CN118180513B - Gear grinding method - Google Patents
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- 238000000227 grinding Methods 0.000 title claims abstract description 146
- 238000000034 method Methods 0.000 title claims abstract description 50
- 238000004088 simulation Methods 0.000 claims abstract description 100
- 238000012545 processing Methods 0.000 claims abstract description 90
- 238000012360 testing method Methods 0.000 claims abstract description 54
- 238000003754 machining Methods 0.000 claims abstract description 30
- 238000003801 milling Methods 0.000 claims description 168
- 238000006073 displacement reaction Methods 0.000 claims description 75
- 230000007246 mechanism Effects 0.000 claims description 69
- 239000013598 vector Substances 0.000 claims description 46
- 230000003044 adaptive effect Effects 0.000 claims description 18
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- 150000001875 compounds Chemical class 0.000 claims description 13
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- 239000000428 dust Substances 0.000 claims description 7
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- 238000010586 diagram Methods 0.000 description 14
- 230000008569 process Effects 0.000 description 7
- 238000003466 welding Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000003672 processing method Methods 0.000 description 3
- 229910000997 High-speed steel Inorganic materials 0.000 description 1
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 238000000498 ball milling Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004422 calculation algorithm Methods 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 238000005255 carburizing Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000007405 data analysis Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000010297 mechanical methods and process Methods 0.000 description 1
- 238000007781 pre-processing Methods 0.000 description 1
- 238000000513 principal component analysis Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23F—MAKING GEARS OR TOOTHED RACKS
- B23F19/00—Finishing gear teeth by other tools than those used for manufacturing gear teeth
- B23F19/02—Lapping gear teeth
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23F—MAKING GEARS OR TOOTHED RACKS
- B23F23/00—Accessories or equipment combined with or arranged in, or specially designed to form part of, gear-cutting machines
- B23F23/02—Loading, unloading or chucking arrangements for workpieces
- B23F23/06—Chucking arrangements
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Abstract
本发明公开了一种齿轮磨削加工方法,属于齿轮加工技术领域,解决了现有方法不能在齿轮加工前对粗滚齿刀以及精滚齿刀的加工精度进行模拟计算,使得无法快速验证齿轮设计正确性的问题,方法包括:基于齿轮加工参数预构建齿轮工件的三维模拟模型,生成仿真加工指令,对三维模拟模型进行仿真测试,基于预构建的精度预测模型计算仿真测试精度;本发明实施例通过识别齿轮工件的齿轮加工参数来构建三维模拟模型,并采用预构建的精度预测模型计算仿真测试精度,能够在齿轮工件加工前基于齿轮工件基础参数模拟计算对齿轮工件的加工精度,从而能够快速验证齿轮设计的正确性,降低了齿轮加工成本。
The invention discloses a gear grinding method, which belongs to the technical field of gear processing. The invention solves the problem that the existing method cannot simulate and calculate the processing accuracy of a rough gear hobbing cutter and a fine gear hobbing cutter before gear processing, making it impossible to quickly verify the correctness of the gear design. The method comprises: pre-constructing a three-dimensional simulation model of a gear workpiece based on gear processing parameters, generating simulation processing instructions, performing simulation tests on the three-dimensional simulation model, and calculating the simulation test accuracy based on a pre-constructed accuracy prediction model; the embodiment of the invention constructs a three-dimensional simulation model by identifying the gear processing parameters of the gear workpiece, and uses a pre-constructed accuracy prediction model to calculate the simulation test accuracy. The machining accuracy of the gear workpiece can be simulated and calculated based on the basic parameters of the gear workpiece before the gear workpiece is processed, thereby quickly verifying the correctness of the gear design and reducing the gear processing cost.
Description
技术领域Technical Field
本发明属于齿轮加工技术领域,具体涉及一种齿轮磨削加工方法。The invention belongs to the technical field of gear processing, and in particular relates to a gear grinding method.
背景技术Background Art
现阶段齿轮可以分为圆柱齿轮、锥齿轮、齿环类等,每种齿轮根据其特点适用于不同的传动场合,而齿轮加工是利用机械的方法获得齿轮特定结构和精度的工艺过程,传统齿轮加工方式为滚齿加工、铣齿加工、球铣刀加工。At present, gears can be divided into cylindrical gears, bevel gears, ring gears, etc. Each type of gear is suitable for different transmission occasions according to its characteristics. Gear processing is a process that uses mechanical methods to obtain the specific structure and precision of gears. Traditional gear processing methods include hobbing, milling, and ball milling.
中国专利CN116475702A公开了一种齿轮加工方法,包括以下步骤:对毛坯进行正火处理;对毛坯进行车加工使其具有齿形,且制得的毛坯留有足够的加工余量;使用粗滚齿刀对毛坯进行粗滚齿;热处理;对毛坯进行渗碳和淬火;使用精滚齿刀对齿轮毛坯进行精滚齿以修正齿形;但是现有方法不能在齿轮加工前对粗滚齿刀以及精滚齿刀的加工精度进行模拟计算,使得无法快速验证齿轮设计的正确性,增加了齿轮加工成本,且的磨削角度无法适应不同规格齿轮加工需求,为了解决上述问题,我们提出了一种齿轮磨削加工方法。Chinese patent CN116475702A discloses a gear processing method, comprising the following steps: normalizing a blank; lathing the blank to give it a tooth shape, and leaving sufficient machining allowance on the blank; rough hobbing the blank with a rough gear hobbing cutter; heat treatment; carburizing and quenching the blank; fine hobbing the gear blank with a fine gear hobbing cutter to correct the tooth shape; however, the existing method cannot simulate and calculate the machining accuracy of the rough gear hobbing cutter and the fine gear hobbing cutter before gear machining, making it impossible to quickly verify the correctness of the gear design, increasing the gear machining cost, and the grinding angle cannot adapt to the machining requirements of gears of different specifications. In order to solve the above problems, we propose a gear grinding method.
发明内容Summary of the invention
本发明的目的在于针对现有技术的不足之处,提供一种齿轮磨削加工方法,解决了现有方法不能在齿轮加工前对粗滚齿刀以及精滚齿刀的加工精度进行模拟计算,使得无法快速验证齿轮设计的正确性,增加了齿轮加工成本的问题。The purpose of the present invention is to provide a gear grinding method to address the shortcomings of the prior art, thereby solving the problem that the prior method cannot simulate and calculate the machining accuracy of the rough gear hobbing cutter and the fine gear hobbing cutter before gear machining, making it impossible to quickly verify the correctness of the gear design and increasing the gear machining cost.
本发明是这样实现的,一种齿轮磨削加工方法,所述齿轮磨削加工方法包括:The present invention is implemented in a gear grinding method, the gear grinding method comprising:
获取齿轮工件的齿轮加工参数,基于齿轮加工参数预构建齿轮工件的三维模拟模型;Acquire gear machining parameters of the gear workpiece, and pre-build a three-dimensional simulation model of the gear workpiece based on the gear machining parameters;
加载三维模拟模型,基于三维模拟模型确定磨削加工位置,将磨削加工位置以及三维模拟模型呈现至后台显示平台;Loading the 3D simulation model, determining the grinding processing position based on the 3D simulation model, and presenting the grinding processing position and the 3D simulation model to the background display platform;
基于磨削加工位置以及三维模拟模型确定磨削加工参数,以磨削加工参数为输入,生成仿真加工指令;Determine grinding parameters based on grinding position and three-dimensional simulation model, and generate simulation processing instructions with grinding parameters as input;
响应于仿真加工指令,对三维模拟模型进行仿真测试,获取仿真测试信息,基于预构建的精度预测模型计算仿真测试精度,判断仿真测试精度是否符合预设精度阈值,若符合预设精度阈值,执行齿轮工件磨削加工指令。In response to the simulation processing instruction, a simulation test is performed on the three-dimensional simulation model to obtain simulation test information, and the simulation test accuracy is calculated based on a pre-built accuracy prediction model to determine whether the simulation test accuracy meets the preset accuracy threshold. If it meets the preset accuracy threshold, the gear workpiece grinding processing instruction is executed.
响应于磨削加工指令,启动齿轮磨削加工机床,齿轮磨削加工机床对齿轮工件进行磨削加工。In response to the grinding instruction, the gear grinding machine is started, and the gear grinding machine performs grinding on the gear workpiece.
优选地,所述基于齿轮加工参数预构建齿轮工件的三维模拟模型方法,具体包括:Preferably, the method for pre-building a three-dimensional simulation model of a gear workpiece based on gear processing parameters specifically comprises:
识别齿轮工件的齿轮加工参数,基于齿轮加工参数预构建齿轮工件粗模型;Identify gear machining parameters of the gear workpiece, and pre-build a rough model of the gear workpiece based on the gear machining parameters;
提取齿轮加工参数中齿牙数量、齿槽数量、渐开线数量、齿槽渐开线角度、齿形角偏差以及齿向角偏差信息,将齿牙数量、齿槽数量、渐开线数量、齿槽渐开线角度、齿形角偏差以及齿向角偏差信息输入三维建模系统中;Extract the information of the number of teeth, the number of tooth grooves, the number of involutes, the angle of tooth groove involutes, the tooth profile angle deviation and the tooth lead angle deviation from the gear processing parameters, and input the information of the number of teeth, the number of tooth grooves, the number of involutes, the angle of tooth groove involutes, the tooth profile angle deviation and the tooth lead angle deviation into the 3D modeling system;
三维建模系统触发粗模型修改指令,将齿牙数量、齿槽数量、渐开线数量、齿槽渐开线角度、齿形角偏差以及齿向角偏差信息渲染至齿轮工件粗模型,输出三维模拟模型以及磨削加工参数。The 3D modeling system triggers the rough model modification command, renders the information of the number of teeth, number of tooth grooves, number of involutes, tooth groove involute angles, tooth profile angle deviation and tooth lead angle deviation to the rough model of the gear workpiece, and outputs the 3D simulation model and grinding processing parameters.
优选地,所述基于预构建的精度预测模型计算仿真测试精度方法,具体包括:Preferably, the method for calculating simulation test accuracy based on a pre-built accuracy prediction model specifically includes:
加载识别仿真测试信息,以仿真测试信息为输入,执行精度预测模型;Load the identification simulation test information, and use the simulation test information as input to execute the accuracy prediction model;
精度预测模型以齿牙数量、齿槽数量、渐开线数量、齿槽渐开线角度、齿形角偏差以及齿向角偏差信息为基准,从仿真测试信息中提取多种特征向量;The accuracy prediction model is based on the number of teeth, number of tooth grooves, number of involutes, tooth groove involute angle, tooth profile angle deviation and tooth lead angle deviation information, and extracts multiple feature vectors from the simulation test information;
精度预测模型分别对齿牙数量、齿槽数量、渐开线数量、齿槽渐开线角度、齿形角偏差以及齿向角偏差特征向量进行归一化和哑变量处理,得到归一化的高维扩展向量;The accuracy prediction model normalizes and performs dummy variable processing on the characteristic vectors of the number of teeth, the number of tooth grooves, the number of involutes, the angle of the tooth groove involute, the tooth profile angle deviation, and the tooth lead angle deviation to obtain a normalized high-dimensional expansion vector.
以高维扩展向量为输入,精度预测模型中精度判决函数计算仿真测试精度;Taking the high-dimensional extended vector as input, the accuracy decision function in the accuracy prediction model calculates the simulation test accuracy;
其中,仿真测试精度通过公式(1)计算:The simulation test accuracy is calculated by formula (1):
(1) (1)
其中,所述为仿真测试精度,为高维扩展向量输入值,为精度判决函数的耦合系数,为高维扩展向量修正值,为高维扩展向量输出误差值,为仿真测试时间;Among them, the To simulate the test accuracy, Enter the value for the high-dimensional expansion vector, is the coupling coefficient of the accuracy decision function, is the correction value of the high-dimensional expansion vector, Output error value for high-dimensional extended vector, is the simulation test time;
(2) (2)
其中,为精度判决函数的耦合系数,为高维扩展向量修正值,为高维扩展向量输出误差值,为高维扩展向量的维度值;in, is the coupling coefficient of the accuracy decision function, is the correction value of the high-dimensional expansion vector, Output error value for high-dimensional extended vector, is the dimension value of the high-dimensional extended vector;
(3) (3)
其中,为高维扩展向量修正值,为高维扩展向量的维度值,为精度预测模型中修正函数的修正系数。in, is the correction value of the high-dimensional expansion vector, is the dimension value of the high-dimensional extended vector, is the correction coefficient of the correction function in the accuracy prediction model.
优选地,所述齿轮磨削加工机床包括:Preferably, the gear grinding machine tool comprises:
机床主体,所述机床主体包括车铣复合机床、夹持支撑座以及抽尘箱;The machine tool body includes a turning and milling compound machine tool, a clamping support seat and a dust extraction box;
可适应不同规格齿轮工件的工件夹持机构,所述工件夹持机构设置在所述夹持支撑座上;A workpiece clamping mechanism that can adapt to gear workpieces of different specifications, the workpiece clamping mechanism being arranged on the clamping support seat;
自适应磨削机构,所述自适应磨削机构设置在车铣复合机床上,自适应磨削机构用于对不同规格的齿轮工件进行磨削加工;An adaptive grinding mechanism, wherein the adaptive grinding mechanism is arranged on a turning-milling compound machine tool and is used for grinding gear workpieces of different specifications;
所述自适应磨削机构包括:The adaptive grinding mechanism comprises:
磨削机构安装座,所述磨削机构安装座固定安装在车铣复合机床上;A grinding mechanism mounting seat, wherein the grinding mechanism mounting seat is fixedly mounted on a turning-milling compound machine tool;
设置在磨削机构安装座上的角度调节部;An angle adjustment portion provided on a grinding mechanism mounting seat;
与角度调节部连接的联动位移部,以及a linkage displacement portion connected to the angle adjustment portion, and
通用车铣组件,所述通用车铣组件与联动位移部连接,通用车铣组件用于对齿轮工件进行磨削加工。A universal turning and milling assembly is connected to the linkage displacement part, and the universal turning and milling assembly is used for grinding the gear workpiece.
优选地,所述工件夹持机构包括:Preferably, the workpiece clamping mechanism comprises:
夹持工作电机,所述夹持工作电机固定安装在夹持支撑座上;A clamping working motor, wherein the clamping working motor is fixedly mounted on a clamping support seat;
与夹持工作电机连接的工件夹持部,所述工件夹持部用于夹持并驱动不同规格的齿轮工件;A workpiece clamping part connected to the clamping working motor, the workpiece clamping part is used to clamp and drive gear workpieces of different specifications;
其中,所述工件夹持部包括:Wherein, the workpiece clamping portion comprises:
夹持承托座,所述夹持承托座设置在夹持工作电机的一侧,且夹持承托座与夹持工作电机的输出端固定连接,夹持承托座内开设有多组夹持限位槽;A clamping support seat, wherein the clamping support seat is arranged on one side of the clamping working motor, and the clamping support seat is fixedly connected to the output end of the clamping working motor, and a plurality of clamping limit grooves are arranged in the clamping support seat;
夹持调节电机,所述夹持调节电机固定安装在夹持承托座上,夹持调节电机的输出端固定连接有第一齿轮,所述第一齿轮的一侧设置有第二齿轮,所述第二齿轮转动安装在所述夹持承托座内;A clamping and adjusting motor, wherein the clamping and adjusting motor is fixedly mounted on the clamping and supporting seat, an output end of the clamping and adjusting motor is fixedly connected to a first gear, a second gear is disposed on one side of the first gear, and the second gear is rotatably mounted in the clamping and supporting seat;
至少一组第三齿轮,所述第三齿轮转动设置在夹持承托座内,第三齿轮与所述第二齿轮之间啮合传动,第三齿轮的一侧固定连接有第一螺杆,所述第一螺杆转动设置在夹持限位槽内,第一螺杆上螺纹套设有第一螺纹座,所述第一螺纹座滑动安装在夹持限位槽内;At least one set of third gears, the third gears are rotatably arranged in the clamping support seat, the third gears are meshed with the second gears for transmission, one side of the third gear is fixedly connected with a first screw rod, the first screw rod is rotatably arranged in the clamping limit groove, a first threaded seat is threadedly sleeved on the first screw rod, and the first threaded seat is slidably installed in the clamping limit groove;
至少一组工件夹持座,所述工件夹持座可拆卸安装在所述第一螺纹座上,工件夹持座内设置有齿轮固定辊,齿轮固定辊的一端通过紧固螺栓固定连接有齿轮工件。At least one set of workpiece clamping seats, the workpiece clamping seats are detachably mounted on the first threaded seat, a gear fixing roller is arranged in the workpiece clamping seat, and one end of the gear fixing roller is fixedly connected to the gear workpiece by a fastening bolt.
优选地,所述角度调节部包括:Preferably, the angle adjustment unit comprises:
角度调节电机,所述角度调节电机固定安装在磨削机构安装座上;An angle adjustment motor, wherein the angle adjustment motor is fixedly mounted on a grinding mechanism mounting seat;
与角度调节电机输出端固定连接的第二螺杆,所述第二螺杆转动设置在螺杆限位座内,螺杆限位座固定安装在磨削机构安装座上,第二螺杆的外部螺纹套设有调节套筒,所述调节套筒远离第二螺杆的一端铰接有位移限位筒,位移限位筒与联动位移部连接。A second screw is fixedly connected to the output end of the angle adjustment motor, and the second screw is rotatably arranged in a screw limit seat, and the screw limit seat is fixedly mounted on the grinding mechanism mounting seat. An adjusting sleeve is provided on the external threaded sleeve of the second screw, and a displacement limit cylinder is hinged at one end of the adjusting sleeve away from the second screw, and the displacement limit cylinder is connected to the linkage displacement part.
优选地,所述联动位移部包括:Preferably, the linkage displacement portion comprises:
位移调节电机,所述位移调节电机固定安装在磨削机构安装座上;A displacement adjustment motor, wherein the displacement adjustment motor is fixedly mounted on a grinding mechanism mounting seat;
与位移调节电机输出端固定连接的第四齿轮,所述第四齿轮转动安装在磨削机构安装座上,第四齿轮的一侧设置有第五齿轮,所述第五齿轮与所述第四齿轮之间啮合传动,第五齿轮转动安装在磨削机构安装座上,第五齿轮的一侧设置有第六齿轮,第五齿轮与第六齿轮之间啮合传动;A fourth gear fixedly connected to the output end of the displacement regulating motor, the fourth gear is rotatably mounted on the grinding mechanism mounting seat, a fifth gear is provided on one side of the fourth gear, the fifth gear is meshed with the fourth gear for transmission, the fifth gear is rotatably mounted on the grinding mechanism mounting seat, a sixth gear is provided on one side of the fifth gear, the fifth gear is meshed with the sixth gear for transmission;
固定安装在所述磨削机构安装座上的弧形滑轨,所述弧形滑轨与所述第六齿轮之间滑动连接,弧形滑轨用于对所述第六齿轮进行导向限位;An arc-shaped slide rail fixedly mounted on the grinding mechanism mounting seat, the arc-shaped slide rail being slidably connected to the sixth gear, and the arc-shaped slide rail being used to guide and limit the sixth gear;
与第六齿轮固定连接的第三螺杆,所述第三螺杆远离第六齿轮的一端贯穿所述位移限位筒,并与所述位移限位筒之间转动连接;A third screw rod fixedly connected to the sixth gear, wherein one end of the third screw rod away from the sixth gear passes through the displacement limiting cylinder and is rotationally connected to the displacement limiting cylinder;
第二螺纹座,所述第二螺纹座螺纹套设在所述第三螺杆上,且第二螺纹座的一侧设置有位移滑杆,所述位移滑杆固定安装在位移限位筒上,第二螺纹座与所述位移限位筒之间滑动连接;A second threaded seat, wherein the second threaded seat is threadably sleeved on the third screw rod, and a displacement slide rod is provided on one side of the second threaded seat, wherein the displacement slide rod is fixedly mounted on the displacement limiting cylinder, and the second threaded seat is slidably connected to the displacement limiting cylinder;
可拆卸安装在所述第二螺纹座上的调节摆杆,调节摆杆远离第二螺纹座的一端固定安装有摆动调节电机,摆动调节电机的输出端固定连接有通用车铣组件。An adjusting swing rod is detachably mounted on the second threaded seat, and a swing adjusting motor is fixedly mounted on one end of the adjusting swing rod away from the second threaded seat, and a universal turning and milling assembly is fixedly connected to the output end of the swing adjusting motor.
优选地,所述通用车铣组件包括:Preferably, the universal turning and milling assembly comprises:
车铣驱动电机,所述车铣驱动电机的侧壁与摆动调节电机的输出端固定连接,车铣驱动电机的输出端固定连接有车铣旋转座;A turning and milling drive motor, wherein the side wall of the turning and milling drive motor is fixedly connected to the output end of the swing adjustment motor, and the output end of the turning and milling drive motor is fixedly connected to a turning and milling rotating seat;
固定安装在所述车铣旋转座内的车铣调节部,车铣调节部与通用车铣刀连接,车铣调节部用于调节所述通用车铣刀的位置;A milling adjustment unit fixedly mounted in the milling rotary seat, the milling adjustment unit being connected to a universal milling cutter, and the milling adjustment unit being used to adjust the position of the universal milling cutter;
其中,所述车铣调节部包括:Wherein, the turning and milling adjustment part comprises:
车铣调节电机,所述车铣调节电机固定安装在车铣旋转座内;A turning and milling adjustment motor, wherein the turning and milling adjustment motor is fixedly installed in the turning and milling rotating seat;
与车铣调节电机输出端固定连接的第七齿轮,所述第七齿轮的外侧啮合设置有多组第八齿轮,第八齿轮转动设置在车铣旋转座内,第八齿轮的一侧固定连接有通用车铣刀。The seventh gear is fixedly connected to the output end of the turning and milling adjustment motor, and multiple sets of eighth gears are meshed on the outer side of the seventh gear. The eighth gear is rotatably arranged in the turning and milling rotating seat, and a universal turning and milling cutter is fixedly connected to one side of the eighth gear.
优选地,所述齿轮磨削加工机床对齿轮工件进行磨削加工的方法,具体包括:Preferably, the method for grinding a gear workpiece by the gear grinding machine tool specifically comprises:
在工作时,采用机械臂或机械手将齿轮工件上料,通过紧固螺栓将齿轮工件与齿轮固定辊的一端固定连接,PLC控制器控制夹持工作电机以及夹持调节电机启动,夹持调节电机启动带动第一齿轮、第二齿轮转动,第二齿轮带动第三齿轮转动,第三齿轮带动第一螺杆转动,第一螺杆带动第一螺纹座、工件夹持座沿夹持限位槽移动,从而使得工件夹持座对齿轮固定辊以及齿轮工件进行夹持固定;During operation, a mechanical arm or manipulator is used to load the gear workpiece, and the gear workpiece is fixedly connected to one end of the gear fixing roller by fastening bolts. The PLC controller controls the clamping working motor and the clamping adjustment motor to start. The clamping adjustment motor starts to drive the first gear and the second gear to rotate, and the second gear drives the third gear to rotate. The third gear drives the first screw to rotate, and the first screw drives the first threaded seat and the workpiece clamping seat to move along the clamping limit groove, so that the workpiece clamping seat clamps and fixes the gear fixing roller and the gear workpiece.
在齿轮工件位置固定完毕后,PLC控制器基于齿轮工件规格和型号控制角度调节电机开启,角度调节电机带动第二螺杆转动,第二螺杆转动带动调节套筒以及位移限位筒移动,位移限位筒移动时能够带动第六齿轮、第三螺杆、第二螺纹座、摆动调节电机以及通用车铣组件摆动,实现对通用车铣组件磨削加工角度的调节;After the position of the gear workpiece is fixed, the PLC controller controls the angle adjustment motor to start based on the specifications and model of the gear workpiece, and the angle adjustment motor drives the second screw to rotate, and the rotation of the second screw drives the adjustment sleeve and the displacement limit cylinder to move. When the displacement limit cylinder moves, it can drive the sixth gear, the third screw, the second threaded seat, the swing adjustment motor and the universal turning and milling assembly to swing, so as to adjust the grinding processing angle of the universal turning and milling assembly;
通用车铣组件磨削加工角度调节完毕后,PLC控制器获取齿轮工件规格和型号,基于齿轮工件规格和型号控制位移调节电机开启,位移调节电机带动第四齿轮、第五齿轮转动,第五齿轮带动第六齿轮转动,第六齿轮带动第三螺杆转动,从而使得第三螺杆驱动所述第二螺纹座摆动调节电机以及通用车铣组件移动,实现了对通用车铣组件位置的调节;After the grinding angle of the universal milling assembly is adjusted, the PLC controller obtains the specifications and models of the gear workpiece, and controls the displacement adjustment motor to start based on the specifications and models of the gear workpiece, and the displacement adjustment motor drives the fourth gear and the fifth gear to rotate, and the fifth gear drives the sixth gear to rotate, and the sixth gear drives the third screw to rotate, so that the third screw drives the second thread seat swing adjustment motor and the universal milling assembly to move, thereby realizing the adjustment of the position of the universal milling assembly;
PLC控制器控制车铣调节电机开启,车铣调节电机带动第七齿轮转动,第七齿轮带动第八齿轮转动,从而使得第八齿轮带动通用车铣刀转动,使得通用车铣刀适应不同规格齿轮工件加工需求;The PLC controller controls the turning and milling adjustment motor to start, the turning and milling adjustment motor drives the seventh gear to rotate, the seventh gear drives the eighth gear to rotate, so that the eighth gear drives the universal turning and milling cutter to rotate, so that the universal turning and milling cutter can adapt to the processing requirements of gear workpieces with different specifications;
PLC控制器控制夹持工作电机开启,夹持工作电机带动夹持承托座、工件夹持座、齿轮固定辊以及齿轮工件旋转,同时PLC控制器控制车铣驱动电机启动,车铣驱动电机带动车铣旋转座以及通用车铣刀转动,依次实现对齿轮工件的齿槽开槽加工、齿轮下部渐开线、齿轮上部渐开线以及齿根加工。The PLC controller controls the clamping working motor to start, and the clamping working motor drives the clamping support seat, the workpiece clamping seat, the gear fixing roller and the gear workpiece to rotate. At the same time, the PLC controller controls the turning and milling drive motor to start, and the turning and milling drive motor drives the turning and milling rotating seat and the universal turning and milling cutter to rotate, thereby realizing the tooth groove grooving processing, the lower involute of the gear, the upper involute of the gear and the tooth root processing of the gear workpiece in turn.
与现有技术相比,本申请实施例主要有以下有益效果:Compared with the prior art, the embodiments of the present application have the following beneficial effects:
本发明实施例通过识别齿轮工件的齿轮加工参数来构建三维模拟模型,并采用预构建的精度预测模型计算仿真测试精度,判断仿真测试精度是否符合预设精度阈值,能够在齿轮工件加工前基于齿轮工件基础参数模拟计算对齿轮工件的加工精度,从而能够快速验证齿轮设计的正确性,降低了齿轮加工成本,实现对齿面精度的预测和控制,确保加工出的齿轮满足精度要求。The embodiment of the present invention constructs a three-dimensional simulation model by identifying the gear processing parameters of the gear workpiece, and uses a pre-constructed accuracy prediction model to calculate the simulation test accuracy, and determines whether the simulation test accuracy meets the preset accuracy threshold. It can simulate and calculate the processing accuracy of the gear workpiece based on the basic parameters of the gear workpiece before the gear workpiece is processed, thereby quickly verifying the correctness of the gear design, reducing the gear processing cost, realizing the prediction and control of the tooth surface accuracy, and ensuring that the processed gear meets the accuracy requirements.
本发明实施例通过自适应磨削机构对不同规格齿轮工件进行精准磨削加工处理,且自适应磨削机构由角度调节部、联动位移部以及通用车铣组件组成,角度调节部、联动位移部以及通用车铣组件配合工作能够保证可以加工不同模数和齿形的齿轮,具有可在通用机床加工、齿轮精度等级高(AGMA美国标准11级及以上)、可以加工材料硬度高的齿轮轴类带齿轮零件可一次装夹完成加工提高精度的优点。The embodiment of the present invention uses an adaptive grinding mechanism to perform precise grinding processing on gear workpieces of different specifications, and the adaptive grinding mechanism is composed of an angle adjustment part, a linkage displacement part and a universal turning and milling assembly. The angle adjustment part, the linkage displacement part and the universal turning and milling assembly work together to ensure that gears with different modules and tooth shapes can be processed. It has the advantages of being able to be processed on general machine tools, having a high gear precision grade (AGMA American standard grade 11 and above), and being able to process gear shafts with high material hardness, and being able to complete the processing with one clamping to improve the precision.
本发明实施例设置有工件夹持机构,工件夹持机构能够对不同规格的齿轮工件进行夹持固定,避免了齿轮工件加工时出现松动的现象,同时也能根据齿轮工件的类型和规格进行同步调节,也保证了齿轮工件的加工精度。The embodiment of the present invention is provided with a workpiece clamping mechanism, which can clamp and fix gear workpieces of different specifications, thereby avoiding loosening of the gear workpiece during processing. At the same time, it can also be synchronously adjusted according to the type and specification of the gear workpiece, thereby ensuring the processing accuracy of the gear workpiece.
本发明实施例设置有通用车铣组件,通用车铣组件能够根据齿轮工件规格和型号自动调节通用车铣刀的位置和角度,从而使得通用车铣刀能够适应不同齿轮工件规格和型号的加工需求,不需要频繁更换通用车铣刀即可保证对齿轮工件的高精度加工。The embodiment of the present invention is provided with a universal turning and milling assembly, which can automatically adjust the position and angle of the universal turning and milling cutter according to the specifications and models of the gear workpiece, so that the universal turning and milling cutter can adapt to the processing requirements of different specifications and models of gear workpieces, and high-precision processing of the gear workpiece can be guaranteed without frequent replacement of the universal turning and milling cutter.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本发明提供的齿轮磨削加工方法的实现流程示意图。FIG. 1 is a schematic diagram of the implementation flow of the gear grinding method provided by the present invention.
图2是本发明提供的齿轮磨削加工机床的结构示意图。FIG. 2 is a schematic structural diagram of a gear grinding machine tool provided by the present invention.
图3是本发明提供的齿轮磨削加工机床的立体结构示意图。FIG. 3 is a schematic diagram of the three-dimensional structure of the gear grinding machine provided by the present invention.
图4是本发明提供的齿轮磨削加工机床的主视图。FIG. 4 is a front view of the gear grinding machine provided by the present invention.
图5是本发明提供的齿轮磨削加工机床的俯视图。FIG. 5 is a top view of the gear grinding machine provided by the present invention.
图6是本发明提供的工件夹持机构的结构示意图。FIG. 6 is a schematic structural diagram of the workpiece clamping mechanism provided by the present invention.
图7是本发明提供的工件夹持机构的轴测图。FIG. 7 is an isometric view of the workpiece clamping mechanism provided by the present invention.
图8是本发明提供的工件夹持机构的侧视图。FIG. 8 is a side view of the workpiece clamping mechanism provided by the present invention.
图9是本发明提供的自适应磨削机构的结构示意图。FIG. 9 is a schematic structural diagram of the adaptive grinding mechanism provided by the present invention.
图10是本发明提供的自适应磨削机构的轴测图。FIG. 10 is an axonometric view of the adaptive grinding mechanism provided by the present invention.
图11是本发明提供的自适应磨削机构的侧视图。FIG. 11 is a side view of the adaptive grinding mechanism provided by the present invention.
图12是本发明提供的自适应磨削机构的俯视图。FIG. 12 is a top view of the adaptive grinding mechanism provided by the present invention.
图13是本发明提供的通用车铣组件的结构示意图。FIG. 13 is a schematic structural diagram of the universal turning and milling assembly provided by the present invention.
图14是本发明提供的通用车铣组件的立体结构示意图。FIG. 14 is a schematic diagram of the three-dimensional structure of the universal turning and milling assembly provided by the present invention.
图15是本发明提供的基于齿轮加工参数预构建齿轮工件的三维模拟模型方法的实现流程示意图。FIG. 15 is a schematic diagram of the implementation flow of the method for pre-building a three-dimensional simulation model of a gear workpiece based on gear processing parameters provided by the present invention.
图16是本发明提供的基于预构建的精度预测模型计算仿真测试精度方法的实现流程示意图。FIG16 is a schematic diagram of the implementation flow of the method for calculating simulation test accuracy based on a pre-built accuracy prediction model provided by the present invention.
图17是本发明提供的齿轮磨削加工机床对齿轮工件进行磨削加工方法的实现流程示意图。FIG. 17 is a schematic diagram of the implementation flow of the method for grinding a gear workpiece by the gear grinding machine provided by the present invention.
图中:1-机床主体、11-车铣复合机床、12-抽尘箱、13-夹持支撑座、2-工件夹持机构、21-夹持工作电机、22-工件夹持部、221-夹持承托座、222-夹持调节电机、223-第一齿轮、224-第二齿轮、225-第三齿轮、226-第一螺杆、227-第一螺纹座、228-工件夹持座、229-夹持限位槽、23-齿轮固定辊、3-自适应磨削机构、31-磨削机构安装座、32-角度调节部、321-角度调节电机、322-第二螺杆、323-螺杆限位座、324-调节套筒、325-位移限位筒、33-联动位移部、331-位移调节电机、332-第四齿轮、333-第五齿轮、334-第六齿轮、335-弧形滑轨、336-第三螺杆、337-位移滑杆、338-第二螺纹座、339-调节摆杆、34-摆动调节电机、4-齿轮工件、5-通用车铣组件、51-车铣驱动电机、52-车铣旋转座、53-车铣调节部、531-车铣调节电机、532-第七齿轮、533-第八齿轮、54-通用车铣刀。In the figure: 1-machine body, 11-turning and milling machine, 12-dust extraction box, 13-clamping support seat, 2-workpiece clamping mechanism, 21-clamping working motor, 22-workpiece clamping part, 221-clamping support seat, 222-clamping adjustment motor, 223-first gear, 224-second gear, 225-third gear, 226-first screw, 227-first thread seat, 228-workpiece clamping seat, 229-clamping limit groove, 23-gear fixing roller, 3-adaptive grinding mechanism, 31-grinding mechanism mounting seat, 32-angle adjustment part, 321-angle adjustment motor, 322-second screw, 32 3-screw limit seat, 324-adjusting sleeve, 325-displacement limit cylinder, 33-linked displacement unit, 331-displacement adjustment motor, 332-fourth gear, 333-fifth gear, 334-sixth gear, 335-arc slide rail, 336-third screw, 337-displacement slide rod, 338-second threaded seat, 339-adjusting rocker arm, 34-swing adjustment motor, 4-gear workpiece, 5-universal turning and milling assembly, 51-turning and milling drive motor, 52-turning and milling rotating seat, 53-turning and milling adjustment unit, 531-turning and milling adjustment motor, 532-seventh gear, 533-eighth gear, 54-universal turning and milling cutter.
具体实施方式DETAILED DESCRIPTION
除非另有定义,本文所使用的所有的技术和科学术语与属于本申请技术领域的技术人员通常理解的含义相同;本文中在申请的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本申请;本申请的说明书和权利要求书及上述附图说明中的术语“包括”和“具有”以及它们的任何变形,意图在于覆盖不排他的包含。本申请的说明书和权利要求书或上述附图中的术语“第一”、“第二”等是用于区别不同对象,而不是用于描述特定顺序。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of this application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.
现有方法不能在齿轮加工前对粗滚齿刀以及精滚齿刀的加工精度进行模拟计算,使得无法快速验证齿轮设计的正确性,增加了齿轮加工成本,且的磨削角度无法适应不同规格齿轮加工需求,为了解决上述问题,我们提出了一种齿轮磨削加工方法,简而言之,所述加工方法包括基于齿轮加工参数预构建齿轮工件4的三维模拟模型,将磨削加工位置以及三维模拟模型呈现至后台显示平台,以磨削加工参数为输入,生成仿真加工指令,响应于仿真加工指令,对三维模拟模型进行仿真测试,获取仿真测试信息,基于预构建的精度预测模型计算仿真测试精度。本发明实施例通过识别齿轮工件4的齿轮加工参数来构建三维模拟模型,并采用预构建的精度预测模型计算仿真测试精度,判断仿真测试精度是否符合预设精度阈值,能够在齿轮工件4加工前基于齿轮工件4基础参数模拟计算对齿轮工件4的加工精度,从而能够快速验证齿轮设计的正确性,降低了齿轮加工成本,实现对齿面精度的预测和控制,确保加工出的齿轮满足精度要求。The existing method cannot simulate and calculate the machining accuracy of the rough hobbing cutter and the fine hobbing cutter before gear machining, so that the correctness of the gear design cannot be quickly verified, the gear machining cost is increased, and the grinding angle cannot adapt to the machining requirements of gears of different specifications. In order to solve the above problems, we propose a gear grinding method. In short, the machining method includes pre-building a three-dimensional simulation model of the gear workpiece 4 based on the gear machining parameters, presenting the grinding machining position and the three-dimensional simulation model to the background display platform, taking the grinding machining parameters as input, generating simulation machining instructions, responding to the simulation machining instructions, performing simulation testing on the three-dimensional simulation model, obtaining simulation test information, and calculating the simulation test accuracy based on the pre-built accuracy prediction model. The embodiment of the present invention constructs a three-dimensional simulation model by identifying the gear machining parameters of the gear workpiece 4, and uses the pre-built accuracy prediction model to calculate the simulation test accuracy, and judges whether the simulation test accuracy meets the preset accuracy threshold. It can simulate and calculate the machining accuracy of the gear workpiece 4 based on the basic parameters of the gear workpiece 4 before the gear workpiece 4 is machined, so that the correctness of the gear design can be quickly verified, the gear machining cost is reduced, and the prediction and control of the tooth surface accuracy are realized, ensuring that the machined gear meets the accuracy requirements.
需要说明的是,采用本实施例加工方法,可以用于圆柱齿轮、锥齿轮、斜齿轮、内外齿轮的加工,且齿轮工件4可以为铸造、切制、轧制以及烧结齿轮坯。It should be noted that the processing method of this embodiment can be used for processing cylindrical gears, bevel gears, helical gears, internal and external gears, and the gear workpiece 4 can be a cast, cut, rolled and sintered gear blank.
本发明实施例提供了一种齿轮磨削加工方法,图1示出了所述齿轮磨削加工方法的实现流程示意图,所述齿轮磨削加工方法,具体包括:An embodiment of the present invention provides a gear grinding method. FIG1 shows a schematic diagram of the implementation process of the gear grinding method. The gear grinding method specifically includes:
步骤S10,获取齿轮工件4的齿轮加工参数,基于齿轮加工参数预构建齿轮工件4的三维模拟模型;Step S10, obtaining gear processing parameters of the gear workpiece 4, and pre-building a three-dimensional simulation model of the gear workpiece 4 based on the gear processing parameters;
需要说明的是,所述齿轮加工参数包括但不限于齿轮的厚度、材质、直径、齿牙数量、齿槽数量、渐开线数量、齿槽渐开线角度、齿形角偏差以及齿向角偏差信息。It should be noted that the gear processing parameters include but are not limited to the thickness, material, diameter, number of teeth, number of tooth grooves, number of involutes, tooth groove involute angle, tooth profile angle deviation and tooth lead angle deviation information of the gear.
步骤S20,加载三维模拟模型,基于三维模拟模型确定磨削加工位置,将磨削加工位置以及三维模拟模型呈现至后台显示平台;Step S20, loading the three-dimensional simulation model, determining the grinding processing position based on the three-dimensional simulation model, and presenting the grinding processing position and the three-dimensional simulation model to the background display platform;
步骤S30,基于磨削加工位置以及三维模拟模型确定磨削加工参数,以磨削加工参数为输入,生成仿真加工指令;Step S30, determining grinding parameters based on the grinding position and the three-dimensional simulation model, and generating simulation processing instructions with the grinding parameters as input;
在本实施例中,磨削加工参数包括但不限于磨齿余量、铣刀类型、铣刀角度、分度方法、工件进给方式、机床和工具旋转、前处理方式、电机功率、电机工作模式。In this embodiment, the grinding processing parameters include but are not limited to grinding allowance, milling cutter type, milling cutter angle, indexing method, workpiece feeding method, machine tool and tool rotation, pre-processing method, motor power, and motor working mode.
步骤S40,响应于仿真加工指令,对三维模拟模型进行仿真测试,获取仿真测试信息,基于预构建的精度预测模型计算仿真测试精度;Step S40, in response to the simulation processing instruction, performing simulation testing on the three-dimensional simulation model, acquiring simulation testing information, and calculating the simulation testing accuracy based on a pre-built accuracy prediction model;
步骤S50,判断仿真测试精度是否符合预设精度阈值;Step S50, determining whether the simulation test accuracy meets a preset accuracy threshold;
需要说明的是,所述预设精度阈值可以为设定为0.95-1。It should be noted that the preset accuracy threshold may be set to 0.95-1.
步骤S60,若符合预设精度阈值,执行齿轮工件4磨削加工指令。Step S60 , if the preset accuracy threshold is met, the grinding instruction of the gear workpiece 4 is executed.
步骤S70,响应于磨削加工指令,启动齿轮磨削加工机床,齿轮磨削加工机床对齿轮工件4进行磨削加工。Step S70 , in response to the grinding instruction, starting the gear grinding machine tool, and the gear grinding machine tool performs grinding on the gear workpiece 4 .
步骤S80,若不符合预设精度阈值,调整磨削加工参数,生成仿真加工指令,执行步骤S40。Step S80, if it does not meet the preset accuracy threshold, adjust the grinding processing parameters, generate simulation processing instructions, and execute step S40.
本发明实施例通过识别齿轮工件4的齿轮加工参数来构建三维模拟模型,并采用预构建的精度预测模型计算仿真测试精度,判断仿真测试精度是否符合预设精度阈值,能够在齿轮工件4加工前基于齿轮工件4基础参数模拟计算对齿轮工件4的加工精度,从而能够快速验证齿轮设计的正确性,降低了齿轮加工成本,实现对齿面精度的预测和控制,确保加工出的齿轮满足精度要求。The embodiment of the present invention constructs a three-dimensional simulation model by identifying the gear processing parameters of the gear workpiece 4, and uses a pre-constructed accuracy prediction model to calculate the simulation test accuracy, and determines whether the simulation test accuracy meets the preset accuracy threshold. Before the gear workpiece 4 is processed, the processing accuracy of the gear workpiece 4 can be simulated and calculated based on the basic parameters of the gear workpiece 4, thereby quickly verifying the correctness of the gear design, reducing the gear processing cost, realizing the prediction and control of the tooth surface accuracy, and ensuring that the processed gear meets the accuracy requirements.
本发明实施例提供了基于齿轮加工参数预构建齿轮工件4的三维模拟模型方法,图15示出了所述基于齿轮加工参数预构建齿轮工件4的三维模拟模型方法的实现流程示意图,所述基于齿轮加工参数预构建齿轮工件4的三维模拟模型方法,具体包括:The embodiment of the present invention provides a method for pre-building a three-dimensional simulation model of a gear workpiece 4 based on gear processing parameters. FIG. 15 shows a schematic diagram of the implementation process of the method for pre-building a three-dimensional simulation model of a gear workpiece 4 based on gear processing parameters. The method for pre-building a three-dimensional simulation model of a gear workpiece 4 based on gear processing parameters specifically includes:
步骤S101,识别齿轮工件4的齿轮加工参数,基于齿轮加工参数预构建齿轮工件4粗模型;Step S101, identifying gear processing parameters of the gear workpiece 4, and pre-building a rough model of the gear workpiece 4 based on the gear processing parameters;
需要说明的是,基于齿轮加工参数预构建齿轮工件4粗模型时可以采用Genie、Nvidia Get3D、Autodesk ReCap、Daz Studio软件自动生成,而齿轮粗模型为待仿真模拟加工的齿轮工件4未加工的三维形态。It should be noted that when pre-building the rough model of the gear workpiece 4 based on the gear processing parameters, it can be automatically generated by using Genie, Nvidia Get3D, Autodesk ReCap, and Daz Studio software, and the rough model of the gear is the unprocessed three-dimensional form of the gear workpiece 4 to be simulated.
步骤S102,提取齿轮加工参数中齿牙数量、齿槽数量、渐开线数量、齿槽渐开线角度、齿形角偏差以及齿向角偏差信息,将齿牙数量、齿槽数量、渐开线数量、齿槽渐开线角度、齿形角偏差以及齿向角偏差信息输入三维建模系统中;Step S102, extracting information on the number of teeth, the number of tooth gaps, the number of involutes, the angle of the tooth gap involutes, the tooth profile angle deviation, and the tooth lead angle deviation from the gear processing parameters, and inputting the information on the number of teeth, the number of tooth gaps, the number of involutes, the angle of the tooth gap involutes, the tooth profile angle deviation, and the tooth lead angle deviation into a three-dimensional modeling system;
在本实施例中,三维建模系统可以为Genie、Nvidia Get3D、Autodesk ReCap、DazStudio软件的三维建模系统。In this embodiment, the 3D modeling system may be a 3D modeling system of Genie, Nvidia Get3D, Autodesk ReCap, or DazStudio software.
步骤S103,三维建模系统触发粗模型修改指令,将齿牙数量、齿槽数量、渐开线数量、齿槽渐开线角度、齿形角偏差以及齿向角偏差信息渲染至齿轮工件4粗模型,输出三维模拟模型以及磨削加工参数。In step S103, the 3D modeling system triggers a rough model modification instruction, renders the number of teeth, number of tooth grooves, number of involutes, tooth groove involute angles, tooth profile angle deviation, and tooth lead angle deviation information to the rough model of the gear workpiece 4, and outputs a 3D simulation model and grinding processing parameters.
本发明实施例通过齿轮加工参数预构建齿轮工件4的三维模拟模型,能够方便对三维模拟模型进行仿真测试,从而为提高齿轮磨削加工精度提供支持,避免实际加工时因精度不可控导致磨削加工成本和废品率增加的问题。The embodiment of the present invention pre-constructs a three-dimensional simulation model of the gear workpiece 4 through gear processing parameters, which can facilitate simulation testing of the three-dimensional simulation model, thereby providing support for improving the gear grinding processing accuracy and avoiding the problem of increased grinding processing costs and scrap rates due to uncontrollable accuracy during actual processing.
本发明实施例提供了基于预构建的精度预测模型计算仿真测试精度方法,图16示出了所述基于预构建的精度预测模型计算仿真测试精度方法的实现流程示意图,所述基于预构建的精度预测模型计算仿真测试精度方法,具体包括:The embodiment of the present invention provides a method for calculating simulation test accuracy based on a pre-built accuracy prediction model. FIG16 shows a schematic diagram of the implementation process of the method for calculating simulation test accuracy based on a pre-built accuracy prediction model. The method for calculating simulation test accuracy based on a pre-built accuracy prediction model specifically includes:
步骤S201,加载识别仿真测试信息,以仿真测试信息为输入,执行精度预测模型;Step S201, loading and identifying simulation test information, taking the simulation test information as input, and executing the accuracy prediction model;
步骤S202,精度预测模型以齿牙数量、齿槽数量、渐开线数量、齿槽渐开线角度、齿形角偏差以及齿向角偏差信息为基准,从仿真测试信息中提取多种特征向量;Step S202, the accuracy prediction model extracts multiple feature vectors from the simulation test information based on the number of teeth, the number of tooth grooves, the number of involutes, the tooth groove involute angle, the tooth profile angle deviation and the tooth lead angle deviation information;
步骤S203,精度预测模型分别对齿牙数量、齿槽数量、渐开线数量、齿槽渐开线角度、齿形角偏差以及齿向角偏差特征向量进行归一化和哑变量处理,得到归一化的高维扩展向量;Step S203, the accuracy prediction model normalizes and performs dummy variable processing on the feature vectors of the number of teeth, the number of tooth grooves, the number of involutes, the tooth groove involute angle, the tooth profile angle deviation, and the tooth lead angle deviation to obtain a normalized high-dimensional expansion vector;
需要说明的是,精度预测模型分别对齿牙数量、齿槽数量、渐开线数量、齿槽渐开线角度、齿形角偏差以及齿向角偏差特征向量进行归一化和哑变量处理能够提高模型预测精准度,同时降低模型计算负载,并提高数据利用率,而归一化的高维扩展向量指的是采用精度预测模型对多源异构的数据进行归一化处理输出后的向量,有助于消除数据量纲对模型的影响,归一化后的高维扩展向量可以更容易地进行特征组合,有助于模型捕捉不同数据源之间的关联性,有助于整合来自不同来源的信息,提高数据分析的完整性和准确性。It should be noted that the accuracy prediction model normalizes and processes the characteristic vectors of the number of teeth, the number of tooth grooves, the number of involutes, the tooth groove involute angle, the tooth profile angle deviation and the tooth direction angle deviation respectively, which can improve the prediction accuracy of the model, reduce the calculation load of the model, and improve data utilization. The normalized high-dimensional expansion vector refers to the vector output after the accuracy prediction model is used to normalize the multi-source heterogeneous data, which helps to eliminate the influence of the data dimension on the model. The normalized high-dimensional expansion vector can more easily perform feature combination, which helps the model capture the correlation between different data sources, helps to integrate information from different sources, and improves the completeness and accuracy of data analysis.
步骤S204,以高维扩展向量为输入,精度预测模型中精度判决函数计算仿真测试精度。Step S204, using the high-dimensional extended vector as input, the accuracy decision function in the accuracy prediction model calculates the simulation test accuracy.
需要说明的是,所述精度预测模型包括输入层、向量卷积层、特征提取层、残差模块以及输出层,所述输入层与向量卷积层连接,向量卷积层与特征提取层连接,特征提取层与残差模块连接,残差模块分为三层,第一层设置有128个3*3*3的卷积核,第二层设置有64个3*3*3的卷积核,第三层设置有32个3*3*3的卷积核,向量卷积层包括一个三维卷积层以及一个向量升维变换模块,所述精度预测模型为基于支持向量机以及主成分分析法构建和训练的模型。It should be noted that the accuracy prediction model includes an input layer, a vector convolution layer, a feature extraction layer, a residual module and an output layer. The input layer is connected to the vector convolution layer, the vector convolution layer is connected to the feature extraction layer, the feature extraction layer is connected to the residual module, and the residual module is divided into three layers. The first layer is provided with 128 3*3*3 convolution kernels, the second layer is provided with 64 3*3*3 convolution kernels, and the third layer is provided with 32 3*3*3 convolution kernels. The vector convolution layer includes a three-dimensional convolution layer and a vector dimensionality increase transformation module. The accuracy prediction model is a model constructed and trained based on support vector machine and principal component analysis.
其中,仿真测试精度通过公式(1)计算:The simulation test accuracy is calculated by formula (1):
(1) (1)
其中,所述为仿真测试精度,为高维扩展向量输入值,为精度判决函数的耦合系数,在本实施例中,精度判决函数的耦合系数取值为0.1-0.45,而精度判决函数可以为贝叶斯判决函数、K-最近邻算法函数或基于核技巧的SVM函数,为高维扩展向量修正值,为高维扩展向量输出误差值,为仿真测试时间;Among them, the To simulate the test accuracy, Enter the value for the high-dimensional expansion vector, is the coupling coefficient of the precision decision function. In this embodiment, the coupling coefficient of the precision decision function is 0.1-0.45, and the precision decision function can be a Bayesian decision function, a K-nearest neighbor algorithm function, or a SVM function based on a kernel technique. is the correction value of the high-dimensional expansion vector, Output error value for high-dimensional extended vector, is the simulation test time;
(2) (2)
其中,为精度判决函数的耦合系数,为高维扩展向量修正值,为高维扩展向量输出误差值,为高维扩展向量的维度值,在本实施例中,高维扩展向量的维度值可以为3-6;in, is the coupling coefficient of the accuracy decision function, is the correction value of the high-dimensional expansion vector, Output error value for high-dimensional extended vector, is the dimension value of the high-dimensional extended vector. In this embodiment, the dimension value of the high-dimensional extended vector may be 3-6;
(3) (3)
其中,为高维扩展向量修正值,为高维扩展向量的维度值,为精度预测模型中修正函数的修正系数,在本实施例中,修正系数可以为1-5。in, is the correction value of the high-dimensional expansion vector, is the dimension value of the high-dimensional extended vector, is the correction coefficient of the correction function in the accuracy prediction model. In this embodiment, the correction coefficient can be 1-5.
本发明实施例提供了齿轮磨削加工机床,图2-图5示出了所述齿轮磨削加工机床的结构示意图,所述齿轮磨削加工机床,具体包括:The embodiment of the present invention provides a gear grinding machine tool. FIG. 2 to FIG. 5 show a schematic structural diagram of the gear grinding machine tool. The gear grinding machine tool specifically includes:
机床主体1,所述机床主体1包括车铣复合机床11、夹持支撑座13以及抽尘箱12;The machine tool body 1 includes a turning and milling machine tool 11, a clamping support seat 13 and a dust extraction box 12;
需要说明的是,所述车铣复合机床11可以为矩形机床或圆形机床结构,而车铣复合机床11与夹持支撑座13之间通过榫接或铆接的方式固定连接,抽尘箱12设置在车铣复合机床11的中部,抽尘箱12内设置有抽尘风机。It should be noted that the turning-milling compound machine tool 11 can be a rectangular machine tool or a circular machine tool structure, and the turning-milling compound machine tool 11 and the clamping support seat 13 are fixedly connected by mortise and tenon or rivet, and the dust extraction box 12 is arranged in the middle of the turning-milling compound machine tool 11, and a dust extraction fan is arranged in the dust extraction box 12.
可适应不同规格齿轮工件4的工件夹持机构2,所述工件夹持机构2设置在所述夹持支撑座13上;A workpiece clamping mechanism 2 that can adapt to gear workpieces 4 of different specifications, the workpiece clamping mechanism 2 being arranged on the clamping support seat 13;
自适应磨削机构23,所述自适应磨削机构23设置在车铣复合机床11上,自适应磨削机构23用于对不同规格的齿轮工件4进行磨削加工;An adaptive grinding mechanism 23, wherein the adaptive grinding mechanism 23 is disposed on the turning-milling compound machine tool 11, and the adaptive grinding mechanism 23 is used for grinding gear workpieces 4 of different specifications;
如图9-图12,所述自适应磨削机构23包括:As shown in FIGS. 9 to 12 , the adaptive grinding mechanism 23 includes:
磨削机构安装座31,所述磨削机构安装座31固定安装在车铣复合机床11上;A grinding mechanism mounting seat 31, wherein the grinding mechanism mounting seat 31 is fixedly mounted on the turning-milling compound machine tool 11;
所述磨削机构安装座31可以为矩形座、“L”型立座结构,且磨削机构安装座31通过紧固螺栓、插接或螺纹连接的方式固定在所述车铣复合机床11上。The grinding mechanism mounting seat 31 can be a rectangular seat or an "L"-shaped seat structure, and the grinding mechanism mounting seat 31 is fixed to the turning-milling compound machine tool 11 by fastening bolts, plug-in or threaded connection.
设置在磨削机构安装座31上的角度调节部32;An angle adjustment portion 32 disposed on the grinding mechanism mounting seat 31;
与角度调节部32连接的联动位移部33,以及a linkage displacement portion 33 connected to the angle adjustment portion 32, and
通用车铣组件5,所述通用车铣组件5与联动位移部33连接,通用车铣组件5用于对齿轮工件4进行磨削加工。The universal milling assembly 5 is connected to the linkage displacement part 33 , and the universal milling assembly 5 is used for grinding the gear workpiece 4 .
本发明实施例通过自适应磨削机构23对不同规格齿轮工件4进行精准磨削加工处理,且自适应磨削机构23由角度调节部32、联动位移部33以及通用车铣组件5组成,角度调节部32、联动位移部33以及通用车铣组件5配合工作能够保证可以加工不同模数和齿形的齿轮,具有可在通用机床加工、齿轮精度等级高(AGMA美国标准11级及以上)、可以加工材料硬度高的齿轮轴类带齿轮零件可一次装夹完成加工提高精度的优点。The embodiment of the present invention uses an adaptive grinding mechanism 23 to perform precise grinding processing on gear workpieces 4 of different specifications, and the adaptive grinding mechanism 23 is composed of an angle adjustment part 32, a linkage displacement part 33 and a universal turning and milling assembly 5. The angle adjustment part 32, the linkage displacement part 33 and the universal turning and milling assembly 5 work together to ensure that gears with different modules and tooth shapes can be processed. It has the advantages of being able to be processed on general machine tools, having a high gear precision grade (AGMA American standard grade 11 and above), and being able to process gear shafts with high material hardness, and being able to complete the processing with one clamping to improve the precision.
本发明进一步较佳实施例中,如图6-图8所示,所述工件夹持机构2包括:In a further preferred embodiment of the present invention, as shown in FIGS. 6 to 8 , the workpiece clamping mechanism 2 comprises:
夹持工作电机21,所述夹持工作电机21固定安装在夹持支撑座13上;A clamping working motor 21, wherein the clamping working motor 21 is fixedly mounted on the clamping support seat 13;
与夹持工作电机21连接的工件夹持部22,所述工件夹持部22同于夹持并驱动不同规格的齿轮工件4;A workpiece clamping part 22 connected to the clamping working motor 21, wherein the workpiece clamping part 22 is used to clamp and drive gear workpieces 4 of different specifications;
其中,所述工件夹持部22包括:Wherein, the workpiece clamping portion 22 includes:
夹持承托座221,所述夹持承托座221设置在夹持工作电机21的一侧,且夹持承托座221与夹持工作电机21的输出端固定连接,夹持承托座221内开设有多组夹持限位槽229。夹持限位槽229的数量可以为4-10组,夹持限位槽229均设在夹持承托座221内;A clamping support seat 221, which is arranged on one side of the clamping working motor 21, and is fixedly connected to the output end of the clamping working motor 21, and a plurality of clamping limit grooves 229 are provided in the clamping support seat 221. The number of the clamping limit grooves 229 can be 4-10 groups, and the clamping limit grooves 229 are all provided in the clamping support seat 221;
需要说明的是,所述夹持承托座221通过紧固螺栓或焊接的方式与夹持工作电机21固定连接,夹持工作电机21采用卡箍或紧固螺栓的方式固定安装在夹持支撑座13上,夹持工作电机21通过PLC控制器控制启闭,PLC控制器可以固定安装在车铣复合机床11上。It should be noted that the clamping support seat 221 is fixedly connected to the clamping working motor 21 by fastening bolts or welding. The clamping working motor 21 is fixedly installed on the clamping support seat 13 by means of a clamp or fastening bolts. The clamping working motor 21 is controlled to open and close by a PLC controller, and the PLC controller can be fixedly installed on the turning-milling compound machine tool 11.
夹持调节电机222,所述夹持调节电机222固定安装在夹持承托座221上,夹持调节电机222的输出端固定连接有第一齿轮223,所述第一齿轮223的一侧设置有第二齿轮224,所述第二齿轮224转动安装在所述夹持承托座221内;A clamping and adjusting motor 222, wherein the clamping and adjusting motor 222 is fixedly mounted on the clamping and supporting seat 221, wherein an output end of the clamping and adjusting motor 222 is fixedly connected to a first gear 223, a second gear 224 is disposed on one side of the first gear 223, and the second gear 224 is rotatably mounted in the clamping and supporting seat 221;
在本实施例中,夹持调节电机222通过蓝牙连接有PLC控制器,且夹持调节电机222通过卡箍或焊接的方式固定安装在夹持承托座221上,夹持调节电机222以及夹持工作电机21均可以为单相异步电机,第一齿轮223的侧壁采用过盈配合的方式与夹持调节电机222的输出端固定连接,而第二齿轮224内部中空,且第二齿轮224的侧壁通过滚子或轴承与夹持承托座221转动连接。In this embodiment, the clamping adjustment motor 222 is connected to a PLC controller via Bluetooth, and the clamping adjustment motor 222 is fixedly mounted on the clamping support seat 221 by means of a clamp or welding. The clamping adjustment motor 222 and the clamping working motor 21 can both be single-phase asynchronous motors. The side wall of the first gear 223 is fixedly connected to the output end of the clamping adjustment motor 222 by means of an interference fit, while the second gear 224 is hollow inside, and the side wall of the second gear 224 is rotatably connected to the clamping support seat 221 by means of rollers or bearings.
至少一组第三齿轮225,所述第三齿轮225转动设置在夹持承托座221内,第三齿轮225与所述第二齿轮224之间啮合传动,第三齿轮225的一侧固定连接有第一螺杆226,所述第一螺杆226转动设置在夹持限位槽229内,第一螺杆226上螺纹套设有第一螺纹座227,所述第一螺纹座227滑动安装在夹持限位槽229内;At least one set of third gears 225, the third gears 225 are rotatably arranged in the clamping support seat 221, the third gears 225 are meshed with the second gears 224 for transmission, a first screw rod 226 is fixedly connected to one side of the third gear 225, the first screw rod 226 is rotatably arranged in the clamping limit groove 229, a first threaded seat 227 is threadedly sleeved on the first screw rod 226, and the first threaded seat 227 is slidably installed in the clamping limit groove 229;
需要说明的是,所述第三齿轮225与第二齿轮224的侧壁啮合传动,第三齿轮225与第一螺杆226的端部采用铆接或插接的方式固定连接,第一螺杆226的两端采用轴承与夹持限位槽229之间转动连接。It should be noted that the third gear 225 is meshed with the side wall of the second gear 224 for transmission, the third gear 225 is fixedly connected to the end of the first screw rod 226 by riveting or plugging, and the two ends of the first screw rod 226 are rotatably connected between bearings and clamping limit grooves 229.
至少一组工件夹持座228,所述工件夹持座228可拆卸安装在所述第一螺纹座227上,工件夹持座228内设置有齿轮固定辊23,齿轮固定辊23的一端通过紧固螺栓固定连接有齿轮工件4。At least one set of workpiece clamping seats 228, the workpiece clamping seats 228 are detachably mounted on the first threaded seat 227, a gear fixing roller 23 is arranged inside the workpiece clamping seat 228, and one end of the gear fixing roller 23 is fixedly connected to the gear workpiece 4 by a fastening bolt.
在本实施例中,工件夹持座228具体可以为弧形座或矩形座,工件夹持座228通过卡扣或紧固螺栓与第一螺纹座227之间可拆卸连接,齿轮固定辊23具体可以为内部中空的圆座或圆辊,齿轮固定辊23的一端通过紧固螺栓与齿轮工件4固定连接,从而实现了对齿轮工件4的承托和固定,并保证齿轮工件4的加工空间。In this embodiment, the workpiece clamping seat 228 can be specifically an arc-shaped seat or a rectangular seat, and the workpiece clamping seat 228 can be detachably connected to the first threaded seat 227 by a snap or a fastening bolt. The gear fixing roller 23 can be specifically a round seat or a round roller with a hollow interior, and one end of the gear fixing roller 23 is fixedly connected to the gear workpiece 4 by a fastening bolt, thereby realizing the support and fixation of the gear workpiece 4 and ensuring the processing space of the gear workpiece 4.
在工作时,采用机械臂或机械手将齿轮工件4上料,通过紧固螺栓将齿轮工件4与齿轮固定辊23的一端固定连接,PLC控制器控制夹持工作电机21以及夹持调节电机222启动,夹持调节电机222启动带动第一齿轮223、第二齿轮224转动,第二齿轮224带动第三齿轮225转动,第三齿轮225带动第一螺杆226转动,第一螺杆226带动第一螺纹座227、工件夹持座228沿夹持限位槽229移动,从而使得工件夹持座228对齿轮固定辊23以及齿轮工件4进行夹持固定。During operation, a robotic arm or manipulator is used to load the gear workpiece 4, and the gear workpiece 4 is fixedly connected to one end of the gear fixing roller 23 by tightening bolts. The PLC controller controls the clamping working motor 21 and the clamping adjustment motor 222 to start. The clamping adjustment motor 222 starts to drive the first gear 223 and the second gear 224 to rotate, and the second gear 224 drives the third gear 225 to rotate. The third gear 225 drives the first screw 226 to rotate, and the first screw 226 drives the first threaded seat 227 and the workpiece clamping seat 228 to move along the clamping limit groove 229, so that the workpiece clamping seat 228 clamps and fixes the gear fixing roller 23 and the gear workpiece 4.
本发明实施例设置有工件夹持机构2,工件夹持机构2能够对不同规格的齿轮工件4进行夹持固定,避免了齿轮工件4加工时出现松动的现象,同时也能根据齿轮工件4的类型和规格进行同步调节,也保证了齿轮工件4的加工精度。The embodiment of the present invention is provided with a workpiece clamping mechanism 2, which can clamp and fix gear workpieces 4 of different specifications, thereby avoiding loosening of the gear workpiece 4 during processing. At the same time, it can also be synchronously adjusted according to the type and specification of the gear workpiece 4, thereby ensuring the processing accuracy of the gear workpiece 4.
本发明进一步较佳实施例中,如图9-图12所示,所述角度调节部32包括:In a further preferred embodiment of the present invention, as shown in FIGS. 9 to 12 , the angle adjustment portion 32 includes:
角度调节电机321,所述角度调节电机321固定安装在磨削机构安装座31上;An angle adjustment motor 321, wherein the angle adjustment motor 321 is fixedly mounted on the grinding mechanism mounting seat 31;
与角度调节电机321输出端固定连接的第二螺杆322,所述第二螺杆322转动设置在螺杆限位座323内,螺杆限位座323固定安装在磨削机构安装座31上,第二螺杆322的外部螺纹套设有调节套筒324,所述调节套筒324远离第二螺杆322的一端铰接有位移限位筒325,位移限位筒325与联动位移部33连接。A second screw 322 is fixedly connected to the output end of the angle adjustment motor 321, and the second screw 322 is rotatably set in a screw limit seat 323. The screw limit seat 323 is fixedly mounted on the grinding mechanism mounting seat 31. The external thread sleeve of the second screw 322 is provided with an adjusting sleeve 324, and the end of the adjusting sleeve 324 away from the second screw 322 is hinged with a displacement limit cylinder 325, and the displacement limit cylinder 325 is connected to the linkage displacement part 33.
在本实施例中,所述角度调节电机321电性连接有PLC控制器,且角度调节电机321可以为伺服电机,角度调节电机321采用紧固螺栓或卡箍固定安装在磨削机构安装座31上,且角度调节电机321的倾斜角度可以为10-70°。In this embodiment, the angle adjustment motor 321 is electrically connected to a PLC controller, and the angle adjustment motor 321 can be a servo motor. The angle adjustment motor 321 is fixedly mounted on the grinding mechanism mounting seat 31 with fastening bolts or clamps, and the inclination angle of the angle adjustment motor 321 can be 10-70°.
需要说明的是,第二螺杆322的一端采用过盈配合的方式与角度调节电机321输出端固定连接,第二螺杆322的侧壁通过轴承或滚子与螺杆限位座323转动连接。螺杆限位座323通过紧固螺栓与磨削机构安装座31固定连接,而位移限位筒325具体可以为内部中空的圆套或圆筒。It should be noted that one end of the second screw 322 is fixedly connected to the output end of the angle adjustment motor 321 by means of interference fit, and the side wall of the second screw 322 is rotatably connected to the screw limit seat 323 through a bearing or a roller. The screw limit seat 323 is fixedly connected to the grinding mechanism mounting seat 31 through a fastening bolt, and the displacement limit cylinder 325 can be a hollow round sleeve or cylinder.
本发明进一步较佳实施例中,如图9-图10所示,所述联动位移部33包括:In a further preferred embodiment of the present invention, as shown in FIGS. 9 and 10 , the linkage displacement portion 33 includes:
位移调节电机331,所述位移调节电机331固定安装在磨削机构安装座31上,所述位移调节电机331与PLC控制器电性连接,且位移调节电机331采用紧固螺栓或焊接的方式固定安装在磨削机构安装座31上,位移调节电机331的输出端采用过盈配合的方式与第四齿轮332的侧壁固定连接,第四齿轮332采用轴承或滚子与磨削机构安装座31转动连接。A displacement adjustment motor 331 is fixedly mounted on the grinding mechanism mounting seat 31. The displacement adjustment motor 331 is electrically connected to the PLC controller, and the displacement adjustment motor 331 is fixedly mounted on the grinding mechanism mounting seat 31 by fastening bolts or welding. The output end of the displacement adjustment motor 331 is fixedly connected to the side wall of the fourth gear 332 by interference fit, and the fourth gear 332 is rotatably connected to the grinding mechanism mounting seat 31 by a bearing or a roller.
与位移调节电机331输出端固定连接的第四齿轮332,所述第四齿轮332转动安装在磨削机构安装座31上,第四齿轮332的一侧设置有第五齿轮333,所述第五齿轮333与所述第四齿轮332之间啮合传动,第五齿轮333转动安装在磨削机构安装座31上,第五齿轮333的一侧设置有第六齿轮334,第五齿轮333与第六齿轮334之间啮合传动;A fourth gear 332 fixedly connected to the output end of the displacement adjustment motor 331, the fourth gear 332 is rotatably mounted on the grinding mechanism mounting seat 31, a fifth gear 333 is provided on one side of the fourth gear 332, the fifth gear 333 is meshed with the fourth gear 332, the fifth gear 333 is rotatably mounted on the grinding mechanism mounting seat 31, a sixth gear 334 is provided on one side of the fifth gear 333, the fifth gear 333 is meshed with the sixth gear 334;
固定安装在所述磨削机构安装座31上的弧形滑轨335,所述弧形滑轨335与所述第六齿轮334之间滑动连接,弧形滑轨335用于对所述第六齿轮334进行导向限位;An arc-shaped slide rail 335 fixedly mounted on the grinding mechanism mounting seat 31, wherein the arc-shaped slide rail 335 is slidably connected to the sixth gear 334, and the arc-shaped slide rail 335 is used to guide and limit the sixth gear 334;
本发明实施例中弧形滑轨335内壁抛光处理,且弧形滑轨335的一端采用插接或铆接的方式固定安装在磨削机构安装座31上,弧形滑轨335可以为三分之一、四分之一或六分之一滑轨,弧形滑轨335的设置实现了对第六齿轮334的导向限位。In the embodiment of the present invention, the inner wall of the arc-shaped slide rail 335 is polished, and one end of the arc-shaped slide rail 335 is fixedly mounted on the grinding mechanism mounting seat 31 by plugging or riveting. The arc-shaped slide rail 335 can be a one-third, one-quarter or one-sixth slide rail. The setting of the arc-shaped slide rail 335 realizes the guide limit of the sixth gear 334.
与第六齿轮334固定连接的第三螺杆336,所述第三螺杆336远离第六齿轮334的一端贯穿所述位移限位筒325,并与所述位移限位筒325之间转动连接,所述第三螺杆336的侧壁通过轴承或滚子与位移限位筒325的内壁转动连接;A third screw rod 336 fixedly connected to the sixth gear 334, wherein one end of the third screw rod 336 away from the sixth gear 334 passes through the displacement limiting cylinder 325 and is rotationally connected to the displacement limiting cylinder 325, and a side wall of the third screw rod 336 is rotationally connected to the inner wall of the displacement limiting cylinder 325 via a bearing or a roller;
第二螺纹座338,所述第二螺纹座338螺纹套设在所述第三螺杆336上,且第二螺纹座338的一侧设置有位移滑杆337,所述位移滑杆337固定安装在位移限位筒325上,第二螺纹座338与所述位移限位筒325之间滑动连接,位移滑杆337的一端采用卡扣或插接的方式与位移限位筒325固定连接;A second threaded seat 338, wherein the second threaded seat 338 is threadedly sleeved on the third screw rod 336, and a displacement slide rod 337 is provided on one side of the second threaded seat 338, wherein the displacement slide rod 337 is fixedly mounted on the displacement limiting cylinder 325, and the second threaded seat 338 is slidably connected to the displacement limiting cylinder 325, and one end of the displacement slide rod 337 is fixedly connected to the displacement limiting cylinder 325 by a snap-fit or plug-in manner;
可拆卸安装在所述第二螺纹座338上的调节摆杆339,调节摆杆339远离第二螺纹座338的一端固定安装有摆动调节电机34,摆动调节电机34的输出端固定连接有通用车铣组件5。The adjusting rocker arm 339 is detachably mounted on the second threaded seat 338 , and a swing adjusting motor 34 is fixedly mounted on one end of the adjusting rocker arm 339 away from the second threaded seat 338 , and a universal turning and milling assembly 5 is fixedly connected to the output end of the swing adjusting motor 34 .
在本实施例中,所述调节摆杆339可以为“L”型杆、弧形杆或弯折杆结构,调节摆杆339的一端采用螺纹或插接的方式与第二螺纹座338固定连接,调节摆杆339的端部通过卡环或紧固螺栓与摆动调节电机34固定连接。In this embodiment, the adjusting rocker rod 339 can be an "L"-shaped rod, an arc-shaped rod or a bent rod structure. One end of the adjusting rocker rod 339 is fixedly connected to the second threaded seat 338 by means of threads or plug-in. The end of the adjusting rocker rod 339 is fixedly connected to the swing adjustment motor 34 by means of a retaining ring or a fastening bolt.
在齿轮工件4位置固定完毕后,PLC控制器基于齿轮工件4规格和型号控制角度调节电机321开启,角度调节电机321带动第二螺杆322转动,第二螺杆322转动带动调节套筒324以及位移限位筒325移动,位移限位筒325移动时能够带动第六齿轮334、第三螺杆336、第二螺纹座338、摆动调节电机34以及通用车铣组件5摆动,实现对通用车铣组件5磨削加工角度的调节。After the position of the gear workpiece 4 is fixed, the PLC controller controls the angle adjustment motor 321 to start based on the specifications and model of the gear workpiece 4. The angle adjustment motor 321 drives the second screw 322 to rotate. The rotation of the second screw 322 drives the adjustment sleeve 324 and the displacement limit cylinder 325 to move. When the displacement limit cylinder 325 moves, it can drive the sixth gear 334, the third screw 336, the second threaded seat 338, the swing adjustment motor 34 and the universal turning and milling assembly 5 to swing, thereby realizing the adjustment of the grinding processing angle of the universal turning and milling assembly 5.
通用车铣组件5磨削加工角度调节完毕后,PLC控制器获取齿轮工件4规格和型号,基于齿轮工件4规格和型号控制位移调节电机331开启,位移调节电机331带动第四齿轮332、第五齿轮333转动,第五齿轮333带动第六齿轮334转动,第六齿轮334带动第三螺杆336转动,从而使得第三螺杆336驱动所述第二螺纹座338摆动调节电机34以及通用车铣组件5移动,实现了对通用车铣组件5位置的调节。After the grinding angle of the universal turning and milling assembly 5 is adjusted, the PLC controller obtains the specifications and model of the gear workpiece 4, and controls the displacement adjustment motor 331 to start based on the specifications and model of the gear workpiece 4. The displacement adjustment motor 331 drives the fourth gear 332 and the fifth gear 333 to rotate, and the fifth gear 333 drives the sixth gear 334 to rotate. The sixth gear 334 drives the third screw 336 to rotate, so that the third screw 336 drives the second threaded seat 338 to swing the adjustment motor 34 and the universal turning and milling assembly 5 to move, thereby realizing the adjustment of the position of the universal turning and milling assembly 5.
本发明进一步较佳实施例中,如图13-图14所示,所述通用车铣组件5包括:In a further preferred embodiment of the present invention, as shown in FIGS. 13 and 14 , the universal milling assembly 5 comprises:
车铣驱动电机51,所述车铣驱动电机51的侧壁与摆动调节电机34的输出端固定连接,车铣驱动电机51的输出端固定连接有车铣旋转座52;A turning and milling drive motor 51, wherein the side wall of the turning and milling drive motor 51 is fixedly connected to the output end of the swing adjustment motor 34, and the output end of the turning and milling drive motor 51 is fixedly connected to a turning and milling rotating seat 52;
固定安装在所述车铣旋转座52内的车铣调节部53,车铣调节部53与通用车铣刀54连接,车铣调节部53用于调节所述通用车铣刀54的位置。A milling adjustment part 53 is fixedly mounted in the milling rotary seat 52 . The milling adjustment part 53 is connected to a universal milling cutter 54 . The milling adjustment part 53 is used to adjust the position of the universal milling cutter 54 .
在本实施例中,车铣驱动电机51具体可以为伺服电机,车铣驱动电机51通过紧固螺栓与摆动调节电机34的输出端固定连接,车铣驱动电机51的输出端采用过盈配合的方式与车铣旋转座52固定连接,车铣旋转座52具体可以为内部中空的圆座,而通用车铣刀54可以为菱形、矩形、扇形或锥形结构,且通用车铣刀54可以采用高速钢或硬质合金制得。In this embodiment, the turning and milling drive motor 51 can specifically be a servo motor, and the turning and milling drive motor 51 is fixedly connected to the output end of the swing adjustment motor 34 by a fastening bolt, and the output end of the turning and milling drive motor 51 is fixedly connected to the turning and milling rotating seat 52 by an interference fit. The turning and milling rotating seat 52 can specifically be a round seat with a hollow interior, and the universal turning and milling cutter 54 can be a diamond-shaped, rectangular, fan-shaped or conical structure, and the universal turning and milling cutter 54 can be made of high-speed steel or cemented carbide.
本发明实施例设置有通用车铣组件5,通用车铣组件5能够根据齿轮工件4规格和型号自动调节通用车铣刀54的位置和角度,从而使得通用车铣刀54能够适应不同齿轮工件4规格和型号的加工需求,不需要频繁更换通用车铣刀54即可保证对齿轮工件4的高精度加工。The embodiment of the present invention is provided with a universal turning and milling assembly 5, which can automatically adjust the position and angle of the universal turning and milling cutter 54 according to the specifications and models of the gear workpiece 4, so that the universal turning and milling cutter 54 can adapt to the processing requirements of different specifications and models of gear workpieces 4, and high-precision processing of the gear workpiece 4 can be guaranteed without frequent replacement of the universal turning and milling cutter 54.
其中,所述车铣调节部53包括:Wherein, the turning and milling adjustment part 53 includes:
车铣调节电机531,所述车铣调节电机531固定安装在车铣旋转座52内,所述车铣调节电机531与PLC控制器之间通过蓝牙或局域网通讯连接,车铣调节电机531通过紧固螺栓固定安装在车铣旋转座52内;A turning and milling adjustment motor 531, wherein the turning and milling adjustment motor 531 is fixedly installed in the turning and milling rotating seat 52, wherein the turning and milling adjustment motor 531 is connected to the PLC controller via Bluetooth or LAN communication, and the turning and milling adjustment motor 531 is fixedly installed in the turning and milling rotating seat 52 via fastening bolts;
与车铣调节电机531输出端固定连接的第七齿轮532,所述第七齿轮532的外侧啮合设置有多组第八齿轮533,第八齿轮533转动设置在车铣旋转座52内,第八齿轮533的一侧固定连接有通用车铣刀54。The seventh gear 532 is fixedly connected to the output end of the turning and milling adjustment motor 531, and multiple groups of eighth gears 533 are meshed on the outer side of the seventh gear 532. The eighth gear 533 is rotatably set in the turning and milling rotating seat 52, and a universal turning and milling cutter 54 is fixedly connected to one side of the eighth gear 533.
在本实施例中,所述第七齿轮532通过轴承与车铣旋转座52之间转动连接,第八齿轮533与第七齿轮532之间啮合传动,第八齿轮533呈周向设置在车铣旋转座52内,第八齿轮533的数量与通用车铣刀54保持一致,且第八齿轮533与通用车铣刀54之间通过焊接或紧固螺栓固定连接。In this embodiment, the seventh gear 532 is rotatably connected to the turning and milling rotating seat 52 through a bearing, the eighth gear 533 is meshed with the seventh gear 532 for transmission, the eighth gear 533 is circumferentially arranged in the turning and milling rotating seat 52, the number of the eighth gears 533 is consistent with the universal turning and milling cutter 54, and the eighth gear 533 is fixedly connected to the universal turning and milling cutter 54 by welding or tightening bolts.
PLC控制器控制车铣调节电机531开启,车铣调节电机531带动第七齿轮532转动,第七齿轮532带动第八齿轮533转动,从而使得第八齿轮533带动通用车铣刀54转动,使得通用车铣刀54适应不同规格齿轮工件4加工需求。The PLC controller controls the turning and milling adjustment motor 531 to turn on, the turning and milling adjustment motor 531 drives the seventh gear 532 to rotate, and the seventh gear 532 drives the eighth gear 533 to rotate, so that the eighth gear 533 drives the universal turning and milling cutter 54 to rotate, so that the universal turning and milling cutter 54 can adapt to the processing requirements of gear workpieces 4 with different specifications.
PLC控制器控制夹持工作电机21开启,夹持工作电机21带动夹持承托座221、工件夹持座228、齿轮固定辊23以及齿轮工件4旋转,同时PLC控制器控制车铣驱动电机51启动,车铣驱动电机51带动车铣旋转座52以及通用车铣刀54转动,依次实现对齿轮工件4的齿槽开槽加工、齿轮下部渐开线、齿轮上部渐开线以及齿根加工。The PLC controller controls the clamping working motor 21 to start, and the clamping working motor 21 drives the clamping support seat 221, the workpiece clamping seat 228, the gear fixing roller 23 and the gear workpiece 4 to rotate. At the same time, the PLC controller controls the turning and milling drive motor 51 to start, and the turning and milling drive motor 51 drives the turning and milling rotating seat 52 and the universal turning and milling cutter 54 to rotate, thereby realizing the tooth groove grooving processing, the lower involute of the gear, the upper involute of the gear and the tooth root processing of the gear workpiece 4 in turn.
本发明进一步较佳实施例中,如图17所示,所述齿轮磨削加工机床对齿轮工件4进行磨削加工的方法,具体包括:In a further preferred embodiment of the present invention, as shown in FIG17 , the method for grinding the gear workpiece 4 by the gear grinding machine tool specifically includes:
步骤S301,在工作时,采用机械臂或机械手将齿轮工件4上料,通过紧固螺栓将齿轮工件4与齿轮固定辊23的一端固定连接,PLC控制器控制夹持工作电机21以及夹持调节电机222启动,夹持调节电机222启动带动第一齿轮223、第二齿轮224转动,第二齿轮224带动第三齿轮225转动,第三齿轮225带动第一螺杆226转动,第一螺杆226带动第一螺纹座227、工件夹持座228沿夹持限位槽229移动,从而使得工件夹持座228对齿轮固定辊23以及齿轮工件4进行夹持固定;Step S301, during operation, a mechanical arm or a mechanical hand is used to load the gear workpiece 4, and the gear workpiece 4 is fixedly connected to one end of the gear fixing roller 23 by tightening bolts, and the PLC controller controls the clamping working motor 21 and the clamping adjustment motor 222 to start, and the clamping adjustment motor 222 starts to drive the first gear 223 and the second gear 224 to rotate, and the second gear 224 drives the third gear 225 to rotate, and the third gear 225 drives the first screw 226 to rotate, and the first screw 226 drives the first threaded seat 227 and the workpiece clamping seat 228 to move along the clamping limit groove 229, so that the workpiece clamping seat 228 clamps and fixes the gear fixing roller 23 and the gear workpiece 4;
步骤S302,在齿轮工件4位置固定完毕后,PLC控制器基于齿轮工件4规格和型号控制角度调节电机321开启,角度调节电机321带动第二螺杆322转动,第二螺杆322转动带动调节套筒324以及位移限位筒325移动,位移限位筒325移动时能够带动第六齿轮334、第三螺杆336、第二螺纹座338、摆动调节电机34以及通用车铣组件5摆动,实现对通用车铣组件5磨削加工角度的调节;Step S302, after the position of the gear workpiece 4 is fixed, the PLC controller controls the angle adjustment motor 321 to start based on the specifications and model of the gear workpiece 4, and the angle adjustment motor 321 drives the second screw 322 to rotate, and the rotation of the second screw 322 drives the adjustment sleeve 324 and the displacement limit cylinder 325 to move, and when the displacement limit cylinder 325 moves, it can drive the sixth gear 334, the third screw 336, the second threaded seat 338, the swing adjustment motor 34 and the universal milling assembly 5 to swing, so as to adjust the grinding processing angle of the universal milling assembly 5;
步骤S303,通用车铣组件5磨削加工角度调节完毕后,PLC控制器获取齿轮工件4规格和型号,基于齿轮工件4规格和型号控制位移调节电机331开启,位移调节电机331带动第四齿轮332、第五齿轮333转动,第五齿轮333带动第六齿轮334转动,第六齿轮334带动第三螺杆336转动,从而使得第三螺杆336驱动所述第二螺纹座338摆动调节电机34以及通用车铣组件5移动,实现了对通用车铣组件5位置的调节;Step S303, after the grinding angle of the universal milling assembly 5 is adjusted, the PLC controller obtains the specification and model of the gear workpiece 4, and controls the displacement adjustment motor 331 to start based on the specification and model of the gear workpiece 4, and the displacement adjustment motor 331 drives the fourth gear 332 and the fifth gear 333 to rotate, the fifth gear 333 drives the sixth gear 334 to rotate, and the sixth gear 334 drives the third screw 336 to rotate, so that the third screw 336 drives the second threaded seat 338 to swing the adjustment motor 34 and the universal milling assembly 5 to move, thereby realizing the adjustment of the position of the universal milling assembly 5;
步骤S304,PLC控制器控制车铣调节电机531开启,车铣调节电机531带动第七齿轮532转动,第七齿轮532带动第八齿轮533转动,从而使得第八齿轮533带动通用车铣刀54转动,使得通用车铣刀54适应不同规格齿轮工件4加工需求;Step S304, the PLC controller controls the turning and milling adjustment motor 531 to start, the turning and milling adjustment motor 531 drives the seventh gear 532 to rotate, the seventh gear 532 drives the eighth gear 533 to rotate, so that the eighth gear 533 drives the universal turning and milling cutter 54 to rotate, so that the universal turning and milling cutter 54 can adapt to the processing requirements of gear workpieces 4 with different specifications;
步骤S305,PLC控制器控制夹持工作电机21开启,夹持工作电机21带动夹持承托座221、工件夹持座228、齿轮固定辊23以及齿轮工件4旋转,同时PLC控制器控制车铣驱动电机51启动,车铣驱动电机51带动车铣旋转座52以及通用车铣刀54转动,依次实现对齿轮工件4的齿槽开槽加工、齿轮下部渐开线、齿轮上部渐开线以及齿根加工。Step S305, the PLC controller controls the clamping working motor 21 to start, and the clamping working motor 21 drives the clamping support seat 221, the workpiece clamping seat 228, the gear fixing roller 23 and the gear workpiece 4 to rotate. At the same time, the PLC controller controls the turning and milling drive motor 51 to start, and the turning and milling drive motor 51 drives the turning and milling rotating seat 52 and the universal turning and milling cutter 54 to rotate, thereby realizing the tooth groove grooving processing, the lower involute of the gear, the upper involute of the gear and the tooth root processing of the gear workpiece 4 in turn.
综上所述,本发明提供了一种齿轮磨削加工方法,本发明实施例通过识别齿轮工件4的齿轮加工参数来构建三维模拟模型,并采用预构建的精度预测模型计算仿真测试精度,判断仿真测试精度是否符合预设精度阈值,能够在齿轮工件4加工前基于齿轮工件4基础参数模拟计算对齿轮工件4的加工精度,从而能够快速验证齿轮设计的正确性,降低了齿轮加工成本,实现对齿面精度的预测和控制,确保加工出的齿轮满足精度要求。In summary, the present invention provides a gear grinding method. The embodiment of the present invention constructs a three-dimensional simulation model by identifying the gear processing parameters of the gear workpiece 4, and uses a pre-constructed accuracy prediction model to calculate the simulation test accuracy, and judges whether the simulation test accuracy meets the preset accuracy threshold. Before the gear workpiece 4 is processed, the processing accuracy of the gear workpiece 4 can be simulated and calculated based on the basic parameters of the gear workpiece 4, so as to quickly verify the correctness of the gear design, reduce the gear processing cost, realize the prediction and control of the tooth surface accuracy, and ensure that the processed gear meets the accuracy requirements.
需要说明的是,对于前述的各实施例,为了简单描述,故将其都表述为一系列的动作组合,但是本领域技术人员应该知悉,本发明并不受所描述的动作顺序的限制,因为依据本发明,某些步骤可能采用其他顺序或者同时进行。其次,本领域技术人员也应该知悉,说明书中所描述的实施例均属于优选实施例,涉及的动作和模块并不一定是本发明所必须的。It should be noted that, for the above-mentioned embodiments, for the sake of simplicity, they are all described as a series of action combinations, but those skilled in the art should know that the present invention is not limited by the described order of actions, because according to the present invention, some steps may be performed in other orders or simultaneously. Secondly, those skilled in the art should also know that the embodiments described in the specification are all preferred embodiments, and the actions and modules involved are not necessarily required by the present invention.
以上实施例仅用以说明本发明的技术方案,而非对发明的保护范围进行限制。显然,所描述的实施例仅仅是本发明部分实施例,而不是全部实施例。基于这些实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明所要保护的范围。尽管参照上述实施例对本发明进行了详细的说明,本领域普通技术人员依然可以在不冲突的情况下,不作出创造性劳动对本发明各实施例中的特征根据情况相互组合、增删或作其他调整,从而得到不同的、本质未脱离本发明的构思的其他技术方案,这些技术方案也同样属于本发明所要保护的范围。The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the scope of protection of the invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention. Although the present invention has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the present invention according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the present invention in essence, and these technical solutions also belong to the scope of protection of the present invention.
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