化米粉的影响显著,且因素显著程度为D>B>C>A;各交互项对其品质影响的显著性为BC>CD>BD>AB>AC=AD;另外,A、B、C、D的二次项均表现为极显著。由回归方程分析可以得到最佳参数为:目数(A)=192.46目,糊化温度(B)=58.72℃,糊化时间(C)=20.55min,含水量(D)=65.94%,此时综合得分为89.4398分,根据实际情况,将条件修改为:目数(A)=200目,糊化温度(B)=59℃,糊化时间(C)=21min,含水量(D)=66%。验证试验按照响应面软件得出的最优条件进行三组重复试验,取平均值,得到综合得分试验值为89.2842±0.3312分,与预测的理论值89.4398分基本一致,表明该数学模型可靠,且精度较高,对生产预糊化米粉工艺优化可行。The response regression model reached an extremely significant level (P < 0.01), and the lack of fit term = 0.5673 > 0.05 was not significant, indicating that the regression model fitted well and had a small error. The coefficient of determination R 2 = 0.9950, indicating that 99.5% of the variation in the comprehensive score can be explained by the model. Through analysis and related data, it can be seen that the mesh size (A), gelatinization temperature (B), gelatinization time (C) and water content (D) have a significant effect on pre-gelatinized rice flour, and the factor significance is D > B > C >A; the significance of each interaction term on its quality is BC > CD > BD > AB > AC = AD; in addition, the quadratic terms of A, B, C, and D are all extremely significant. The optimal parameters obtained by regression equation analysis are: mesh number (A) = 192.46 mesh, gelatinization temperature (B) = 58.72℃, gelatinization time (C) = 20.55min, water content (D) = 65.94%, and the comprehensive score is 89.4398 points. According to the actual situation, the conditions are modified to: mesh number (A) = 200 mesh, gelatinization temperature (B) = 59℃, gelatinization time (C) = 21min, and water content (D) = 66%. The verification test was repeated for three groups according to the optimal conditions obtained by the response surface software, and the average value was taken to obtain a comprehensive score test value of 89.2842±0.3312 points, which is basically consistent with the predicted theoretical value of 89.4398 points, indicating that the mathematical model is reliable and has high accuracy, and is feasible for optimizing the production process of pregelatinized rice noodles.
在单因素分析结果的基础上,为进一步探究全部因素中两两因素协同作用对预糊化米粉品质的影响。如图5所示,响应面开口向下,等高线呈椭圆形。从整个曲面来看,预糊化米粉综合评分随着各因素的变化而呈现抛物线状曲线,说明各因素对预糊化米粉品质均有影响。On the basis of the results of univariate analysis, in order to further explore the synergistic effect of all factors on the quality of pregelatinized rice noodles, as shown in Figure 5, the response surface opens downward and the contour lines are elliptical. From the entire surface, the comprehensive score of pregelatinized rice noodles presents a parabolic curve as the factors change, indicating that each factor has an effect on the quality of pregelatinized rice noodles.
由图5(a)所示,综合评分随着目数和糊化温度的升高先增大后略降低。随着糊化温度的继续升高,米粉发生过糊化现象,导致预糊化米粉品质下降,综合得分降低。由图5(b)所示,综合评分随着糊化温度和糊化时间升高而先增加后降低。产生此现象是因为,高温的糊化温度会破坏淀粉结晶,使其暴露出更多的羟基,容易与水分子结合,从而综合评分增加。由图5(c)所示,综合评分随着糊化温度和含水量增加而先增加后降低,其中适量的水分可以保持淀粉在水分散体中的完整性,综合评分降低可能是因为糊化温度的过高导致预糊化米粉品质变差。由图5(d)所示,综合评分随着糊化时间和含水量增加而先增加后降低,其升高的原因可能是米粉含有可被利用的亲水基团,其可以与更多水分子结合,降低的原因可能是因为糊化时间和水分含量的过度增加导致糊化过度,品质变差。As shown in Figure 5(a), the comprehensive score first increases and then slightly decreases with the increase of mesh size and gelatinization temperature. As the gelatinization temperature continues to increase, the rice flour undergoes over-gelatinization, resulting in a decrease in the quality of the pre-gelatinized rice flour and a decrease in the comprehensive score. As shown in Figure 5(b), the comprehensive score first increases and then decreases with the increase of gelatinization temperature and gelatinization time. This phenomenon occurs because the high gelatinization temperature destroys the starch crystals, exposing more hydroxyl groups, which are easy to combine with water molecules, thereby increasing the comprehensive score. As shown in Figure 5(c), the comprehensive score first increases and then decreases with the increase of gelatinization temperature and water content. Among them, the appropriate amount of water can maintain the integrity of starch in the water dispersion. The decrease in the comprehensive score may be due to the excessive gelatinization temperature, which leads to the deterioration of the quality of the pre-gelatinized rice flour. As shown in Figure 5(d), the comprehensive score first increases and then decreases with the increase of gelatinization time and water content. The reason for the increase may be that the rice flour contains available hydrophilic groups, which can combine with more water molecules. The reason for the decrease may be that the excessive increase in gelatinization time and water content leads to excessive gelatinization and deterioration of quality.
实施例2Example 2
分别以米淀粉、超微米淀粉和预糊化米淀粉为研究对象,其进行糊化特性、扫描电镜、偏光显微镜测试、粒径测定、直链淀粉含量以及溶解度及吸水指数的测定,分析预糊化处理对米粉理化性质和微观结构的影响。Rice starch, supermicron starch and pregelatinized rice starch were taken as research objects respectively. The gelatinization characteristics, scanning electron microscopy, polarizing microscopy tests, particle size determination, amylose content, solubility and water absorption index were determined, and the effect of pregelatinization treatment on the physicochemical properties and microstructure of rice flour was analyzed.
米淀粉:以大米粉为原料制备米淀粉,制备方法包括以下步骤:用0.4%的NaOH溶液浸泡大米粉,碱液与米粉质量比为5:1,室温,在浸泡过程中,每隔6h搅拌一次,一共浸泡24h。去掉浸泡液,加入新鲜的同浓度碱液,然后沉降一段时间后去除上清液。然后将下方淀粉乳水洗离心(3000r/min,15min)多次至上清液无浑浊,用HCl中和为中性后进行干燥脱水(40℃鼓风干燥箱),粉碎后过80目筛,得到米淀粉,用封口塑料袋密封包装,保存备用。Rice starch: Rice starch is prepared from rice flour as raw material. The preparation method includes the following steps: soaking rice flour with 0.4% NaOH solution, the mass ratio of alkali solution to rice flour is 5:1, room temperature, stirring every 6 hours during the soaking process, and soaking for a total of 24 hours. Remove the soaking liquid, add fresh alkali solution of the same concentration, and then remove the supernatant after settling for a period of time. Then wash the starch emulsion below with water and centrifuge (3000r/min, 15min) for many times until the supernatant is free of turbidity, neutralize it with HCl to neutrality, and then dry and dehydrate it (40℃ forced drying oven), crush it and pass it through an 80-mesh sieve to obtain rice starch, seal it with a sealed plastic bag, and store it for later use.
超微米淀粉:以超微米粉(实施例1中的1.1制备)为原料制备超微米淀粉,制作方法同上述米淀粉的制备方法。Supermicron starch: Supermicron starch was prepared using supermicron powder (prepared in 1.1 in Example 1) as a raw material, and the preparation method was the same as the preparation method of rice starch.
预糊化米淀粉:在实施例1中,采用目数200目、糊化温度59℃、糊化时间21min、含水量66%的条件制备的预糊化淀粉,采用提取米淀粉的方法制备预糊化米淀粉。Pregelatinized rice starch: In Example 1, the pregelatinized starch was prepared under the conditions of 200 mesh, 59° C. gelatinization temperature, 21 min. gelatinization time and 66% water content. The pregelatinized rice starch was prepared by the method of extracting rice starch.
2.1实验方法2.1 Experimental methods
(1)测定淀粉含量:淀粉含量测定:酸水解法,参照GB 5009.9-2016。(1) Determination of starch content: Determination of starch content: acid hydrolysis method, refer to GB 5009.9-2016.
(2)测定直链淀粉含量:标准溶液制备:取纯直链淀粉、支链淀粉各0.1000g,分别放入100mL容量瓶中,加入1mL无水乙醇湿润样品,再加1mo l/L NaOH溶液9mL。于沸水浴分散10min,迅速冷却后,用水定容。(2) Determination of amylose content: Preparation of standard solution: Take 0.1000 g of pure amylose and amylopectin, respectively, and place them in 100 mL volumetric flasks. Add 1 mL of anhydrous ethanol to moisten the sample, and then add 9 mL of 1 mol/L NaOH solution. Disperse in a boiling water bath for 10 min, cool rapidly, and make up to volume with water.
标准曲线绘制:取6个100mL容量瓶,分别加入l mg/mL直链淀粉标准溶液0、0.25、0.50、1.00、1.50、2.00mL,再依次加入1mg/mL支锭淀粉标准溶液5、4.75、4.50、4.00、3.50、3.00mL,总量为5mL。另取1个100mL容量瓶,加入5mL 0.09mo l/L NaOH溶液作空白。然后于各瓶中依次加入约50mL水、1mo l/L乙酸1mL,碘试剂1mL,用水定容后显色10min,在620nm处读取吸光度,以直链淀粉毫克数为横坐标,吸光度为纵坐标,绘制标准曲线。Standard curve drawing: Take 6 100mL volumetric flasks, add 0, 0.25, 0.50, 1.00, 1.50, 2.00mL of 1 mg/mL amylose standard solution, and then add 5, 4.75, 4.50, 4.00, 3.50, 3.00mL of 1mg/mL amylopectin standard solution in sequence, with a total of 5mL. Take another 100mL volumetric flask, add 5mL of 0.09mol/L NaOH solution as a blank. Then add about 50mL of water, 1mL of 1mol/L acetic acid, and 1mL of iodine reagent to each bottle in sequence, dilute with water and color for 10min, read the absorbance at 620nm, and draw a standard curve with milligrams of amylose as the horizontal axis and absorbance as the vertical axis.
样品测定:称取0.1000g淀粉样品于100mL容量瓶中,加1mL无水乙醇,充分湿润样品,再加入1mo l/L NaOH溶液9mL,于沸水浴分散10min,迅速冷却,用水定容、取5mL淀粉分散液于100mL容量瓶中,加水50mL,1mo l/L乙酸溶液1mL及碘试剂1mL,用水定容,显色10min后,在620nm处读取吸光度。Sample determination: weigh 0.1000g of starch sample into a 100mL volumetric flask, add 1mL of anhydrous ethanol to fully wet the sample, then add 9mL of 1mol/L NaOH solution, disperse in a boiling water bath for 10min, cool rapidly, make up to volume with water, take 5mL of starch dispersion into a 100mL volumetric flask, add 50mL of water, 1mL of 1mol/L acetic acid solution and 1mL of iodine reagent, make up to volume with water, develop color for 10min, and read the absorbance at 620nm.
A-由吸光值在标准曲线上查出相应的直链淀粉含量(mg);A-Find the corresponding amylose content (mg) on the standard curve based on the absorbance value;
W-样品重(mg)。W-sample weight (mg).
(3)观察电镜扫描:采用扫描电子显微镜(SEM)对淀粉的微观颗粒形态进行观察。可以直接观察淀粉颗粒的大小和形状。(3) Observation by scanning electron microscope: The microscopic granule morphology of starch is observed by scanning electron microscope (SEM). The size and shape of starch granules can be directly observed.
(4)偏光显微镜测试法:利用偏光光学显微镜对样品的双折射图谱进行了观察。将样品悬浮于甘油-水(V/V,1:1)中,制备成体积分数约为1%的淀粉溶液。将一小滴混合物放在显微镜载玻片上,用盖玻片轻轻地盖上。用60倍放大镜拍摄显微照片。观测模式在明亮场和偏光之间转换。(4) Polarized light microscope test method: The birefringence spectrum of the sample was observed using a polarized light optical microscope. The sample was suspended in glycerol-water (V/V, 1:1) to prepare a starch solution with a volume fraction of about 1%. A small drop of the mixture was placed on a microscope slide and gently covered with a cover slip. Microscopic photographs were taken using a 60x magnifying glass. The observation mode was switched between bright field and polarized light.
(5)测定粒径:准确称取0.1g米淀粉放入烧杯中,加入50mL蒸馏水并将其放在超声清洗机中充分振荡5min。大颗粒沉降,小颗粒均匀分散,用马尔文MS2000激光粒度仪测定了米淀粉、超微米淀粉和预糊化米淀粉的粒径。将3种样品分别置于激光粒度分析仪中检测,折射率为1.000,选择水作为光散射的光学模型,测量样品粒径。(5) Determination of particle size: Accurately weigh 0.1 g of rice starch into a beaker, add 50 mL of distilled water and place it in an ultrasonic cleaner to fully oscillate for 5 minutes. Large particles settle and small particles are evenly dispersed. The particle sizes of rice starch, ultra-micron starch and pregelatinized rice starch are measured using a Malvern MS2000 laser particle size analyzer. The three samples are placed in a laser particle size analyzer for detection, with a refractive index of 1.000, and water is selected as the optical model for light scattering to measure the sample particle size.
(6)测定溶解度及吸水指数:称取2.5g样品与30mL蒸馏水在50mL离心管中充分混合,在55℃水浴中保持30min,再以4000r/min的转速离心20min。上清液转移到事先干燥称重的铝盒中,并在105℃下烘干,并称取离心管中的沉淀质量,对55到95℃(10℃增量)重复相同的步骤。(6) Determination of solubility and water absorption index: Weigh 2.5 g of sample and mix thoroughly with 30 mL of distilled water in a 50 mL centrifuge tube, keep in a 55°C water bath for 30 min, and then centrifuge at 4000 r/min for 20 min. The supernatant is transferred to a pre-dried and weighed aluminum box and dried at 105°C. The mass of the precipitate in the centrifuge tube is weighed, and the same steps are repeated for 55 to 95°C (10°C increments).
(7)测定糊化性质:采用快速黏度仪(RVA)测定样品的糊化性质。(7) Determination of gelatinization properties: The gelatinization properties of the samples were determined using a rapid viscometer (RVA).
2.2数据分析:Exce l 2007处理实验数据,Or i gi n 8.1软件绘图。2.2 Data analysis: The experimental data were processed using Excel 2007 and the graphics were drawn using Origen 8.1 software.
2.3实验结果2.3 Experimental Results
(1)微观结构分析:由图6可知,大米淀粉具有典型的多面体和不规则的形状,表面光滑。同样,可以在米淀粉、超微米淀粉和预糊化米淀粉表面观察到孔隙,但预糊化米淀粉中孔隙更多,孔隙结构有利于提高淀粉颗粒的持水性,从而提高米制品的质量。与大米淀粉相比,超微米淀粉颗粒更小。部分预糊化大米淀粉颗粒表面有凹陷或裂缝,出现聚集现象,由于预糊化破坏米淀粉颗粒的结构,形成多孔的结构。(1) Microstructure analysis: As shown in Figure 6, rice starch has a typical polyhedral and irregular shape with a smooth surface. Similarly, pores can be observed on the surface of rice starch, ultra-micron starch and pregelatinized rice starch, but there are more pores in pregelatinized rice starch. The pore structure is conducive to improving the water holding capacity of starch particles, thereby improving the quality of rice products. Compared with rice starch, ultra-micron starch particles are smaller. Some pregelatinized rice starch particles have depressions or cracks on the surface and aggregation occurs. The pregelatinization destroys the structure of rice starch particles and forms a porous structure.
由图7可知,预糊化前后,淀粉颗粒多为圆形、椭圆形或不规则的多边形,米淀粉和超微米淀粉有十字偏光,超微米淀粉十字偏光减少,是因为超微粉碎破坏了淀粉的有序结构,预糊化淀粉的十字结构消失,可能是因为预糊化使其氢键断裂,淀粉颗粒的有序结构破坏。As shown in Figure 7, before and after pregelatinization, starch granules are mostly round, oval or irregular polygons, rice starch and ultra-micron starch have cross polarization, and the cross polarization of ultra-micron starch decreases because ultra-fine grinding destroys the ordered structure of starch. The cross structure of pregelatinized starch disappears, which may be because pregelatinization breaks its hydrogen bonds and destroys the ordered structure of starch granules.
(2)淀粉及直链淀粉含量分析:由表3可知,大米粉、超微米粉和预糊化米粉中的淀粉含量依次减少,直链淀粉含量依次增多,超微米粉中的淀粉含量可能是由于磨粉过程中淀粉颗粒的损失,预糊化米粉中淀粉含量减少,可能是因为在不断加热的情况下,淀粉团粒膨胀破裂,降解为小分子物质,直链淀粉增加的原因为直链淀粉影响淀粉糊化特性,并且不断吸收水分,达到一定限度后,会导致淀粉颗粒的破裂与溶解,颗粒内的直链淀粉析出。(2) Analysis of starch and amylose content: As shown in Table 3, the starch content in rice flour, supermicronized flour and pregelatinized rice flour decreases in turn, while the amylose content increases in turn. The starch content in supermicronized flour may be due to the loss of starch granules during the milling process. The starch content in pregelatinized rice flour decreases, probably because starch granules swell and rupture under continuous heating and degrade into small molecules. The reason for the increase in amylose is that amylose affects the gelatinization characteristics of starch and continuously absorbs water. When it reaches a certain limit, it will cause the starch granules to rupture and dissolve, and the amylose in the granules will precipitate.
表3大米粉、超微米粉和预糊化米粉中的淀粉和直链淀粉含量Table 3 Starch and amylose content in rice flour, supermicronized flour and pregelatinized rice flour
(3)粒径分析:由表4和图8可知,超微米淀粉和预糊化米淀粉的粒径较普通粉碎后的米淀粉粒径比小,这主要是淀粉颗粒粒径的大小与其受损程度有一定关系,预糊化淀粉的平均粒度比超微米淀粉大,可能是由于更多的水分子在加热时逐渐挤进淀粉颗粒内部,体积逐渐胀大,在冻干后水分蒸发,淀粉保持一个基本的结构骨架,从而导致粒径变大,还可能是因为糊化时含水量的增多使得破碎后小的淀粉碎片彼此碰撞加剧,受氢键和范德华力的作用再次聚集成大的颗粒。(3) Particle size analysis: As shown in Table 4 and Figure 8, the particle sizes of supermicron starch and pregelatinized rice starch are smaller than those of ordinary rice starch after pulverization. This is mainly because the size of starch granules is related to their degree of damage. The average particle size of pregelatinized starch is larger than that of supermicron starch. This may be because more water molecules gradually squeeze into the starch granules during heating, causing the volume to gradually expand. After freeze-drying, the water evaporates and the starch maintains a basic structural skeleton, resulting in an increase in particle size. It may also be because the increase in water content during gelatinization causes the small starch fragments to collide with each other more after being broken, and they are aggregated into large particles again under the action of hydrogen bonds and van der Waals forces.
表4米淀粉、超微米淀粉和预糊化米淀粉的粒径Table 4 Particle size of rice starch, supermicron starch and pregelatinized rice starch
(4)溶解度及吸水指数分析:由表5可知,米淀粉、超微米淀粉和预糊化米淀粉的溶解度随着温度的增加而增加,在同一温度下,溶解度的大小依次为预糊化米淀粉>超微米淀粉>米淀粉,超微米淀粉由于它更小的颗粒使其更易容易溶于水中,预糊化使淀粉分子被完全破坏,不溶性物质也随之减少,因此更容易溶解。米淀粉、超微米淀粉和预糊化米淀粉的吸水指数着温度的增加而增加,吸水指数的大小依次为预糊化米淀粉>超微米淀粉>米淀粉,预糊化使米淀粉糊化度升高,凝胶结构形成能力变强,并且结构变得更加疏松多孔,暴露出更多的亲水基团,亲水能力上升,吸水指数升高。(4) Analysis of solubility and water absorption index: As shown in Table 5, the solubility of rice starch, supermicron starch and pregelatinized rice starch increases with the increase of temperature. At the same temperature, the solubility is in the order of pregelatinized rice starch > supermicron starch > rice starch. Supermicron starch is easier to dissolve in water due to its smaller particles. Pregelatinization completely destroys the starch molecules and reduces the insoluble substances, making it easier to dissolve. The water absorption index of rice starch, supermicron starch and pregelatinized rice starch increases with the increase of temperature. The water absorption index is in the order of pregelatinized rice starch > supermicron starch > rice starch. Pregelatinization increases the gelatinization degree of rice starch, strengthens the gel structure formation ability, and makes the structure more loose and porous, exposing more hydrophilic groups, increasing the hydrophilic ability and water absorption index.
表5米淀粉、超微米淀粉和预糊化米淀粉的溶解度及吸水指数Table 5 Solubility and water absorption index of rice starch, supermicronized starch and pregelatinized rice starch
(5)糊化特性分析:由表6可知,超微粉碎和预糊化使淀粉颗粒和结晶结构被破坏,导致改性淀粉粘度、糊化温度和回生值降低,淀粉经过糊化处理后晶体结构遭到大规模破坏,再次糊化时破坏淀粉结构则无需更多的热量,峰值粘度低可能是因为预糊化使部分淀粉膨胀和直链淀粉的溶出;回生值可以反映淀粉的短期回生程度,主要是由淀粉分子在温度下降时重新排列聚合造成的,回生值越低,老化程度低;预糊化使淀粉的崩解值降低,使淀粉在加热过程中稳定性变好。(5) Analysis of gelatinization characteristics: As shown in Table 6, ultrafine grinding and pregelatinization destroy starch particles and crystal structures, resulting in reduced viscosity, gelatinization temperature and regeneration value of modified starch. The crystal structure of starch is destroyed on a large scale after gelatinization, and no more heat is needed to destroy the starch structure during regelatinization. The low peak viscosity may be due to the swelling of part of the starch and the dissolution of amylose caused by pregelatinization. The regeneration value can reflect the short-term regeneration degree of starch, which is mainly caused by the rearrangement and aggregation of starch molecules when the temperature drops. The lower the regeneration value, the lower the degree of aging. Pregelatinization reduces the disintegration value of starch, making the starch more stable during heating.
表6米淀粉、超微米淀粉和预糊化米淀粉的糊化特性Table 6 Gelatinization properties of rice starch, supermicronized starch and pregelatinized rice starch
实施例3Example 3
添加两种外源蛋白(大豆分离蛋白、乳清分离蛋白)对米饼干制作工艺进行优化,研究大豆分离蛋白添加量、乳清分离蛋白添加量、预糊化米粉添加量和黄油添加量对米饼干感官评分和质构特性的影响,对比分析米饼干的品质特性的影响。The production process of rice biscuits was optimized by adding two exogenous proteins (soy protein isolate and whey protein isolate). The effects of the addition amount of soy protein isolate, whey protein isolate, pregelatinized rice flour and butter on the sensory scores and texture characteristics of rice biscuits were studied, and the effects on the quality characteristics of rice biscuits were compared and analyzed.
3.1实验方法3.1 Experimental methods
本发明提供一种米饼干的制备方法包括以下步骤:黄油→融化→打发→混合→面糊→成型→烘烤→冷却→成品。The invention provides a method for preparing rice biscuits, comprising the following steps: butter→melting→whipping→mixing→batter→forming→baking→cooling→finished product.
具体的,可以采用下面的操作方法:Specifically, you can use the following operation methods:
(1)将黄油融化,融化时间为5min,融化温度为40℃;(1) Melt the butter for 5 min at a temperature of 40°C;
(2)打发:将黄油(软化)、蛋液、白砂糖用打蛋器打发6min,使其体积膨大。(2) Whipping: Whip the softened butter, egg liquid and granulated sugar with a whisk for 6 minutes to expand the volume.
(3)混合、调制面糊:加入米粉、预糊化米粉、低筋面粉、大豆分离蛋白、乳清分离蛋白、奶粉、牛奶、食盐,压拌均匀,形成面糊。(3) Mixing and preparing batter: Add rice flour, pre-gelatinized rice flour, low-gluten flour, soy protein isolate, whey protein isolate, milk powder, milk, and salt, and mix evenly under pressure to form a batter.
(4)挤压成型:将面糊装入已安装好裱花嘴的裱花袋,用均匀力道在铺好油纸的烤盘上挤出形状,放入冰箱冷藏,冷藏时间为5min,冷藏温度为-18℃。(4) Extrusion molding: Put the batter into a piping bag with a piping nozzle installed, and squeeze out the batter onto a baking tray covered with baking paper with uniform force. Put it in the refrigerator for 5 minutes at a temperature of -18°C.
(5)烘烤:将烤盘放入已预热后(上火160℃、下火170℃)的烤箱中,焙烤约10min,得到米饼干。(5) Baking: Place a baking tray in a preheated oven (upper heat 160° C., lower heat 170° C.) and bake for about 10 minutes to obtain rice biscuits.
(6)冷却、成品包装:米饼干出炉后自然冷却至室温(25℃),装入塑料袋中进行热缩封口,经24h水分平衡后再进行各项指标检测。(6) Cooling and finished product packaging: After the rice biscuits are taken out of the oven, they are naturally cooled to room temperature (25°C), packed into plastic bags and heat-shrink-sealed. After 24 hours of moisture balance, various indicators are tested.
3.2评价指标3.2 Evaluation indicators
(1)感官评价:结合饼干的口感、硬度、脆度、色泽和外形5个方面的特点,制定出加权感官评分表见表7。随机选取10名食品专业的学生(男女比为1:1)为感官评价评分员,采用综合评价法,对产品进行评价。(1) Sensory evaluation: Based on the five characteristics of biscuits, namely, taste, hardness, crispness, color and appearance, a weighted sensory scoring table was developed (see Table 7). Ten food major students (male:female ratio was 1:1) were randomly selected as sensory evaluation scorers, and the comprehensive evaluation method was used to evaluate the products.
表7加权感官评分标准Table 7 Weighted sensory scoring criteria
(2)质构特性的测定:利用质构仪测定饼干的硬度、脆性和弹性。测试条件:TPA模式,P 0.5探头,测试前速率1.0mm/s,测试速率5.0mm/s,测试后速率5.0mm/s;压缩程度50%;触发力5g。(2) Determination of texture characteristics: The hardness, brittleness and elasticity of the biscuits were determined using a texture analyzer. Test conditions: TPA mode, P 0.5 probe, pre-test rate 1.0 mm/s, test rate 5.0 mm/s, post-test rate 5.0 mm/s; compression degree 50%; trigger force 5 g.
(3)米饼干的综合评分:米饼干综合评分由质构评分、感官评分2部分构成。采用加权系数法,将质构评分的权重设为0.5,感官评分的权重设为0.5,系数总和为1。综合评分=糊化评分×0.5+感官评分×0.5。(3) Comprehensive score of rice biscuits: The comprehensive score of rice biscuits consists of two parts: texture score and sensory score. The weighted coefficient method was used, with the weight of the texture score set to 0.5, the weight of the sensory score set to 0.5, and the sum of the coefficients being 1. Comprehensive score = gelatinization score × 0.5 + sensory score × 0.5.
质构评分(100分)=硬度(25分)+脆性(25分)+脆度(25分)+弹性(25分)。Texture score (100 points) = hardness (25 points) + brittleness (25 points) + crispness (25 points) + elasticity (25 points).
每个指标的得分计算方法如下:The score for each indicator is calculated as follows:
式中:D为该指标对应的评分;C为此指标的满分值(即100或者25);A为该指标最大值与最小值之差;B为该指标测定值与最小值之差。In the formula: D is the score corresponding to the indicator; C is the full score of this indicator (i.e. 100 or 25); A is the difference between the maximum and minimum values of the indicator; B is the difference between the measured value and the minimum value of the indicator.
其中,由于米饼干的硬度指标与口感呈负相关,所以硬度值对应的评分数值计算公式为Among them, since the hardness index of rice biscuits is negatively correlated with the taste, the score calculation formula corresponding to the hardness value is:
(4)色泽:采用色差计测定米饼干的色泽,L*、a*、b*值,每个水平测试3个平行。L*值表示黑色(0)/白色(100),a*值表示绿色(-)/红色(+),b*值表示蓝色(-)/黄色(+)。(4) Color: The color of the rice biscuits was measured using a colorimeter, and the L*, a*, and b* values were measured. Three parallels were tested for each level. The L* value represents black (0)/white (100), the a* value represents green (-)/red (+), and the b* value represents blue (-)/yellow (+).
(5)烘烤损失率测定:烘烤损失率是通过烘烤前后称重曲奇来计算的,计算公式为:(5) Determination of baking loss rate: The baking loss rate is calculated by weighing the cookies before and after baking. The calculation formula is:
3.3单因素试验设计及结果3.3 Single-factor experimental design and results
添加100g米粉(以此为100%),奶粉添加量21%(即奶粉与米粉的质量百分比为21%),蛋液添加量40%(即蛋液与米粉的质量百分比为40%),白砂糖添加量30%(即白砂糖与米粉的质量百分比为30%),低筋面粉添加量50%(即低筋面粉与米粉的质量百分比为50%),牛奶添加量30%(即牛奶与米粉的质量百分比为30%),食盐添加量0.1%(即食盐与米粉的质量百分比为0.1%),在大豆分离蛋白添加量为10%(即大豆分离蛋白与米粉的质量百分比为10%)、乳清分离蛋白添加量为10%(即乳清分离蛋白与米粉的质量百分比为10%)、黄油添加量为80%(即黄油与米粉的质量百分比为80%)和预糊化米粉添加量为7%(即预糊化米粉与米粉的质量百分比为10%)的基础上,相应改变各因素的水平:大豆分离蛋白添加量选择5%、7.5%、10%、12.5%、15%,乳清分离蛋白添加量选择5%、7.5%、10%、12.5%、15%,黄油添加量选择60%、70%、80%、90%、100%和预糊化米粉添加量选择3%、5%、7%、9%、11%,考察各因素对米饼干品质的影响。100g rice flour was added (taking this as 100%), 21% milk powder was added (i.e. the mass percentage of milk powder and rice flour was 21%), 40% egg liquid was added (i.e. the mass percentage of egg liquid and rice flour was 40%), 30% white granulated sugar was added (i.e. the mass percentage of white granulated sugar and rice flour was 30%), 50% low-gluten flour was added (i.e. the mass percentage of low-gluten flour and rice flour was 50%), 30% milk was added (i.e. the mass percentage of milk and rice flour was 30%), 0.1% salt was added (i.e. the mass percentage of salt and rice flour was 0.1%), 10% soy protein isolate was added (i.e. the mass percentage of soy protein isolate and rice flour was 10%), 10% whey protein isolate was added The influence of each factor on the quality of rice biscuits was investigated by comparing the addition amount of soy protein isolate of 5%, 7.5%, 10%, 12.5%, 15% and the addition amount of whey protein isolate of 5%, 7.5%, 10%, 12.5%, 15% and the addition amount of butter of 60%, 70%, 80%, 90%, 100% and the addition amount of pregelatinized rice flour of 3%, 5%, 7%, 9% and 11%.
(1)大豆分离蛋白添加量对米饼干的感官评分、硬度及脆性的影响(1) Effect of soy protein isolate addition on sensory scores, hardness and brittleness of rice biscuits
如图9所示,随着大豆分离蛋白添加量增加,米饼干的感官评分和脆性先增加再减少,硬度先减少再增加,大豆分离蛋白添加量为10%时,感官评分和脆性为最大值,硬度为最小值,大豆分离蛋白的添加可以充当类似面筋网络结构,大豆分离蛋白添加过多时,可明显尝出有豆腥味,口感不好,所以选择大豆分离蛋白添加量为7.5%-12.5%。As shown in Figure 9, with the increase of the amount of soy protein isolate added, the sensory score and crispness of the rice biscuits first increased and then decreased, and the hardness first decreased and then increased. When the amount of soy protein isolate added was 10%, the sensory score and crispness were maximum, and the hardness was minimum. The addition of soy protein isolate can act as a gluten-like network structure. When too much soy protein isolate is added, a beany smell can be clearly tasted and the taste is not good, so the amount of soy protein isolate added was selected to be 7.5%-12.5%.
(2)乳清分离蛋白添加量对米饼干的感官评分、硬度及脆性的影响(2) Effect of whey protein isolate addition on sensory scores, hardness and crispness of rice biscuits
如图10所示,随着乳清分离蛋白添加量增加,米饼干的感官评分和脆性先增加再减少,硬度先减少再增加,乳清分离蛋白添加量为10%时,感官评分和脆性为最大值,硬度为最小值,乳清分离蛋白的添加可以充当类似面筋网络结构,过量的乳清分离蛋白会抑制淀粉颗粒间的结合而弱化淀粉网状结构,口感不好,所以选择乳清分离蛋白添加量为7.5%-12.5%。As shown in Figure 10, as the amount of whey protein isolate added increases, the sensory score and crispness of the rice biscuits first increase and then decrease, and the hardness first decreases and then increases. When the amount of whey protein isolate added is 10%, the sensory score and crispness are maximum, and the hardness is minimum. The addition of whey protein isolate can act as a gluten-like network structure. Excessive whey protein isolate will inhibit the binding between starch particles and weaken the starch network structure, resulting in a bad taste. Therefore, the amount of whey protein isolate added is selected to be 7.5%-12.5%.
(3)黄油添加量对米饼干的感官评分、硬度及脆性的影响(3) Effect of butter addition on sensory scores, hardness and brittleness of rice biscuits
如图11所示,随着黄油添加量增加,米饼干的感官评分和脆性先增加再减少,硬度先减少再增加,黄油添加量为80%时,感官评分和脆性为最大值,硬度为最小值,黄油添加量较低时感官评分和脆性较低,饼干表面干燥,酥脆度与香味皆欠佳;感官评分随黄油添加量而上升,这是因为黄油本身风味使饼干味道更加丰富。但黄油添加量过高时,内部结构过于疏松、产生较大孔洞,饼干成型困难,且口感绵软油腻、香味过浓,所以选择黄油添加量为70%-90%。As shown in Figure 11, as the amount of butter added increases, the sensory score and crispness of the rice biscuits first increase and then decrease, and the hardness first decreases and then increases. When the butter addition is 80%, the sensory score and crispness are the maximum, and the hardness is the minimum. When the butter addition is low, the sensory score and crispness are low, the biscuit surface is dry, and the crispness and aroma are poor; the sensory score increases with the amount of butter added, because the flavor of the butter itself makes the biscuits taste richer. However, when the butter addition is too high, the internal structure is too loose, large holes are produced, the biscuits are difficult to shape, and the taste is soft and greasy, and the aroma is too strong, so the butter addition is selected to be 70%-90%.
(4)预糊化米粉添加量对米饼干的感官评分、硬度及脆性的影响(4) Effect of the amount of pregelatinized rice flour added on the sensory score, hardness and brittleness of rice biscuits
如图12所示,随着预糊化米粉添加量增加,米饼干的感官评分和脆性先增加再减少,硬度先减少再增加,预糊化米粉添加量为7%时,感官评分和脆性为最大值,硬度为最小值,添加预糊化米粉,利用糊化淀粉颗粒的黏性使蛋白与蛋白、蛋白与淀粉、淀粉与淀粉形成网络结构,使硬度降低,口感变好,大量预糊化米粉的添加使面筋蛋白含量减少,淀粉凝胶与面筋网络不能形成较好的网络结构,口感不好,所以选择预糊化米粉添加量为5%-9%。As shown in Figure 12, as the amount of pregelatinized rice flour added increases, the sensory score and crispness of the rice biscuits first increase and then decrease, and the hardness first decreases and then increases. When the amount of pregelatinized rice flour added is 7%, the sensory score and crispness are maximum, and the hardness is minimum. Pregelatinized rice flour is added, and the viscosity of gelatinized starch granules is used to form a network structure between protein and protein, protein and starch, and starch and starch, so that the hardness is reduced and the taste is improved. The addition of a large amount of pregelatinized rice flour reduces the gluten protein content, and the starch gel and gluten network cannot form a good network structure, and the taste is not good, so the amount of pregelatinized rice flour added is selected to be 5%-9%.
3.4Box-Behnken实验及结果3.4 Box-Behnken experiment and results
为了进一步优化双蛋白米饼干的条件,选用响应曲面优化法进行最终的优化实验设计。响应曲面法的试验设计及结果见表8。In order to further optimize the conditions of double protein rice biscuits, the response surface optimization method was used for the final optimization experimental design. The experimental design and results of the response surface method are shown in Table 8.
表8Box-Behnken试验设计及结果Table 8 Box-Behnken test design and results
以综合评分(Y)为响应值,利用响应面软件对表8进行回归拟合,得出二次多项回归方程Y=89.56-1.52A-2.30B+2.17C+3.13D--1.03AB-0.65AC+0.42AD+2.08BC+0.75BD-1.32CD-8.42A2-5.85B2-6.97C2-6.05D2。Taking the comprehensive score (Y) as the response value, the response surface software was used to perform regression fitting on Table 8, and the quadratic polynomial regression equation Y=89.56-1.52A-2.30B+2.17C+3.13D--1.03AB-0.65AC+0.42AD+2.08BC + 0.75BD-1.32CD-8.42A2-5.85B2-6.97C2-6.05D2 was obtained .
对该模型进行显著性检验,得到方差分析见表9。The model was tested for significance and the results of variance analysis are shown in Table 9.
表9回归模型及方差分析Table 9 Regression model and variance analysis
由表9可知,模型p<0.0001,差异极显著;回归方程的失拟项p=0.0699>0.05,差异性不显著;R2=0.9946,拟合度>90%,说明该模型能较好的解释响应值的变化,理论值与实际数值能有很好拟合性,试验误差小,相关性高,数据真实,因此能够应用此方程对试验结果做出分析。影响综合评分的先后顺序为预糊化米粉添加量>乳清分离蛋白添加量>黄油添加量>大豆分离蛋白添加量;A、B、C、D、AB、BC、CD影响极显著,BD的影响显著,AC、AD影响不显著。As shown in Table 9, the model p < 0.0001, the difference is extremely significant; the lack of fit term of the regression equation p = 0.0699> 0.05, the difference is not significant; R 2 = 0.9946, the degree of fit is > 90%, indicating that the model can well explain the change of the response value, the theoretical value and the actual value can have a good fit, the experimental error is small, the correlation is high, and the data is true, so this equation can be used to analyze the test results. The order of influencing the comprehensive score is the amount of pregelatinized rice flour added > the amount of whey protein isolate added > the amount of butter added > the amount of soy protein isolate added; A, B, C, D, AB, BC, CD have extremely significant effects, BD has significant effects, and AC and AD have no significant effects.
在米饼干的生产条件方面,为进一步验证影响因素交互项的作用机理,根据二次模型所得到的等高线及响应曲面可以评价试验因素之间的交互作用强度,以及确定各因素的最佳水平范围。当一个因素固定,随着另两个因素的增加或延长,综合评分均呈现先上升后下降的趋势;响应面图均凹面朝上,存在极大值;等高线均呈椭圆形,表明两种因素间交互作用显著。In terms of the production conditions of rice biscuits, in order to further verify the mechanism of the interaction terms of the influencing factors, the contour lines and response surfaces obtained by the quadratic model can evaluate the interaction strength between the experimental factors and determine the optimal level range of each factor. When one factor is fixed, as the other two factors increase or extend, the comprehensive scores show a trend of first rising and then falling; the response surface graphs are all concave upwards, with a maximum value; the contour lines are all elliptical, indicating that the interaction between the two factors is significant.
通过Des ign Expert软件可得到该模型的最优条件:大豆分离蛋白添加量9.58%、乳清分离蛋白添加量9.78%、黄油添加量81.25%,预糊化米粉添加量7.38%,预测的综合评分为90.1935。为检验该生产条件对米饼干制作的效果、响应模型的准确性和可靠性,采用上述优化条件进行3次重复试验。根据实际生产条件,将制备工艺条件修正为大豆分离蛋白添加量9.6%、乳清分离蛋白添加量9.8%、黄油添加量81.3%,预糊化米粉添加量7.4%,此条件下生产的米饼干综合评分为90.19,结果与理论预测值接近。The optimal conditions of the model can be obtained by Design Expert software: 9.58% soy protein isolate, 9.78% whey protein isolate, 81.25% butter, 7.38% pre-gelatinized rice flour, and the predicted comprehensive score is 90.1935. In order to test the effect of the production conditions on the production of rice biscuits, the accuracy and reliability of the response model, the above optimized conditions were used for three repeated tests. According to the actual production conditions, the preparation process conditions were corrected to 9.6% soy protein isolate, 9.8% whey protein isolate, 81.3% butter, and 7.4% pre-gelatinized rice flour. The comprehensive score of the rice biscuits produced under this condition was 90.19, which was close to the theoretical prediction value.
3.4比较纯米粉饼干、双蛋白米饼干和小麦饼干的品质3.4 Comparison of the quality of pure rice flour biscuits, double protein rice biscuits and wheat biscuits
纯米粉饼干:采用3.1中方法制备,不含有双蛋白、低筋面粉和预糊化米粉;米粉添加量150g,奶粉添加量21g,蛋液添加量40g,白砂糖添加量30g,牛奶添加量30g,食盐添加量0.1g,黄油添加量为81.3%。Pure rice flour biscuits: prepared by method 3.1, without double egg whites, low-gluten flour and pre-gelatinized rice flour; the amount of rice flour added is 150g, the amount of milk powder added is 21g, the amount of egg liquid added is 40g, the amount of white sugar added is 30g, the amount of milk added is 30g, the amount of salt added is 0.1g, and the amount of butter added is 81.3%.
双蛋白米饼干:采用3.1中方法制备,大豆分离蛋白添加量9.6%、乳清分离蛋白添加量9.8%、黄油添加量81.3%,预糊化米粉添加量7.4%,其他与3.1相同。Double protein rice biscuits: prepared by the method in 3.1, with 9.6% soy protein isolate, 9.8% whey protein isolate, 81.3% butter, and 7.4% pregelatinized rice flour added. Other ingredients are the same as in 3.1.
小麦饼干:采用3.1中方法制备,不含有双蛋白、米粉和预糊化米粉;低筋面粉添加量150g,奶粉添加量21g,蛋液添加量40g,白砂糖添加量30g,牛奶添加量30g,食盐添加量0.1g,黄油添加量为81.3g。Wheat biscuits: prepared by the method in 3.1, without double egg whites, rice flour and pre-gelatinized rice flour; the amount of low-gluten flour added is 150g, the amount of milk powder added is 21g, the amount of egg liquid added is 40g, the amount of white sugar added is 30g, the amount of milk added is 30g, the amount of salt added is 0.1g, and the amount of butter added is 81.3g.
(1)纯米粉饼干、双蛋白米饼干的色差和感官评分结果(1) Color difference and sensory evaluation results of pure rice flour biscuits and double protein rice biscuits
如表10所示,b*值是衡量饼干表面颜色的黄色,饼干黄度的变化趋势与红度(a*值)的变化趋势相似。双蛋白米饼干的a*和b*值较高。As shown in Table 10, the b* value is a measure of the yellowness of the biscuit surface color, and the trend of the biscuit yellowness is similar to the trend of the redness (a* value). The double protein rice biscuits have higher a* and b* values.
如表10所示,纯米粉饼干的感官评分较低,口感过硬,且表面容易出现裂痕、断面也出现分层,双蛋白米饼干感官评分明显升高,外形完整、色泽金黄、组织均一、口感酥松,有独特米香。As shown in Table 10, the sensory score of pure rice flour biscuits is low, the taste is too hard, and cracks easily appear on the surface and the cross section is also stratified. The sensory score of double protein rice biscuits is significantly improved, with a complete appearance, golden color, uniform texture, crispy taste, and a unique rice aroma.
表10纯米粉饼干、双蛋白米饼干和小麦饼干的色差和感官评分结果Table 10 Color difference and sensory evaluation results of pure rice flour biscuits, double protein rice biscuits and wheat biscuits
(2)纯米粉饼干、双蛋白米饼干和小麦饼干的质构结果(2) Texture results of pure rice flour biscuits, double protein rice biscuits and wheat biscuits
如表11所示,通过对纯米粉饼干和双蛋白米饼干的质构参数进行对比发现,双蛋白米饼干脆性较大、硬度、脆度和咀嚼性较小,双蛋白米饼干品质和口感较佳,硬度变化的原因可能是添加预糊化米粉使凝胶冷却后不易老化回生,表现出较小的硬度。本发明通过合理调配双蛋白米饼干的配方和制作工艺可以使制作的饼干达到与小麦饼干相似的质构特性。As shown in Table 11, by comparing the texture parameters of pure rice flour biscuits and double protein rice biscuits, it is found that the double protein rice biscuits are more brittle, less hardness, crispness and chewiness, and the double protein rice biscuits have better quality and taste. The reason for the change in hardness may be that the addition of pre-gelatinized rice flour makes the gel not easy to age and regenerate after cooling, showing a smaller hardness. The present invention can make the prepared biscuits have similar texture characteristics to wheat biscuits by reasonably allocating the formula and production process of double protein rice biscuits.
表11纯米粉饼干、双蛋白米饼干和小麦饼干的质构结果Table 11 Texture results of pure rice flour biscuits, double protein rice biscuits and wheat biscuits
(3)纯米粉饼干和双蛋白米饼干的烘烤损失率结果(3) Baking loss rate results of pure rice flour biscuits and double protein rice biscuits
如表12所示,添加双蛋白米饼干,烘烤损失率小于纯米粉饼干。可能是因为添加双蛋白和预糊化米粉使饼干的吸水能力较好,面糊可利用的自由水少,饼干烘焙后散失的水分减少,表现出较低的烘烤损失率。As shown in Table 12, the baking loss rate of double-protein rice biscuits is lower than that of pure rice flour biscuits. This may be because the addition of double-protein and pre-gelatinized rice flour makes the biscuits have better water absorption capacity, less free water available in the batter, and less water lost after baking, showing a lower baking loss rate.
表12纯米粉饼干、双蛋白米饼干和小麦饼干的烘烤损失率结果Table 12 Baking loss rate results of pure rice flour biscuits, double protein rice biscuits and wheat biscuits
综上所述,本发明通过合理的配方和工艺制备的预糊化米粉可以适用于双蛋白饼干的制备,通过进一步优化双蛋白饼干的配方和工艺,采用本发明的方法制备的双蛋白饼干具有外形完整、色泽金黄、组织均一、口感酥松、脆性好、硬度小、米香味好、烘烤损失率低等优点。In summary, the pregelatinized rice flour prepared by a reasonable formula and process of the present invention can be suitable for the preparation of double protein biscuits. By further optimizing the formula and process of the double protein biscuits, the double protein biscuits prepared by the method of the present invention have the advantages of complete appearance, golden color, uniform texture, crisp taste, good brittleness, small hardness, good rice aroma, low baking loss rate, etc.
以上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
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