CN118189057A - A heating and cooling device for pipelines - Google Patents
A heating and cooling device for pipelines Download PDFInfo
- Publication number
- CN118189057A CN118189057A CN202410612637.XA CN202410612637A CN118189057A CN 118189057 A CN118189057 A CN 118189057A CN 202410612637 A CN202410612637 A CN 202410612637A CN 118189057 A CN118189057 A CN 118189057A
- Authority
- CN
- China
- Prior art keywords
- pipe
- temperature
- steam
- tube
- water
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000001816 cooling Methods 0.000 title description 101
- 238000010438 heat treatment Methods 0.000 title description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 48
- 238000000034 method Methods 0.000 claims abstract description 10
- 230000001105 regulatory effect Effects 0.000 claims description 8
- 238000000889 atomisation Methods 0.000 claims description 7
- 239000007921 spray Substances 0.000 claims description 5
- 238000007789 sealing Methods 0.000 claims description 3
- WYTGDNHDOZPMIW-RCBQFDQVSA-N alstonine Natural products C1=CC2=C3C=CC=CC3=NC2=C2N1C[C@H]1[C@H](C)OC=C(C(=O)OC)[C@H]1C2 WYTGDNHDOZPMIW-RCBQFDQVSA-N 0.000 claims 2
- 230000000149 penetrating effect Effects 0.000 claims 1
- 238000005507 spraying Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 9
- 238000010992 reflux Methods 0.000 abstract description 9
- 239000000498 cooling water Substances 0.000 description 62
- 238000004804 winding Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 230000007423 decrease Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000007710 freezing Methods 0.000 description 2
- 230000008014 freezing Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 230000006837 decompression Effects 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000005514 two-phase flow Effects 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17D—PIPE-LINE SYSTEMS; PIPE-LINES
- F17D1/00—Pipe-line systems
- F17D1/08—Pipe-line systems for liquids or viscous products
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L53/00—Heating of pipes or pipe systems; Cooling of pipes or pipe systems
- F16L53/70—Cooling of pipes or pipe systems
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17D—PIPE-LINE SYSTEMS; PIPE-LINES
- F17D3/00—Arrangements for supervising or controlling working operations
- F17D3/01—Arrangements for supervising or controlling working operations for controlling, signalling, or supervising the conveyance of a product
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17D—PIPE-LINE SYSTEMS; PIPE-LINES
- F17D5/00—Protection or supervision of installations
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Health & Medical Sciences (AREA)
- Public Health (AREA)
- Water Supply & Treatment (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Abstract
Description
技术领域Technical Field
本发明属于管道减温减压技术领域,具体而言,涉及一种用于管道的伴热减温减压装置。The present invention belongs to the technical field of pipeline temperature reduction and pressure reduction, and in particular, relates to a heating temperature reduction and pressure reduction device for a pipeline.
背景技术Background technique
管道伴热是指为防止管道、设备或容器内的物料在低温环境下凝固、冻结或者维持工艺温度而采取的一种保温措施。伴热系统通常通过外部加热的方式为管线、容器提供热量,以保证内部介质处于适宜的流动或储存条件。常见的伴热方式有:电伴热、热水伴热/蒸汽伴热、热风伴热、工业伴热电缆等。而在减温减压装置中的减温水便需要进行伴热处理,再利用减温水调温。Pipeline heating refers to a heat preservation measure taken to prevent the materials in pipelines, equipment or containers from solidifying or freezing in low temperature environments or to maintain process temperatures. The heating system usually provides heat to pipelines and containers through external heating to ensure that the internal medium is in suitable flow or storage conditions. Common heating methods include: electric heating, hot water heating/steam heating, hot air heating, industrial heating cables, etc. The cooling water in the cooling and pressure reduction device needs to be heated and then the cooling water is used to adjust the temperature.
减温减压装置在实际应用中,蒸汽压力控制总存在一定的波动,如果出口设定温度非常接近蒸汽工作压力下的饱和温度,当压力波动时,设定温度就可能低于蒸汽的饱和温度,管道内部分蒸汽就会凝结成水滴,出现汽水两相流。In practical applications of temperature and pressure reduction devices, there are always certain fluctuations in steam pressure control. If the outlet set temperature is very close to the saturation temperature under the steam working pressure, when the pressure fluctuates, the set temperature may be lower than the saturation temperature of the steam, and part of the steam in the pipeline will condense into water droplets, resulting in steam-water two-phase flow.
并且当设定温度非常接近蒸汽工作压力下的饱和温度,如果喷入到的冷却水温度又在50℃以下,便会导致蒸汽管道内温度场不均匀,被喷入的冷却水很难完全蒸发,会悬浮在蒸汽中。这些冷凝的水滴或未完全蒸发的水滴会附着到温度传感器表面,导致温度传感器采集到错误的温度,引起温度控制大幅波动。And when the set temperature is very close to the saturation temperature under the steam working pressure, if the temperature of the injected cooling water is below 50℃, it will cause the temperature field in the steam pipe to be uneven, and the injected cooling water will be difficult to evaporate completely and will be suspended in the steam. These condensed water droplets or incompletely evaporated water droplets will adhere to the surface of the temperature sensor, causing the temperature sensor to collect the wrong temperature, causing large fluctuations in temperature control.
而冷却水温度又是非常关键的一个参数,它直接影响冷却水水量及冷却水由水转化成蒸汽的速率。当冷却水温度越高时,水的张力就小,越接近饱和温度就越容易蒸发。另外,冷却水喷入管道,温度越高,越容易雾化,产生的液滴也越小,小液滴比大液滴更快蒸发完。The cooling water temperature is a very critical parameter, which directly affects the cooling water volume and the rate at which the cooling water is converted from water to steam. When the cooling water temperature is higher, the water tension is smaller, and the closer to the saturation temperature, the easier it is to evaporate. In addition, when the cooling water is sprayed into the pipeline, the higher the temperature, the easier it is to atomize, and the smaller the droplets produced are, and small droplets evaporate faster than large droplets.
此时就需要一种用于管道的伴热减温减压装置,引用分流使蒸汽经过热交换器对减温水进行伴热,在热交换减温系统内将减温水温度提高,并维持减温水温度,蒸汽再流回管道,同时使被加热后的减温水送入喷嘴口,高温度水进入喷嘴,使得与蒸汽充分混合均匀,迅速蒸发,从而改进系统的总体性能。At this time, a heating, cooling and pressure reducing device for pipelines is needed. The diversion is used to allow the steam to pass through the heat exchanger to heat the cooling water, increase the cooling water temperature in the heat exchange cooling system, and maintain the cooling water temperature. The steam then flows back to the pipeline and the heated cooling water is sent to the nozzle. The high-temperature water enters the nozzle and is fully mixed with the steam and evaporates quickly, thereby improving the overall performance of the system.
发明内容Summary of the invention
本发明的目的是为了克服上述现有技术的缺点,提供一种引用分流使蒸汽经过热交换器,在热交换减温系统内将减温水温度提高,蒸汽再流回管道的能调节水温的减温装置。The purpose of the present invention is to overcome the shortcomings of the above-mentioned prior art and to provide a cooling device capable of regulating water temperature by introducing a diversion flow to allow steam to pass through a heat exchanger, increase the temperature of cooling water in a heat exchange cooling system, and then the steam flows back to the pipeline.
为了解决上述技术问题,本发明提供了这样一种用于管道的伴热减温减压装置,包括有:进口管、减温管、蒸汽减压阀、热交换减温单元、蒸汽分流管、蒸汽回流管、出口分流管、进口分流管和流量调节阀,进口管和减温管分别连通在蒸汽减压阀的进口和出口,减温管上接通热交换减温单元,热交换减温单元用于向减温管中输送减温水;热交换减温单元上接通蒸汽分流管,蒸汽分流管适于将蒸汽引导至经过热交换减温单元以提升减温水的温度,同时对热交换减温单元和其中的减温水进行伴热处理,减温管和热交换减温单元之间接通蒸汽回流管,经过热交换减温单元的蒸汽通过蒸汽回流管再回流至减温管;出口分流管连通在减温管和蒸汽回流管之间,进口分流管连通在进口管和蒸汽分流管之间,出口分流管、进口分流管和蒸汽分流管之间通过三通接头进行连通,蒸汽回流管、出口分流管和进口分流管上均安装有流量调节阀。In order to solve the above technical problems, the present invention provides a heating and cooling and pressure reducing device for pipelines, comprising: an inlet pipe, a cooling pipe, a steam pressure reducing valve, a heat exchange cooling unit, a steam shunt pipe, a steam reflux pipe, an outlet shunt pipe, an inlet shunt pipe and a flow regulating valve, wherein the inlet pipe and the cooling pipe are respectively connected to the inlet and outlet of the steam pressure reducing valve, the cooling pipe is connected to the heat exchange cooling unit, and the heat exchange cooling unit is used to transport cooling water to the cooling pipe; the heat exchange cooling unit is connected to the steam shunt pipe, and the steam shunt pipe is suitable for guiding steam to the heat exchange cooling unit. The cooling unit is used to increase the temperature of the cooling water, and at the same time, the heat exchange cooling unit and the cooling water therein are subjected to heat treatment. The steam reflux pipe is connected between the cooling pipe and the heat exchange cooling unit, and the steam passing through the heat exchange cooling unit is refluxed to the cooling pipe through the steam reflux pipe; the outlet diversion pipe is connected between the cooling pipe and the steam reflux pipe, and the inlet diversion pipe is connected between the inlet pipe and the steam diversion pipe. The outlet diversion pipe, the inlet diversion pipe and the steam diversion pipe are connected through a three-way joint, and flow regulating valves are installed on the steam reflux pipe, the outlet diversion pipe and the inlet diversion pipe.
优选地,还包括有:蒸汽止回阀,出口分流管和进口分流管上均设有蒸汽止回阀。Preferably, it also includes: a steam check valve, and the outlet diverter pipe and the inlet diverter pipe are both provided with a steam check valve.
优选地,热交换减温单元包括有:连通蒸汽分流管和蒸汽回流管的热交换器本体、贯穿于热交换器本体和减温管的输水管;输水管的输出端安装有位于减温管内的雾化喷头,由雾化喷头向减温管内喷淋减温水,输水管上安装有减温水温度计,减温水温度计位于热交换器本体和减温管之间。Preferably, the heat exchange cooling unit includes: a heat exchanger body connected to the steam diversion pipe and the steam return pipe, and a water pipe running through the heat exchanger body and the cooling pipe; an atomizing nozzle located in the cooling pipe is installed at the output end of the water pipe, and cooling water is sprayed into the cooling pipe by the atomizing nozzle; a cooling water thermometer is installed on the water pipe, and the cooling water thermometer is located between the heat exchanger body and the cooling pipe.
优选地,还包括有:压力泵和减温水止回阀,输水管具有螺旋盘绕的蜿蜒部,输水管上的蜿蜒部位于热交换器本体内,通过蜿蜒部增加输水管在热交换器本体内的热交换面积,保证热交换效果;输水管的输入端安装有压力泵和减温水止回阀,压力泵为输入的减温水提供足够的输入压力,止回阀则防止输入的减温水回流。Preferably, it also includes: a pressure pump and a cooling water check valve. The water pipe has a spirally coiled winding portion. The winding portion on the water pipe is located in the heat exchanger body. The heat exchange area of the water pipe in the heat exchanger body is increased by the winding portion to ensure the heat exchange effect. The input end of the water pipe is installed with a pressure pump and a cooling water check valve. The pressure pump provides sufficient input pressure for the input cooling water, and the check valve prevents the input cooling water from flowing back.
优选地,还包括有:出口管、安全阀、压力表和蒸汽温度计,减温管上安装有安全阀;减温管的出口端连通有出口管,出口管上安装有用于计量最终所排出蒸汽的压力的压力表和用于计量最终所排出蒸汽的温度的蒸汽温度计。Preferably, it also includes: an outlet pipe, a safety valve, a pressure gauge and a steam thermometer. The safety valve is installed on the cooling pipe; the outlet end of the cooling pipe is connected to the outlet pipe, and the outlet pipe is installed with a pressure gauge for measuring the pressure of the final discharged steam and a steam thermometer for measuring the temperature of the final discharged steam.
优选地,还包括有:内通管,减温管内设有内通管,内通管通过安装座安装在减温管的内底侧,内通管的内通孔与减温管同心,雾化喷头设在内通管的内部,由内通管代替减温管承接雾化喷头所喷淋的减温水。Preferably, it also includes: an inner through pipe, an inner through pipe is arranged inside the cooling pipe, the inner through pipe is installed on the inner bottom side of the cooling pipe through a mounting seat, the inner through hole of the inner through pipe is concentric with the cooling pipe, the atomizing nozzle is arranged inside the inner through pipe, and the inner through pipe replaces the cooling pipe to receive the cooling water sprayed by the atomizing nozzle.
优选地,所述内通管的内通孔为两端扩张中间缩窄的结构,雾化喷头设在内通管缩窄的部位,且雾化喷头的喷雾方向背向内通管的进口端,防止输入的蒸汽影响雾化喷头,其中内通管进口端的朝向正对着蒸汽的输入方向。Preferably, the inner hole of the inner tube is a structure that expands at both ends and narrows in the middle, the atomizing nozzle is arranged at the narrowed part of the inner tube, and the spray direction of the atomizing nozzle is away from the inlet end of the inner tube to prevent the input steam from affecting the atomizing nozzle, wherein the inlet end of the inner tube is facing the input direction of the steam.
优选地,蒸汽回流管的端部在减温管内发生弯折,蒸汽回流管的弯折端管口对应于内通管的内通孔进口。Preferably, the end of the steam return pipe is bent in the temperature reduction pipe, and the bent end pipe opening of the steam return pipe corresponds to the inlet of the inner through hole of the inner through pipe.
优选地,还包括有:文丘里管,减温管内设有位于减温管出口端和内通管出口端之间的文丘里管,文丘里管与减温管之间做密封处理,文丘里管的外侧与减温管的内侧之间连接有密封环,文丘里管的入口段围绕于内通管的出口端,文丘里管所围绕的长度为内通管长度的四分之一。Preferably, it also includes: a venturi tube, a venturi tube is provided in the cooling tube and is located between the outlet end of the cooling tube and the outlet end of the inner tube, the venturi tube and the cooling tube are sealed, a sealing ring is connected between the outer side of the venturi tube and the inner side of the cooling tube, the inlet section of the venturi tube surrounds the outlet end of the inner tube, and the length surrounded by the venturi tube is one quarter of the length of the inner tube.
优选地,安全阀位于减温管的出口端和文丘里管的出口端之间,适于对最终需要排出蒸汽的压力进行保持。Preferably, the safety valve is located between the outlet end of the desuperheating pipe and the outlet end of the venturi tube, and is suitable for maintaining the pressure of the steam that is ultimately required to be discharged.
本发明在克服现有技术缺点的基础上,所能够达到的有益效果有:The present invention overcomes the shortcomings of the prior art and can achieve the following beneficial effects:
1、利用输入蒸汽的温度实现对热交换减温单元中减温水温度的提高,即能够合理调节减温水的温度,又能够达到节能的效果,并且输入的蒸汽还能够进行收回;根据实际情况分别利用高压力蒸汽和减压蒸汽两种方式,在现场有限的安装条件下,实现精确稳定的温度和压力控制,满足管道、设备和工艺要求。1. The temperature of the cooling water in the heat exchange cooling unit can be increased by using the temperature of the input steam, which can reasonably adjust the temperature of the cooling water and achieve energy-saving effects. The input steam can also be recovered. According to the actual situation, high-pressure steam and reduced-pressure steam are used respectively to achieve precise and stable temperature and pressure control under limited installation conditions on site to meet the requirements of pipelines, equipment and processes.
2、由减温水温度计计量减温处理后的减温水的温度,从而方便根据实际情况的需要来决定高压力蒸汽和减压蒸汽两种方式的使用;通过安全阀将减温管内的压力保持在设定的压力范围内,保证减温装置的安全。2. The temperature of the cooling water after cooling treatment is measured by the cooling water thermometer, so as to facilitate the use of high-pressure steam and reduced-pressure steam according to the actual needs; the pressure in the cooling pipe is maintained within the set pressure range through the safety valve to ensure the safety of the cooling device.
3、通过内通管和文丘里管的设计,避免减温水直接接触减温管导致温度波动过大造成交变应力过大而损坏,提高了减温减压系统的安全可靠性,而且还能够利用速度增加、压力降低的现象提高减温水的雾化效果。3. Through the design of the inner through pipe and the Venturi tube, the cooling water is prevented from directly contacting the cooling pipe, which causes excessive temperature fluctuations and excessive alternating stress and damage, thereby improving the safety and reliability of the cooling and pressure reduction system. In addition, the atomization effect of the cooling water can be improved by utilizing the phenomenon of increased speed and reduced pressure.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的装配示意图。FIG. 1 is a schematic diagram of an assembly of the present invention.
图2为本发明的主视图。FIG. 2 is a front view of the present invention.
图3为本发明的部分示意图。FIG. 3 is a partial schematic diagram of the present invention.
图4为本发明热交换器本体和输水管的示意图。FIG. 4 is a schematic diagram of the heat exchanger body and the water pipe of the present invention.
图5为本发明减温管的全剖示意图。FIG5 is a full cross-sectional schematic diagram of the temperature reduction tube of the present invention.
图6为本发明内通管和文丘里管的全剖示意图。FIG. 6 is a full cross-sectional schematic diagram of the inner tube and the venturi tube of the present invention.
图7为本发明图6中的A处放大图。FIG. 7 is an enlarged view of point A in FIG. 6 of the present invention.
图8为现有技术化工部《传热手册》中的饱和线上水的基本物理特性表。FIG. 8 is a table showing the basic physical properties of water on the saturation line in the Heat Transfer Handbook of the Ministry of Chemical Industry.
本发明所提供的附图中的标记为:101-进口管,102-减温管,103-出口管,1031-压力表,1032-蒸汽温度计,2-蒸汽减压阀,3-安全阀,4-热交换减温单元,41-热交换器本体,42-输水管,420-蜿蜒部,421-雾化喷头,422-压力泵,423-减温水止回阀,424-减温水温度计,431-蒸汽分流管,432-蒸汽回流管,44-出口分流管,45-进口分流管,46-蒸汽止回阀,47-流量调节阀,51-内通管,52-文丘里管。The markings in the accompanying drawings provided by the present invention are: 101-inlet pipe, 102-cooling pipe, 103-outlet pipe, 1031-pressure gauge, 1032-steam thermometer, 2-steam pressure reducing valve, 3-safety valve, 4-heat exchange cooling unit, 41-heat exchanger body, 42-water pipe, 420-winding part, 421-atomizing nozzle, 422-pressure pump, 423-cooling water check valve, 424-cooling water thermometer, 431-steam diverter pipe, 432-steam reflux pipe, 44-outlet diverter pipe, 45-inlet diverter pipe, 46-steam check valve, 47-flow regulating valve, 51-internal pipe, 52-Venturi tube.
具体实施方式Detailed ways
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they should not be understood as limitations on the present invention.
此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。下面将结合附图对本发明的技术方案进行清楚、完整地描述,须知,下面所描述的本发明不同实施方式中所涉及的技术特征只要彼此之间未构成冲突就可以相互结合。In addition, the terms "first", "second" and "third" are used for descriptive purposes only and should not be understood as indicating or implying relative importance. The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. It should be noted that the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.
实施例1:一种用于管道的伴热减温减压装置,如图1-图3所示,包括有:进口管101、减温管102、蒸汽减压阀2、热交换减温单元4、蒸汽分流管431、蒸汽回流管432、出口分流管44、进口分流管45和流量调节阀47,进口管101和减温管102分别连通在蒸汽减压阀2的进口和出口,输入的蒸汽通过进口管101经蒸汽减压阀2减压后进入减温管102,减温管102上接通热交换减温单元4,热交换减温单元4用于向减温管102中输送减温水,输送的减温水会与减温管102中流通的蒸汽混合,从而实现对蒸汽的减温减压;热交换减温单元4上接通蒸汽分流管431,蒸汽分流管431适于将上述输入的蒸汽引导至经过热交换减温单元4以提升减温水的温度,以此根据水的性质和热交换原理,利用输入蒸汽的温度实现对热交换减温单元4中减温水温度的提高,将减温水的热力学特性得到改善,而且影响以下方面:表面张力、水滴大小分布度、雾化作用的潜在热量、雾化率,有利于减温水的雾化,同时输入的蒸汽还会对热交换减温单元4和其中的减温水进行伴热处理,防止热交换减温单元4内的减温水在低温环境下凝固、冻结或者维持热交换减温单元4的温度,保证减温水的保温效果,减温管102和热交换减温单元4之间接通蒸汽回流管432,经过热交换减温单元4的蒸汽通过蒸汽回流管432再回流至减温管102,通过对利用的蒸汽进行回收,而回收的蒸汽因为热交换的原因又被进行减温,从而使得回收的蒸汽也能够实现减温功能,减少减温水的需要,达到节能效果;出口分流管44连通在减温管102和蒸汽回流管432之间,进口分流管45连通在进口管101和蒸汽分流管431之间,出口分流管44、进口分流管45和蒸汽分流管431之间通过三通接头进行连通,若输入的蒸汽从进口分流管45流入至蒸汽分流管431,再利用于热交换减温单元4,则此时高压力蒸汽的热焓值更高,可以在减压前先将热量传递给减温水,最大限度地利用蒸汽的热能;若输入的蒸汽从出口分流管44流入至蒸汽分流管431,再利用于热交换减温单元4,则此时减压后的蒸汽流量和压力稳定,可以相对准确地控制热量交换过程,蒸汽回流管432、出口分流管44和进口分流管45上均安装有流量调节阀47,通过控制流量调节阀47来调节蒸汽在管道中的流量,从而控制流量在蒸汽回流管432的停留时间,以及蒸汽在出口分流管44和进口分流管45中的流通速率,从而能够根据实际情况分别利用上述高压力蒸汽和减压蒸汽两种方式,在现场有限的安装条件下,实现精确稳定的温度和压力控制,满足管道、设备和工艺要求。Embodiment 1: A heating and cooling device for a pipeline, as shown in FIGS. 1 to 3, comprises: an inlet pipe 101, a cooling pipe 102, a steam pressure reducing valve 2, a heat exchange cooling unit 4, a steam diverter pipe 431, a steam reflux pipe 432, an outlet diverter pipe 44, an inlet diverter pipe 45 and a flow regulating valve 47, wherein the inlet pipe 101 and the cooling pipe 102 are respectively connected to the inlet and outlet of the steam pressure reducing valve 2, and the input steam enters the cooling pipe 102 after being reduced in pressure by the steam pressure reducing valve 2 through the inlet pipe 101, and the cooling pipe 102 is connected to the heat exchange cooling unit 4, and the heat exchange cooling unit 4 is used to transport cooling water to the cooling pipe 102, and the transported cooling water will mix with the steam flowing in the cooling pipe 102, thereby realizing the cooling and pressure reduction of the steam; the heat exchange cooling unit 4 is connected to the steam diverter pipe 4 31, the steam diversion pipe 431 is suitable for guiding the above-mentioned input steam to pass through the heat exchange cooling unit 4 to increase the temperature of the cooling water. According to the nature of water and the principle of heat exchange, the temperature of the cooling water in the heat exchange cooling unit 4 is increased by using the temperature of the input steam, the thermodynamic properties of the cooling water are improved, and the following aspects are affected: surface tension, droplet size distribution, potential heat of atomization, atomization rate, which is beneficial to the atomization of the cooling water. At the same time, the input steam will also heat the heat exchange cooling unit 4 and the cooling water therein to prevent the cooling water in the heat exchange cooling unit 4 from solidifying or freezing in a low temperature environment or to maintain the temperature of the heat exchange cooling unit 4, thereby ensuring the insulation effect of the cooling water. The steam reflux pipe 432 is connected between the cooling pipe 102 and the heat exchange cooling unit 4. The steam of the heat exchange cooling unit 4 flows back to the cooling pipe 102 through the steam return pipe 432. The used steam is recovered and the recovered steam is cooled due to heat exchange, so that the recovered steam can also achieve the cooling function, reducing the need for cooling water and achieving energy saving effect. The outlet branch pipe 44 is connected between the cooling pipe 102 and the steam return pipe 432, and the inlet branch pipe 45 is connected between the inlet pipe 101 and the steam branch pipe 431. The outlet branch pipe 44, the inlet branch pipe 45 and the steam branch pipe 431 are connected through a three-way joint. If the input steam flows from the inlet branch pipe 45 into the steam branch pipe 431 and is then used in the heat exchange cooling unit 4, the thermal enthalpy of the high-pressure steam is higher at this time, and the heat can be transferred to the cooling water before the pressure is reduced. Maximize the use of the thermal energy of steam; if the input steam flows from the outlet diversion pipe 44 into the steam diversion pipe 431 and is then used in the heat exchange cooling unit 4, the steam flow and pressure after decompression are stable, and the heat exchange process can be controlled relatively accurately. The steam return pipe 432, the outlet diversion pipe 44 and the inlet diversion pipe 45 are all equipped with a flow regulating valve 47. The flow regulating valve 47 is controlled to adjust the flow of steam in the pipeline, thereby controlling the residence time of the flow in the steam return pipe 432 and the flow rate of the steam in the outlet diversion pipe 44 and the inlet diversion pipe 45. The two methods of high-pressure steam and reduced-pressure steam can be used respectively according to actual conditions to achieve precise and stable temperature and pressure control under limited installation conditions on site, meeting pipeline, equipment and process requirements.
如图3所示,还包括有:蒸汽止回阀46,出口分流管44和进口分流管45上均设有蒸汽止回阀46,蒸汽止回用于防止进入至出口分流管44和进口分流管45内的蒸汽回流。As shown in FIG. 3 , it also includes: a steam check valve 46 . The outlet diverter pipe 44 and the inlet diverter pipe 45 are both provided with a steam check valve 46 . The steam check valve is used to prevent the steam entering the outlet diverter pipe 44 and the inlet diverter pipe 45 from flowing back.
如图2-图4所示,热交换减温单元4包括有:连通蒸汽分流管431和蒸汽回流管432的热交换器本体41、贯穿于热交换器本体41和减温管102的输水管42;通过蒸汽流经过热交换器本体41,从而对热交换器本体41及其中的输水管42进行伴热处理,进而对减温水进行加热并维持一定的温度,输水管42的输出端安装有位于减温管102内的雾化喷头421,由雾化喷头421向减温管102内喷淋减温水,使加热后的减温水雾化在减温管102内与蒸汽混合进行减温,输水管42上安装有减温水温度计424,减温水温度计424位于热交换器本体41和减温管102之间,由减温水温度计424计量减温处理后的减温水的温度,从而方便根据实际情况的需要来决定高压力蒸汽和减压蒸汽两种方式的使用。As shown in FIGS. 2 to 4 , the heat exchange cooling unit 4 includes: a heat exchanger body 41 connected to a steam shunt pipe 431 and a steam return pipe 432, and a water pipe 42 running through the heat exchanger body 41 and the cooling pipe 102; the steam flows through the heat exchanger body 41, thereby performing a heat treatment on the heat exchanger body 41 and the water pipe 42 therein, thereby heating the cooling water and maintaining a certain temperature; an atomizing spray nozzle located in the cooling pipe 102 is installed at the output end of the water pipe 42. Head 421, the atomizing nozzle 421 sprays cooling water into the cooling pipe 102, so that the heated cooling water is atomized and mixed with the steam in the cooling pipe 102 to reduce the temperature. A cooling water thermometer 424 is installed on the water pipe 42, and the cooling water thermometer 424 is located between the heat exchanger body 41 and the cooling pipe 102. The cooling water thermometer 424 measures the temperature of the cooling water after the cooling treatment, so as to facilitate the use of high-pressure steam and reduced-pressure steam according to actual needs.
如图3所示,还包括有:压力泵422和减温水止回阀423,输水管42具有螺旋盘绕的蜿蜒部420,输水管42上的蜿蜒部420位于热交换器本体41内,通过蜿蜒部420增加输水管42在热交换器本体41内的热交换面积,保证热交换效果;输水管42的输入端安装有压力泵422和减温水止回阀423,压力泵422为输入的减温水提供足够的输入压力,止回阀则防止输入的减温水回流。As shown in Figure 3, it also includes: a pressure pump 422 and a cooling water check valve 423. The water pipe 42 has a spirally wound winding portion 420. The winding portion 420 on the water pipe 42 is located in the heat exchanger body 41. The heat exchange area of the water pipe 42 in the heat exchanger body 41 is increased by the winding portion 420 to ensure the heat exchange effect. The input end of the water pipe 42 is installed with a pressure pump 422 and a cooling water check valve 423. The pressure pump 422 provides sufficient input pressure for the input cooling water, and the check valve prevents the input cooling water from flowing back.
如图2所示,还包括有:出口管103、安全阀3、压力表1031和蒸汽温度计1032,减温管102上安装有安全阀3,通过安全阀3将减温管102内的压力保持在设定的压力范围内,保证减温装置的安全;减温管102的出口端连通有出口管103,出口管103上安装有用于计量最终所排出蒸汽的压力的压力表1031和用于计量最终所排出蒸汽的温度的蒸汽温度计1032。As shown in FIG2 , it also includes: an outlet pipe 103, a safety valve 3, a pressure gauge 1031 and a steam thermometer 1032. The safety valve 3 is installed on the cooling pipe 102, and the pressure in the cooling pipe 102 is maintained within a set pressure range through the safety valve 3 to ensure the safety of the cooling device; the outlet end of the cooling pipe 102 is connected to the outlet pipe 103, and the outlet pipe 103 is installed with a pressure gauge 1031 for measuring the pressure of the final discharged steam and a steam thermometer 1032 for measuring the temperature of the final discharged steam.
如图5-图7所示,还包括有:内通管51,减温管102内设有内通管51,内通管51通过安装座安装在减温管102的内底侧,内通管51的内通孔与减温管102同心,雾化喷头421设在内通管51的内部,由内通管51代替减温管102承接雾化喷头421所喷淋的减温水,避免减温水直接喷淋到减温管102上,防止减温管102即受到蒸汽的热量又受到减温水的减温,减小了减温管102需要承受的交变应力,提高了减温减压系统的安全可靠性。As shown in Figures 5 to 7, it also includes: an inner tube 51. The inner tube 51 is arranged in the cooling tube 102. The inner tube 51 is installed on the inner bottom side of the cooling tube 102 through a mounting seat. The inner hole of the inner tube 51 is concentric with the cooling tube 102. The atomizing nozzle 421 is arranged inside the inner tube 51. The inner tube 51 replaces the cooling tube 102 to receive the cooling water sprayed by the atomizing nozzle 421, so as to avoid the cooling water being directly sprayed onto the cooling tube 102, and prevent the cooling tube 102 from being subjected to both the heat of the steam and the cooling of the cooling water, thereby reducing the alternating stress that the cooling tube 102 needs to withstand and improving the safety and reliability of the cooling and pressure reduction system.
如图7所示,所述内通管51的内通孔为两端扩张中间缩窄的结构,雾化喷头421设在内通管51缩窄的部位,且雾化喷头421的喷雾方向背向内通管51的进口端,防止输入的蒸汽影响雾化喷头421,其中内通管51进口端的朝向正对着蒸汽的输入方向,通过内通管51缩窄的部位使流体通过时的速度增加、压力降低,因此在输入的蒸汽通过时会对周围区域产生吸附作用,而雾化喷头421所喷淋出的减温水则会被吸附,以此提高对减温水的雾化效果,并使其与蒸汽充分混合。As shown in Figure 7, the inner hole of the inner tube 51 is a structure that expands at both ends and narrows in the middle. The atomizing nozzle 421 is arranged at the narrowed part of the inner tube 51, and the spray direction of the atomizing nozzle 421 is facing away from the inlet end of the inner tube 51 to prevent the input steam from affecting the atomizing nozzle 421. The inlet end of the inner tube 51 is facing the input direction of the steam, and the speed of the fluid passing through the narrowed part of the inner tube 51 is increased and the pressure is reduced. Therefore, when the input steam passes through, it will have an adsorption effect on the surrounding area, and the cooling water sprayed by the atomizing nozzle 421 will be adsorbed, thereby improving the atomization effect of the cooling water and allowing it to be fully mixed with the steam.
如图6所示,蒸汽回流管432的端部在减温管102内发生弯折,蒸汽回流管432的弯折端管口对应于内通管51的内通孔进口,经过热交换减温单元4中的被利用的蒸汽会通过蒸汽回流管432直接回流向减温管102内的内通管51中,进而使该蒸汽进一步地与内通管51内喷淋的减温水进行热量交换,同时帮助稳定减温过程,避免温度波动过大。As shown in Figure 6, the end of the steam return pipe 432 is bent in the cooling pipe 102, and the bent end of the steam return pipe 432 corresponds to the inner hole inlet of the inner pipe 51. The utilized steam passing through the heat exchange cooling unit 4 will directly flow back to the inner pipe 51 in the cooling pipe 102 through the steam return pipe 432, so that the steam can further exchange heat with the cooling water sprayed in the inner pipe 51, and at the same time help stabilize the cooling process and avoid excessive temperature fluctuations.
如图5和图6所示,还包括有:文丘里管52,减温管102内设有位于减温管102出口端和内通管51出口端之间的文丘里管52,文丘里管52与减温管102之间做密封处理,文丘里管52的外侧与减温管102的内侧之间连接有密封环,文丘里管52的入口段围绕于内通管51的出口端,文丘里管52所围绕的长度为内通管51长度的四分之一,减温管102内进入内通管51的蒸汽和未进入内通管51的蒸汽最终均会在混合在文丘里管52,以此在前述内通管51作用的基础上,保证最终需要排出的蒸汽压力和温度的一致性。As shown in Figures 5 and 6, it also includes: a venturi tube 52. The cooling tube 102 is provided with a venturi tube 52 located between the outlet end of the cooling tube 102 and the outlet end of the inner tube 51. The venturi tube 52 and the cooling tube 102 are sealed. A sealing ring is connected between the outer side of the venturi tube 52 and the inner side of the cooling tube 102. The inlet section of the venturi tube 52 surrounds the outlet end of the inner tube 51. The length surrounded by the venturi tube 52 is one quarter of the length of the inner tube 51. The steam in the cooling tube 102 that enters the inner tube 51 and the steam that does not enter the inner tube 51 will eventually be mixed in the venturi tube 52. On the basis of the aforementioned function of the inner tube 51, the consistency of the steam pressure and temperature that needs to be discharged in the end is guaranteed.
如图6所示,安全阀3位于减温管102的出口端和文丘里管52的出口端之间,此处位置设置的安全阀3适于对最终需要排出蒸汽的压力进行保持。As shown in FIG. 6 , the safety valve 3 is located between the outlet end of the temperature reduction pipe 102 and the outlet end of the venturi tube 52 . The safety valve 3 arranged at this position is suitable for maintaining the pressure of the steam that needs to be discharged in the end.
如图8所示,表中可以看出,随着水温度升高,水的热焓增加、运动粘度减少、动力粘度大幅度减少、膨胀系数增加。因此基于水的性质,将减温水温度提高,是可以实现减温后的迅速蒸发,疏水减少的效果。As shown in Figure 8, it can be seen from the table that as the water temperature increases, the thermal enthalpy of water increases, the kinematic viscosity decreases, the dynamic viscosity decreases significantly, and the expansion coefficient increases. Therefore, based on the properties of water, increasing the temperature of the cooling water can achieve rapid evaporation after cooling and reduce the hydrophobic effect.
显然,以上描述的实施例仅是本发明的一部分实施例,而不是全部的实施例,其仅表达了本发明的优选实施方式,描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。Obviously, the embodiments described above are only part of the embodiments of the present invention, rather than all of the embodiments. They only express the preferred implementation modes of the present invention, and the description is relatively specific and detailed, but it cannot be understood as limiting the patent scope of the present invention.
应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形、数量增减、改进及替代,因此,基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。It should be pointed out that, for ordinary technicians in this field, several modifications, increases and decreases in quantity, improvements and substitutions can be made without departing from the concept of the present invention. Therefore, based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative work are within the scope of protection of the present invention.
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202410612637.XA CN118189057B (en) | 2024-05-17 | 2024-05-17 | Heat tracing temperature and pressure reducing device for pipeline |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202410612637.XA CN118189057B (en) | 2024-05-17 | 2024-05-17 | Heat tracing temperature and pressure reducing device for pipeline |
Publications (2)
Publication Number | Publication Date |
---|---|
CN118189057A true CN118189057A (en) | 2024-06-14 |
CN118189057B CN118189057B (en) | 2025-04-25 |
Family
ID=91405541
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202410612637.XA Active CN118189057B (en) | 2024-05-17 | 2024-05-17 | Heat tracing temperature and pressure reducing device for pipeline |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN118189057B (en) |
Citations (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH06213406A (en) * | 1992-05-26 | 1994-08-02 | Maruzen Petrochem Co Ltd | Temperature reducer of superheated steam |
JP2003207102A (en) * | 2002-01-11 | 2003-07-25 | Toshiba Eng Co Ltd | Attemperator |
US20100319781A1 (en) * | 2009-06-19 | 2010-12-23 | Veaceslav Ignatan | Atomizing desuperheater shutoff apparatus and method |
JP2013029068A (en) * | 2011-07-28 | 2013-02-07 | Toshiba Corp | Steam attemperation system and steam turbine plant |
CN203162545U (en) * | 2013-01-30 | 2013-08-28 | 杭州浙临阀门有限公司 | Pre-cooling type cooling and pressure reduction device |
CN203264894U (en) * | 2013-04-19 | 2013-11-06 | 洛阳中懋环保设备有限公司 | Nozzle structure of sound-speed-variable temperature-reduction pressure-reduction capacity-increasing device |
CN203810383U (en) * | 2014-05-05 | 2014-09-03 | 无锡卓尔阀业有限公司 | Double-venturi combined attemperator |
CN104595721A (en) * | 2014-12-25 | 2015-05-06 | 无锡职业技术学院 | High-pressure separated type temperature reducing system |
CN207163270U (en) * | 2017-07-12 | 2018-03-30 | 上海卓然工程技术股份有限公司 | A kind of plate type heat exchanger with attemperator |
CN109140421A (en) * | 2018-09-10 | 2019-01-04 | 广东粤电靖海发电有限公司 | A kind of Thermal generation unit steam reheat system |
CN110566937A (en) * | 2019-09-29 | 2019-12-13 | 中国华电科工集团有限公司 | steam-water injection type temperature and pressure reducing device and method |
CN212132046U (en) * | 2020-03-17 | 2020-12-11 | 泰兴金江化学工业有限公司 | High-efficient steam temperature and pressure reduction device |
CN112664835A (en) * | 2021-01-11 | 2021-04-16 | 杭州华电能源工程有限公司 | Split type steam temperature and pressure reducing device and working method thereof |
CN213713040U (en) * | 2020-10-19 | 2021-07-16 | 临沂市阳光热力有限公司 | Temperature and pressure reducer governing system |
CN215259774U (en) * | 2021-01-15 | 2021-12-21 | 杭州杭辅科技有限公司 | Injection type temperature reducing device |
-
2024
- 2024-05-17 CN CN202410612637.XA patent/CN118189057B/en active Active
Patent Citations (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH06213406A (en) * | 1992-05-26 | 1994-08-02 | Maruzen Petrochem Co Ltd | Temperature reducer of superheated steam |
JP2003207102A (en) * | 2002-01-11 | 2003-07-25 | Toshiba Eng Co Ltd | Attemperator |
US20100319781A1 (en) * | 2009-06-19 | 2010-12-23 | Veaceslav Ignatan | Atomizing desuperheater shutoff apparatus and method |
JP2013029068A (en) * | 2011-07-28 | 2013-02-07 | Toshiba Corp | Steam attemperation system and steam turbine plant |
CN203162545U (en) * | 2013-01-30 | 2013-08-28 | 杭州浙临阀门有限公司 | Pre-cooling type cooling and pressure reduction device |
CN203264894U (en) * | 2013-04-19 | 2013-11-06 | 洛阳中懋环保设备有限公司 | Nozzle structure of sound-speed-variable temperature-reduction pressure-reduction capacity-increasing device |
CN203810383U (en) * | 2014-05-05 | 2014-09-03 | 无锡卓尔阀业有限公司 | Double-venturi combined attemperator |
CN104595721A (en) * | 2014-12-25 | 2015-05-06 | 无锡职业技术学院 | High-pressure separated type temperature reducing system |
CN207163270U (en) * | 2017-07-12 | 2018-03-30 | 上海卓然工程技术股份有限公司 | A kind of plate type heat exchanger with attemperator |
CN109140421A (en) * | 2018-09-10 | 2019-01-04 | 广东粤电靖海发电有限公司 | A kind of Thermal generation unit steam reheat system |
CN110566937A (en) * | 2019-09-29 | 2019-12-13 | 中国华电科工集团有限公司 | steam-water injection type temperature and pressure reducing device and method |
CN212132046U (en) * | 2020-03-17 | 2020-12-11 | 泰兴金江化学工业有限公司 | High-efficient steam temperature and pressure reduction device |
CN213713040U (en) * | 2020-10-19 | 2021-07-16 | 临沂市阳光热力有限公司 | Temperature and pressure reducer governing system |
CN112664835A (en) * | 2021-01-11 | 2021-04-16 | 杭州华电能源工程有限公司 | Split type steam temperature and pressure reducing device and working method thereof |
CN215259774U (en) * | 2021-01-15 | 2021-12-21 | 杭州杭辅科技有限公司 | Injection type temperature reducing device |
Also Published As
Publication number | Publication date |
---|---|
CN118189057B (en) | 2025-04-25 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
ES2705478T3 (en) | An air conditioning system with heat pump, and the steam jet system and the control method thereof | |
BR0308623A (en) | method and apparatus for power generation by combustion of vaporized fuel | |
Howell et al. | Pressure losses across trickle irrigation fittings and emitters | |
CN103174452B (en) | Liquid nitrogen is from supercharging resistance chemoprevention fire extinguishing system | |
CN106527544A (en) | Temperature, humidity, flow, pressure controllable sonic nozzle gas experimental device | |
CN101890279B (en) | Efficient ammonia-process denitration process and device | |
CN113389605B (en) | A system and design method for improving the safety of steam supply for low-pressure shaft seals in thermal power plants | |
CN112129136A (en) | A low-temperature cold air generating device and control method with stable temperature and voltage regulation | |
CN107525301A (en) | A kind of novel absorbent sprays composite refrigeration system | |
CN118189057A (en) | A heating and cooling device for pipelines | |
CN110566937A (en) | steam-water injection type temperature and pressure reducing device and method | |
CN113959749B (en) | A urea direct injection pyrolysis spray gun characteristic test device and method | |
CN111578138B (en) | Control system and method for pressure loss of long-distance steam pipe network in industrial production field | |
CN211739053U (en) | Steam temperature reduction system | |
CN109210375A (en) | A kind of Desuperheating and decompressing device for steam | |
JP2003207102A (en) | Attemperator | |
CN111521034A (en) | System for improve condenser vacuum | |
CN216669293U (en) | An experimental device for testing the characteristics of a urea direct injection pyrolysis spray gun | |
JP2013029068A (en) | Steam attemperation system and steam turbine plant | |
CN209438842U (en) | A kind of steam injection equipment with water spraying atomization synergistic function | |
CN105806874A (en) | Total-temperature equal expansion ratio cooling effect test device of turbine blade of gas turbine | |
CN216953020U (en) | A process heat exchange device | |
CN207533055U (en) | A kind of ammonium hydroxide vaporising device for clinker line flue gas SCR denitration | |
CN105953070A (en) | Low-temperature continuous ammonia supply device | |
CN106287922A (en) | Carbon dioxide heat-pump heater |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant | ||
GR01 | Patent grant |