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CN118161009A - Sole glue production process - Google Patents

Sole glue production process Download PDF

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Publication number
CN118161009A
CN118161009A CN202211576094.8A CN202211576094A CN118161009A CN 118161009 A CN118161009 A CN 118161009A CN 202211576094 A CN202211576094 A CN 202211576094A CN 118161009 A CN118161009 A CN 118161009A
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CN
China
Prior art keywords
sole
mold
glue
gluing
attaching
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Pending
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CN202211576094.8A
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Chinese (zh)
Inventor
曾信铭
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Pumma Technology Co ltd
Lai Qijian
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Pumma Technology Co ltd
Lai Qijian
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Priority to CN202211576094.8A priority Critical patent/CN118161009A/en
Publication of CN118161009A publication Critical patent/CN118161009A/en
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    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43DMACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
    • A43D25/00Devices for gluing shoe parts
    • A43D25/18Devices for applying adhesives to shoe parts

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  • Footwear And Its Accessory, Manufacturing Method And Apparatuses (AREA)

Abstract

一种鞋底附胶制程,适用于将粘胶附着于鞋底,所述鞋底包括中底面,所述鞋底附胶制程包含下列步骤:(A)通过取样装置取得所述中底面形状,生成轮廓对应所述中底面形状且面积与所述中底面面积相同的预设图样,再依所述预设图样制备模具,(B)在所述模具上刷上所述粘胶,(C)静置一段时间,再将所述模具冷却至脱胶温度,(D)将所述模具以附有所述粘胶的一面朝所述鞋底压合,及(E)移开所述模具,使所述粘胶附着于所述鞋底并与所述模具分离。因此所述粘胶可以稳定、重复性高且便于操作的方式贴附于所述鞋底,达到提高产品质量且减少耗能的功效。

A process for attaching glue to a sole is suitable for attaching glue to a sole, wherein the sole includes a midsole surface, and the process for attaching glue to a sole comprises the following steps: (A) obtaining the shape of the midsole surface through a sampling device, generating a preset pattern whose contour corresponds to the shape of the midsole surface and whose area is the same as that of the midsole surface, and then preparing a mold according to the preset pattern, (B) brushing the glue on the mold, (C) standing for a period of time, and then cooling the mold to a degumming temperature, (D) pressing the mold with the side of the mold with the glue attached to the sole, and (E) removing the mold so that the glue is attached to the sole and separated from the mold. Therefore, the glue can be attached to the sole in a stable, highly repeatable and easy-to-operate manner, thereby improving product quality and reducing energy consumption.

Description

鞋底附胶制程Sole glue production process

技术领域Technical Field

本发明涉及一种制鞋制程,特别是涉及一种鞋底附胶制程。The invention relates to a shoe manufacturing process, in particular to a shoe sole gluing process.

背景技术Background technique

一般现有的鞋面与鞋底相粘着时,需先根据鞋底侧边的造型轮廓进行鞋面画线作业,以绘制出涂胶参考线。鞋底外型为多曲率立体模型,在粘胶涂布厚度的均匀度方面要求较高,目前业界多以熟练技工以手工负责所述作业。Generally, when the upper and the sole are glued together, the upper needs to be drawn according to the contour of the sole side to draw the glue coating reference line. The sole is a multi-curvature three-dimensional model, which requires a high uniformity in the thickness of the glue coating. Currently, the industry mostly relies on skilled workers to perform the above operation manually.

然而粘胶涂布时仍难免会有溢出参考线造成胶量过高,进而影响美观的问题,或低于参考线造成胶量过低,进而造成鞋底与鞋面脱离或抗拉强度不足的问题。再者,粘胶为便于涂刷,一般会含有流动性高的溶剂,所以鞋材经涂刷粘胶后仍需再经过烘干制程以挥发粘胶中的溶剂成分方能确保其效力,而烘干制程一般是利用输送带经过多个烘干设备以利用一定温度长时间烘烤来确保溶剂挥发,所述烘干设备不仅耗费能量巨大,且占地广阔,还必须配置相应的人力。鞋材的涂胶制程是为制鞋产线中决定制鞋质量的关键制程,所以前述的涂胶不稳定衍生的产品质量不佳及耗能的问题仍有待进一步克服。However, when applying the glue, it is still inevitable that the glue amount will overflow the reference line, resulting in too much glue, which will affect the appearance, or the glue amount will be too low when it is below the reference line, which will cause the sole and upper to separate or the tensile strength to be insufficient. Furthermore, in order to facilitate brushing, the glue generally contains a highly fluid solvent, so the shoe material still needs to go through a drying process after being brushed with glue to volatilize the solvent components in the glue to ensure its effectiveness. The drying process generally uses a conveyor belt to pass through multiple drying equipment to use a certain temperature for a long time to ensure the volatilization of the solvent. The drying equipment not only consumes a huge amount of energy, but also occupies a large area and must be equipped with corresponding manpower. The gluing process of shoe materials is a key process that determines the quality of shoemaking in the shoe production line, so the problems of poor product quality and energy consumption derived from the aforementioned unstable gluing still need to be further overcome.

发明内容Summary of the invention

本发明的目的在于提供一种可提高产品质量及减少耗能且便于操作的鞋底附胶制程。The object of the present invention is to provide a process for gluing the sole of a shoe which can improve product quality, reduce energy consumption and is easy to operate.

本发明的鞋底附胶制程,适用于将粘胶附着于鞋底,所述鞋底具有中底面,所述中底面具有对应人体脚底的足底区,及连接所述足底区外周缘的边墙区,所述鞋底附胶制程包含下列步骤:The process of attaching adhesive to the sole of the present invention is suitable for attaching adhesive to the sole of the shoe, wherein the sole has a midsole surface, the midsole surface has a sole area corresponding to the sole of the human foot, and a side wall area connected to the outer periphery of the sole area. The process of attaching adhesive to the sole of the shoe comprises the following steps:

(A)通过取样装置取得所述中底面形状,生成轮廓对应所述中底面形状且面积与所述中底面面积相同的预设图样,再依所述预设图样制备模具,(B)在模具上涂布所述粘胶,(C)静置一段时间,再将所述模具冷却至脱胶温度,(D)将所述模具以附有所述粘胶的一面朝所述鞋底压合,使所述粘胶附着于所述鞋底,及(E)移开所述模具,使所述粘胶与所述模具分离。(A) obtaining the shape of the midsole surface by a sampling device, generating a preset pattern whose contour corresponds to the shape of the midsole surface and whose area is the same as that of the midsole surface, and then preparing a mold according to the preset pattern, (B) coating the adhesive on the mold, (C) allowing the mold to stand for a period of time, and then cooling the mold to a degumming temperature, (D) pressing the mold with the side of the mold with the adhesive attached to the sole so that the adhesive adheres to the sole, and (E) removing the mold to separate the adhesive from the mold.

本发明的鞋底附胶制程,所述取样装置包括影像撷取单元,及信号连接所述影像撷取单元的图样生成单元。In the process of attaching glue to the sole of the present invention, the sampling device includes an image capturing unit and a pattern generating unit connected to the image capturing unit by signal.

本发明的鞋底附胶制程,所述模具包括基座部,及由所述基座部顶面沿高度方向突出且用来承载所述粘胶的转印部,所述转印部外轮廓对应该预设图样。In the process of attaching glue to the sole of the present invention, the mold comprises a base portion and a transfer portion protruding from the top surface of the base portion in the height direction and used to carry the glue, and the outer contour of the transfer portion corresponds to the preset pattern.

本发明的鞋底附胶制程,所述转印部在所述高度方向上的厚度为1~2mm。In the process for attaching glue to the sole of the present invention, the thickness of the transfer portion in the height direction is 1 to 2 mm.

本发明的鞋底附胶制程,在所述步骤(C)中,静置的时间为10秒。In the process of attaching glue to the sole of the present invention, in the step (C), the standing time is 10 seconds.

本发明的鞋底附胶制程,在所述步骤(C)中,以将所述模具放置在室温环境中的方式冷却至所述脱胶温度。In the process for gluing the sole of the present invention, in the step (C), the mold is placed in a room temperature environment and cooled to the degumming temperature.

本发明的鞋底附胶制程,在所述步骤(C)中,利用风扇将所述模具冷却至所述脱胶温度。In the process for gluing the sole of the present invention, in the step (C), a fan is used to cool the mold to the degumming temperature.

本发明的鞋底附胶制程,所述脱胶温度为室温。In the sole gluing process of the present invention, the degumming temperature is room temperature.

本发明的鞋底附胶制程,在所述步骤(D)中,在将所述模具与所述鞋底压合前,先将所述鞋底加温至附胶温度。In the process for gluing the sole of the present invention, in the step (D), the sole is first heated to a gluing temperature before the mold and the sole are pressed together.

本发明的鞋底附胶制程,所述附胶温度为55℃。In the process for attaching glue to the sole of the present invention, the temperature for attaching glue is 55°C.

本发明的有益效果在于:通过前述的附胶制程,使得所述粘胶可以稳定、重复性高且便于操作的方式贴附于所述鞋底,避免人工直接涂布造成涂布胶材过量、不足、范围不同或不均匀的问题,且不需再经过烘干制程来挥发粘胶中的溶剂成分,达到提高产品质量且减少耗能且便于操作的功效。The beneficial effects of the present invention are as follows: through the aforementioned adhesive attachment process, the adhesive can be attached to the sole in a stable, highly repeatable and easy-to-operate manner, avoiding the problem of excessive, insufficient, different or uneven adhesive coating caused by direct manual coating, and there is no need to go through a drying process to volatilize the solvent components in the adhesive, thereby achieving the effects of improving product quality, reducing energy consumption and facilitating operation.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

本发明的其他的特征及功效,将于参照附图的实施方式中清楚地呈现,其中:Other features and effects of the present invention will be clearly presented in the embodiments with reference to the accompanying drawings, in which:

图1是一个流程图,说明本发明鞋底附胶制程的一个实施例;FIG1 is a flow chart illustrating an embodiment of a process for attaching glue to a sole of the present invention;

图2是所述实施例的一个立体示意图,说明生成一个预设图样的过程;FIG2 is a three-dimensional schematic diagram of the embodiment, illustrating a process of generating a preset pattern;

图3是一个立体图,说明一个粘胶涂布于一个模具的情形;FIG3 is a perspective view illustrating a situation where an adhesive is applied to a mold;

图4是一个前视图,说明所述模具上的所述粘胶朝向一个鞋底的情形;Fig. 4 is a front view showing the adhesive on the mold facing a sole;

图5是一个剖视图,说明所述模具及所述粘胶与所述鞋底压合;及FIG5 is a cross-sectional view illustrating the pressing of the mold and the adhesive with the sole; and

图6是一个立体图,说明所述粘胶附着于所述鞋底。FIG. 6 is a perspective view illustrating the adhesive being attached to the sole.

具体实施方式Detailed ways

参阅图1、图2、图3,本发明鞋底附胶制程的实施例,适用于将一个粘胶5附着于一个鞋底6,所述鞋底6包括一个中底面61,所述中底面61具有一个对应人体脚底的足底区611,及一个连接所述足底区611外周缘且向内包覆的边墙区612,所述鞋底附胶制程包含下列步骤:Referring to FIG. 1 , FIG. 2 , and FIG. 3 , an embodiment of the process for attaching adhesive to a sole of the present invention is applicable to attaching an adhesive 5 to a sole of the shoe 6, wherein the sole of the shoe 6 comprises a midsole surface 61, wherein the midsole surface 61 has a sole area 611 corresponding to the sole of a human foot, and a side wall area 612 connected to the outer periphery of the sole area 611 and covering the sole area 611 inwardly. The process for attaching adhesive to the sole comprises the following steps:

步骤21:通过一个取样装置3撷取所述鞋底6的所述中底面61形状。所述取样装置3包括一个影像撷取单元31,及一个信号连接所述影像撷取单元31的图样生成单元32。于本实施例中,所述影像撷取单元31是一个摄影镜头,所述图样生成单元32为计算机及安装于计算机的制图软件,于其他实施态样中,也可依需求选用其他可撷取并计算所述中底面61面积及形状的等效组件,不以此为限。Step 21: Capture the shape of the midsole surface 61 of the sole 6 through a sampling device 3. The sampling device 3 includes an image capture unit 31 and a pattern generation unit 32 connected to the image capture unit 31. In this embodiment, the image capture unit 31 is a camera lens, and the pattern generation unit 32 is a computer and a drawing software installed on the computer. In other embodiments, other equivalent components that can capture and calculate the area and shape of the midsole surface 61 can also be selected according to needs, and are not limited to this.

步骤22:利用所述取样装置3撷取的结果,生成一个轮廓对应所述中底面61形状且面积与所述中底面61面积相同并呈平面的预设图样33。较详细地说,于本实施例中,所述足底区611与所述边墙区612夹一个角度,于其他实施态样中也可以是平行,不以此为限,而所述取样装置3可撷取并计算所述足底区611与所述边墙区612的内表面面积总和,以生成平面的所述预设图样33。Step 22: Using the results captured by the sampling device 3, a preset pattern 33 is generated, which has a contour corresponding to the shape of the mid-bottom surface 61 and has the same area as the mid-bottom surface 61 and is in a plane. In more detail, in this embodiment, the sole area 611 and the side wall area 612 are at an angle, and in other embodiments, they may also be parallel, and the sampling device 3 may capture and calculate the sum of the inner surface areas of the sole area 611 and the side wall area 612 to generate the preset pattern 33 in a plane.

步骤23:制备一个模具4,所述模具4包括一个基座部41,及一个由所述基座部41顶面沿一个高度方向突出且用来承载所述粘胶5的转印部42,所述转印部42外轮廓与所述预设图样33对应,且在所述高度方向上的厚度为1~2mm。于本实施例中,所述模具4由硅胶制成,于其他实施态样中,也可依需求选用其他耐用的材质,不以此为限。Step 23: Prepare a mold 4, the mold 4 includes a base portion 41, and a transfer portion 42 protruding from the top surface of the base portion 41 along a height direction and used to carry the adhesive 5, the outer contour of the transfer portion 42 corresponds to the preset pattern 33, and the thickness in the height direction is 1 to 2 mm. In this embodiment, the mold 4 is made of silicone. In other embodiments, other durable materials can also be selected according to needs, without limitation.

步骤24:在所述转印部42上涂上所述粘胶5。于本实施例中,是利用滚筒涂胶机将所述粘胶5涂布于所述转印部42上,再通过所述粘胶5刚涂布时还具有的流动性,使其自行均匀分布在所述转印部42上,于其他实施态样中,也可选用其他可稳定均匀地涂布粘胶5的方式及机具(例如刷涂或喷涂等),不以此为限。要说明的是,于本实施例中,此时粘胶5在所述转印部42上的厚度为0.3~0.5mm,重量小于5克。Step 24: Apply the adhesive 5 on the transfer part 42. In this embodiment, the adhesive 5 is applied on the transfer part 42 by a roller coating machine, and then the adhesive 5 is evenly distributed on the transfer part 42 by itself due to its fluidity when it is just applied. In other embodiments, other methods and machines (such as brushing or spraying, etc.) that can stably and evenly apply the adhesive 5 can also be selected, and the invention is not limited thereto. It should be noted that in this embodiment, the thickness of the adhesive 5 on the transfer part 42 is 0.3-0.5 mm, and the weight is less than 5 grams.

参阅图1、图4、图5,步骤25:静置一段时间,再将所述模具4冷却至一个脱胶温度。所述脱胶温度为室温。更进一步地说,静置的时间为10秒,于本实施例中,是以将所述模具4放置在室温环境中4~6分钟的方式冷却至所述脱胶温度,或是利用风扇吹送2~3分钟来进行冷却。Referring to FIG. 1 , FIG. 4 , and FIG. 5 , step 25: standing for a period of time, and then cooling the mold 4 to a degumming temperature. The degumming temperature is room temperature. More specifically, the standing time is 10 seconds. In this embodiment, the mold 4 is placed in a room temperature environment for 4 to 6 minutes to cool to the degumming temperature, or is cooled by a fan for 2 to 3 minutes.

步骤26:将所述鞋底6加温至一个附胶温度,并将所述转印部42附有粘胶5的一个面朝所述鞋底6压合,使所述粘胶5附着于所述鞋底6。值得一提的是,所述附胶温度为55~58℃,所述附胶温度较佳为55℃;于本实施例中,压合的时间为10~20秒,加温至所述附胶温度的时间为10~15秒,于其他实施态样中,也可依粘胶材质及所述鞋底6材质调整压合及加温的时间,并不以此为限。Step 26: The sole 6 is heated to a temperature for adhesive bonding, and the surface of the transfer portion 42 with the adhesive 5 is pressed toward the sole 6, so that the adhesive 5 is attached to the sole 6. It is worth mentioning that the adhesive bonding temperature is 55-58°C, and the adhesive bonding temperature is preferably 55°C; in this embodiment, the pressing time is 10-20 seconds, and the time for heating to the adhesive bonding temperature is 10-15 seconds. In other embodiments, the pressing and heating time can also be adjusted according to the adhesive material and the sole 6 material, and is not limited thereto.

参阅图1、图5、图6,步骤27:移开所述模具4,使所述粘胶5与所述转印部42分离。要说明的是,本实施例中选用湿气反应型热熔胶(PUR),在55℃时粘着力较高,在室温时粘着力较低,所以将鞋底6加温至55℃时所述粘胶5可稳固地附着于所述鞋底6,并可轻易地脱离处于室温的所述模具4。Referring to Fig. 1, Fig. 5 and Fig. 6, step 27: remove the mold 4 to separate the adhesive 5 from the transfer portion 42. It should be noted that in this embodiment, moisture-reactive hot melt adhesive (PUR) is used, which has a higher adhesive force at 55°C and a lower adhesive force at room temperature, so when the sole 6 is heated to 55°C, the adhesive 5 can be firmly attached to the sole 6 and can be easily separated from the mold 4 at room temperature.

经过前述步骤后,即可在所述鞋底6上涂附所述粘胶5,后续仅须根据粘胶5性质利用紫外光、加热或加湿来进行活化,即可用于粘贴鞋面等其他制程。After the above steps, the adhesive 5 can be applied to the sole 6, and then it only needs to be activated by ultraviolet light, heating or humidification according to the properties of the adhesive 5, and can be used for other processes such as pasting the upper.

相较于现有的涂胶技术,本发明通过所述取样装置3取得所述中底面61形状及面积,使得所述模具4的所述转印部42顶面形状及面积与所述中底面61形状及面积相对应,所以压合时,所述粘胶5对于所述中底面61不会过大也不会过小,且轮廓也对应,使得所述粘胶5可以稳定、重复性高且便于操作的方式贴附于所述鞋底6,避免人工直接涂布造成涂布胶材过量、不足、范围不同或不均匀的问题,且不需再经过高耗时、高耗能、占地面积大且耗费人力的烘干制程来挥发粘胶5中的溶剂成分,达到提高产品质量且减少耗能的功效;此外,避免使用具挥发性的溶剂(例如甲苯)还可防止工作人员吸入有害气体,且也减少有害气体的排放,而可达到提高工作安全及减少污染的功效。Compared with the existing glue coating technology, the present invention obtains the shape and area of the midsole surface 61 through the sampling device 3, so that the shape and area of the top surface of the transfer portion 42 of the mold 4 correspond to the shape and area of the midsole surface 61. Therefore, during pressing, the adhesive 5 will not be too large or too small for the midsole surface 61, and the contours are also corresponding, so that the adhesive 5 can be attached to the sole 6 in a stable, highly repeatable and easy-to-operate manner, avoiding the problem of excessive, insufficient, different or uneven application of adhesive material caused by direct manual coating, and there is no need to go through a time-consuming, energy-intensive, large-area and manpower-intensive drying process to volatilize the solvent components in the adhesive 5, thereby achieving the effect of improving product quality and reducing energy consumption; in addition, avoiding the use of volatile solvents (such as toluene) can also prevent workers from inhaling harmful gases and reduce the emission of harmful gases, thereby achieving the effect of improving work safety and reducing pollution.

综上所述,本发明鞋底附胶制程,确实能达成本发明的目的。In summary, the process for attaching glue to the sole of the present invention can indeed achieve the purpose of the present invention.

Claims (10)

1.一种鞋底附胶制程,适用于将粘胶附着于鞋底,所述鞋底包括中底面,所述鞋底附胶制程包含下列步骤:(A)通过取样装置取得所述中底面形状,生成轮廓对应所述中底面形状且面积与所述中底面面积相同的预设图样,再依所述预设图样制备模具,(B)在所述模具上涂布所述粘胶,(C)静置一段时间,再将所述模具冷却至脱胶温度,(D)将所述模具以附有所述粘胶的一面朝所述鞋底压合,使所述粘胶附着于所述鞋底,及(E)移开所述模具,使所述粘胶与所述模具分离。1. A process for attaching glue to a sole, which is suitable for attaching glue to a sole, wherein the sole includes a midsole surface, and the process for attaching glue to the sole comprises the following steps: (A) obtaining the shape of the midsole surface by a sampling device, generating a preset pattern whose contour corresponds to the shape of the midsole surface and whose area is the same as that of the midsole surface, and then preparing a mold according to the preset pattern, (B) coating the glue on the mold, (C) leaving it to stand for a period of time, and then cooling the mold to a degumming temperature, (D) pressing the mold with a side of the mold with the glue attached to the sole to attach the glue to the sole, and (E) removing the mold to separate the glue from the mold. 2.根据权利要求1所述的鞋底附胶制程,其特征在于:所述取样装置包括影像撷取单元,及信号连接所述影像撷取单元的图样生成单元。2. The process for attaching glue to the sole of a shoe according to claim 1, wherein the sampling device comprises an image capturing unit and a pattern generating unit connected to the image capturing unit by a signal. 3.根据权利要求1所述的鞋底附胶制程,其特征在于:所述模具包括基座部,及由所述基座部顶面沿高度方向突出且用来承载所述粘胶的转印部,所述转印部外轮廓对应所述预设图样。3. The process for attaching glue to the sole according to claim 1 is characterized in that: the mold includes a base portion, and a transfer portion protruding from the top surface of the base portion in the height direction and used to carry the adhesive, and the outer contour of the transfer portion corresponds to the preset pattern. 4.根据权利要求3所述的鞋底附胶制程,其特征在于:所述转印部在所述高度方向上的厚度为1~2mm。4 . The process for attaching glue to the sole according to claim 3 , wherein the thickness of the transfer portion in the height direction is 1 to 2 mm. 5.根据权利要求1所述的鞋底附胶制程,其特征在于:在所述步骤(C)中,静置的时间为10秒。5. The process for attaching glue to the sole according to claim 1, characterized in that: in the step (C), the standing time is 10 seconds. 6.根据权利要求1所述的鞋底附胶制程,其特征在于:在所述步骤(C)中,以将所述模具放置在室温环境中的方式冷却至所述脱胶温度。6. The process for gluing the soles of shoes according to claim 1, characterized in that: in the step (C), the mold is cooled to the degumming temperature by placing it in a room temperature environment. 7.根据权利要求1所述的鞋底附胶制程,其特征在于:在所述步骤(C)中,利用风扇将所述模具冷却至所述脱胶温度。7. The process for gluing the soles of shoes according to claim 1, characterized in that: in the step (C), a fan is used to cool the mold to the degumming temperature. 8.根据权利要求1所述的鞋底附胶制程,其特征在于:所述脱胶温度为室温。8. The process for gluing the soles of shoes according to claim 1, characterized in that the degumming temperature is room temperature. 9.根据权利要求1所述的鞋底附胶制程,其特征在于:在所述步骤(D)中,在将所述模具与所述鞋底压合前,先将所述鞋底加温至附胶温度。9. The process for gluing the sole according to claim 1, characterized in that: in the step (D), before the mold and the sole are pressed together, the sole is first heated to a gluing temperature. 10.根据权利要求9所述的鞋底附胶制程,其特征在于:所述附胶温度为55℃。10. The process for gluing the soles according to claim 9, characterized in that the gluing temperature is 55°C.
CN202211576094.8A 2022-12-09 2022-12-09 Sole glue production process Pending CN118161009A (en)

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