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CN118123313A - Pipeline welding robot and welding method thereof - Google Patents

Pipeline welding robot and welding method thereof Download PDF

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Publication number
CN118123313A
CN118123313A CN202410571528.8A CN202410571528A CN118123313A CN 118123313 A CN118123313 A CN 118123313A CN 202410571528 A CN202410571528 A CN 202410571528A CN 118123313 A CN118123313 A CN 118123313A
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China
Prior art keywords
pipeline
welding
angle
wall
driving device
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CN202410571528.8A
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CN118123313B (en
Inventor
张慧洁
刘平平
张博
左芳君
陈应松
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Shenzhen Wanzhida Technology Co ltd
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Chengdu Univeristy of Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K31/00Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
    • B23K31/02Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
    • B23K31/027Making tubes with soldering or welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • B23K37/02Carriages for supporting the welding or cutting element
    • B23K37/0276Carriages for supporting the welding or cutting element for working on or in tubes

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)

Abstract

The invention relates to pipeline welding, and provides a pipeline welding robot and a welding method thereof, wherein the pipeline welding robot comprises a driving device, an angle measuring device connected with the driving device, and a welding device connected with the driving device; the driving device is arranged on the outer wall of the pipeline and moves circularly around the pipeline; the angle measuring device is used for measuring an included angle between a connecting line between adjacent welding spots of the outer walls of the adjacent pipelines and the axis of the pipeline; the welding device comprises an electric welding head and a rotating device; the rotating device drives the electric welding head to deflect by taking the outer wall of the end part of the pipeline as the center of a circle according to the angle data measured by the angle measuring device. According to the pipeline welding robot and the welding method thereof, corresponding welding angles can be adjusted according to different alignment degrees among pipelines, so that welding is firmer and safer.

Description

一种管道焊接机器人及其焊接方法Pipeline welding robot and welding method thereof

技术领域Technical Field

本发明涉及管道焊接的技术领域,具体而言,涉及一种管道焊接机器人及其焊接方法。The present invention relates to the technical field of pipeline welding, and in particular to a pipeline welding robot and a welding method thereof.

背景技术Background technique

大直径或超大直径的金属管道常用于输送各种水、汽、油等,由于输送距离较长,因此通常都需要将大量的管道通过焊接的方式连接起来,而焊接方式除了有人工焊接,还有更为自动化的机器人焊接。Large or extra-large diameter metal pipes are often used to transport various types of water, gas, oil, etc. Due to the long transportation distance, a large number of pipes usually need to be connected by welding. In addition to manual welding, there is also more automated robot welding.

用于焊接的机器人种类很多,其包括在安装在室内的由机械臂驱动的焊接,其主要用于对管道的预组装;还有包括在室外(施工场所)所进行的焊接的机器人,此类机器人主要通过吸附在管道外壁,并通过在管道外壁进行圆周运动的同时对管道之间的缝隙进行焊接(在焊接时相邻管道并不是完全贴在一起,而且具有一定的间隙,间隙的大小根据管道的材质,管道的壁厚决定)。There are many types of robots used for welding, including welding robots driven by robotic arms installed indoors, which are mainly used for pre-assembly of pipes; there are also welding robots used outdoors (construction sites), which mainly adhere to the outer wall of the pipe and weld the gaps between pipes while performing circular motion on the outer wall of the pipe (adjacent pipes are not completely attached together during welding, and there is a certain gap between them, the size of which is determined by the material of the pipe and the wall thickness of the pipe).

在实际焊接过程中,虽然在焊接前需要对管道进行对齐,但是对于大直径大重量的管道,并且当安装路径具有一定的弯曲时,有时并不能完全对齐,那么相邻两个管道之间就会产生一定的错位,虽然在允许的范围内,但是其仍然会对焊接产生一定的影响,比如当相邻管道的焊点之间产生错位(没有对齐)时,两个管道端部的金属所融化的体积就会产生差别,出现管道焊接时相邻管道连接的面积不一样的情况,后期可能会出现脱焊、漏水漏气等情况,对于人工焊接来说,人工操作可以根据实际情况来进行调整,如倾斜电焊头的角度,使得电焊头对准管道端部连线的中点位置,使得两个管道所融化的体积尽量一致,然后传统的焊接机器人则难以做到。In the actual welding process, although the pipeline needs to be aligned before welding, for large-diameter and heavy-weight pipelines, and when the installation path has a certain bend, it is sometimes not possible to completely align them. In this case, there will be a certain misalignment between the two adjacent pipelines. Although it is within the allowable range, it will still have a certain impact on welding. For example, when there is a misalignment (misalignment) between the welding points of adjacent pipelines, the volume of the melted metal at the ends of the two pipelines will be different, resulting in different connection areas of adjacent pipelines during pipeline welding. Desoldering, water leakage, and air leakage may occur later. For manual welding, manual operation can be adjusted according to actual conditions, such as tilting the angle of the welding head so that the welding head is aligned with the midpoint of the line connecting the ends of the pipelines, so that the melted volumes of the two pipelines are as consistent as possible, which is difficult for traditional welding robots to do.

发明内容Summary of the invention

本发明的目的在于提供一种管道焊接机器人及其焊接方法,其能够根据管道之间对齐程度的不同,来调整相应的焊接角度,使得焊接更为牢固和安全。The object of the present invention is to provide a pipeline welding robot and a welding method thereof, which can adjust the corresponding welding angle according to the different alignment degrees between pipelines, so as to make the welding more firm and safer.

本发明的实施例通过以下技术方案实现:本发明的管道焊接机器人,包括驱动装置,与所述驱动装置连接的角度测量装置,以及与所述驱动装置连接的焊接装置;所述驱动装置设于管道的外壁且绕所述管道做圆周运动;所述角度测量装置用于测量相邻所述管道外壁相邻焊点之间连线与所述管道轴线之间的夹角;所述焊接装置包括电焊头,以及旋转装置;所述旋转装置根据所述角度测量装置所测得的角度数据来驱动所述电焊头以所述管道端部外壁为圆心进行偏转。The embodiment of the present invention is achieved through the following technical solutions: the pipeline welding robot of the present invention includes a driving device, an angle measuring device connected to the driving device, and a welding device connected to the driving device; the driving device is arranged on the outer wall of the pipeline and performs circular motion around the pipeline; the angle measuring device is used to measure the angle between the line between adjacent welding points on the outer wall of the pipeline and the axis of the pipeline; the welding device includes an electric welding head and a rotating device; the rotating device drives the electric welding head to deflect with the outer wall of the pipeline end as the center according to the angle data measured by the angle measuring device.

进一步地,所述角度测量装置包括一对呈倒L形且贴设于所述管道外壁边缘的限位片,设于所述限位片与所述管道之间的滚轮,设于所述限位片远离所述管道一侧的第一齿条,设于所述限位片远离所述管道一侧的弹性件,同时与一对所述弹性件连接的第一连接板,以及同时与一对所述第一齿条啮合的齿轮,以及与所述齿轮连接的角度仪;所述第一连接板与所述驱动装置连接;所述滚轮外壁贴设于所述管道外壁上。Furthermore, the angle measuring device includes a pair of limit plates in an inverted L shape and attached to the edge of the outer wall of the pipe, a roller arranged between the limit plate and the pipe, a first rack arranged on the side of the limit plate away from the pipe, an elastic member arranged on the side of the limit plate away from the pipe, a first connecting plate connected to the pair of elastic members, and a gear meshing with the pair of first racks, and an inclinometer connected to the gear; the first connecting plate is connected to the driving device; the outer wall of the roller is attached to the outer wall of the pipe.

进一步地,所述角度测量装置还包括一对设于所述第一连接板靠近所述限位片一侧的限位条,以及开设于所述限位条上的长条形的限位孔;所述齿轮设有中轴,所述中轴两端均设于所述限位孔中。Furthermore, the angle measuring device also includes a pair of limit strips arranged on one side of the first connecting plate close to the limit plate, and a long limit hole opened on the limit strip; the gear is provided with a central axis, and both ends of the central axis are arranged in the limit hole.

进一步地,所述弹性件包括用以连接所述限位片与所述第一连接板的伸缩杆,以及套设于所述伸缩杆上的弹簧;所述限位片上设有一对伸缩杆。Furthermore, the elastic member includes a telescopic rod for connecting the limiting plate and the first connecting plate, and a spring sleeved on the telescopic rod; and a pair of telescopic rods are provided on the limiting plate.

进一步地,所述齿轮与所述角度仪之间依次通过第一连接杆、第一万向节、伸缩节、第二万向节、以及第二连接杆连接;所述角度仪与所述第一连接板之间通过第二连接板连接。Furthermore, the gear and the inclinometer are connected in sequence through a first connecting rod, a first universal joint, a telescopic joint, a second universal joint, and a second connecting rod; and the inclinometer and the first connecting plate are connected through a second connecting plate.

进一步地,所述角度仪靠近所述管道的一侧设有一对弹片,所述弹片所在平面垂直于所述管道的轴线;所述弹片为金属薄片;一对所述弹片均卡设于一对所述管道之间。Furthermore, a pair of spring sheets are provided on one side of the inclinometer close to the pipe, and the plane where the spring sheets are located is perpendicular to the axis of the pipe; the spring sheets are thin metal sheets; and the pair of spring sheets are both clamped between the pair of pipes.

进一步地,所述旋转装置包括弧形的滑条,开设于所述滑条内的滑槽,滑动设于所述滑槽内的弧形的第二齿条,与所述第二齿条啮合的驱动齿,与所述驱动齿连接的电机,以及用以连接所述滑条与所述驱动装置的第三连接板;所述第二齿条与所述电焊头连接,所述滑条所在平面与所述管道的轴线相重合,所述滑条的圆心为一对相邻所述管道外壁的中心。Furthermore, the rotating device includes an arc-shaped slide bar, a slide groove provided in the slide bar, an arc-shaped second rack slidably arranged in the slide groove, a driving tooth meshing with the second rack, a motor connected to the driving tooth, and a third connecting plate for connecting the slide bar and the driving device; the second rack is connected to the electric welding head, the plane where the slide bar is located coincides with the axis of the pipe, and the center of the slide bar is the center of a pair of adjacent outer walls of the pipe.

进一步地,所述驱动装置包括壳体,一对设于所述壳体靠近所述管道一侧的驱动轮,以及用于驱动所述驱动轮转动的动力机构;所述驱动轮外壁设有强磁铁。Furthermore, the driving device includes a housing, a pair of driving wheels arranged on one side of the housing close to the pipeline, and a power mechanism for driving the driving wheels to rotate; a strong magnet is arranged on the outer wall of the driving wheel.

本发明还提供了基于上述管道焊接机器人的管道焊接方法,包括如下步骤:The present invention also provides a pipeline welding method based on the pipeline welding robot, comprising the following steps:

(1)将驱动装置安装在需要焊接的两根管道的其中一个管道外壁,调整其位置使其能够沿管道外壁做圆周运动;(1) Install the driving device on the outer wall of one of the two pipes to be welded, and adjust its position so that it can move in a circle along the outer wall of the pipe;

(2)将角度测量装置安装在驱动装置运动方向的前端,使其测量相邻管道外壁相邻焊点之间连线与管道轴线之间的夹角;(2) Install the angle measuring device at the front end of the driving device in the direction of movement so that it measures the angle between the line connecting adjacent welding points on the outer walls of adjacent pipes and the axis of the pipe;

(3)将焊接装置安装在驱动装置运动方向的尾端,并使电焊头对准相邻两个管道之间;(3) Install the welding device at the tail end of the driving device in the direction of movement, and align the welding head between two adjacent pipes;

(4)进行焊接工作时,角度测量装置测量相邻管道外壁之间连线与管道轴线之间的夹角,并随着驱动装置在管道上做圆周运动,将记录的实时变化的夹角作为电焊头的运动轨迹;后方的旋转装置驱动电焊头根据角度测量装置所得到的运动轨迹作相应的偏转,使电焊头所在的轴线始终垂直对准管道边缘相邻处连线的中点。(4) During welding, the angle measuring device measures the angle between the line connecting the outer walls of adjacent pipes and the axis of the pipe, and as the driving device makes a circular motion on the pipe, the recorded real-time changing angle is used as the motion trajectory of the welding head; the rear rotating device drives the welding head to make corresponding deflections according to the motion trajectory obtained by the angle measuring device, so that the axis of the welding head is always vertically aligned with the midpoint of the line connecting the adjacent pipe edges.

本发明实施例的技术方案至少具有如下优点和有益效果:本发明的管道焊接机器人及其焊接方法,在使用时通过将驱动装置安装在管道外壁使其能够沿管道外壁做圆周运动,并带动角度测量装置和焊接装置沿管道外壁做圆周运动的同时对管道进行焊接;在整体做圆周运动时,角度测量装置先测量相邻管道外壁相邻焊点之间连线与管道轴线之间的夹角(该角度有正负之分),并实时记录该夹角的变化,由于角度测量装置与焊接装置之间具有一定的距离,因此焊接装置中电焊头的角度不能与角度测量装置所测得的数据实时同步,而是就有一定的延迟,当电焊头运动到相应的焊接点时,其所偏转的角度正是角度测量装置在该位置所测量得到的角度(电焊头的初始角度为垂直于管道的轴线),这样在焊接时电焊头能够实时对准管道边缘连线的中点,那么两个管道在受到电焊头的高温作用时,两者所融化的量更为接近,两者的焊接面积更为接近,使得最终的焊接效果更好,且整个过程电焊头自动偏转,不需要人工进行复杂的计算,焊接效率更高。The technical solution of the embodiment of the present invention has at least the following advantages and beneficial effects: the pipeline welding robot and the welding method thereof of the present invention, when in use, installs a driving device on the outer wall of the pipeline so that the driving device can make a circular motion along the outer wall of the pipeline, and drives the angle measuring device and the welding device to make a circular motion along the outer wall of the pipeline while welding the pipeline; when the whole makes a circular motion, the angle measuring device first measures the angle between the connecting line between adjacent welding points on the outer wall of the adjacent pipeline and the pipeline axis (the angle can be positive or negative), and records the change of the angle in real time. Since there is a certain distance between the angle measuring device and the welding device, the electric welding in the welding device The angle of the head cannot be synchronized with the data measured by the angle measuring device in real time, but there is a certain delay. When the electric welding head moves to the corresponding welding point, the angle of its deflection is exactly the angle measured by the angle measuring device at this position (the initial angle of the electric welding head is perpendicular to the axis of the pipe). In this way, the electric welding head can be aligned with the midpoint of the line connecting the edges of the pipe in real time during welding. Then, when the two pipes are subjected to the high temperature of the electric welding head, the amount of melted parts of the two pipes is closer, and the welding area of the two pipes is closer, so that the final welding effect is better. In addition, the electric welding head automatically deflects during the whole process, and there is no need for manual complex calculations, so the welding efficiency is higher.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了更清楚地说明本发明实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments are briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without creative work.

图1为本发明实施例提供的管道焊接机器人在使用时的结构示意图;FIG1 is a schematic structural diagram of a pipeline welding robot provided by an embodiment of the present invention when in use;

图2为本发明实施例提供的管道焊接机器人的结构示意图;FIG2 is a schematic diagram of the structure of a pipeline welding robot provided by an embodiment of the present invention;

图3为本发明实施例提供的管道焊接机器人内部的结构示意图;FIG3 is a schematic diagram of the internal structure of a pipeline welding robot provided by an embodiment of the present invention;

图4为本发明实施例提供的角度测量装置部分的一视角的结构示意图;FIG4 is a schematic structural diagram of a viewing angle of a portion of an angle measuring device provided by an embodiment of the present invention;

图5为本发明实施例提供的角度测量装置部分的二视角的结构示意图;FIG5 is a schematic structural diagram of two viewing angles of a portion of an angle measurement device provided by an embodiment of the present invention;

图6为本发明实施例提供的角度仪部分的结构示意图;FIG6 is a schematic diagram of the structure of the inclinometer part provided by an embodiment of the present invention;

图7为本发明实施例提供的夹角R的结构示意图;FIG7 is a schematic structural diagram of an angle R provided by an embodiment of the present invention;

图8为本发明实施例提供的焊接装置部分的结构示意图;FIG8 is a schematic structural diagram of a welding device provided by an embodiment of the present invention;

图标:10-驱动装置,11-壳体,12-驱动轮,20-角度测量装置,21-限位片,22-滚轮,23-第一连接板,24-伸缩杆,25-弹簧,26-第一齿条,27-齿轮,28-第一连接杆,29-第一万向节,210-伸缩节,211-第二万向节,212-第二连接杆,213-角度仪,214-限位条,215-第二连接板,216-弹片,30-焊接装置,31-滑条,32-滑槽,33-第二齿条,34-驱动齿,35-电机,36-电焊头,37-第三连接板,40-管道。Icons: 10-driving device, 11-housing, 12-driving wheel, 20-angle measuring device, 21-limiting plate, 22-roller, 23-first connecting plate, 24-telescopic rod, 25-spring, 26-first rack, 27-gear, 28-first connecting rod, 29-first universal joint, 210-telescopic joint, 211-second universal joint, 212-second connecting rod, 213-angle meter, 214-limiting strip, 215-second connecting plate, 216-spring, 30-welding device, 31-slide bar, 32-slide groove, 33-second rack, 34-driving tooth, 35-motor, 36-electric welding head, 37-third connecting plate, 40-pipeline.

具体实施方式Detailed ways

为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本发明实施例的组件可以以各种不同的配置来布置和设计。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.

因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not require further definition and explanation in the subsequent drawings.

在本发明的描述中,需要说明的是,若出现术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该申请产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be noted that if the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside" and the like appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the accompanying drawings, or is the orientation or position relationship in which the product of the application is usually placed when used. It is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

在本发明的描述中,还需要说明的是,除非另有明确的规定和限定,若出现术语“设置”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

实施例1Example 1

以下结合具体实施例进一步说明,如附图1-附图8所示,本实施例的管道焊接机器人,包括驱动装置10,与驱动装置10连接的角度测量装置20,以及与驱动装置10连接的焊接装置30;驱动装置10设于管道40的外壁且绕管道40做圆周运动;角度测量装置20用于测量相邻管道40外壁相邻焊点之间连线与管道40轴线之间的夹角;焊接装置30包括电焊头36,以及旋转装置;旋转装置根据角度测量装置20所测得的角度数据来驱动电焊头36以管道40端部外壁为圆心进行偏转。具体的,在使用时通过将驱动装置10安装在管道40外壁使其能够沿管道40外壁做圆周运动,并带动角度测量装置20和焊接装置30沿管道40外壁做圆周运动的同时对管道40进行焊接;在整体做圆周运动时,角度测量装置20先测量相邻管道40外壁相邻焊点之间连线与管道40轴线之间的夹角(该角度有正负之分),如附图7所示,该夹角标记为R,并实时记录该夹角的变化,由于角度测量装置20与焊接装置30之间具有一定的距离,因此焊接装置30中电焊头36的角度不能与角度测量装置20所测得的数据实时同步,而是就有一定的延迟,当电焊头36运动到相应的焊接点时,其所偏转的角度(数值为R)正是角度测量装置20在该位置所测量得到的角度(电焊头36的初始角度为垂直于管道40的轴线),这样在焊接时电焊头36能够实时对准管道40边缘连线的中点,那么两个管道40在受到电焊头36的高温作用时,两者所融化的量更为接近,两者的焊接面积更为接近,使得最终的焊接效果更好,且整个过程电焊头36自动偏转,不需要人工进行复杂的计算,焊接效率更高。The following is further described in conjunction with specific embodiments. As shown in Figures 1 to 8, the pipeline welding robot of this embodiment includes a driving device 10, an angle measuring device 20 connected to the driving device 10, and a welding device 30 connected to the driving device 10; the driving device 10 is arranged on the outer wall of the pipeline 40 and performs a circular motion around the pipeline 40; the angle measuring device 20 is used to measure the angle between the line between adjacent welding points on the outer wall of adjacent pipelines 40 and the axis of the pipeline 40; the welding device 30 includes an electric welding head 36 and a rotating device; the rotating device drives the electric welding head 36 to deflect with the outer wall of the end of the pipeline 40 as the center according to the angle data measured by the angle measuring device 20. Specifically, when in use, the driving device 10 is installed on the outer wall of the pipe 40 so that it can make a circular motion along the outer wall of the pipe 40, and drive the angle measuring device 20 and the welding device 30 to make a circular motion along the outer wall of the pipe 40 while welding the pipe 40; when the whole makes a circular motion, the angle measuring device 20 first measures the angle between the connecting line between adjacent welding points on the outer wall of the adjacent pipe 40 and the axis of the pipe 40 (the angle can be positive or negative), as shown in FIG. 7, the angle is marked as R, and the change of the angle is recorded in real time. Since there is a certain distance between the angle measuring device 20 and the welding device 30, the angle of the electric welding head 36 in the welding device 30 cannot be the same as the angle measuring device 20. The data measured by the device 20 is synchronized in real time, but there is a certain delay. When the electric welding head 36 moves to the corresponding welding point, the angle of its deflection (the value is R) is exactly the angle measured by the angle measuring device 20 at this position (the initial angle of the electric welding head 36 is perpendicular to the axis of the pipe 40). In this way, during welding, the electric welding head 36 can be aligned with the midpoint of the edge line of the pipe 40 in real time. Then, when the two pipes 40 are subjected to the high temperature of the electric welding head 36, the amount of melting of the two is closer, and the welding area of the two is closer, so that the final welding effect is better. In addition, the electric welding head 36 automatically deflects during the whole process, and there is no need for manual complex calculations, so the welding efficiency is higher.

本实施例中的角度测量装置20包括一对呈倒L形且贴设于管道40外壁边缘的限位片21,设于限位片21与管道40之间的滚轮22,设于限位片21远离管道40一侧的第一齿条26,设于限位片21远离管道40一侧的弹性件,同时与一对弹性件连接的第一连接板23,以及同时与一对第一齿条26啮合的齿轮27,以及与齿轮27连接的角度仪213;第一连接板23与驱动装置10连接;滚轮22外壁贴设于管道40外壁上。具体的,通过将一对滚轮22贴在一对管道40外壁上,在驱动装置10带动滚轮22绕管道40外壁做圆周运动时,由于两个管道40之间的错位,使得一对滚轮22与管道40轴线至今的距离不同(如附图3所示,或称为高度不同),而由于管道40之间的错位,滚轮22就会带动限位片21以第一支撑板为固定位置做起伏运动,从而带动第一齿条26做起伏运动,当管道40之间的错位距离(或角度)发生变化时,一对滚轮22之间的相对位置就会发生变化,进而带动一对第一齿条26做相对位置的变化,而一对第一齿条26之间如果发生相对运动,那么就会带动齿轮27旋转,而齿轮27的旋转就能够直接反应角度的变化,并且将该角度的变化直接传递给角度仪213,并通过角度仪213来测量和记录改数据。其中角度仪213可以直接使用现有的电子式的相关角度测量装置20,也可以使用类似陀螺仪的原理,可根据实际情况进行选择。此外,本领域技术人员还可以根据实际需要来选择相关的数据记录,以及传递模块。The angle measuring device 20 in this embodiment includes a pair of inverted L-shaped limiting plates 21 attached to the edge of the outer wall of the pipe 40, a roller 22 arranged between the limiting plate 21 and the pipe 40, a first rack 26 arranged on the side of the limiting plate 21 away from the pipe 40, an elastic member arranged on the side of the limiting plate 21 away from the pipe 40, a first connecting plate 23 connected to the pair of elastic members, and a gear 27 meshing with the pair of first racks 26, and an inclinometer 213 connected to the gear 27; the first connecting plate 23 is connected to the driving device 10; the outer wall of the roller 22 is attached to the outer wall of the pipe 40. Specifically, by attaching a pair of rollers 22 to the outer wall of a pair of pipes 40, when the driving device 10 drives the rollers 22 to make a circular motion around the outer wall of the pipes 40, due to the misalignment between the two pipes 40, the distance between the pair of rollers 22 and the axis of the pipes 40 is different (as shown in Figure 3, or called different heights), and due to the misalignment between the pipes 40, the rollers 22 will drive the limiter 21 to make an ups and downs motion with the first support plate as a fixed position, thereby driving the first rack 26 to make an ups and downs motion, when the misalignment distance (or angle) between the pipes 40 changes, the relative position between the pair of rollers 22 will change, and then drive the pair of first racks 26 to change the relative position, and if the pair of first racks 26 move relative to each other, then the gear 27 will be driven to rotate, and the rotation of the gear 27 can directly reflect the change of the angle, and directly transmit the change of the angle to the inclinometer 213, and the inclinometer 213 is used to measure and record the changed data. The inclinometer 213 can directly use the existing electronic related angle measuring device 20, or can use the principle similar to a gyroscope, which can be selected according to actual conditions. In addition, those skilled in the art may also select relevant data records and transfer modules according to actual needs.

本实施例中的角度测量装置20还包括一对设于第一连接板23靠近限位片21一侧的限位条214,以及开设于限位条214上的长条形的限位孔;齿轮27设有中轴,中轴两端均设于限位孔中。具体的,这样能够更好地限制齿轮27只沿第一齿条26的方向做往复运动,避免其脱齿。The angle measuring device 20 in this embodiment further includes a pair of limiting bars 214 disposed on the first connecting plate 23 near the limiting sheet 21, and a long limiting hole formed on the limiting bar 214; the gear 27 is provided with a central axis, and both ends of the central axis are disposed in the limiting holes. Specifically, this can better limit the gear 27 to reciprocate only in the direction of the first rack 26 to prevent it from disengaging.

本实施例中的弹性件包括用以连接限位片21与第一连接板23的伸缩杆24,以及套设于伸缩杆24上的弹簧25;限位片21上设有一对伸缩杆24。具体的,这样能够通过弹簧25很好地将滚轮22压在管道40外壁上。The elastic member in this embodiment includes a telescopic rod 24 for connecting the limiting plate 21 and the first connecting plate 23, and a spring 25 sleeved on the telescopic rod 24; a pair of telescopic rods 24 are provided on the limiting plate 21. Specifically, the roller 22 can be pressed against the outer wall of the pipe 40 by the spring 25.

本实施例中的齿轮27与角度仪213之间依次通过第一连接杆28、第一万向节29、伸缩节210、第二万向节211、以及第二连接杆212连接;角度仪213与第一连接板23之间通过第二连接板215连接。具体的,由于在运行过程中滚轮22会一直进行位移,而角度仪213是固定不动的,因此需要在两者之间使用万向节和伸缩节210来进行连接。The gear 27 and the inclinometer 213 in this embodiment are connected in sequence through the first connecting rod 28, the first universal joint 29, the telescopic joint 210, the second universal joint 211, and the second connecting rod 212; the inclinometer 213 and the first connecting plate 23 are connected through the second connecting plate 215. Specifically, since the roller 22 will always move during operation, and the inclinometer 213 is fixed, a universal joint and a telescopic joint 210 are required to connect the two.

本实施例中的角度仪213靠近管道40的一侧设有一对弹片216,弹片216所在平面垂直于管道40的轴线;弹片216为金属薄片;一对弹片216均卡设于一对管道40之间。具体的,弹片216用于引导装置沿着焊缝进行移动,避免其发生偏移。In this embodiment, a pair of spring pieces 216 are provided on one side of the angle meter 213 close to the pipe 40, and the plane where the spring pieces 216 are located is perpendicular to the axis of the pipe 40; the spring pieces 216 are thin metal sheets; and the pair of spring pieces 216 are both clamped between the pair of pipes 40. Specifically, the spring pieces 216 are used to guide the device to move along the weld to prevent it from deflecting.

本实施例中的旋转装置包括弧形的滑条31,开设于滑条31内的滑槽32,滑动设于滑槽32内的弧形的第二齿条33,与第二齿条33啮合的驱动齿34,与驱动齿34连接的电机35,以及用以连接滑条31与驱动装置10的第三连接板37;第二齿条33与电焊头36连接,滑条31所在平面与管道40的轴线相重合,滑条31的圆心为一对相邻管道40外壁的中心。具体的,电焊头36的初始位置为垂直于管道40的轴线,电机35会根据角度仪213所记录的数据来驱动第二齿条33在滑槽32中做运动,通过位移一定的距离形,来达到偏转相应角度的目的。The rotating device in this embodiment includes an arc-shaped slide bar 31, a slide groove 32 provided in the slide bar 31, an arc-shaped second rack 33 slidably provided in the slide groove 32, a driving tooth 34 meshing with the second rack 33, a motor 35 connected to the driving tooth 34, and a third connecting plate 37 for connecting the slide bar 31 and the driving device 10; the second rack 33 is connected to the electric welding head 36, the plane where the slide bar 31 is located coincides with the axis of the pipe 40, and the center of the slide bar 31 is the center of the outer wall of a pair of adjacent pipes 40. Specifically, the initial position of the electric welding head 36 is perpendicular to the axis of the pipe 40, and the motor 35 will drive the second rack 33 to move in the slide groove 32 according to the data recorded by the inclinometer 213, and achieve the purpose of deflecting the corresponding angle by displacing a certain distance.

本实施例中的驱动装置10包括壳体11,一对设于壳体11靠近管道40一侧的驱动轮12,以及用于驱动驱动轮12转动的动力机构;驱动轮12外壁设有强磁铁。具体的,此类结构可以直接使用市面上已经有的结构,其主要通过驱动轮12外壁的强磁铁来使壳体11贴合在管道40上。The driving device 10 in this embodiment includes a housing 11, a pair of driving wheels 12 disposed on one side of the housing 11 close to the pipe 40, and a power mechanism for driving the driving wheels 12 to rotate; a strong magnet is disposed on the outer wall of the driving wheel 12. Specifically, such a structure can directly use a structure already available on the market, which mainly uses the strong magnet on the outer wall of the driving wheel 12 to make the housing 11 fit on the pipe 40.

实施例2Example 2

本实施例提供了基于实施例1的管道焊接机器人的管道焊接方法,包括如下步骤:This embodiment provides a pipeline welding method based on the pipeline welding robot of Embodiment 1, comprising the following steps:

(1)将驱动装置10安装在需要焊接的两根管道40的其中一个管道40外壁,调整其位置使其能够沿管道40外壁做圆周运动;(1) Install the driving device 10 on the outer wall of one of the two pipes 40 to be welded, and adjust its position so that it can move in a circle along the outer wall of the pipe 40;

(2)将角度测量装置20安装在驱动装置10运动方向的前端,使其测量相邻管道40外壁相邻焊点之间连线与管道40轴线之间的夹角;(2) The angle measuring device 20 is installed at the front end of the driving device 10 in the moving direction so as to measure the angle between the line connecting the adjacent welding points on the outer walls of the adjacent pipes 40 and the axis of the pipe 40;

(3)将焊接装置30安装在驱动装置10运动方向的尾端,并使电焊头36对准相邻两个管道40之间;(3) The welding device 30 is installed at the rear end of the driving device 10 in the moving direction, and the welding head 36 is aligned between two adjacent pipes 40;

(4)进行焊接工作时,角度测量装置20测量相邻管道40外壁之间连线与管道40轴线之间的夹角,并随着驱动装置10在管道40上做圆周运动,将记录的实时变化的夹角作为电焊头36的运动轨迹;后方的旋转装置驱动电焊头36根据角度测量装置20所得到的运动轨迹作相应的偏转,使电焊头36所在的轴线始终垂直对准管道40边缘相邻处连线的中点。(4) When welding, the angle measuring device 20 measures the angle between the line connecting the outer walls of adjacent pipes 40 and the axis of the pipe 40, and as the driving device 10 makes a circular motion on the pipe 40, the recorded real-time changing angle is used as the motion trajectory of the welding head 36; the rear rotating device drives the welding head 36 to make corresponding deflections according to the motion trajectory obtained by the angle measuring device 20, so that the axis of the welding head 36 is always vertically aligned with the midpoint of the line connecting the adjacent edges of the pipe 40.

综上,本发明的管道焊接机器人及其焊接方法,在使用时通过将驱动装置10安装在管道40外壁使其能够沿管道40外壁做圆周运动,并带动角度测量装置20和焊接装置30沿管道40外壁做圆周运动的同时对管道40进行焊接;在整体做圆周运动时,角度测量装置20先测量相邻管道40外壁相邻焊点之间连线与管道40轴线之间的夹角(该角度有正负之分),并实时记录该夹角的变化,由于角度测量装置20与焊接装置30之间具有一定的距离,因此焊接装置30中电焊头36的角度不能与角度测量装置20所测得的数据实时同步,而是就有一定的延迟,当电焊头36运动到相应的焊接点时,其所偏转的角度正是角度测量装置20在该位置所测量得到的角度(电焊头36的初始角度为垂直于管道40的轴线),这样在焊接时电焊头36能够实时对准管道40边缘连线的中点,那么两个管道40在受到电焊头36的高温作用时,两者所融化的量更为接近,两者的焊接面积更为接近,使得最终的焊接效果更好,且整个过程电焊头36自动偏转,不需要人工进行复杂的计算,焊接效率更高。In summary, the pipeline welding robot and the welding method thereof of the present invention, when in use, installs the driving device 10 on the outer wall of the pipeline 40 so that it can make a circular motion along the outer wall of the pipeline 40, and drives the angle measuring device 20 and the welding device 30 to make a circular motion along the outer wall of the pipeline 40 while welding the pipeline 40; when the whole makes a circular motion, the angle measuring device 20 first measures the angle between the connecting line between adjacent welding points on the outer wall of adjacent pipelines 40 and the axis of the pipeline 40 (the angle can be positive or negative), and records the change of the angle in real time. Since there is a certain distance between the angle measuring device 20 and the welding device 30, the angle of the electric welding head 36 in the welding device 30 cannot be the same as that of the welding head 36 in the welding device 30. The data measured by the angle measuring device 20 is synchronized in real time, but there is a certain delay. When the electric welding head 36 moves to the corresponding welding point, the angle of its deflection is exactly the angle measured by the angle measuring device 20 at this position (the initial angle of the electric welding head 36 is perpendicular to the axis of the pipe 40). In this way, during welding, the electric welding head 36 can be aligned with the midpoint of the edge line of the pipe 40 in real time. Then, when the two pipes 40 are subjected to the high temperature of the electric welding head 36, the amount of melting of the two is closer, and the welding area of the two is closer, so that the final welding effect is better. In addition, the electric welding head 36 automatically deflects during the whole process, and there is no need for manual complex calculations, so the welding efficiency is higher.

以上仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims (9)

1. A pipeline welding robot, its characterized in that: comprises a driving device (10), an angle measuring device (20) connected with the driving device (10), and a welding device (30) connected with the driving device (10);
the driving device (10) is arranged on the outer wall of the pipeline (40) and performs circular motion around the pipeline (40);
The angle measuring device (20) is used for measuring an included angle between a connecting line between adjacent welding points of the outer wall of the pipeline (40) and the axis of the pipeline (40);
the welding device (30) comprises an electric welding head (36), and a rotating device; the rotating device drives the electric welding head (36) to deflect by taking the outer wall of the end part of the pipeline (40) as a circle center according to the angle data measured by the angle measuring device (20).
2. The pipe welding robot of claim 1, wherein: the angle measuring device (20) comprises a pair of limiting sheets (21) which are in an inverted L shape and are attached to the edge of the outer wall of the pipeline (40), a roller (22) arranged between the limiting sheets (21) and the pipeline (40), a first rack (26) arranged on one side, far away from the pipeline (40), of the limiting sheets (21), an elastic piece arranged on one side, far away from the pipeline (40), of the limiting sheets (21), a first connecting plate (23) connected with the pair of elastic pieces, a gear (27) meshed with the pair of first racks (26), and an angle meter (213) connected with the gear (27); the first connecting plate (23) is connected with the driving device (10);
The outer wall of the roller (22) is attached to the outer wall of the pipeline (40).
3. The pipe welding robot of claim 2, wherein: the angle measuring device (20) further comprises a pair of limiting strips (214) arranged on one side of the first connecting plate (23) close to the limiting sheet (21), and a strip-shaped limiting hole formed in the limiting strips (214); the gear (27) is provided with a central shaft, and two ends of the central shaft are arranged in the limiting holes.
4. The pipe welding robot of claim 2, wherein: the elastic piece comprises a telescopic rod (24) used for connecting the limiting piece (21) and the first connecting plate (23), and a spring (25) sleeved on the telescopic rod (24); a pair of telescopic rods (24) are arranged on the limiting piece (21).
5. The pipe welding robot of claim 2, wherein: the gear (27) is connected with the angle gauge (213) through a first connecting rod (28), a first universal joint (29), an expansion joint (210), a second universal joint (211) and a second connecting rod (212) in sequence; the angle gauge (213) is connected with the first connecting plate (23) through a second connecting plate (215).
6. The pipe welding robot of claim 2, wherein: a pair of elastic sheets (216) are arranged on one side, close to the pipeline (40), of the angle gauge (213), and the plane of each elastic sheet (216) is perpendicular to the axis of the pipeline (40); the elastic sheet (216) is a metal sheet; the pair of elastic sheets (216) are clamped between the pair of pipelines (40).
7. The pipe welding robot of claim 1, wherein: the rotating device comprises an arc-shaped sliding bar (31), a sliding groove (32) arranged in the sliding bar (31), an arc-shaped second rack (33) arranged in the sliding groove (32) in a sliding manner, a driving tooth (34) meshed with the second rack (33), a motor (35) connected with the driving tooth (34), and a third connecting plate (37) used for connecting the sliding bar (31) and the driving device (10);
the second rack (33) is connected with the electric welding head (36), the plane of the sliding bar (31) coincides with the axis of the pipeline (40), and the center of the sliding bar (31) is the center of the outer wall of a pair of adjacent pipelines (40).
8. The pipe welding robot of claim 1, wherein: the driving device (10) comprises a shell (11), a pair of driving wheels (12) arranged on one side of the shell (11) close to the pipeline (40), and a power mechanism for driving the driving wheels (12) to rotate;
the outer wall of the driving wheel (12) is provided with a strong magnet.
9. A pipe welding method based on the pipe welding robot according to any one of claims 1 to 8, comprising the steps of:
(1) The driving device is arranged on the outer wall of one of two pipelines to be welded, and the position of the driving device is adjusted to enable the driving device to do circular motion along the outer wall of the pipeline;
(2) The angle measuring device is arranged at the front end of the movement direction of the driving device, so that the angle measuring device measures the included angle between the connecting line between adjacent welding spots of the outer walls of adjacent pipelines and the axis of the pipeline;
(3) Installing a welding device at the tail end of the driving device in the moving direction, and enabling the electric welding head to be aligned between two adjacent pipelines;
(4) When welding work is carried out, the angle measuring device measures the included angle between the connecting line between the outer walls of adjacent pipelines and the axis of the pipeline, and the recorded included angle which changes in real time is used as the movement track of the electric welding head along with the circular movement of the driving device on the pipeline; the rear rotating device drives the electric welding head to deflect correspondingly according to the motion trail obtained by the angle measuring device, so that the axis where the electric welding head is positioned is always vertically aligned with the midpoint of the connecting line at the adjacent position of the edge of the pipeline.
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