CN118216698A - Preparation method of reconstituted tobacco modified by ethylated nanocellulose and reconstituted tobacco - Google Patents
Preparation method of reconstituted tobacco modified by ethylated nanocellulose and reconstituted tobacco Download PDFInfo
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- CN118216698A CN118216698A CN202410532386.4A CN202410532386A CN118216698A CN 118216698 A CN118216698 A CN 118216698A CN 202410532386 A CN202410532386 A CN 202410532386A CN 118216698 A CN118216698 A CN 118216698A
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- 241000208125 Nicotiana Species 0.000 title claims abstract description 136
- 235000002637 Nicotiana tabacum Nutrition 0.000 title claims abstract description 136
- 229920001046 Nanocellulose Polymers 0.000 title claims abstract description 101
- 238000002360 preparation method Methods 0.000 title claims abstract description 14
- 239000000835 fiber Substances 0.000 claims abstract description 68
- 238000000034 method Methods 0.000 claims abstract description 60
- 235000019325 ethyl cellulose Nutrition 0.000 claims abstract description 35
- 229920003043 Cellulose fiber Polymers 0.000 claims abstract description 31
- 239000006185 dispersion Substances 0.000 claims abstract description 30
- 238000001035 drying Methods 0.000 claims abstract description 26
- 238000006243 chemical reaction Methods 0.000 claims abstract description 21
- 239000002904 solvent Substances 0.000 claims abstract description 21
- 239000007788 liquid Substances 0.000 claims abstract description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 19
- 230000005496 eutectics Effects 0.000 claims abstract description 18
- 238000006266 etherification reaction Methods 0.000 claims abstract description 14
- 238000000926 separation method Methods 0.000 claims abstract description 14
- 238000010521 absorption reaction Methods 0.000 claims abstract description 13
- 238000005406 washing Methods 0.000 claims abstract description 10
- 238000000576 coating method Methods 0.000 claims abstract description 9
- 238000000265 homogenisation Methods 0.000 claims abstract description 6
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 42
- HRYZWHHZPQKTII-UHFFFAOYSA-N chloroethane Chemical compound CCCl HRYZWHHZPQKTII-UHFFFAOYSA-N 0.000 claims description 24
- 229960003750 ethyl chloride Drugs 0.000 claims description 24
- 239000003513 alkali Substances 0.000 claims description 20
- 239000000725 suspension Substances 0.000 claims description 16
- 229920002678 cellulose Polymers 0.000 claims description 14
- 239000001913 cellulose Substances 0.000 claims description 14
- 229920005610 lignin Polymers 0.000 claims description 14
- 229920002488 Hemicellulose Polymers 0.000 claims description 13
- 239000001257 hydrogen Substances 0.000 claims description 13
- 229910052739 hydrogen Inorganic materials 0.000 claims description 13
- 239000000843 powder Substances 0.000 claims description 13
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 10
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 10
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 10
- 239000011425 bamboo Substances 0.000 claims description 10
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 claims description 9
- 229920000742 Cotton Polymers 0.000 claims description 8
- 239000011248 coating agent Substances 0.000 claims description 8
- 125000001301 ethoxy group Chemical group [H]C([H])([H])C([H])([H])O* 0.000 claims description 8
- 238000005516 engineering process Methods 0.000 claims description 7
- 238000000746 purification Methods 0.000 claims description 7
- 238000005096 rolling process Methods 0.000 claims description 7
- 238000006467 substitution reaction Methods 0.000 claims description 7
- 229920001131 Pulp (paper) Polymers 0.000 claims description 5
- 238000002791 soaking Methods 0.000 claims description 5
- HTZCNXWZYVXIMZ-UHFFFAOYSA-M benzyl(triethyl)azanium;chloride Chemical compound [Cl-].CC[N+](CC)(CC)CC1=CC=CC=C1 HTZCNXWZYVXIMZ-UHFFFAOYSA-M 0.000 claims description 4
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 3
- 239000001763 2-hydroxyethyl(trimethyl)azanium Substances 0.000 claims description 2
- 241000609240 Ambelania acida Species 0.000 claims description 2
- KWIUHFFTVRNATP-UHFFFAOYSA-N Betaine Natural products C[N+](C)(C)CC([O-])=O KWIUHFFTVRNATP-UHFFFAOYSA-N 0.000 claims description 2
- 235000019743 Choline chloride Nutrition 0.000 claims description 2
- 240000006240 Linum usitatissimum Species 0.000 claims description 2
- 235000004431 Linum usitatissimum Nutrition 0.000 claims description 2
- KWIUHFFTVRNATP-UHFFFAOYSA-O N,N,N-trimethylglycinium Chemical compound C[N+](C)(C)CC(O)=O KWIUHFFTVRNATP-UHFFFAOYSA-O 0.000 claims description 2
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 claims description 2
- 150000001408 amides Chemical class 0.000 claims description 2
- 239000010905 bagasse Substances 0.000 claims description 2
- KXHPPCXNWTUNSB-UHFFFAOYSA-M benzyl(trimethyl)azanium;chloride Chemical compound [Cl-].C[N+](C)(C)CC1=CC=CC=C1 KXHPPCXNWTUNSB-UHFFFAOYSA-M 0.000 claims description 2
- 229960003237 betaine Drugs 0.000 claims description 2
- 239000004202 carbamide Substances 0.000 claims description 2
- SGMZJAMFUVOLNK-UHFFFAOYSA-M choline chloride Chemical compound [Cl-].C[N+](C)(C)CCO SGMZJAMFUVOLNK-UHFFFAOYSA-M 0.000 claims description 2
- 229960003178 choline chloride Drugs 0.000 claims description 2
- 238000002156 mixing Methods 0.000 claims description 2
- 239000002002 slurry Substances 0.000 claims description 2
- 238000007613 slurry method Methods 0.000 claims description 2
- 244000082204 Phyllostachys viridis Species 0.000 claims 1
- 230000003113 alkalizing effect Effects 0.000 claims 1
- 150000001732 carboxylic acid derivatives Chemical class 0.000 claims 1
- 150000005846 sugar alcohols Polymers 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 239000000243 solution Substances 0.000 description 28
- 239000002994 raw material Substances 0.000 description 12
- 230000008569 process Effects 0.000 description 11
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 10
- 241001330002 Bambuseae Species 0.000 description 9
- 239000001856 Ethyl cellulose Substances 0.000 description 8
- ZZSNKZQZMQGXPY-UHFFFAOYSA-N Ethyl cellulose Chemical compound CCOCC1OC(OC)C(OCC)C(OCC)C1OC1C(O)C(O)C(OC)C(CO)O1 ZZSNKZQZMQGXPY-UHFFFAOYSA-N 0.000 description 8
- 239000007864 aqueous solution Substances 0.000 description 8
- 229920001249 ethyl cellulose Polymers 0.000 description 8
- 230000035484 reaction time Effects 0.000 description 8
- 230000004048 modification Effects 0.000 description 6
- 238000012986 modification Methods 0.000 description 6
- 230000008901 benefit Effects 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 5
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical compound Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 description 4
- 239000007810 chemical reaction solvent Substances 0.000 description 4
- 238000009740 moulding (composite fabrication) Methods 0.000 description 4
- 239000002244 precipitate Substances 0.000 description 4
- 238000010298 pulverizing process Methods 0.000 description 4
- 238000003756 stirring Methods 0.000 description 4
- 238000003860 storage Methods 0.000 description 4
- 238000005303 weighing Methods 0.000 description 4
- 244000166124 Eucalyptus globulus Species 0.000 description 3
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- 239000000370 acceptor Substances 0.000 description 3
- 239000012670 alkaline solution Substances 0.000 description 3
- 230000007547 defect Effects 0.000 description 3
- 239000003814 drug Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 235000013305 food Nutrition 0.000 description 3
- 230000002209 hydrophobic effect Effects 0.000 description 3
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 229920000642 polymer Polymers 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 239000004753 textile Substances 0.000 description 3
- 235000019504 cigarettes Nutrition 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 239000002537 cosmetic Substances 0.000 description 2
- 229940079593 drug Drugs 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 239000002893 slag Substances 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 239000002562 thickening agent Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 1
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 238000005903 acid hydrolysis reaction Methods 0.000 description 1
- CADWTSSKOVRVJC-UHFFFAOYSA-N benzyl(dimethyl)azanium;chloride Chemical compound [Cl-].C[NH+](C)CC1=CC=CC=C1 CADWTSSKOVRVJC-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000013068 control sample Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000003795 desorption Methods 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- 230000007071 enzymatic hydrolysis Effects 0.000 description 1
- 238000006047 enzymatic hydrolysis reaction Methods 0.000 description 1
- 230000006203 ethylation Effects 0.000 description 1
- 238000006200 ethylation reaction Methods 0.000 description 1
- 239000000374 eutectic mixture Substances 0.000 description 1
- 235000019253 formic acid Nutrition 0.000 description 1
- 239000003349 gelling agent Substances 0.000 description 1
- 239000002608 ionic liquid Substances 0.000 description 1
- 239000004310 lactic acid Substances 0.000 description 1
- 235000014655 lactic acid Nutrition 0.000 description 1
- 231100000053 low toxicity Toxicity 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000007709 nanocrystallization Methods 0.000 description 1
- 239000002105 nanoparticle Substances 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 150000003077 polyols Chemical class 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000012744 reinforcing agent Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 238000013268 sustained release Methods 0.000 description 1
- 239000012730 sustained-release form Substances 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 235000019505 tobacco product Nutrition 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/14—Forming reconstituted tobacco products, e.g. wrapper materials, sheets, imitation leaves, rods, cakes; Forms of such products
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B15/00—Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
- A24B15/18—Treatment of tobacco products or tobacco substitutes
- A24B15/28—Treatment of tobacco products or tobacco substitutes by chemical substances
- A24B15/30—Treatment of tobacco products or tobacco substitutes by chemical substances by organic substances
Landscapes
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Polysaccharides And Polysaccharide Derivatives (AREA)
Abstract
本发明提供一种乙基化纳米纤维素改性的再造烟叶的制备方法及再造烟叶,属于烟草行业再造烟叶技术领域,包括:采用低共熔溶剂对纸浆纤维进行纯化预处理;后依次进行碱化反应和醚化反应,再经固液分离、洗涤和干燥,获得乙基化纤维素纤维;将所述乙基化纤维素纤维分散于水,采用高压均质法结合超声粉碎法进行处理,获得乙基化纳米纤维素分散液;采用浆内添加或涂布的方式,将乙基化纳米纤维素分散液均匀施加至再造烟叶内部或表面,获得乙基化纳米纤维素改性的再造烟叶。该方法制备的再造烟叶具有优异的疏水性能、表面强度和抗张强度,提升了再造烟叶的综合品质,解决了现有再造烟叶生产和使用过程中存在的易吸潮、表面强度差和抗张强度低的问题。
The present invention provides a preparation method of ethylated nanocellulose modified reconstituted tobacco and the reconstituted tobacco, belonging to the technical field of reconstituted tobacco in the tobacco industry, including: using a low eutectic solvent to purify and pretreat pulp fibers; then sequentially performing an alkalization reaction and an etherification reaction, and then performing solid-liquid separation, washing and drying to obtain ethylated cellulose fibers; dispersing the ethylated cellulose fibers in water, and treating them by a high-pressure homogenization method combined with an ultrasonic crushing method to obtain an ethylated nanocellulose dispersion; using a pulp addition or coating method to uniformly apply the ethylated nanocellulose dispersion to the inside or surface of the reconstituted tobacco to obtain ethylated nanocellulose modified reconstituted tobacco. The reconstituted tobacco prepared by the method has excellent hydrophobicity, surface strength and tensile strength, improves the comprehensive quality of the reconstituted tobacco, and solves the problems of easy moisture absorption, poor surface strength and low tensile strength in the production and use of existing reconstituted tobacco.
Description
技术领域Technical Field
本发明属于烟草行业再造烟叶技术领域,特别涉及一种乙基化纳米纤维素改性的再造烟叶的制备方法及再造烟叶。The invention belongs to the technical field of reconstituted tobacco in the tobacco industry, and particularly relates to a preparation method of ethylated nanocellulose-modified reconstituted tobacco and the reconstituted tobacco.
背景技术Background technique
再造烟叶(Reconstituted Tobacco),又称烟草薄片或重组烟草,是传统燃烧型卷烟和加热型新型卷烟的重要原料。再造烟叶的制造方法,根据加工工艺的不同主要有4种,即辊压法、稠浆法、湿法造纸法和干法造纸法等。目前,4种再造烟叶在生产和使用过程中存在的主要问题包括三个方面:(1)吸湿性过强,容易吸潮导致在制丝及卷制过程中上机适应性不强、黏连、发霉,以及贮存周期短、影响消费体验等;(2)表面强度不高,容易掉粉掉渣或造碎,成丝率不高,原料损失浪费严重,在后续加工过程中耐加工性不强;(3)抗张强度低,在卷取加工过程中易出现断头现象,影响加工生产的连续稳定性。解决现有再造烟叶存在的这些缺陷和问题,是再造烟叶领域的重要课题。Reconstituted tobacco, also known as tobacco flakes or reconstituted tobacco, is an important raw material for traditional combustion cigarettes and new heating cigarettes. There are four main methods for manufacturing reconstituted tobacco, depending on the processing technology, namely, roller pressing, thick slurry method, wet papermaking method and dry papermaking method. At present, the main problems existing in the production and use of the four types of reconstituted tobacco include three aspects: (1) excessive hygroscopicity, easy to absorb moisture, resulting in poor adaptability to the machine, adhesion, mold, short storage cycle, and affecting consumer experience during the silk making and rolling process; (2) low surface strength, easy to fall off or break, low silk yield, serious raw material loss and waste, and low processing resistance in subsequent processing; (3) low tensile strength, easy to break during the rolling process, affecting the continuous stability of processing and production. Solving these defects and problems existing in existing reconstituted tobacco is an important topic in the field of reconstituted tobacco.
发明内容Summary of the invention
为了从根本上解决再造烟叶生产和使用过程中存在的易吸潮、表面强度差和抗张强度低的问题,本发明提供了一种乙基化纳米纤维素改性的再造烟叶的制备方法,该方法制备的再造烟叶具有优异的疏水性能、表面强度和抗张强度,提升了再造烟叶的综合性能和品质,解决了现有再造烟叶生产和使用过程中存在的易吸潮、表面强度差和抗张强度低的问题。In order to fundamentally solve the problems of easy moisture absorption, poor surface strength and low tensile strength in the production and use of reconstituted tobacco leaves, the present invention provides a method for preparing reconstituted tobacco leaves modified with ethylated nanocellulose. The reconstituted tobacco leaves prepared by the method have excellent hydrophobic properties, surface strength and tensile strength, improve the comprehensive performance and quality of the reconstituted tobacco leaves, and solve the problems of easy moisture absorption, poor surface strength and low tensile strength in the production and use of existing reconstituted tobacco leaves.
本发明还提供了一种乙基化纳米纤维素改性的再造烟叶。The invention also provides a reconstituted tobacco leaf modified with ethylated nanocellulose.
本发明通过以下技术方案实现:The present invention is achieved through the following technical solutions:
本发明提供一种乙基化纳米纤维素改性的再造烟叶的制备方法,所述制备方法包括:The present invention provides a method for preparing reconstituted tobacco leaves modified with ethylated nanocellulose, the preparation method comprising:
采用低共熔溶剂对纸浆纤维进行纯化预处理,以去除所述纸浆纤维中的半纤维素和木质素,获得纯化纸浆纤维;Purifying and pretreating pulp fibers with a low eutectic solvent to remove hemicellulose and lignin from the pulp fibers to obtain purified pulp fibers;
向所述纯化纸浆纤维中加入浓碱液进行碱化反应,后加入氯乙烷进行醚化反应,经固液分离、洗涤和干燥,获得乙基化纤维素纤维;Adding concentrated alkali solution to the purified pulp fiber for alkalization reaction, then adding ethyl chloride for etherification reaction, and obtaining ethylated cellulose fiber through solid-liquid separation, washing and drying;
将所述乙基化纤维素纤维分散于水中,获得纤维悬浮液,后采用高压均质法结合超声粉碎法处理所述纤维悬浮液,获得乙基化纳米纤维素;The ethylated cellulose fibers are dispersed in water to obtain a fiber suspension, and then the fiber suspension is treated by a high-pressure homogenization method combined with an ultrasonic pulverization method to obtain ethylated nanocellulose;
将所述乙基化纳米纤维素与水混合,获得乙基化纳米纤维素分散液;mixing the ethylated nanocellulose with water to obtain an ethylated nanocellulose dispersion;
采用浆内添加或涂布的加工方式,将所述乙基化纳米纤维素分散液均匀施加至再造烟叶的内部或表面,后经低温干燥,获得乙基化纳米纤维素改性的再造烟叶。The ethylated nanocellulose dispersion is uniformly applied to the interior or surface of reconstituted tobacco leaves by adding or coating the ethylated nanocellulose in the pulp, and then low-temperature drying is performed to obtain reconstituted tobacco leaves modified with the ethylated nanocellulose.
进一步的,所述采用低共熔溶剂对纸浆纤维进行纯化预处理,以去除所述纸浆纤维中的半纤维素和木质素,获得纯化纸浆纤维,具体包括:Furthermore, the method of purifying the pulp fibers by using a low eutectic solvent to remove hemicellulose and lignin in the pulp fibers to obtain purified pulp fibers specifically includes:
将纸浆纤维浸泡于低共熔溶剂中纯化预处理60~180min,以去除所述纸浆纤维中的半纤维素和木质素,保留纤维素,获得纯化纸浆纤维;The pulp fibers are immersed in a low eutectic solvent for purification pretreatment for 60 to 180 minutes to remove hemicellulose and lignin in the pulp fibers and retain cellulose to obtain purified pulp fibers;
其中,所述纸浆纤维包括棉浆、木浆、竹浆、亚麻浆和蔗渣浆中的至少一种;Wherein, the pulp fiber comprises at least one of cotton pulp, wood pulp, bamboo pulp, flax pulp and bagasse pulp;
所述低共熔溶剂的氢键供体包括羧酸、多元醇、尿素和酰胺中的至少一种,所述低共熔溶剂的氢键受体包括氯化胆碱、甜菜碱、苄基三乙基氯化铵和苄基三甲基氯化铵中的至少一种,所述氢键受体与所述氢键供体的摩尔比为1:(1~20);The hydrogen bond donor of the deep eutectic solvent includes at least one of carboxylic acid, polyol, urea and amide, the hydrogen bond acceptor of the deep eutectic solvent includes at least one of choline chloride, betaine, benzyltriethylammonium chloride and benzyltrimethylammonium chloride, and the molar ratio of the hydrogen bond acceptor to the hydrogen bond donor is 1:(1-20);
所述纯化纸浆纤维中α-纤维素的含量≥90wt%。The content of α-cellulose in the purified pulp fibers is ≥90wt%.
进一步的,所述向所述纯化纸浆纤维中加入浓碱液进行碱化反应,后加入氯乙烷进行醚化反应,经固液分离、洗涤和干燥,获得乙基化纤维素纤维,具体包括:Furthermore, the step of adding concentrated alkali solution to the purified pulp fiber for alkalization reaction, then adding ethyl chloride for etherification reaction, and obtaining ethylated cellulose fiber through solid-liquid separation, washing and drying specifically comprises:
向所述纯化纸浆纤维中加入浓碱液,碱化反应40~120min,后在45~100℃、压力3.5×105Pa~1.8×106Pa下加入氯乙烷,醚化反应1~2h,经固液分离、洗涤和干燥,获得乙基化纤维素纤维;Add concentrated alkali solution to the purified pulp fiber, perform alkalization reaction for 40 to 120 minutes, then add ethyl chloride at 45 to 100° C. and pressure of 3.5×10 5 Pa to 1.8×10 6 Pa, perform etherification reaction for 1 to 2 hours, and obtain ethylated cellulose fiber through solid-liquid separation, washing and drying;
其中,所述浓碱液的浓度为15~50wt%,所述浓碱液的溶质包括氢氧化钠或氢氧化钾;Wherein, the concentration of the concentrated alkali solution is 15-50wt%, and the solute of the concentrated alkali solution includes sodium hydroxide or potassium hydroxide;
所述乙基化纤维素纤维中,乙氧基的含量为10~35wt%,取代度为0.8~2.6。In the ethylated cellulose fiber, the content of ethoxy groups is 10 to 35 wt % and the degree of substitution is 0.8 to 2.6.
进一步的,所述纸浆纤维、氢氧化钠和氯乙烷的质量比为1:(0.35~0.85):(0.2~0.4)。Furthermore, the mass ratio of the pulp fiber, sodium hydroxide and ethyl chloride is 1:(0.35-0.85):(0.2-0.4).
进一步的,所述纤维悬浮液的浓度为≤6wt%,所述乙基化纳米纤维素分散液中,乙基化纳米纤维素的长度为1~100μm,直径为1~100nm。Furthermore, the concentration of the fiber suspension is ≤6wt%, and in the ethylated nanocellulose dispersion, the length of the ethylated nanocellulose is 1 to 100 μm and the diameter is 1 to 100 nm.
进一步的,所述采用浆内添加或涂布的加工方式,将所述乙基化纳米纤维素分散液均匀施加至再造烟叶的内部或表面,后经低温干燥,获得乙基化纳米纤维素改性的再造烟叶,具体包括:Furthermore, the ethylated nanocellulose dispersion is uniformly applied to the interior or surface of reconstituted tobacco leaves by adding or coating the ethylated nanocellulose in the pulp, and then low-temperature drying is performed to obtain reconstituted tobacco leaves modified with ethylated nanocellulose, which specifically includes:
在再造烟叶的加工工艺中,采用浆内添加的方式,将所述乙基化纳米纤维素分散液均匀施加至再造烟叶的内部,后经低温干燥,获得乙基化纳米纤维素改性的再造烟叶,其中,所述乙基化纳米纤维素的添加量为所述乙基化纳米纤维素改性的再造烟叶质量的0.5~5%;In the processing technology of reconstituted tobacco leaves, the ethylated nanocellulose dispersion is uniformly applied to the interior of the reconstituted tobacco leaves by adding the ethylated nanocellulose in the pulp, and then low-temperature drying is performed to obtain the ethylated nanocellulose modified reconstituted tobacco leaves, wherein the addition amount of the ethylated nanocellulose is 0.5-5% of the mass of the ethylated nanocellulose modified reconstituted tobacco leaves;
或者,在再造烟叶的加工工艺中,采用涂布的方式,将所述乙基化纳米纤维素分散液均匀施加至再造烟叶的表面,后经低温干燥,获得乙基化纳米纤维素改性的再造烟叶,其中,所述乙基化纳米纤维素的添加量为所述乙基化纳米纤维素改性的再造烟叶质量的0.5~5%。Alternatively, in the processing of reconstituted tobacco leaves, the ethylated nanocellulose dispersion is evenly applied to the surface of the reconstituted tobacco leaves by coating, and then low-temperature drying is performed to obtain ethylated nanocellulose-modified reconstituted tobacco leaves, wherein the added amount of the ethylated nanocellulose is 0.5 to 5% of the mass of the ethylated nanocellulose-modified reconstituted tobacco leaves.
进一步的,所述再造烟叶的加工工艺包括辊压法、稠浆法、造纸法和干法中的任意一种。Furthermore, the processing technology of the reconstituted tobacco includes any one of a rolling method, a thick pulp method, a papermaking method and a dry method.
基于同一发明构思,本发明提供一种乙基化纳米纤维素改性的再造烟叶,所述再造烟叶通过上述一种乙基化纳米纤维素改性的再造烟叶的制备方法制得。Based on the same inventive concept, the present invention provides a reconstituted tobacco leaf modified with ethylated nanocellulose, and the reconstituted tobacco leaf is prepared by the above-mentioned method for preparing a reconstituted tobacco leaf modified with ethylated nanocellulose.
进一步的,所述再造烟叶的表面接触角为90°~130°,吸湿率≤5%,放湿率≤3%,抗张指数≥4.5N·m·g-1,切丝掉粉率≤1%。Furthermore, the surface contact angle of the reconstituted tobacco leaf is 90° to 130°, the moisture absorption rate is ≤5%, the moisture release rate is ≤3%, the tensile index is ≥4.5 N·m·g -1 , and the shredded powder loss rate is ≤1%.
优选的,所述再造烟叶的表面接触角为90°~110°,吸湿率≤3%,放湿率≤2%,抗张指数≥5.5N·m·g-1,切丝掉粉率≤0.8%。Preferably, the surface contact angle of the reconstituted tobacco leaf is 90° to 110°, the moisture absorption rate is ≤3%, the moisture release rate is ≤2%, the tensile index is ≥5.5 N·m·g -1 , and the shredded powder loss rate is ≤0.8%.
本发明实施例中的一个或多个技术方案,至少具有如下技术效果或优点:One or more technical solutions in the embodiments of the present invention have at least the following technical effects or advantages:
1.本发明一种乙基化纳米纤维素改性的再造烟叶的制备方法,该方法将纸浆纤维进行乙基化改性,得到乙基化纤维素纤维,再通过高压均质法结合超声粉碎处理得到乙基化纳米纤维素;最后通过浆内添加或涂布的加工方式,将乙基化纳米纤维素转移施加至再造烟叶内部或表面,制得乙基化纳米纤维素改性的再造烟叶,同未改性再造烟叶相比,改性后的再造烟叶其疏水性能、表面强度和抗张强度等性能得到显著改善。1. The present invention discloses a method for preparing reconstituted tobacco leaves modified with ethylated nanocellulose. The method comprises the following steps: ethylating pulp fibers to obtain ethylated cellulose fibers; and then subjecting the fibers to a high-pressure homogenization method combined with ultrasonic pulverization to obtain ethylated nanocellulose; and finally, transferring the ethylated nanocellulose to the interior or surface of the reconstituted tobacco leaves by adding the ethylated nanocellulose in the pulp or applying the ethylated nanocellulose on the surface of the reconstituted tobacco leaves to obtain the ethylated nanocellulose-modified reconstituted tobacco leaves. Compared with unmodified reconstituted tobacco leaves, the modified reconstituted tobacco leaves have significantly improved properties such as hydrophobicity, surface strength and tensile strength.
2.本发明一种乙基化纳米纤维素改性的再造烟叶,同未改性再造烟叶相比,其疏水性能得到提高,吸湿性能得到改善,吸湿率和放湿率降低,改性再造烟叶的含水率在制丝切丝、加料加香、卷制成型、包装贮存等工艺过程中表现出较好的稳定性,从而有效解决了现有再造烟叶因吸湿性过强,容易吸潮导致在制丝及卷制过程中上机适应性不强、黏连、发霉,以及贮存周期短、影响消费体验等技术难题,延长了再造烟叶产品的贮存周期和货架期,保证了产品质量稳定性,消费者体验感得到保障。2. The ethylated nanocellulose-modified reconstituted tobacco of the present invention has improved hydrophobicity and hygroscopicity, reduced moisture absorption and release rates compared with unmodified reconstituted tobacco. The moisture content of the modified reconstituted tobacco shows good stability during the processes of shredding, cutting, adding materials and flavoring, rolling and forming, packaging and storage. This effectively solves the technical problems of the existing reconstituted tobacco, such as poor adaptability to machines, adhesion, mildew, short storage period, and impact on consumer experience, due to its excessive hygroscopicity and easy moisture absorption during shredding and rolling. The storage period and shelf life of the reconstituted tobacco products are extended, the product quality stability is guaranteed, and the consumer experience is guaranteed.
3.本发明一种乙基化纳米纤维素改性的再造烟叶,通过施加乙基化纳米纤维素,增强了再造烟叶的表面强度,降低了掉粉掉渣率,提高了成丝率,解决了表面强度不高,容易掉粉掉渣或造碎,成丝率不高,原料损失浪费严重的问题,克服了在后续加工过程中耐加工性不强的缺陷和不足;同时也提高了再造烟叶的抗张强度,解决了因抗张强度低,在卷取加工过程中易出现断头现象,提高了再造烟叶加工生产的连续稳定性,上机适应性得到显著增强。3. The ethylated nanocellulose-modified reconstituted tobacco of the present invention enhances the surface strength of the reconstituted tobacco, reduces the powder and slag falling rate, and improves the silk-forming rate by applying ethylated nanocellulose, thereby solving the problems of low surface strength, easy powder and slag falling or breaking, low silk-forming rate, and serious loss and waste of raw materials, and overcomes the defects and shortcomings of low processing resistance in subsequent processing; at the same time, the tensile strength of the reconstituted tobacco is also improved, solving the problem of easy breakage during the winding process due to low tensile strength, thereby improving the continuous stability of the processing and production of the reconstituted tobacco, and the adaptability to machines is significantly enhanced.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作一简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
图1为改性后辊压法再造烟叶的表面接触角。Figure 1 shows the surface contact angle of the modified roller-pressed reconstituted tobacco leaves.
图2为改性后稠浆法再造烟叶的表面接触角。Figure 2 shows the surface contact angle of modified thick pulp reconstituted tobacco leaves.
图3为改性后造纸法再造烟叶的表面接触角。FIG. 3 shows the surface contact angle of the modified papermaking process reconstituted tobacco leaves.
图4为改性后干法再造烟叶的表面接触角。FIG. 4 shows the surface contact angle of the modified dry-process reconstituted tobacco leaf.
具体实施方式Detailed ways
下文将结合具体实施方式和实施例,具体阐述本发明,本发明的优点和各种效果将由此更加清楚地呈现。本领域技术人员应理解,这些具体实施方式和实施例是用于说明本发明,而非限制本发明。The present invention will be described in detail below in conjunction with specific implementations and examples, and the advantages and various effects of the present invention will be more clearly presented. It should be understood by those skilled in the art that these specific implementations and examples are used to illustrate the present invention, rather than to limit the present invention.
在整个说明书中,除非另有特别说明,本文使用的术语应理解为如本领域中通常所使用的含义。因此,除非另有定义,本文使用的所有技术和科学术语具有与本发明所属领域技术人员的一般理解相同的含义。若存在矛盾,本说明书优先。Throughout the specification, unless otherwise specifically stated, the terms used herein should be understood as meanings commonly used in the art. Therefore, unless otherwise defined, all technical and scientific terms used herein have the same meanings as those generally understood by those skilled in the art to which the present invention belongs. In the event of a conflict, the present specification takes precedence.
除非另有特别说明,本发明中用到的各种原材料、试剂、仪器和设备等,均可通过市场购买得到或者可通过现有方法制备得到。Unless otherwise specified, various raw materials, reagents, instruments and equipment used in the present invention can be purchased from the market or prepared by existing methods.
本发明整体思路如下:The overall idea of the present invention is as follows:
纳米纤维素(NCC)是一种可从廉价可再生的纤维素中通过酸水解或酶解去除纤维素中无定形区而得到的直径为1~100nm、长度为几十至几百纳米的刚性棒状聚合物。它不但具备纤维素的基本结构和良好性能,并且还具备纳米颗粒的特性,例如大的比表面积、高弹性模量和反应活性。NCC的表面存在大量羟基,能形成很强的氢键,而氢键又决定了纤维素的各种特性。纤维素的纳米尺寸效应使其拥有了优越的机械性能,可以作为高分子材料的增强剂,显著提高聚合物的热稳定性、力学强度、硬度、刚性和柔韧性,从而制得高强度、高热稳定性和高力学性能的高分子复合材料。Nanocellulose (NCC) is a rigid rod-shaped polymer with a diameter of 1 to 100 nm and a length of tens to hundreds of nanometers, which can be obtained from cheap and renewable cellulose by acid hydrolysis or enzymatic hydrolysis to remove the amorphous region in cellulose. It not only has the basic structure and good properties of cellulose, but also has the characteristics of nanoparticles, such as large specific surface area, high elastic modulus and reactivity. There are a large number of hydroxyl groups on the surface of NCC, which can form strong hydrogen bonds, and hydrogen bonds determine the various properties of cellulose. The nano-size effect of cellulose gives it excellent mechanical properties. It can be used as a reinforcing agent for polymer materials, significantly improving the thermal stability, mechanical strength, hardness, rigidity and flexibility of polymers, thereby producing polymer composite materials with high strength, high thermal stability and high mechanical properties.
乙基纤维素(Ethyl cellulose)是一种衍生自纤维素的化合物,其分子结构中一部分的羟基被乙氧基基团取代,具有黏结性、疏水性、成膜性等特征。乙基纤维素溶于许多有机溶剂,其溶液黏度取决于所使用醇的种类以及醇在溶剂中的含量,被广泛应用于食品、制药和化妆品等领域。在食品工业中,乙基纤维素常被用作增稠剂、稳定剂和胶凝剂,改善食品的质地和口感。在制药工业中,乙基纤维素可以用作缓释剂,控制药物的释放速率,并提高药物的生物利用度。在化妆品领域,乙基纤维素可以增加产品的黏度和稠度,改善质地和应用性能。在纺织工业中,乙基纤维素可以用作印染助剂和纺织品增稠剂,提高染料的附着性和纺织品的柔软度。乙基纤维素是一种多功能的化合物,具有广泛的应用前景,其特殊的溶液性质和调控黏度的能力使其成为许多行业的理想选择。Ethyl cellulose is a compound derived from cellulose. A part of the hydroxyl groups in its molecular structure is replaced by ethoxy groups. It has the characteristics of adhesion, hydrophobicity, and film-forming properties. Ethyl cellulose is soluble in many organic solvents. The viscosity of its solution depends on the type of alcohol used and the content of alcohol in the solvent. It is widely used in food, pharmaceuticals, and cosmetics. In the food industry, ethyl cellulose is often used as a thickener, stabilizer, and gelling agent to improve the texture and taste of food. In the pharmaceutical industry, ethyl cellulose can be used as a sustained-release agent to control the release rate of drugs and improve the bioavailability of drugs. In the cosmetics field, ethyl cellulose can increase the viscosity and consistency of the product, improve the texture and application performance. In the textile industry, ethyl cellulose can be used as a printing and dyeing auxiliary and textile thickener to improve the adhesion of dyes and the softness of textiles. Ethyl cellulose is a multifunctional compound with broad application prospects. Its special solution properties and ability to regulate viscosity make it an ideal choice for many industries.
针对再造烟叶生产和使用过程中存在的易吸潮、表面强度差、抗张强度低等缺陷和不足,本发明从纤维素纸浆纤维的纯化、乙基化和纳米化角度出发,提出一种乙基化纳米纤维素改性的再造烟叶。本发明首次将乙基纤维素应用于再造烟叶的改性,制得的改性再造烟叶具有优异的疏水性能、表面强度和抗张强度,提升了再造烟叶的综合性能和品质,解决了现有再造烟叶生产和使用过程中存在的易吸潮、表面强度差和抗张强度低的问题。In view of the defects and deficiencies in the production and use of reconstituted tobacco leaves, such as easy moisture absorption, poor surface strength, and low tensile strength, the present invention proposes a reconstituted tobacco leaf modified with ethylated nanocellulose from the perspective of purification, ethylation, and nano-crystallization of cellulose pulp fibers. The present invention is the first to apply ethyl cellulose to the modification of reconstituted tobacco leaves, and the obtained modified reconstituted tobacco leaves have excellent hydrophobic properties, surface strength, and tensile strength, which improves the comprehensive performance and quality of reconstituted tobacco leaves and solves the problems of easy moisture absorption, poor surface strength, and low tensile strength in the production and use of existing reconstituted tobacco leaves.
具体的,本发明改性再造烟叶的制备,首先采用低共熔溶剂对纤维素纸浆纤维进行纯化,去除纤维中的半纤维素和木质素,得到纯化后的纸浆纤维;其次对纯化后的纸浆纤维进行乙基化改性,得到乙基化纤维素纤维;再次,对乙基化纤维素纤维进行高压均质法结合超声粉碎处理得到乙基化纳米纤维素;最后通过浆内添加或涂布加工,将乙基化纳米纤维素转移施加至再造烟叶内部或表面,制得乙基化纳米纤维素改性的再造烟叶,同未改性再造烟叶相比,改性后的再造烟叶其疏水性能、力学性能及表面强度等性能得到显著改善。Specifically, in the preparation of the modified reconstituted tobacco leaves of the present invention, firstly, cellulose pulp fibers are purified by using a low eutectic solvent to remove hemicellulose and lignin in the fibers to obtain purified pulp fibers; secondly, the purified pulp fibers are ethylated to obtain ethylated cellulose fibers; thirdly, the ethylated cellulose fibers are subjected to a high-pressure homogenization method combined with an ultrasonic pulverization treatment to obtain ethylated nanocellulose; finally, the ethylated nanocellulose is transferred and applied to the interior or surface of the reconstituted tobacco leaves by adding into the pulp or coating processing to obtain reconstituted tobacco leaves modified with ethylated nanocellulose. Compared with unmodified reconstituted tobacco leaves, the hydrophobic properties, mechanical properties, surface strength and other properties of the modified reconstituted tobacco leaves are significantly improved.
其中,低共熔溶剂(DES)是一种新兴的绿色溶剂,由氢键供体和氢键受体以一定的摩尔比混合,并通过氢键作用形成的熔点低于其原组分的共晶混合物,具有易合成、稳定性强、生物相容性好、选择性强、可回收利用等优点。DES不仅具备咪唑类离子液体熔点低、蒸气压低、热稳定性高和回收简易等优点,而且制备过程简单、价格低廉、低毒、可生物降解,符合绿色化学的12项原则。利用DES对木质素和半纤维素进行提取可克服传统预处理技术中存在的处理效率低、溶剂损失大、木质素降解严重等技术难题,是实现植物纤维组分绿色、高效、高值利用的有效方法。Among them, deep eutectic solvent (DES) is an emerging green solvent, which is a mixture of hydrogen bond donors and hydrogen bond acceptors in a certain molar ratio, and a eutectic mixture with a melting point lower than its original components formed by hydrogen bonding. It has the advantages of easy synthesis, strong stability, good biocompatibility, strong selectivity, and recyclability. DES not only has the advantages of low melting point, low vapor pressure, high thermal stability and easy recycling of imidazole ionic liquids, but also has a simple preparation process, low price, low toxicity, and biodegradability, which meets the 12 principles of green chemistry. Using DES to extract lignin and hemicellulose can overcome the technical difficulties of low treatment efficiency, large solvent loss, and severe lignin degradation in traditional pretreatment technology, and is an effective method to achieve green, efficient, and high-value utilization of plant fiber components.
具体的,本发明提供一种乙基化纳米纤维素改性的再造烟叶的制备方法,所述制备方法包括:Specifically, the present invention provides a method for preparing reconstituted tobacco leaves modified with ethylated nanocellulose, the preparation method comprising:
S1.采用低共熔溶剂对纸浆纤维进行纯化预处理,以去除所述纸浆纤维中的半纤维素和木质素,获得纯化纸浆纤维;S1. Purifying and pretreating the pulp fiber using a low eutectic solvent to remove hemicellulose and lignin in the pulp fiber to obtain purified pulp fiber;
S2.向所述纯化纸浆纤维中加入浓碱液进行碱化反应,后加入氯乙烷进行醚化反应,经固液分离、洗涤和干燥,获得乙基化纤维素纤维;S2. Adding concentrated alkali solution to the purified pulp fiber for alkalization reaction, adding ethyl chloride for etherification reaction, and obtaining ethylated cellulose fiber by solid-liquid separation, washing and drying;
S3.将所述乙基化纤维素纤维分散于水中,获得纤维悬浮液,后采用高压均质法结合超声粉碎法处理所述纤维悬浮液,获得乙基化纳米纤维素,将所述乙基化纳米纤维素溶于水,获得乙基化纳米纤维素分散液;S3. dispersing the ethylated cellulose fibers in water to obtain a fiber suspension, and then treating the fiber suspension by high pressure homogenization combined with ultrasonic pulverization to obtain ethylated nanocellulose, and dissolving the ethylated nanocellulose in water to obtain an ethylated nanocellulose dispersion;
S4.采用浆内添加或涂布的加工方式,将所述乙基化纳米纤维素分散液均匀施加至再造烟叶的内部或表面,后经低温干燥,获得乙基化纳米纤维素改性的再造烟叶。S4. The ethylated nanocellulose dispersion is uniformly applied to the interior or surface of reconstituted tobacco leaves by adding or coating the dispersion in the pulp, and then low-temperature drying is performed to obtain reconstituted tobacco leaves modified with ethylated nanocellulose.
步骤S1中,所述纯化纸浆纤维中α-纤维素的含量≥90wt%的好处在于能够提高纤维纯度,增强再造烟叶的抗张强度。In step S1, the advantage of the α-cellulose content in the purified pulp fibers being ≥ 90 wt% is that the fiber purity can be improved and the tensile strength of the reconstituted tobacco leaves can be enhanced.
步骤S2中,所述向所述纯化纸浆纤维中加入浓碱液进行碱化反应,后加入氯乙烷进行醚化反应,经固液分离、洗涤和干燥,获得乙基化纤维素纤维,具体包括:In step S2, concentrated alkali solution is added to the purified pulp fiber for alkalization reaction, and then ethyl chloride is added for etherification reaction, and solid-liquid separation, washing and drying are performed to obtain ethylated cellulose fiber, which specifically includes:
向所述纯化纸浆纤维中加入浓碱液,碱化反应40~120min,后在45~100℃、压力3.5×105Pa~1.8×106Pa下加入氯乙烷,醚化反应4~10h,经固液分离、洗涤和干燥,获得乙基化纤维素纤维;Add concentrated alkali solution to the purified pulp fiber, perform alkalization reaction for 40 to 120 minutes, then add ethyl chloride at 45 to 100° C. and pressure of 3.5×10 5 Pa to 1.8×10 6 Pa, perform etherification reaction for 4 to 10 hours, and obtain ethylated cellulose fiber through solid-liquid separation, washing and drying;
其中,所述浓碱液的浓度为15~50wt%,所述浓碱液的溶质包括氢氧化钠或氢氧化钾;Wherein, the concentration of the concentrated alkali solution is 15-50wt%, and the solute of the concentrated alkali solution includes sodium hydroxide or potassium hydroxide;
所述乙基化纤维素纤维中,乙氧基的含量为10~35wt%,取代度为0.8~2.6。In the ethylated cellulose fiber, the content of ethoxy groups is 10 to 35 wt % and the degree of substitution is 0.8 to 2.6.
进一步的,所述纸浆纤维、氢氧化钠和氯乙烷的质量比为1:(0.35~0.85):(0.2~0.4)。Furthermore, the mass ratio of the pulp fiber, sodium hydroxide and ethyl chloride is 1:(0.35-0.85):(0.2-0.4).
下面将结合实施例及实验数据对本申请一种乙基化纳米纤维素改性的再造烟叶的制备方法及再造烟叶进行详细说明。The preparation method of the ethylated nanocellulose-modified reconstituted tobacco and the reconstituted tobacco of the present application will be described in detail below in combination with examples and experimental data.
实施例1Example 1
本实施例一种乙基化纳米纤维素改性的辊压法再造烟叶的制备,包括:The preparation of a roller-pressed reconstituted tobacco leaf modified with ethylated nanocellulose in this embodiment comprises:
1)获取纤维素纤维原料:称取13.20克竹浆(含10%水分);1) Obtaining cellulose fiber raw material: weighing 13.20 g of bamboo pulp (containing 10% water);
加入200mL的ChCl/甲酸低共熔溶剂纯化处理120min,去除竹浆纤维中残留的半纤维素和木质素,得到纯化后的竹浆;200 mL of ChCl/formic acid low eutectic solvent was added for purification for 120 min to remove residual hemicellulose and lignin in the bamboo pulp fiber to obtain purified bamboo pulp;
2)确定纤维素、浓碱液、氯乙烷溶液的投料比:按纯化后的竹浆、氢氧化钠、氯乙烷之间质量比为1:0.75:0.2进行投料;2) Determine the feed ratio of cellulose, concentrated alkali solution, and ethyl chloride solution: feed the purified bamboo pulp, sodium hydroxide, and ethyl chloride in a mass ratio of 1:0.75:0.2;
3)将纤维原料浸泡在反应溶剂中:将称取好的竹浆浸泡在水中,并不断搅拌,使其均匀分散;3) Soaking the fiber raw material in the reaction solvent: Soak the weighed bamboo pulp in water and stir it continuously to make it evenly dispersed;
4)向步骤3)所得分散液中加入浓碱液进行碱化反应,NaOH浓度为35%,反应温度为55℃,高压釜内压力为4.5×105Pa,反应时长为1小时,然后加入氯乙烷溶液,升温至80℃进行醚化反应,反应时长为1小时;4) adding concentrated alkali solution to the dispersion obtained in step 3) for alkalization reaction, wherein the NaOH concentration is 35%, the reaction temperature is 55°C, the pressure in the autoclave is 4.5×10 5 Pa, and the reaction time is 1 hour, then adding ethyl chloride solution, heating to 80°C for etherification reaction, and the reaction time is 1 hour;
5)反应结束,进行固液分离,用70%体积浓度的乙醇水溶液洗涤沉淀物,后干燥,得到纯化的乙基化纤维素纤维;5) After the reaction is completed, solid-liquid separation is performed, and the precipitate is washed with a 70% volume concentration ethanol aqueous solution and then dried to obtain purified ethylated cellulose fibers;
6)将纯化的乙基化纤维素纤维分散在水溶液中,制得质量浓度为2.5%的纤维悬浮液;6) dispersing the purified ethylated cellulose fibers in an aqueous solution to prepare a fiber suspension having a mass concentration of 2.5%;
7)首先使用超声破碎仪对制得的悬浮液进行预处理,超声破碎仪参数为1200Wt,破碎时间为10分钟,然后再使用高压均质机做进一步的处理,得到乙基化纳米纤维素,经测试,所述乙基化纳米纤维素的长度为1~100μm,直径为1~100nm;7) firstly pre-treating the obtained suspension using an ultrasonic crusher, the ultrasonic crusher parameters are 1200Wt, the crushing time is 10 minutes, and then further treating it using a high-pressure homogenizer to obtain ethylated nanocellulose. After testing, the ethylated nanocellulose has a length of 1 to 100 μm and a diameter of 1 to 100 nm;
8)称取2份取代度为1.2的乙基化纳米纤维素(乙氧基的含量为18.4wt%)加入装有98份水的烧杯中,配制成2%的糊状乙基化纳米纤维素分散液;8) Weigh 2 parts of ethylated nanocellulose with a degree of substitution of 1.2 (the content of ethoxy groups is 18.4 wt%) and add them into a beaker containing 98 parts of water to prepare a 2% paste-like ethylated nanocellulose dispersion;
9)在辊压法制备过程中,将配制好的乙基化纳米纤维素分散液与烟草粉末及其它物料混合(乙基化纳米纤维素的添加量为3wt%),经过多级辊压、多级干燥工艺后,制得改性的辊压法造纸烟叶。9) In the roller pressing process, the prepared ethylated nanocellulose dispersion is mixed with tobacco powder and other materials (the amount of ethylated nanocellulose added is 3 wt%), and after multi-stage roller pressing and multi-stage drying processes, a modified roller-pressed papermaking tobacco leaf is obtained.
实施例2Example 2
本实施例一种乙基化纳米纤维素改性的稠浆法再造烟叶的制备,包括:The present embodiment provides a method for preparing a thick pulp method reconstituted tobacco leaf modified with ethylated nanocellulose, comprising:
1)获取纤维素纤维原料:称取27克桉木浆(含10%水分);1) Obtaining cellulose fiber raw material: weighing 27 g of eucalyptus pulp (containing 10% water);
加入200mL的苄基二甲基氯化铵/乳酸低共熔溶剂纯化处理150min,去除桉木浆中残留的半纤维素和木质素,得到纯化后的纸浆纤维;200 mL of benzyl dimethyl ammonium chloride/lactic acid low eutectic solvent was added for purification treatment for 150 min to remove residual hemicellulose and lignin in the eucalyptus pulp to obtain purified pulp fiber;
2)确定纤维素、碱液、氯乙烷溶液的投料比:按纯化后的桉木浆、氢氧化钠、氯乙烷之间质量比为1:0.85:0.4进行投料;2) Determine the feed ratio of cellulose, alkali solution and ethyl chloride solution: feed the purified eucalyptus pulp, sodium hydroxide and ethyl chloride in a mass ratio of 1:0.85:0.4;
3)将纤维原料浸泡在反应溶剂中:将称取好的竹浆粉浸泡在水中,并不断搅拌,使其均匀分散;3) Soaking the fiber raw material in the reaction solvent: Soak the weighed bamboo pulp powder in water and stir it continuously to make it evenly dispersed;
4)向步骤3)所得分散液中加入碱液进行碱化反应,NaOH浓度为40%,反应温度为45℃,高压釜内压力为5.5×105Pa,反应时长为2小时,然后加入氯乙烷溶液,升温至85℃进行醚化反应,反应时长为2小时;4) adding alkaline solution to the dispersion obtained in step 3) for alkalization reaction, wherein the NaOH concentration is 40%, the reaction temperature is 45°C, the pressure in the autoclave is 5.5×10 5 Pa, and the reaction time is 2 hours, and then adding ethyl chloride solution, heating to 85°C for etherification reaction, and the reaction time is 2 hours;
5)反应结束,进行固液分离,用75%体积浓度的乙醇水溶液洗涤沉淀物,后干燥,得到纯化的乙基化纤维素纤维;5) After the reaction is completed, solid-liquid separation is performed, and the precipitate is washed with a 75% volume concentration ethanol aqueous solution and then dried to obtain purified ethylated cellulose fibers;
6)将纯化的乙基化纤维素纤维分散在水溶液中,制得质量浓度为4.5%的纤维悬浮液;6) dispersing the purified ethylated cellulose fibers in an aqueous solution to prepare a fiber suspension having a mass concentration of 4.5%;
7)首先使用超声破碎仪对制得的悬浮液进行预处理,超声破碎仪参数为1200Wt,破碎时间为12分钟,然后再使用高压均质机做进一步的处理,得到乙基化纳米纤维素;7) firstly pre-treating the obtained suspension using an ultrasonic crusher, the ultrasonic crusher parameter is 1200Wt, the crushing time is 12 minutes, and then further treating it using a high-pressure homogenizer to obtain ethylated nanocellulose;
8)称取1份取代度为1.2的乙基化纳米纤维素(乙氧基的含量为21.8wt%)加入装有99份水的烧杯中,配制成1%的糊状乙基化纳米纤维素分散液;8) Weigh 1 part of ethylated nanocellulose with a degree of substitution of 1.2 (the content of ethoxy groups is 21.8 wt%) and add it to a beaker containing 99 parts of water to prepare a 1% paste-like ethylated nanocellulose dispersion;
9)在稠浆法再造烟叶制备过程中,将配制好的乙基化纳米纤维素分散液与烟草粉末及其它物料混合(乙基化纳米纤维素的添加量为4wt%),经过流延法铺浆、多级干燥工艺后,制得改性的稠浆法造纸烟叶。9) In the process of preparing thick pulp reconstituted tobacco, the prepared ethylated nanocellulose dispersion is mixed with tobacco powder and other materials (the amount of ethylated nanocellulose added is 4wt%), and after the slurry is spread by casting method and multi-stage drying process, the modified thick pulp papermaking tobacco is obtained.
实施例3Example 3
本实施例一种乙基化纳米纤维素改性的造纸法再造烟叶的制备,包括:The preparation of a papermaking process reconstituted tobacco leaf modified with ethylated nanocellulose in this embodiment comprises:
1)获取纤维素纤维原料:称取32克棉杆浆(含10%水分);1) Obtaining cellulose fiber raw material: weighing 32 g of cotton stalk pulp (containing 10% water);
加入200mL的ChCl/丙三醇/AlCl3三元低共熔溶剂纯化处理100min,去除棉杆浆中残留的半纤维素和木质素,得到纯化后的纸浆纤维;200 mL of ChCl/glycerol/AlCl3 ternary low eutectic solvent was added for purification for 100 min to remove residual hemicellulose and lignin in the cotton stalk pulp to obtain purified pulp fiber;
2)确定纤维素、碱液、氯乙烷溶液的投料比:按纯化后的棉杆浆、氢氧化钠、氯乙烷之间质量比为1:0.35:0.3进行投料;2) Determine the feed ratio of cellulose, alkali solution and ethyl chloride solution: feed the purified cotton stalk pulp, sodium hydroxide and ethyl chloride in a mass ratio of 1:0.35:0.3;
3)将纤维原料浸泡在反应溶剂中:将称取好的竹浆粉浸泡在水中,并不断搅拌,使其均匀分散;3) Soaking the fiber raw material in the reaction solvent: Soak the weighed bamboo pulp powder in water and stir it continuously to make it evenly dispersed;
4)向步骤3)所得分散液中加入碱液进行碱化反应,NaOH浓度为41%,反应温度为55℃,高压釜内压力为1.5×106Pa,反应时长为1小时,然后加入氯乙烷溶液,升温至85℃进行醚化反应,反应时长为1.5小时;4) adding alkaline solution to the dispersion obtained in step 3) for alkalization reaction, wherein the NaOH concentration is 41%, the reaction temperature is 55° C., the pressure in the autoclave is 1.5×10 6 Pa, and the reaction time is 1 hour, and then adding ethyl chloride solution, heating to 85° C. for etherification reaction, and the reaction time is 1.5 hours;
5)反应结束,进行固液分离,用70%体积浓度的乙醇水溶液洗涤沉淀物,后干燥,得到纯化的乙基化纤维素纤维;5) After the reaction is completed, solid-liquid separation is performed, and the precipitate is washed with a 70% volume concentration ethanol aqueous solution and then dried to obtain purified ethylated cellulose fibers;
6)将纯化的乙基化纤维素纤维分散在水溶液中,制得质量浓度为5%的纤维悬浮液;6) dispersing the purified ethylated cellulose fibers in an aqueous solution to prepare a fiber suspension having a mass concentration of 5%;
7)首先使用超声破碎仪对制得的悬浮液进行预处理,超声破碎仪参数为1200Wt,破碎时间为10分钟,然后再使用高压均质机做进一步的处理,得到乙基化纳米纤维素;7) firstly pre-treating the obtained suspension using an ultrasonic crusher, the ultrasonic crusher parameter is 1200Wt, the crushing time is 10 minutes, and then further treating it using a high-pressure homogenizer to obtain ethylated nanocellulose;
8)称取0.8份取代度为0.8的乙基化纳米纤维素(乙氧基的含量为30.4wt%)加入装有99.2份水的烧杯中,配制成0.8%的糊状乙基化纳米纤维素分散液;8) Weigh 0.8 parts of ethylated nanocellulose with a degree of substitution of 0.8 (the content of ethoxy groups is 30.4 wt%) and add it to a beaker containing 99.2 parts of water to prepare a 0.8% paste-like ethylated nanocellulose dispersion;
9)在造纸法再造烟叶制备过程中,将配制好的乙基化纳米纤维素分散液经过喷雾涂布的方式转移至再造烟叶表面(乙基化纳米纤维素的添加量为3wt%),经低温干燥工艺后,制得改性的造纸法造纸烟叶。9) In the process of preparing papermaking tobacco leaves, the prepared ethylated nanocellulose dispersion is transferred to the surface of the reconstituted tobacco leaves by spray coating (the amount of ethylated nanocellulose added is 3wt%), and after a low-temperature drying process, a modified papermaking tobacco leaf is obtained.
实施例4Example 4
本实施例一种乙基化纳米纤维素改性的干法再造烟叶的制备,包括:The preparation of dry-process reconstituted tobacco leaves modified with ethylated nanocellulose in this embodiment includes:
1)获取纤维素纤维原料:称取32克棉杆浆(含10%水分);1) Obtaining cellulose fiber raw material: weighing 32 g of cotton stalk pulp (containing 10% water);
加入200mL的ChCl/丙二醇/AlCl3三元低共熔溶剂纯化处理180min,去除棉杆浆中残留的半纤维素和木质素,得到纯化后的纸浆纤维;200 mL of ChCl/propylene glycol/AlCl3 ternary low eutectic solvent was added for purification for 180 min to remove residual hemicellulose and lignin in the cotton stalk pulp to obtain purified pulp fiber;
2)确定纤维素、碱液、氯乙烷溶液的投料比:按纯化后的棉杆浆、氢氧化钠、氯乙烷之间质量比为1:0.55:0.25进行投料,2) Determine the feed ratio of cellulose, alkali solution and ethyl chloride solution: feed the purified cotton stalk pulp, sodium hydroxide and ethyl chloride in a mass ratio of 1:0.55:0.25.
3)将纤维原料浸泡在反应溶剂中:将称取好的竹浆粉浸泡在水中,并不断搅拌,使其均匀分散;3) Soaking the fiber raw material in the reaction solvent: Soak the weighed bamboo pulp powder in water and stir it continuously to make it evenly dispersed;
4)向步骤3)所得分散液中加入碱液进行碱化反应,NaOH浓度为23%,反应温度为65℃,高压釜内压力为1.7×106Pa,反应时长为1小时,然后加入氯乙烷溶液,升温至85℃进行醚化反应,反应时长为2小时;4) adding alkaline solution to the dispersion obtained in step 3) for alkalization reaction, wherein the NaOH concentration is 23%, the reaction temperature is 65°C, the pressure in the autoclave is 1.7×10 6 Pa, and the reaction time is 1 hour, then adding ethyl chloride solution, heating to 85°C for etherification reaction, and the reaction time is 2 hours;
5)反应结束,进行固液分离,用70%体积浓度的乙醇水溶液洗涤沉淀物,后干燥,得到纯化的乙基化纤维素纤维;5) After the reaction is completed, solid-liquid separation is performed, and the precipitate is washed with a 70% volume concentration ethanol aqueous solution and then dried to obtain purified ethylated cellulose fibers;
6)将纯化的乙基化纤维素纤维分散在水溶液中,制得质量浓度为4.5%的纤维悬浮液;6) dispersing the purified ethylated cellulose fibers in an aqueous solution to prepare a fiber suspension having a mass concentration of 4.5%;
7)首先使用超声破碎仪对制得的悬浮液进行预处理,超声破碎仪参数为1200Wt,破碎时间为10分钟,然后再使用高压均质机做进一步的处理,得到乙基化纳米纤维素;7) firstly pre-treating the obtained suspension using an ultrasonic crusher, the ultrasonic crusher parameter is 1200Wt, the crushing time is 10 minutes, and then further treating it using a high-pressure homogenizer to obtain ethylated nanocellulose;
8)称取0.8份取代度为0.9的乙基化纳米纤维素(乙氧基的含量为25.6wt%)加入装有99.2份水的烧杯中,配制成0.8%的糊状乙基化纳米纤维素分散液;8) Weigh 0.8 parts of ethylated nanocellulose with a degree of substitution of 0.9 (the content of ethoxy groups is 25.6 wt%) and add it to a beaker containing 99.2 parts of water to prepare a 0.8% paste-like ethylated nanocellulose dispersion;
9)在干法再造烟叶制备过程中,将配制好的乙基化纳米纤维素分散液经过喷雾涂布的方式转移至再造烟叶表面(乙基化纳米纤维素的添加量为4wt%),经低温干燥工艺后,制得改性的干法造纸烟叶。9) During the preparation of dry-process reconstituted tobacco leaves, the prepared ethylated nanocellulose dispersion is transferred to the surface of the reconstituted tobacco leaves by spray coating (the amount of ethylated nanocellulose added is 4 wt%), and after a low-temperature drying process, a modified dry-process papermaking tobacco leaf is obtained.
4个实施例改性后再造烟叶的各项性能指标检测结果见表1,4个实施例改性后再造烟叶的接触角见图1~图4。The test results of various performance indicators of the modified reconstituted tobacco leaves of the four embodiments are shown in Table 1, and the contact angles of the modified reconstituted tobacco leaves of the four embodiments are shown in Figures 1 to 4.
表1改性后再造烟叶的各项检测指标Table 1 Various test indicators of modified reconstituted tobacco leaves
表1中,4个对照样分别为实施例1~4步骤9)中未经乙基化纳米纤维素分散液处理的再造烟叶。In Table 1, the four control samples are respectively the reconstituted tobacco leaves that have not been treated with the ethylated nanocellulose dispersion in step 9) of Examples 1 to 4.
从上述表1可见,相对于未改性的对照样,4种改性后的再造烟叶其抗张指数明显增大,表明抗张强度显著增加。接触角均有明显升高,表明再造烟叶的疏水性能得到改善,吸湿率和放湿率都大大降低了,显示再造烟叶具备了良好的防吸潮性能和解吸性能,含水率随环境温湿度变化的稳定性增加了。此外,再造烟叶的切丝掉粉率均明显降低了,表明其表面强度得到增强,掉粉掉渣率降低,显示耐加工性能得到改善。总之,经乙基化纳米纤维素改性后的再造烟叶,其综合性能均得到了显著改善。As can be seen from Table 1 above, compared with the unmodified control sample, the tensile index of the four modified reconstituted tobacco leaves increased significantly, indicating that the tensile strength increased significantly. The contact angles all increased significantly, indicating that the hydrophobicity of the reconstituted tobacco leaves was improved, and the moisture absorption rate and moisture release rate were greatly reduced, showing that the reconstituted tobacco leaves had good moisture absorption and desorption resistance, and the stability of the moisture content with the change of ambient temperature and humidity increased. In addition, the powder loss rate of the shredded reconstituted tobacco leaves was significantly reduced, indicating that its surface strength was enhanced, the powder loss rate was reduced, and the processing resistance was improved. In short, the comprehensive performance of the reconstituted tobacco leaves modified by ethylated nanocellulose has been significantly improved.
本发明实施例1-4涉及的辊压法、稠浆法、造纸法和干法制备再造烟叶的工艺,均采用现有工艺,其具体工艺步骤在此不再详述。The processes for preparing reconstituted tobacco leaves by the rolling method, thick pulp method, papermaking method and dry method involved in Examples 1-4 of the present invention all adopt existing processes, and their specific process steps are not described in detail here.
最后,还需要说明的是,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。Finally, it should be noted that the terms "comprises," "includes," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements that are inherent to such process, method, article, or apparatus.
尽管已描述了本发明的优选实施例,但本领域内的技术人员一旦得知了基本创造性概念,则可对这些实施例作出另外的变更和修改。所以,所附权利要求意欲解释为包括优选实施例以及落入本发明范围的所有变更和修改。Although the preferred embodiments of the present invention have been described, those skilled in the art may make other changes and modifications to these embodiments once they have learned the basic creative concept. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments and all changes and modifications that fall within the scope of the present invention.
显然,本领域的技术人员可以对本发明进行各种改动和变型而不脱离本发明的精神和范围。这样,倘若本发明的这些修改和变型属于本发明权利要求及其等同技术的范围之内,则本发明也意图包含这些改动和变型在内。Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
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