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CN118217997A - An integral VOCs catalyst with multiple active component layers and its preparation method and application - Google Patents

An integral VOCs catalyst with multiple active component layers and its preparation method and application Download PDF

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CN118217997A
CN118217997A CN202410297193.5A CN202410297193A CN118217997A CN 118217997 A CN118217997 A CN 118217997A CN 202410297193 A CN202410297193 A CN 202410297193A CN 118217997 A CN118217997 A CN 118217997A
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hydrothermal reaction
metal
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catalyst
foam
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陈超祺
朱繁
史光
蔡长青
徐继法
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Capital Engineering & Research Inc Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
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    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/76Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/84Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
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    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • B01J37/024Multiple impregnation or coating
    • B01J37/0244Coatings comprising several layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/08Heat treatment
    • B01J37/082Decomposition and pyrolysis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/08Heat treatment
    • B01J37/10Heat treatment in the presence of water, e.g. steam
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    • B01D2257/00Components to be removed
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters

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Abstract

The invention provides an integral VOCs catalyst with multiple active component layers, and a preparation method and application thereof. The preparation method comprises the following steps: dissolving metal salt, a precipitator and a template agent in a solvent, stirring to obtain a mixed solution, carrying out primary hydrothermal reaction on the mixed solution and foam metal, and washing, ultrasonic treatment, drying and roasting a product of the primary hydrothermal reaction to obtain a roasting product; the metal salt comprises cobalt nitrate hexahydrate; and carrying out secondary hydrothermal reaction on KMnO 4 and the roasting product, and washing and drying the product of the secondary hydrothermal reaction to obtain the monolithic VOCs catalyst with multiple active component layers. The invention selects foam metal as a carrier, and the prepared multi-active-component layered monolithic catalyst has higher catalytic activity.

Description

一种具有多活性组分层的整体式VOCs催化剂及其制备方法与 应用An integral VOCs catalyst with multiple active component layers and its preparation method and application

技术领域Technical Field

本发明属于催化剂制备技术领域,具体涉及一种具有多活性组分层的整体式VOCs催化剂及其制备方法与应用。The present invention belongs to the technical field of catalyst preparation, and in particular relates to an integral VOCs catalyst with multiple active component layers, and a preparation method and application thereof.

背景技术Background technique

挥发性有机化合物(VOCs)是室外和室内空气中普遍存在的污染物,具有易挥发性、易扩散、毒性的特点,不仅能够通过接触和吸入危害人体健康,还能与一些气态污染物(如NO2、SO2)发生光化学反应形成光化学烟雾,此外也与大气中的强氧化剂发生反应生成二次有机气溶胶,对生态环境产生严重危害。Volatile organic compounds (VOCs) are pollutants that are commonly found in outdoor and indoor air. They are volatile, easy to diffuse, and toxic. They can not only harm human health through contact and inhalation, but can also react photochemically with some gaseous pollutants (such as NO 2 and SO 2 ) to form photochemical smog. In addition, they can also react with strong oxidants in the atmosphere to generate secondary organic aerosols, which cause serious harm to the ecological environment.

VOCs的净化方法众多,主要分为回收技术(吸收法、吸附法、膜分离法、冷凝法等)和破坏技术(等离子体法、生物法、焚烧法、催化氧化法、光催化法等)。其中催化氧化法可以将VOCs氧化成二氧化碳和水或其它相对无害的物质,以其高效、能耗低、二次污染小、操作简单等优势成为最有效的可行技术。在催化氧化中,降解VOCs的速率很大程度上取决于催化材料的物理化学性质。There are many methods for purifying VOCs, which are mainly divided into recovery technology (absorption method, adsorption method, membrane separation method, condensation method, etc.) and destruction technology (plasma method, biological method, incineration method, catalytic oxidation method, photocatalytic method, etc.). Among them, catalytic oxidation method can oxidize VOCs into carbon dioxide and water or other relatively harmless substances. It has become the most effective and feasible technology with its advantages of high efficiency, low energy consumption, low secondary pollution and simple operation. In catalytic oxidation, the rate of degradation of VOCs depends largely on the physical and chemical properties of the catalytic material.

目前的催化剂研究常规呈现粉末状或颗粒状,存在压降大、床层阻力高、分离困难、回收性差等问题,不利于实际应用。因此研究人员非常关注整体式催化剂的研发与应用。目前使用的大多数整体式催化剂都通过挤出成型或浸渍法制备。但是这两种方法均存在样品制备复杂,表面活性物质易团聚,纳米粒子和载体之间的稳定性能差而导致活性成分易脱硫等缺点,难以保证催化性能。贵金属催化剂虽然具有良好的催化活性,但存在中毒失活、价格昂贵、资源短缺、易烧结中毒等问题。The current catalyst research is usually in powder or granular form, which has problems such as large pressure drop, high bed resistance, difficult separation, and poor recyclability, which is not conducive to practical application. Therefore, researchers are very concerned about the development and application of monolithic catalysts. Most of the monolithic catalysts currently used are prepared by extrusion molding or impregnation. However, both methods have the disadvantages of complex sample preparation, easy agglomeration of surfactants, poor stability between nanoparticles and carriers, which leads to easy desulfurization of active ingredients, and it is difficult to ensure catalytic performance. Although precious metal catalysts have good catalytic activity, they have problems such as poisoning and deactivation, high price, resource shortage, and easy sintering and poisoning.

CN114984942A公开了一种用于VOCs催化燃烧的催化剂的制备方法,首先将铈和铝两类金属氧化物搅拌、溶解、离心、洗涤、干燥焙烧制备得到金属氧化物联合载体,然后再利用次亚磷酸钠对载体进行改性,最后将Pt浸渍负载到载体,经离心、洗涤、干燥焙烧后得到最终的以金属氧化物为载体的贵金属粉末催化剂。但是,该技术制备工艺复杂,无论是载体的制备、改性还是Pt的负载都需要洗涤、干燥、焙烧等操作,而且焙烧对于气氛要求高需要氢气/氩气,成本高。此外,该技术选用了贵金属Pt作为活性组分,贵金属虽然由良好的催化活性,但是价格昂贵,经济成本高,而且易烧结。同时,该技术制备出的催化剂为粉末状,粉末催化剂应用中存在压降大、分离困难,回收性差的问题,不利于工业应用。如果将该粉末催化剂通过挤压成型或涂覆等方法制备成整体式催化剂,还需要后续复杂操作。CN114984942A discloses a method for preparing a catalyst for catalytic combustion of VOCs. First, two types of metal oxides, cerium and aluminum, are stirred, dissolved, centrifuged, washed, dried and roasted to prepare a metal oxide combined carrier, and then the carrier is modified by sodium hypophosphite, and finally Pt is impregnated and loaded onto the carrier. After centrifugation, washing, drying and roasting, the final noble metal powder catalyst with metal oxide as the carrier is obtained. However, the preparation process of this technology is complicated. Whether it is the preparation, modification or loading of Pt, operations such as washing, drying and roasting are required, and roasting requires high requirements for atmosphere and requires hydrogen/argon, which is costly. In addition, this technology selects noble metal Pt as the active component. Although noble metals have good catalytic activity, they are expensive, have high economic cost, and are easy to sinter. At the same time, the catalyst prepared by this technology is in powder form. There are problems such as large pressure drop, difficulty in separation, and poor recyclability in the application of powder catalysts, which is not conducive to industrial application. If the powder catalyst is prepared into a monolithic catalyst by methods such as extrusion molding or coating, subsequent complex operations are also required.

CN112958110A公开了一种用于低浓度VOCs的复合催化剂,首先对γ-Al2O3进行改性,然后将改性后的γ-Al2O3与氧化铜、氧化锰混合、球磨制备涂层浆液,最后将涂层浆液涂覆到陶瓷或铁铬铝载体上进行干燥焙烧。但是,该技术制备复杂,γ-Al2O3的改性步骤众多,而且作为活性组分的氧化铜和氧化锰的来源未说明,合成制备还需要其他步骤,此外γ-Al2O3和氧化铜、氧化锰的混合方式随机,容易出现不均的现象。此外,该技术采用涂覆的方式负载活性组分,涂覆过程繁琐难以控制涂层的厚度和均匀性,活性相组分容易发生团聚,且活性组分与载体的粘结性较差,易脱落。CN112958110A discloses a composite catalyst for low-concentration VOCs, firstly modifying γ- Al2O3 , then mixing the modified γ - Al2O3 with copper oxide and manganese oxide, ball milling to prepare coating slurry, and finally applying the coating slurry to ceramic or iron-chromium- aluminum carrier for drying and roasting. However, the preparation of this technology is complicated, the modification steps of γ- Al2O3 are numerous, and the sources of copper oxide and manganese oxide as active components are not explained, and the synthesis preparation also requires other steps. In addition, the mixing mode of γ- Al2O3 and copper oxide and manganese oxide is random, and uneven phenomenon is prone to occur. In addition, this technology adopts the coating mode to load the active component, and the coating process is cumbersome and difficult to control the thickness and uniformity of the coating, the active phase components are prone to agglomeration, and the bonding property of the active component and the carrier is poor, and it is easy to fall off.

因此,目前需要一种制备高效率、低成本、适用于工业生产和应用的非贵金属整体式催化剂。Therefore, there is a need for a non-precious metal monolithic catalyst that is highly efficient, low-cost, and suitable for industrial production and application.

发明内容Summary of the invention

为解决上述技术问题,本发明的目的在于提供一种具有多活性组分层的整体式VOCs催化剂及其制备方法与应用。该催化剂是选用泡沫金属为载体的具有多活性组分层的整体式催化剂。In order to solve the above technical problems, the purpose of the present invention is to provide a monolithic VOCs catalyst with multiple active component layers and a preparation method and application thereof. The catalyst is a monolithic catalyst with multiple active component layers using foam metal as a carrier.

为达到上述目的,本发明提供了一种具有多活性组分层的整体式VOCs催化剂的制备方法,其中,该制备方法包括:To achieve the above object, the present invention provides a method for preparing a monolithic VOCs catalyst having a multi-active component layer, wherein the preparation method comprises:

(1)将金属盐、沉淀剂、模板剂溶于溶剂中,搅拌得到混合溶液,将该混合溶液与泡沫金属进行一次水热反应,一次水热反应的产物经水冲洗、超声、干燥、焙烧后,得到焙烧产物;所述金属盐包括六水合硝酸钴;(1) dissolving a metal salt, a precipitant, and a template agent in a solvent, stirring to obtain a mixed solution, subjecting the mixed solution to a hydrothermal reaction with a foamed metal, and washing the product of the hydrothermal reaction with water, ultrasonicating, drying, and roasting to obtain a roasted product; the metal salt comprises cobalt nitrate hexahydrate;

(2)将KMnO4与所述焙烧产物进行二次水热反应,二次水热反应的产物经水冲洗、干燥后,得到具有多活性组分层的整体式VOCs催化剂。(2) KMnO4 is subjected to a secondary hydrothermal reaction with the calcined product, and the product of the secondary hydrothermal reaction is rinsed with water and dried to obtain an integral VOCs catalyst having multiple active component layers.

根据本发明的具体实施方案,优选地,在步骤(1)中,所述金属盐:沉淀剂:模板剂的摩尔比为2-8:10-40:0-32,更优选为3-6:10-20:1-16。According to a specific embodiment of the present invention, preferably, in step (1), the molar ratio of the metal salt:precipitant:template is 2-8:10-40:0-32, more preferably 3-6:10-20:1-16.

根据本发明的具体实施方案,优选地,在一次水热反应中,所述金属盐、沉淀剂与模板剂的质量之和与所述预处理的泡沫金属的质量比为1.6-8.1:1。According to a specific embodiment of the present invention, preferably, in a hydrothermal reaction, the mass ratio of the sum of the mass of the metal salt, the precipitant and the template to the mass of the pretreated foamed metal is 1.6-8.1:1.

根据本发明的具体实施方案,优选地,在二次水热反应中,所述KMnO4与所述焙烧产物的质量比为0.22-2.2:1。According to a specific embodiment of the present invention, preferably, in the secondary hydrothermal reaction, the mass ratio of the KMnO4 to the calcined product is 0.22-2.2:1.

根据本发明的具体实施方案,优选地,在步骤(1)中,所述超声时间为2-10min,优选为5min。According to a specific embodiment of the present invention, preferably, in step (1), the ultrasonic time is 2-10 min, preferably 5 min.

根据本发明的具体实施方案,优选地,在步骤(1)中,所述搅拌的时间为10-40min,优选为30min。According to a specific embodiment of the present invention, preferably, in step (1), the stirring time is 10-40 min, preferably 30 min.

根据本发明的具体实施方案,优选地,所述KMnO4是以KMnO4溶液的形式参与反应的,该KMnO4溶液是通过将KMnO4溶解于水中并搅拌30min得到的。在二次水热反应中,使用KMnO4溶液可以不需要焙烧就能形成MnO2,且无需再次加入沉淀剂,简化了制备步骤。According to a specific embodiment of the present invention, preferably, the KMnO 4 is reacted in the form of a KMnO 4 solution, which is obtained by dissolving KMnO 4 in water and stirring for 30 minutes. In the secondary hydrothermal reaction, the use of the KMnO 4 solution can form MnO 2 without calcination, and there is no need to add a precipitant again, which simplifies the preparation steps.

在一些具体实施方案中,优选地,所述KMnO4溶液的溶度为0.01-0.1mol/L。In some specific embodiments, preferably, the solubility of the KMnO4 solution is 0.01-0.1 mol/L.

根据本发明的具体实施方案,优选地,所述泡沫金属为泡沫镍和/或泡沫铜。According to a specific embodiment of the present invention, preferably, the foam metal is foam nickel and/or foam copper.

根据本发明的具体实施方案,优选地,所述泡沫金属的厚度为1-2mm,孔密度为80-120ppi。According to a specific embodiment of the present invention, preferably, the foam metal has a thickness of 1-2 mm and a pore density of 80-120 ppi.

根据本发明的具体实施方案,优选地,所述金属盐还可以包括其他金属盐,即所述金属盐可以为六水合硝酸钴或者六水合硝酸钴与其他金属盐的组合。According to a specific embodiment of the present invention, preferably, the metal salt may further include other metal salts, that is, the metal salt may be cobalt nitrate hexahydrate or a combination of cobalt nitrate hexahydrate and other metal salts.

根据本发明的具体实施方案,优选地,所述其他金属盐包括九水硝酸铁、九水硝酸铝、九水硝酸镍、三水硝酸铜、六水硝酸锌、六水硝酸镁、硝酸锰、六水硝酸铈、六水硝酸镧中的一种或两种以上的组合。According to a specific embodiment of the present invention, preferably, the other metal salts include one or a combination of two or more of ferric nitrate nonahydrate, aluminum nitrate nonahydrate, nickel nitrate nonahydrate, copper nitrate trihydrate, zinc nitrate hexahydrate, magnesium nitrate hexahydrate, manganese nitrate, cerium nitrate hexahydrate, and lanthanum nitrate hexahydrate.

根据本发明的具体实施方案,优选地,当所述金属盐为六水合硝酸钴与其他金属盐的组合时,所述六水合硝酸钴:其他金属盐的摩尔比为2-4:1-2,更优选为2:1。According to a specific embodiment of the present invention, preferably, when the metal salt is a combination of cobalt nitrate hexahydrate and other metal salts, the molar ratio of the cobalt nitrate hexahydrate to other metal salts is 2-4:1-2, more preferably 2:1.

根据本发明的具体实施方案,优选地,当其他金属盐是两种以上金属盐时,可以保持所用金属盐的总摩尔量一致,选择合适的摩尔比,如六水合硝酸钴:九水硝酸铁:六水硝酸铈=1-3:0.5-1:0.1-0.5,更优选为2:0.5:0.5。According to a specific embodiment of the present invention, preferably, when the other metal salts are two or more metal salts, the total molar amount of the metal salts used can be kept consistent, and a suitable molar ratio can be selected, such as cobalt nitrate hexahydrate: iron nitrate nonahydrate: cerium nitrate hexahydrate = 1-3:0.5-1:0.1-0.5, more preferably 2:0.5:0.5.

根据本发明的具体实施方案,优选地,所述模板剂为氟化铵和/或十六烷基三甲基溴化铵(CTAB)。According to a specific embodiment of the present invention, preferably, the template is ammonium fluoride and/or cetyltrimethylammonium bromide (CTAB).

根据本发明的具体实施方案,优选地,所述沉淀剂为尿素。选用尿素作为沉淀剂可以使活性组分原位沉积(原位生长)在泡沫镍表面;同时尿素的添加量也会影响沉积效果,若不添加尿素,活性组分在泡沫金属上的负载量将降低。According to a specific embodiment of the present invention, preferably, the precipitant is urea. Selecting urea as the precipitant can make the active component in situ deposited (in situ grown) on the surface of the nickel foam; at the same time, the amount of urea added will also affect the deposition effect. If urea is not added, the loading amount of the active component on the foam metal will be reduced.

根据本发明的具体实施方案,优选地,所述混合溶液的溶剂包括水、乙醇、甲醇中的一种或两种以上的组合。更优选地,当所述金属盐的添加量为2-8mmol时,所述溶剂的体积为50-150ml。According to a specific embodiment of the present invention, preferably, the solvent of the mixed solution includes one or a combination of two or more of water, ethanol, and methanol. More preferably, when the added amount of the metal salt is 2-8 mmol, the volume of the solvent is 50-150 ml.

根据本发明的具体实施方案,优选地,该制备方法还包括将泡沫金属依次浸泡到稀盐酸、乙醇中进行预处理的步骤;更优选地,所述预处理的步骤为将泡沫金属依次浸泡到稀盐酸、乙醇中分别进行超声处理,经水冲洗并晾干后,得到预处理的泡沫金属。进一步优选地,所述稀盐酸的溶度可以为0.5-3mol/L;该预处理步骤的超声时间可以控制为10-20min,优选为15min。According to a specific embodiment of the present invention, preferably, the preparation method further comprises the step of soaking the foam metal in dilute hydrochloric acid and ethanol in sequence for pretreatment; more preferably, the pretreatment step is soaking the foam metal in dilute hydrochloric acid and ethanol in sequence for ultrasonic treatment, and then washing with water and drying to obtain the pretreated foam metal. Further preferably, the solubility of the dilute hydrochloric acid can be 0.5-3 mol/L; the ultrasonic time of the pretreatment step can be controlled to 10-20 min, preferably 15 min.

根据本发明的具体实施方案,优选地,所述一次水热反应的温度为100-160℃,所述一次水热反应的时间为6-16h。According to a specific embodiment of the present invention, preferably, the temperature of the primary hydrothermal reaction is 100-160° C., and the time of the primary hydrothermal reaction is 6-16 h.

根据本发明的具体实施方案,优选地,所述二次水热反应的温度为140-180℃,所述二次水热反应的时间为12-24h。According to a specific embodiment of the present invention, preferably, the temperature of the secondary hydrothermal reaction is 140-180° C., and the time of the secondary hydrothermal reaction is 12-24 h.

根据本发明的具体实施方案,优选地,在步骤(1),所述焙烧的温度为300-500℃,所述焙烧的时间为1-3h。According to a specific embodiment of the present invention, preferably, in step (1), the calcination temperature is 300-500° C., and the calcination time is 1-3 h.

根据本发明的具体实施方案,优选地,在所述一次水热反应之后还包括回收过程。According to a specific embodiment of the present invention, preferably, a recovery process is further included after the primary hydrothermal reaction.

在一些具体实施方案中,优选地,所述回收过程包括:将一次水热反应后的液体、冲洗一次水热反应的产物的液体、超声后的液体取出混合,经离心、干燥、焙烧后,得到Co基氧化物粉末。更优选地,在回收过程中,所述焙烧的温度为300-500℃,所述焙烧的时间为1-3h。In some specific embodiments, preferably, the recovery process comprises: taking out and mixing the liquid after the first hydrothermal reaction, the liquid for washing the product of the first hydrothermal reaction, and the liquid after ultrasound, and obtaining the Co-based oxide powder after centrifugation, drying, and roasting. More preferably, in the recovery process, the roasting temperature is 300-500° C., and the roasting time is 1-3 hours.

在上述制备方法中,优选地,该制备方法的具体步骤包括:In the above preparation method, preferably, the specific steps of the preparation method include:

(1)载体的预处理:将泡沫金属(优选为泡沫镍)依次浸泡到稀盐酸、乙醇中分别进行超声处理10-20min(优选15min),然后用纯净水冲洗,去除表面的氧化层以及杂质,并在室温晾干备用,得到预处理的泡沫金属;(1) Pretreatment of the support: soaking the foam metal (preferably foam nickel) in dilute hydrochloric acid and ethanol in turn and performing ultrasonic treatment for 10-20 min (preferably 15 min), then rinsing with pure water to remove the oxide layer and impurities on the surface, and drying at room temperature for later use to obtain the pretreated foam metal;

(2)负载金属基氧化物:将金属盐(优选为Co盐)、沉淀剂(优选为尿素)、模板剂(优选为氟化铵)溶于溶剂(优选为纯净水)中,搅拌10-40min(优选30min),使溶液充分混合得到混合溶液,将所述混合溶液与所述预处理的泡沫金属放入反应釜内,进行一次水热反应,取出一次水热反应后的产物,经去离子水冲洗、超声2-10min(优选5min)、去掉负载不牢固的活性组分,在烘箱中干燥、最后放入马弗炉中进行焙烧,得到焙烧产物,即金属基氧化物整体式催化剂;(2) Loading metal-based oxides: dissolving a metal salt (preferably Co salt), a precipitant (preferably urea), and a template (preferably ammonium fluoride) in a solvent (preferably purified water), stirring for 10-40 min (preferably 30 min) to fully mix the solutions to obtain a mixed solution, placing the mixed solution and the pretreated foamed metal into a reactor to perform a hydrothermal reaction, taking out the product after the hydrothermal reaction, rinsing with deionized water, ultrasonicating for 2-10 min (preferably 5 min), removing the active components that are not firmly loaded, drying in an oven, and finally placing in a muffle furnace for calcination to obtain a calcined product, i.e., a metal-based oxide monolithic catalyst;

(3)Co基氧化物粉末的提取:将步骤(2)中一次水热反应后反应釜内的液体、冲洗产物后的液体、超声后的液体取出放入容器中混合,经离心、干燥,最后将粉末放入马弗炉中焙烧后,得到焙烧产物,即Co基氧化物粉末;(3) Extraction of Co-based oxide powder: The liquid in the reactor after the first hydrothermal reaction in step (2), the liquid after washing the product, and the liquid after ultrasonication are taken out and placed in a container for mixing, and then centrifuged and dried. Finally, the powder is placed in a muffle furnace for calcination to obtain a calcined product, i.e., Co-based oxide powder;

(4)负载MnO2:将KMnO4溶液与步骤(2)得到的焙烧产物放入反应釜内,进行二次水热反应,二次水热反应后的产物经去离子水冲洗、干燥后,得到具有多活性组分层的MnO2复合Co基氧化物整体式VOCs催化剂。(4) Loading MnO 2 : Putting KMnO 4 solution and the calcined product obtained in step (2) into a reactor for secondary hydrothermal reaction, the product after the secondary hydrothermal reaction is rinsed with deionized water and dried to obtain a MnO 2 composite Co-based oxide monolithic VOCs catalyst with multiple active component layers.

本发明还提供了一种具有多活性组分层的整体式VOCs催化剂,其是由上述整体式VOCs催化剂的制备方法得到的。The present invention also provides an integral VOCs catalyst having multiple active component layers, which is obtained by the preparation method of the integral VOCs catalyst.

本发明还提供了上述具有多活性组分层的整体式VOCs催化剂在净化挥发性有机化合物污染物领域的应用。The present invention also provides the use of the above-mentioned integral VOCs catalyst with multiple active component layers in the field of purifying volatile organic compound pollutants.

与现有技术相比,本发明的有益效果在于:Compared with the prior art, the present invention has the following beneficial effects:

(1)本发明选用多孔的泡沫金属作为催化剂的载体,采用简单的水热法+焙烧的方法,制备了一种多层结构的MnO2复合Co基氧化物整体式催化剂,具有工艺简单、成本低、活性组分牢固、方便高效的特点。(1) The present invention selects porous foam metal as a catalyst carrier and adopts a simple hydrothermal method + calcination method to prepare a multilayer MnO2 composite Co-based oxide monolithic catalyst, which has the characteristics of simple process, low cost, firm active components, convenience and high efficiency.

(2)Co基氧化物本身对于VOCs就具有很好的催化活性,将Co基氧化物作为中间层不仅能增加整体式催化剂的比表面积,为MnO2的负载提供了更多的位点。而且在二次水热过程中高锰酸钾水热分解产生MnO2的同时,MnO4 -与中间层Co基氧化物之间也会发生氧化还原反应,从而增加Mn3+的含量,提高催化剂的活性。(2) Co-based oxides themselves have good catalytic activity for VOCs. Using Co-based oxides as the middle layer can not only increase the specific surface area of the overall catalyst, but also provide more sites for the loading of MnO 2. Moreover, during the secondary hydrothermal process, potassium permanganate hydrothermally decomposes to produce MnO 2 , and a redox reaction also occurs between MnO 4 - and the middle layer Co-based oxide, thereby increasing the content of Mn 3+ and improving the activity of the catalyst.

(3)本发明的制备方法在获取整体式催化剂的同时,还能分离回收高纯度的Co基氧化物粉末,粉末可以采用涂覆、挤压成型等方法制备其他整体式催化剂,也可以用于其他领域,实现原料的高效利用避免了浪费。(3) The preparation method of the present invention can not only obtain the integral catalyst, but also separate and recover high-purity Co-based oxide powder. The powder can be used to prepare other integral catalysts by coating, extrusion molding and other methods, and can also be used in other fields, thereby achieving efficient utilization of raw materials and avoiding waste.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为实施例3中制备的Co3O4/NF整体式催化剂的扫描电镜图片。FIG. 1 is a scanning electron microscope image of the Co 3 O 4 /NF monolithic catalyst prepared in Example 3. FIG.

图2为实施例3中制备的MnO2/Co3O4/NF-0.05整体式VOCs催化剂的扫描电镜图片。FIG. 2 is a scanning electron microscope image of the MnO 2 /Co 3 O 4 /NF-0.05 monolithic VOCs catalyst prepared in Example 3. FIG.

具体实施方式Detailed ways

为了对本发明的技术特征、目的和有益效果有更加清楚的理解,现对本发明的技术方案进行以下详细说明,但不能理解为对本发明的可实施范围的限定。In order to have a clearer understanding of the technical features, purposes and beneficial effects of the present invention, the technical solution of the present invention is now described in detail below, but it should not be construed as limiting the applicable scope of the present invention.

实施例1Example 1

本实施例提供了一种具有多活性组分层的整体式VOCs催化剂,其制备方法包括:This embodiment provides a monolithic VOCs catalyst having multiple active component layers, and the preparation method thereof comprises:

将孔密度为110ppi的泡沫镍依次浸泡到1mol/L的稀盐酸、无水乙醇中分别超声处理15min,然后用纯净水冲洗三次,室温干燥,得到预处理的泡沫镍。The nickel foam with a pore density of 110 ppi was immersed in 1 mol/L dilute hydrochloric acid and anhydrous ethanol in turn, and ultrasonically treated for 15 min respectively, then rinsed with pure water three times, and dried at room temperature to obtain the pretreated nickel foam.

将6mmol六水合硝酸钴、20mmol尿素、16mmol氟化铵溶于75ml纯净水中,搅拌30分钟,使得溶液充分混合。将上述混合溶液与一块预处理好的0.73g泡沫镍(10cm×2cm×0.15cm)放入100ml的反应釜内,在烘箱中100℃维持14h(烘箱的升温速率为2℃/min),进行一次水热反应,取出一次水热反应后的产物泡沫镍催化剂,用去离子水洗涤两次后,放入去离子水溶液中超声5min,50℃干燥12h,最后放入马弗炉中以2℃/min的速率升到400℃进行焙烧2h,得到Co3O4/NF整体式催化剂。6mmol of cobalt nitrate hexahydrate, 20mmol of urea and 16mmol of ammonium fluoride were dissolved in 75ml of pure water and stirred for 30 minutes to make the solution fully mixed. The mixed solution and a pre-treated 0.73g nickel foam (10cm×2cm×0.15cm) were placed in a 100ml reactor and maintained at 100°C for 14h in an oven (the heating rate of the oven was 2°C/min) to perform a hydrothermal reaction. The foam nickel catalyst product after the hydrothermal reaction was taken out, washed twice with deionized water, placed in a deionized water solution for ultrasonic treatment for 5min, dried at 50°C for 12h, and finally placed in a muffle furnace at a rate of 2°C/min to 400°C for calcination for 2h to obtain a Co 3 O 4 /NF monolithic catalyst.

将一次水热反应后反应釜内的溶液、洗涤一次后的溶液、超声后的溶液混合到一起,然后放入离心机中以3000r/min的转速离心2min,去除上清液,留下底层物质,放入烘箱中100℃干燥12h,最后放入马弗炉中以2℃/min的速率升到400℃进行焙烧2h,回收得到Co3O4粉末催化剂。The solution in the reactor after the first hydrothermal reaction, the solution after washing once, and the solution after ultrasound were mixed together, then placed in a centrifuge and centrifuged at a speed of 3000r/min for 2min, the supernatant was removed, and the bottom material was left. It was placed in an oven and dried at 100°C for 12h, and finally placed in a muffle furnace and calcined at a rate of 2°C/min to 400°C for 2h to recover the Co3O4 powder catalyst.

将3.75mmol KMnO4溶解于75ml纯净水中,搅拌30分钟,将KMnO4溶液与上述得到Co3O4/NF整体式催化剂放入100ml反应釜内,在烘箱中160℃维持24h(烘箱的升温速率为2℃/min),进行二次水热反应,取出二次水热反应后的产物,用去离子水冲洗三次,50℃干燥12h,得到具有多活性组分层的整体式VOCs催化剂,即MnO2复合Co基氧化物的整体式VOCs催化剂(MnO2/Co3O4/NF-0.05)。3.75mmol KMnO4 was dissolved in 75ml pure water and stirred for 30 minutes. The KMnO4 solution and the Co3O4 / NF monolithic catalyst obtained above were placed in a 100ml reactor and maintained at 160°C in an oven for 24h (the heating rate of the oven was 2°C/min) for a secondary hydrothermal reaction. The product after the secondary hydrothermal reaction was taken out, rinsed three times with deionized water, and dried at 50°C for 12h to obtain a monolithic VOCs catalyst with multiple active component layers, namely, a MnO2 composite Co-based oxide monolithic VOCs catalyst ( MnO2 / Co3O4 /NF- 0.05 ).

实施例2Example 2

将实施例1中的3.75mmol的KMnO4替换为0.75mmol的KMnO4,其他反应条件不变,得到MnO2/Co3O4/NF-0.01整体式VOCs催化剂。The 3.75 mmol KMnO 4 in Example 1 was replaced by 0.75 mmol KMnO 4 , and other reaction conditions remained unchanged, to obtain a MnO 2 /Co 3 O 4 /NF-0.01 monolithic VOCs catalyst.

实施例3Example 3

本实施例先根据实施例1中负载钴基氧化物的配方和制备过程,得到Co3O4/NF整体式催化剂。该Co3O4/NF整体式催化剂的扫描电镜图片如图1所示,可以看出Co3O4均匀分布在NF表面,呈现纳米针状,纳米针垂直生长形成纳米球状结构。In this example, a Co 3 O 4 /NF monolithic catalyst was obtained according to the formula and preparation process of the cobalt-based oxide loaded in Example 1. The scanning electron microscope image of the Co 3 O 4 /NF monolithic catalyst is shown in FIG1 , and it can be seen that Co 3 O 4 is evenly distributed on the surface of NF in the shape of nano needles, and the nano needles grow vertically to form a nano spherical structure.

然后将实施例1中的3.75mmol的KMnO4替换为7.5mmol的KMnO4,其他反应条件不变,得到MnO2/Co3O4/NF-0.1整体式VOCs催化剂。该MnO2/Co3O4/NF-0.05整体式VOCs催化剂的扫描电镜图片如图2所示,可以看出MnO2成功包覆Co3O4分布在最外层,呈现纳米片组成的纳米花状。Then, 3.75 mmol of KMnO 4 in Example 1 was replaced with 7.5 mmol of KMnO 4 , and other reaction conditions remained unchanged to obtain MnO 2 /Co 3 O 4 /NF-0.1 monolithic VOCs catalyst. The scanning electron microscope image of the MnO 2 /Co 3 O 4 /NF-0.05 monolithic VOCs catalyst is shown in FIG2 , and it can be seen that MnO 2 successfully encapsulates Co 3 O 4 and is distributed in the outermost layer, presenting a nanoflower shape composed of nanosheets.

实施例4Example 4

将实施例3中的6mmol六水合硝酸钴替换为4mmol六水硝酸钴和2mmol九水硝酸铝的混合金属盐,其他反应条件不变,得到MnO2/Co2AlO4/NF整体式VOCs催化剂。The 6 mmol of cobalt nitrate hexahydrate in Example 3 was replaced by a mixed metal salt of 4 mmol of cobalt nitrate hexahydrate and 2 mmol of aluminum nitrate nonahydrate, and other reaction conditions remained unchanged, to obtain a MnO 2 /Co 2 AlO 4 /NF monolithic VOCs catalyst.

对比例1Comparative Example 1

本对比例提供了一种单活性组分层的整体式催化剂,其制备方法包括:This comparative example provides a monolithic catalyst having a single active component layer, and the preparation method thereof comprises:

将6mmol六水合硝酸钴、20mmol尿素、16mmol氟化铵溶于75ml纯净水中,搅拌30分钟,使得溶液充分混合。将上述混合溶液与一块预处理好的泡沫镍(10cm×2cm×0.15cm)放入100ml的反应釜内,在烘箱中100℃维持14h(烘箱的升温速率为2℃/min),进行水热反应,反应后取出泡沫镍催化剂,用去离子水洗涤两次后,放入去离子水溶液中超声5min,50℃干燥12h,最后放入马弗炉中以2℃/min的速率升到400℃进行焙烧2h,得到Co3O4/NF整体式催化剂。6mmol of cobalt nitrate hexahydrate, 20mmol of urea and 16mmol of ammonium fluoride were dissolved in 75ml of pure water and stirred for 30 minutes to fully mix the solution. The mixed solution and a piece of pretreated nickel foam (10cm×2cm×0.15cm) were placed in a 100ml reactor and maintained at 100°C for 14h in an oven (the heating rate of the oven was 2°C/min) for hydrothermal reaction. After the reaction, the nickel foam catalyst was taken out, washed twice with deionized water, placed in a deionized water solution for ultrasonic treatment for 5min, dried at 50°C for 12h, and finally placed in a muffle furnace at a rate of 2°C/min to 400°C for calcination for 2h to obtain a Co 3 O 4 /NF monolithic catalyst.

对比例2Comparative Example 2

本对比例提供了一种单活性组分层的整体式催化剂,其制备方法包括:This comparative example provides a monolithic catalyst having a single active component layer, and the preparation method thereof comprises:

将3.75mmol KMnO4溶解于75ml纯净水中,搅拌30分钟,将KMnO4溶液与一块预处理好的泡沫镍(10cm×2cm×0.15cm)放入100ml反应釜内,在烘箱中160℃维持24h(烘箱的升温速率为2℃/min),进行水热反应,反应后取出催化剂,用去离子水冲洗三次,50℃干燥12h,得到MnO2/NF整体式催化剂。3.75mmol KMnO4 was dissolved in 75ml pure water and stirred for 30 minutes. The KMnO4 solution and a pretreated nickel foam (10cm×2cm×0.15cm) were placed in a 100ml reactor and maintained at 160°C in an oven for 24h (the heating rate of the oven was 2°C/min) for hydrothermal reaction. After the reaction, the catalyst was taken out, rinsed with deionized water three times, and dried at 50°C for 12h to obtain a MnO2 /NF monolithic catalyst.

下面对实施例1-4及对比例1-2得到的催化剂进行VOCs污染物的催化活性测试:The catalytic activity of the catalysts obtained in Examples 1-4 and Comparative Examples 1-2 was tested for VOCs pollutants:

选中正庚烷作为VOCs的测试污染物进行催化活性试验,污染物浓度为500ppm,氧气含量21%,平衡气采用氮气,实验空速为20000ml/g·h,对实施例1-4及对比例1-2制备得到的整体式催化剂进行裁剪,裁剪成规格为10cm×0.3cm×0.15cm质量为0.14g的催化剂进行活性测试,具体测试结果见表1。其中,T50代表正庚烷去除效率达到50%时的温度;T90代表正庚烷去除效率达到90%时的温度。反应温度越低,则表明催化剂的催化活性越好。n-heptane was selected as the test pollutant of VOCs for catalytic activity test, the pollutant concentration was 500ppm, the oxygen content was 21%, the balance gas was nitrogen, the experimental space velocity was 20000ml/g·h, and the monolithic catalysts prepared in Examples 1-4 and Comparative Examples 1-2 were cut into catalysts with specifications of 10cm×0.3cm×0.15cm and a mass of 0.14g for activity test. The specific test results are shown in Table 1. Among them, T 50 represents the temperature when the n-heptane removal efficiency reaches 50%; T 90 represents the temperature when the n-heptane removal efficiency reaches 90%. The lower the reaction temperature, the better the catalytic activity of the catalyst.

表1.催化VOCs污染物的催化活性测试数据Table 1. Catalytic activity test data of VOCs pollutants

催化剂catalyst 实施例1Example 1 实施例2Example 2 实施例3Example 3 实施例4Example 4 对比例1Comparative Example 1 对比例2Comparative Example 2 T50/℃ T50 /℃ 176.4176.4 173.6173.6 163.9163.9 160.9160.9 188.7188.7 225.0225.0 T90/℃ T90 /℃ 211.9211.9 200.0200.0 196.9196.9 195.5195.5 217.8217.8 262.7262.7

从表1中可以看出,多活性组分层的MnO2复合Co基氧化物催化剂的催化活性,明显优于单活性组分层的Co3O4/NF整体式催化剂(对比例1)以及MnO2/NF整体式催化剂(对比例2),作为表层MnO2的含量以及中间层的Co基氧化物的种类都对复合催化剂的活性有着重要影响。其中,Mn/Co3O4/NF的活性与表层MnO2的负载量无线性关系,这可能归因于MnO2的含量不同时催化剂的活性中心有所差异,Mn含量高时,Mn为主要活性中心,Mn含量低时Co或Mn-Co协同为主要活性中心。As can be seen from Table 1, the catalytic activity of the MnO2 composite Co-based oxide catalyst with multiple active component layers is significantly better than that of the Co3O4 /NF monolithic catalyst (Comparative Example 1) and the MnO2 /NF monolithic catalyst (Comparative Example 2) with a single active component layer. The content of the surface MnO2 and the type of the Co-based oxide in the middle layer have an important influence on the activity of the composite catalyst. Among them, the activity of Mn/ Co3O4 /NF has no linear relationship with the loading amount of the surface MnO2 , which may be attributed to the difference in the active center of the catalyst when the content of MnO2 is different. When the Mn content is high, Mn is the main active center, and when the Mn content is low, Co or Mn-Co is the main active center.

Claims (12)

1. A method for preparing monolithic VOCs catalysts having multiple active component layers, wherein the method comprises:
Dissolving metal salt, a precipitator and a template agent in a solvent, stirring to obtain a mixed solution, carrying out primary hydrothermal reaction on the mixed solution and foam metal, and washing, ultrasonic treatment, drying and roasting a product of the primary hydrothermal reaction to obtain a roasting product; the metal salt comprises cobalt nitrate hexahydrate; carrying out a secondary hydrothermal reaction on KMnO 4 and the roasting product, and washing and drying the product of the secondary hydrothermal reaction to obtain an integral VOCs catalyst with multiple active component layers;
wherein the metal salt: and (3) a precipitant: the molar ratio of the template agent is 2-8:10-40:0-32;
in the primary hydrothermal reaction, the mass ratio of the sum of the mass of the metal salt, the mass of the precipitant and the mass of the template agent to the mass of the foam metal is 1.6-8.1:1;
In the secondary hydrothermal reaction, the mass ratio of KMnO 4 to the calcined product is 0.22-2.2:1.
2. The method of claim 1, wherein the KMnO 4 is reacted as KMnO 4 solution; the solubility of the KMnO 4 solution is 0.01-0.1mol/L.
3. The preparation method according to claim 1, wherein the metal foam is nickel foam and/or copper foam;
Preferably, the metal foam has a thickness of 1-2mm and a cell density of 80-120ppi.
4. The preparation method of claim 1, wherein the metal salt further comprises other metal salts, the other metal salts comprising one or a combination of two or more of ferric nitrate nonahydrate, aluminum nitrate nonahydrate, nickel nitrate nonahydrate, cupric nitrate trihydrate, zinc nitrate hexahydrate, magnesium nitrate hexahydrate, manganese nitrate, cerium nitrate hexahydrate, lanthanum nitrate hexahydrate;
preferably, when the metal salt is a combination of cobalt nitrate hexahydrate with other metal salts, the cobalt nitrate hexahydrate: the molar ratio of other metal salts is 2-4:1-2.
5. The method of claim 1, wherein the template is ammonium fluoride and/or cetyltrimethylammonium bromide;
Preferably, the precipitant is urea.
6. The preparation method according to claim 1, further comprising a step of pre-treating the foam metal by immersing the foam metal in dilute hydrochloric acid and ethanol in sequence;
preferably, the solubility of the dilute hydrochloric acid is 0.5-3mol/L.
7. The preparation method according to claim 1, wherein the temperature of the primary hydrothermal reaction is 100-160 ℃, and the time of the primary hydrothermal reaction is 6-16h.
8. The preparation method according to claim 1, wherein the temperature of the secondary hydrothermal reaction is 140-180 ℃, and the time of the secondary hydrothermal reaction is 12-24 hours.
9. The production method according to claim 1, wherein the baking temperature is 300 to 500 ℃ and the baking time is 1 to 3 hours.
10. The production method according to claim 1, wherein a recovery process is further included after the one-time hydrothermal reaction;
preferably, the recovery process comprises: taking out and mixing the liquid after the primary hydrothermal reaction, the liquid for flushing the product of the primary hydrothermal reaction and the liquid after the ultrasonic treatment, and obtaining Co-based oxide powder after centrifugation, drying and roasting;
More preferably, the temperature of the calcination is 300-500 ℃ and the time of the calcination is 1-3 hours during the recovery process.
11. A monolithic VOCs catalyst having multiple active component layers, obtained by the process of preparing the monolithic VOCs catalyst of any one of claims 1-10.
12. Use of monolithic VOCs catalysts having multiple active component layers according to claim 11 in the field of purifying volatile organic compounds contaminants.
CN202410297193.5A 2024-03-15 2024-03-15 An integral VOCs catalyst with multiple active component layers and its preparation method and application Pending CN118217997A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118949994A (en) * 2024-07-24 2024-11-15 中国矿业大学 A kind of loaded foam metal material and its preparation method and application
CN119327440A (en) * 2024-10-12 2025-01-21 天津昊永新材料有限责任公司 A magnesium aluminum erbium composite oxide catalyst and its preparation method and application

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118949994A (en) * 2024-07-24 2024-11-15 中国矿业大学 A kind of loaded foam metal material and its preparation method and application
CN119327440A (en) * 2024-10-12 2025-01-21 天津昊永新材料有限责任公司 A magnesium aluminum erbium composite oxide catalyst and its preparation method and application

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