CN118207018A - A wax oil hydrocracking method - Google Patents
A wax oil hydrocracking method Download PDFInfo
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- CN118207018A CN118207018A CN202211628070.2A CN202211628070A CN118207018A CN 118207018 A CN118207018 A CN 118207018A CN 202211628070 A CN202211628070 A CN 202211628070A CN 118207018 A CN118207018 A CN 118207018A
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G67/00—Treatment of hydrocarbon oils by at least one hydrotreatment process and at least one process for refining in the absence of hydrogen only
- C10G67/02—Treatment of hydrocarbon oils by at least one hydrotreatment process and at least one process for refining in the absence of hydrogen only plural serial stages only
- C10G67/14—Treatment of hydrocarbon oils by at least one hydrotreatment process and at least one process for refining in the absence of hydrogen only plural serial stages only including at least two different refining steps in the absence of hydrogen
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2400/00—Products obtained by processes covered by groups C10G9/00 - C10G69/14
- C10G2400/02—Gasoline
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Abstract
本发明公开了一种蜡油加氢裂化方法。蜡油原料与氢气进入加氢精制反应区;加氢精制反应流出物进入裂化反应区,与含有β/ZSM‑5复合分子筛的加氢裂化催化剂接触;加氢裂化反应流出物经过分离得到石脑油馏分;所到石脑油经过正异构吸附分离装置,得到富含正构烷烃以及富含异构烷烃的组分。本发明尤其适用于蜡油加氢裂化生产高辛烷值汽油组分,可以显著提高汽油组分中异构烷烃含量以及辛烷值,达到降低柴汽比并且增产乙烯裂解原料的目的。
The invention discloses a wax oil hydrocracking method. Wax oil raw material and hydrogen enter a hydrofining reaction zone; the hydrofining reaction effluent enters a cracking reaction zone and contacts with a hydrocracking catalyst containing a β/ZSM-5 composite molecular sieve; the hydrocracking reaction effluent is separated to obtain a naphtha fraction; the obtained naphtha is passed through a normal isomerization adsorption separation device to obtain components rich in normal alkanes and rich in isoalkanes. The present invention is particularly suitable for producing high-octane gasoline components by hydrocracking of wax oil, which can significantly increase the isoalkanes content and octane number in the gasoline component, thereby achieving the purpose of reducing the diesel-gasoline ratio and increasing the production of ethylene cracking raw materials.
Description
技术领域Technical Field
本发明涉及一种蜡油加氢裂化方法,特别适合于在蜡油加氢裂化生产高辛烷值汽油调和组分的工艺过程,可以实现炼厂压减柴汽比并且增产乙烯裂解原料的目的。The invention relates to a wax oil hydrocracking method, which is particularly suitable for the process of producing high-octane gasoline blending components by wax oil hydrocracking, and can achieve the purpose of reducing the diesel-gasoline ratio in refineries and increasing the production of ethylene cracking raw materials.
背景技术Background technique
加氢裂化技术是一种清洁燃料油以及化工原料生产技术,其可以加工减压蜡油、催化柴油、焦化蜡油、焦化柴油、沸腾床蜡油、沸腾床柴油等劣质原料,进而生产轻石脑油、重石脑油、喷气燃料、柴油以及高质量尾油等产品。近些年来,柴油消费市场疲软,柴汽比持续走低,而乙烯裂解原料需求量逐年增加。因此,当前我国炼厂的产品结构调整方向为生产传统低附加值燃料油产品转变为生产高附加值特种油品或者化工原料。加氢裂化技术能够实现炼油企业的油化转型,在全厂产品结构调整中发挥着举足轻重的作用。传统加氢裂化所产石脑油辛烷值低,无法直接作为汽油调和组分,需要经过催化重整后,生产芳烃或者汽油调和组分。该方法工艺流程复杂,且会造成汽油中芳烃含量超标。Hydrocracking technology is a clean fuel oil and chemical raw material production technology. It can process low-quality raw materials such as vacuum wax oil, catalytic diesel, coker wax oil, coker diesel, fluidized bed wax oil, and fluidized bed diesel to produce light naphtha, heavy naphtha, jet fuel, diesel, and high-quality tail oil. In recent years, the diesel consumption market has been weak, the diesel-to-gasoline ratio has continued to decline, and the demand for ethylene cracking raw materials has increased year by year. Therefore, the current product structure adjustment direction of my country's refineries is to transform the production of traditional low-value-added fuel oil products into the production of high-value-added special oil products or chemical raw materials. Hydrocracking technology can realize the oil transformation of oil refining enterprises and play a pivotal role in the adjustment of the product structure of the whole plant. The naphtha produced by traditional hydrocracking has a low octane number and cannot be directly used as a gasoline blending component. It needs to be catalytically reformed to produce aromatics or gasoline blending components. The process flow of this method is complicated and will cause the aromatic content in gasoline to exceed the standard.
国六汽油标准实施以来,对于汽油中的芳烃含量要求愈发严格,因此汽油调和组分中需要增加异构烷烃的含量。如果能够通过改变加氢裂化催化剂的分子筛组成以及类型,实现链烷烃分子的高效转化至异构烷烃,并保留在石脑油中,则可以显著提高石脑油的辛烷值。只有开发出链烷烃裂解能力的分子筛,方能满足以上要求。Since the implementation of the National VI gasoline standard, the requirements for the aromatic content in gasoline have become increasingly stringent, so the content of isoparaffins needs to be increased in the gasoline blending components. If the zeolite composition and type of the hydrocracking catalyst can be changed to achieve efficient conversion of paraffin molecules to isoparaffins and retain them in naphtha, the octane number of naphtha can be significantly improved. Only by developing a molecular sieve with paraffin cracking ability can the above requirements be met.
关于蜡油加氢裂化方法的报道较多,但针对蜡油加氢裂化装置生产高辛烷值汽油的报道较少。CN110938466A公开了一种蜡油加氢裂化方法,该方法将蜡油原料与氢气混合先进入加氢精制反应器进行脱硫、脱氮及芳烃饱和反应;精制反应流出物进入加氢裂化反应器,沿物料方向加氢裂化反应器上部床层中装填含有改性Y分子筛的加氢裂化催化剂,下部催化剂床层中装填含有β和/或ZSM系列等具有较强异构性能分子筛的加氢异构催化剂;最终得到石脑油、航煤、柴油和尾油。该方法通过设置合理的催化剂级配方式以及调变级配床层中的催化剂组成和结构,可以达到增产高芳潜的重石脑油并且提高航煤和柴油产品质量。There are many reports on wax oil hydrocracking methods, but there are few reports on the production of high-octane gasoline by wax oil hydrocracking units. CN110938466A discloses a wax oil hydrocracking method, in which the wax oil raw material is mixed with hydrogen and first enters a hydrorefining reactor for desulfurization, denitrogenation and aromatic saturation reaction; the refined reaction effluent enters the hydrocracking reactor, and the upper bed of the hydrocracking reactor is filled with a hydrocracking catalyst containing a modified Y molecular sieve along the material direction, and the lower catalyst bed is filled with a hydroisomerization catalyst containing a molecular sieve with strong isomerization performance such as β and/or ZSM series; finally, naphtha, jet fuel, diesel and tail oil are obtained. This method can achieve the increase of heavy naphtha with high aromatic potential and improve the quality of jet fuel and diesel products by setting a reasonable catalyst grading method and adjusting the catalyst composition and structure in the graded bed.
CN107345156A公开了一种加氢裂化的方法,该方法所使用加氢裂化催化剂以改性Y型分子筛、无定形硅铝和氧化铝作为载体,将蜡油原料与加氢裂化催化剂接触进行加氢裂化反应,得到的重石脑油、柴油、喷气燃料和加氢尾油等产品。改性Y型分子筛富含介孔,适宜加工高干点蜡油,能够有效地生产燃料油和化工原料。CN107345156A discloses a hydrocracking method, wherein the hydrocracking catalyst used in the method uses a modified Y-type molecular sieve, amorphous silicon aluminum and aluminum oxide as carriers, and the wax oil raw material is contacted with the hydrocracking catalyst for hydrocracking reaction to obtain heavy naphtha, diesel, jet fuel and hydrogenated tail oil and other products. The modified Y-type molecular sieve is rich in mesopores, suitable for processing high-drying point wax oil, and can effectively produce fuel oil and chemical raw materials.
发明内容Summary of the invention
本发明所要解决的技术问题是,如何将蜡油中的链烷烃经过选择异构裂化至石脑油中,并且经过正异构分离后,生产高质量汽油调和组分以及乙烯裂解原料。The technical problem to be solved by the present invention is how to selectively isomerize and crack the paraffins in wax oil into naphtha, and after normal isomerization separation, produce high-quality gasoline blending components and ethylene cracking raw materials.
在加氢裂化催化剂中,不同类型的分子筛具有不同的烃类分子裂化选择性。在众多分子筛中,ZSM-5分子筛链烷烃裂化选择性好,二次裂解比例高;β分子筛链烷烃的异构能力强。因此,为了将蜡油中链烷烃高效选择性地裂解至石脑油中,单一分子筛组分均无法满足要求。如果能够将ZSM-5分子筛与β分子筛复合后作为裂化活性组分,则能够最大限度将蜡油中的链烷烃组分裂解至石脑油中,并且可以保证石脑油中的链烷烃大部分为异构烷烃,石脑油的辛烷值也可以得到显著提高。将石脑油中的正异构烷烃吸附分离后,不仅能够生产富含异构烷烃的高辛烷值汽油,而且能够生产高质量乙烯裂解原料。Among the hydrocracking catalysts, different types of molecular sieves have different cracking selectivity for hydrocarbon molecules. Among the many molecular sieves, ZSM-5 molecular sieve has good cracking selectivity for paraffins and a high secondary cracking ratio; β molecular sieve has strong isomerization ability for paraffins. Therefore, in order to efficiently and selectively crack paraffins in wax oil into naphtha, a single molecular sieve component cannot meet the requirements. If ZSM-5 molecular sieve and β molecular sieve can be combined as cracking active components, the paraffin components in wax oil can be cracked into naphtha to the maximum extent, and most of the paraffins in naphtha can be guaranteed to be isoparaffins, and the octane number of naphtha can also be significantly improved. After the adsorption and separation of normal isoparaffins in naphtha, not only can high-octane gasoline rich in isoparaffins be produced, but also high-quality ethylene cracking raw materials can be produced.
对于现有技术中存在的不足,本发明提供了一种蜡油的加氢裂化方法,使用含有β/ZSM-5复合分子筛的加氢裂化催化剂。蜡油中的链烷烃组分首先与β分子筛接触发生异构反应,随后接触内部的ZSM-5分子筛发生深度裂化反应,以生成富含异构链烷烃的石脑油组分。该方法不仅能够降低裂化反应温度,而且可以提高石脑油中的异构链烷烃含量。In view of the shortcomings of the prior art, the present invention provides a method for hydrocracking of wax oil, using a hydrocracking catalyst containing a β/ZSM-5 composite molecular sieve. The paraffin components in the wax oil first contact with the β molecular sieve to undergo an isomerization reaction, and then contact the internal ZSM-5 molecular sieve to undergo a deep cracking reaction to generate a naphtha component rich in isomerized paraffins. This method can not only reduce the cracking reaction temperature, but also increase the isomerized paraffin content in the naphtha.
本发明的一种蜡油加氢裂化方法,包括以下步骤:A wax oil hydrocracking method of the present invention comprises the following steps:
(1)蜡油加氢裂化工艺过程中包括加氢精制与加氢裂化反应功能区,蜡油原料与氢气混合后进入加氢精制反应区,与加氢精制催化剂接触发生加氢精制反应;(1) The process of wax oil hydrocracking includes hydrofining and hydrocracking reaction functional zones. After the wax oil feedstock is mixed with hydrogen, it enters the hydrofining reaction zone and contacts with the hydrofining catalyst to undergo a hydrofining reaction.
(2)加氢精制反应流出物进入加氢裂化反应区,与含有β/ZSM-5复合分子筛的加氢裂化催化剂接触,进行加氢裂化反应;(2) The effluent from the hydrotreating reaction enters the hydrocracking reaction zone and contacts the hydrocracking catalyst containing the β/ZSM-5 composite molecular sieve to undergo a hydrocracking reaction;
(3)加氢裂化反应流出物经过分馏系统,可以得到干气、液化气、石脑油、柴油以及尾油组分;其中石脑油的初馏点为25~80℃,干点为155~205℃;(3) The effluent from the hydrocracking reaction is distilled through a fractionation system to obtain dry gas, liquefied gas, naphtha, diesel and tail oil components; the initial distillation point of naphtha is 25~80℃, and the dry point is 155~205℃;
(4)步骤(3)所得到石脑油经过正异构吸附分离装置,得到富含正构烷烃以及富含异构烷烃的组分。(4) The naphtha obtained in step (3) is subjected to a normal-isomerization adsorption separation unit to obtain components rich in normal alkanes and components rich in isoalkanes.
本发明中,富含正构烷烃的石脑油馏分可直接作为蒸汽裂解制乙烯原料,而富含异构烷烃的组分则可作为优质的国六汽油调和组分。In the present invention, the naphtha fraction rich in normal alkanes can be directly used as a raw material for steam cracking to produce ethylene, while the component rich in isoalkanes can be used as a high-quality National VI gasoline blending component.
本发明中,加氢精制反应区通常包括2~5个催化剂床层,各床层中装填保护剂以及加氢精制催化剂。加氢裂化反应区通常包括2~5个催化剂床层,各床层中装填含有β/ZSM-5复合分子筛的加氢裂化催化剂。In the present invention, the hydrofining reaction zone usually includes 2 to 5 catalyst beds, each of which is filled with a protective agent and a hydrofining catalyst. The hydrocracking reaction zone usually includes 2 to 5 catalyst beds, each of which is filled with a hydrocracking catalyst containing a β/ZSM-5 composite molecular sieve.
本发明中,步骤(1)所述加氢精制反应区与加氢裂化反应区可以为一台反应器,也可以为两台或者以上数量的反应器。In the present invention, the hydrotreating reaction zone and the hydrocracking reaction zone in step (1) may be one reactor or two or more reactors.
本发明中,所述的保护剂可以根据现有专利方法制备,也可以使用工业催化剂,比如大连石油化工研究院开发的FZC以及FBN系列保护剂等。In the present invention, the protective agent can be prepared according to the existing patented method, or an industrial catalyst can be used, such as the FZC and FBN series protective agents developed by Dalian Petrochemical Research Institute.
本发明中,步骤(1)中所述加氢精制催化剂可以根据现有专利方法制备,也可以使用工业催化剂,比如大连石油化工研究院开发的FF-36、FF-46、FF-76以及FF-86等。In the present invention, the hydrotreating catalyst in step (1) can be prepared according to the existing patented method, or an industrial catalyst can be used, such as FF-36, FF-46, FF-76 and FF-86 developed by Dalian Petrochemical Research Institute.
本发明中,步骤(2)中所述的加氢裂化催化剂包括载体、活性金属以及粘合剂。所述加氢裂化催化剂以H型的β/ZSM-5复合分子筛为酸性组分,载体为氧化铝与β/ZSM-5复合分子筛的混合物。H型β/ZSM-5复合分子筛在载体中的质量分数为10%~50%。粘合剂通常为氧化铝或氧化硅。活性金属组分为Ⅵ族、Ⅶ族或Ⅷ族金属、金属氧化物或金属硫化物,更优选为铁、铬、钼、钨、钴、镍、或其硫化物或氧化物中的一种或几种。以催化剂的重量为基准,活性组分含量一般为10~45wt%。In the present invention, the hydrocracking catalyst described in step (2) includes a carrier, an active metal and a binder. The hydrocracking catalyst has an H-type β/ZSM-5 composite molecular sieve as an acidic component, and the carrier is a mixture of alumina and β/ZSM-5 composite molecular sieve. The mass fraction of the H-type β/ZSM-5 composite molecular sieve in the carrier is 10% to 50%. The binder is usually alumina or silicon oxide. The active metal component is a metal of Group VI, Group VII or Group VIII, a metal oxide or a metal sulfide, more preferably one or more of iron, chromium, molybdenum, tungsten, cobalt, nickel, or their sulfides or oxides. Based on the weight of the catalyst, the active component content is generally 10 to 45wt%.
本发明中,所述β/ZSM-5复合分子筛的比表面积为300~600 m2/g,孔径为7.0~12.0nm,孔容为0.1~0.5 cm3/g,红外酸量为0.5~1.0mmol/g。催化剂的比表面积为200~500 m2/g,孔径为4.0~10.0 nm,孔容为0.06~0.25 cm3/g,红外酸量为0.4~0.8mmol/g。所述β/ZSM-5复合分子筛中,ZSM-5分子筛的质量分数为20%~50%。In the present invention, the specific surface area of the β/ZSM-5 composite molecular sieve is 300-600 m 2 /g, the pore size is 7.0-12.0 nm, the pore volume is 0.1-0.5 cm 3 /g, and the infrared acid content is 0.5-1.0 mmol/g. The specific surface area of the catalyst is 200-500 m 2 /g, the pore size is 4.0-10.0 nm, the pore volume is 0.06-0.25 cm 3 /g, and the infrared acid content is 0.4-0.8 mmol/g. In the β/ZSM-5 composite molecular sieve, the mass fraction of the ZSM-5 molecular sieve is 20%-50%.
本发明中,所述复合分子筛β/ZSM-5的形貌结构为核壳结构,以ZSM-5分子筛为核,β分子筛为外壳。In the present invention, the morphology structure of the composite molecular sieve β/ZSM-5 is a core-shell structure, with the ZSM-5 molecular sieve as the core and the β molecular sieve as the shell.
本发明中,所述复合分子筛β/ZSM-5,可以通过本领域的常规方法制备。本发明提供了一种所述复合分子筛的典型制备方法。具体方法包括如下步骤:In the present invention, the composite molecular sieve β/ZSM-5 can be prepared by conventional methods in the art. The present invention provides a typical preparation method of the composite molecular sieve. The specific method comprises the following steps:
(a)首先合成ZSM-5晶种:以正硅酸四乙酯为硅源,四丙基氢氧化铵(TPAOH)为模板剂,加入水作为溶解介质,三者的质量比例为TEOS:H2O:TPAOH=1:1~4:1~6,三者充分溶解后记为混合溶液Ⅰ;以NaAlO2为铝源,以NaOH水溶液为反应介质,NaAlO2:H2O:NaOH=1:1~12:0.5~3(质量比),配制的溶液Ⅱ在15~45℃下搅拌1~8 h;将溶液Ⅰ加入至溶液Ⅱ中搅拌1~8 h,随后将混合溶液转移至晶化釜中,于110~160℃温度下晶化12~100 h,得到纳米级的ZSM-5分子筛;(a) First, synthesize ZSM-5 seed crystals: use tetraethyl orthosilicate as silicon source, tetrapropylammonium hydroxide (TPAOH) as template, add water as dissolving medium, the mass ratio of the three is TEOS:H 2 O:TPAOH=1:1~4:1~6, and record the mixed solution I after the three are fully dissolved; use NaAlO 2 as aluminum source, use NaOH aqueous solution as reaction medium, NaAlO 2 :H 2 O:NaOH=1:1~12:0.5~3 (mass ratio), stir the prepared solution II at 15~45℃ for 1~8 h; add solution I into solution II and stir for 1~8 h, then transfer the mixed solution to a crystallization kettle, crystallize at 110~160℃ for 12~100 h, and obtain nano-scale ZSM-5 molecular sieve;
(b)其次,制备Beta乳液:以正硅酸四乙酯为硅源,四丙基氢氧化铵(TPAOH)为模板剂,加入水作为溶解介质,三者的质量比例为TEOS:H2O:TPAOH= 1:1~4:1~6,三者充分溶解后记为混合溶液Ⅲ;以NaAlO2为铝源,以NaOH水溶液为反应介质,NaAlO2:H2O:NaOH=1:1~15:0.5~4(质量比),配制的溶液Ⅳ在在15~45℃下搅拌2~8 h;将溶液Ⅲ以及ZSM-5分子筛晶种加入至溶液Ⅳ中搅拌2~8 h,随后将混合溶液转移至晶化釜中,于110~160℃温度下晶化12~100 h;晶化釜中的溶液经过过滤、水洗后置于60~100℃烘箱干燥6~14 h;干燥后的固体在400~700℃焙烧4~12 h,得到Na型β/ZSM-5复合分子筛;(b) Secondly, prepare Beta emulsion: use tetraethyl orthosilicate as silicon source, tetrapropylammonium hydroxide (TPAOH) as template, add water as dissolving medium, the mass ratio of the three is TEOS:H 2 O:TPAOH= 1:1~4:1~6, after the three are fully dissolved, record it as mixed solution III; use NaAlO 2 as aluminum source, use NaOH aqueous solution as reaction medium, NaAlO 2 :H 2 O:NaOH=1:1~15:0.5~4 (mass ratio), the prepared solution IV is stirred at 15~45℃ for 2~8 h; add solution III and ZSM-5 molecular sieve seed to solution IV and stir for 2~8 h, then transfer the mixed solution to a crystallization kettle and crystallize at 110~160℃ for 12~100 h; the solution in the crystallization kettle is filtered, washed with water and dried in an oven at 60~100℃ for 6~14 h; the dried solid is calcined at 400-700°C for 4-12 h to obtain a Na-type β/ZSM-5 composite molecular sieve;
(c)以氯化铵水溶液为铵交换介质,交换温度为70~95℃,将以上制得的Na型β/ZSM-5复合分子筛经过两次铵交换并于300~500℃焙烧2~6 h后,得到H型的β/ZSM-5复合分子筛。(c) Using ammonium chloride aqueous solution as the ammonium exchange medium at an exchange temperature of 70-95°C, the Na-type β/ZSM-5 composite molecular sieve prepared above is subjected to two ammonium exchanges and calcined at 300-500°C for 2-6 h to obtain an H-type β/ZSM-5 composite molecular sieve.
本发明中,步骤(a)中投料硅铝比控制为15~30。In the present invention, the silicon-aluminum ratio of the feed in step (a) is controlled to be 15-30.
本发明中,步骤(b)投料硅铝比控制为30~80。In the present invention, the silicon-to-aluminum ratio of the feed in step (b) is controlled to be 30-80.
本发明中,步骤(3)中所述的柴油、尾油组分可以作为产品抽出,还可以循环至加氢精制反应区或者加氢裂化反应区深度裂解,以最大量生产石脑油组分。In the present invention, the diesel and tail oil components described in step (3) can be extracted as products, and can also be circulated to the hydrofining reaction zone or the hydrocracking reaction zone for deep cracking to produce the naphtha component in the maximum amount.
本发明中,步骤(4)中所述的石脑油正异构分离装置包括吸附单元、吹扫单元以及脱附单元。吸附单元的典型操作条件为:压力0.1~1.8MPa,温度140~360 ℃,液相体积空速0.4~5 h-1,吸附时间10~30 min。吹扫单元的典型操作条件为:吹扫压力0.1~1.8MPa,温度150~360 ℃,体积空速40~140 h-1,吹扫时间5~20 min。脱附单元的典型操作条件为:压力0.3~1.8MPa,温度150~360 ℃,体积空速40~140 h-1,脱附时间5~20 min。In the present invention, the naphtha isomerization separation device described in step (4) includes an adsorption unit, a purge unit and a desorption unit. The typical operating conditions of the adsorption unit are: pressure 0.1-1.8 MPa, temperature 140-360 °C, liquid phase volume space velocity 0.4-5 h -1 , adsorption time 10-30 min. The typical operating conditions of the purge unit are: purge pressure 0.1-1.8 MPa, temperature 150-360 °C, volume space velocity 40-140 h -1 , purge time 5-20 min. The typical operating conditions of the desorption unit are: pressure 0.3-1.8 MPa, temperature 150-360 °C, volume space velocity 40-140 h -1 , desorption time 5-20 min.
本发明中,加氢精制反应区与加氢裂化反应区内的反应条件一般为:反应压力为5.0~17.0MPa,优选12.0~15.0MPa;平均反应温度为290~440℃,优选310~410℃;加氢精制体积空速为0.2~4.0h-1,优选0.5~2.0h-1;加氢裂化体积空速为0.6~5.0h-1,优选1.0~2.0 h-1。In the present invention, the reaction conditions in the hydrotreating reaction zone and the hydrocracking reaction zone are generally as follows: reaction pressure is 5.0-17.0 MPa, preferably 12.0-15.0 MPa; average reaction temperature is 290-440°C, preferably 310-410°C; hydrotreating volume space velocity is 0.2-4.0 h -1 , preferably 0.5-2.0 h -1 ; hydrocracking volume space velocity is 0.6-5.0 h -1 , preferably 1.0-2.0 h -1 .
本发明的蜡油加氢裂化方法,可在任何加氢裂化领域使用。本发明方法尤其适用于蜡油加氢裂化生产高辛烷值汽油组分,可以显著提高汽油组分中异构烷烃含量以及辛烷值,达到降低柴汽比并且增产乙烯裂解原料的目的。The wax oil hydrocracking method of the present invention can be used in any hydrocracking field. The method of the present invention is particularly suitable for producing high-octane gasoline components by hydrocracking of wax oil, which can significantly increase the isoparaffin content and octane number in the gasoline components, thereby achieving the purpose of reducing the diesel-gasoline ratio and increasing the production of ethylene cracking raw materials.
与现有技术相比,本发明方法的有益效果如下:Compared with the prior art, the method of the present invention has the following beneficial effects:
1、选用链烷烃异构以及裂解能力强的复合分子筛β/ZSM-5作为裂化剂载体,能够最大限度转化蜡油中的链烷烃组分至石脑油中。该方法所产石脑油的异构烷烃含量高,辛烷值高。1. The composite molecular sieve β/ZSM-5 with strong paraffin isomerization and cracking ability is selected as the cracking agent carrier, which can convert the paraffin components in the wax oil into naphtha to the maximum extent. The naphtha produced by this method has a high isoparaffin content and a high octane number.
2、选择含β/ZSM-5核壳分子筛的催化剂为加氢裂化催化剂,通过将石脑油中的正异构烃类分子择形分离,秉承分子炼油理念,在吸附分离后所产的正构烷烃可以优质的蒸汽裂解制乙烯原料,从而实现炼化转型。2. Select a catalyst containing β/ZSM-5 core-shell molecular sieve as a hydrocracking catalyst. By selectively separating the normal and isomerized hydrocarbon molecules in naphtha, adhering to the concept of molecular refining, the normal alkanes produced after adsorption separation can be used as high-quality steam cracking to produce ethylene raw materials, thereby realizing refining transformation.
3、本发明中以蜡油为原料,采用该工艺方法后,汽油以及乙烯裂解原料收率显著提高,柴油收率有所降低,可以达到降低柴汽比的目的。3. In the present invention, wax oil is used as raw material. After adopting the process, the yield of gasoline and ethylene cracking raw materials is significantly improved, and the yield of diesel is reduced, so the purpose of reducing the diesel-gasoline ratio can be achieved.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明方法的工艺流程示意图。FIG1 is a schematic diagram of the process flow of the method of the present invention.
图2为实施例使用的β/ZSM-5复合分子筛SEM照片。FIG. 2 is a SEM photograph of the β/ZSM-5 composite molecular sieve used in the example.
具体实施方式Detailed ways
下面结合附图对本发明所提供的蜡油加氢裂化-吸附分离联合工艺流程进行进一步的说明,图中省略了许多设备,如泵、换热器、加热炉、空冷以及汽提塔等,但这对本领域普通技术人员是公知的。The wax oil hydrocracking-adsorption separation combined process provided by the present invention is further described below in conjunction with the accompanying drawings. Many equipments are omitted in the drawings, such as pumps, heat exchangers, heating furnaces, air cooling and stripping towers, but they are well known to ordinary technicians in this field.
如图1所示,本发明涉及的加氢裂化-吸附分离联合装置的工艺流程详细描述如下:原料油1与混合氢气2混合后进入段精制反应器3,通过加氢精制催化剂床层发生脱硫、脱氮以及脱芳等反应,精制油4进入加氢裂化反应器5。加氢裂化反应器生成油6进入分离器7,上部排出的气体经过脱硫塔8,得到的循环氢经过循环氢压缩机9增压后与新氢10混合,混合氢2进入加氢精制反应器内。分离器7下部分离的液相11进入分馏塔12,得到分馏塔顶气体13、石脑油14以及大于柴油组分15。大于柴油组分15可以作为产品抽出,也可以循环值精制或者裂化反应器入口。14石脑油进入正异构吸附分离单元,经过吸附、吹扫以及脱附工程后得到吸余油以及脱附油。其中吸余油中富含异构烷烃,而脱余油中富含正构烷烃。As shown in FIG1 , the process flow of the hydrocracking-adsorption separation combined device of the present invention is described in detail as follows: the raw oil 1 is mixed with the mixed hydrogen 2 and enters the stage refining reactor 3, and desulfurization, denitrogenation and dearomatization reactions occur through the hydrorefining catalyst bed, and the refined oil 4 enters the hydrocracking reactor 5. The oil 6 generated by the hydrocracking reactor enters the separator 7, the gas discharged from the upper part passes through the desulfurization tower 8, and the obtained circulating hydrogen is pressurized by the circulating hydrogen compressor 9 and mixed with the new hydrogen 10, and the mixed hydrogen 2 enters the hydrorefining reactor. The liquid phase 11 separated at the bottom of the separator 7 enters the fractionation tower 12 to obtain the fractionation tower top gas 13, naphtha 14 and the larger than diesel component 15. The larger than diesel component 15 can be extracted as a product, or it can be recycled to the refining or cracking reactor inlet. 14 Naphtha enters the normal isomerization adsorption separation unit, and after adsorption, purging and desorption engineering, the absorption oil and the desorption oil are obtained. The absorption oil is rich in isoparaffins, and the desorption oil is rich in normal paraffins.
下面结合实施例将对本发明提供的蜡油加氢裂化方法,予以进一步的说明,但并不因此而限制本发明。The wax oil hydrocracking method provided by the present invention will be further described below in conjunction with the embodiments, but the present invention is not limited thereto.
表1原料油性质。Table 1. Raw oil properties.
表2 工业催化剂。Table 2 Industrial catalysts.
表3评价条件。Table 3 Evaluation conditions.
以下实施例和对比例中所使用的原料油为蜡油,其性质如表1所示。第一段精制反应器内装填FF-76加氢精制催化剂,加氢裂化反应器内装填以加氢裂化催化剂。实施例与对比例中石脑油馏程范围为25~175℃。The raw oil used in the following examples and comparative examples is wax oil, and its properties are shown in Table 1. The first stage refining reactor is filled with FF-76 hydrofining catalyst, and the hydrocracking reactor is filled with hydrocracking catalyst. The distillation range of naphtha in the examples and comparative examples is 25~175℃.
对于实施例中所使用的β/ZSM-5复合分子筛的合成方法如下:The synthesis method of the β/ZSM-5 composite molecular sieve used in the examples is as follows:
(1)首先制备以β/ZSM-5复合分子筛作为酸性中心的加氢裂化催化剂,具体制备方法如下:(1) First, a hydrocracking catalyst with a β/ZSM-5 composite molecular sieve as the acid center is prepared. The specific preparation method is as follows:
(a)首先合成ZSM-5晶种,其投料硅铝比控制为20:以正硅酸四乙酯为硅源,四丙基氢氧化铵(TPAOH)为模板剂,加入一定量的水作为溶解介质,三者的质量比例为TEOS: H2O:TPAOH= 1:3:4,三者充分溶解后记为混合溶液Ⅰ;以NaAlO2为铝源,以NaOH的水溶液为反应介质,NaAlO2:H2O:NaOH=1:6:2(质量比),配制的溶液Ⅱ在在35℃下搅拌4 h。将溶液Ⅰ加入至溶液Ⅱ中搅拌4 h,随后将混合溶液转移至晶化釜中,于140℃温度下晶化72 h,得到纳米级的ZSM-5分子筛。(a) First, synthesize ZSM-5 seed crystals, and the feed silicon-aluminum ratio is controlled to be 20: tetraethyl orthosilicate is used as the silicon source, tetrapropylammonium hydroxide (TPAOH) is used as the template, and a certain amount of water is added as the dissolving medium. The mass ratio of the three is TEOS: H 2 O:TPAOH= 1:3:4. After the three are fully dissolved, it is recorded as mixed solution I; NaAlO 2 is used as the aluminum source, and the aqueous solution of NaOH is used as the reaction medium. NaAlO 2 :H 2 O:NaOH=1:6:2 (mass ratio), and the prepared solution II is stirred at 35°C for 4 hours. Solution I is added to solution II and stirred for 4 hours, and then the mixed solution is transferred to a crystallization kettle and crystallized at 140°C for 72 hours to obtain a nano-scale ZSM-5 molecular sieve.
(b)其次,制备Beta乳液,其投料硅铝比为40:以正硅酸四乙酯为硅源,四丙基氢氧化铵(TPAOH)为模板剂,加入一定量的水作为溶解介质,三者的质量比例为TEOS: H2O:TPAOH = 1:2:3,三者充分溶解后记为混合溶液Ⅲ;以NaAlO2为铝源,以NaOH的水溶液为反应介质,NaAlO2:H2O:NaOH=1:5:2(质量比),配制的溶液Ⅳ在在35℃下搅拌5 h;将溶液Ⅲ以及ZSM-5分子筛晶种加入至溶液Ⅳ中搅拌5 h,随后将混合溶液转移至晶化釜中,于140℃温度下晶化72 h。晶化釜中的溶液经过过滤、水洗后置于80℃烘箱干燥8 h;干燥后的固体转移至马弗炉中500℃焙烧8 h,得到Na型β/ZSM-5复合分子筛。(b) Secondly, prepare Beta emulsion, the feed silicon aluminum ratio is 40: tetraethyl orthosilicate is used as silicon source, tetrapropylammonium hydroxide (TPAOH) is used as template, a certain amount of water is added as dissolving medium, the mass ratio of the three is TEOS: H 2 O:TPAOH = 1:2:3, and the three are fully dissolved and recorded as mixed solution III; NaAlO 2 is used as aluminum source, and NaOH aqueous solution is used as reaction medium, NaAlO 2 :H 2 O:NaOH=1:5:2 (mass ratio), and the prepared solution IV is stirred at 35℃ for 5 h; solution III and ZSM-5 molecular sieve seed are added to solution IV and stirred for 5 h, and then the mixed solution is transferred to a crystallization kettle and crystallized at 140℃ for 72 h. The solution in the crystallization kettle is filtered, washed with water, and then placed in an oven at 80℃ for 8 h; the dried solid is transferred to a muffle furnace and calcined at 500℃ for 8 h to obtain Na-type β/ZSM-5 composite molecular sieve.
(c)以氯化铵的水溶液为铵交换介质,交换温度为85℃,将以上制得的Na型β/ZSM-5复合分子筛经过两次铵交换并于400℃焙烧4 h后,最终得到了H型的β/ZSM-5复合分子筛。(c) Using an aqueous solution of ammonium chloride as the ammonium exchange medium at an exchange temperature of 85°C, the Na-type β/ZSM-5 composite molecular sieve prepared above was subjected to two ammonium exchanges and calcined at 400°C for 4 h to finally obtain an H-type β/ZSM-5 composite molecular sieve.
所合成H型β/ZSM-5复合分子筛的比表面积为450 m2/g,平均孔径为9.5 nm,孔容为0.35 cm3/g,红外酸量为0.72mmol/g。所合成β/ZSM-5复合分子筛的SEM图如图2所示。分子筛颗粒外表面附着无序的β分子筛,而内部则为典型的柱形ZSM-5分子筛。The specific surface area of the synthesized H-type β/ZSM-5 composite molecular sieve is 450 m2 /g, the average pore size is 9.5 nm, the pore volume is 0.35 cm3 /g, and the infrared acid content is 0.72mmol/g. The SEM image of the synthesized β/ZSM-5 composite molecular sieve is shown in Figure 2. The outer surface of the molecular sieve particles is attached with disordered β molecular sieves, while the inside is a typical columnar ZSM-5 molecular sieve.
实施例1Example 1
以上述方法合成的H型β/ZSM-5复合分子筛以及氧化铝为载体,H型β/ZSM-5复合分子筛在载体中的质量分数为10%,负载活性金属Ni、W,活性金属含量为25wt%,经过500℃焙烧后得到NiW/β/ZSM-5-Al2O3加氢裂化催化剂。将所制备的加氢裂化催化剂装入加氢裂化反应器中,加氢精制反应器中装入工业加氢精制催化剂FF-76。以蜡油为原料,按照表3中工艺条件进行评价,得到石脑油以及柴油产品。将石脑油产品通过正异构分离装置后,对所有产品性质进行分析。The H-type β/ZSM-5 composite molecular sieve synthesized by the above method and alumina are used as carriers, the mass fraction of the H-type β/ZSM-5 composite molecular sieve in the carrier is 10%, and the active metals Ni and W are loaded, and the active metal content is 25wt%. After calcination at 500°C, NiW/β/ZSM-5-Al 2 O 3 hydrocracking catalyst is obtained. The prepared hydrocracking catalyst is loaded into a hydrocracking reactor, and the industrial hydrorefining catalyst FF-76 is loaded into the hydrorefining reactor. Using wax oil as raw material, the process conditions in Table 3 are evaluated to obtain naphtha and diesel products. After the naphtha product passes through the normal isomerization separation device, the properties of all products are analyzed.
实施例2Example 2
以上述方法合成的H型β/ZSM-5复合分子筛以及氧化铝为载体,H型β/ZSM-5复合分子筛在载体中的质量分数为15%,负载活性金属Ni、W,活性金属含量为22wt%,经过500℃焙烧后得到NiW/β/ZSM-5-Al2O3加氢裂化催化剂。将以上制备的加氢裂化催化剂装入加氢裂化反应器中,加氢精制反应器中装入工业加氢精制催化剂FF-76。以蜡油为原料,按照表3中工艺条件进行评价,得到石脑油以及柴油产品。将石脑油产品通过正异构分离装置后,对所有产品性质进行分析。The H-type β/ZSM-5 composite molecular sieve synthesized by the above method and alumina are used as carriers, the mass fraction of the H-type β/ZSM-5 composite molecular sieve in the carrier is 15%, and the active metals Ni and W are loaded, and the active metal content is 22wt%. After calcination at 500°C, NiW/β/ZSM-5-Al 2 O 3 hydrocracking catalyst is obtained. The hydrocracking catalyst prepared above is loaded into a hydrocracking reactor, and the industrial hydrorefining catalyst FF-76 is loaded into the hydrorefining reactor. Using wax oil as raw material, the process conditions in Table 3 are evaluated to obtain naphtha and diesel products. After the naphtha product passes through the normal isomerization separation device, the properties of all products are analyzed.
实施例3Example 3
以上述方法合成的H型β/ZSM-5复合分子筛以及氧化铝为载体,H型β/ZSM-5复合分子筛在载体中的质量分数为20%,负载活性金属Ni、W,活性金属含量为30wt%,经过500℃焙烧后得到NiW/β/ZSM-5-Al2O3加氢裂化催化剂。将以上制备的加氢裂化催化剂装入加氢裂化反应器中,加氢精制反应器中装入工业加氢精制催化剂FF-76。以蜡油为原料,按照表3中工艺条件进行评价,得到石脑油以及柴油产品。将石脑油产品通过正异构分离装置后,对所有产品性质进行分析。The H-type β/ZSM-5 composite molecular sieve synthesized by the above method and alumina are used as carriers, the mass fraction of the H-type β/ZSM-5 composite molecular sieve in the carrier is 20%, and the active metals Ni and W are loaded, and the active metal content is 30wt%. After calcination at 500°C, NiW/β/ZSM-5-Al 2 O 3 hydrocracking catalyst is obtained. The hydrocracking catalyst prepared above is loaded into a hydrocracking reactor, and the industrial hydrorefining catalyst FF-76 is loaded into the hydrorefining reactor. Using wax oil as raw material, the process conditions in Table 3 are evaluated to obtain naphtha and diesel products. After the naphtha product passes through the normal isomerization separation device, the properties of all products are analyzed.
实施例4Example 4
以上述方法合成的H型β/ZSM-5复合分子筛以及氧化铝为载体,H型β/ZSM-5复合分子筛在载体中的质量分数为25%,负载活性金属Ni、W,活性金属含量为35 wt%,经过500℃焙烧后得到NiW/β/ZSM-5-Al2O3加氢裂化催化剂。将以上制备的加氢裂化催化剂装入加氢裂化反应器中,加氢精制反应器中装入工业加氢精制催化剂FF-76。以蜡油为原料,按照表3中工艺条件进行评价,得到石脑油以及柴油产品。将石脑油产品通过正异构分离装置后,对所有产品性质进行分析。The H-type β/ZSM-5 composite molecular sieve synthesized by the above method and alumina are used as carriers, the mass fraction of the H-type β/ZSM-5 composite molecular sieve in the carrier is 25%, and the active metals Ni and W are loaded, and the active metal content is 35 wt%. After calcination at 500°C, NiW/β/ZSM-5-Al 2 O 3 hydrocracking catalyst is obtained. The hydrocracking catalyst prepared above is loaded into the hydrocracking reactor, and the industrial hydrorefining catalyst FF-76 is loaded into the hydrorefining reactor. Using wax oil as raw material, the process conditions in Table 3 are evaluated to obtain naphtha and diesel products. After the naphtha product passes through the normal isomerization separation device, the properties of all products are analyzed.
对比例1Comparative Example 1
将工业加氢裂化催化剂FC-52装入加氢裂化反应器中,加氢精制反应器中装入工业加氢精制催化剂FF-76。以蜡油为原料,按照表3中工艺条件进行评价,得到石脑油以及柴油产品。将石脑油产品通过正异构分离装置后,对所有产品性质进行分析。The industrial hydrocracking catalyst FC-52 was loaded into the hydrocracking reactor, and the industrial hydrofining catalyst FF-76 was loaded into the hydrofining reactor. With wax oil as the raw material, the process conditions in Table 3 were evaluated to obtain naphtha and diesel products. After the naphtha product passed through the normal isomerization separation device, the properties of all products were analyzed.
对比例2Comparative Example 2
将工业加氢裂化催化剂FC-76装入加氢裂化反应器中,加氢精制反应器中装入工业加氢精制催化剂FF-76。以蜡油为原料,按照表3中工艺条件进行评价,得到石脑油以及柴油产品。将石脑油产品通过正异构分离装置后,对所有产品性质进行分析。The industrial hydrocracking catalyst FC-76 was loaded into the hydrocracking reactor, and the industrial hydrofining catalyst FF-76 was loaded into the hydrofining reactor. With wax oil as the raw material, the process conditions in Table 3 were evaluated to obtain naphtha and diesel products. After the naphtha product passed through the normal isomerization separation device, the properties of all products were analyzed.
对比例3Comparative Example 3
将工业加氢裂化催化剂FC-52/FC-76级配比例按照1:1装入加氢裂化反应器中,加氢精制反应器中装入工业加氢精制催化剂FF-76。以蜡油为原料,按照表3中工艺条件进行评价,得到石脑油以及柴油产品。将石脑油产品通过正异构分离装置后,对所有产品性质进行分析。The industrial hydrocracking catalyst FC-52/FC-76 was loaded into the hydrocracking reactor at a grading ratio of 1:1, and the industrial hydrofining catalyst FF-76 was loaded into the hydrofining reactor. With wax oil as the raw material, the process conditions in Table 3 were evaluated to obtain naphtha and diesel products. After the naphtha product passed through the normal isomerization separation device, the properties of all products were analyzed.
表4 实施例试验结果。Table 4 Experimental results of the examples.
表5 对比例试验结果。Table 5 Comparative test results.
通过对比例与实施例的实验结果可以看出,采用本专利发明的β/ZSM-5复合分子筛作为载体,在相同转化率下,实施例中蜡油加氢裂化所产石脑油辛烷值高,在经过正异构分离后,得到的富含异构组分的吸余油辛烷值可到96以上,是优质的国六汽油调和组分。当采用实施例3中的催化剂时,蜡油加氢裂化所产石脑油经过正异构分离后,辛烷值最高为97.4。It can be seen from the experimental results of the comparative examples and the embodiments that the β/ZSM-5 composite molecular sieve of the present invention is used as a carrier. Under the same conversion rate, the naphtha produced by the hydrocracking of wax oil in the embodiment has a high octane number. After normal isomerization separation, the octane number of the residual oil rich in isomer components can reach above 96, which is a high-quality National VI gasoline blending component. When the catalyst in Example 3 is used, the naphtha produced by the hydrocracking of wax oil has a maximum octane number of 97.4 after normal isomerization separation.
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CN115282992A (en) * | 2022-05-09 | 2022-11-04 | 中国石油大学(华东) | Preparation method of in-situ synthesis multi-stage pore ZSM-5 molecular sieve loaded amorphous nickel phosphide catalyst |
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CN1710030A (en) * | 2005-07-07 | 2005-12-21 | 华东理工大学 | Optimal Utilization Method of Naphtha |
CN110938466A (en) * | 2018-09-25 | 2020-03-31 | 中国石油化工股份有限公司 | Wax oil hydrocracking method |
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