CN118124264A - Liquid ejection head - Google Patents
Liquid ejection head Download PDFInfo
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- CN118124264A CN118124264A CN202311609519.5A CN202311609519A CN118124264A CN 118124264 A CN118124264 A CN 118124264A CN 202311609519 A CN202311609519 A CN 202311609519A CN 118124264 A CN118124264 A CN 118124264A
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- 239000007788 liquid Substances 0.000 title claims abstract description 307
- 239000000758 substrate Substances 0.000 claims abstract description 93
- 239000000976 ink Substances 0.000 description 41
- 238000011084 recovery Methods 0.000 description 27
- 238000002347 injection Methods 0.000 description 21
- 239000007924 injection Substances 0.000 description 21
- 238000000034 method Methods 0.000 description 16
- 238000010276 construction Methods 0.000 description 15
- 238000010586 diagram Methods 0.000 description 15
- 238000007639 printing Methods 0.000 description 12
- 238000009434 installation Methods 0.000 description 10
- 230000007246 mechanism Effects 0.000 description 10
- 230000001105 regulatory effect Effects 0.000 description 8
- 239000002184 metal Substances 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 239000000919 ceramic Substances 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 2
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- 230000008859 change Effects 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 230000008719 thickening Effects 0.000 description 2
- 238000011144 upstream manufacturing Methods 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 1
- 238000009429 electrical wiring Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/135—Nozzles
- B41J2/14—Structure thereof only for on-demand ink jet heads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/135—Nozzles
- B41J2/145—Arrangement thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2202/00—Embodiments of or processes related to ink-jet or thermal heads
- B41J2202/01—Embodiments of or processes related to ink-jet heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2202/00—Embodiments of or processes related to ink-jet or thermal heads
- B41J2202/01—Embodiments of or processes related to ink-jet heads
- B41J2202/14—Mounting head into the printer
Landscapes
- Particle Formation And Scattering Control In Inkjet Printers (AREA)
Abstract
一种液体喷射头,包括构造成具有液体喷射口的记录元件基板,液体喷射头包括:第一定位构件,构造成具有第一定位部,第一定位部包括朝液体喷射方向开口的凹部;和第二定位构件,构造成具有第二定位部和第三定位部,第二定位部包括朝液体喷射方向开口并朝向第一定位构件延伸的槽部,第三定位部包括大致平行于记录元件基板的平面部。
A liquid ejection head includes a recording element substrate configured to have a liquid ejection port, the liquid ejection head including: a first positioning member configured to have a first positioning portion, the first positioning portion including a recessed portion opening in a liquid ejection direction; and a second positioning member configured to have a second positioning portion and a third positioning portion, the second positioning portion including a groove portion opening in the liquid ejection direction and extending toward the first positioning member, and the third positioning portion including a planar portion substantially parallel to the recording element substrate.
Description
技术领域Technical Field
本公开涉及能够使用记录元件从喷射口喷射出压力室中液体的液体喷射头。The present disclosure relates to a liquid ejection head capable of ejecting liquid in a pressure chamber from an ejection port using a recording element.
背景技术Background technique
近年来,例如喷墨记录设备等液体喷射设备不仅用于家庭打印,还用于例如商务照片和零售照片等商业目的或者还用于例如电子电路图或面板显示器等工业目的,并且这种液体喷射设备的应用正在继续扩展。对于商业打印中的这种液体喷射设备的液体喷射头,要求高速打印和连续打印工作。In recent years, liquid ejection devices such as inkjet recording devices are used not only for home printing, but also for commercial purposes such as business photos and retail photos or for industrial purposes such as electronic circuit diagrams or panel displays, and the application of such liquid ejection devices is continuing to expand. For the liquid ejection head of such liquid ejection devices in commercial printing, high-speed printing and continuous printing work are required.
此外,液体喷射头可以构造成能够可拆卸地安装到液体喷射设备,以便可更换(参见日本专利4942999(以下称为文献1)等)。在这种情况下,要求在更换液体喷射头时更换工作简单。Furthermore, the liquid ejection head may be configured to be detachably mounted to the liquid ejection apparatus so as to be replaceable (see Japanese Patent No. 4942999 (hereinafter referred to as Document 1) etc.) In this case, it is required that the replacement work is simple when replacing the liquid ejection head.
另一方面,液体喷射头通常具有多个喷嘴和喷射口,并且还必须以极高的精度定位在液体喷射设备中以保持高打印质量。随着液体喷射设备的打印分辨率的增大,对定位液体喷射头的精度的要求也在增大。此外,为了构造大的液体喷射头,已经提出了一种喷墨头,其中,大量的小喷射模块并排布置在基座构件上以确保大的打印区域。On the other hand, the liquid ejection head generally has a plurality of nozzles and ejection ports, and must also be positioned in the liquid ejection device with extremely high precision to maintain high print quality. As the print resolution of the liquid ejection device increases, the requirements for the precision of positioning the liquid ejection head also increase. In addition, in order to construct a large liquid ejection head, an inkjet head has been proposed in which a large number of small ejection modules are arranged side by side on a base member to ensure a large print area.
在液体喷射头构造成能够可拆卸地安装到液体喷射设备的情况下,如果由于安装/拆卸而使液体喷射头的位置发生偏移,则会出现打印质量劣化的问题。此外,在通过在基座构件上并排布置大量喷射模块来构造大打印区域(液体喷射区域)的液体喷射头中,在把喷射模块安装在基座构件上时容易发生偏差。因此,在安装多个液体喷射头的情况下,各个液体喷射头的喷射口位置变得分散,从而需要用于调整液体喷射头安装位置的机构。此外,存在例如需要通过例如渐变等图像处理、喷射定时、或者例如错开所使用的喷射口等调整方式来使偏差不那么明显的问题。本公开的目的是提供一种在把液体喷射头安装在液体喷射设备上时将喷射口高精度地定位在预定位置处的构造。In the case where a liquid ejection head is configured to be detachably mounted to a liquid ejection device, if the position of the liquid ejection head is shifted due to installation/removal, the problem of deterioration in print quality will occur. In addition, in a liquid ejection head that constructs a large printing area (liquid ejection area) by arranging a large number of ejection modules side by side on a base member, deviations are prone to occur when the ejection modules are mounted on the base member. Therefore, in the case of installing multiple liquid ejection heads, the positions of the ejection ports of each liquid ejection head become dispersed, thereby requiring a mechanism for adjusting the installation position of the liquid ejection head. In addition, there is a problem that the deviation needs to be made less obvious by, for example, image processing such as gradient, ejection timing, or adjustment methods such as staggering the ejection ports used. The purpose of the present disclosure is to provide a structure for positioning an ejection port at a predetermined position with high precision when a liquid ejection head is mounted on a liquid ejection device.
发明内容Summary of the invention
本公开旨在解决上述问题,并提供与下述液体喷射头构造相关的技术。喷射头构造对应于一种液体喷射头,包括构造成具有液体喷射口的记录元件基板,液体喷射头包括:第一定位构件,构造成具有第一定位部,第一定位部包括朝液体喷射方向开口的凹部;和第二定位构件,构造成具有第二定位部和第三定位部,第二定位部包括朝液体喷射方向开口并朝向第一定位构件延伸的槽部,第三定位部包括大致平行于记录元件基板的平面部。The present disclosure aims to solve the above-mentioned problems and provides a technology related to the following liquid ejection head structure. The ejection head structure corresponds to a liquid ejection head, including a recording element substrate configured to have a liquid ejection port, the liquid ejection head including: a first positioning member configured to have a first positioning portion, the first positioning portion including a recessed portion opening in a liquid ejection direction; and a second positioning member configured to have a second positioning portion and a third positioning portion, the second positioning portion including a groove portion opening in a liquid ejection direction and extending toward the first positioning member, and the third positioning portion including a plane portion substantially parallel to the recording element substrate.
此外,作为另一种构造,喷射头构造对应于整行式,配备有多个记录元件基板,记录元件基板构造成具有液体喷射口,液体喷射头包括:支撑构件,构造成在液体喷射头的纵向上延伸以支撑所述多个记录元件基板;和定位构件,配备在支撑构件上。In addition, as another structure, the injection head structure corresponds to the full-line type, is equipped with multiple recording element substrates, the recording element substrates are configured to have liquid injection ports, and the liquid injection head includes: a supporting member, configured to extend in the longitudinal direction of the liquid injection head to support the multiple recording element substrates; and a positioning member, equipped on the supporting member.
通过以下参考附图对示例性实施例的描述,本发明的其他特征将变得明显。Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是示出应用于本公开的液体喷射设备的循环路径的示例的示意图;1 is a schematic diagram showing an example of a circulation path of a liquid ejecting apparatus applied to the present disclosure;
图2A是从负压控制单元侧观察的液体喷射头的示意性立体图;2A is a schematic perspective view of a liquid ejection head viewed from the negative pressure control unit side;
图2B是从记录元件基板侧观察的示意性立体图;FIG2B is a schematic perspective view viewed from the recording element substrate side;
图2C是从记录元件基板侧观察的分解立体图;FIG2C is an exploded perspective view viewed from the recording element substrate side;
图3A是液体喷射头的底面立体图;FIG3A is a bottom perspective view of a liquid ejecting head;
图3B是液体喷射头的第一定位部的放大图;3B is an enlarged view of a first positioning portion of the liquid ejecting head;
图3C是液体喷射头的第二定位部的放大图;3C is an enlarged view of a second positioning portion of the liquid ejecting head;
图4A是设置在液体喷射设备中的液体喷射头的立体图;FIG4A is a perspective view of a liquid ejection head provided in a liquid ejection apparatus;
图4B是图4A中的液体喷射头的底面图;FIG4B is a bottom view of the liquid ejecting head in FIG4A;
图5A是示出第一定位构件的安装状态的图;FIG5A is a diagram showing an installation state of a first positioning member;
图5B是示出第一定位构件的安装状态的图;5B is a diagram showing an installation state of the first positioning member;
图6是示出液体喷射设备的示例的图;FIG6 is a diagram showing an example of a liquid ejection device;
图7是示出应用于本公开的液体喷射设备的循环路径的示例的示意图;7 is a schematic diagram showing an example of a circulation path of a liquid ejecting apparatus applied to the present disclosure;
图8是示出在安装了喷射模块之后将第一定位构件安装到壳体上的情况的图;8 is a diagram showing a state in which the first positioning member is mounted on the housing after the injection module is installed;
图9是示出在安装了喷射模块之后将第一定位构件和第二定位构件安装到壳体上的情况的图;9 is a diagram showing a situation where the first positioning member and the second positioning member are mounted on the housing after the injection module is installed;
图10A是示出液体喷射头中的喷射头基准轴线和喷嘴轴线的图;和10A is a diagram showing a head reference axis and a nozzle axis in a liquid ejection head; and
图10B是示出液体喷射头中的喷射头基准轴线和喷嘴轴线的图。FIG. 10B is a diagram showing a head reference axis and a nozzle axis in the liquid ejection head.
具体实施方式Detailed ways
以下,将参考附图解释本公开的实施例的示例。然而,以下描述并不旨在限制本公开的范围。作为示例,本实施例采用通过利用发热元件产生气泡来喷射液体的热法。然而,采用压电法和其他各种液体喷射法的液体喷射头也可以应用于本公开。Hereinafter, examples of embodiments of the present disclosure will be explained with reference to the accompanying drawings. However, the following description is not intended to limit the scope of the present disclosure. As an example, the present embodiment adopts a thermal method of ejecting liquid by generating bubbles using a heating element. However, liquid ejection heads using a piezoelectric method and other various liquid ejection methods may also be applied to the present disclosure.
此外,在本公开中,X轴、Y轴和Z轴被适当地用作解释液体喷射头3的构造等的方向轴。X轴和Y轴在水平面上相互垂直并构成液体喷射表面。液体喷射头的长轴在Y轴方向上延伸,并且记录介质2在X轴方向上移动。Z轴是垂直于X轴和Y轴并如下所述平行于液体喷射方向的竖直轴。In addition, in the present disclosure, the X-axis, Y-axis and Z-axis are appropriately used as direction axes for explaining the construction of the liquid ejection head 3, etc. The X-axis and the Y-axis are perpendicular to each other on a horizontal plane and constitute a liquid ejection surface. The long axis of the liquid ejection head extends in the Y-axis direction, and the recording medium 2 moves in the X-axis direction. The Z-axis is a vertical axis perpendicular to the X-axis and the Y-axis and parallel to the liquid ejection direction as described below.
<第一实施例><First Embodiment>
(液体喷射设备)(Liquid Injection Equipment)
尽管本实施例是形式是使例如墨等液体在罐和液体喷射头之间循环的喷墨记录设备(记录设备),但也可以有其他形式。例如,可以有这样的形式,其中:两个罐设置在液体喷射头的上游侧和下游侧,而不使墨循环,并且通过使墨从一个罐流动到另一个罐来使压力室中的墨流动。Although the present embodiment is in the form of an inkjet recording apparatus (recording apparatus) in which a liquid such as ink is circulated between a tank and a liquid ejection head, other forms are possible. For example, there may be a form in which two tanks are provided on the upstream and downstream sides of a liquid ejection head without circulating the ink, and the ink in the pressure chamber is caused to flow by causing the ink to flow from one tank to the other.
根据本公开的喷射液体的设备、特别是通过喷射墨进行记录的喷墨记录设备1000(以下也称为记录设备),配备有用于传送记录介质2的传送部1和布置成大致垂直于记录介质2传送方向的行式液体喷射头3,并且是用于在连续或间歇传送多个记录介质2的同时一次进行连续记录的行式记录设备。记录介质2不限于裁切式,也可以是连续卷式。例如,可使用纸或布作为记录介质2。According to the liquid ejecting device of the present disclosure, in particular, the inkjet recording device 1000 (hereinafter also referred to as the recording device) for recording by ejecting ink, is equipped with a conveying section 1 for conveying a recording medium 2 and a line type liquid ejecting head 3 arranged substantially perpendicular to the conveying direction of the recording medium 2, and is a line type recording device for continuously recording at one time while continuously or intermittently conveying a plurality of recording media 2. The recording medium 2 is not limited to a cut type, but may also be a continuous roll type. For example, paper or cloth may be used as the recording medium 2.
液体喷射头3能够使用CMYK墨(青色、品红色、黄色和黑色)进行全色打印。如下所述,液体供应单元(作为用于将液体供应到液体喷射头的供应路径)、主罐和缓冲罐(见图1)与液体喷射头3流体连接。此外,用于将电力和喷射控制信号传输到液体喷射头3的电控制单元电连接到液体喷射头3。下面描述液体喷射头3中的液体路径和电信号路径。The liquid ejection head 3 is capable of full-color printing using CMYK inks (cyan, magenta, yellow, and black). As described below, a liquid supply unit (as a supply path for supplying liquid to the liquid ejection head), a main tank, and a buffer tank (see FIG. 1 ) are fluidically connected to the liquid ejection head 3. In addition, an electrical control unit for transmitting power and an ejection control signal to the liquid ejection head 3 is electrically connected to the liquid ejection head 3. The liquid path and the electrical signal path in the liquid ejection head 3 are described below.
图1是示出应用于本实施例的记录设备中的循环路径的示意图,并且是液体喷射头3流体连接到第一循环泵1002、缓冲罐1003等的图。注意,尽管为了简化描述图1中只示出了CMYK中一种颜色的墨流动的路径,但实际上在液体喷射头3和记录设备主体中设置有用于四种颜色的循环路径。缓冲罐1003是连接到主罐1006的副罐,具有使罐的内部和外部相互连通的空气连通口(图中未示出),并且可以将墨中的气泡排出到外部。缓冲罐1003还连接到补充泵1005。如果例如通过喷射墨执行记录和抽吸恢复等用于从液体喷射头的喷射口喷射(排出)墨的情况下液体被液体喷射头3消耗,则补充泵1005将消耗量的墨从主罐1006转移到缓冲罐1003。FIG. 1 is a schematic diagram showing a circulation path in a recording device applied to the present embodiment, and is a diagram in which a liquid ejection head 3 is fluidly connected to a first circulation pump 1002, a buffer tank 1003, and the like. Note that, although only a path for the flow of ink of one color in CMYK is shown in FIG. 1 for the sake of simplicity of description, circulation paths for four colors are actually provided in the liquid ejection head 3 and the recording device body. The buffer tank 1003 is a sub-tank connected to the main tank 1006, and has an air communication port (not shown in the figure) that interconnects the inside and outside of the tank, and can discharge bubbles in the ink to the outside. The buffer tank 1003 is also connected to a replenishment pump 1005. If the liquid is consumed by the liquid ejection head 3, for example, in the case of performing recording and suction recovery by ejecting ink, etc. for ejecting (discharging) ink from the ejection port of the liquid ejection head, the replenishment pump 1005 transfers the consumed ink from the main tank 1006 to the buffer tank 1003.
第一循环泵1002具有从液体喷射头3的液体连接部111抽吸液体并使液体流动到缓冲罐1003的作用。在液体喷射头3被驱动时,通过第一循环泵1002使固定量的墨流入共用回收流路212。The first circulation pump 1002 has a function of sucking liquid from the liquid connection portion 111 of the liquid ejecting head 3 and flowing the liquid to the buffer tank 1003. When the liquid ejecting head 3 is driven, a fixed amount of ink flows into the common recovery flow path 212 through the first circulation pump 1002.
负压控制单元230设置在第二循环泵1004和液体喷射单元300的路径之间。负压控制单元230具有进行操作使得即使在循环系统的流量由于执行记录的打印浓度的差异而波动的情况下也将负压控制单元230的下游侧(即,在液体喷射单元300侧)的压力保持在预先设定的固定压力的功能。The negative pressure control unit 230 is provided between the second circulation pump 1004 and the path of the liquid ejection unit 300. The negative pressure control unit 230 has a function of operating so that the pressure on the downstream side of the negative pressure control unit 230 (i.e., on the liquid ejection unit 300 side) is maintained at a preset fixed pressure even if the flow rate of the circulation system fluctuates due to the difference in the printing density of the performed recording.
如图1所示,负压控制单元230配备有两个压力调整机构,每个压力调整机构被设定为相互不同的控制压力。在两个负压调整机构中,相对高压设定侧(图1中用H表示)和相对低压侧(图中用L表示)分别穿过液体供应单元220,并连接到液体喷射单元300中的共用供应流路(共用流入路径)211或共用回收流路(共用流出路径)212。共用供应流路211、共用回收流路212以及与各个记录元件基板10连通的个体供应流路213a和个体回收流路213b设置在液体喷射单元300中。由于个体流路213与共用供应流路211和共用回收流路212连通,因此通过第一循环泵1002而流动的一些液体从共用供应流路211经由记录元件基板10的内部流路到达共用回收流路212(图1中的箭头)。这是因为:在连接到共用供应流路211的压力调整机构H和连接到共用回收流路212的压力调整机构L之间设定了压差,并且第一循环泵1002仅连接到共用回收流路212。As shown in FIG. 1 , the negative pressure control unit 230 is equipped with two pressure adjustment mechanisms, each of which is set to a control pressure different from each other. In the two negative pressure adjustment mechanisms, the relatively high pressure setting side (indicated by H in FIG. 1 ) and the relatively low pressure side (indicated by L in the figure) pass through the liquid supply unit 220, respectively, and are connected to the common supply flow path (common inflow path) 211 or the common recovery flow path (common outflow path) 212 in the liquid ejection unit 300. The common supply flow path 211, the common recovery flow path 212, and the individual supply flow paths 213a and the individual recovery flow paths 213b communicated with each recording element substrate 10 are provided in the liquid ejection unit 300. Since the individual flow path 213 is communicated with the common supply flow path 211 and the common recovery flow path 212, some of the liquid flowing through the first circulation pump 1002 reaches the common recovery flow path 212 from the common supply flow path 211 via the internal flow path of the recording element substrate 10 (arrow in FIG. 1 ). This is because a pressure difference is set between the pressure regulating mechanism H connected to the common supply flow path 211 and the pressure regulating mechanism L connected to the common recovery flow path 212 , and the first circulation pump 1002 is connected only to the common recovery flow path 212 .
以这种方式,在液体喷射单元300中产生了流过共用回收流路212的液体流动和从共用供应流路211经由每个记录元件基板10向共用回收流路212的液体流动。因此,在每个记录元件基板10中产生的热量可以通过从共用供应流路211到共用回收流路212的流动而被排出到记录元件基板10的外部。此外,利用这样的构造,当通过液体喷射头3进行记录时,即使在未进行记录的喷射口或压力室中也可以产生墨的流动,因此可以抑制这些部分处的墨的变粘稠。此外,变粘稠的墨和墨中的异物可以被排出到共用回收流路212。因此,利用本实施例的液体喷射头3可以进行高速和高质量的记录。In this way, a liquid flow through the common recovery flow path 212 and a liquid flow from the common supply flow path 211 to the common recovery flow path 212 via each recording element substrate 10 are generated in the liquid ejection unit 300. Therefore, the heat generated in each recording element substrate 10 can be discharged to the outside of the recording element substrate 10 through the flow from the common supply flow path 211 to the common recovery flow path 212. In addition, with such a configuration, when recording is performed by the liquid ejection head 3, a flow of ink can be generated even in the ejection port or pressure chamber where recording is not performed, so that the thickening of the ink at these portions can be suppressed. In addition, the thickened ink and foreign matter in the ink can be discharged to the common recovery flow path 212. Therefore, high-speed and high-quality recording can be performed using the liquid ejection head 3 of this embodiment.
图2A至图2C是根据本实施例的液体喷射头3的立体图。液体喷射头3是行式液体喷射头,其中,多个记录元件基板10组成的阵列设置在一条直线上(排列成一行),每个记录元件基板能够喷射墨。如图2A和图2B所示,液体喷射头3配备有各个记录元件基板10以及经由柔性布线基板40和电布线基板90电连接的信号输入端子91和电力供应端子92。柔性布线基板40和电布线基板90在电布线基板90的喷射头外侧上电连接。信号输入端子91和电力供应端子92电连接到记录设备1000的控制部,以便分别向记录元件基板10提供喷射驱动信号和喷射所需电力。2A to 2C are stereograms of a liquid ejection head 3 according to the present embodiment. The liquid ejection head 3 is a line-type liquid ejection head in which an array of a plurality of recording element substrates 10 is arranged in a straight line (arranged in a row), and each recording element substrate is capable of ejecting ink. As shown in FIGS. 2A and 2B , the liquid ejection head 3 is equipped with individual recording element substrates 10 and a signal input terminal 91 and a power supply terminal 92 electrically connected via a flexible wiring substrate 40 and an electric wiring substrate 90. The flexible wiring substrate 40 and the electric wiring substrate 90 are electrically connected on the outer side of the ejection head of the electric wiring substrate 90. The signal input terminal 91 and the power supply terminal 92 are electrically connected to the control unit of the recording device 1000 so as to provide an ejection drive signal and the power required for ejection to the recording element substrate 10, respectively.
通过利用电布线基板90中的电路将布线集约,可以使信号输入端子91和电力供应端子92的数量小于记录元件基板10的数量。因此,可以减少在将液体喷射头3组装到记录设备1000上时或者在更换液体喷射头3时需要移除的电连接部的数量。覆盖记录元件基板10和柔性布线基板40的覆盖构件20设置在记录元件基板10的外周。此外,电布线基板90构造成被保护构件30从外部保护。该保护构件30也用作电屏蔽,并且优选地是由金属制成的构件。如图2B所示,设置在液体喷射头3一侧的液体连接部111连接到记录设备1000的液体供应系统。因此,墨从记录设备1000的供应系统供应到液体喷射头3,并且已经流过液体喷射头3的墨被回收到记录设备1000的供应系统中。这样,墨可以经由记录设备1000的路径和液体喷射头3的路径循环。By concentrating the wiring by utilizing the circuit in the electric wiring substrate 90, the number of signal input terminals 91 and power supply terminals 92 can be made smaller than the number of recording element substrates 10. Therefore, the number of electrical connections that need to be removed when assembling the liquid ejection head 3 to the recording device 1000 or when replacing the liquid ejection head 3 can be reduced. A covering member 20 covering the recording element substrate 10 and the flexible wiring substrate 40 is provided at the periphery of the recording element substrate 10. In addition, the electric wiring substrate 90 is configured to be protected from the outside by a protective member 30. The protective member 30 also serves as an electrical shield and is preferably a member made of metal. As shown in FIG. 2B, a liquid connection portion 111 provided on one side of the liquid ejection head 3 is connected to the liquid supply system of the recording device 1000. Therefore, ink is supplied to the liquid ejection head 3 from the supply system of the recording device 1000, and the ink that has flowed through the liquid ejection head 3 is recovered to the supply system of the recording device 1000. In this way, the ink can circulate via the path of the recording device 1000 and the path of the liquid ejection head 3.
<液体喷射头的构造><Structure of Liquid Jet Head>
在图2C中,示出了构成液体喷射头3的各个部件或单元的分解立体图。液体喷射单元300、液体供应单元220和电布线基板90安装到壳体80上。液体连接部111设置在液体供应单元220中,并且与液体连接部111的每个开口连通的过滤器(图中未示出)设置在液体供应单元220内部以便去除所供应的墨中的异物。已流过过滤器221的液体被供应到设置在液体供应单元220上的负压控制单元230。负压控制单元230是构造成具有压力调整阀的单元,并且通过设置在每个压力调整阀内部的阀、弹簧构件等的操作,显著减弱了在设备1000的供应系统(液体喷射头3上游侧的供应系统)内部随着液体流量波动而发生的压降变化。这样,可以将负压控制单元230的下游侧(液体喷射单元300侧)的负压变化稳定在一定范围内。在负压控制单元230内部,内置有两个压力调整阀,每个压力调整阀设定为不同的控制压力;并且经由液体供应单元220,高压侧与液体喷射单元300内部的共用供应流路211连通,低压侧与共用回收流路212连通。In FIG. 2C , an exploded perspective view of each component or unit constituting the liquid ejection head 3 is shown. The liquid ejection unit 300, the liquid supply unit 220, and the electrical wiring substrate 90 are mounted on the housing 80. The liquid connection portion 111 is provided in the liquid supply unit 220, and a filter (not shown in the figure) connected to each opening of the liquid connection portion 111 is provided inside the liquid supply unit 220 to remove foreign matter in the supplied ink. The liquid that has flowed through the filter 221 is supplied to the negative pressure control unit 230 provided on the liquid supply unit 220. The negative pressure control unit 230 is a unit configured to have a pressure regulating valve, and by the operation of the valve, spring member, etc. provided inside each pressure regulating valve, the pressure drop change that occurs inside the supply system (the supply system on the upstream side of the liquid ejection head 3) of the device 1000 as the liquid flow rate fluctuates is significantly weakened. In this way, the negative pressure change on the downstream side (the liquid ejection unit 300 side) of the negative pressure control unit 230 can be stabilized within a certain range. Inside the negative pressure control unit 230, there are two built-in pressure regulating valves, each of which is set to a different control pressure; and through the liquid supply unit 220, the high-pressure side is connected to the common supply flow path 211 inside the liquid injection unit 300, and the low-pressure side is connected to the common recovery flow path 212.
壳体80构造成具有液体喷射单元支撑部81和电布线基板支撑部82,以支撑液体喷射单元300和电布线基板90并确保液体喷射头3的刚性。电布线基板支撑部82用于支撑电布线基板90,并且通过螺钉被固定到液体喷射单元支撑部81上。液体喷射单元支撑部81配备有供接头橡胶100插入的开口83和84。从液体供应单元220供应的液体经由接头橡胶100被引导到构成液体喷射单元300的第二流路构件60。The housing 80 is configured to have a liquid ejection unit support portion 81 and an electric wiring substrate support portion 82 to support the liquid ejection unit 300 and the electric wiring substrate 90 and to ensure the rigidity of the liquid ejection head 3. The electric wiring substrate support portion 82 is used to support the electric wiring substrate 90 and is fixed to the liquid ejection unit support portion 81 by screws. The liquid ejection unit support portion 81 is provided with openings 83 and 84 into which the joint rubber 100 is inserted. The liquid supplied from the liquid supply unit 220 is guided to the second flow path member 60 constituting the liquid ejection unit 300 via the joint rubber 100.
接下来,对包括在液体喷射单元300中的流路构件210的构造进行说明。如图2C所示,在流路构件210中,第一流路构件50和第二流路构件60堆叠在一起。通过粘接剂(图中未示出)将多个喷射模块200粘接到第一流路构件50的粘接表面。流路构件210是用于将从液体供应单元220供应的液体分配到每个喷射模块200并且将从喷射模块200流出的液体返回到液体供应单元220的流路构件。此外,通过螺钉将流路构件210固定到液体喷射单元支撑部81上,从而抑制流路构件210的翘曲和变形。Next, the structure of the flow path member 210 included in the liquid injection unit 300 is described. As shown in FIG. 2C, in the flow path member 210, the first flow path member 50 and the second flow path member 60 are stacked together. A plurality of injection modules 200 are bonded to the bonding surface of the first flow path member 50 by an adhesive (not shown in the figure). The flow path member 210 is a flow path member for distributing the liquid supplied from the liquid supply unit 220 to each injection module 200 and returning the liquid flowing out of the injection module 200 to the liquid supply unit 220. In addition, the flow path member 210 is fixed to the liquid injection unit support portion 81 by screws, thereby suppressing the warping and deformation of the flow path member 210.
图3A是液体喷射头3的立体图,图3B和图3C示出液体喷射头的局部放大图。FIG. 3A is a perspective view of the liquid ejecting head 3 , and FIGS. 3B and 3C are partial enlarged views of the liquid ejecting head.
液体喷射头3的第一定位构件31具有凹部41(图3B),凹部41呈朝液体喷射方向(Z轴的向下方向)开口的圆锥形。凹部41形成了第一定位部,用于保持设置在记录设备1000中的凸部(球体50的一部分)。圆锥形可以是截头圆锥形。球体50以上述圆锥形凹部的中心为中心并与其抵接,从而固定在三个方向(图中的X、Y和Z方向)上的平移自由度。The first positioning member 31 of the liquid ejection head 3 has a concave portion 41 (FIG. 3B), which is in a conical shape opening toward the liquid ejection direction (downward direction of the Z axis). The concave portion 41 forms a first positioning portion for holding a convex portion (a part of the sphere 50) provided in the recording device 1000. The conical shape may be a truncated cone. The sphere 50 is centered on the center of the conical concave portion and abuts against it, thereby fixing the translational freedom in three directions (X, Y, and Z directions in the figure).
液体喷射头3的第二定位构件32具有:槽部42,其呈朝液体喷射方向开口的V形;和平面部43,其大致平行于记录元件基板10(图3C)。槽部42位于朝向第一定位构件31延伸的直线上,并且形成第二定位部以用于保持设置在记录设备1000中的另一球体50的一部分。通过球体50抵接在V形槽部42上,固定了绕与构成记录元件基板10的平面的法线相对应的轴线的旋转自由度(绕Z轴的旋转)和绕与喷射头长度方向的法线相对应的轴线的旋转自由度(绕X轴的旋转)。此外,第二定位构件的平面部43抵接另一不同球体50以形成第三定位部。球体50在平面部43上的抵接固定了绕喷射头长度方向的轴线的旋转自由度(绕Y轴的旋转)。The second positioning member 32 of the liquid ejection head 3 has: a groove portion 42, which is V-shaped and opens toward the liquid ejection direction; and a flat portion 43, which is roughly parallel to the recording element substrate 10 (Figure 3C). The groove portion 42 is located on a straight line extending toward the first positioning member 31, and forms a second positioning portion for holding a portion of another sphere 50 set in the recording device 1000. By the sphere 50 abutting on the V-shaped groove portion 42, the rotational freedom around the axis corresponding to the normal line of the plane constituting the recording element substrate 10 (rotation around the Z axis) and the rotational freedom around the axis corresponding to the normal line in the length direction of the ejection head (rotation around the X axis) are fixed. In addition, the flat portion 43 of the second positioning member abuts against another different sphere 50 to form a third positioning portion. The abutment of the sphere 50 on the flat portion 43 fixes the rotational freedom around the axis in the length direction of the ejection head (rotation around the Y axis).
由于第二定位构件32的槽部42(V形槽部)形成在从第一定位构件向液体喷射头纵向延伸的直线上,因此可以通过使球体表面在V形槽部中滑动来校正热膨胀期间液体喷射头3的伸长。此外,优选的是,凹部41形成在从槽部42延伸的直线上。在这种情况下,由于液体喷射头3由凹部41固定,所以热膨胀的影响可以有效地释放到槽部42。此外,通过布置在直线上,在安装定位构件时用于定位的管制是容易的,并且能够实现高精度的安装。Since the groove portion 42 (V-shaped groove portion) of the second positioning member 32 is formed on a straight line extending from the first positioning member toward the liquid ejection head in the longitudinal direction, the elongation of the liquid ejection head 3 during thermal expansion can be corrected by sliding the spherical surface in the V-shaped groove portion. In addition, it is preferred that the recess 41 is formed on a straight line extending from the groove portion 42. In this case, since the liquid ejection head 3 is fixed by the recess 41, the influence of thermal expansion can be effectively released to the groove portion 42. In addition, by being arranged on a straight line, the control for positioning when installing the positioning member is easy, and high-precision installation can be achieved.
圆锥形凹部41的半径和V形槽部42的宽度可以是能够抵接并固定球体50的任何尺寸。如果尺寸太小,则不能保持液体喷射头3,这导致抖动和倾斜。另一方面,如果尺寸太大,则在圆锥形凹部41的情况下不能对球体50进行适当定心。此外,如果槽部42的宽度太大,则球体50不能由槽部42两侧支撑,这导致抖动和倾斜。The radius of the conical recess 41 and the width of the V-shaped groove 42 can be any size that can abut and fix the ball 50. If the size is too small, the liquid ejection head 3 cannot be held, which causes shaking and tilting. On the other hand, if the size is too large, the ball 50 cannot be properly centered with the conical recess 41. In addition, if the width of the groove 42 is too large, the ball 50 cannot be supported by both sides of the groove 42, which causes shaking and tilting.
设置在记录设备1000中的各球体50可以具有不同的尺寸或者可以具有相同的尺寸。相同的尺寸是优选的,因为采购部件和制造记录设备的效率提高了。第一定位构件31、第二定位构件32和球体50可以由金属、陶瓷、树脂等制成。金属或陶瓷是优选的,因为耐磨损性和耐变形性高并且即使在反复安装/拆卸的情况下也可以保持高精度。Each ball 50 provided in the recording device 1000 may have different sizes or may have the same size. The same size is preferred because the efficiency of purchasing parts and manufacturing the recording device is improved. The first positioning member 31, the second positioning member 32 and the ball 50 may be made of metal, ceramic, resin, etc. Metal or ceramic is preferred because the wear resistance and deformation resistance are high and high precision can be maintained even in the case of repeated installation/disassembly.
在图4A中,示出了设置在记录设备1000中的液体喷射头3的立体图。液体喷射头3设于设置在记录设备1000中的球体50之上。在记录设备1000中设置有框架55,用于定位液体喷射头3的球体50构造在框架上。液体喷射头3构造成能够可拆卸地安装到记录设备1000上。构造在液体喷射头3中的第一定位构件31和第二定位构件32分别由构造在记录设备1000中的球体50来定位和保持。在本实施例中,用于喷射墨的记录元件基板10设置在第一定位构件31和第二定位构件32之间(图4B)。因此,记录介质2沿图4A中箭头方向(X轴方向)在记录元件基板10下方被传送,以执行记录。In Fig. 4A, a stereoscopic view of a liquid ejection head 3 disposed in a recording device 1000 is shown. The liquid ejection head 3 is disposed on a sphere 50 disposed in the recording device 1000. A frame 55 is provided in the recording device 1000, and the sphere 50 for positioning the liquid ejection head 3 is constructed on the frame. The liquid ejection head 3 is constructed to be removably mounted on the recording device 1000. The first positioning member 31 and the second positioning member 32 constructed in the liquid ejection head 3 are positioned and held by the sphere 50 constructed in the recording device 1000, respectively. In the present embodiment, a recording element substrate 10 for ejecting ink is disposed between the first positioning member 31 and the second positioning member 32 (Fig. 4B). Therefore, the recording medium 2 is conveyed below the recording element substrate 10 in the direction of the arrow in Fig. 4A (X-axis direction) to perform recording.
在本实施例中,多个记录元件基板10在液体喷射头3中的纵向(Y轴方向)上布置成直线。第一定位构件31构造在液体喷射头的纵向上的一端处,第二定位构件32构造在纵向上该一端相反侧的另一端处。因此,如图4A所示,在打印设备侧,球体50可以构造在与液体喷射头3每个端部接触的部分中,从而使得将记录介质2传送到中央部的记录元件基板10的构造变得容易。当然,也可以将第一定位构件31和第二定位构件32布置在液体喷射头3的中央部而不是每个端部,但是球体50的布置的构造变得复杂并且记录设备的尺寸会增大。In the present embodiment, a plurality of recording element substrates 10 are arranged in a straight line in the longitudinal direction (Y-axis direction) in the liquid ejection head 3. The first positioning member 31 is configured at one end in the longitudinal direction of the liquid ejection head, and the second positioning member 32 is configured at the other end on the opposite side of the one end in the longitudinal direction. Therefore, as shown in FIG. 4A , on the printing device side, the sphere 50 can be configured in a portion in contact with each end of the liquid ejection head 3, thereby making it easy to configure the recording element substrate 10 that conveys the recording medium 2 to the central portion. Of course, the first positioning member 31 and the second positioning member 32 can also be arranged in the central portion of the liquid ejection head 3 instead of each end, but the configuration of the arrangement of the sphere 50 becomes complicated and the size of the recording device increases.
此外,对于第一定位构件31和第二定位构件32在球体50上的抵接来说,甚至仅通过液体喷射头3的自重来执行抵接和保持。然而,如图4A所示,通过从上方按压第一定位构件31和第二定位构件32,可以可靠地进行与球体50实现的保持。根据记录设备1000的构造,还可以通过如上所述的按压来保持液体喷射头3相对于重力方向倾斜。以这种方式,可以容易地进行液体喷射头3的保持和固定;并且,通过使第一定位构件31、第二定位构件32和球体50由金属或陶瓷制成,耐磨损性和耐变形性提高,即使在每次打印操作反复安装/拆卸的情况下也可以实现高精度的定位。In addition, for the abutment of the first positioning member 31 and the second positioning member 32 on the sphere 50, the abutment and holding are performed even only by the deadweight of the liquid ejection head 3. However, as shown in FIG. 4A, by pressing the first positioning member 31 and the second positioning member 32 from above, the holding with the sphere 50 can be reliably performed. According to the configuration of the recording device 1000, the liquid ejection head 3 can also be kept tilted relative to the direction of gravity by pressing as described above. In this way, the liquid ejection head 3 can be easily held and fixed; and, by making the first positioning member 31, the second positioning member 32 and the sphere 50 made of metal or ceramic, the wear resistance and deformation resistance are improved, and high-precision positioning can be achieved even in the case of repeated installation/disassembly for each printing operation.
为了进行高质量的打印,液体喷射头3需要高精度地布置记录元件基板10。此外,为了当液体喷射头3安装到记录设备1000上时保持高质量的打印,需要两个定位构件31和32相对于记录元件基板10的位置精度。For high-quality printing, the liquid ejection head 3 needs to arrange the recording element substrate 10 with high accuracy. Furthermore, in order to maintain high-quality printing when the liquid ejection head 3 is mounted on the recording apparatus 1000, positional accuracy of the two positioning members 31 and 32 relative to the recording element substrate 10 is required.
对于在制造期间将定位构件31和32安装到壳体80上的顺序而言,有在设置记录元件基板10之前或之后安装定位构件31、32的方法。在设置记录元件基板10之前安装定位构件31和32的方法的情况下,需要将记录元件基板10相对于已安装的定位构件31、32布置在高精度的位置。在这种情况下,由于记录元件基板10相对于液体喷射头3的位置精度劣化,因此担心因相对于柔性布线基板和电布线基板的相对偏差而引起的问题。As for the order of mounting the positioning members 31 and 32 on the housing 80 during manufacturing, there are methods of mounting the positioning members 31, 32 before or after setting the recording element substrate 10. In the case of the method of mounting the positioning members 31 and 32 before setting the recording element substrate 10, it is necessary to arrange the recording element substrate 10 at a high-precision position relative to the mounted positioning members 31, 32. In this case, since the positional accuracy of the recording element substrate 10 relative to the liquid ejection head 3 deteriorates, there is a concern about problems caused by relative deviations with respect to the flexible wiring substrate and the electric wiring substrate.
在设置记录元件基板10之后安装定位构件31和32的方法的情况下,通过将记录元件基板10相对于液体喷射头3以高精度布置在期望位置处,相对于柔性布线基板和电布线基板而言记录元件基板10也可以以高精度布置。之后,可以在相对于记录元件基板10的高精度位置处将两个定位构件31和32安装到壳体80上。此时,由于可以通过相对简单的方法安装定位构件31和32,例如用螺钉固定或用粘接剂固定,所以对精度没有影响,并且可以高精度地安装。In the case of a method of installing the positioning members 31 and 32 after setting the recording element substrate 10, by arranging the recording element substrate 10 at a desired position with high accuracy relative to the liquid ejection head 3, the recording element substrate 10 can also be arranged with high accuracy relative to the flexible wiring substrate and the electric wiring substrate. After that, the two positioning members 31 and 32 can be mounted on the housing 80 at high-accuracy positions relative to the recording element substrate 10. At this time, since the positioning members 31 and 32 can be mounted by a relatively simple method, such as fixing with screws or fixing with an adhesive, there is no influence on the accuracy, and they can be mounted with high accuracy.
根据本公开的构造,构成凹部41和槽部42的部位设置在液体喷射头3中,以便与记录设备1000的球体50进行定位。相反地,也可以将球体50构造在液体喷射头3中,并且在记录设备1000侧设置如定位构件31和32中那样的凹部41和槽部42。尽管有例如压配合等方法作为用于安装球体的方法,但是如上所述为了高精度安装记录元件基板10,利用本公开的构造使得安装更容易。According to the configuration of the present disclosure, the portion constituting the recess 41 and the groove 42 is provided in the liquid ejection head 3 so as to be positioned with the sphere 50 of the recording device 1000. Conversely, the sphere 50 may be configured in the liquid ejection head 3, and the recess 41 and the groove 42 as in the positioning members 31 and 32 may be provided on the recording device 1000 side. Although there are methods such as press fitting as a method for mounting the sphere, the mounting is made easier by using the configuration of the present disclosure in order to mount the recording element substrate 10 with high precision as described above.
在图5A和图5B中,示出了第一定位构件31安装的状态。第一定位构件31相对于记录元件基板10固定在高精度的布置状态。在如在本实施例中那样使用固定螺钉作为固定方法的情况下,需要管制Z方向。例如,第一定位构件31可以通过用螺钉固定在受管制状态下而相对于X方向和Y方向布置,并且,通过利用调整螺钉36对Z方向管制来进行管制,能够使用螺钉固定进行高精度安装。结果,液体喷射头3的液体喷射表面与传送表面可以被调整为彼此平行。类似地,第二定位构件32也可以使用固定螺钉35和调整螺钉36来相对于记录元件基板10高精度地布置。In FIG. 5A and FIG. 5B, the state in which the first positioning member 31 is installed is shown. The first positioning member 31 is fixed in a highly precise arrangement state relative to the recording element substrate 10. In the case where a fixing screw is used as a fixing method as in the present embodiment, it is necessary to control the Z direction. For example, the first positioning member 31 can be arranged relative to the X direction and the Y direction by being fixed in a regulated state with a screw, and by controlling the Z direction with an adjustment screw 36, it is possible to use screw fixing for high-precision installation. As a result, the liquid ejection surface and the conveying surface of the liquid ejection head 3 can be adjusted to be parallel to each other. Similarly, the second positioning member 32 can also be arranged with high precision relative to the recording element substrate 10 using a fixing screw 35 and an adjustment screw 36.
<第二实施例><Second Embodiment>
在下文中,主要说明与上述第一实施例不同之处,并省略与上述构造类似的部分的说明。Hereinafter, differences from the above-described first embodiment are mainly described, and description of portions similar to the above-described configuration is omitted.
<设备的总体构造><Overall structure of the equipment>
图6是表示本实施例的液体喷射设备的示例的图。本实施例的液体喷射设备是作为喷墨打印机的液体喷射设备1000(下文中也简称为设备1000),其通过喷射黄色(Y)、品红色(M)、青色(C)和黑色(Bk)墨将彩色图像记录在记录介质2上。Fig. 6 is a diagram showing an example of a liquid ejection device of the present embodiment. The liquid ejection device of the present embodiment is a liquid ejection device 1000 (hereinafter also referred to as device 1000) as an inkjet printer, which records a color image on a recording medium 2 by ejecting yellow (Y), magenta (M), cyan (C) and black (Bk) inks.
在图6中,示出了设备1000的一种形式,其中,液体喷射头3将墨直接施加到正在传送的记录介质2上。记录介质2安放在传送部1上,并且在喷射不同墨的四个液体喷射头3(3Y、3M、3C、3Bk)下方以预定速度传送。在图6中,四个液体喷射头3沿记录介质2的传送方向按3Bk、3Y、3M和3C的顺序布置,并且墨按黑色、青色、品红色和黄色的顺序施加到记录介质2上。在每个液体喷射头3中,用于喷射墨的多个喷射口沿Y方向布置。In FIG6 , a form of an apparatus 1000 is shown in which a liquid ejection head 3 applies ink directly to a recording medium 2 being conveyed. The recording medium 2 is placed on a conveying portion 1 and conveyed at a predetermined speed under four liquid ejection heads 3 (3Y, 3M, 3C, 3Bk) ejecting different inks. In FIG6 , the four liquid ejection heads 3 are arranged in the order of 3Bk, 3Y, 3M, and 3C along the conveying direction of the recording medium 2, and ink is applied to the recording medium 2 in the order of black, cyan, magenta, and yellow. In each liquid ejection head 3, a plurality of ejection ports for ejecting ink are arranged along the Y direction.
注意,尽管在图6中裁切纸被示出作为记录介质2,但记录介质2可以是从卷筒纸供应的连续纸。此外,记录介质不限于纸,可以是例如膜等。Note that although cut paper is shown as the recording medium 2 in Fig. 6, the recording medium 2 may be continuous paper supplied from a roll paper. Furthermore, the recording medium is not limited to paper, and may be, for example, a film or the like.
此外,与第一实施例不同,本实施例是构造成单个液体喷射头喷射单色墨的液体喷射设备。Furthermore, unlike the first embodiment, the present embodiment is a liquid ejecting apparatus configured such that a single liquid ejecting head ejects a single color of ink.
<液体循环路径><Liquid circulation path>
图7是示出本实施例的记录设备中的液体循环路径的示意图,并且是液体喷射头3流体连接到第一循环泵1002、缓冲罐1003等的图。注意,尽管图7中仅示出了与一种颜色墨相对应的液体喷射头的墨流动通过的路径,但设备1000的主体配备有与要喷射的墨类型相对应的循环路径。7 is a schematic diagram showing a liquid circulation path in the recording apparatus of the present embodiment, and is a diagram in which the liquid ejection head 3 is fluidly connected to the first circulation pump 1002, the buffer tank 1003, etc. Note that although only the path through which the ink of the liquid ejection head corresponding to one color ink flows is shown in FIG. 7 , the main body of the apparatus 1000 is equipped with a circulation path corresponding to the type of ink to be ejected.
缓冲罐1003是连接到主罐1006的副罐,具有使罐的内部和外部相互连通的空气连通口(图中未示出),并且可以将墨中的气泡排出到外部。缓冲罐1003还连接到补充泵1005。如果例如通过喷射墨执行的记录和抽吸恢复等用于从液体喷射头的喷射口喷射(排出)墨的情况下液体被液体喷射头3消耗,则补充泵1005将消耗量的墨从主罐1006转移到缓冲罐1003。The buffer tank 1003 is a sub-tank connected to the main tank 1006, has an air communication port (not shown in the figure) that makes the inside and outside of the tank communicate with each other, and can discharge bubbles in the ink to the outside. The buffer tank 1003 is also connected to the replenishment pump 1005. If the liquid is consumed by the liquid ejection head 3 in the case of ejecting (discharging) ink from the ejection port of the liquid ejection head, such as recording and suction recovery performed by ejecting ink, the replenishment pump 1005 transfers the consumed amount of ink from the main tank 1006 to the buffer tank 1003.
第一循环泵1002具有从液体喷射头3的液体连接部111抽吸液体并使液体流动到缓冲罐1003的作用。在液体喷射头3被驱动时,通过第一循环泵1002使固定量的墨流入共用回收流路212。The first circulation pump 1002 has a function of sucking liquid from the liquid connection portion 111 of the liquid ejecting head 3 and flowing the liquid to the buffer tank 1003. When the liquid ejecting head 3 is driven, a fixed amount of ink flows into the common recovery flow path 212 through the first circulation pump 1002.
负压控制单元230设置在第二循环泵1004和液体喷射单元300的路径之间。具有进行操作使得即使在循环系统的流量由于执行记录的负荷的差异而波动的情况下也将负压控制单元230的下游侧(即,在液体喷射单元300侧)的压力保持在预先设定的固定压力的功能。The negative pressure control unit 230 is provided between the path of the second circulation pump 1004 and the liquid ejection unit 300. It has a function of operating so that the pressure on the downstream side of the negative pressure control unit 230 (i.e., on the liquid ejection unit 300 side) is maintained at a preset fixed pressure even if the flow rate of the circulation system fluctuates due to the difference in the load of performing recording.
如图7所示,负压控制单元230配备有两个压力调整机构,每个压力调整机构设定为相互不同的控制压力。在这两个压力调整机构中,相对高压设定侧(图7中用H表示)和相对低压侧(图中用L表示)分别穿过液体供应单元220,并连接到液体喷射单元300中的共用供应流路211或共用回收流路212。共用供应流路211、共用回收流路212以及与各个记录元件基板连通的个体供应流路213a和个体回收流路213b设置在液体喷射单元300中。由于个体流路213与共用供应流路211和共用回收流路212连通,因此通过第二循环泵1004而流动的一些液体从共用供应流路211经由记录元件基板10的内部流路到达共用回收流路212(图7中的箭头)。这是因为:在连接到共用供应流路211的压力调整机构H和连接到共用回收流路212的压力调整机构L之间设定了压差,并且第一循环泵1002仅连接到共用回收流路212。As shown in FIG. 7 , the negative pressure control unit 230 is equipped with two pressure adjustment mechanisms, each of which is set to a control pressure different from each other. In the two pressure adjustment mechanisms, the relatively high pressure setting side (indicated by H in FIG. 7 ) and the relatively low pressure side (indicated by L in the figure) pass through the liquid supply unit 220, respectively, and are connected to the common supply flow path 211 or the common recovery flow path 212 in the liquid ejection unit 300. The common supply flow path 211, the common recovery flow path 212, and the individual supply flow paths 213a and the individual recovery flow paths 213b communicated with each recording element substrate are provided in the liquid ejection unit 300. Since the individual flow path 213 is communicated with the common supply flow path 211 and the common recovery flow path 212, some of the liquid flowing through the second circulation pump 1004 reaches the common recovery flow path 212 from the common supply flow path 211 via the internal flow path of the recording element substrate 10 (arrow in FIG. 7 ). This is because a pressure difference is set between the pressure regulating mechanism H connected to the common supply flow path 211 and the pressure regulating mechanism L connected to the common recovery flow path 212 , and the first circulation pump 1002 is connected only to the common recovery flow path 212 .
以这种方式,在液体喷射单元300中产生了流过共用回收流路212的液体流动和从共用供应流路211经由每个记录元件基板10朝向共用回收流路212的液体流动。因此,在每个记录元件基板10中产生的热量可以通过从共用供应流路211到共用回收流路212的流动而被排出到记录元件基板10的外部。此外,利用这样的构造,当通过液体喷射头3进行记录时,即使在未进行记录的喷射口或压力室中也可以产生墨的流动,因此可以抑制这些部分处的墨的变粘稠。此外,变粘稠的墨和墨中的异物可以被排出到共用回收流路212。因此,利用本实施例的液体喷射头3可以进行高速和高质量的记录。In this way, a liquid flow through the common recovery flow path 212 and a liquid flow from the common supply flow path 211 to the common recovery flow path 212 via each recording element substrate 10 are generated in the liquid ejection unit 300. Therefore, the heat generated in each recording element substrate 10 can be discharged to the outside of the recording element substrate 10 by the flow from the common supply flow path 211 to the common recovery flow path 212. In addition, with such a configuration, when recording is performed by the liquid ejection head 3, a flow of ink can be generated even in the ejection port or pressure chamber where recording is not performed, so that the thickening of the ink at these portions can be suppressed. In addition, the thickened ink and foreign matter in the ink can be discharged to the common recovery flow path 212. Therefore, high-speed and high-quality recording can be performed using the liquid ejection head 3 of this embodiment.
本发明的液体喷射头不限于具有上述液体循环路径的液体喷射头。本发明的液体喷射头可以具有在第一实施例中描述的液体循环路径,可以具有其他液体循环路径和机构,或者可以不具有液体循环构造。任何给定的液体路径构造都是适用的。The liquid ejection head of the present invention is not limited to the liquid ejection head having the above-mentioned liquid circulation path. The liquid ejection head of the present invention may have the liquid circulation path described in the first embodiment, may have other liquid circulation paths and mechanisms, or may not have a liquid circulation structure. Any given liquid path structure is applicable.
<定位构件><Positioning component>
如上所述,壳体80确保液体喷射头3的刚性,并且还用作流路构件210的支撑构件。因此,壳体80需要比在液体喷射头3中布置喷射口的液体喷射区域宽,并且是大致在喷射头的整个长度上延伸的构件。此外,安装喷射模块200的区域被定位成面向记录介质2。考虑到以上情况,为了确保定位构件31和32与设备主体侧球体50面对的安装位置,优选将定位构件31、32布置在壳体80的端部,壳体80是延伸超出液体喷射头3的液体喷射区域的构件。As described above, the housing 80 ensures the rigidity of the liquid ejection head 3 and also serves as a supporting member of the flow path member 210. Therefore, the housing 80 needs to be wider than the liquid ejection area where the ejection port is arranged in the liquid ejection head 3, and is a member extending substantially over the entire length of the ejection head. In addition, the area where the ejection module 200 is installed is positioned to face the recording medium 2. In view of the above, in order to ensure the installation position where the positioning members 31 and 32 face the sphere 50 on the device body side, it is preferred that the positioning members 31 and 32 are arranged at the end of the housing 80, which is a member extending beyond the liquid ejection area of the liquid ejection head 3.
此外,为了高精度地保持安装在流路构件210上的各喷射模块200之间的位置,在将喷射模块200安装在流路构件210上之前,优选预先将流路构件210固定到壳体80上。如上所述,在喷射模块200安装到流路构件210上之后,在相对于喷射模块200的喷嘴位置调整位置的同时将定位构件31和32安装到壳体80上,从而可以吸收在安装喷射模块200时相对于壳体80的偏差。Furthermore, in order to maintain the positions between the injection modules 200 mounted on the flow path member 210 with high accuracy, the flow path member 210 is preferably fixed to the housing 80 in advance before the injection modules 200 are mounted on the flow path member 210. As described above, after the injection modules 200 are mounted on the flow path member 210, the positioning members 31 and 32 are mounted to the housing 80 while adjusting the positions relative to the nozzle positions of the injection modules 200, so that the deviation relative to the housing 80 when the injection modules 200 are mounted can be absorbed.
在图8中示出了一个示例,其中,对应于定位构件32的部分预先形成在壳体80中,并且在安装喷射模块200之后将定位构件31固定到壳体80上。在这种情况下,由于可以在观察记录元件基板10的形成有喷射口的表面(喷射口表面)的位置的同时安装定位构件31,因此,如图10A和图10B所示,可以调整位于多个记录元件基板的阵列的两端的两个基准喷嘴的Y方向距离、X方向距离、Z方向距离、以及在由连接两个基准喷嘴的线组成的喷嘴轴线和由连接基准50和槽部42的线组成的喷射头基准轴线之间的角度θ。注意,只要两个基准喷嘴各自包括在不同的喷射模块200中,就可以以任何方式进行选择。在图10A和图10B中,作为示例,在位于喷射模块行两端的两个喷射模块200中的每一个中,将位于相同部位的喷嘴用作两个基准喷嘴。在液体喷射的方向上,优选地多个记录元件基板彼此之间喷射口表面高度差在200μm以内。FIG. 8 shows an example in which a portion corresponding to the positioning member 32 is pre-formed in the housing 80, and the positioning member 31 is fixed to the housing 80 after the jetting module 200 is installed. In this case, since the positioning member 31 can be installed while observing the position of the surface (jet port surface) of the recording element substrate 10 where the jet port is formed, as shown in FIG. 10A and FIG. 10B, the Y-direction distance, the X-direction distance, the Z-direction distance of the two reference nozzles located at both ends of the array of the plurality of recording element substrates, and the angle θ between the nozzle axis consisting of the line connecting the two reference nozzles and the jet head reference axis consisting of the line connecting the reference 50 and the groove portion 42 can be adjusted. Note that the two reference nozzles can be selected in any manner as long as they are each included in a different jetting module 200. In FIG. 10A and FIG. 10B, as an example, in each of the two jetting modules 200 located at both ends of the jetting module row, the nozzles located at the same position are used as the two reference nozzles. In the direction of liquid ejection, it is preferred that the jet port surface height difference between the plurality of recording element substrates is within 200 μm.
注意,在安装喷射模块之后将一个定位构件安装到壳体80上的情况下,可以有这样的方法,即,预先在壳体80中形成对应于第一定位构件31的定位部,然后固定第二定位构件32。Note that in the case where one positioning member is mounted to the housing 80 after the injection module is mounted, there may be a method of forming a positioning portion corresponding to the first positioning member 31 in the housing 80 in advance and then fixing the second positioning member 32.
此外,在图9中,示出了在安装喷射模块200后将定位构件31和32固定到壳体80上的示例。在这种情况下,如图8所示,可以调整上述Y方向距离、X方向距离、Z方向距离和角度θ。此外,可以在调整相对于喷射口的Z方向安装高度和角度的同时安装定位构件31和32。In addition, in FIG9, an example is shown in which the positioning members 31 and 32 are fixed to the housing 80 after the injection module 200 is installed. In this case, the above-mentioned Y-direction distance, X-direction distance, Z-direction distance and angle θ can be adjusted as shown in FIG8. In addition, the positioning members 31 and 32 can be installed while adjusting the Z-direction installation height and angle relative to the injection port.
在仅考虑组装液体喷射设备后的精度的情况下,在安装喷射模块200后将定位构件31和32两者固定到壳体80上的方法(见图9)是优选的,因为与仅将定位构件31固定到壳体80上的方法(见图8)相比有更多的轴用于可调整偏差。然而,由于在进行调整的同时固定两个定位构件的处理步骤增多并且部件数量增多,因此可以根据液体喷射设备中所需的记录元件基板的位置精度来选择定位构件的数量和固定顺序。In the case of considering only the accuracy after assembling the liquid ejection apparatus, the method of fixing both the positioning members 31 and 32 to the housing 80 after mounting the ejection module 200 (see FIG. 9 ) is preferred because there are more axes for adjustable deviations than the method of fixing only the positioning member 31 to the housing 80 (see FIG. 8 ). However, since the number of processing steps for fixing the two positioning members while making adjustments increases and the number of parts increases, the number and fixing order of the positioning members may be selected according to the positional accuracy of the recording element substrate required in the liquid ejection apparatus.
如上所述,在本实施例中,定位构件和喷射模块的喷嘴位置(喷射口位置)在任一喷射头中都以高精度保持。因此,在打印设备主体上安装多个液体喷射头(例如喷射不同颜色墨的喷射头)的情况下可以防止颜色偏差等。此外,即使在在安装液体喷射头之后通过例如图像处理或者错开要使用的喷射口等电处理方式来执行调整的情况下,也可以容易地执行调整。As described above, in the present embodiment, the nozzle position (jet port position) of the positioning member and the jet module is maintained with high precision in any jet head. Therefore, color deviation and the like can be prevented in the case where a plurality of liquid jet heads (e.g., jet heads that jet inks of different colors) are installed on the printing device body. In addition, even in the case where adjustment is performed by electrical processing such as image processing or staggering the jet ports to be used after the liquid jet head is installed, the adjustment can be easily performed.
<<其他实施例>><<Other embodiments>>
本公开包括以如下记录设备的示例和控制记录设备的方法的示例为代表的构造。The present disclosure includes configurations represented by the following examples of a recording device and an example of a method of controlling a recording device.
<构造1><Construction 1>
一种液体喷射头,包括构造成具有液体喷射口的记录元件基板,液体喷射头包括:第一定位构件,构造成具有第一定位部,第一定位部包括朝液体喷射方向开口的凹部;和第二定位构件,构造成具有第二定位部和第三定位部,第二定位部包括朝液体喷射方向开口并朝向第一定位构件延伸的槽部,第三定位部包括大致平行于记录元件基板的平面部。A liquid ejection head includes a recording element substrate configured to have a liquid ejection port, the liquid ejection head including: a first positioning member configured to have a first positioning portion, the first positioning portion including a recessed portion opening in a liquid ejection direction; and a second positioning member configured to have a second positioning portion and a third positioning portion, the second positioning portion including a groove portion opening in the liquid ejection direction and extending toward the first positioning member, and the third positioning portion including a planar portion substantially parallel to the recording element substrate.
<构造2><Construction 2>
根据构造1所述的液体喷射头,其中,第一定位构件布置在液体喷射头的纵向一端上,并且其中,第二定位构件布置于在纵向一端的相反侧的另一端上。The liquid ejection head according to Configuration 1, wherein the first positioning member is arranged on one longitudinal end of the liquid ejection head, and wherein the second positioning member is arranged on the other end on the opposite side of the one longitudinal end.
<构造3><Construction 3>
根据构造1或2所述的液体喷射头,其中,凹部为圆锥形。The liquid ejection head according to Configuration 1 or 2, wherein the recessed portion has a conical shape.
<构造4><Construction 4>
根据构造1至3中任一项所述的液体喷射头,其中,槽部沿液体喷射头的纵向延伸。The liquid ejection head according to any one of Configurations 1 to 3, wherein the groove portion extends in a longitudinal direction of the liquid ejection head.
<构造5><Construction 5>
根据构造1至4中任一项所述的液体喷射头,其中,形成第二定位部的槽部的表面以朝向开口加宽的方式倾斜。The liquid ejection head according to any one of Configurations 1 to 4, wherein a surface of the groove portion forming the second positioning portion is inclined so as to widen toward the opening.
<构造6><Construction 6>
根据构造1至5中任一项所述的液体喷射头,其中,多个记录元件基板沿液体喷射头的纵向布置。The liquid ejection head according to any one of Configurations 1 to 5, wherein the plurality of recording element substrates are arranged in a longitudinal direction of the liquid ejection head.
<构造7><Structure 7>
根据构造6所述的液体喷射头,其中,第一定位构件和第二定位构件布置在沿液体喷射头的纵向将所述多个记录元件基板夹在中间的位置处。A liquid ejection head according to Configuration 6, wherein the first positioning member and the second positioning member are arranged at positions sandwiching the plurality of recording element substrates in a longitudinal direction of the liquid ejection head.
<构造8><Construction 8>
根据构造1至7中任一项所述的液体喷射头,其中,液体喷射头包括调整单元,调整单元构造成调整第一定位构件和第二定位构件在液体喷射方向上的距离。The liquid ejection head according to any one of Configurations 1 to 7, wherein the liquid ejection head includes an adjustment unit configured to adjust a distance between the first positioning member and the second positioning member in a liquid ejection direction.
<构造9><Construction 9>
一种液体喷射头,能够可拆卸地安装到液体喷射设备上,液体喷射头包括:记录元件基板,构造成具有液体喷射口;第一定位构件,构造成具有第一定位部,第一定位部包括朝液体喷射方向开口的凹部;和第二定位构件,构造成具有第二定位部和第三定位部,第二定位部包括朝液体喷射方向开口并朝向第一定位构件延伸的槽部,第三定位部包括大致平行于记录元件基板的平面部;其中,液体喷射设备包括三个凸部,三个凸部构造成分别抵靠在第一定位部、第二定位部和第三定位部上。A liquid ejection head that can be detachably mounted on a liquid ejection device, the liquid ejection head comprising: a recording element substrate configured to have a liquid ejection port; a first positioning member configured to have a first positioning portion, the first positioning portion comprising a recessed portion opening in a liquid ejection direction; and a second positioning member configured to have a second positioning portion and a third positioning portion, the second positioning portion comprising a groove portion opening in the liquid ejection direction and extending toward the first positioning member, the third positioning portion comprising a planar portion substantially parallel to the recording element substrate; wherein the liquid ejection device comprises three convex portions, the three convex portions being configured to abut against the first positioning portion, the second positioning portion and the third positioning portion, respectively.
<构造10><Construction 10>
根据构造9所述的液体喷射头,其中,第一定位构件和第二定位构件分别布置在液体喷射头的纵向的各个端部上。A liquid ejection head according to Configuration 9, wherein the first positioning member and the second positioning member are respectively arranged at respective end portions in the longitudinal direction of the liquid ejection head.
<构造11><Structure 11>
根据构造9或10所述的液体喷射头,其中,凹部是圆锥形的,凸部是球体的至少一部分。The liquid ejection head according to Configuration 9 or 10, wherein the concave portion is conical, and the convex portion is at least a part of a sphere.
<构造12><Structure 12>
根据构造9至11中任一项所述的液体喷射头,其中,形成第二定位部的槽部的表面倾斜。The liquid ejection head according to any one of Configurations 9 to 11, wherein a surface of the groove portion forming the second positioning portion is inclined.
<构造13><Construction 13>
一种液体喷射设备,包括能够可拆卸地安装的液体喷射头,液体喷射头包括:记录元件基板,构造成具有液体喷射口;第一定位构件,构造成具有第一定位部,第一定位部包括朝液体喷射方向开口的凹部;和第二定位构件,构造成具有第二定位部和第三定位部,第二定位部包括朝液体喷射方向开口并朝向第一定位构件延伸的槽部,第三定位部包括大致平行于记录元件基板的平面部;其中,液体喷射设备包括至少三个凸部,所述至少三个凸部构造成分别抵靠在第一定位部、第二定位部和第三定位部上。A liquid ejection device comprises a liquid ejection head which can be detachably installed, the liquid ejection head comprising: a recording element substrate, configured to have a liquid ejection port; a first positioning member, configured to have a first positioning portion, the first positioning portion comprising a recessed portion opening in a liquid ejection direction; and a second positioning member, configured to have a second positioning portion and a third positioning portion, the second positioning portion comprising a groove portion opening in the liquid ejection direction and extending toward the first positioning member, the third positioning portion comprising a planar portion substantially parallel to the recording element substrate; wherein the liquid ejection device comprises at least three protrusions, the at least three protrusions being configured to abut against the first positioning portion, the second positioning portion and the third positioning portion, respectively.
<构造14><Structure 14>
根据构造13所述的液体喷射设备,其中,第一定位构件和第二定位构件分别布置在液体喷射头的纵向的各个端部上。A liquid ejection apparatus according to Configuration 13, wherein the first positioning member and the second positioning member are respectively arranged at respective end portions in the longitudinal direction of the liquid ejection head.
<构造15><Construction 15>
根据构造13或14所述的液体喷射设备,其中,凹部是圆锥形的,凸部是球体的至少一部分。The liquid ejection apparatus according to configuration 13 or 14, wherein the concave portion is conical and the convex portion is at least a part of a sphere.
<构造16><Construction 16>
一种液体喷射头,其为整行式,配备有多个记录元件基板,记录元件基板构造成具有液体喷射口,液体喷射头包括:支撑构件,构造成在液体喷射头的纵向上延伸以支撑所述多个记录元件基板;和定位构件,配备在支撑构件上。A liquid ejection head is a full-line type, equipped with a plurality of recording element substrates, the recording element substrates being configured to have liquid ejection ports, the liquid ejection head comprising: a supporting member configured to extend in the longitudinal direction of the liquid ejection head to support the plurality of recording element substrates; and a positioning member equipped on the supporting member.
<构造17><Construction 17>
根据构造16所述的液体喷射头,其中,在支撑构件和记录元件基板之间布置有另一构件。The liquid ejection head according to Configuration 16, wherein another member is arranged between the supporting member and the recording element substrate.
<构造18><Structure 18>
根据构造17所述的液体喷射头,其中,所述另一构件包括用于向记录元件基板供应液体的流路。The liquid ejection head according to Configuration 17, wherein the other member includes a flow path for supplying the liquid to the recording element substrate.
<构造19><Structure 19>
根据构造16至18中任一项所述的液体喷射头,其中,定位构件包括第一定位构件和第二定位构件,第一定位构件配备在液体喷射头的纵向一端处,第二定位构件配备于在纵向一端的相反侧的另一端处;并且其中,第一定位构件和第二定位构件构造在沿液体喷射头的纵向将所述多个记录元件基板夹在中间的位置处。A liquid ejection head according to any one of structures 16 to 18, wherein the positioning member includes a first positioning member and a second positioning member, the first positioning member is provided at one longitudinal end of the liquid ejection head, and the second positioning member is provided at the other end on the opposite side of the longitudinal end; and wherein the first positioning member and the second positioning member are constructed at a position that clamps the multiple recording element substrates in the middle along the longitudinal direction of the liquid ejection head.
<构造20><Construction 20>
根据构造16至19中任一项所述的液体喷射头,其中,在液体喷射的方向上,所述多个记录元件基板彼此之间的喷射口表面的高度差在200μm以内。A liquid ejection head according to any one of Configurations 16 to 19, wherein a height difference of ejection port surfaces of the plurality of recording element substrates is within 200 μm from one another in a direction of liquid ejection.
<构造21><Structure 21>
尽管已经参考示例性实施例描述了本发明,但是应当理解,本发明不限于所公开的示例性实施例。所附权利要求的范围应被赋予最宽的解释,以涵盖所有变型以及等同的结构和功能。While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all modifications and equivalent structures and functions.
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