CN118127604A - Clamping jig for electroplating automobile radiating fin - Google Patents
Clamping jig for electroplating automobile radiating fin Download PDFInfo
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- CN118127604A CN118127604A CN202410552718.5A CN202410552718A CN118127604A CN 118127604 A CN118127604 A CN 118127604A CN 202410552718 A CN202410552718 A CN 202410552718A CN 118127604 A CN118127604 A CN 118127604A
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- 238000009713 electroplating Methods 0.000 title claims abstract description 46
- 238000003825 pressing Methods 0.000 claims description 10
- 238000001125 extrusion Methods 0.000 claims description 8
- 238000002347 injection Methods 0.000 claims description 6
- 239000007924 injection Substances 0.000 claims description 6
- 239000007769 metal material Substances 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 15
- 230000008859 change Effects 0.000 abstract description 5
- 230000037237 body shape Effects 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 13
- 238000007747 plating Methods 0.000 description 11
- 230000008569 process Effects 0.000 description 9
- 239000007788 liquid Substances 0.000 description 8
- 239000000243 solution Substances 0.000 description 6
- 230000009471 action Effects 0.000 description 4
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- 229910052751 metal Inorganic materials 0.000 description 4
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- 230000005540 biological transmission Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000005868 electrolysis reaction Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
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- 230000035484 reaction time Effects 0.000 description 2
- 230000000246 remedial effect Effects 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 229910001369 Brass Inorganic materials 0.000 description 1
- 229910000906 Bronze Inorganic materials 0.000 description 1
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
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- 238000000429 assembly Methods 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000010951 brass Substances 0.000 description 1
- 239000010974 bronze Substances 0.000 description 1
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
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- 210000003709 heart valve Anatomy 0.000 description 1
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- 150000002739 metals Chemical class 0.000 description 1
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Classifications
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D17/00—Constructional parts, or assemblies thereof, of cells for electrolytic coating
- C25D17/06—Suspending or supporting devices for articles to be coated
- C25D17/08—Supporting racks, i.e. not for suspending
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D7/00—Electroplating characterised by the article coated
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Chemical Kinetics & Catalysis (AREA)
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- Organic Chemistry (AREA)
- Electroplating Methods And Accessories (AREA)
- Clamps And Clips (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及汽车散热片电镀技术领域,具体为一种汽车散热片电镀用装夹治具。The invention relates to the technical field of automobile radiator electroplating, in particular to a clamping fixture for automobile radiator electroplating.
背景技术Background technique
汽车散热片是一种给汽车中易发热的配件散热的装置,多由铝合金、黄铜或青铜做成板状、片状、多片状等,散热片在生产过程中常常需要对其进行电镀,是利用电解原理在某些金属表面上镀上一薄层其他金属或合金的过程,是利用电解作用使金属或其他材料制件的表面附着一层金属膜的工艺,从而起到防止腐蚀,提高耐磨性、导电性、反光性及增进美观等作用,这种工艺可以有效地提高汽车零部件的性能和外观。Automobile radiator is a device for dissipating heat from heat-prone parts in automobiles. It is mostly made of aluminum alloy, brass or bronze in the form of plates, sheets, or multiple sheets. During the production process, radiators often need to be electroplated, which is a process of plating a thin layer of other metals or alloys on certain metal surfaces using the principle of electrolysis. It is a process of using electrolysis to adhere a layer of metal film to the surface of metal or other material parts, thereby preventing corrosion, improving wear resistance, conductivity, reflectivity, and enhancing aesthetics. This process can effectively improve the performance and appearance of automobile parts.
然而现有的汽车散热片电镀时所使用的夹具,大都是市面上常见的夹具,不仅装夹的散热片规格和类型单一,装夹作业范围还无法灵活调节,还会在装夹过程中对散热片造成撞击与折损,导致散热片表面被破坏无法继续使用。However, the existing fixtures used for electroplating of automobile radiators are mostly common fixtures on the market. Not only are the specifications and types of the radiators clamped single, the clamping operation range cannot be flexibly adjusted, and the radiators will be impacted and damaged during the clamping process, resulting in the surface of the radiator being damaged and unable to continue to be used.
发明内容Summary of the invention
为解决上述技术问题,本发明通过以下技术方案予以实现:一种汽车散热片电镀用装夹治具,包括支架,所述支架的中部安装有扭转组件,所述扭转组件的底部安装有夹具,所述夹具的底部呈左右对称状安装有固定组件,所述夹具上呈环绕套束有弹力带,用于对散热片中部的前后位置进行弹性阻拦与遮挡,防止散热片局部在夹具上发生晃动;In order to solve the above technical problems, the present invention is implemented through the following technical solutions: A clamping fixture for electroplating of automobile heat sinks, comprising a bracket, a torsion component is installed in the middle of the bracket, a clamp is installed at the bottom of the torsion component, a fixing component is installed at the bottom of the clamp in a bilaterally symmetrical shape, and an elastic band is wrapped around the clamp to elastically block and shield the front and rear positions of the middle of the heat sink to prevent the heat sink from shaking locally on the clamp;
所述扭转组件包括吊板,所述吊板顶端中部固定连接有卡头,所述吊板底端左右对称连接有电动推杆,所述电动推杆的伸缩端连接有压板,且压板用于对散热片的顶部夹持;The torsion assembly includes a hanging plate, a clamp is fixedly connected to the middle of the top of the hanging plate, an electric push rod is symmetrically connected to the bottom of the hanging plate, a pressing plate is connected to the telescopic end of the electric push rod, and the pressing plate is used to clamp the top of the heat sink;
所述固定组件包括夹板,所述夹板上固定连接有折板夹,所述折板夹的横板部位安装有固定板,所述折板夹的竖板部位左右对称安装有气杆,气杆的伸缩端与固定板连接,固定板通过气杆在折板夹上配合夹板对散热片的前后进行夹持固定。The fixing assembly includes a clamping plate, a folding plate clamp is fixedly connected to the clamping plate, a fixing plate is installed on the horizontal plate portion of the folding plate clamp, gas rods are symmetrically installed on the vertical plate portion of the folding plate clamp, the telescopic ends of the gas rods are connected to the fixing plate, and the fixing plate cooperates with the clamping plate on the folding plate clamp through the gas rods to clamp and fix the front and rear of the heat sink.
优选的,所述支架包括拱架,所述拱架底端的左右两侧呈左右对称状螺纹安装有两组支板,两组所述支板的对侧面呈中心对称状安装有锁止销,所述拱架的前端中部固定安装有主气阀,所述拱架的底端中部固定安装有电机和环形装架,所述环形装架环绕安装在电机的四周,所述环形装架底部与卡头相套接,电机的输出端连接在卡头顶端中部。Preferably, the bracket includes an arch frame, and two groups of support plates are threadedly installed on the left and right sides of the bottom end of the arch frame in a left-right symmetrical manner, and locking pins are installed on the opposite sides of the two groups of support plates in a centrally symmetrical manner. A main air valve is fixedly installed in the middle of the front end of the arch frame, and a motor and an annular frame are fixedly installed in the middle of the bottom end of the arch frame. The annular frame is installed around the motor, and the bottom of the annular frame is socketed with the chuck, and the output end of the motor is connected to the middle of the top end of the chuck.
优选的,所述支板背离拱架的一端中部嵌合安装有棱管套,所述棱管套内呈左右对称状转动卡接有两个接杆头,两个所述接杆头之间安装有双头插销,双头插销的两端均套装有挤压弹簧,挤压弹簧的设置,用于在接杆头处于非轴向挤压时,将双头插销的两端与接杆头隔开,使得双头插销在挤压弹簧的作用下,借助两组接杆头弹动安装在棱管套内侧;双头插销的两端与两个接杆头的对侧面相插装,接杆头通过双头插销与支板螺纹安装,且接杆头的左右两端中部均开设有八棱槽,且双头插销通过八棱槽与接杆头相嵌合。Preferably, a prism sleeve is embedded and installed in the middle part of one end of the support plate away from the arch frame, and two connecting rod heads are rotatably clamped in the prism sleeve in a left-right symmetrical manner, and a double-headed pin is installed between the two connecting rod heads, and both ends of the double-headed pin are equipped with extrusion springs. The extrusion spring is provided to separate the two ends of the double-headed pin from the connecting rod head when the connecting rod head is in non-axial extrusion, so that the double-headed pin is installed on the inner side of the prism sleeve with the help of two groups of connecting rod heads under the action of the extrusion spring; the two ends of the double-headed pin are inserted into the opposite side surfaces of the two connecting rod heads, and the connecting rod head is threadedly installed with the support plate through the double-headed pin, and octagonal grooves are provided in the middle parts of the left and right ends of the connecting rod head, and the double-headed pin is embedded with the connecting rod head through the octagonal grooves.
优选的,所述夹具包括横梁架,且横梁架固定连接在电动推杆底部,电动推杆的伸缩端贯穿横梁架与压板相连接,所述横梁架的左右两端均安装有框架,所述框架的内侧中部伸缩连接有伸缩板,所述伸缩板的顶部与朝向横梁架的一面安装有长丝杆,长丝杆与横梁架螺纹连接,两组所述框架之间的底部安装有撑板。Preferably, the clamp includes a crossbeam frame, and the crossbeam frame is fixedly connected to the bottom of the electric push rod, the telescopic end of the electric push rod passes through the crossbeam frame and is connected to the pressure plate, frames are installed on both ends of the left and right ends of the crossbeam frame, a telescopic plate is telescopically connected to the inner middle part of the frame, a long screw rod is installed on the top of the telescopic plate and the side facing the crossbeam frame, the long screw rod is threadedly connected to the crossbeam frame, and a support plate is installed at the bottom between the two groups of frames.
优选的,所述撑板的顶部中间固定安装有短棱,短棱截面呈三棱柱状,所述撑板顶部的前后边侧固定安装有球头阀,所述撑板的底端固定安装有底板,所述撑板的前后面均固定安装有侧棱,所述撑板的内侧中部固定安装有套轨。Preferably, a short edge is fixedly installed in the middle of the top of the support plate, and the cross-section of the short edge is a triangular prism. Ball valves are fixedly installed on the front and rear sides of the top of the support plate, a bottom plate is fixedly installed on the bottom end of the support plate, side edges are fixedly installed on the front and back faces of the support plate, and a sleeve rail is fixedly installed on the inner middle part of the support plate.
优选的,所述球头阀的喷射口内固定安装有喷气阀嘴,所述喷气阀嘴整体由塑料制成,喷气阀嘴的中部设置有向球头阀内侧凹陷的半球状硬片薄膜,具体结构参照心脏瓣膜的原理,初始状态下硬片薄膜处于向球头阀内侧凹陷的封闭状态,打开时,则是被从球头阀的喷射口内喷出的空气推开,此时的硬片薄膜处于朝向球头阀的反方向打开的状态;硬片薄膜用于遮挡气体和液体直接进入球头阀的喷射口内。Preferably, a jet valve nozzle is fixedly installed in the injection port of the ball valve, and the jet valve nozzle is made of plastic as a whole. A hemispherical hard film recessed toward the inner side of the ball valve is provided in the middle of the jet valve nozzle. The specific structure refers to the principle of a heart valve. In the initial state, the hard film is in a closed state recessed toward the inner side of the ball valve. When opened, it is pushed open by the air ejected from the injection port of the ball valve. At this time, the hard film is in an open state facing the opposite direction of the ball valve. The hard film is used to block gas and liquid from directly entering the injection port of the ball valve.
优选的,所述折板夹的竖板上还固定安装有阀管,且阀管的输出端连接在气杆的输入端上,所述夹板与折板夹竖板之间连接有分流阀杆,且分流阀杆通过折板夹与阀管相连通,分流阀杆限位安装在撑板与底板之间,夹板与折板夹的连接处贴合在底板底部设置,夹板和折板夹的竖板结构均通过侧棱与撑板贴合滑动,分流阀杆上连接有伸缩波纹管,所述伸缩波纹管滑动套装在套轨内,横梁架和撑板的左右两端中部均螺纹安装有球头接管,所述框架和伸缩板的内侧中部以及横梁架与吊板之间的中部均连接有直导管,所述分流阀杆通过伸缩波纹管、球头接管、直导管配合与主气阀相连通;Preferably, a valve tube is also fixedly installed on the vertical plate of the folding plate clamp, and the output end of the valve tube is connected to the input end of the gas rod, a diverter valve stem is connected between the clamping plate and the vertical plate of the folding plate clamp, and the diverter valve stem is connected to the valve tube through the folding plate clamp, the diverter valve stem is limitedly installed between the support plate and the bottom plate, the connection between the clamping plate and the folding plate clamp is fitted on the bottom of the bottom plate, the vertical plate structures of the clamping plate and the folding plate clamp are fitted and slid with the support plate through the side edges, a telescopic bellows is connected to the diverter valve stem, the telescopic bellows is slidably sleeved in the sleeve rail, the middle parts of the left and right ends of the crossbeam frame and the support plate are threadedly installed with ball head pipes, the middle parts of the inner sides of the frame and the telescopic plate and the middle part between the crossbeam frame and the hanging plate are connected with straight guide tubes, the diverter valve stem is connected to the main gas valve through the cooperation of the telescopic bellows, the ball head pipes and the straight guide tubes;
其中,所述框架通过球头接管与撑板螺纹连接,所述伸缩板通过球头接管与横梁架螺纹连接,球头阀通过撑板与球头接管相连通;The frame is threadedly connected to the support plate through a ball head pipe, the telescopic plate is threadedly connected to the crossbeam frame through a ball head pipe, and the ball head valve is connected to the ball head pipe through the support plate;
其中,横梁架与吊板之间的中部连接的直导管,通过卡头的中部与电机的输出端配合穿过拱架与主气阀相连通。Among them, the straight conduit connected in the middle between the crossbeam frame and the hanging plate cooperates with the output end of the motor through the middle of the clamp and passes through the arch frame to be connected with the main air valve.
优选的,所述夹板朝向折板夹的一面固定安装有锥条,所述锥条的边侧固定连接有弹条,且弹条呈拱起状不与弹条直接接触,且弹条圆心所在轴线与锥条所在轴线垂直。Preferably, a cone bar is fixedly installed on one side of the clamp facing the folding plate clamp, and an elastic bar is fixedly connected to the side of the cone bar, and the elastic bar is arched and not in direct contact with the elastic bar, and the axis where the center of the elastic bar is located is perpendicular to the axis where the cone bar is located.
优选的,所述固定板的左右两端均铰接有耳板,所述耳板与固定板铰接的部位安装有扭簧,所述固定板朝向耳板的一面固定连接有挂钩,扭簧的中部钩挂在挂钩上,耳板通过扭簧在固定板上向接近夹板的一面翻转,所述固定板朝向夹板的一面呈线性阵列安装有球壳,且球壳为弹性金属材料制成的中空结构。Preferably, ear plates are hinged on both ends of the fixed plate, and a torsion spring is installed at the hinged portion of the ear plate and the fixed plate. A hook is fixedly connected to the side of the fixed plate facing the ear plate, and the middle part of the torsion spring is hooked on the hook. The ear plate is flipped on the fixed plate toward the side close to the splint through the torsion spring, and a spherical shell is installed in a linear array on the side of the fixed plate facing the splint, and the spherical shell is a hollow structure made of elastic metal material.
优选的,所述弹力带环绕包裹夹具的前后内壁上均固定安装有棱条,且棱条从弹力带的表面凸起设置,所述弹力带的首尾端均固定连接有魔术贴,用于将弹力带的首尾端相粘贴,将弹力带整体呈环绕状束缚在包裹夹具上,限制散热片在夹具上的前后位置。Preferably, the elastic band is wrapped around the front and rear inner walls of the clamp and is fixedly mounted with ribs, which are protruded from the surface of the elastic band. The head and tail ends of the elastic band are fixedly connected with Velcro for sticking the head and tail ends of the elastic band together, so as to wrap the elastic band around the clamp as a whole and limit the front and rear positions of the heat sink on the clamp.
本发明提供了一种汽车散热片电镀用装夹治具,具备以下有益效果:The present invention provides a clamping fixture for electroplating of automobile radiator, which has the following beneficial effects:
一、该汽车散热片电镀用装夹治具,能够在电镀结束之后,通过启用球头阀对散热片进行吹气,来将附着在散热片表面的电镀液吹落,加速电镀液脱落速度,提升散热片从电镀液中干净取出的效率,加快散热片的电镀进程,提高散热片电镀流程的整体效率,提高生产总量,同时,保障散热片的电镀质量。1. The clamping fixture for electroplating of automobile radiator can blow air to the radiator through the ball valve after the electroplating is completed, so as to blow off the plating liquid attached to the surface of the radiator, accelerate the speed of the plating liquid falling off, improve the efficiency of cleanly removing the radiator from the plating liquid, speed up the electroplating process of the radiator, improve the overall efficiency of the electroplating process of the radiator, increase the total production volume, and at the same time, ensure the electroplating quality of the radiator.
二、该汽车散热片电镀用装夹治具,通过借助气压传动的方式,来消除固定组件运动过程中的生硬调节,即使散热片体形过大而无法装夹在夹板与固定板之间,也不会对散热片造成过度的硬性撞击与折损,更不会对散热片造成持续性的积压破坏,并且借助伸缩波纹管的可伸缩性,为及时关停高压气体的输送争取反应时间,能够及时通过关闭向主气阀内输送的高压空气的方式,来阻断固定组件对散热片的硬性夹持与损坏行为,实现对散热片的一种柔性夹持保护,为及时调整装夹方式提供补救机会。2. The clamping fixture for electroplating of automobile radiator eliminates the abrupt adjustment of the fixed component during the movement by means of pneumatic transmission. Even if the radiator is too large to be clamped between the clamping plate and the fixed plate, it will not cause excessive hard impact and damage to the radiator, nor will it cause continuous backlog damage to the radiator. In addition, by means of the retractability of the telescopic bellows, it gains reaction time for timely shutting down the delivery of high-pressure gas. It can timely block the hard clamping and damage of the radiator by the fixed component by shutting off the high-pressure air delivered to the main air valve, thereby realizing a flexible clamping protection for the radiator and providing a remedial opportunity for timely adjustment of the clamping method.
三、该汽车散热片电镀用装夹治具,通过在锥条与散热片之间安装弹条的方式,利用弹条与锥条构成格栅式的弹性遮挡保护结构,将被挤压在夹板上的散热片的背面进行弹性遮挡与保护,避免散热片被固定板推移挤压到夹板上时与夹板发生硬性磕碰,确保散热片的质量不会受到影响。3. The clamping fixture for electroplating of automobile radiators installs spring bars between the cone bars and the radiator, and uses the spring bars and the cone bars to form a grid-like elastic shielding and protection structure, which elastically shields and protects the back of the radiator squeezed on the clamping plate, avoiding hard collision between the radiator and the clamping plate when the radiator is pushed and squeezed onto the clamping plate by the fixed plate, ensuring that the quality of the radiator is not affected.
四、该汽车散热片电镀用装夹治具,保障了固定板对散热片的平稳夹持功能,不会对散热片造成额外损伤,同时也方便电镀结束后,散热片从电镀液中取出沥水,不留电镀液在夹具上。4. The clamping fixture for electroplating of automobile radiators ensures the stable clamping function of the fixing plate on the radiator without causing additional damage to the radiator. It is also convenient for removing the radiator from the plating solution and draining it after the electroplating is completed, without leaving the plating solution on the fixture.
五、该汽车散热片电镀用装夹治具,可完成各个装夹治具之间的对接组装,能够适用于对不同类型散热片的组合式装夹,能够有效拓展装夹治具的装夹作业总量,实现对多个散热片的同步装夹和同步电镀作业。5. The clamping fixture for electroplating of automobile radiators can complete the docking assembly between various clamping fixtures, can be used for combined clamping of different types of radiators, can effectively expand the total clamping operation of the clamping fixture, and realize the synchronous clamping and synchronous electroplating operations of multiple radiators.
六、该汽车散热片电镀用装夹治具,同时将与当前装夹治具相邻组装的另一组装夹治具也做相同角度调整或相反角度的调整,来综合利用起两组装夹治具,共同对更大,或者结构造型特异的散热片进行共同装夹,此时的每个装夹治具上的两组固定组件为一个夹持固定结构,来将散热片夹持固定在两组固定组件之间,由此,来实现对特殊结构形状散热片的装夹作业,实现装夹治具的另一种使用方式,能够有效将多组装夹治具相互关联起来,共同完成对散热片的装夹作业,实现装夹治具对不同作业工况的适应。6. The clamping fixture for electroplating of automobile radiators will also adjust the other assembly clamping fixture assembled adjacent to the current clamping fixture to the same angle or the opposite angle, so as to comprehensively utilize the two assembly clamping fixtures to jointly clamp larger radiators or radiators with special structures. At this time, the two groups of fixing components on each clamping fixture are a clamping and fixing structure to clamp and fix the radiator between the two groups of fixing components, thereby realizing the clamping operation of radiators with special structural shapes, realizing another use method of the clamping fixture, and being able to effectively link multiple assembly clamping fixtures to each other to jointly complete the clamping operation of the radiator, so as to realize the adaptation of the clamping fixture to different working conditions.
七、该汽车散热片电镀用装夹治具,使用撑板对散热片底部支撑定位期间,能够通过截面呈三棱柱状的短棱,将散热片的底部从撑板顶部托起,以线面接触的形式,对散热片底部提供平稳支撑的同时,减少散热片被遮挡的面积,使得散热片整体都能够被电镀处理,消除电镀死角。7. The clamping fixture for electroplating of automobile radiators uses a support plate to support and position the bottom of the radiator. The short edges with a triangular prism-shaped cross-section can lift the bottom of the radiator from the top of the support plate, thereby providing stable support for the bottom of the radiator in the form of line-surface contact, while reducing the area of the radiator that is blocked, so that the entire radiator can be electroplated and dead corners for electroplating are eliminated.
八、该汽车散热片电镀用装夹治具,伸缩板与框架的伸缩安装,能够对装夹散热片的夹具的整体装夹高度进行初次调节,还能够通过电动推杆控制压板在夹具内侧的升降改变,二次调节夹具的局部装夹高度,使得夹具不仅能够装夹较大尺寸的散热片,还能够装夹较小规格的散热片,不仅适用于一种单一规格的散热片的装夹作业,能够有效改变夹具的最大和最小装夹作业范围。8. The clamping fixture for electroplating automobile radiator has a telescopic installation of the telescopic plate and the frame, which can perform the initial adjustment of the overall clamping height of the fixture for clamping the radiator. The electric push rod can also be used to control the lifting and lowering of the pressure plate inside the fixture, and the local clamping height of the fixture can be adjusted secondary. This allows the fixture to clamp not only larger sized radiators, but also smaller sized radiators. It is not only suitable for the clamping operation of a single specification of radiator, but can also effectively change the maximum and minimum clamping operation range of the fixture.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明一种汽车散热片电镀用装夹治具的外部结构示意图;FIG1 is a schematic diagram of the external structure of a clamping fixture for electroplating of automobile heat sinks according to the present invention;
图2为本发明扭转组件的结构示意图;FIG2 is a schematic diagram of the structure of a torsion assembly of the present invention;
图3为本发明拱架和支板的结构示意图;FIG3 is a schematic diagram of the structure of the arch frame and the support plate of the present invention;
图4为本发明接杆头与支板的拆解结构示意图;FIG4 is a schematic diagram of the disassembled structure of the connecting rod head and the supporting plate of the present invention;
图5为本发明夹具的结构示意图;FIG5 is a schematic structural diagram of the clamp of the present invention;
图6为本发明撑板的结构示意图;FIG6 is a schematic structural diagram of a support plate according to the present invention;
图7为本发明框架与撑板的局部拆解结构示意图;FIG7 is a schematic diagram of a partially disassembled structure of a frame and a support plate of the present invention;
图8为本发明喷气阀嘴和球头阀的拆解结构示意图;FIG8 is a schematic diagram of the disassembled structure of the jet valve nozzle and the ball valve of the present invention;
图9为本发明固定组件的结构示意图;FIG9 is a schematic structural diagram of a fixing assembly of the present invention;
图10为本发明折板夹和分流阀杆的结构示意图;FIG10 is a schematic structural diagram of a folding plate clamp and a diverter valve stem according to the present invention;
图11为本发明固定板的局部结构示意图;FIG11 is a schematic diagram of a partial structure of a fixing plate of the present invention;
图12为本发明固定板的正面结构示意图;FIG12 is a schematic diagram of the front structure of the fixing plate of the present invention;
图13为本发明弹力带的结构示意图。FIG. 13 is a schematic diagram of the structure of the elastic band of the present invention.
图中:1、支架;2、夹具;3、扭转组件;4、固定组件;5、弹力带;11、拱架;12、支板;13、锁止销;14、主气阀;15、电机;16、环形装架;17、棱管套;18、双头插销;19、接杆头;21、横梁架;22、框架;23、伸缩板;24、长丝杆;25、撑板;26、短棱;27、球头阀;28、底板;29、侧棱;210、套轨;211、喷气阀嘴;31、吊板;32、卡头;33、电动推杆;34、压板;41、夹板;43、折板夹;44、固定板;45、气杆;46、阀管;47、分流阀杆;48、伸缩波纹管;49、球头接管;410、直导管;411、锥条;412、弹条;441、耳板;442、扭簧;443、挂钩;444、球壳;51、棱条;52、魔术贴。In the figure: 1, bracket; 2, clamp; 3, torsion assembly; 4, fixing assembly; 5, elastic band; 11, arch frame; 12, support plate; 13, locking pin; 14, main air valve; 15, motor; 16, ring mounting; 17, prism sleeve; 18, double-headed bolt; 19, connecting rod head; 21, crossbeam frame; 22, frame; 23, telescopic plate; 24, long screw rod; 25, support plate; 26, short prism; 27, ball head valve; 28, bottom plate; 29, side prism; 210, Rail sleeve; 211, jet valve nozzle; 31, hanging plate; 32, clamp; 33, electric push rod; 34, pressure plate; 41, clamp; 43, folding plate clamp; 44, fixing plate; 45, gas rod; 46, valve pipe; 47, diverter valve stem; 48, telescopic bellows; 49, ball head pipe; 410, straight conduit; 411, cone strip; 412, spring strip; 441, ear plate; 442, torsion spring; 443, hook; 444, ball shell; 51, rib strip; 52, Velcro.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本发明作进一步详细的说明。本发明的实施例是为了示例和描述起见而给出的,而并不是无遗漏的或者将本发明限于所公开的形式。很多修改和变化对于本领域的普通技术人员而言是显而易见的。选择和描述实施例是为了更好说明本发明的原理和实际应用,并且使本领域的普通技术人员能够理解本发明从而设计适于特定用途的带有各种修改的各种实施例。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
第一实施例,如图1至图13所示,本发明提供一种技术方案:一种汽车散热片电镀用装夹治具,包括支架1,支架1的中部安装有扭转组件3,扭转组件3的底部安装有夹具2,夹具2的底部呈左右对称状安装有固定组件4,夹具2上呈环绕套束有弹力带5;In the first embodiment, as shown in FIGS. 1 to 13 , the present invention provides a technical solution: a clamping fixture for electroplating of automobile radiator, comprising a bracket 1, a torsion component 3 is installed in the middle of the bracket 1, a clamp 2 is installed at the bottom of the torsion component 3, a fixing component 4 is installed at the bottom of the clamp 2 in a bilaterally symmetrical manner, and an elastic band 5 is wrapped around the clamp 2;
扭转组件3包括吊板31,吊板31顶端中部固定连接有卡头32,吊板31底端左右对称连接有电动推杆33,电动推杆33的伸缩端连接有压板34,且压板34用于对散热片的顶部夹持;The torsion assembly 3 includes a hanging plate 31, a clamp 32 is fixedly connected to the middle of the top of the hanging plate 31, an electric push rod 33 is symmetrically connected to the bottom of the hanging plate 31, and a pressing plate 34 is connected to the telescopic end of the electric push rod 33, and the pressing plate 34 is used to clamp the top of the heat sink;
固定组件4包括夹板41,夹板41上固定连接有折板夹43,折板夹43的横板部位安装有固定板44,折板夹43的竖板部位左右对称安装有气杆45,气杆45的伸缩端与固定板44连接,固定板44通过气杆45在折板夹43上配合夹板41对散热片的前后进行夹持固定。The fixing assembly 4 includes a clamping plate 41, to which a folding plate clamp 43 is fixedly connected, a fixing plate 44 is installed on the horizontal plate portion of the folding plate clamp 43, and gas rods 45 are symmetrically installed on the vertical plate portion of the folding plate clamp 43, and the telescopic ends of the gas rods 45 are connected to the fixing plate 44. The fixing plate 44 cooperates with the clamping plate 41 on the folding plate clamp 43 through the gas rods 45 to clamp and fix the front and back of the heat sink.
支架1包括拱架11,拱架11底端的左右两侧呈左右对称状螺纹安装有两组支板12,两组支板12的对侧面呈中心对称状安装有锁止销13,拱架11的前端中部固定安装有主气阀14,拱架11的底端中部固定安装有电机15和环形装架16,且环形装架16表面具有刻度,能够指示旋转调节夹具2与支架1之间的角度变化情况,环形装架16环绕安装在电机15的四周,环形装架16底部与卡头32相套接,电机15的输出端连接在卡头32顶端中部。The bracket 1 includes an arch frame 11, and two groups of support plates 12 are threadedly installed on the left and right sides of the bottom end of the arch frame 11 in a left-right symmetrical manner. The opposite sides of the two groups of support plates 12 are centrally symmetrically installed with locking pins 13. A main air valve 14 is fixedly installed in the middle of the front end of the arch frame 11, and a motor 15 and an annular frame 16 are fixedly installed in the middle of the bottom end of the arch frame 11. The surface of the annular frame 16 has a scale that can indicate the angle change between the rotation adjustment fixture 2 and the bracket 1. The annular frame 16 is installed around the motor 15, and the bottom of the annular frame 16 is socketed with the clamp 32, and the output end of the motor 15 is connected to the middle of the top of the clamp 32.
夹具2包括横梁架21,且横梁架21固定连接在电动推杆33底部,电动推杆33的伸缩端贯穿横梁架21与压板34相连接,横梁架21的左右两端均安装有框架22,框架22的内侧中部伸缩连接有伸缩板23,伸缩板23的顶部与朝向横梁架21的一面安装有长丝杆24,长丝杆24与横梁架21螺纹连接,两组框架22之间的底部安装有撑板25。The clamp 2 includes a crossbeam frame 21, and the crossbeam frame 21 is fixedly connected to the bottom of the electric push rod 33. The telescopic end of the electric push rod 33 passes through the crossbeam frame 21 and is connected to the pressure plate 34. Frames 22 are installed on both ends of the crossbeam frame 21. The inner middle part of the frame 22 is telescopically connected with a telescopic plate 23. A long screw rod 24 is installed on the top of the telescopic plate 23 and the side facing the crossbeam frame 21. The long screw rod 24 is threadedly connected to the crossbeam frame 21, and a support plate 25 is installed at the bottom between the two groups of frames 22.
撑板25的顶部中间固定安装有短棱26,短棱26截面呈三棱柱状,撑板25顶部的前后边侧固定安装有球头阀27,撑板25的底端固定安装有底板28,撑板25的前后面均固定安装有侧棱29,撑板25的内侧中部固定安装有套轨210。A short ridge 26 is fixedly installed in the middle of the top of the support plate 25, and the cross-section of the short ridge 26 is a triangular prism. A ball head valve 27 is fixedly installed on the front and rear sides of the top of the support plate 25, a bottom plate 28 is fixedly installed on the bottom end of the support plate 25, side ridges 29 are fixedly installed on the front and back faces of the support plate 25, and a sleeve rail 210 is fixedly installed on the inner middle part of the support plate 25.
球头阀27的喷射口内固定安装有喷气阀嘴211,喷气阀嘴211整体由塑料制成,喷气阀嘴211的中部设置有向球头阀27内侧凹陷的半球状硬片薄膜,硬片薄膜用于遮挡气体和液体直接进入球头阀27的喷射口内。An air jet valve nozzle 211 is fixedly installed in the injection port of the ball head valve 27. The air jet valve nozzle 211 is made of plastic as a whole. A hemispherical hard film is provided in the middle of the air jet valve nozzle 211, which is recessed toward the inner side of the ball head valve 27. The hard film is used to prevent gas and liquid from directly entering the injection port of the ball head valve 27.
折板夹43的竖板上还固定安装有阀管46,且阀管46的输出端连接在气杆45的输入端上,夹板41与折板夹43竖板之间连接有分流阀杆47,且分流阀杆47通过折板夹43与阀管46相连通,分流阀杆47限位安装在撑板25与底板28之间,夹板41与折板夹43的连接处贴合在底板28底部设置,夹板41和折板夹43的竖板结构均通过侧棱29与撑板25贴合滑动,分流阀杆47上连接有伸缩波纹管48,伸缩波纹管48滑动套装在套轨210内,横梁架21和撑板25的左右两端中部均螺纹安装有球头接管49,框架22和伸缩板23的内侧中部以及横梁架21与吊板31之间的中部均连接有直导管410,分流阀杆47通过伸缩波纹管48、球头接管49、直导管410配合与主气阀14相连通;A valve tube 46 is also fixedly installed on the vertical plate of the folding plate clamp 43, and the output end of the valve tube 46 is connected to the input end of the gas rod 45. A diverter valve stem 47 is connected between the clamp plate 41 and the vertical plate of the folding plate clamp 43, and the diverter valve stem 47 is connected to the valve tube 46 through the folding plate clamp 43. The diverter valve stem 47 is limitedly installed between the support plate 25 and the bottom plate 28. The connection between the clamp plate 41 and the folding plate clamp 43 is set at the bottom of the bottom plate 28. The vertical plate structures of the clamp plate 41 and the folding plate clamp 43 are connected by the side edges 29. Sliding in close contact with the support plate 25, the diverter valve stem 47 is connected with a telescopic bellows 48, which is slidably sleeved in the sleeve rail 210, the middle parts of the left and right ends of the crossbeam frame 21 and the support plate 25 are threadedly installed with ball head pipes 49, the middle parts of the inner sides of the frame 22 and the telescopic plate 23 and the middle parts between the crossbeam frame 21 and the hanging plate 31 are connected with straight conduits 410, and the diverter valve stem 47 is connected to the main gas valve 14 through the telescopic bellows 48, the ball head pipes 49, and the straight conduits 410;
其中,框架22通过球头接管49与撑板25螺纹连接,伸缩板23通过球头接管49与横梁架21螺纹连接,球头阀27通过撑板25与球头接管49相连通;The frame 22 is threadedly connected to the support plate 25 through the ball head pipe 49, the telescopic plate 23 is threadedly connected to the crossbeam frame 21 through the ball head pipe 49, and the ball head valve 27 is connected to the ball head pipe 49 through the support plate 25;
其中,横梁架21与吊板31之间的中部连接的直导管410,通过卡头32的中部与电机15的输出端配合穿过拱架11与主气阀14相连通。Among them, the straight conduit 410 connected in the middle between the crossbeam frame 21 and the hanging plate 31 cooperates with the output end of the motor 15 through the middle of the clamp 32 and passes through the arch frame 11 to be connected with the main air valve 14.
夹板41朝向折板夹43的一面固定安装有锥条411,锥条411的边侧固定连接有弹条412,且弹条412呈拱起状不与弹条412直接接触,且弹条412圆心所在轴线与锥条411所在轴线垂直。A cone bar 411 is fixedly installed on one side of the clamping plate 41 facing the folding plate clamp 43, and an elastic bar 412 is fixedly connected to the side of the cone bar 411, and the elastic bar 412 is arched and not in direct contact with the elastic bar 412, and the axis where the center of the elastic bar 412 is located is perpendicular to the axis where the cone bar 411 is located.
固定板44的左右两端均铰接有耳板441,耳板441与固定板44铰接的部位安装有扭簧442,固定板44朝向耳板441的一面固定连接有挂钩443,扭簧442的中部钩挂在挂钩443上,耳板441通过扭簧442在固定板44上向接近夹板41的一面翻转,固定板44朝向夹板41的一面呈线性阵列安装有球壳444,且球壳444为弹性金属材料制成的中空结构。Ear plates 441 are hinged on both ends of the fixed plate 44, and a torsion spring 442 is installed at the hinged portion of the ear plate 441 and the fixed plate 44. A hook 443 is fixedly connected to the side of the fixed plate 44 facing the ear plate 441, and the middle part of the torsion spring 442 is hooked on the hook 443. The ear plate 441 is flipped on the fixed plate 44 toward the side close to the clamping plate 41 through the torsion spring 442. A ball shell 444 is installed in a linear array on the side of the fixed plate 44 facing the clamping plate 41, and the ball shell 444 is a hollow structure made of elastic metal material.
使用时,将散热片整体放置在夹具2围拢的矩形框架结构内,将散热片底部贴合放置在撑板25顶端中部,由短棱26作为撑板25顶部与散热片底部接触的结构,然后通过主气阀14向横梁架21与吊板31之间安装的直导管410输送带有一定气压的空气;在横梁架21以及横梁架21左右端部的球头接管49的引导下,将空气输入框架22和伸缩板23内侧中部的直导管410内,通过关闭分流阀杆47,启用与分流阀杆47相连接的球头接管49,将空气输送进伸缩波纹管48内,带动伸缩波纹管48在套轨210内伸展,并借助伸展的伸缩波纹管48,推动固定组件4整体在撑板25上向中心平移滑动靠拢,直到两组固定组件4滑移到散热板底部的左右两端;紧接着启用分流阀杆47向阀管46内送气,由阀管46将气体送入气杆45内,推动气杆45的伸缩端伸展,由气杆45推动固定板44靠近夹板41,从而将散热板夹持在夹板41与固定板44之间,此时关闭分流阀杆47,将气杆45保持在伸展状态,保持固定板44对散热片的夹持动作;同时也关闭撑板25两端的球头接管49,维持伸缩波纹管48在套轨210内的伸展位置;然后再启用电动推杆33带动压板34竖直下压,将压板34压装在散热片顶部,最后再利用两组魔术贴52之间的粘黏作用,将弹力带5的首尾粘贴在一起,来将弹力带5以环绕包裹状束缚在夹具2上,对散热片的中部进行限位,由此通过上述操作完成散热片在装夹治具上的固定夹持,方便后续对散热片的电镀作业。When in use, the heat sink is placed as a whole in the rectangular frame structure surrounded by the clamp 2, and the bottom of the heat sink is placed in the middle of the top of the support plate 25, with the short ridge 26 as the structure for contact between the top of the support plate 25 and the bottom of the heat sink, and then the main air valve 14 is used to transport air with a certain air pressure to the straight conduit 410 installed between the crossbeam frame 21 and the hanging plate 31; under the guidance of the crossbeam frame 21 and the ball head pipe 49 at the left and right ends of the crossbeam frame 21, the air is input into the straight conduit 410 in the middle of the inner side of the frame 22 and the telescopic plate 23, and by closing the diverter valve stem 47 and activating the ball head pipe 49 connected to the diverter valve stem 47, the air is transported into the telescopic bellows 48, driving the telescopic bellows 48 to extend in the sleeve rail 210, and with the help of the extended telescopic bellows 48, the fixing assembly 4 is pushed as a whole to slide toward the center on the support plate 25 until the two groups of fixing assemblies 4 slide to the left and right ends of the bottom of the heat sink; then the diverter valve stem 47 is activated The valve stem 47 delivers air to the valve tube 46, and the valve tube 46 delivers the gas into the gas rod 45, pushing the telescopic end of the gas rod 45 to extend, and the gas rod 45 pushes the fixed plate 44 close to the clamping plate 41, so that the heat sink is clamped between the clamping plate 41 and the fixed plate 44. At this time, the diverter valve stem 47 is closed to keep the gas rod 45 in the extended state, and the clamping action of the fixed plate 44 on the heat sink is maintained; at the same time, the ball head pipes 49 at both ends of the support plate 25 are also closed to maintain the extended position of the telescopic bellows 48 in the sleeve rail 210; then the electric push rod 33 is activated to drive the pressing plate 34 to press down vertically, and the pressing plate 34 is pressed on the top of the heat sink, and finally the adhesive effect between the two sets of Velcro 52 is used to stick the ends of the elastic band 5 together, so as to bind the elastic band 5 to the fixture 2 in a surrounding wrapping shape, and limit the middle part of the heat sink. Thus, the heat sink is fixed and clamped on the clamping fixture through the above operation, which is convenient for the subsequent electroplating operation of the heat sink.
由夹具2对散热片装夹定位期间,可经由各个结构部位上的球头接管49和分流阀杆47的启闭控制,以及通过主气阀14外接气泵,利用气泵对高压空气的输送与抽出调控配合,来自动调控固定组件4在撑板25上的固定位置,自动控制固定板44对散热片的夹持固定和松开释放,实现对散热片在夹具2上的自动夹持与释放。During the clamping and positioning of the heat sink by the fixture 2, the opening and closing control of the ball head pipe 49 and the diverter valve stem 47 on each structural part, as well as the external air pump connected to the main air valve 14 and the delivery and extraction of high-pressure air by the air pump can be used to automatically adjust the fixed position of the fixing component 4 on the support plate 25, and automatically control the clamping, fixing and loosening of the heat sink by the fixing plate 44, thereby realizing automatic clamping and releasing of the heat sink on the fixture 2.
通过关闭分流阀杆47,控制空气在伸缩波纹管48内的充放气,来控制改变固定组件4在撑板25上的滑移位置,以及通过电动推杆33控制改变压板34在竖直方位上的升降位置,来综合实现对不同大小散热片的夹持定位。By closing the diverter valve stem 47 and controlling the inflation and deflation of air in the telescopic bellows 48, the sliding position of the fixing assembly 4 on the support plate 25 is changed, and the vertical lifting position of the pressure plate 34 is changed by controlling the electric push rod 33, so as to comprehensively realize the clamping and positioning of heat sinks of different sizes.
通过伸缩板23与框架22的伸缩安装,能够对装夹散热片的夹具2的整体装夹高度进行初次调节,还能够通过电动推杆33控制压板34在夹具2内侧的升降改变,二次调节夹具2的局部装夹高度,使得夹具2不仅能够装夹较大尺寸的散热片,还能够装夹较小规格的散热片,不仅适用于一种单一规格的散热片的装夹作业,能够有效改变夹具2的最大和最小装夹作业范围。Through the telescopic installation of the telescopic plate 23 and the frame 22, the overall clamping height of the clamp 2 for clamping the heat sink can be initially adjusted, and the electric push rod 33 can be used to control the lifting and lowering of the pressure plate 34 on the inner side of the clamp 2, and the local clamping height of the clamp 2 can be secondarily adjusted. This allows the clamp 2 to not only clamp larger-sized heat sinks, but also smaller-sized heat sinks. It is not only suitable for the clamping operation of a single-sized heat sink, but can also effectively change the maximum and minimum clamping operation ranges of the clamp 2.
使用撑板25对散热片底部支撑定位期间,能够通过截面呈三棱柱状的短棱26,将散热片的底部从撑板25顶部托起,以线面接触的形式,对散热片底部提供平稳支撑的同时,减少散热片被遮挡的面积,使得散热片整体都能够被电镀处理,消除电镀死角。While using the support plate 25 to support and position the bottom of the heat sink, the bottom of the heat sink can be lifted from the top of the support plate 25 through the short edges 26 with a triangular prism-shaped cross-section, providing stable support for the bottom of the heat sink in the form of line-surface contact while reducing the area of the heat sink that is blocked, so that the entire heat sink can be electroplated and electroplating blind spots are eliminated.
将散热片装夹在夹具2上之后,可利用球头接管49通过撑板25与球头阀27的连通,来启用球头阀27对散热片的表面进行吹气清灰处理,能够在电镀之前事先对散热片进行预处理,自动清理掉散热片上隐藏的灰尘、杂质,确保散热片表面的干净整洁。After the heat sink is clamped on the fixture 2, the ball head pipe 49 can be used to connect the ball head valve 27 through the support plate 25 to enable the ball head valve 27 to blow air to clean the surface of the heat sink. The heat sink can be pre-treated before electroplating to automatically clean away hidden dust and impurities on the heat sink, ensuring that the surface of the heat sink is clean and tidy.
同时,还能够在电镀结束之后,通过启用球头阀27对散热片进行吹气,来将附着在散热片表面的电镀液吹落,加速电镀液脱落速度,提升散热片从电镀液中干净取出的效率,加快散热片的电镀进程,提高散热片电镀流程的整体效率,提高生产总量,同时,保障散热片的电镀质量。At the same time, after the electroplating is completed, the ball head valve 27 can be activated to blow air on the heat sink to blow off the plating liquid attached to the surface of the heat sink, thereby accelerating the shedding speed of the plating liquid, improving the efficiency of cleanly removing the heat sink from the plating liquid, speeding up the electroplating process of the heat sink, improving the overall efficiency of the heat sink electroplating process, increasing the total production volume, and at the same time, ensuring the electroplating quality of the heat sink.
其中,通过设计的底板28,将球头阀27水平限位引导底板28与撑板25之间,同时,将球头阀27和伸缩波纹管48的连接处,以及伸缩波纹管48共同保护在撑板25内侧,并且着重通过套轨210为伸缩波纹管48提供了一个可限位的收纳保护结构,避免伸缩波纹管48无法正常伸缩的同时,规范引导了伸缩波纹管48在空气输送与抽吸作用下,做直来直去的推和拉方向上的规范移动,能够给球头阀27一个推力或拉力,来经由球头阀27受到的水平作用力,带动固定组件4整体在撑板25上平移滑动的功能结构,使得固定组件4整体能够在气压推动下做水平滑动调节,并且借助气压传动的方式,来消除固定组件4运动过程中的生硬调节,即使散热片体形过大而无法装夹在夹板41与固定板44之间,也不会对散热片造成过度的硬性撞击与折损,更不会对散热片造成持续性的积压破坏,并且借助伸缩波纹管48的可伸缩性,为及时关停高压气体的输送争取反应时间,能够及时通过关闭向主气阀14内输送的高压空气的方式,来阻断固定组件4对散热片的硬性夹持与损坏行为,实现对散热片的一种柔性夹持保护,为及时调整装夹方式提供补救机会。Among them, through the designed bottom plate 28, the ball head valve 27 is horizontally limited and guided between the bottom plate 28 and the support plate 25. At the same time, the connection between the ball head valve 27 and the telescopic bellows 48, and the telescopic bellows 48 are protected together on the inner side of the support plate 25, and the sleeve rail 210 is used to provide a limitable storage protection structure for the telescopic bellows 48, so as to prevent the telescopic bellows 48 from being unable to retract normally, and to guide the telescopic bellows 48 to move in a straight push and pull direction under the action of air delivery and suction, so as to give the ball head valve 27 a thrust or pull, so as to drive the fixing component 4 to slide on the support plate 25 as a whole through the horizontal force on the ball head valve 27. The fixing component 4 as a whole can be adjusted to slide horizontally under the impetus of air pressure, and with the help of air pressure transmission, the abrupt adjustment of the fixing component 4 during movement is eliminated. Even if the heat sink is too large to be clamped between the clamping plate 41 and the fixing plate 44, it will not cause excessive hard impact and damage to the heat sink, nor will it cause continuous backlog damage to the heat sink. In addition, with the help of the retractability of the telescopic bellows 48, reaction time is gained for timely shutting down the delivery of high-pressure gas. The high-pressure air delivered to the main air valve 14 can be shut off in time to block the hard clamping and damage of the heat sink by the fixing component 4, thereby realizing a flexible clamping protection for the heat sink and providing a remedial opportunity for timely adjustment of the clamping method.
使用支架1配合夹具2和扭转组件3,对散热片进行装夹期间,可通过将初始状态时就插装在吊板31两端的锁止销13回缩,解除锁止销13对吊板31位置的锁定,启用电机15带动吊板31以卡头32圆心所在轴线为轴转动,来改变扭转组件3底部的夹具2与支架1之间的夹角,而后再启用呈中心对称的两组锁止销13伸展,使得锁止销13的伸缩端抵在吊板31上,帮助停机的电机15对吊板31在支架1上的调节偏角进行锁止,同时将与当前装夹治具相邻组装的另一组装夹治具也做相同角度调整或相反角度的调整,来综合利用起两组装夹治具,共同对更大,或者结构造型特异的散热片进行共同装夹,此时的每个装夹治具上的两组固定组件4为一个夹持固定结构,来将散热片夹持固定在两组固定组件4之间,由此,来实现对特殊结构形状散热片的装夹作业,实现装夹治具的另一种使用方式,能够有效将多组装夹治具相互关联起来,共同完成对散热片的装夹作业,实现装夹治具对不同作业工况的适应。When the bracket 1 is used in conjunction with the clamp 2 and the torsion assembly 3, the heat sink can be clamped by retracting the locking pins 13 inserted at both ends of the hanging plate 31 in the initial state, releasing the lock of the hanging plate 31 by the locking pins 13, and activating the motor 15 to drive the hanging plate 31 to rotate around the axis where the center of the clamp 32 is located, so as to change the angle between the clamp 2 and the bracket 1 at the bottom of the torsion assembly 3, and then activating the two sets of locking pins 13 that are symmetrical in center to extend, so that the telescopic ends of the locking pins 13 are against the hanging plate 31, helping the stopped motor 15 to lock the adjusted deflection angle of the hanging plate 31 on the bracket 1, and at the same time, the current clamping Another assembly clamping jig of the adjacent assembly jig also makes the same angle adjustment or the opposite angle adjustment to comprehensively utilize the two assembly clamping jigs to jointly clamp larger or heat sinks with special structures. At this time, the two groups of fixing components 4 on each clamping jig are a clamping and fixing structure to clamp and fix the heat sink between the two groups of fixing components 4, thereby realizing the clamping operation of heat sinks with special structural shapes, realizing another use method of the clamping jig, and being able to effectively link multiple assembly clamping jigs to each other to jointly complete the clamping operation of the heat sink, thereby realizing the adaptability of the clamping jig to different working conditions.
通过锥条411和弹条412作为与散热片背面的接触结构,以及通过球壳444作为与散热片正面的接触结构,来规避散热片前后面与固定组件4的直接贴合接触,减少对散热片表面被装夹部位被遮挡面积,同时,利用上述三者的结构设计,实现对散热片前后面的弹性接触与夹持,避免对散热片表面造成剐蹭、挤压或压损。By using the conical strip 411 and the elastic strip 412 as the contact structure with the back side of the heat sink, and the spherical shell 444 as the contact structure with the front side of the heat sink, direct contact between the front and back sides of the heat sink and the fixing assembly 4 is avoided, and the blocked area of the clamped part of the heat sink surface is reduced. At the same time, the above three structural designs are used to achieve elastic contact and clamping of the front and back sides of the heat sink, avoiding scratches, extrusion or pressure damage to the heat sink surface.
通过在锥条411与散热片之间安装弹条412的方式,利用弹条412与锥条411构成格栅式的弹性隔挡保护结构,将被挤压在夹板41上的散热片的背面进行弹性遮挡与保护,避免散热片被固定板44推移挤压到夹板41上时与夹板41发生硬性磕碰,确保散热片的质量不会受到影响。By installing the elastic bar 412 between the conical bar 411 and the heat sink, the elastic bar 412 and the conical bar 411 form a grid-like elastic barrier protection structure, so that the back side of the heat sink squeezed on the clamping plate 41 is elastically shielded and protected, avoiding the heat sink from hard collision with the clamping plate 41 when it is pushed and squeezed onto the clamping plate 41 by the fixing plate 44, thereby ensuring that the quality of the heat sink is not affected.
而利用固定板44将散热片装夹在夹板41上时,耳板441会在扭簧442的扭转作用下,自动贴合拦截在散热片上,辅助固定板44对散热片进行拦截与夹持,增大接触面,同时也起到一定的遮挡保护作用。When the heat sink is clamped on the clamping plate 41 by using the fixing plate 44, the ear plate 441 will automatically fit and intercept on the heat sink under the torsion action of the torsion spring 442, assisting the fixing plate 44 to intercept and clamp the heat sink, thereby increasing the contact surface and also playing a certain shielding and protective role.
由固定板44对散热片夹持期间,从图10中可以知晓,安装在固定板44底部的球壳444能够顺着折板夹43横板上的三道引导轨,对固定板44在折板夹43上的笔直移动提供直线引导,使得固定板44上的球壳444夹持散热片时,是能够同时与散热片的正面接触,不分先后,也就保障了固定板44对散热片的平稳夹持功能,不会对散热片造成额外损伤,同时也方便电镀结束后,散热片从电镀液中取出沥水,不留电镀液在夹具上。During the period when the fixed plate 44 clamps the heat sink, it can be seen from Figure 10 that the spherical shell 444 installed at the bottom of the fixed plate 44 can follow the three guide rails on the horizontal plate of the folding plate clamp 43 to provide linear guidance for the straight movement of the fixed plate 44 on the folding plate clamp 43, so that when the spherical shell 444 on the fixed plate 44 clamps the heat sink, it can contact the front side of the heat sink at the same time, regardless of order, thus ensuring the stable clamping function of the fixed plate 44 on the heat sink, and will not cause additional damage to the heat sink. At the same time, it is also convenient for the heat sink to be removed from the plating solution and drained after the electroplating is completed, without leaving the plating solution on the fixture.
第二实施例,在实施例一的基础上,请参阅图1至图4所示,支板12背离拱架11的一端中部嵌合安装有棱管套17,棱管套17内呈左右对称状转动卡接有两个接杆头19,两个接杆头19之间安装有双头插销18,双头插销18的两端均套装有挤压弹簧,双头插销18的两端与两个接杆头19的对侧面相插装,接杆头19通过双头插销18与支板12螺纹安装,且接杆头19的左右两端中部均开设有八棱槽。The second embodiment, based on the first embodiment, please refer to Figures 1 to 4, a prism sleeve 17 is embedded and installed in the middle of one end of the support plate 12 away from the arch frame 11, and two connecting rod heads 19 are rotatably clamped in the prism sleeve 17 in a left-right symmetrical manner, and a double-headed pin 18 is installed between the two connecting rod heads 19. Both ends of the double-headed pin 18 are equipped with extrusion springs, and the two ends of the double-headed pin 18 are inserted into the opposite sides of the two connecting rod heads 19. The connecting rod heads 19 are threadedly installed with the support plate 12 through the double-headed pin 18, and octagonal grooves are opened in the middle of the left and right ends of the connecting rod heads 19.
其中,两组装夹治具之间的联合使用,方式如下:通过沿接杆头19所在的轴线方向按压接杆头19,记为第一接杆头,将安装在两组接杆头19与双头插销18之间的两个挤压弹簧挤压,使得安装在棱管套17内的双头插销18的两端分别插入两组接杆头19中的八棱槽内,通过旋转暴露在支板12外侧的接杆头19,能够将另一个安装在支板12内的接杆头19进一步的螺纹扭紧安装在支板12上,此处的接杆头19记为第二接杆头,此时完成了第二接杆头在第一个装夹治具的支板12上的螺纹安装;而后将刚才按压的第一接杆头插装在第二个装夹治具的支板12端部的中间位置,采用上述相同的按压旋转操作,将该第一接杆头螺纹安装在第二个装夹治具的支板12上,待第一接杆头螺纹扭紧到位之后,第一个装夹治具的支架1与第二个装夹治具的支架1呈现水平对接状的笔直结构,由此完成了两个装夹治具之间的简易组装,采用上述相同操作,可完成各个装夹治具之间的对接组装,能够适用于对不同类型散热片的组合式装夹,能够有效拓展装夹治具的装夹作业总量,实现对多个散热片的同步装夹和同步电镀作业。The two sets of clamping fixtures are used in combination as follows: by pressing the connecting rod head 19 along the axial direction of the connecting rod head 19, which is recorded as the first connecting rod head, the two extrusion springs installed between the two sets of connecting rod heads 19 and the double-headed plug 18 are squeezed, so that the two ends of the double-headed plug 18 installed in the prism sleeve 17 are respectively inserted into the octagonal grooves in the two sets of connecting rod heads 19, and by rotating the connecting rod head 19 exposed on the outside of the support plate 12, the other connecting rod head 19 installed in the support plate 12 can be further threaded and tightened to be installed on the support plate 12. The connecting rod head 19 here is recorded as the second connecting rod head. At this time, the threaded installation of the second connecting rod head on the support plate 12 of the first clamping fixture is completed; then The first connecting rod head that was just pressed is inserted into the middle position of the end of the support plate 12 of the second clamping fixture, and the same pressing and rotating operation as mentioned above is used to thread the first connecting rod head onto the support plate 12 of the second clamping fixture. After the first connecting rod head thread is tightened into place, the bracket 1 of the first clamping fixture and the bracket 1 of the second clamping fixture present a straight structure in a horizontal docking state, thereby completing the simple assembly between the two clamping fixtures. The same operation as mentioned above can be used to complete the docking assembly between the clamping fixtures, which can be suitable for the combined clamping of different types of heat sinks, can effectively expand the total clamping operation of the clamping fixture, and realize the synchronous clamping and synchronous electroplating operations of multiple heat sinks.
其中,通过棱管套17作业插装在两组装夹治具连接处的连接结构,利用棱管套17的多面结构,增加装夹治具之间接触面积的同时,避免两组装夹治具之间直接发生相对转动,而出现装夹治具之间松动,确保装夹治具之间关联的紧密性。Among them, the connection structure inserted at the connection between the two sets of clamping fixtures through the prism tube sleeve 17 utilizes the multi-faceted structure of the prism tube sleeve 17 to increase the contact area between the clamping fixtures while avoiding direct relative rotation between the two sets of clamping fixtures, which would cause looseness between the clamping fixtures and ensure the tightness of the connection between the clamping fixtures.
第三实施例,在实施例一、二的基础上,请参阅图13所示,弹力带5环绕包裹夹具2的前后内壁上均固定安装有棱条51,且棱条51从弹力带5的表面凸起设置,弹力带5的首尾端均固定连接有魔术贴52,用于将弹力带5的首尾端相粘贴,将弹力带5整体呈环绕状束缚在包裹夹具2上,限制散热片在夹具2上的前后位置。The third embodiment, based on the first and second embodiments, please refer to Figure 13, the elastic band 5 is wrapped around the front and rear inner walls of the clamp 2 and fixedly installed with ribs 51, and the ribs 51 are protruded from the surface of the elastic band 5, and the head and tail ends of the elastic band 5 are fixedly connected with Velcro 52, which is used to stick the head and tail ends of the elastic band 5 together, so that the elastic band 5 is bound to the wrapping clamp 2 in a wrapping shape as a whole, and the front and rear positions of the heat sink on the clamp 2 are limited.
最后将散热片装夹在夹具2上之后,可通过手动将弹力带5环绕安装在夹具2上的方式,再次对散热片的前后位置进行夹持定位,同样的利用棱条51的设置,为散热片提供多一重限位保护的同时,也同样减少对散热片表面的遮挡,避免阻碍散热片的顺利电镀;辅助散热片在夹具2上装夹的同时,能够保护散热片局部与夹具2之间发生明显的晃动,避免转移装夹治具期间散热片从夹具2上不慎跌落,使得散热片在装夹治具上具备一定的防晃动功能,同时也为散热片在夹具2上的平稳装夹提供了另外一种保障,同时防止散热片在电镀过程中滑动或脱落。Finally, after the heat sink is clamped on the fixture 2, the elastic band 5 can be manually installed around the fixture 2 to clamp and position the front and rear positions of the heat sink again. The setting of the ribs 51 can also provide an additional limit protection for the heat sink, while also reducing the obstruction of the heat sink surface to avoid hindering the smooth electroplating of the heat sink. When the auxiliary heat sink is clamped on the fixture 2, it can protect the heat sink from obvious shaking between the local part and the fixture 2, avoiding the heat sink from accidentally falling from the fixture 2 during the transfer of the clamping fixture, so that the heat sink has a certain anti-shaking function on the clamping fixture, and also provides another guarantee for the stable clamping of the heat sink on the fixture 2, while preventing the heat sink from sliding or falling off during the electroplating process.
显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域及相关领域的普通技术人员在没有作出创造性劳动的前提下所获得的所有其他实施例,都应属于本发明保护的范围。本发明中未具体描述和解释说明的结构、装置以及操作方法,如无特别说明和限定,均按照本领域的常规手段进行实施。Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention are implemented according to the conventional means in the field unless otherwise specified and limited.
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Denomination of invention: A fixture for electroplating automotive heat sinks Granted publication date: 20240723 Pledgee: Ningbo Yinzhou Rural Commercial Bank Co.,Ltd. Zhonggongmiao Branch Pledgor: NINGBO DEZHOU PRECISION ELECTRONIC CO.,LTD. Registration number: Y2024330002771 |
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