CN118208628A - A variable diameter composite pipe external defect annular repair device - Google Patents
A variable diameter composite pipe external defect annular repair device Download PDFInfo
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- CN118208628A CN118208628A CN202410634323.XA CN202410634323A CN118208628A CN 118208628 A CN118208628 A CN 118208628A CN 202410634323 A CN202410634323 A CN 202410634323A CN 118208628 A CN118208628 A CN 118208628A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L55/00—Devices or appurtenances for use in, or in connection with, pipes or pipe systems
- F16L55/18—Appliances for use in repairing pipes
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Abstract
本发明公开了一种可变直径的复合管道外缺陷环形修补装置，包括环形架、连接梁、滚轮支撑架、导向滚轮、激光喷射装置和复合材料缠绕装置，环形架为两个且沿前后方向相对同心设置，待修复的管道穿过两个环形架，连接梁为多根且等距分布固定连接在两个环形架之间，连接梁与两个环形架间构成修补框，导向滚轮固定在滚轮支撑架的内侧，滚轮支撑架通过推送机构沿环形架的径向方向活动的安装在连接梁的内侧，复合材料缠绕装置和激光喷射装置均安装在修补框上。可变直径的复合管道外缺陷环形修补装置具备对不同外径的管道进行外表面修复，同时修复装置的工作连续性好，因而有效提高管道修补质量和效率。
The present invention discloses a composite pipe external defect annular repair device with variable diameter, comprising an annular frame, a connecting beam, a roller support frame, a guide roller, a laser jet device and a composite material winding device, wherein the annular frame is two and relatively concentrically arranged along the front-back direction, the pipe to be repaired passes through the two annular frames, the connecting beam is multiple and evenly distributed and fixedly connected between the two annular frames, the connecting beam and the two annular frames form a repair frame, the guide roller is fixed on the inner side of the roller support frame, the roller support frame is movably installed on the inner side of the connecting beam along the radial direction of the annular frame through a pushing mechanism, and the composite material winding device and the laser jet device are both installed on the repair frame. The composite pipe external defect annular repair device with variable diameter has the function of repairing the outer surface of pipes with different outer diameters, and the working continuity of the repair device is good, thereby effectively improving the quality and efficiency of pipe repair.
Description
Technical Field
The invention relates to a composite pipeline external defect annular repairing device with a variable diameter, and mainly relates to the technical field of pipeline repairing equipment.
Background
At present, the composite pipeline is widely applied and is mostly used for transporting important energy, so that the requirements on the safety and the service life length of the pipeline are very high. The common composite pipeline is mainly made of a polymer material, and the composite pipeline made of the polymer material has good working performance, can obviously reduce manufacturing and laying costs, but has insufficient bearing capacity and limits the application range. For example, long-term oil and gas pipelines are affected by soil corrosion, mechanical damage, submarine biological corrosion and the like to form various pipe body defects, and the existence and development of the defects seriously threaten the safe operation of the pipelines. Therefore, when the pipeline operating pressure exceeds a specified value, the damaged part of the pipeline must be repaired.
The composite material repairing technology has the advantages of safe and convenient construction, no stop of transportation, no need of welding operation, corrosion resistance and the like, and has been widely used for reinforcing and repairing steel pipeline structures. Due to the difference and matching problems between the expansion coefficient, the elastic modulus and the strength of the repair reinforcing composite material and the steel pipe material, when the repair reinforcing composite material is influenced by the operating pressure, the temperature change and the external environment change of the pipeline, a series of problems can occur after the repair points are constructed and backfilled on site for a period of time. In order to solve the problem of repairing the composite industrial pipelines more easily and conveniently, the device can be adjusted according to the diameters of different pipelines, and meanwhile, different composite materials can be replaced at any time according to the material and the position of the pipelines so as to be particularly effective.
Disclosure of Invention
The technical problems to be solved by the invention are as follows: the annular repair device for the external defects of the composite pipeline with the variable diameter is suitable for repairing composite pipelines with different diameters.
In order to solve the technical problems, the invention is realized by the following technical scheme:
The utility model provides a compound pipeline external defect annular patching device of variable diameter, includes annular frame, tie-beam, gyro wheel support frame, guide roller, laser injection apparatus and combined material wind, the annular frame is two and along the relative concentric setting of fore-and-aft direction, and the pipeline that waits to repair passes two annular frames, the tie-beam is many and equidistance distribution fixed connection between two annular frames, constitute the frame of repairing between tie-beam and two annular frames, guide roller fix the inboard at the gyro wheel support frame, the gyro wheel support frame with the tie-beam looks one-to-one in quantity and position, the gyro wheel support frame passes through pushing mechanism along the radial direction movable mounting of annular frame at the inboard of tie-beam, combined material wind installs on the frame of repairing for provide combined material, laser injection apparatus installs on the frame of repairing, is used for melting combined material and sprays on the pipeline that wait to repair.
As a specific implementation mode, a 45-degree rolling connecting frame for connecting the guide roller and the roller support frame is arranged between the guide roller and the roller support frame.
As a specific implementation mode, each roller support frame is provided with two guide rollers which are respectively positioned at two ends of the roller support frame.
As a specific implementation mode, the connecting beams are provided with 4 connecting beams, two connecting beams are oppositely arranged on the annular frame, the middle parts of two roller support frames on one pair of connecting beams are respectively provided with a driving mechanism, the driving mechanism comprises a motor, a transmission gear, a driven gear, a synchronous belt and driving rollers, the motor is arranged on the roller support frames through a fixed seat, the transmission gear is arranged at the end part of an output shaft of the motor, the driven gears are in driving connection with the transmission gear through the synchronous belt, two driving rollers are arranged, one driving roller is coaxially arranged with the transmission gear, the other driving roller is coaxially arranged with the driven gear, the two driving rollers are consistent with the guide rollers in size and installation angle, and the two driving rollers are respectively positioned at two sides of the synchronous belt.
As a specific implementation mode, the pushing mechanism on each roller support frame comprises a plurality of electric push rods which are distributed at intervals along the axial direction of the roller support frame, and the roller support frame is driven to freely reciprocate relative to the connecting beam through the electric push rods.
As a specific implementation mode, the repairing device further comprises two supporting shaft rods which are symmetrically connected between the two annular frames, the composite material winding device comprises material winding shafts arranged on the two supporting shaft rods, a clamping shaft is arranged at the front end of one material winding shaft, the composite material is wound between the two material winding shafts, and the laser spraying device is arranged on one supporting shaft rod through a mounting seat.
As a specific embodiment, the rear end of the clamping shaft is provided with a detachable chuck, and the chuck is matched with and withstands the front end of the composite material on the corresponding material winding shaft.
As a specific embodiment, the annular frame is provided with an open-close type annular frame body structure.
Compared with the prior art, the invention has the following advantages: the annular repair device for the external defects of the composite pipeline with the variable diameter has the advantages that the external surfaces of pipelines with different external diameters are repaired, different composite materials can be replaced according to the environments of the different pipelines to achieve repair optimization, and meanwhile, the work continuity of the repair device is good, so that the repair quality and efficiency of the pipelines are effectively improved, and the practicability is high.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed in the embodiments will be briefly described below, it will be apparent that the drawings in the following description are only some embodiments of the present invention, and other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art;
FIG. 1 is a perspective view of a variable diameter composite pipe external defect annular repair device according to the present invention;
FIG. 2 is an enlarged schematic view at A in FIG. 1;
FIG. 3 is a schematic view of the variable diameter composite pipe external defect annular repair device of the present invention installed;
FIG. 4 is a schematic view showing the open and close state of the ring frame according to the present invention;
Wherein: 1. an annular frame; 2. a support shaft; 3. a connecting beam; 4. a roller support; 5. a guide roller; 6. a laser spraying device; 7. 45-degree rolling connecting frame; 8. a motor; 9. a transmission gear; 10. a driven gear; 11. a driving roller; 12. an electric push rod; 13. a clamping shaft; 14. a mounting base; 15. a composite material; 16. a pipe; 17. a material winding shaft; 18. a chuck; 19. a synchronous belt.
Detailed Description
The following description of the technical solutions in the embodiments of the present invention will be clear and complete, and it is obvious that the described embodiments are only some embodiments of the present invention, but not all embodiments. All other embodiments, based on the embodiments of the invention, which a person of ordinary skill in the art would obtain without inventive faculty, are within the scope of the invention:
the annular repair device for the external defects of the composite pipeline with the variable diameter shown in the figures 1 to 4 comprises an annular frame 1, a connecting beam 3, a roller support frame 4, guide rollers 5, a laser spraying device 6 and a composite material winding device. Here, annular frame 1 is two and along the relative concentric setting of fore-and-aft direction, and the pipeline 16 that waits to repair passes two annular frames 1, in this embodiment, for the convenience that improves the installation and dismantle, annular frame 1 sets up to open-close type annular frame body structure, in the actual installation in-process, connects the fracture of opening and shutting of annular frame 1 through the bolt fastening, only need loosen the bolt when dismantling, open annular frame 1 can, avoided whole circle to entangle the pipeline and carry out prosthetic inconvenience. The structure can be used for manually opening and closing the repairing device and placing the repairing device on the surface of the pipeline 16, so that the trouble of disassembling and connecting the large-scale connecting pipeline during repairing is solved.
Here, the connecting beam 3 is many and equally distributed fixed connection between two annular frames 1, constitute the repair frame between connecting beam 3 and two annular frames 1, in this example, this connecting beam 3 is 4 and two double-phase setting, the guide roller 5 is fixed in the inboard of roller support frame 4, roller support frame 4 and connecting beam 3 are in the corresponding one-to-one in quantity and position, the roller support frame passes through pushing mechanism along the radial direction movable installation of annular frame 1 in the inboard of connecting beam 3, the combined material winding device is installed on the repair frame, be used for providing the combined material 15 that waits to repair, laser injection device 6 installs on the repair frame, be used for melting combined material 15 and spray to wait to repair on the pipeline 16. In practical application, the laser spraying device 6 melts and sprays the composite material 15 on the defect of the pipe 16 to be repaired after receiving the composite material, and the conventional laser spraying device 6 in the market in the field is adopted, so that the spraying process needs only to be satisfied.
In this embodiment, in order to improve flexibility of the device, a 45-degree rolling connection frame 7 for connecting the guide roller 5 and the roller support frame 4 is disposed between the guide roller 5 and the roller support frame 4, and the installation angle of the 45-degree rolling connection frame 7 in this embodiment means that when the guide roller 5 is installed, an included angle between a plane on which the guide roller 5 is located and a cross section of the pipe 16 is 45 degrees.
In the prior art, the installation angle of the guide roller 5 is generally right angle with the direction of the pipeline, the guide roller 5 can only do fixed encircling rolling motion on the surface of the pipeline, so that the guide roller 5 is too unilateral in repair, and if other damaged positions on the pipeline are required to be repaired, workers are required to manually move, in the invention, the connection frame of the guide roller 5 is changed to 45-degree deflection, so that the guide roller 5 can do encircling motion on the surface of the pipeline and can do linear motion along the extending direction of the pipeline, the guide roller has flexibility in repair, and different damaged positions of the pipeline can be more comprehensively taken care of, so that the flexibility and the practicability are higher. In addition, in order to improve the stability during movement, each roller support frame 4 is provided with two guide rollers 5, and the guide rollers are respectively positioned at two ends of the roller support frame 4.
In this embodiment, in order to facilitate the movement of the repairing device on the pipeline, a driving mechanism is disposed in the middle of the two roller support frames 4 corresponding to the symmetrical group of connecting beams 3, and the driving mechanism comprises a motor 8, a transmission gear 9, a driven gear 10, a synchronous belt 19 and a driving roller 11, wherein the sizes of the rotating gear 9 and the driven gear 10 are the same, and synchronous movement is performed through the synchronous belt 19.
The motor 8 is fixed on the roller support frame 4 through the fixing base, the transmission gear 9 is connected at the output shaft end of the motor 8, the driving rollers 11 are two and are all fixed on the roller support frame 4 through the connecting frame, the transmission gear 9 is coaxially connected with one driving roller 11, and the driven gear 10 is coaxially arranged with the other driving roller 11. The two driving rollers 11 are consistent with the guide roller 5 in size and installation angle, and the two driving rollers 11 are respectively positioned at two sides of the synchronous belt. The diameter of the driving roller 11 is not smaller than the diameters of the two gears.
In practical application, the motor 8 drives the transmission gear 9 to rotate, the synchronous belt 19 rotates with the transmission gear to drive the driven gear 10 to transmit, and finally, the two driving rollers 11 roll synchronously, so that the whole frame body moves on the pipeline 16 together. The two driving rollers 11 are distributed on two sides of the synchronous belt 19, and the size and the installation angle of the driving rollers 11 are consistent with those of the guide rollers 5, so that the running stability is improved.
In this embodiment, in order to facilitate the repair process applicable to pipelines with different diameters, a pushing mechanism is disposed between each roller support frame 4 and the connecting beam 3, and the roller support frames 4 are driven to reciprocate back and forth along the radial direction of the annular frame 1 by the pushing mechanism so as to adapt to pipelines with different diameters.
The pushing mechanism on each roller support frame 4 comprises a plurality of groups of electric push rods 12, and the guide rollers 5 on the whole roller support frame 4 can be abutted against the outer wall of the pipeline through arranging the plurality of electric push rods 12, so that the installation stability of the repairing device is ensured. The roller support frame 4 is driven to freely reciprocate relative to the connecting beam 3 by the electric push rod 12, and the guide roller 5 is driven to freely move relative to the pipeline by the telescopic electric push rod 12 so as to adjust the distance between the guide roller and the pipeline, thereby realizing the repair operation of different pipeline diameters.
In this embodiment, to improve the operation convenience, the repairing device further includes two support shafts 2, the support shafts 2 are symmetrically connected between the two annular frames 1, the composite material winding device includes a material winding shaft 17 mounted on the two support shafts 2, the front end of one of the material winding shafts 17 is mounted with a material clamping shaft 13, the composite material 15 is wound between the two material winding shafts 17, and the laser spraying device 6 is mounted on the other support shaft 2 through a mounting seat 14. After the composite material 15 is wound on the two material winding shafts 17, one of the material winding shafts 17 limits the composite material 15 along the axial direction thereof through the material clamping shaft 13, and specifically, the tail end of the material clamping shaft 13 is provided with a detachable chuck 18 for resisting the front end of the composite material 15 on the material winding shaft 17. If the pipe is corroded over a larger area, and more composite material is needed, the composite material wound around the material winding shaft 17 is thicker, and the chuck 18 with the diameter matching the diameter is replaced. The laser spraying device 6 is positioned on the inner side of the other material winding shaft 17, and when the repair is needed, the laser spraying device 6 melts the composite material 15 on the corresponding material winding shaft 17 and then sprays the composite material to the position where the repair of the pipeline 16 is needed. Because the connecting beams 3 are distributed between the two supporting shaft rods 2, the composite material 15 can be tensioned outside the connecting beams 3 between the two supporting shaft rods 2, and the composite material 15 is supported and stretched without additionally adding a supporting frame, so that the cost is saved, and the practicability is high.
In the actual repairing process, firstly, the bolts at the fracture of the annular frame 1 are opened and loosened, then the annular frame 1 is opened and aligned with the position to be repaired, the annular frame 1 is clamped on the outer side of a pipeline 16 and the bolts are screwed, then the electric push rod is controlled to drive the roller support frame 4 to move away from the connecting beam 3 until the guide roller 5 on the roller support frame 4 is propped against the surface of the pipeline to be repaired, the repairing device is driven to rotate by the driving mechanism so as to automatically adjust the position of the laser spraying device 6, the driving roller 11 is driven by the motor 8 to roll arbitrarily on the surface of the pipeline until the position is aligned, the bolts are further screwed, the required repairing fiber composite material is wound on one of the material winding shafts 17, the composite material is clamped by the chuck 18, meanwhile, the composite material is stretched to the position of the material winding shaft 17 on the other supporting shaft 2 along the outer side of the connecting beam 3, the laser spraying device 6 is started, and when the defect to be repaired is still needed in the adjacent position, the repairing device is only controlled to move to the defect position, and the repairing device is needed, so that the repairing operation is performed again, and the repairing efficiency is high.
It is emphasized that: the above embodiments are merely preferred embodiments of the present invention, and the present invention is not limited in any way, and any simple modification, equivalent variation and modification made to the above embodiments according to the technical substance of the present invention still fall within the scope of the technical solution of the present invention.
Claims (8)
1.A composite pipeline external defect annular repairing device with variable diameter is characterized in that: including annular frame (1), tie-beam (3), gyro wheel support frame (4), guide roller (5), laser injection device (6) and combined material wind, annular frame (1) are two and along the relative concentric setting of fore-and-aft direction, treat prosthetic pipeline (16) and pass two annular frames (1), tie-beam (3) are many and equidistance distribution fixed connection between two annular frames (1), constitute the repair frame between tie-beam (3) and two annular frames (1), guide roller (5) are fixed in the inboard of gyro wheel support frame (4), gyro wheel support frame (4) with tie-beam (3) are in quantity and position looks one-to-one, and gyro wheel support frame (4) are through the inboard of pushing mechanism along the radial direction movable installation of annular frame (1) at tie-beam (3), combined material wind installs on the repair frame for provide combined material (15), laser injection device (6) are installed on the repair frame for melting combined material (15) and spraying on waiting prosthetic pipeline (16).
2. The variable diameter composite pipe external defect annular repair device according to claim 1, wherein: a 45-degree rolling connecting frame (7) for connecting the guide roller (5) and the roller supporting frame (4) is arranged between the guide roller and the roller supporting frame.
3. The variable diameter composite pipe external defect annular repair device according to claim 2, wherein: two guide rollers (5) are arranged on each roller support frame (4) and are respectively positioned at two ends of each roller support frame (4).
4. The variable diameter composite pipe external defect annular repair device according to claim 2, wherein: the connecting beam (3) has 4, and the setting that is pairwise opposite is on annular frame (1), and the middle part of two gyro wheel support frames (4) on one of them pair of connecting beam (3) is equipped with actuating mechanism respectively, and it includes motor (8), drive gear (9), driven gear (10), hold-in range (19) and initiative gyro wheel (11), motor (8) are installed on gyro wheel support frame (4) through the fixing base, drive gear (9) are installed at the output shaft tip of motor (8), driven gear (10) pass through hold-in range (19) with drive gear (9) are connected in a driving way, initiative gyro wheel (11) have two, one of them sets up with drive gear (9) is coaxial, and another is coaxial with driven gear (10) setting, and two initiative gyro wheels (11) are consistent on size and installation angle with direction gyro wheel (5), and two initiative gyro wheels (11) are located the both sides of hold-in range (19) respectively.
5. The variable diameter composite pipe external defect annular repair device according to claim 1, wherein: the pushing mechanism on each roller support frame (4) comprises a plurality of electric push rods (12) which are distributed at intervals along the axial direction of the roller support frame (4), and the electric push rods (12) drive the roller support frames (4) to freely reciprocate relative to the connecting beam (3).
6. The variable diameter composite pipe external defect annular repair device according to claim 1, wherein: the repairing device further comprises supporting shaft rods (2), the two supporting shaft rods (2) are symmetrically connected between the two annular frames (1), the composite material winding device comprises material winding shafts (17) arranged on the two supporting shaft rods (2), the front end of one material winding shaft (17) is provided with a clamping shaft (13), the composite material is wound between the two material winding shafts (17), and the laser spraying device (6) is arranged on one supporting shaft rod (2) through a mounting seat (14).
7. The variable diameter composite pipe external defect annular repair device of claim 6, wherein: the rear end of the clamping shaft (13) is provided with a detachable chuck (18), and the chuck (18) is matched with and withstands the front end of the composite material on the corresponding material winding shaft (17).
8. The variable diameter composite pipe external defect annular repair device according to claim 1, wherein: the annular frame (1) is arranged to be an open-close type annular frame body structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410634323.XA CN118208628B (en) | 2024-05-22 | 2024-05-22 | Composite pipeline external defect annular repairing device with variable diameter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410634323.XA CN118208628B (en) | 2024-05-22 | 2024-05-22 | Composite pipeline external defect annular repairing device with variable diameter |
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| CN118208628A true CN118208628A (en) | 2024-06-18 |
| CN118208628B CN118208628B (en) | 2024-08-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202410634323.XA Active CN118208628B (en) | 2024-05-22 | 2024-05-22 | Composite pipeline external defect annular repairing device with variable diameter |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119712972A (en) * | 2025-02-27 | 2025-03-28 | 宝鸡天联汇通复合材料有限公司 | Steel curtain belt reinforced wear-resistant composite pipeline and defect detection device |
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| US5136969A (en) * | 1991-01-25 | 1992-08-11 | Cups, Inc. | Modularized machine for reconditioning pipelines |
| CN106927317A (en) * | 2017-04-20 | 2017-07-07 | 湖北工业大学 | A kind of automation Wiring apparatus safeguarded for buried pipeline |
| CN113932086A (en) * | 2021-09-15 | 2022-01-14 | 福建亿钻机械有限公司 | Spiral winding repair device and repair method for underground pipeline |
| CN219473079U (en) * | 2023-03-27 | 2023-08-04 | 天津天石带压密封有限公司 | Pipeline carbon fiber composite material reinforcement construction robot |
| CN116653325A (en) * | 2023-05-11 | 2023-08-29 | 浙江大学 | A composite material winding mechanism |
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2024
- 2024-05-22 CN CN202410634323.XA patent/CN118208628B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5136969A (en) * | 1991-01-25 | 1992-08-11 | Cups, Inc. | Modularized machine for reconditioning pipelines |
| CN106927317A (en) * | 2017-04-20 | 2017-07-07 | 湖北工业大学 | A kind of automation Wiring apparatus safeguarded for buried pipeline |
| CN113932086A (en) * | 2021-09-15 | 2022-01-14 | 福建亿钻机械有限公司 | Spiral winding repair device and repair method for underground pipeline |
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| CN119712972A (en) * | 2025-02-27 | 2025-03-28 | 宝鸡天联汇通复合材料有限公司 | Steel curtain belt reinforced wear-resistant composite pipeline and defect detection device |
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| CN118208628B (en) | 2024-08-27 |
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