CN118232636B - A head-twisting device for a flat-wire motor capable of layered head twisting - Google Patents
A head-twisting device for a flat-wire motor capable of layered head twisting Download PDFInfo
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- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
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Abstract
本发明公开了一种可分层扭头的电机扭头设备,包括铝型材框架,所述铝型材框架底部设有电控柜,所述铝型材框架内部设有产品夹取工位、扭头模具、驱动装置和产品放置工位;产品夹取工位用于夹取产品并进行移动输送;扭头模具用于对电机铜线进行扭头;驱动装置用于扭头模具转动,实现铜线的扭转。本发明通过多个扭头模具安装孔,减少扭头设备的个数,并且减少了伺服电机的使用数量,只用两个伺服电机即可完成扭头工作,这样减少了扭头所需要的设备成本,提高了扁线电机的生产效率,使得扭头设备的泛用性更广泛;通过将扭头模具设计成单层模具,虽增加了扭头模具的设计个数,但使得每个扭头模具的模型简单化,提高模具强度。
The present invention discloses a motor twisting device capable of twisting in layers, comprising an aluminum profile frame, an electric control cabinet being arranged at the bottom of the aluminum profile frame, a product clamping station, a twisting mold, a driving device and a product placing station being arranged inside the aluminum profile frame; the product clamping station is used to clamp the product and move and transport it; the twisting mold is used to twist the copper wire of the motor; the driving device is used to rotate the twisting mold to achieve the twisting of the copper wire. The present invention reduces the number of twisting devices and the number of servo motors used by means of multiple twisting mold mounting holes, and only two servo motors are needed to complete the twisting work, thus reducing the equipment cost required for twisting, improving the production efficiency of the flat wire motor, and making the twisting device more versatile; by designing the twisting mold as a single-layer mold, although the number of twisting mold designs is increased, the model of each twisting mold is simplified, and the mold strength is improved.
Description
技术领域Technical Field
本发明涉及扁线电机加工技术领域,具体涉及一种可分层扭头的扁线电机的扭头设备。The invention relates to the technical field of flat wire motor processing, and in particular to a head twisting device of a flat wire motor capable of layered head twisting.
背景技术Background Art
新能源汽车的动力来源主要为电能,随着人们的环保意识不断提高,新能源汽车的需求也在日益增加,而在新能源汽车中,主要是利用电机来产生电能的。因此提高生产电机的效率是新能源发展的重中之重。The main power source of new energy vehicles is electricity. As people's environmental awareness continues to increase, the demand for new energy vehicles is also increasing. In new energy vehicles, electric motors are mainly used to generate electricity. Therefore, improving the efficiency of motor production is the top priority for the development of new energy.
在新能源汽车的电机生产制造过程中,需要根据不同的需求,生产出不同扭头角度的电机产品,而在现阶段已有的扭头设备中,一般扭8层铜线需要8个伺服电机,极大的提高了电机的生产成本,并且无法随意更换扭头模具,只能对一种线型进行扭头工序,导致工作效率大大降低,不能够满足新能源汽车对电机日益增加的需求量。如申请号为202120694836.1的实用新型专利,其公开了一种可扩展扁线发卡电机定子自动扭头机及扭头模具及扭头模具,包括工作台,工作台自左向右依次安装有扭头模具机构、工件定位机构和工件随动机构;所述扭头模具机构包括壳体,壳体内轴接有若干同心设置的扭头模具,扭头模具连接有旋转动力装置。该实用新型由6轴独立伺服动力机构组,可以完成6层线定子所有角度(跨距)及所有方向的同时扭头需求;也可以根据需要扩展成为适应最外4层中5层与7层同角度(跨距)同向和6层与8层同角度(跨距)同向的8层线定子的扭头工艺需求,并且设置了扁线保护结构,可以有效防止扁线扭头时,出线端出现损坏。In the motor manufacturing process of new energy vehicles, it is necessary to produce motor products with different twisting angles according to different needs. In the existing twisting equipment at this stage, 8 servo motors are generally required to twist 8 layers of copper wire, which greatly increases the production cost of the motor, and the twisting mold cannot be replaced at will. Only one type of wire can be twisted, resulting in a significant reduction in work efficiency, which cannot meet the increasing demand for motors in new energy vehicles. For example, the utility model patent with application number 202120694836.1 discloses an expandable flat wire card-issuing motor stator automatic twisting machine and twisting mold and twisting mold, including a workbench, on which a twisting mold mechanism, a workpiece positioning mechanism and a workpiece follower mechanism are installed from left to right in sequence; the twisting mold mechanism includes a shell, and the inner shaft of the shell is connected to a plurality of concentrically arranged twisting molds, and the twisting mold is connected to a rotating power device. The utility model consists of a 6-axis independent servo power mechanism group, which can meet the simultaneous twisting requirements of a 6-layer wire stator at all angles (spans) and in all directions; it can also be expanded as needed to adapt to the twisting process requirements of an 8-layer wire stator with the 5th and 7th layers of the outermost 4 layers having the same angle (span) and direction, and the 6th and 8th layers having the same angle (span) and direction, and a flat wire protection structure is provided to effectively prevent damage to the outlet terminal when the flat wire is twisted.
但是,上述方案在使用时,结构复杂,对于伺服电机控制扭头工作的结构容易错乱,从而不便于快速生产,设备强度低,容易损坏。However, the above solution is complex in structure when in use, and the structure of the servo motor controlling the turning head is easily disordered, which is not convenient for rapid production, and the equipment strength is low and easy to be damaged.
因此,发明一种能够提高电机生产效率,减少电机的生产成本的扭头设备来解决上述问题是很有必要的。Therefore, it is necessary to invent a twisting device that can improve the production efficiency of the motor and reduce the production cost of the motor to solve the above problems.
发明内容Summary of the invention
本发明的目的是提供一种可分层扭头的电机扭头设备,通过2个伺服电机来控制扭头的工作,通过分层扭头的形式,可实现2-12层的扭头方案,以解决现有的扭头设备需要使用多台伺服电机控制扭头工作,并且无法自动切换扭头模具,导致生产成本高、生产效率低、模具简单、设备强度低的问题。The purpose of the present invention is to provide a motor twisting device that can twist the head in layers. The work of the twisting head is controlled by two servo motors. Through the form of layered twisting head, a 2-12 layer twisting solution can be realized to solve the problem that the existing twisting head equipment needs to use multiple servo motors to control the work of the twisting head and cannot automatically switch the twisting head mold, resulting in high production cost, low production efficiency, simple mold and low equipment strength.
为了实现上述目的,本发明提供如下技术方案:一种扁线电机可分层扭头的扭头设备,包括铝型材框架,所述铝型材框架底部设有电控柜,所述铝型材框架内部设有产品夹取工位、扭头模具、驱动装置和产品放置工位;In order to achieve the above-mentioned object, the present invention provides the following technical solutions: a head twisting device of a flat wire motor capable of layered head twisting, comprising an aluminum profile frame, an electric control cabinet is arranged at the bottom of the aluminum profile frame, and a product clamping station, a head twisting mold, a driving device and a product placement station are arranged inside the aluminum profile frame;
产品夹取工位用于夹取产品并进行移动输送;The product gripping station is used to grip products and move them for transportation;
扭头模具用于对电机铜线进行扭头;The twisting die is used to twist the motor copper wire;
驱动装置用于扭头模具转动,实现铜线的扭转;The driving device is used to rotate the twisting head mold to achieve the twisting of the copper wire;
产品放置工位用于放置产品;The product placement station is used to place products;
所述铝型材框架正面设有启动按钮和急停按钮,所述铝型材框架右侧底部设有气压计;A start button and an emergency stop button are provided on the front of the aluminum profile frame, and a barometer is provided on the bottom right side of the aluminum profile frame;
所述铝型材框架正面设有光栅栏,且光栅栏与电控柜电性连接。A grating is arranged on the front of the aluminum profile frame, and the grating is electrically connected to the electric control cabinet.
优选的,所述产品夹取工位包括位于铝型材框架内部的梁架,所述梁架上固定连接有L形板,所述L形板上固定连接有第一电缸,所述第一电缸输出端贯穿L形板并传动连接有基板,所述基板底部固定安装有气动抓手;Preferably, the product clamping station comprises a beam frame located inside the aluminum profile frame, an L-shaped plate is fixedly connected to the beam frame, a first electric cylinder is fixedly connected to the L-shaped plate, an output end of the first electric cylinder passes through the L-shaped plate and is transmission-connected to a base plate, and a pneumatic gripper is fixedly installed at the bottom of the base plate;
所述L形板上固定连接有第一滑轨,且基板上开设有与第一滑轨匹配的轨槽,所述第一电缸输出端外侧设有坦克链,且坦克链顶端和底端分别与L形板和基板固定连接;The L-shaped plate is fixedly connected with a first slide rail, and the base plate is provided with a rail groove matching the first slide rail, a tank chain is provided on the outer side of the output end of the first electric cylinder, and the top and bottom ends of the tank chain are fixedly connected with the L-shaped plate and the base plate respectively;
所述第一电缸用于控制气动抓手在径向上的移动,所述气动抓手用于抓取产品。The first electric cylinder is used to control the radial movement of the pneumatic gripper, and the pneumatic gripper is used to grasp the product.
优选的,所述产品放置工位包括放置板,所述放置板的中部转动连接有放置产品的环形拨盘,所述环形拨盘的内部设有工件定位机构,用于产品的定位夹持,所述环形拨盘侧面设有检测探头,用于检测产品是否放置到位。Preferably, the product placement station includes a placement plate, the middle part of which is rotatably connected to a ring dial for placing the product, a workpiece positioning mechanism is provided inside the ring dial for positioning and clamping the product, and a detection probe is provided on the side of the ring dial for detecting whether the product is placed in place.
优选的,所述工件定位机构包括环形拨盘内环壁沿周向固定有若干拨片,所述环形拨盘一侧固定连接有连杆,所述连杆远离环形拨盘的一端铰接有铰链,所述安装板顶部固定连接有第二电缸,所述第二电缸的输出端与铰链传动连接。Preferably, the workpiece positioning mechanism includes a plurality of paddles fixed along the circumferential direction on the inner wall of an annular dial, a connecting rod is fixedly connected to one side of the annular dial, an end of the connecting rod away from the annular dial is hinged with a hinge, a second electric cylinder is fixedly connected to the top of the mounting plate, and the output end of the second electric cylinder is transmission-connected to the hinge.
优选的,所述拨片的截面形状设置为U形,且相邻两个拨片之间预留有间隙。Preferably, the cross-sectional shape of the paddle is set to be U-shaped, and a gap is reserved between two adjacent paddles.
优选的,所述扭头模具端面设置为环形,所述扭头模具外侧设有定位板,且定位板上开设有通槽,所述定位板上表面活动连接有横移平面,所述横移平面上呈左右对称状设置有模具放置孔位;Preferably, the end face of the twisting head mold is set to be annular, a positioning plate is provided on the outer side of the twisting head mold, and a through groove is opened on the positioning plate, a lateral plane is movably connected to the upper surface of the positioning plate, and mold placement holes are set on the lateral plane in a left-right symmetrical shape;
所述定位板上且位于通槽的两侧分别设有直线导轨和第二滑轨,且横移平面与直线导轨和第二滑轨滑动连接,所述直线导轨端部固定连接有直线电机,所述直线电机的输出端传动连接有丝杆,所述丝杆贯穿横移平面并与贯穿孔螺纹连接。A linear guide rail and a second slide rail are respectively provided on the positioning plate and on both sides of the through groove, and the transverse plane is slidably connected to the linear guide rail and the second slide rail. A linear motor is fixedly connected to the end of the linear guide rail, and a lead screw is transmission-connected to the output end of the linear motor. The lead screw passes through the transverse plane and is threadedly connected to the through hole.
优选的,所述扭头模具由扭头内层筒件和扭头外层筒件组成,且扭头内层筒件活动套接在扭头外层筒件内侧;Preferably, the twist head mold is composed of a twist head inner layer cylinder and a twist head outer layer cylinder, and the twist head inner layer cylinder is movably sleeved on the inner side of the twist head outer layer cylinder;
扭头内层筒件和扭头外层筒件外侧均固定连接有齿环,且两个齿环啮合连接;The outer sides of the inner layer cylinder of the twist head and the outer layer cylinder of the twist head are both fixedly connected with gear rings, and the two gear rings are meshed and connected;
所述扭头内层筒件和扭头外层筒件内侧均一体成形有环形轴,环形轴上沿周向成形有若干扭槽。An annular shaft is integrally formed on the inner side of the twist head inner layer cylinder and the twist head outer layer cylinder, and a plurality of twist grooves are formed on the annular shaft along the circumferential direction.
优选的,所述驱动装置包括位于扭头模具底部的两个第一伺服电机,两个所述第一伺服电机之间设有第二伺服电机,且第二伺服电机输出轴传动连接有第三电缸,所述第三电缸输出端与扭头模具固定连接;Preferably, the driving device comprises two first servo motors located at the bottom of the twisting head mold, a second servo motor is arranged between the two first servo motors, and the output shaft of the second servo motor is transmission-connected to a third electric cylinder, and the output end of the third electric cylinder is fixedly connected to the twisting head mold;
两个第一伺服电机输出轴均传动连接有齿轮,且两个齿轮分别与两个齿环啮合连接。The two first servo motor output shafts are both transmission-connected with gears, and the two gears are meshedly connected with the two gear rings respectively.
优选的,所述铝型材框架顶部设有三色灯,所述铝型材框架右侧设有中控屏;Preferably, a three-color light is provided on the top of the aluminum profile frame, and a central control screen is provided on the right side of the aluminum profile frame;
所述中控屏、启动按钮和急停按钮均与电控柜电性连接,所述第一电缸、第二电缸、第三电缸、直线电机、第一伺服电机、第二伺服电机、气压计和三色灯均与中控屏电性连接。The central control panel, start button and emergency stop button are all electrically connected to the electric control cabinet, and the first electric cylinder, the second electric cylinder, the third electric cylinder, the linear motor, the first servo motor, the second servo motor, the barometer and the three-color light are all electrically connected to the central control panel.
一种可分层扭头的扁线电机的扭头设备的工作方法,其工作步骤具体如下:A working method of a twisting device of a flat wire motor capable of twisting in layers, wherein the working steps are as follows:
S1、未扭头时,使产品夹取工位处于放松状态,然后使扭头模具处于产品放置工位的环形拨盘的正下方;S1. When the head is not twisted, the product clamping station is in a relaxed state, and then the twisting head mold is directly under the ring dial of the product placement station;
S2、通过人工将产品放置在气动抓手处,然后在中控屏上控制使气动抓手向外张开,抓住产品;S2. Place the product on the pneumatic gripper manually, and then control the pneumatic gripper to open outwards and grab the product on the central control screen;
S3、由中控屏控制气动抓手下移,将产品放置在产品放置工位上,随后产品放置工位抓紧产品外侧并由产品放置工位上的检测探头检测产品是否放置到位;S3. The central control screen controls the pneumatic gripper to move downward and place the product on the product placement station. The product placement station then grasps the outside of the product and the detection probe on the product placement station detects whether the product is in place.
S4、产品到位后,由人工按下启动按钮,扭头模具被驱动装置顶至工作位置,同时扭头外层筒件做顺时针旋转,扭头内层筒件做逆时针旋转;S4. After the product is in place, the start button is pressed manually, and the twist head mold is pushed to the working position by the driving device. At the same time, the outer cylinder of the twist head rotates clockwise, and the inner cylinder of the twist head rotates counterclockwise;
S5、当一种扭头模具完成扭头工作后,通过控制第三电缸输出端缩回将扭头模具下移至安全位置,并通过横移平面更换为另一层铜线的扭头模具,随即再将新的扭头模具顶至工作位置;S5. When a twisting mold completes the twisting work, the twisting mold is moved down to a safe position by controlling the output end of the third electric cylinder to retract, and replaced with a twisting mold of another layer of copper wire by the transverse plane, and then the new twisting mold is pushed to the working position;
S6、当新的扭头模具达到工作位置后,再继续进行新一层铜线的扭头工作;S6. When the new twisting die reaches the working position, the twisting work of the new layer of copper wire continues;
S7、重复S3-S6的工作,直到铁芯所有铜线完成扭头;S7, repeat the steps of S3-S6 until all the copper wires of the core are twisted;
S8、完成扭头后,驱动装置将扭头模具下移至安全位置后,气动抓手将产品上升至初始状态;S8. After the twisting is completed, the driving device moves the twisting mold down to a safe position, and the pneumatic gripper raises the product to its initial state;
S9、人工进行手动更换产品,用手托住产品后,气动抓手放掉产品,由人工取出。S9. Manually replace the product. After holding the product with your hands, the pneumatic gripper releases the product and takes it out manually.
在上述技术方案中,本发明提供的技术效果和优点:In the above technical solution, the technical effects and advantages provided by the present invention are:
通过多个扭头模具安装孔,减少扭头设备的个数,并且减少了伺服电机的使用数量,只用两个伺服电机即可完成扭头工作,这样减少了扭头所需要的设备成本,提高了扁线电机的生产效率,使得扭头设备的泛用性更广泛;通过将扭头模具设计成单层模具,虽增加了扭头模具的设计个数,但使得每个扭头模具的模型简单化,提高模具强度。By using multiple twist head mold mounting holes, the number of twist head devices is reduced, and the number of servo motors used is reduced. Only two servo motors are needed to complete the twist head work, which reduces the equipment cost required for the twist head, improves the production efficiency of the flat wire motor, and makes the twist head equipment more widely used. By designing the twist head mold into a single-layer mold, although the number of twist head mold designs is increased, the model of each twist head mold is simplified, thereby improving the mold strength.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明中记载的一些实施例,对于本领域普通技术人员来讲,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
图1为本发明的整体结构立体图;FIG1 is a perspective view of the overall structure of the present invention;
图2为本发明的整体结构主视图;FIG2 is a front view of the overall structure of the present invention;
图3为本发明的内部结构立体图;FIG3 is a perspective view of the internal structure of the present invention;
图4为本发明的内部结构主视图;FIG4 is a front view of the internal structure of the present invention;
图5为本发明扭头模具和驱动装置的连接结构立体图;FIG5 is a perspective view of the connection structure of the twisting head mold and the driving device of the present invention;
图6为本发明横移平面上模具放置孔位的调节机构俯视图;FIG6 is a top view of the adjustment mechanism for placing the mold holes on the transverse plane of the present invention;
图7为本发明产品放置工位的结构立体图;FIG7 is a structural perspective view of a product placement station of the present invention;
图8为本发明产品夹取工位的结构立体图。FIG8 is a structural stereogram of the product clamping station of the present invention.
附图标记说明:Description of reference numerals:
铝型材框架-1;电控柜-2;产品夹取工位-3;扭头模具-4;驱动装置-5;产品放置工位-6;启动按钮-7;急停按钮-8;气压计-9;三色灯-10;中控屏-11;Aluminum profile frame-1; electric control cabinet-2; product clamping station-3; twisting mold-4; drive device-5; product placement station-6; start button-7; emergency stop button-8; barometer-9; three-color light-10; central control screen-11;
梁架-31;L形板-32;第一电缸-33;基板-34;第一滑轨-35;坦克链-36;气动抓手-37;Beam frame-31; L-shaped plate-32; first electric cylinder-33; base plate-34; first slide rail-35; tank chain-36; pneumatic gripper-37;
定位板-41;横移平面-42;模具放置孔位-43;直线导轨-44;第二滑轨-45;直线电机-46;Positioning plate-41; lateral plane-42; mold placement hole-43; linear guide rail-44; second slide rail-45; linear motor-46;
第一伺服电机-51;第二伺服电机-52;第三电缸-53;齿轮-54;First servo motor-51; second servo motor-52; third electric cylinder-53; gear-54;
放置板-61;环形拨盘-62;工件定位机构-63;检测探头-64;拨片-65;连杆-66;铰链-67;第二电缸-68;Placement plate-61; annular dial-62; workpiece positioning mechanism-63; detection probe-64; paddle-65; connecting rod-66; hinge-67; second electric cylinder-68;
扭头内层筒件-401;扭头外层筒件-402;齿环-403。Twist head inner cylinder - 401; Twist head outer cylinder - 402; Gear ring - 403.
具体实施方式DETAILED DESCRIPTION
为了使本领域的技术人员更好地理解本发明的技术方案,下面将结合附图对本发明作进一步的详细介绍。In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.
本发明提供了如图1-8所示的一种扁线电机的可分层扭头设备,包括铝型材框架1,铝型材框架1底部设有电控柜2,铝型材框架1内部设有产品夹取工位3、扭头模具4、驱动装置5和产品放置工位6;在对铜线进行扭头的过程中,通过设有铝型材框架1,可以提高扭头操作的便利性、安全性,使扭头工作能够更加的自动化;The present invention provides a layered twisting device for a flat wire motor as shown in FIGS. 1-8 , comprising an aluminum profile frame 1, an electric control cabinet 2 is provided at the bottom of the aluminum profile frame 1, and a product clamping station 3, a twisting mold 4, a driving device 5 and a product placement station 6 are provided inside the aluminum profile frame 1; in the process of twisting the copper wire, by providing the aluminum profile frame 1, the convenience and safety of the twisting operation can be improved, and the twisting work can be more automated;
产品夹取工位3用于夹取产品并进行移动输送;The product clamping station 3 is used to clamp the product and move it for transportation;
扭头模具4用于对电机铜线进行扭头;The twisting die 4 is used to twist the motor copper wire;
驱动装置5用于扭头模具4转动,实现铜线的扭转;The driving device 5 is used to rotate the twisting die 4 to achieve the twisting of the copper wire;
产品放置工位6用于放置产品;Product placement station 6 is used to place products;
铝型材框架1正面设有启动按钮7和急停按钮8,铝型材框架1右侧底部设有气压计9;A start button 7 and an emergency stop button 8 are provided on the front of the aluminum profile frame 1, and a barometer 9 is provided on the bottom right side of the aluminum profile frame 1;
所述铝型材框架1正面设有光栅栏,且光栅栏与电控柜2电性连接;A grating is provided on the front of the aluminum profile frame 1, and the grating is electrically connected to the electric control cabinet 2;
扭头工作刚开始的时候,气动抓手37处于初始位置,由人工将产品放置在气动抓手37外围,随后由另一位工人按下启动按钮7,气动抓手37向外扩张在撑住产品后,下移至产品放置工位6,由产品检测探头64检测产品是否放置到位,控制第三电缸53输出端长度使其将扭头模具4顶到工作工位上,到位后扭头模具4上的其中一个第一伺服电机51开始扭转,扭头内层筒件401以顺时针方向扭转,扭头外层筒件402以逆时针方向扭转;当一套扭头模具4完成扭头后,由扭头模具4的第三电缸53将扭头模具4下移至安全位置,通过左右横移模具放置孔位43达到扭头模具4的自动切换过程;重复以上步骤,直到所有不同线型的铜线完成扭头;完成扭头后,气动抓手37将产品上移至初始位置,随后由人工取下完成扭头的产品;将多种扭头模具4放置在一台扭头设备上,通过模具的自动切换、分层扭头的形式,仅需要使用两个第一伺服电机51控制2-12层扭头方案的扭头工作的技术目的,减少扭头设备的设计成本,提高电机扭头的效率。At the beginning of the head twisting work, the pneumatic gripper 37 is in the initial position, and the product is placed on the periphery of the pneumatic gripper 37 manually. Then another worker presses the start button 7, and the pneumatic gripper 37 expands outward and supports the product, and then moves down to the product placement station 6. The product detection probe 64 detects whether the product is in place, and controls the length of the output end of the third electric cylinder 53 so that it pushes the head twisting mold 4 to the working station. After it is in place, one of the first servo motors 51 on the head twisting mold 4 starts to twist, and the head twisting inner cylinder 401 twists in a clockwise direction, and the head twisting outer cylinder 402 twists in a counterclockwise direction; when a set of head twisting molds 4 completes the head twisting, The third electric cylinder 53 of the twisting mold 4 moves the twisting mold 4 down to a safe position, and the automatic switching process of the twisting mold 4 is achieved by moving the mold placement hole 43 left and right; repeat the above steps until all copper wires of different linear shapes are twisted; after the twisting is completed, the pneumatic gripper 37 moves the product up to the initial position, and then the twisted product is manually removed; a variety of twisting molds 4 are placed on a twisting device, and through the automatic switching of the molds and the layered twisting, only two first servo motors 51 are needed to control the twisting work of the 2-12 layer twisting scheme, thereby reducing the design cost of the twisting equipment and improving the efficiency of the motor twisting.
进一步的,在上述技术方案中,产品夹取工位3包括位于铝型材框架1内部的梁架31,梁架31上固定连接有L形板32,L形板32上固定连接有第一电缸33,第一电缸33输出端贯穿L形板32并传动连接有基板34,基板34底部固定安装有气动抓手37;Further, in the above technical solution, the product clamping station 3 includes a beam frame 31 located inside the aluminum profile frame 1, an L-shaped plate 32 is fixedly connected to the beam frame 31, a first electric cylinder 33 is fixedly connected to the L-shaped plate 32, an output end of the first electric cylinder 33 passes through the L-shaped plate 32 and is transmission-connected to a base plate 34, and a pneumatic gripper 37 is fixedly installed at the bottom of the base plate 34;
L形板32上固定连接有第一滑轨35,且基板34上开设有与第一滑轨35匹配的轨槽,第一电缸33输出端外侧设有坦克链36,且坦克链36顶端和底端分别与L形板32和基板34固定连接;A first slide rail 35 is fixedly connected to the L-shaped plate 32, and a rail groove matching the first slide rail 35 is opened on the base plate 34. A tank chain 36 is arranged on the outer side of the output end of the first electric cylinder 33, and the top and bottom ends of the tank chain 36 are fixedly connected to the L-shaped plate 32 and the base plate 34 respectively.
第一电缸33用于控制气动抓手37在径向上的移动,气动抓手37用于抓取产品。The first electric cylinder 33 is used to control the radial movement of the pneumatic gripper 37, and the pneumatic gripper 37 is used to grasp the product.
进一步的,在上述技术方案中,产品放置工位6包括放置板61,放置板61的中部转动连接有放置产品的环形拨盘62,环形拨盘62的内部设有工件定位机构63,用于产品的定位夹持,环形拨盘62侧面设有检测探头64,用于检测产品是否放置到位。Furthermore, in the above technical solution, the product placement station 6 includes a placement plate 61, the middle part of which is rotatably connected to a ring dial 62 for placing the product, a workpiece positioning mechanism 63 is provided inside the ring dial 62 for positioning and clamping the product, and a detection probe 64 is provided on the side of the ring dial 62 for detecting whether the product is placed in place.
进一步的,在上述技术方案中,工件定位机构63包括环形拨盘62内环壁沿周向固定有若干拨片65,环形拨盘62一侧固定连接有连杆66,连杆66远离环形拨盘62的一端铰接有铰链67,安装板顶部固定连接有第二电缸68,第二电缸68的输出端与铰链67传动连接。Furthermore, in the above technical solution, the workpiece positioning mechanism 63 includes a plurality of paddles 65 fixed along the circumferential direction on the inner wall of the annular dial 62, a connecting rod 66 is fixedly connected to one side of the annular dial 62, an end of the connecting rod 66 away from the annular dial 62 is hinged with a hinge 67, a second electric cylinder 68 is fixedly connected to the top of the mounting plate, and an output end of the second electric cylinder 68 is transmission-connected to the hinge 67.
进一步的,在上述技术方案中,拨片65的截面形状设置为U形,且相邻两个拨片65之间预留有间隙。Furthermore, in the above technical solution, the cross-sectional shape of the paddle 65 is set to be U-shaped, and a gap is reserved between two adjacent paddles 65 .
进一步的,在上述技术方案中,扭头模具4端面设置为环形,扭头模具4外侧设有定位板41,且定位板41上开设有通槽,定位板41上表面活动连接有横移平面42,横移平面42上呈左右对称状设置有模具放置孔位43;Further, in the above technical solution, the end face of the twisting head mold 4 is set to be annular, a positioning plate 41 is provided on the outer side of the twisting head mold 4, and a through groove is opened on the positioning plate 41, and a transverse plane 42 is movably connected to the upper surface of the positioning plate 41, and a mold placement hole 43 is provided on the transverse plane 42 in a left-right symmetrical shape;
定位板41上且位于通槽的两侧分别设有直线导轨44和第二滑轨45,且横移平面42与直线导轨44和第二滑轨45滑动连接,直线导轨44端部固定连接有直线电机46,直线电机46的输出端传动连接有丝杆,丝杆贯穿横移平面42并与贯穿孔螺纹连接。A linear guide 44 and a second slide rail 45 are respectively provided on the positioning plate 41 and on both sides of the through groove, and the transverse plane 42 is slidably connected to the linear guide 44 and the second slide rail 45. A linear motor 46 is fixedly connected to the end of the linear guide 44, and a screw rod is transmission-connected to the output end of the linear motor 46. The screw rod passes through the transverse plane 42 and is threadedly connected to the through hole.
进一步的,在上述技术方案中,扭头模具4由扭头内层筒件401和扭头外层筒件402组成,且扭头内层筒件401活动套接在扭头外层筒件402内侧;Furthermore, in the above technical solution, the twist head mold 4 is composed of a twist head inner layer cylinder 401 and a twist head outer layer cylinder 402, and the twist head inner layer cylinder 401 is movably sleeved on the inner side of the twist head outer layer cylinder 402;
扭头内层筒件401和扭头外层筒件402外侧均固定连接有齿环403,且两个齿环403啮合连接;The outer sides of the twist head inner layer cylinder 401 and the twist head outer layer cylinder 402 are both fixedly connected with gear rings 403, and the two gear rings 403 are meshed and connected;
扭头内层筒件401和扭头外层筒件402内侧均一体成形有环形轴,环形轴上沿周向成形有若干扭槽。An annular shaft is integrally formed on the inner side of the twist head inner layer cylinder 401 and the inner side of the twist head outer layer cylinder 402, and a plurality of twist grooves are formed on the annular shaft along the circumferential direction.
进一步的,在上述技术方案中,驱动装置5包括位于扭头模具4底部的两个第一伺服电机51,两个第一伺服电机51之间设有第二伺服电机52,且第二伺服电机52输出轴传动连接有第三电缸53,第三电缸53输出端与扭头模具4固定连接;Further, in the above technical solution, the driving device 5 includes two first servo motors 51 located at the bottom of the twisting mold 4, a second servo motor 52 is provided between the two first servo motors 51, and the output shaft of the second servo motor 52 is transmission-connected to a third electric cylinder 53, and the output end of the third electric cylinder 53 is fixedly connected to the twisting mold 4;
两个第一伺服电机51输出轴均传动连接有齿轮54,且两个齿轮54分别与两个齿环403啮合连接。The output shafts of the two first servo motors 51 are both drivingly connected to gears 54 , and the two gears 54 are meshedly connected to the two gear rings 403 , respectively.
进一步的,在上述技术方案中,铝型材框架1顶部设有三色灯10,三色灯10具有三种不同颜色的报警提示灯,电控柜2通过使三色报警灯亮起红灯来提醒操作人员,铝型材框架1右侧设有中控屏11;Further, in the above technical solution, a three-color lamp 10 is provided on the top of the aluminum profile frame 1, and the three-color lamp 10 has three different colors of alarm prompt lights. The electric control cabinet 2 reminds the operator by turning on the three-color alarm lamp red. A central control screen 11 is provided on the right side of the aluminum profile frame 1;
中控屏11、启动按钮7和急停按钮8均与电控柜2电性连接,第一电缸33、第二电缸68、第三电缸53、直线电机46、第一伺服电机51、第二伺服电机52、气压计9和三色灯10均与中控屏11电性连接。The central control panel 11, the start button 7 and the emergency stop button 8 are all electrically connected to the electric control cabinet 2, and the first electric cylinder 33, the second electric cylinder 68, the third electric cylinder 53, the linear motor 46, the first servo motor 51, the second servo motor 52, the barometer 9 and the three-color light 10 are all electrically connected to the central control panel 11.
一种可分层扭头的扁线电机的扭头设备的工作方法,其工作步骤具体如下:A working method of a twisting device of a flat wire motor capable of twisting in layers, wherein the working steps are as follows:
S1、未扭头时,使产品夹取工位3处于放松状态,然后使扭头模具4处于产品放置工位6的环形拨盘62的正下方;S1, when the head is not twisted, the product clamping station 3 is in a relaxed state, and then the twisting mold 4 is placed directly below the annular dial 62 of the product placement station 6;
S2、通过人工将产品放置在气动抓手37处,然后在中控屏11上控制使气动抓手37向外张开,抓住产品;S2. Place the product on the pneumatic gripper 37 manually, and then control the pneumatic gripper 37 to open outwards on the central control screen 11 to grab the product;
S3、由中控屏11控制气动抓手37下移,将产品放置在产品放置工位6上,随后产品放置工位6抓紧产品外侧并由产品放置工位6上的检测探头64检测产品是否放置到位;S3, the central control panel 11 controls the pneumatic gripper 37 to move downward, and places the product on the product placement station 6, and then the product placement station 6 grasps the outer side of the product and the detection probe 64 on the product placement station 6 detects whether the product is placed in place;
S4、产品到位后,由人工按下启动按钮7,扭头模具4被驱动装置5顶至工作位置,同时扭头外层筒件402做顺时针旋转,扭头内层筒件401做逆时针旋转;S4, after the product is in place, the start button 7 is manually pressed, and the twist head mold 4 is pushed to the working position by the driving device 5, and at the same time, the twist head outer layer cylinder 402 rotates clockwise, and the twist head inner layer cylinder 401 rotates counterclockwise;
S5、当一种扭头模具4完成扭头工作后,通过控制第三电缸53输出端缩回将扭头模具4下移至安全位置,并通过横移平面42更换为另一层铜线的扭头模具4,随即再将新的扭头模具4顶至工作位置;S5. When a twisting mold 4 completes the twisting work, the output end of the third electric cylinder 53 is controlled to retract to move the twisting mold 4 down to a safe position, and the twisting mold 4 with another layer of copper wire is replaced by the transverse plane 42, and then the new twisting mold 4 is pushed to the working position;
S6、当新的扭头模具4达到工作位置后,再继续进行新一层铜线的扭头工作;S6, when the new twisting die 4 reaches the working position, the twisting work of a new layer of copper wire continues;
S7、重复S3-S6的工作,直到铁芯所有铜线完成扭头;S7, repeat the steps of S3-S6 until all the copper wires of the core are twisted;
S8、完成扭头后,驱动装置5将扭头模具4下移至安全位置后,气动抓手37将产品上升至初始状态;S8, after the twisting is completed, the driving device 5 moves the twisting mold 4 down to a safe position, and the pneumatic gripper 37 raises the product to the initial state;
S9、人工进行手动更换产品,用手托住产品后,气动抓手37放掉产品,由人工取出。S9, manually replace the product, hold the product by hand, and then the pneumatic gripper 37 releases the product and takes it out manually.
以上只通过说明的方式描述了本发明的某些示范性实施例,毋庸置疑,对于本领域的普通技术人员,在不偏离本发明的精神和范围的情况下,可以用各种不同的方式对所描述的实施例进行修正。因此,上述附图和描述在本质上是说明性的,不应理解为对本发明权利要求保护范围的限制。The above description is only by way of illustration of certain exemplary embodiments of the present invention. It is undoubted that, for those skilled in the art, the described embodiments can be modified in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
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