CN118126268A - Ester-terminated polyethersulfone block copolymer and preparation method and use thereof - Google Patents
Ester-terminated polyethersulfone block copolymer and preparation method and use thereof Download PDFInfo
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Abstract
本发明提供了一种酯基封端的聚醚砜嵌段共聚物及其制备方法和用途,属于聚醚砜嵌段共聚物技术领域。本发明通过双酚S和双(4‑氟苯基)砜聚合制备得到聚醚砜,并通过引入2‑溴异丁酰溴对所述聚醚砜进行封端,得到了改性聚醚砜,再通过丙烯酸酯单体与所述改性聚醚砜的聚合制备得到酯基封端的聚醚砜嵌段共聚物,所述酯基封端的聚醚砜嵌段共聚物的分子量高,分子量分布均匀,因此制备出的超滤膜强度高,且超滤膜的选择透过性好、水通量高,在过滤海水后水中的生化需氧量、总悬浮物、溶解氧及大肠菌群数低,说明超滤膜的分离效果好。
The invention provides an ester-terminated polyethersulfone block copolymer and a preparation method and use thereof, belonging to the technical field of polyethersulfone block copolymers. The invention prepares polyethersulfone by polymerization of bisphenol S and bis(4-fluorophenyl)sulfone, and terminates the polyethersulfone by introducing 2-bromoisobutyryl bromide to obtain a modified polyethersulfone, and then prepares an ester-terminated polyethersulfone block copolymer by polymerization of an acrylate monomer and the modified polyethersulfone, wherein the ester-terminated polyethersulfone block copolymer has a high molecular weight and a uniform molecular weight distribution, so the ultrafiltration membrane prepared has high strength, and the ultrafiltration membrane has good selective permeability and high water flux, and the biochemical oxygen demand, total suspended solids, dissolved oxygen and coliform count in the water after filtering seawater are low, indicating that the ultrafiltration membrane has a good separation effect.
Description
技术领域Technical Field
本发明涉及聚醚砜嵌段共聚物技术领域,尤其涉及一种酯基封端的聚醚砜嵌段共聚物及其制备方法和用途。The invention relates to the technical field of polyethersulfone block copolymers, and in particular to an ester-terminated polyethersulfone block copolymer and a preparation method and application thereof.
背景技术Background technique
嵌段共聚物是由两种或两种以上的性质不同的聚合物链段通过化学聚合连接在一起形成的特殊高分子材料。由于链段数量的不同可以分为二嵌段共聚物、三嵌段共聚物和多嵌段共聚物,这些链段可以是同一类型的不同分子结构,也可以是不同类型的分子结构。不同类型的分子结构交替聚合而成的线型共聚物,可以将多种聚合物的优良性质结合在一起,得到性能比较优越的功能聚合物材料,嵌段共聚物的分子量可控、分子量分布较窄、分子结构与组成可设计。玻璃化温度由温度较低的链段决定,而软化点则随温度较高的链段决定,因而处于高弹态的温度范围较宽,常作为膜材料用于膜技术领域。Block copolymers are special polymer materials formed by connecting two or more polymer segments with different properties through chemical polymerization. Due to the different number of segments, they can be divided into diblock copolymers, triblock copolymers and multiblock copolymers. These segments can be different molecular structures of the same type or different types of molecular structures. Linear copolymers formed by alternating polymerization of different types of molecular structures can combine the excellent properties of multiple polymers to obtain functional polymer materials with relatively superior performance. The molecular weight of block copolymers is controllable, the molecular weight distribution is narrow, and the molecular structure and composition can be designed. The glass transition temperature is determined by the segment with lower temperature, while the softening point is determined by the segment with higher temperature. Therefore, the temperature range of the highly elastic state is wide, and it is often used as a membrane material in the field of membrane technology.
膜材料的嵌段共聚物常为两亲性嵌段共聚物,两亲性嵌段共聚物是指同一高分子中既含有亲水链段又有疏水链段,对水相和油相都具有亲和性的嵌段共聚物。结构明确的两亲性嵌段共聚物可以通过很多种聚合方法来制备,如阴离子聚合、活性自由基聚合等。聚醚砜作为高性能的高分子材料,具有化学稳定性、热稳定性,刚性强、强度高,耐热、耐酸碱、耐氯性好。The block copolymers of membrane materials are often amphiphilic block copolymers, which refer to block copolymers that contain both hydrophilic and hydrophobic segments in the same polymer and have affinity for both water and oil phases. Amphiphilic block copolymers with clear structures can be prepared by many polymerization methods, such as anionic polymerization, living free radical polymerization, etc. Polyethersulfone, as a high-performance polymer material, has chemical stability, thermal stability, strong rigidity, high strength, good heat resistance, acid and alkali resistance, and chlorine resistance.
CN106731909B公开了一种基于ATRP法的油水分离聚醚砜超滤膜及其制备方法与应用,步骤如下:通过2-溴异丁酰溴在4-二甲氨基吡啶催化下对聚氧乙烯聚氧丙烯醚(F127)进行酰溴化反应,生成引发剂F127-Br;再将此引发剂与单体甲基丙烯酸羟乙酯(HEMA)及配合物通过原子转移自由基聚合,在50℃下反应3-24h,生成不同比例的F127-b-PHEMA,从而实现对聚合反应程度的控制;然后以合成的F127-b-PHEMA为改性物质,添加到铸膜液中,进行共混改性;最后在平板刮膜机上刮出220μm的有机膜。CN106731909B discloses an ATRP-based polyethersulfone ultrafiltration membrane for oil-water separation, and a preparation method and application thereof, comprising the following steps: performing an acyl bromide reaction on polyoxyethylene polyoxypropylene ether (F127) under the catalysis of 4-dimethylaminopyridine by 2-bromoisobutyryl bromide to generate an initiator F127-Br; then subjecting the initiator to atom transfer free radical polymerization with monomer hydroxyethyl methacrylate (HEMA) and a complex, and reacting at 50°C for 3-24h to generate F127-b-PHEMA in different proportions, thereby achieving control over the degree of polymerization reaction; then taking the synthesized F127-b-PHEMA as a modified substance, adding it to the casting solution for blending modification; and finally scraping out an organic membrane of 220 μm on a flat film scraping machine.
CN102803341A公开了一种芳香族聚醚砜嵌段共聚物,所述嵌段共聚物由聚醚砜单元和聚苯基砜单元组成,然后使用含水的浓硫酸将所得嵌段共聚物选择性地磺化,磺化的嵌段共聚物在10 至100nm 范围内具有强的分离的优点;因此该嵌段共聚物可同时获得诸如机械稳定性、薄板在水/甲醇中的低溶胀性和高渗水性或高离子导电性等优点。CN102803341A discloses an aromatic polyethersulfone block copolymer, which consists of polyethersulfone units and polyphenylsulfone units. The obtained block copolymer is then selectively sulfonated using aqueous concentrated sulfuric acid, and the sulfonated block copolymer has a strong separation advantage in the range of 10 to 100 nm; therefore, the block copolymer can simultaneously obtain advantages such as mechanical stability, low swelling of thin plates in water/methanol, high water permeability or high ionic conductivity.
聚醚砜由聚合物链和交联结构组成,因此聚醚砜超滤膜通常为多孔聚合物材料,其截留分子量范围为 1 kDa 至 500 kDa,可以去除液体中的蛋白质、病毒、细菌和胶体等,同时允许较小的分子和溶剂通过。但聚醚砜本身是一种疏水性较强的化合物,这意味着它排斥水和其他极性溶剂,因此需要对聚醚砜添加吸引水分子的官能团或涂层进行改性处理。Polyethersulfone is composed of polymer chains and cross-linked structures, so polyethersulfone ultrafiltration membranes are usually porous polymer materials with a molecular weight cutoff range of 1 kDa to 500 kDa, which can remove proteins, viruses, bacteria, colloids, etc. in liquids while allowing smaller molecules and solvents to pass through. However, polyethersulfone itself is a highly hydrophobic compound, which means it repels water and other polar solvents, so polyethersulfone needs to be modified by adding functional groups or coatings that attract water molecules.
CN106310959A公开了一种亲水性聚芳醚砜膜的制备方法,通过加入去质子剂,促使聚芳醚砜和亲水性含羟基聚合物直接反应,原位生成亲水性聚芳醚砜嵌段共聚物,反应液通过相转化法制备得到亲水性的聚芳醚砜膜。该方法省去了传统的亲水改性剂制备中的沉淀、过滤和干燥等步骤。CN106310959A discloses a method for preparing a hydrophilic polyarylethersulfone membrane, wherein a deprotonating agent is added to promote direct reaction between polyarylethersulfone and a hydrophilic hydroxyl-containing polymer, thereby generating a hydrophilic polyarylethersulfone block copolymer in situ, and the reaction solution is used to prepare a hydrophilic polyarylethersulfone membrane by a phase inversion method. The method eliminates the steps of precipitation, filtration and drying in the preparation of a traditional hydrophilic modifier.
CN101219350B公开了一种亲水性聚醚砜微孔滤膜的生产方法,包括将聚醚砜固态高分子材料溶解在高极性的有机溶剂中,并加入聚乙烯吡咯烷酮-乙烯醋酸酯与聚噁唑啉类的高分子材料混合物作为特定添加物,然后将溶液平铺在连续转动的滚轮或输送带上,将空调空气与溶液接触,再将在滚轮上或输送带上的初生滤膜放入5-80℃水浴池中进行终成型,最后将成型的微孔滤膜最后清洗,进行后处理及干燥等步骤以制成干燥终成品。CN101219350B discloses a method for producing a hydrophilic polyethersulfone microporous filter membrane, comprising dissolving a polyethersulfone solid polymer material in a highly polar organic solvent, and adding a polymer material mixture of polyvinyl pyrrolidone-vinyl acetate and polyoxazoline as a specific additive, and then spreading the solution on a continuously rotating roller or conveyor belt, contacting conditioned air with the solution, and then placing the primary filter membrane on the roller or conveyor belt into a 5-80°C water bath for final molding, and finally washing the molded microporous filter membrane, and performing post-processing and drying steps to produce a dry final product.
综上所述,嵌段共聚物的性质对其制备得到的超滤膜有决定性的影响,嵌段共聚物的亲水性和疏水性还会影响超滤膜的分离选择性,因此,在现有技术中,聚醚砜嵌段共聚物所制备的超滤膜的强度以及分离选择性较差,仍是亟待解决的技术问题。In summary, the properties of block copolymers have a decisive influence on the ultrafiltration membrane prepared therefrom. The hydrophilicity and hydrophobicity of block copolymers will also affect the separation selectivity of the ultrafiltration membrane. Therefore, in the prior art, the strength and separation selectivity of the ultrafiltration membrane prepared by polyethersulfone block copolymers are poor, which is still a technical problem that needs to be solved urgently.
发明内容Summary of the invention
针对以上问题,本发明提供一种酯基封端的聚醚砜嵌段共聚物及其制备方法和用途,所述酯基封端的聚醚砜嵌段共聚物的分子量高、分子量分布均匀,由所述酯基封端的聚醚砜嵌段共聚物制备成的超滤膜分离选择性高、水通量高、海水经所述超滤膜过滤后的生化需氧量、溶解氧量、菌群数较低,分离效果好。In view of the above problems, the present invention provides an ester-terminated polyethersulfone block copolymer and a preparation method and use thereof. The ester-terminated polyethersulfone block copolymer has a high molecular weight and a uniform molecular weight distribution. An ultrafiltration membrane prepared from the ester-terminated polyethersulfone block copolymer has high separation selectivity and high water flux. The biochemical oxygen demand, dissolved oxygen content and bacterial population of seawater after filtration through the ultrafiltration membrane are low, and the separation effect is good.
本发明提供一种酯基封端的聚醚砜嵌段共聚物,所述酯基封端的聚醚砜嵌段共聚物由丙烯酸酯单体和改性聚醚砜经过原子转移自由基聚合反应制备得到;所述酯基封端的聚醚砜嵌段共聚物的分子量为25000-35000,分子量分布指数为2.5-2.8;所述酯基封端的聚醚砜嵌段共聚物为线形嵌段共聚物;所述酯基封端的聚醚砜嵌段共聚物的结构式为:The present invention provides an ester-terminated polyethersulfone block copolymer, wherein the ester-terminated polyethersulfone block copolymer is prepared by atom transfer radical polymerization of acrylate monomers and modified polyethersulfone; the molecular weight of the ester-terminated polyethersulfone block copolymer is 25000-35000, and the molecular weight distribution index is 2.5-2.8; the ester-terminated polyethersulfone block copolymer is a linear block copolymer; the structural formula of the ester-terminated polyethersulfone block copolymer is:
,其中R为/>、/>、/>中的一种,其中n、m为大于等于1的正整数,n、m相等或不相等。 , where R is/> 、/> 、/> One of the following, wherein n and m are positive integers greater than or equal to 1, and n and m are equal or unequal.
本发明还提供一种所述酯基封端的聚醚砜嵌段共聚物的制备方法,包括以下步骤:The present invention also provides a method for preparing the ester-terminated polyethersulfone block copolymer, comprising the following steps:
步骤1、在持续搅拌条件下,将双酚S和双(4-氟苯基)砜溶解在有机溶剂一中,在氮气气氛下,进行聚合反应,得到混合溶液一,加入中和剂调节混合溶液一的pH值后,加入2-溴异丁酰溴和催化剂一,进行催化反应,得到混合溶液二,过滤、蒸发后得到改性聚醚砜;Step 1, under continuous stirring conditions, dissolving bisphenol S and bis(4-fluorophenyl)sulfone in an organic solvent 1, and performing a polymerization reaction under a nitrogen atmosphere to obtain a mixed solution 1, adding a neutralizing agent to adjust the pH value of the mixed solution 1, and then adding 2-bromoisobutyryl bromide and a catalyst 1 to perform a catalytic reaction to obtain a mixed solution 2, and filtering and evaporating to obtain a modified polyethersulfone;
步骤2、在持续搅拌条件下,将所述改性聚醚砜、丙烯酸酯单体和螯合剂溶解于有机溶剂二,加入催化剂二催化进行反应,得到混合溶液三,过滤、蒸发后得到所述酯基封端的聚醚砜嵌段共聚物。Step 2: dissolving the modified polyethersulfone, acrylate monomer and chelating agent in organic solvent 2 under continuous stirring, adding catalyst 2 to catalyze the reaction to obtain mixed solution 3, filtering and evaporating to obtain the ester-terminated polyethersulfone block copolymer.
进一步地,所述步骤1中持续搅拌的速度为300-500r/min。Furthermore, the speed of continuous stirring in step 1 is 300-500 r/min.
进一步地,所述步骤1中双酚S和双(4-氟苯基)砜的摩尔比为1.01:1。Furthermore, in step 1, the molar ratio of bisphenol S to bis(4-fluorophenyl)sulfone is 1.01:1.
进一步地,所述步骤1中有机溶剂一与双酚S和双(4-氟苯基)砜总质量的比为4:1。Furthermore, in step 1, the ratio of the organic solvent 1 to the total mass of bisphenol S and bis(4-fluorophenyl)sulfone is 4:1.
进一步地,所述步骤1中有机溶剂一为二甲砜或环丁砜中的一种或几种。Furthermore, in step 1, the organic solvent 1 is one or more of dimethyl sulfone or cyclopentane.
进一步地,所述步骤1中聚合反应的温度为100-120℃,聚合反应的时间为2-3h。Furthermore, in step 1, the polymerization reaction temperature is 100-120° C., and the polymerization reaction time is 2-3 hours.
进一步地,所述步骤1中中和剂与混合溶液一的质量比为0.1:1。Furthermore, in step 1, the mass ratio of the neutralizing agent to the mixed solution 1 is 0.1:1.
进一步地,所述步骤1中中和剂为碳酸钾。Furthermore, in step 1, the neutralizing agent is potassium carbonate.
进一步地,所述步骤1中调节混合溶液一的pH值为6-7。Furthermore, in step 1, the pH value of the mixed solution 1 is adjusted to 6-7.
进一步地,所述步骤1中2-溴异丁酰溴、催化剂一和双酚S的摩尔比为0.3:0.1:0.06。Furthermore, in step 1, the molar ratio of 2-bromoisobutyryl bromide, catalyst 1 and bisphenol S is 0.3:0.1:0.06.
进一步地,所述步骤1中催化剂一为4-二甲氨基吡啶。Furthermore, in step 1, the catalyst 1 is 4-dimethylaminopyridine.
进一步地,所述步骤1中催化反应的温度为20-30℃,催化反应的时间为24-48h。Furthermore, in step 1, the temperature of the catalytic reaction is 20-30° C., and the time of the catalytic reaction is 24-48 hours.
进一步地,所述步骤1中蒸发的温度为120℃,蒸发的时间为6h。Furthermore, in step 1, the evaporation temperature is 120° C. and the evaporation time is 6 hours.
进一步地,所述步骤2中持续搅拌的速度为300-500r/min。Furthermore, the speed of continuous stirring in step 2 is 300-500 r/min.
进一步地,所述步骤2中改性聚醚砜、丙烯酸酯单体和螯合剂的质量比为0.5:1:0.001。Furthermore, in step 2, the mass ratio of the modified polyethersulfone, the acrylate monomer and the chelating agent is 0.5:1:0.001.
进一步地,所述步骤2中催化剂二与螯合剂的质量比为0.1:1。Furthermore, in step 2, the mass ratio of catalyst 2 to chelating agent is 0.1:1.
进一步地,所述步骤2中改性聚醚砜与有机溶剂二的质量体积比为0.5:24。Furthermore, in step 2, the mass volume ratio of the modified polyethersulfone to the organic solvent 2 is 0.5:24.
进一步地,所述步骤2中丙烯酸酯单体为正己基丙烯酸酯、2-乙基己基丙烯酸酯、乙二醇苯基醚丙烯酸酯中的一种或几种。Furthermore, in step 2, the acrylate monomer is one or more of n-hexyl acrylate, 2-ethylhexyl acrylate, and ethylene glycol phenyl ether acrylate.
进一步地,所述步骤2中催化剂二为溴化亚铜(CuBr)。Furthermore, in step 2, the second catalyst is cuprous bromide (CuBr).
进一步地,所述步骤2中螯合剂为N,N,N',N",N"-五甲基二乙烯三胺(PMDETA)。Furthermore, in step 2, the chelating agent is N,N,N',N",N"-pentamethyldiethylenetriamine (PMDETA).
进一步地,所述步骤2中有机溶剂二为二氯甲烷。Furthermore, in step 2, the second organic solvent is dichloromethane.
进一步地,所述步骤2中反应的温度为50-100℃,反应的时间为18-24h。Furthermore, in step 2, the reaction temperature is 50-100° C., and the reaction time is 18-24 hours.
进一步地,所述步骤2中蒸发的温度为120℃,蒸发的时间为6h。Furthermore, in step 2, the evaporation temperature is 120° C. and the evaporation time is 6 hours.
本发明还提供一种所述酯基封端的聚醚砜嵌段共聚物的用途,所述酯基封端的聚醚砜嵌段共聚物用于制备超滤膜,所述超滤膜的厚度为50-99μm,平均表面孔径为11-13nm,孔隙率为85-88%;所述超滤膜的分离选择性80-90%,所述超滤膜的断裂强度为2.0-2.2MPa,所述超滤膜的水通量为400-1500LMH、富集倍数为50-100;所述超滤膜过滤海水后,海水中BOD5含量为2-3mg/L、总悬浮物的含量为4mg/L、溶解氧的含量为5mg/L、总大肠杆菌群数为112-115个。The present invention also provides a use of the ester-terminated polyethersulfone block copolymer, wherein the ester-terminated polyethersulfone block copolymer is used to prepare an ultrafiltration membrane, wherein the ultrafiltration membrane has a thickness of 50-99 μm, an average surface pore size of 11-13 nm, and a porosity of 85-88%; the separation selectivity of the ultrafiltration membrane is 80-90%, the breaking strength of the ultrafiltration membrane is 2.0-2.2 MPa, the water flux of the ultrafiltration membrane is 400-1500 LMH, and the enrichment multiple is 50-100; after the ultrafiltration membrane filters seawater, the BOD 5 content in the seawater is 2-3 mg/L, the total suspended matter content is 4 mg/L, the dissolved oxygen content is 5 mg/L, and the total number of Escherichia coli groups is 112-115.
进一步地,所述超滤膜的制备方法,包括以下步骤:Furthermore, the method for preparing the ultrafiltration membrane comprises the following steps:
步骤(1)、将所述酯基封端的聚醚砜嵌段共聚物搅拌溶解于有机溶液三,在室温下静置,真空脱泡,得到铸膜液,将所述铸膜液倒在玻璃板上,并用刮膜机刮平,将刮平后的铸膜液放入去离子水中进行相转化,得到所述超滤膜。Step (1), stirring and dissolving the ester-terminated polyethersulfone block copolymer in organic solution three, standing at room temperature, vacuum degassing to obtain a casting solution, pouring the casting solution on a glass plate, and scraping it flat with a scraper, and placing the scraped casting solution into deionized water for phase inversion to obtain the ultrafiltration membrane.
进一步地,所述步骤(1)中有机溶液三为N,N-二甲基乙酰胺。Furthermore, in step (1), the organic solution three is N,N-dimethylacetamide.
进一步地,所述步骤(1)中酯基封端的嵌段共聚物占总铸膜液质量的15-18wt%,所述有机溶液三占总铸膜液质量的82-85 wt%。Furthermore, in the step (1), the ester-terminated block copolymer accounts for 15-18 wt% of the total casting solution, and the organic solution three accounts for 82-85 wt% of the total casting solution.
进一步地,所述步骤(1)中所述搅拌溶解的速度为100-300r/min,搅拌溶解的温度为30-50℃,搅拌溶解的时间为12-24h。Furthermore, in the step (1), the stirring and dissolving speed is 100-300 r/min, the stirring and dissolving temperature is 30-50° C., and the stirring and dissolving time is 12-24 h.
进一步地,所述步骤(1)中所述脱泡的时间为12h,真空度为-0.1MPa。Furthermore, the degassing time in step (1) is 12 hours and the vacuum degree is -0.1 MPa.
进一步地,所述步骤(1)中所述刮膜机的刮膜厚度为100-200μm。Furthermore, the film scraping thickness of the film scraping machine in step (1) is 100-200 μm.
进一步地,所述步骤(1)中所述去离子水的温度为30-40℃,相转化的时间为1-5min。Furthermore, in the step (1), the temperature of the deionized water is 30-40° C., and the phase inversion time is 1-5 min.
本发明的有益效果:Beneficial effects of the present invention:
1、本发明通过双酚S和双(4-氟苯基)砜聚合制备得到聚醚砜,并通过引入2-溴异丁酰溴对所述聚醚砜进行封端,得到了改性聚醚砜,再通过丙烯酸酯单体与所述改性聚醚砜的聚合制备得到酯基封端的聚醚砜嵌段共聚物,所述酯基封端的聚醚砜嵌段共聚物的分子量高,分子量分布均匀,因此制备出的超滤膜强度高,且超滤膜的选择透过性好,水通量高,在过滤海水后水中的生化需氧量、总悬浮物、溶解氧及大肠菌群数低,说明超滤膜的分离效果好;1. The present invention prepares polyethersulfone by polymerizing bisphenol S and bis(4-fluorophenyl)sulfone, and end-caps the polyethersulfone by introducing 2-bromoisobutyryl bromide to obtain modified polyethersulfone, and then prepares an ester-terminated polyethersulfone block copolymer by polymerizing an acrylic ester monomer and the modified polyethersulfone. The ester-terminated polyethersulfone block copolymer has a high molecular weight and a uniform molecular weight distribution. Therefore, the prepared ultrafiltration membrane has high strength, good selective permeability, high water flux, and low biochemical oxygen demand, total suspended solids, dissolved oxygen and coliform count in water after filtering seawater, indicating that the ultrafiltration membrane has a good separation effect;
2、本发明中制备酯基封端的聚醚砜嵌段共聚物的过程简单,操作容易,且所使用的原料无毒无害,无环境污染,保证了生产的安全性,此外本申请中的超滤膜应用范围较广,不仅可以应用在海水分离领域,且可以应用在生活或工业污水处理领域。2. The process for preparing the ester-terminated polyethersulfone block copolymer in the present invention is simple and easy to operate, and the raw materials used are non-toxic and harmless, and have no environmental pollution, thereby ensuring the safety of production. In addition, the ultrafiltration membrane in the present application has a wide range of applications, and can be used not only in the field of seawater separation, but also in the field of domestic or industrial sewage treatment.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实施例1及对比例2中材料的热重分析曲线;FIG1 is a thermogravimetric analysis curve of the materials in Example 1 and Comparative Example 2;
图2为本实施例1及对比例2中材料的凝胶渗透色谱(GPC)曲线。FIG. 2 is a gel permeation chromatography (GPC) curve of the materials in Example 1 and Comparative Example 2.
具体实施方式Detailed ways
以下结合实施例对发明做详细的说明:The invention is described in detail below with reference to the embodiments:
本发明提供一种酯基封端的聚醚砜嵌段共聚物及其制备方法和用途,由所述酯基封端的聚醚砜嵌段共聚物制备而成的超滤膜孔隙率高,分离选择性高、水通量高、海水经所述超滤膜过滤后的生化需氧量、溶解氧量、菌群数较低,分离效果好。The invention provides an ester-terminated polyethersulfone block copolymer and a preparation method and use thereof. An ultrafiltration membrane prepared from the ester-terminated polyethersulfone block copolymer has high porosity, high separation selectivity, high water flux, low biochemical oxygen demand, dissolved oxygen content and bacterial population of seawater after filtration through the ultrafiltration membrane, and good separation effect.
实施例1Example 1
本实施例提供一种酯基封端的聚醚砜嵌段共聚物,所述酯基封端的聚醚砜嵌段共聚物由丙烯酸酯单体和改性聚醚砜经过原子转移自由基聚合反应制备得到;所述酯基封端的聚醚砜嵌段共聚物的分子量为25000,分子量分布指数为2.5;所述酯基封端的聚醚砜嵌段共聚物为线形嵌段共聚物。The present embodiment provides an ester-terminated polyethersulfone block copolymer, wherein the ester-terminated polyethersulfone block copolymer is prepared by atom transfer radical polymerization of an acrylate monomer and a modified polyethersulfone; the molecular weight of the ester-terminated polyethersulfone block copolymer is 25,000, and the molecular weight distribution index is 2.5; the ester-terminated polyethersulfone block copolymer is a linear block copolymer.
本实施例还提供一种所述酯基封端的聚醚砜嵌段共聚物的制备方法,包括以下步骤:This embodiment also provides a method for preparing the ester-terminated polyethersulfone block copolymer, comprising the following steps:
步骤1、在300r/min的持续搅拌条件下,将62.57g双酚S和62.93g双(4-氟苯基)砜溶解在502g二甲砜中,在氮气气氛、100℃下,聚合2h进行反应,得到混合溶液一,加入62.75g碳酸钾调节混合溶液一的pH值为6后,加入287.39g 2-溴异丁酰溴和51.53g 4-二甲氨基吡啶,在20℃下、催化24h进行反应,得到混合溶液二,过滤后、在120℃下蒸发6h后,得到改性聚醚砜;Step 1, under continuous stirring at 300r/min, 62.57g of bisphenol S and 62.93g of bis(4-fluorophenyl)sulfone were dissolved in 502g of dimethyl sulfone, and polymerized for 2h in a nitrogen atmosphere at 100°C to obtain a mixed solution 1, 62.75g of potassium carbonate was added to adjust the pH value of the mixed solution 1 to 6, and then 287.39g of 2-bromoisobutyryl bromide and 51.53g of 4-dimethylaminopyridine were added, and the mixture was catalyzed at 20°C for 24h to obtain a mixed solution 2, which was filtered and evaporated at 120°C for 6h to obtain a modified polyether sulfone;
步骤2、在300r/min的持续搅拌条件下,将150g所述改性聚醚砜、300g正己基丙烯酸酯和0.3g N,N,N',N",N"-五甲基二乙烯三胺溶解于7200mL二氯甲烷,加入0.03g溴化亚铜,在50℃下、催化24h进行反应,得到混合溶液三,过滤后、在120℃下蒸发6h后,得到所述酯基封端的聚醚砜嵌段共聚物。Step 2: Under continuous stirring at 300 r/min, 150 g of the modified polyethersulfone, 300 g of n-hexyl acrylate and 0.3 g of N,N,N',N",N"-pentamethyldiethylenetriamine are dissolved in 7200 mL of dichloromethane, 0.03 g of cuprous bromide is added, and the mixture is reacted at 50° C. for 24 h to obtain a mixed solution three. After filtering, the mixture is evaporated at 120° C. for 6 h to obtain the ester-terminated polyethersulfone block copolymer.
本实施例还提供一种所述酯基封端的聚醚砜嵌段共聚物的用途,所述酯基封端的聚醚砜嵌段共聚物用于制备超滤膜,所述超滤膜的厚度为50μm,平均表面孔径为13nm,孔隙率为85%;所述超滤膜的分离选择性为85%,所述超滤膜的断裂强度为2.0MPa,所述超滤膜的水通量为1500LMH、富集倍数为100;所述超滤膜过滤海水后,海水中BOD5含量为3mg/L、总悬浮物含量为4mg/L、溶解氧含量为5mg/L、总大肠杆菌群数为115个。The present embodiment also provides a use of the ester-terminated polyethersulfone block copolymer, wherein the ester-terminated polyethersulfone block copolymer is used to prepare an ultrafiltration membrane, wherein the ultrafiltration membrane has a thickness of 50 μm, an average surface pore size of 13 nm, and a porosity of 85%; the separation selectivity of the ultrafiltration membrane is 85%, the breaking strength of the ultrafiltration membrane is 2.0 MPa, the water flux of the ultrafiltration membrane is 1500 LMH, and the enrichment factor is 100; after the ultrafiltration membrane filters seawater, the BOD 5 content in the seawater is 3 mg/L, the total suspended matter content is 4 mg/L, the dissolved oxygen content is 5 mg/L, and the total number of Escherichia coli is 115.
本实施例还提供一种所述超滤膜的制备方法,包括以下步骤:This embodiment also provides a method for preparing the ultrafiltration membrane, comprising the following steps:
步骤(1)、将15g所述酯基封端的聚醚砜嵌段共聚物,在30℃、100r/min速度条件下搅拌12h,溶解于85g N,N-二甲基乙酰胺,在室温、-0.1MPa真空度下静置脱泡12h,得到铸膜液;将所述铸膜液倒在玻璃板上,并用刮膜机刮成100μm厚度的铸膜液,将刮平后的铸膜液放入30℃的去离子水中进行相转化1min,得到所述超滤膜。Step (1), stirring 15g of the ester-terminated polyethersulfone block copolymer at 30°C and 100r/min for 12h, dissolving it in 85g of N,N-dimethylacetamide, and standing it for degassing at room temperature and -0.1MPa vacuum for 12h to obtain a casting solution; pouring the casting solution onto a glass plate and scraping it into a casting solution with a thickness of 100μm using a scraping machine, placing the scraped casting solution into deionized water at 30°C for phase inversion for 1min to obtain the ultrafiltration membrane.
实施例2Example 2
本实施例提供一种酯基封端的聚醚砜嵌段共聚物,所述酯基封端的聚醚砜嵌段共聚物由丙烯酸酯单体和改性聚醚砜经过原子转移自由基聚合反应制备得到;所述酯基封端的聚醚砜嵌段共聚物的分子量为35000,分子量分布指数为2.8;所述酯基封端的聚醚砜嵌段共聚物为线形嵌段共聚物。The present embodiment provides an ester-terminated polyethersulfone block copolymer, wherein the ester-terminated polyethersulfone block copolymer is prepared by an atom transfer radical polymerization reaction of an acrylate monomer and a modified polyethersulfone; the molecular weight of the ester-terminated polyethersulfone block copolymer is 35,000, and the molecular weight distribution index is 2.8; the ester-terminated polyethersulfone block copolymer is a linear block copolymer.
本实施例还提供一种所述酯基封端的聚醚砜嵌段共聚物的制备方法,包括以下步骤:This embodiment also provides a method for preparing the ester-terminated polyethersulfone block copolymer, comprising the following steps:
步骤1、在500r/min的持续搅拌条件下,将62.57g双酚S和62.93g双(4-氟苯基)砜溶解在502g环丁砜中,在氮气气氛、110℃下,聚合3h进行反应,得到混合溶液一,加入62.75g碳酸钾调节混合溶液一的pH值为7后,加入287.39g 2-溴异丁酰溴和51.13g 4-二甲氨基吡啶,在30℃下、催化48h进行反应,得到混合溶液二,过滤后、在120℃下蒸发6h后,得到改性聚醚砜;Step 1, under continuous stirring at 500r/min, 62.57g of bisphenol S and 62.93g of bis(4-fluorophenyl)sulfone were dissolved in 502g of cyclopentane sulfone, and polymerized for 3h in a nitrogen atmosphere at 110°C to obtain a mixed solution 1, 62.75g of potassium carbonate was added to adjust the pH value of the mixed solution 1 to 7, and then 287.39g of 2-bromoisobutyryl bromide and 51.13g of 4-dimethylaminopyridine were added, and the mixture was catalyzed at 30°C for 48h to obtain a mixed solution 2, which was filtered and evaporated at 120°C for 6h to obtain a modified polyethersulfone;
步骤2、在500r/min的持续搅拌条件下,将150g所述改性聚醚砜、300g 2-乙基己基丙烯酸酯和0.3g N,N,N',N",N"-五甲基二乙烯三胺溶解于7200mL二氯甲烷,加入0.03g溴化亚铜,在100℃下、催化18h进行反应,得到混合溶液三,过滤后、在120℃下蒸发6h后,得到所述酯基封端的聚醚砜嵌段共聚物。Step 2: Under continuous stirring at 500 r/min, 150 g of the modified polyethersulfone, 300 g of 2-ethylhexyl acrylate and 0.3 g of N,N,N',N",N"-pentamethyldiethylenetriamine were dissolved in 7200 mL of dichloromethane, 0.03 g of cuprous bromide was added, and the mixture was reacted at 100° C. for 18 h to obtain a mixed solution three. After filtering, the mixture was evaporated at 120° C. for 6 h to obtain the ester-terminated polyethersulfone block copolymer.
本实施例还提供一种所述酯基封端的聚醚砜嵌段共聚物的用途,所述酯基封端的聚醚砜嵌段共聚物用于制备超滤膜,所述超滤膜的厚度为99μm,平均表面孔径为11nm,孔隙率为88%;所述超滤膜的分离选择性为90%,所述超滤膜的断裂强度为2.2MPa,所述超滤膜的水通量为400LMH、富集倍数为50;所述超滤膜过滤海水后,海水中BOD5含量为2mg/L、总悬浮物含量为4 mg/L、溶解氧含量为5 mg/L、总大肠杆菌群数为112个。The present embodiment also provides a use of the ester-terminated polyethersulfone block copolymer, wherein the ester-terminated polyethersulfone block copolymer is used to prepare an ultrafiltration membrane, wherein the ultrafiltration membrane has a thickness of 99 μm, an average surface pore size of 11 nm, and a porosity of 88%; the separation selectivity of the ultrafiltration membrane is 90%, the breaking strength of the ultrafiltration membrane is 2.2 MPa, the water flux of the ultrafiltration membrane is 400 LMH, and the enrichment multiple is 50; after the ultrafiltration membrane filters seawater, the BOD 5 content in the seawater is 2 mg/L, the total suspended matter content is 4 mg/L, the dissolved oxygen content is 5 mg/L, and the total number of Escherichia coli groups is 112.
本实施例还提供一种所述超滤膜的制备方法,包括以下步骤:This embodiment also provides a method for preparing the ultrafiltration membrane, comprising the following steps:
步骤(1)、将18g所述酯基封端的聚醚砜嵌段共聚物,在50℃、200r/min速度条件下搅拌18h,溶解于82g N,N-二甲基乙酰胺,在室温、-0.1MPa真空度下静置脱泡12h,得到铸膜液;将所述铸膜液倒在玻璃板上,并用刮膜机刮成200μm厚度的铸膜液,将刮平后的铸膜液放入40℃的去离子水中进行相转化3min,得到所述超滤膜。Step (1), stirring 18g of the ester-terminated polyethersulfone block copolymer at 50°C and 200r/min for 18h, dissolving it in 82g of N,N-dimethylacetamide, and standing it for degassing at room temperature and -0.1MPa vacuum for 12h to obtain a casting solution; pouring the casting solution onto a glass plate and scraping it into a casting solution with a thickness of 200μm using a scraping machine, placing the scraped casting solution into deionized water at 40°C for phase inversion for 3min to obtain the ultrafiltration membrane.
实施例3Example 3
本实施例提供一种酯基封端的聚醚砜嵌段共聚物,所述酯基封端的聚醚砜嵌段共聚物由丙烯酸酯单体和改性聚醚砜经过原子转移自由基聚合反应制备得到;所述酯基封端的聚醚砜嵌段共聚物的分子量为26000,分子量分布指数为2.6;所述酯基封端的聚醚砜嵌段共聚物为线形嵌段共聚物。The present embodiment provides an ester-terminated polyethersulfone block copolymer, wherein the ester-terminated polyethersulfone block copolymer is prepared by atom transfer radical polymerization of an acrylate monomer and a modified polyethersulfone; the molecular weight of the ester-terminated polyethersulfone block copolymer is 26,000, and the molecular weight distribution index is 2.6; the ester-terminated polyethersulfone block copolymer is a linear block copolymer.
本实施例还提供一种所述酯基封端的聚醚砜嵌段共聚物的制备方法,包括以下步骤:This embodiment also provides a method for preparing the ester-terminated polyethersulfone block copolymer, comprising the following steps:
步骤1、在400r/min的持续搅拌条件下,将62.57g双酚S和62.93g双(4-氟苯基)砜溶解在502g二甲砜中,在氮气气氛、120℃下,聚合2.5h进行反应,得到混合溶液一,加入62.75g碳酸钾调节混合溶液一的pH值为6后,加入287.39g 2-溴异丁酰溴和51.13g 4-二甲氨基吡啶,在25℃下、催化36h进行反应,得到混合溶液二,过滤后、在120℃下蒸发6h后,得到改性聚醚砜;Step 1, under continuous stirring at 400r/min, 62.57g of bisphenol S and 62.93g of bis(4-fluorophenyl)sulfone were dissolved in 502g of dimethyl sulfone, and polymerized for 2.5h in a nitrogen atmosphere at 120°C to obtain a mixed solution 1, 62.75g of potassium carbonate was added to adjust the pH value of the mixed solution 1 to 6, and then 287.39g of 2-bromoisobutyryl bromide and 51.13g of 4-dimethylaminopyridine were added, and the mixture was catalyzed for 36h at 25°C to obtain a mixed solution 2, which was filtered and evaporated at 120°C for 6h to obtain a modified polyether sulfone;
步骤2、在400r/min的持续搅拌条件下,将150g所述改性聚醚砜、300g乙二醇苯基醚丙烯酸酯和0.3g N,N,N',N",N"-五甲基二乙烯三胺溶解于7200mL二氯甲烷,加入0.03g溴化亚铜,在80℃下、催化20h进行反应,得到混合溶液三,过滤后、在120℃下蒸发6h后,得到所述酯基封端的聚醚砜嵌段共聚物。Step 2: Under continuous stirring at 400 r/min, 150 g of the modified polyethersulfone, 300 g of ethylene glycol phenyl ether acrylate and 0.3 g of N,N,N',N",N"-pentamethyldiethylenetriamine are dissolved in 7200 mL of dichloromethane, 0.03 g of cuprous bromide is added, and the mixture is reacted at 80° C. for 20 h to obtain a mixed solution three. After filtering, the mixture is evaporated at 120° C. for 6 h to obtain the ester-terminated polyethersulfone block copolymer.
本实施例还提供一种所述酯基封端的聚醚砜嵌段共聚物的用途,所述酯基封端的聚醚砜嵌段共聚物用于制备超滤膜,所述超滤膜的厚度为75μm,平均表面孔径为12 nm,孔隙率为86%;所述超滤膜的分离选择性85%,所述超滤膜的断裂强度为2.1MPa,所述超滤膜的水通量为700LMH、富集倍数为80;所述超滤膜过滤海水后,海水中BOD5含量为3 mg/L、总悬浮物含量为4 mg/L、溶解氧含量为5 mg/L、总大肠杆菌群数为113个。The present embodiment also provides a use of the ester-terminated polyethersulfone block copolymer, wherein the ester-terminated polyethersulfone block copolymer is used to prepare an ultrafiltration membrane, wherein the ultrafiltration membrane has a thickness of 75 μm, an average surface pore size of 12 nm, and a porosity of 86%; the separation selectivity of the ultrafiltration membrane is 85%, the breaking strength of the ultrafiltration membrane is 2.1 MPa, the water flux of the ultrafiltration membrane is 700 LMH, and the enrichment factor is 80; after the ultrafiltration membrane filters seawater, the BOD 5 content in the seawater is 3 mg/L, the total suspended matter content is 4 mg/L, the dissolved oxygen content is 5 mg/L, and the total number of Escherichia coli is 113.
本实施例还提供一种所述超滤膜的制备方法,包括以下步骤:This embodiment also provides a method for preparing the ultrafiltration membrane, comprising the following steps:
步骤(1)、将15g所述酯基封端的聚醚砜嵌段共聚物,在40℃、300r/min速度条件下搅拌24h,溶解于85g N,N-二甲基乙酰胺,在室温、-0.1MPa真空度下静置脱泡12h,得到铸膜液;将所述铸膜液倒在玻璃板上,并用刮膜机刮成200μm厚度的铸膜液,将刮平后的铸膜液放入35℃的去离子水中进行相转化5min,得到所述超滤膜。Step (1), stirring 15g of the ester-terminated polyethersulfone block copolymer at 40°C and 300r/min for 24h, dissolving it in 85g of N,N-dimethylacetamide, and standing it for degassing at room temperature and -0.1MPa vacuum for 12h to obtain a casting solution; pouring the casting solution onto a glass plate and scraping it into a casting solution with a thickness of 200μm using a scraping machine, placing the scraped casting solution into deionized water at 35°C for phase inversion for 5min to obtain the ultrafiltration membrane.
对比例1Comparative Example 1
本对比例提供一种嵌段共聚物,所述嵌段共聚物由丙烯酸酯单体与双酚S和双(4-氟苯基)砜反应制备得到;所述嵌段共聚物的分子量为20000,分子量分布指数为2.5。This comparative example provides a block copolymer, which is prepared by reacting an acrylate monomer with bisphenol S and bis(4-fluorophenyl)sulfone; the molecular weight of the block copolymer is 20,000, and the molecular weight distribution index is 2.5.
本对比例还提供一种所述嵌段共聚物的制备方法,包括以下步骤:This comparative example also provides a method for preparing the block copolymer, comprising the following steps:
步骤1、在400r/min的持续搅拌条件下,将62.57g双酚S和62.93g双(4-氟苯基)砜溶解在502g二甲砜中,在氮气气氛、150℃下,聚合2.5h进行反应,得到混合溶液一,加入62.75g碳酸钾调节混合溶液一的pH值为6,过滤后、在120℃下蒸发6h后,得到聚醚砜;Step 1, under continuous stirring at 400 r/min, 62.57 g of bisphenol S and 62.93 g of bis(4-fluorophenyl)sulfone were dissolved in 502 g of dimethyl sulfone, and polymerized for 2.5 h at 150° C. in a nitrogen atmosphere to obtain a mixed solution 1, 62.75 g of potassium carbonate was added to adjust the pH value of the mixed solution 1 to 6, and after filtering and evaporating at 120° C. for 6 h, polyether sulfone was obtained;
步骤2、在400r/min的持续搅拌条件下,将150g所述聚醚砜、300g乙二醇苯基醚丙烯酸酯和0.3g N,N,N',N",N"-五甲基二乙烯三胺溶解于7200mL二氯甲烷,加入0.03g溴化亚铜,在80℃下、催化20h进行反应,得到混合溶液三,过滤后、在120℃下蒸发6h后,得到所述嵌段共聚物。Step 2: Under continuous stirring at 400 r/min, 150 g of the polyethersulfone, 300 g of ethylene glycol phenyl ether acrylate and 0.3 g of N,N,N',N",N"-pentamethyldiethylenetriamine are dissolved in 7200 mL of dichloromethane, 0.03 g of cuprous bromide is added, and the mixture is reacted at 80° C. for 20 h to obtain a mixed solution three, which is then filtered and evaporated at 120° C. for 6 h to obtain the block copolymer.
本对比例还提供一种所述嵌段共聚物的用途,所述嵌段共聚物用于制备超滤膜,所述超滤膜的厚度为50μm,平均表面孔径为13 nm,孔隙率为70%;所述超滤膜的分离选择性80%,所述超滤膜的断裂强度为2.0MPa,所述超滤膜的水通量为150LMH、富集倍数为10;所述超滤膜过滤海水后,海水中BOD5含量为4 mg/L、总悬浮物含量为4 mg/L、溶解氧含量为5mg/L、总大肠杆菌群数为118个。This comparative example also provides a use of the block copolymer, wherein the block copolymer is used to prepare an ultrafiltration membrane, wherein the ultrafiltration membrane has a thickness of 50 μm, an average surface pore size of 13 nm, and a porosity of 70%; the separation selectivity of the ultrafiltration membrane is 80%, the breaking strength of the ultrafiltration membrane is 2.0 MPa, the water flux of the ultrafiltration membrane is 150 LMH, and the enrichment multiple is 10; after the ultrafiltration membrane filters seawater, the BOD 5 content in the seawater is 4 mg/L, the total suspended matter content is 4 mg/L, the dissolved oxygen content is 5 mg/L, and the total number of Escherichia coli groups is 118.
本对比例还提供一种所述超滤膜的制备方法,包括以下步骤:This comparative example also provides a method for preparing the ultrafiltration membrane, comprising the following steps:
步骤(1)、将15g所述嵌段共聚物,在40℃、300r/min速度条件下搅拌24h,溶解于85g N,N-二甲基乙酰胺,在室温、-0.1MPa真空度下静置脱泡12h,得到铸膜液,将所述铸膜液倒在玻璃板上,并用刮膜机刮成100μm厚度的铸膜液,将刮平后的铸膜液放入35℃的去离子水中进行相转化5min,得到所述超滤膜。Step (1), stirring 15g of the block copolymer at 40°C and 300r/min for 24h, dissolving it in 85g of N,N-dimethylacetamide, and standing it for degassing at room temperature and -0.1MPa vacuum for 12h to obtain a casting solution, pouring the casting solution onto a glass plate, and scraping it into a casting solution with a thickness of 100μm with a scraping machine, placing the scraped casting solution into deionized water at 35°C for phase inversion for 5min to obtain the ultrafiltration membrane.
对比例2Comparative Example 2
本对比例提供一种聚醚砜,由双酚S和双(4-氟苯基)砜反应制备得到;所述聚醚砜的分子量为20000,分子量分布指数为2.5。This comparative example provides a polyethersulfone prepared by reacting bisphenol S and bis(4-fluorophenyl)sulfone; the molecular weight of the polyethersulfone is 20,000, and the molecular weight distribution index is 2.5.
本对比例还提供一种所述聚醚砜的制备方法,包括以下步骤:This comparative example also provides a method for preparing the polyethersulfone, comprising the following steps:
步骤1、在400r/min的持续搅拌条件下,将62.57g双酚S和62.93g双(4-氟苯基)砜溶解在502g二甲砜中,在氮气气氛、150℃下,聚合2.5h进行反应,得到混合溶液一,加入62.75g碳酸钾调节混合溶液一的pH值为6,过滤后、在120℃下蒸发6h后,得到改性聚醚砜。Step 1. Under continuous stirring at 400 r/min, 62.57 g of bisphenol S and 62.93 g of bis(4-fluorophenyl)sulfone were dissolved in 502 g of dimethyl sulfone, and polymerized for 2.5 h at 150° C. in a nitrogen atmosphere to obtain a mixed solution 1. 62.75 g of potassium carbonate was added to adjust the pH value of the mixed solution 1 to 6. After filtering and evaporating at 120° C. for 6 h, modified polyethersulfone was obtained.
本对比例还提供一种所述聚醚砜的用途,所述聚醚砜用于制备超滤膜,所述超滤膜的厚度为80μm,平均表面孔径为11 nm,孔隙率为60%;所述超滤膜的分离选择性85%,所述超滤膜的断裂强度为2.0MPa,所述超滤膜的水通量为50LMH、富集倍数为10;所述超滤膜过滤海水后,海水中BOD5含量为3 mg/L、总悬浮物含量为4 mg/L、溶解氧含量为5 mg/L、总大肠杆菌群数为117个。This comparative example also provides a use of the polyethersulfone, which is used to prepare an ultrafiltration membrane. The ultrafiltration membrane has a thickness of 80 μm, an average surface pore size of 11 nm, and a porosity of 60%; the separation selectivity of the ultrafiltration membrane is 85%, the breaking strength of the ultrafiltration membrane is 2.0 MPa, the water flux of the ultrafiltration membrane is 50 LMH, and the enrichment factor is 10; after the ultrafiltration membrane filters seawater, the BOD 5 content in the seawater is 3 mg/L, the total suspended matter content is 4 mg/L, the dissolved oxygen content is 5 mg/L, and the total number of Escherichia coli is 117.
本对比例还提供一种所述超滤膜的制备方法,包括以下步骤:This comparative example also provides a method for preparing the ultrafiltration membrane, comprising the following steps:
步骤(1)、将18g所述聚醚砜,在40℃、300r/min速度条件下搅拌24h,溶解于82g N,N-二甲基乙酰胺,在室温、-0.1MPa真空度下静置脱泡12h,得到铸膜液,将所述铸膜液倒在玻璃板上,并用刮膜机刮成200μm厚度的铸膜液,将刮平后的铸膜液放入35℃的去离子水中进行相转化5min,得到所述超滤膜。Step (1), stirring 18g of the polyethersulfone at 40°C and 300r/min for 24h, dissolving it in 82g of N,N-dimethylacetamide, and standing it for degassing at room temperature and -0.1MPa vacuum for 12h to obtain a casting solution, pouring the casting solution onto a glass plate, and scraping it into a casting solution with a thickness of 200μm with a scraping machine, placing the scraped casting solution into deionized water at 35°C for phase inversion for 5min to obtain the ultrafiltration membrane.
如图1为本实施例1及对比例2中材料的热重分析曲线,其中横坐标为温度,纵坐标为质量百分率。如图所示,对比例2中聚醚砜的热分解温度为500-600℃,实施例1中酯基封端的聚醚砜嵌段共聚物的热分解温度为400-500℃,材料的热分解温度下降,说明酯基基团成功接入到所述聚醚砜嵌段共聚物中。FIG1 is a thermogravimetric analysis curve of the materials in Example 1 and Comparative Example 2, wherein the abscissa is temperature and the ordinate is mass percentage. As shown in the figure, the thermal decomposition temperature of the polyethersulfone in Comparative Example 2 is 500-600°C, and the thermal decomposition temperature of the ester-terminated polyethersulfone block copolymer in Example 1 is 400-500°C. The thermal decomposition temperature of the material decreases, indicating that the ester group is successfully connected to the polyethersulfone block copolymer.
如图2为本实施例1及对比例2中材料的凝胶渗透色谱(GPC)曲线,其中横坐标为洗脱时间。如图所示,对比例2中聚醚砜的洗脱时间为18min,实施例1中酯基封端的聚醚砜嵌段共聚物的洗脱时间为17min,由于酯基封端的聚醚砜嵌段共聚物中由于引入了酯基基团,增大了所述酯基封端的聚醚砜嵌段共聚物的分子量,减少了洗脱时间。FIG2 is a gel permeation chromatography (GPC) curve of the materials in Example 1 and Comparative Example 2, wherein the horizontal axis is the elution time. As shown in the figure, the elution time of the polyethersulfone in Comparative Example 2 is 18 minutes, and the elution time of the ester-terminated polyethersulfone block copolymer in Example 1 is 17 minutes. Since the ester-terminated polyethersulfone block copolymer introduces an ester group, the molecular weight of the ester-terminated polyethersulfone block copolymer is increased, and the elution time is reduced.
表1 实施例1-3及对比例1-2中所述嵌段共聚物的性质对比Table 1 Comparison of properties of the block copolymers described in Examples 1-3 and Comparative Examples 1-2
如表1所示,本发明中的酯基封端的聚醚砜嵌段共聚物的分子量为25000-35000,分子量分布为2.5-2.8,所述改性聚醚砜经酯基基团封端后,分子量变大。As shown in Table 1, the molecular weight of the ester-terminated polyethersulfone block copolymer of the present invention is 25,000-35,000, and the molecular weight distribution is 2.5-2.8. After the modified polyethersulfone is terminated by the ester group, the molecular weight becomes larger.
表2 实施例1-3及对比例1-2中所述超滤膜的性质对比Table 2 Comparison of properties of the ultrafiltration membranes described in Examples 1-3 and Comparative Examples 1-2
如表2所示,本发明中的超滤膜的孔隙率高、因此超滤效果好,且分离选择性好、水通量和富集倍数高。As shown in Table 2, the ultrafiltration membrane in the present invention has a high porosity, and thus has a good ultrafiltration effect, good separation selectivity, and high water flux and enrichment multiple.
表3 实施例1-3及对比例1-2中超滤膜对海水分离前后的数据对比Table 3 Comparison of data before and after ultrafiltration membrane separation of seawater in Example 1-3 and Comparative Example 1-2
如表3所示,本发明中的超滤膜对海水中五日生化需氧量(BOD5)含量的超滤效果较好,总大肠杆菌数超滤效果较好。As shown in Table 3, the ultrafiltration membrane of the present invention has a better ultrafiltration effect on the five-day biochemical oxygen demand (BOD 5 ) content in seawater, and a better ultrafiltration effect on the total number of Escherichia coli.
本发明中所述酯基封端的聚醚砜嵌段共聚物的分子量及分子量分布的测试方法为凝胶渗透色谱(GPC)法,测试条件为:柱温为25℃,流动相为四氢呋喃,流速为0.6mL/min,流通池温度为25℃。The molecular weight and molecular weight distribution of the ester-terminated polyethersulfone block copolymer described in the present invention are tested by gel permeation chromatography (GPC) under the following conditions: column temperature of 25°C, mobile phase of tetrahydrofuran, flow rate of 0.6 mL/min, and flow cell temperature of 25°C.
本发明中所述超滤膜的分离选择性、水通量、富集倍数的测试条件为25℃,0.2MPa。The test conditions for the separation selectivity, water flux and enrichment multiple of the ultrafiltration membrane in the present invention are 25° C. and 0.2 MPa.
本发明中所述超滤膜对海水分离前后的数据测试中五日生化需氧量(BOD5)含量的分析方法为五日培养法,总悬浮物含量的分析方法为重量法,检出限为2mg/L,分析标准符合《HY 003.4-91》;溶解氧含量的分析方法为碘量滴定法,检出限为0.042mg/L,分析标准符合《GB 12763.4-91》;总大肠杆菌群数的分析方法为滤膜法,分析标准符合《HY 003.9-91》。In the data test of the ultrafiltration membrane before and after the separation of seawater in the present invention, the analysis method of the five-day biochemical oxygen demand ( BOD5 ) content is the five-day culture method, the analysis method of the total suspended solids content is the weight method, the detection limit is 2 mg/L, and the analysis standard complies with "HY 003.4-91"; the analysis method of the dissolved oxygen content is the iodine titration method, the detection limit is 0.042 mg/L, and the analysis standard complies with "GB 12763.4-91"; the analysis method of the total Escherichia coli group is the filter membrane method, and the analysis standard complies with "HY 003.9-91".
根据以上可知本专利申请中由所述酯基封端的聚醚砜嵌段共聚物制备而成的超滤膜,使用范围极广,成本低廉,具有极高的市场前景。Based on the above, it can be seen that the ultrafiltration membrane prepared from the ester-terminated polyethersulfone block copolymer in this patent application has a wide range of applications, low cost, and extremely high market prospects.
以上所述,仅是本发明的较佳实施例而已,并非是对本发明作任何其他形式的限制,而依据本发明的技术实质所作的任何修改或等同变化,仍属于本发明所要求保护的范围。The above description is only a preferred embodiment of the present invention and does not constitute any other form of limitation to the present invention. Any modification or equivalent change made based on the technical essence of the present invention still falls within the scope of protection required by the present invention.
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CN118956337A (en) * | 2024-10-12 | 2024-11-15 | 铜陵博益鑫成高分子材料有限公司 | A high-viscosity acrylic adhesive for film and preparation method thereof |
CN118956337B (en) * | 2024-10-12 | 2025-01-07 | 铜陵博益鑫成高分子材料有限公司 | High-viscosity acrylic adhesive for film and preparation method thereof |
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