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CN118122656A - Product quality inspection device - Google Patents

Product quality inspection device Download PDF

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Publication number
CN118122656A
CN118122656A CN202410556176.9A CN202410556176A CN118122656A CN 118122656 A CN118122656 A CN 118122656A CN 202410556176 A CN202410556176 A CN 202410556176A CN 118122656 A CN118122656 A CN 118122656A
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CN
China
Prior art keywords
plate
mounting
detection
conveyor belt
frame
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202410556176.9A
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Chinese (zh)
Inventor
王敬华
王晓荣
崔晓华
李萍
王英
高钲媛
张晓琳
郝有为
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Quanzhou Yiqi Supply Chain Management Co ltd
Original Assignee
Quanzhou Yiqi Supply Chain Management Co ltd
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Publication date
Application filed by Quanzhou Yiqi Supply Chain Management Co ltd filed Critical Quanzhou Yiqi Supply Chain Management Co ltd
Priority to CN202410556176.9A priority Critical patent/CN118122656A/en
Publication of CN118122656A publication Critical patent/CN118122656A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/02Measures preceding sorting, e.g. arranging articles in a stream orientating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/361Processing or control devices therefor, e.g. escort memory
    • B07C5/362Separating or distributor mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/38Collecting or arranging articles in groups
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D21/00Measuring or testing not otherwise provided for
    • G01D21/02Measuring two or more variables by means not covered by a single other subclass

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Control Of Conveyors (AREA)

Abstract

The invention belongs to the technical field of product quality inspection, in particular to a product quality inspection device, which comprises an installation table, wherein a first conveying belt, a second conveying belt and a third conveying belt are arranged at the top of the installation table, and a leveling detection mechanism is arranged at the top of the installation table and positioned on the upper side of the first conveying belt; this device drives panel through the cooperation of conveying mechanism with first conveyer belt, second conveyer belt and removes, can detect the roughness of panel through leveling detection mechanism, detect the intensity of panel through intensity detection mechanism, paste the label through pasting the mark device to unqualified panel, detect whether there is the label on panel surface through detecting the electric eye, when the panel that has the label is found, screen off unqualified panel through grabbing device, this device degree of automation is high, the degree of accuracy is high, can effectively reduce manual operation, and then improve work efficiency.

Description

一种产品质量检验装置A product quality inspection device

技术领域Technical Field

本发明属于建筑工程设备技术领域,具体涉及一种产品质量检验装置。The invention belongs to the technical field of construction engineering equipment, and in particular relates to a product quality inspection device.

背景技术Background technique

板材是一种通常做成标准大小的扁平矩形建筑材料板,作墙壁、天花板或地板的构件,也多指锻造、轧制或铸造而成的金属板,划分为薄板、中板、厚板、特厚板、通常做成标准大小的扁平矩形建筑材料板,板材最早是木工用的实木板,用作打制家具或其他生活设施,在科技发展的现今板材的定义很广泛,在家具制造、建筑业、加工业等都有不同材质的板材,并且板材也不仅仅局限于木质板材,也有很多板材是用金属制造的,板材在生产完成后,为了保证板材的质量,需要对板材进行检测。A board is a flat rectangular building material board usually made into a standard size, used as a component of a wall, ceiling or floor. It also refers to a metal plate made by forging, rolling or casting. It is divided into thin plates, medium plates, thick plates, extra thick plates, and flat rectangular building material boards usually made into standard sizes. The earliest boards were solid wood boards used for carpentry, used to make furniture or other living facilities. With the development of science and technology, the definition of boards is very broad. There are boards of different materials in furniture manufacturing, construction, processing industries, etc., and boards are not limited to wooden boards. Many boards are also made of metal. After the production of boards is completed, in order to ensure the quality of the boards, the boards need to be tested.

现有板材凹坑平面度测量时需要将板材放置于一个平面上然后对其表面的平面进行测量,多采用深度尺进行测量,深度尺虽然精度较高,但检测范围有限,只适用于凹坑变形大的情况,且需要工作人员肉眼分别具有变形的位置,然后一一进行检测记录,使用较为麻烦,且工作人员劳力支出较高,现有的板材次品筛分装置一次调整尺寸后只能满足单一尺寸的夹紧固定,在面对不同尺寸厚度的板材时需要频繁调整夹紧固定尺寸,从而使强度检测工作效率大大降低。When measuring the flatness of existing plate pits, it is necessary to place the plate on a plane and then measure the plane of its surface. A depth gauge is often used for measurement. Although the depth gauge has high accuracy, its detection range is limited and it is only suitable for situations where the pits are greatly deformed. In addition, the staff needs to identify the positions of the deformations with the naked eye and then detect and record them one by one. This is more troublesome to use and requires high labor costs for the staff. The existing defective plate screening device can only meet the clamping and fixing of a single size after adjusting the size once. When facing plates of different sizes and thicknesses, the clamping and fixing size needs to be adjusted frequently, thereby greatly reducing the efficiency of strength detection.

为此,设计一种产品质量检验装置来解决上述问题。Therefore, a product quality inspection device is designed to solve the above problems.

发明内容Summary of the invention

为解决上述背景技术中提出的问题。本发明提供了一种产品质量检验装置,通过输送机构与第一输送带、第二输送带的配合带动板材进行移动,通过平整检测机构可以对板材的平整度进行检测,通过强度检测机构对板材的强度进行检测,通过贴标装置对不合格的板材贴上标签,通过检测电眼对板材表面是否有标签进行检测,当发现有标签的板材时,通过抓取装置把不合格的板材去除,完成对板材的次品筛分处理,本装置自动化程度高,准确度高,可以有效减少人工操作,进而提高工作效率。To solve the problems raised in the above background technology. The present invention provides a product quality inspection device, which drives the plate to move through the cooperation of the conveying mechanism and the first conveyor belt and the second conveyor belt, can detect the flatness of the plate through the flatness detection mechanism, detect the strength of the plate through the strength detection mechanism, label the unqualified plate through the labeling device, detect whether there is a label on the surface of the plate through the detection electric eye, and when a plate with a label is found, the unqualified plate is removed through the grabbing device to complete the defective screening of the plate. The device has a high degree of automation and high accuracy, which can effectively reduce manual operations and thus improve work efficiency.

为实现上述目的,本发明提供如下技术方案:一种产品质量检验装置,包括安装台,所述安装台的顶部设置有第一输送带、第二输送带和第三输送带,所述安装台的顶部且位于第一输送带的上侧设置有平整检测机构;To achieve the above object, the present invention provides the following technical solution: a product quality inspection device, comprising a mounting platform, a first conveyor belt, a second conveyor belt and a third conveyor belt are arranged on the top of the mounting platform, and a flatness detection mechanism is arranged on the top of the mounting platform and on the upper side of the first conveyor belt;

所述平整检测机构包括第一安装架、安装块、调整电动缸、安装板、活动杆、挡片、检测弹簧和压轮,所述第一安装架固定安装在安装台的顶部,两个所述安装块固定安装在第一安装架的内侧顶部,所述调整电动缸与安装块的底部固定连接,所述安装板的顶部两端与两个调整电动缸固定连接,若干个所述活动杆活动设置在安装板的内部,所述安装板的内部设置有若干个通槽,所述活动杆的中部设置有挡片,所述挡片位于通槽的内部,所述检测弹簧位于挡片与通槽之间,所述压轮转动连接在活动杆的底部,两端所述活动杆的侧表面安装有对射电眼,中间部分所述活动杆的内部设置有检测槽,所述对射电眼对称设置,所述对射电眼与检测槽位于同一水平线上。The leveling detection mechanism includes a first mounting frame, a mounting block, an adjustment electric cylinder, a mounting plate, a movable rod, a baffle, a detection spring and a pressure wheel. The first mounting frame is fixedly mounted on the top of the mounting platform, and the two mounting blocks are fixedly mounted on the inner top of the first mounting frame. The adjustment electric cylinder is fixedly connected to the bottom of the mounting block. The top two ends of the mounting plate are fixedly connected to the two adjustment electric cylinders. Several movable rods are movably arranged inside the mounting plate. Several through grooves are arranged inside the mounting plate. A baffle is arranged in the middle of the movable rod. The baffle is located inside the through groove. The detection spring is located between the baffle and the through groove. The pressure wheel is rotatably connected to the bottom of the movable rod. Radioelectric eyes are installed on the side surfaces of the movable rods at both ends. A detection groove is arranged inside the middle part of the movable rod. The radioelectric eyes are symmetrically arranged, and the radioelectric eyes and the detection groove are located on the same horizontal line.

作为本发明一种产品质量检验装置优选的,所述安装台的顶部且位于第一输送带的两侧对称设置有输送机构,所述输送机构包括输送固定架、调整气缸、调整架、调整弹簧、调整杆、固定块、挡板和活动板,所述输送固定架固定安装在安装台的顶部,所述调整气缸固定安装在输送固定架的一侧,所述调整架与调整气缸固定连接,两个所述调整杆通过调整弹簧与调整架的两端活动连接,所述固定块固定安装在调整杆的顶部,所述挡板固定安装在固定块的一侧,所述输送固定架、调整架与调整杆的顶部均设置有齿轮,所述齿轮上设置有链条,所述链条上均匀安装有若干个夹紧块,所述调整架的一侧安装有活动板,所述活动板与输送固定架滑动连接。As a preferred product quality inspection device of the present invention, a conveying mechanism is symmetrically arranged on the top of the mounting platform and on both sides of the first conveyor belt, the conveying mechanism includes a conveying fixed frame, an adjusting cylinder, an adjusting frame, an adjusting spring, an adjusting rod, a fixed block, a baffle and a movable plate, the conveying fixed frame is fixedly installed on the top of the mounting platform, the adjusting cylinder is fixedly installed on one side of the conveying fixed frame, the adjusting frame is fixedly connected to the adjusting cylinder, the two adjusting rods are movably connected to the two ends of the adjusting frame through the adjusting springs, the fixed block is fixedly installed on the top of the adjusting rod, the baffle is fixedly installed on one side of the fixed block, the conveying fixed frame, the adjusting frame and the top of the adjusting rod are all provided with gears, the gears are provided with chains, and a number of clamping blocks are evenly installed on the chains, and a movable plate is installed on one side of the adjusting frame, and the movable plate is slidably connected to the conveying fixed frame.

作为本发明一种产品质量检验装置优选的,所述安装台的顶部且位于第一输送带与第二输送带之间设置有强度检测机构,所述强度检测机构包括第二安装架、液压缸、压块、检测台、安装固定架、直线位移传感器和检测板,所述第二安装架固定安装在安装台的顶部,所述液压缸固定安装在第二安装架的内侧顶部,所述压块与液压缸的输出端固定连接,所述检测台固定安装在安装台的顶部,所述检测台的内部设置有安装槽,所述安装固定架固定安装在安装槽的内侧底部,所述直线位移传感器固定安装在安装固定架的内侧底部,所述检测板与直线位移传感器的输出端固定连接,所述直线位移传感器输出端的侧表面设置有复位弹簧,所述复位弹簧位于安装固定架和检测板之间。As a preferred product quality inspection device of the present invention, a strength detection mechanism is arranged on the top of the mounting platform and between the first conveyor belt and the second conveyor belt, and the strength detection mechanism includes a second mounting frame, a hydraulic cylinder, a pressure block, a detection platform, a mounting frame, a linear displacement sensor and a detection plate, the second mounting frame is fixedly mounted on the top of the mounting platform, the hydraulic cylinder is fixedly mounted on the inner top of the second mounting frame, the pressure block is fixedly connected to the output end of the hydraulic cylinder, the detection platform is fixedly mounted on the top of the mounting platform, a mounting groove is arranged inside the detection platform, the mounting frame is fixedly mounted on the inner bottom of the mounting groove, the linear displacement sensor is fixedly mounted on the inner bottom of the mounting frame, the detection plate is fixedly connected to the output end of the linear displacement sensor, and a reset spring is arranged on the side surface of the output end of the linear displacement sensor, and the reset spring is located between the mounting frame and the detection plate.

作为本发明一种产品质量检验装置优选的,所述压块位于检测板的正上方,所述检测台与检测板的顶部均与第一输送带的上表面平齐。As a preferred product quality inspection device of the present invention, the pressing block is located directly above the inspection plate, and the top of the inspection platform and the inspection plate are both flush with the upper surface of the first conveyor belt.

作为本发明一种产品质量检验装置优选的,所述安装台的顶部且位于第二输送带的上侧设置有标记组件,所述标记组件包括第三安装架和贴标装置,所述第三安装架固定安装在安装台的顶部,所述贴标装置固定安装在第三安装架的内侧顶部,所述贴标装置位于第二输送带的正上方。As a preferred product quality inspection device of the present invention, a marking assembly is provided on the top of the mounting platform and located on the upper side of the second conveyor belt, and the marking assembly includes a third mounting frame and a labeling device, the third mounting frame is fixedly mounted on the top of the mounting platform, the labeling device is fixedly mounted on the inner top of the third mounting frame, and the labeling device is located directly above the second conveyor belt.

作为本发明一种产品质量检验装置优选的,所述安装台的顶部且位于第二输送带的上侧设置有抓取装置,所述抓取装置包括第四安装架、电机安装板、第一电机、第一丝杆、第一移动板、第二电机、第二丝杆、第二移动板、提升电动缸、夹紧板和滑动轴,所述第四安装架固定安装在安装台的顶部,所述电机安装板固定安装在第四安装架的一侧,所述第一电机固定安装在电机安装板的一侧,所述第一丝杆与第一电机的输出端固定连接,所述第一移动板与第一丝杆的侧表面螺纹连接,所述第二电机固定安装在第一移动板的一侧,所述第二丝杆与第二电机的输出端固定连接,所述第二移动板与第二丝杆的侧表面螺纹连接,四个所述提升电动缸固定安装在第一移动板与第二移动板的底部,所述夹紧板与提升电动缸的输出端固定连接,所述滑动轴固定安装在第二移动板的一侧,所述滑动轴与第一移动板滑动连接,所述夹紧板位于第三输送带的上侧。As a preferred product quality inspection device of the present invention, a grabbing device is provided on the top of the mounting platform and located on the upper side of the second conveyor belt, and the grabbing device includes a fourth mounting frame, a motor mounting plate, a first motor, a first screw rod, a first movable plate, a second motor, a second screw rod, a second movable plate, a lifting electric cylinder, a clamping plate and a sliding shaft. The fourth mounting frame is fixedly mounted on the top of the mounting platform, the motor mounting plate is fixedly mounted on one side of the fourth mounting frame, the first motor is fixedly mounted on one side of the motor mounting plate, the first screw rod is fixedly connected to the output end of the first motor, the first movable plate is threadedly connected to the side surface of the first screw rod, the second motor is fixedly mounted on one side of the first movable plate, the second screw rod is fixedly connected to the output end of the second motor, the second movable plate is threadedly connected to the side surface of the second screw rod, the four lifting electric cylinders are fixedly mounted on the bottom of the first movable plate and the second movable plate, the clamping plate is fixedly connected to the output end of the lifting electric cylinder, the sliding shaft is fixedly mounted on one side of the second movable plate, the sliding shaft is slidably connected to the first movable plate, and the clamping plate is located on the upper side of the third conveyor belt.

作为本发明一种产品质量检验装置优选的,所述第四安装架的内侧顶部安装有检测电眼,所述检测电眼可识别贴标装置贴出的标签。As a preferred product quality inspection device of the present invention, a detection electric eye is installed on the inner top of the fourth mounting frame, and the detection electric eye can identify the label attached by the labeling device.

作为本发明一种产品质量检验装置优选的,所述安装台的一侧安装有PLC控制器,所述第一输送带、第二输送带、第三输送带、调整电动缸、对射电眼、调整气缸、液压缸、直线位移传感器、贴标装置、第一电机、第二电机、提升电动缸、检测电眼均与PLC控制器电性连接。As a preferred product quality inspection device of the present invention, a PLC controller is installed on one side of the mounting platform, and the first conveyor belt, the second conveyor belt, the third conveyor belt, the adjustment electric cylinder, the shooting electric eye, the adjustment cylinder, the hydraulic cylinder, the linear displacement sensor, the labeling device, the first motor, the second motor, the lifting electric cylinder, and the detection electric eye are all electrically connected to the PLC controller.

作为本发明一种产品质量检验装置优选的,所述第四安装架的顶部设置有报警灯与蜂鸣器,所述报警灯、蜂鸣器与检测电眼电性连接。As a preferred product quality inspection device of the present invention, an alarm light and a buzzer are provided on the top of the fourth mounting frame, and the alarm light, buzzer and the detection electric eye are electrically connected.

作为本发明一种产品质量检验装置优选的,所述安装台的顶部且位于第一输送带的一侧设置有清扫组件,所述清扫组件包括立板与清扫辊,所述清扫辊与第一输送带相接触,所述立板与安装台固定连接,所述立板与清扫辊转动连接。As a preferred product quality inspection device of the present invention, a cleaning assembly is provided on the top of the mounting platform and on one side of the first conveyor belt, the cleaning assembly includes a vertical plate and a cleaning roller, the cleaning roller is in contact with the first conveyor belt, the vertical plate is fixedly connected to the mounting platform, and the vertical plate is rotatably connected to the cleaning roller.

与现有技术相比,本发明的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:

通过输送机构与第一输送带、第二输送带的配合带动板材进行移动,通过平整检测机构可以对板材的平整度进行检测,通过强度检测机构对板材的强度进行检测,通过贴标装置对不合格的板材贴上标签,通过检测电眼对板材表面是否有标签进行检测,当发现有标签的板材时,通过抓取装置把不合格的板材去除,完成对板材的次品筛分处理,本装置自动化程度高,准确度高,可以有效减少人工操作,进而提高工作效率。The sheet is moved by the cooperation of the conveying mechanism with the first conveyor belt and the second conveyor belt, the flatness of the sheet can be detected by the flatness detection mechanism, the strength of the sheet can be detected by the strength detection mechanism, unqualified sheets can be labeled by the labeling device, and the surface of the sheet can be detected by the electric eye. When a labeled sheet is found, the unqualified sheet is removed by the grasping device to complete the defective sheet screening process. The device has a high degree of automation and high accuracy, which can effectively reduce manual operation and thus improve work efficiency.

通过设置有平整检测机构,可以对板材的平整度进行检测,通过调整电动缸根据板材的厚度进行调整,使压轮与板材的上表面相贴合,当板材不平整时,处于板材凸起位置的活动杆会向上升起,导致多个活动杆不能处于同一水平线上,使安装在两端活动杆侧表面的对射电眼不能通过检测槽完成信号对接,从而判断板材是否合格。By providing a flatness detection mechanism, the flatness of the plate can be detected. The electric cylinder is adjusted according to the thickness of the plate to make the pressure wheel fit the upper surface of the plate. When the plate is uneven, the movable rod in the raised position of the plate will rise upward, causing multiple movable rods to not be on the same horizontal line, making it impossible for the transmitting electric eyes installed on the side surfaces of the movable rods at both ends to complete signal docking through the detection groove, thereby judging whether the plate is qualified.

通过设置有输送机构,便于带动板材进行移动,也便于根据不同尺寸的板材进行宽度调整,使夹紧块始终与板材的侧表面相贴合,对板材进行限位,保证板材在输送的过程中不会歪斜,把板材放在夹紧块之间,根据板材的尺寸,通过调整气缸对调整架进行控制,使调整架带动齿轮与链条进行移动,使夹紧块与板材的侧表面相贴合,调整架的两端活动连接有调整杆,当调整架的位置发生改变时,调整杆通过调整弹簧可以使链条进行始终保持张紧,使夹紧块对板材的夹紧效果更好,与现有技术相比,可以根据板材的尺寸快速的调整输送机构的宽度,不需要人工频繁的调整,进而提高了工作效率。By providing a conveying mechanism, it is convenient to drive the plate to move, and it is also convenient to adjust the width according to plates of different sizes, so that the clamping block is always in contact with the side surface of the plate, and the plate is limited to ensure that the plate will not be skewed during the conveying process. The plate is placed between the clamping blocks, and the adjusting frame is controlled by adjusting the cylinder according to the size of the plate, so that the adjusting frame drives the gear and the chain to move, so that the clamping block is in contact with the side surface of the plate. Adjusting rods are movably connected at both ends of the adjusting frame. When the position of the adjusting frame changes, the adjusting rod can keep the chain always tensioned through the adjusting spring, so that the clamping block has a better clamping effect on the plate. Compared with the prior art, the width of the conveying mechanism can be quickly adjusted according to the size of the plate, without the need for frequent manual adjustments, thereby improving work efficiency.

通过设置有强度检测机构,便于对板材的强度进行检测,防止板材在使用的过程中出现断裂变形的现象,通过夹紧块把板材输送到检测台上,检测台内部的检测板与板材的底部相贴合,通过液压缸带动压块对板材施加一定的压力,通过设置在检测板底部的直线位移传感器,可以检测板材在一定压力下是否产生形变,从而检测板材的强度是否合格,检测完毕后通过夹紧块把板材输送到第二输送带上,进行后续的筛分处理,本机构结构简单,检测范围广,检测数值更加的精准。By providing a strength detection mechanism, it is convenient to detect the strength of the plate to prevent the plate from breaking and deforming during use. The plate is transported to the detection table through the clamping block. The detection plate inside the detection table fits with the bottom of the plate. The hydraulic cylinder drives the pressure block to apply a certain pressure to the plate. The linear displacement sensor provided at the bottom of the detection plate can detect whether the plate is deformed under a certain pressure, thereby detecting whether the strength of the plate is qualified. After the detection is completed, the plate is transported to the second conveyor belt through the clamping block for subsequent screening processing. The mechanism has a simple structure, a wide detection range, and more accurate detection values.

通过设置抓取装置,可以把不合格的板材去除,完成对板材的次品筛分处理,通过第二丝杆带动第二移动板进行移动,通过第一移动板与第二移动板底部的夹紧板对板材进行夹紧,通过提升电动缸把板材升起,通过第一丝杆带动第一移动板进行移动,把板材移动到第三输送带上,完成对次品的筛分,本机构自动化程度高,降低生产成本,提高生产效率,减少人工成本,减少板材在筛除的过程中对第二输送带的磨损,便于推广使用。By setting up a grabbing device, unqualified plates can be removed to complete the screening of defective plates. The second movable plate is driven to move by the second screw rod, and the plates are clamped by the first movable plate and the clamping plate at the bottom of the second movable plate. The plates are lifted by the lifting electric cylinder, and the first movable plate is driven to move by the first screw rod, and the plates are moved to the third conveyor belt to complete the screening of defective products. The mechanism has a high degree of automation, reduces production costs, improves production efficiency, reduces labor costs, and reduces the wear of the plates on the second conveyor belt during the screening process, which is easy to promote and use.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

图1为本发明的整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of the present invention;

图2为本发明的局部结构示意图;FIG2 is a schematic diagram of a partial structure of the present invention;

图3为本发明的局部结构立体图;FIG3 is a partial structural perspective view of the present invention;

图4为本发明中输送机构的结构示意图;FIG4 is a schematic diagram of the structure of the conveying mechanism of the present invention;

图5为本发明中平整检测机构的结构示意图;FIG5 is a schematic diagram of the structure of a flatness detection mechanism in the present invention;

图6为本发明中平整检测机构的局部结构示意图;FIG6 is a schematic diagram of a partial structure of a flatness detection mechanism in the present invention;

图7为本发明中强度检测机构的结构示意图;FIG7 is a schematic diagram of the structure of the strength detection mechanism of the present invention;

图8为本发明中抓取装置的结构示意图。FIG8 is a schematic diagram of the structure of the grabbing device in the present invention.

图中:In the figure:

1、安装台;11、第一输送带;12、第二输送带;13、第三输送带;1. Mounting platform; 11. First conveyor belt; 12. Second conveyor belt; 13. Third conveyor belt;

2、输送机构;21、输送固定架;22、调整气缸;23、调整架;24、齿轮;25、链条;26、夹紧块;27、调整弹簧;28、调整杆;29、固定块;210、挡板;211、活动板;2. Conveying mechanism; 21. Conveying fixed frame; 22. Adjusting cylinder; 23. Adjusting frame; 24. Gear; 25. Chain; 26. Clamping block; 27. Adjusting spring; 28. Adjusting rod; 29. Fixed block; 210. Baffle; 211. Movable plate;

3、平整检测机构;31、第一安装架;32、安装块;33、调整电动缸;34、安装板;35、活动杆;36、通槽;37、挡片;38、检测弹簧;39、压轮;310、检测槽;311、对射电眼;3. Leveling detection mechanism; 31. First mounting frame; 32. Mounting block; 33. Adjustment electric cylinder; 34. Mounting plate; 35. Movable rod; 36. Through slot; 37. Blocking piece; 38. Detection spring; 39. Pressing wheel; 310. Detection slot; 311. Photoelectric eye;

4、强度检测机构;41、第二安装架;42、液压缸;43、压块;44、检测台;45、安装槽;46、安装固定架;47、直线位移传感器;48、复位弹簧;49、检测板;4. Strength detection mechanism; 41. Second mounting frame; 42. Hydraulic cylinder; 43. Press block; 44. Testing table; 45. Mounting slot; 46. Mounting bracket; 47. Linear displacement sensor; 48. Reset spring; 49. Testing plate;

5、标记组件;51、第三安装架;52、贴标装置;5. Marking assembly; 51. Third mounting frame; 52. Labeling device;

6、抓取装置;61、第四安装架;62、电机安装板;63、第一电机;64、第一丝杆;65、第一移动板;66、第二电机;67、第二丝杆;68、第二移动板;69、提升电动缸;610、夹紧板;611、滑动轴;6. Grabbing device; 61. Fourth mounting frame; 62. Motor mounting plate; 63. First motor; 64. First screw rod; 65. First moving plate; 66. Second motor; 67. Second screw rod; 68. Second moving plate; 69. Lifting electric cylinder; 610. Clamping plate; 611. Sliding shaft;

7、检测电眼;71、PLC控制器;72、清扫组件。7. Detection electric eye; 71. PLC controller; 72. Cleaning component.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

实施例Example

如图1-图8所示:As shown in Figure 1 to Figure 8:

一种产品质量检验装置,包括安装台1,安装台1的顶部设置有第一输送带11、第二输送带12和第三输送带13,安装台1的顶部且位于第一输送带11的上侧设置有平整检测机构3。A product quality inspection device comprises a mounting platform 1, a first conveyor belt 11, a second conveyor belt 12 and a third conveyor belt 13 are arranged on the top of the mounting platform 1, and a flatness detection mechanism 3 is arranged on the top of the mounting platform 1 and on the upper side of the first conveyor belt 11.

本实施方案中:通过设置有第一输送带11与第二输送带12,与输送机构2的配合便于带动板材进行移动,通过平整检测机构3可以对板材的平整度进行检测,通过设置有第三输送带13,可以把不合格的板材输送到废料处理处。In this embodiment: by providing a first conveyor belt 11 and a second conveyor belt 12, the cooperation with the conveying mechanism 2 facilitates the movement of the plate, the flatness of the plate can be detected by the flatness detection mechanism 3, and by providing a third conveyor belt 13, unqualified plates can be transported to a waste disposal site.

如图1-图8所示:As shown in Figure 1 to Figure 8:

基于现有的产品质量检验装置,本发明通过输送机构2与第一输送带11、第二输送带12的配合带动板材进行移动,通过平整检测机构3可以对板材的平整度进行检测,通过强度检测机构4对板材的强度进行检测,通过贴标装置52对不合格的板材贴上标签,通过检测电眼7对板材表面是否有标签进行检测,当发现有标签的板材时,通过抓取装置6把不合格的板材去除,完成对板材的次品筛分处理,本装置自动化程度高,准确度高,可以有效减少人工操作,进而提高工作效率。Based on the existing product quality inspection device, the present invention drives the plate to move through the cooperation of the conveying mechanism 2 with the first conveyor belt 11 and the second conveyor belt 12, the flatness of the plate can be detected by the flatness detection mechanism 3, the strength of the plate can be detected by the strength detection mechanism 4, and the unqualified plate can be labeled by the labeling device 52. The electric eye 7 is used to detect whether there is a label on the surface of the plate. When a labeled plate is found, the unqualified plate is removed by the grasping device 6 to complete the defective screening of the plate. The device has a high degree of automation and high accuracy, which can effectively reduce manual operation and thus improve work efficiency.

如图1、图2、图3、图5和图6所示;As shown in Figures 1, 2, 3, 5 and 6;

结合上述内容,平整检测机构3包括第一安装架31、安装块32、调整电动缸33、安装板34、活动杆35、挡片37、检测弹簧38和压轮39,第一安装架31固定安装在安装台1的顶部,两个安装块32固定安装在第一安装架31的内侧顶部,调整电动缸33与安装块32的底部固定连接,安装板34的顶部两端与两个调整电动缸33固定连接,若干个活动杆35活动设置在安装板34的内部,安装板34的内部设置有若干个通槽36,活动杆35的中部设置有挡片37,挡片37位于通槽36的内部,检测弹簧38位于挡片37与通槽36之间,压轮39转动连接在活动杆35的底部,两端活动杆35的侧表面安装有对射电眼311,中间部分活动杆35的内部设置有检测槽310,对射电眼311对称设置,对射电眼311与检测槽310位于同一水平线上。In combination with the above content, the leveling detection mechanism 3 includes a first mounting frame 31, a mounting block 32, an adjustment electric cylinder 33, a mounting plate 34, a movable rod 35, a baffle 37, a detection spring 38 and a pressure wheel 39. The first mounting frame 31 is fixedly mounted on the top of the mounting platform 1, two mounting blocks 32 are fixedly mounted on the inner top of the first mounting frame 31, the adjustment electric cylinder 33 is fixedly connected to the bottom of the mounting block 32, the top ends of the mounting plate 34 are fixedly connected to the two adjustment electric cylinders 33, and a plurality of movable rods 35 are movably arranged on the mounting plate 34. Inside the plate 34, a plurality of through slots 36 are provided inside the mounting plate 34, a baffle 37 is provided in the middle of the movable rod 35, the baffle 37 is located inside the through slot 36, a detection spring 38 is located between the baffle 37 and the through slot 36, a pressure wheel 39 is rotatably connected to the bottom of the movable rod 35, radio eyes 311 are installed on the side surfaces of the movable rods 35 at both ends, a detection slot 310 is provided inside the middle part of the movable rod 35, the radio eyes 311 are symmetrically arranged, and the radio eyes 311 and the detection slot 310 are located on the same horizontal line.

本实施方案中:通过设置有平整检测机构3,可以对板材的平整度进行检测,通过调整电动缸33根据板材的厚度进行高度调整,使压轮39与板材的上表面相贴合,当板材的表面不平整时,处于板材凸起位置的活动杆35会向上升起,会导致多个活动杆35不能处于同一水平线上,使安装在两端活动杆35侧表面的对射电眼311不能通过检测槽310完成信号对接,从而可以判断出板材的平整度是否合格,通过设置有检测弹簧38,可以使压轮39始终与板材的上表面相贴合,也便于对上一个板材检测后,使活动杆35进行复位,便于对下一个板材进行重新检测。In this embodiment: by providing a flatness detection mechanism 3, the flatness of the plate can be detected, and the height can be adjusted by adjusting the electric cylinder 33 according to the thickness of the plate so that the pressure wheel 39 is in contact with the upper surface of the plate. When the surface of the plate is uneven, the movable rod 35 in the raised position of the plate will rise upward, which will cause multiple movable rods 35 to not be on the same horizontal line, so that the transmitting electric eyes 311 installed on the side surfaces of the movable rods 35 at both ends cannot complete the signal docking through the detection groove 310, so that it can be judged whether the flatness of the plate is qualified. By providing a detection spring 38, the pressure wheel 39 can always be in contact with the upper surface of the plate, and it is also convenient to reset the movable rod 35 after detecting the previous plate, so as to facilitate re-detection of the next plate.

如图1、图2、图3和图4所示;As shown in Figures 1, 2, 3 and 4;

结合上述内容,安装台1的顶部且位于第一输送带11的两侧对称设置有输送机构2,输送机构2包括输送固定架21、调整气缸22、调整架23、调整弹簧27、调整杆28、固定块29、挡板210和活动板211,输送固定架21固定安装在安装台1的顶部,调整气缸22固定安装在输送固定架21的一侧,调整架23与调整气缸22固定连接,两个调整杆28通过调整弹簧27与调整架23的两端活动连接,固定块29固定安装在调整杆28的顶部,挡板210固定安装在固定块29的一侧,输送固定架21、调整架23与调整杆28的顶部均设置有齿轮24,齿轮24上设置有链条25,链条25上均匀安装有若干个夹紧块26,调整架23的一侧安装有活动板211,活动板211与输送固定架21滑动连接。In combination with the above content, a conveying mechanism 2 is symmetrically arranged on the top of the mounting platform 1 and on both sides of the first conveyor belt 11. The conveying mechanism 2 includes a conveying fixed frame 21, an adjusting cylinder 22, an adjusting frame 23, an adjusting spring 27, an adjusting rod 28, a fixed block 29, a baffle 210 and a movable plate 211. The conveying fixed frame 21 is fixedly installed on the top of the mounting platform 1, the adjusting cylinder 22 is fixedly installed on one side of the conveying fixed frame 21, the adjusting frame 23 is fixedly connected to the adjusting cylinder 22, the two adjusting rods 28 are movably connected to the two ends of the adjusting frame 23 through the adjusting spring 27, the fixed block 29 is fixedly installed on the top of the adjusting rod 28, the baffle 210 is fixedly installed on one side of the fixed block 29, the tops of the conveying fixed frame 21, the adjusting frame 23 and the adjusting rod 28 are all provided with gears 24, the gears 24 are provided with chains 25, and a number of clamping blocks 26 are evenly installed on the chains 25, and a movable plate 211 is installed on one side of the adjusting frame 23, and the movable plate 211 is slidably connected to the conveying fixed frame 21.

本实施方案中:通过设置有输送机构2,便于带动板材进行移动,也便于根据不同尺寸的板材进行宽度调整,使夹紧块26始终与板材的侧表面相贴合,对板材进行限位,保证板材在输送的过程中不会歪斜,把板材放在两侧的夹紧块26之间,根据板材的尺寸,通过调整气缸22对调整架23进行控制,使调整架23带动齿轮24与链条25进行移动,使夹紧块26与板材的侧表面相贴合,调整架23的两端活动连接有调整杆28,当调整架23的位置发生改变时,调整杆28通过调整弹簧27可以使链条25进行始终保持张紧,使夹紧块26对板材的夹紧效果更好,与现有技术相比,可以根据板材的尺寸快速的调整输送机构2的宽度,不需要人工频繁的调整,进而提高了工作效率。In this embodiment, by providing a conveying mechanism 2, it is convenient to drive the plate to move, and it is also convenient to adjust the width according to plates of different sizes, so that the clamping block 26 is always in contact with the side surface of the plate, and the plate is limited to ensure that the plate will not be skewed during the conveying process. The plate is placed between the clamping blocks 26 on both sides. According to the size of the plate, the adjustment frame 23 is controlled by adjusting the cylinder 22, so that the adjustment frame 23 drives the gear 24 and the chain 25 to move, so that the clamping block 26 is in contact with the side surface of the plate. The two ends of the adjustment frame 23 are movably connected with an adjustment rod 28. When the position of the adjustment frame 23 changes, the adjustment rod 28 can keep the chain 25 always tensioned by adjusting the spring 27, so that the clamping block 26 has a better clamping effect on the plate. Compared with the prior art, the width of the conveying mechanism 2 can be quickly adjusted according to the size of the plate, without the need for frequent manual adjustment, thereby improving work efficiency.

需要说明的是:第一输送带11两侧的挡板210为开口状,可以对放在第一输送带11上歪斜的板材进行修正,使板材水平的进入夹紧块26之中进行夹紧,减少了夹紧过程中错误的发生,板材与夹紧块26位于同一平面,可以跟随调整架23一起进行移动,不用频繁的对挡板210进行调整,减少人工的操作,提高调整效率。It should be noted that the baffles 210 on both sides of the first conveyor belt 11 are open, which can correct the crooked plates placed on the first conveyor belt 11, so that the plates can enter the clamping blocks 26 horizontally for clamping, reducing the occurrence of errors during the clamping process. The plates and the clamping blocks 26 are located in the same plane and can move with the adjustment frame 23. There is no need to frequently adjust the baffles 210, which reduces manual operations and improves adjustment efficiency.

如图1、图2、图3和图7所示;As shown in Figures 1, 2, 3 and 7;

结合上述内容,安装台1的顶部且位于第一输送带11与第二输送带12之间设置有强度检测机构4,强度检测机构4包括第二安装架41、液压缸42、压块43、检测台44、安装固定架46、直线位移传感器47和检测板49,第二安装架41固定安装在安装台1的顶部,液压缸42固定安装在第二安装架41的内侧顶部,压块43与液压缸42的输出端固定连接,检测台44固定安装在安装台1的顶部,检测台44的内部设置有安装槽45,安装固定架46固定安装在安装槽45的内侧底部,直线位移传感器47固定安装在安装固定架46的内侧底部,检测板49与直线位移传感器47的输出端固定连接,直线位移传感器47输出端的侧表面设置有复位弹簧48,复位弹簧48位于安装固定架46和检测板49之间,压块43位于检测板49的正上方。In combination with the above content, a strength detection mechanism 4 is arranged on the top of the mounting platform 1 and between the first conveyor belt 11 and the second conveyor belt 12. The strength detection mechanism 4 includes a second mounting frame 41, a hydraulic cylinder 42, a pressure block 43, a detection platform 44, a mounting frame 46, a linear displacement sensor 47 and a detection plate 49. The second mounting frame 41 is fixedly mounted on the top of the mounting platform 1, the hydraulic cylinder 42 is fixedly mounted on the inner top of the second mounting frame 41, the pressure block 43 is fixedly connected to the output end of the hydraulic cylinder 42, the detection platform 44 is fixedly mounted on the top of the mounting platform 1, a mounting groove 45 is arranged inside the detection platform 44, the mounting frame 46 is fixedly mounted on the inner bottom of the mounting groove 45, the linear displacement sensor 47 is fixedly mounted on the inner bottom of the mounting frame 46, the detection plate 49 is fixedly connected to the output end of the linear displacement sensor 47, and a reset spring 48 is arranged on the side surface of the output end of the linear displacement sensor 47, the reset spring 48 is located between the mounting frame 46 and the detection plate 49, and the pressure block 43 is located directly above the detection plate 49.

本实施方案中:通过设置有强度检测机构4,便于对板材的强度进行检测,防止板材在使用的过程中出现断裂变形的现象,通过夹紧块26把板材输送到检测台44上,检测台44内部的检测板49与板材的底部相贴合,通过液压缸42带动压块43对板材施加一定的压力,通过设置在检测板49底部的直线位移传感器47,可以检测在一定压力下板材是否产生形变,从而检测出板材的强度是否合格,检测完毕后通过夹紧块26把板材输送到第二输送带12上,进行后续的筛分处理,本机构结构简单,检测范围广,检测数值更加的精准。In this embodiment: by providing a strength detection mechanism 4, it is convenient to detect the strength of the plate to prevent the plate from breaking and deforming during use. The plate is transported to the detection table 44 through the clamping block 26. The detection plate 49 inside the detection table 44 fits with the bottom of the plate. The hydraulic cylinder 42 drives the pressure block 43 to apply a certain pressure to the plate. The linear displacement sensor 47 provided at the bottom of the detection plate 49 can detect whether the plate is deformed under a certain pressure, thereby detecting whether the strength of the plate is qualified. After the detection is completed, the plate is transported to the second conveyor belt 12 through the clamping block 26 for subsequent screening processing. The mechanism has a simple structure, a wide detection range, and more accurate detection values.

需要说明的是:检测台44与检测板49的顶部均与第一输送带11的上表面平齐,使在板材从第一输送带11上对检测台44进行输送时更加的平稳,不会出现撞击的现象。It should be noted that the tops of the testing platform 44 and the testing plate 49 are flush with the upper surface of the first conveyor belt 11 , so that the plate is more stable when being transported from the first conveyor belt 11 to the testing platform 44 without collision.

如图1、图2和图3所示;As shown in Figures 1, 2 and 3;

结合上述内容,安装台1的顶部且位于第二输送带12的上侧设置有标记组件5,标记组件5包括第三安装架51和贴标装置52,第三安装架51固定安装在安装台1的顶部,贴标装置52固定安装在第三安装架51的内侧顶部,贴标装置52位于第二输送带12的正上方。In combination with the above content, a marking component 5 is arranged on the top of the mounting platform 1 and on the upper side of the second conveyor belt 12. The marking component 5 includes a third mounting frame 51 and a labeling device 52. The third mounting frame 51 is fixedly mounted on the top of the mounting platform 1, and the labeling device 52 is fixedly mounted on the inner top of the third mounting frame 51. The labeling device 52 is located directly above the second conveyor belt 12.

本实施方案中:通过设置有第三安装架51,便于对贴标装置52进行安装,通过对射电眼311与直线位移传感器47,可以把不合格的产品的位置通过PLC控制器71发送给贴标装置52,然后贴标装置52给不合格的产品贴上标签,便于抓取装置6对不合格的产品进行筛除,即使抓取装置6出现漏筛的情况,因为不合格的板材上贴有标签,在后续的加工过程中也可以轻松的对不合格的板材进行判断,从而大大的减少了不合格的板材流入市场的可能,提高了产品的检测成功率。In this embodiment: by providing a third mounting frame 51, it is convenient to install the labeling device 52. By matching the radio eye 311 and the linear displacement sensor 47, the position of the unqualified product can be sent to the labeling device 52 through the PLC controller 71, and then the labeling device 52 will label the unqualified product, so that the grasping device 6 can screen out the unqualified products. Even if the grasping device 6 misses the screening, because the unqualified plate is labeled, the unqualified plate can be easily judged in the subsequent processing process, thereby greatly reducing the possibility of unqualified plates entering the market and improving the success rate of product detection.

如图1、图2、图3和图8所示;As shown in Figures 1, 2, 3 and 8;

结合上述内容,安装台1的顶部且位于第二输送带12的上侧设置有抓取装置6,抓取装置6包括第四安装架61、电机安装板62、第一电机63、第一丝杆64、第一移动板65、第二电机66、第二丝杆67、第二移动板68、提升电动缸69、夹紧板610和滑动轴611,第四安装架61固定安装在安装台1的顶部,电机安装板62固定安装在第四安装架61的一侧,第一电机63固定安装在电机安装板62的一侧,第一丝杆64与第一电机63的输出端固定连接,第一移动板65与第一丝杆64的侧表面螺纹连接,第二电机66固定安装在第一移动板65的一侧,第二丝杆67与第二电机66的输出端固定连接,第二移动板68与第二丝杆67的侧表面螺纹连接,四个提升电动缸69固定安装在第一移动板65与第二移动板68的底部,夹紧板610与提升电动缸69的输出端固定连接,滑动轴611固定安装在第二移动板68的一侧,滑动轴611与第一移动板65滑动连接,夹紧板610位于第三输送带13的上侧。In combination with the above content, a grabbing device 6 is provided on the top of the mounting platform 1 and on the upper side of the second conveyor belt 12. The grabbing device 6 includes a fourth mounting frame 61, a motor mounting plate 62, a first motor 63, a first screw rod 64, a first moving plate 65, a second motor 66, a second screw rod 67, a second moving plate 68, a lifting electric cylinder 69, a clamping plate 610 and a sliding shaft 611. The fourth mounting frame 61 is fixedly mounted on the top of the mounting platform 1, the motor mounting plate 62 is fixedly mounted on one side of the fourth mounting frame 61, the first motor 63 is fixedly mounted on one side of the motor mounting plate 62, and the first screw rod 64 is fixed to the output end of the first motor 63. The first movable plate 65 is threadedly connected to the side surface of the first screw rod 64, the second motor 66 is fixedly installed on one side of the first movable plate 65, the second screw rod 67 is fixedly connected to the output end of the second motor 66, the second movable plate 68 is threadedly connected to the side surface of the second screw rod 67, four lifting electric cylinders 69 are fixedly installed at the bottom of the first movable plate 65 and the second movable plate 68, the clamping plate 610 is fixedly connected to the output end of the lifting electric cylinder 69, the sliding shaft 611 is fixedly installed on one side of the second movable plate 68, the sliding shaft 611 is slidably connected to the first movable plate 65, and the clamping plate 610 is located on the upper side of the third conveyor belt 13.

本实施方案中:通过设置抓取装置6,可以把不合格的板材去除,完成对板材的次品筛分处理,通过第二丝杆67带动第二移动板68进行移动,通过第一移动板65与第二移动板68底部的夹紧板610对板材进行夹紧,通过提升电动缸69把板材升起,通过第一丝杆64带动第一移动板65进行移动,把板材移动到第三输送带13上,通过第三输送带13把不合格的板材输送到废料处进行理处,完成对次品的筛分,本装置自动化程度高,提高生产效率,减少人工成本,减少板材在筛除的过程中对第二输送带12的磨损,便于推广使用。In this embodiment: by setting up a grabbing device 6, unqualified plates can be removed, and the defective plates can be screened and processed. The second movable plate 68 is driven to move by the second screw rod 67, and the plates are clamped by the clamping plate 610 at the bottom of the first movable plate 65 and the second movable plate 68. The plates are lifted by the lifting electric cylinder 69, and the first movable plate 65 is driven to move by the first screw rod 64, and the plates are moved to the third conveyor belt 13. The unqualified plates are transported to the waste disposal for disposal by the third conveyor belt 13 to complete the screening of defective products. The device has a high degree of automation, improves production efficiency, reduces labor costs, and reduces the wear of the plates on the second conveyor belt 12 during the screening process, which is convenient for promotion and use.

需要说明的是:第四安装架61的内侧顶部安装有检测电眼7,检测电眼7可识别贴标装置52贴出的标签,从而可以控制抓取装置6对不合格的板材进行筛除。It should be noted that: a detection electric eye 7 is installed on the inner top of the fourth mounting frame 61, and the detection electric eye 7 can identify the label attached by the labeling device 52, so as to control the grasping device 6 to screen out unqualified plates.

如图1-图8所示;As shown in Figures 1 to 8;

结合上述内容,安装台1的一侧安装有PLC控制器71,第一输送带11、第二输送带12、第三输送带13、调整电动缸33、对射电眼311、调整气缸22、液压缸42、直线位移传感器47、贴标装置52、第一电机63、第二电机66、提升电动缸69、检测电眼7均与PLC控制器71电性连接。In combination with the above content, a PLC controller 71 is installed on one side of the mounting platform 1, and the first conveyor belt 11, the second conveyor belt 12, the third conveyor belt 13, the adjustment electric cylinder 33, the shooting electric eye 311, the adjustment cylinder 22, the hydraulic cylinder 42, the linear displacement sensor 47, the labeling device 52, the first motor 63, the second motor 66, the lifting electric cylinder 69, and the detection electric eye 7 are all electrically connected to the PLC controller 71.

本实施方案中:通过PLC控制器71控制第一输送带11、第二输送带12、第三输送带13进行转动,当需要对输送机构2进行调整时,通过PLC控制器71控制调整气缸22对调整架23的位置进行调整,通过PLC控制器71控制调整电动缸33对压轮39的高度进行调整,PLC控制器71通过对射电眼311与直线位移传感器47把不合格板材的位置进行记录,从而控制贴标装置52对不合格板材进行贴标,通过检测电眼7可识别贴标装置52贴出的标签,从而控制第一电机63、第二电机66、提升电动缸69进行工作,对不合格板材进行筛除,通过第三输送带13把不合格的板材输送到废料处进行理处。In this embodiment: the first conveyor belt 11, the second conveyor belt 12, and the third conveyor belt 13 are controlled to rotate by the PLC controller 71. When the conveying mechanism 2 needs to be adjusted, the adjustment cylinder 22 is controlled by the PLC controller 71 to adjust the position of the adjustment frame 23. The adjustment electric cylinder 33 is controlled by the PLC controller 71 to adjust the height of the pressure wheel 39. The PLC controller 71 records the position of the unqualified plates by the radio eye 311 and the linear displacement sensor 47, thereby controlling the labeling device 52 to label the unqualified plates. The label affixed by the labeling device 52 can be identified by the detection electric eye 7, thereby controlling the first motor 63, the second motor 66, and the lifting electric cylinder 69 to work, and the unqualified plates are screened out, and the unqualified plates are transported to the waste disposal for disposal through the third conveyor belt 13.

如图1所示;As shown in Figure 1;

结合上述内容,第四安装架61的顶部设置有报警灯与蜂鸣器,报警灯、蜂鸣器与检测电眼7电性连接。In combination with the above content, an alarm light and a buzzer are arranged on the top of the fourth mounting frame 61 , and the alarm light, the buzzer and the detection electric eye 7 are electrically connected.

本实施方案中:通过在第四安装架61的顶部设置有报警灯与蜂鸣器,当检测电眼7检测到一个不合格的板材时,报警灯会进行一次闪烁,对操作人员进行提醒,当检测电眼7连续检测到不合格的板材时,蜂鸣器会响起,对操作人员进行提醒,操作人员会对装置进行观察,看看是否是检测电眼7出现问题,防止出现误判的情况。In this embodiment: by setting an alarm light and a buzzer on the top of the fourth mounting frame 61, when the detection electric eye 7 detects an unqualified plate, the alarm light will flash once to remind the operator. When the detection electric eye 7 detects unqualified plates continuously, the buzzer will sound to remind the operator. The operator will observe the device to see if there is a problem with the detection electric eye 7 to prevent misjudgment.

如图1所示;As shown in Figure 1;

结合上述内容,安装台1的顶部且位于第一输送带11的一侧设置有清扫组件72,清扫组件72包括立板与清扫辊,清扫辊与第一输送带11相接触,立板与安装台1固定连接,立板与清扫辊转动连接。In combination with the above content, a cleaning assembly 72 is provided on the top of the mounting platform 1 and on one side of the first conveyor belt 11. The cleaning assembly 72 includes a vertical plate and a cleaning roller. The cleaning roller contacts the first conveyor belt 11. The vertical plate is fixedly connected to the mounting platform 1, and the vertical plate is rotatably connected to the cleaning roller.

本实施方案中:通过在安装台1的顶部且位于第一输送带11的一侧设置有清扫组件72,通过设置有立板,便于对清扫辊进行安装,通过清扫辊与第一输送带11表面的接触,可以对第一输送带11的表面进行清扫,防止有灰尘在第一输送带11的表面堆积,影响平整检测机构3的检测效果。In the present embodiment: a cleaning component 72 is provided on the top of the mounting platform 1 and on one side of the first conveyor belt 11, and a vertical plate is provided to facilitate the installation of a cleaning roller. The surface of the first conveyor belt 11 can be cleaned by the contact between the cleaning roller and the surface of the first conveyor belt 11, thereby preventing dust from accumulating on the surface of the first conveyor belt 11 and affecting the detection effect of the leveling detection mechanism 3.

工作原理:working principle:

把板材放置第一输送带11上进行输送,通过挡板210对板材进行修正后进入输送机构2中,通过链条25带动夹紧块26对板材进行限位与夹紧,然后经过平整检测机构3对板材的平整度进行检测,然后通过第一输送带11与夹紧块26带动板材进行移动,当板材移动到检测台44上时,第一输送带11与链条25停止转动,通过强度检测机构4,对板材的强度进行检测,然后通过PLC控制器71对射电眼311与直线位移传感器47检测到的不合格板材的位置进行记录,当不合格板材经过贴标装置52时,控制贴标装置52对不合格板材进行贴标,通过检测电眼7可识别贴标装置52贴出的标签,从而控制抓取装置6对不合格的板材进行筛除,完成对不合格板材的检测与筛除,本装置自动化程度高,提高生产效率,减少人工成本,便于推广使用。The plate is placed on the first conveyor belt 11 for conveying, and the plate is corrected by the baffle 210 and then enters the conveying mechanism 2. The chain 25 drives the clamping block 26 to limit and clamp the plate, and then the flatness of the plate is detected by the flatness detection mechanism 3, and then the plate is driven to move by the first conveyor belt 11 and the clamping block 26. When the plate moves to the detection table 44, the first conveyor belt 11 and the chain 25 stop rotating, and the strength of the plate is detected by the strength detection mechanism 4, and then the position of the unqualified plate detected by the radio eye 311 and the linear displacement sensor 47 is recorded by the PLC controller 71. When the unqualified plate passes through the labeling device 52, the labeling device 52 is controlled to label the unqualified plate. The label posted by the labeling device 52 can be identified by the detection electric eye 7, thereby controlling the grasping device 6 to screen out the unqualified plate, and completing the detection and screening of the unqualified plate. The device has a high degree of automation, improves production efficiency, reduces labor costs, and is easy to promote and use.

最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims (9)

1.一种产品质量检验装置,包括安装台(1),其特征在于:所述安装台(1)的顶部设置有第一输送带(11)、第二输送带(12)和第三输送带(13),所述安装台(1)的顶部且位于第一输送带(11)的上侧设置有平整检测机构(3);1. A product quality inspection device, comprising a mounting platform (1), characterized in that: a first conveyor belt (11), a second conveyor belt (12) and a third conveyor belt (13) are arranged on the top of the mounting platform (1), and a flatness detection mechanism (3) is arranged on the top of the mounting platform (1) and on the upper side of the first conveyor belt (11); 所述平整检测机构(3)包括第一安装架(31)、安装块(32)、调整电动缸(33)、安装板(34)、活动杆(35)、挡片(37)、检测弹簧(38)和压轮(39),所述第一安装架(31)固定安装在安装台(1)的顶部,两个所述安装块(32)固定安装在第一安装架(31)的内侧顶部,所述调整电动缸(33)与安装块(32)的底部固定连接,所述安装板(34)的顶部两端与两个调整电动缸(33)固定连接,若干个所述活动杆(35)活动设置在安装板(34)的内部,所述安装板(34)的内部设置有若干个通槽(36),所述活动杆(35)的中部设置有挡片(37),所述挡片(37)位于通槽(36)的内部,所述检测弹簧(38)位于挡片(37)与通槽(36)之间,所述压轮(39)转动连接在活动杆(35)的底部,两端所述活动杆(35)的侧表面安装有对射电眼(311),中间部分所述活动杆(35)的内部设置有检测槽(310),所述对射电眼(311)对称设置,所述对射电眼(311)与检测槽(310)位于同一水平线上;The flatness detection mechanism (3) comprises a first mounting frame (31), a mounting block (32), an adjustment electric cylinder (33), a mounting plate (34), a movable rod (35), a baffle (37), a detection spring (38) and a pressure wheel (39); the first mounting frame (31) is fixedly mounted on the top of the mounting platform (1); the two mounting blocks (32) are fixedly mounted on the inner top of the first mounting frame (31); the adjustment electric cylinder (33) is fixedly connected to the bottom of the mounting block (32); the top ends of the mounting plate (34) are fixedly connected to the two adjustment electric cylinders (33); a plurality of movable rods (35) are movably arranged on the inner side of the mounting plate (34); The movable rod (35) is provided with a plurality of through slots (36) inside the mounting plate (34), a baffle (37) is provided in the middle of the movable rod (35), the baffle (37) is located inside the through slot (36), the detection spring (38) is located between the baffle (37) and the through slot (36), the pressure wheel (39) is rotatably connected to the bottom of the movable rod (35), side surfaces of the movable rod (35) at both ends are provided with radio eyes (311), and a detection slot (310) is provided inside the middle part of the movable rod (35), the radio eyes (311) are symmetrically arranged, and the radio eyes (311) and the detection slot (310) are located on the same horizontal line; 所述安装台(1)的顶部且位于第一输送带(11)的两侧对称设置有输送机构(2),所述输送机构(2)包括输送固定架(21)、调整气缸(22)、调整架(23)、调整弹簧(27)、调整杆(28)、固定块(29)、挡板(210)和活动板(211),所述输送固定架(21)固定安装在安装台(1)的顶部,所述调整气缸(22)固定安装在输送固定架(21)的一侧,所述调整架(23)与调整气缸(22)固定连接,两个所述调整杆(28)通过调整弹簧(27)与调整架(23)的两端活动连接,所述固定块(29)固定安装在调整杆(28)的顶部,所述挡板(210)固定安装在固定块(29)的一侧,所述输送固定架(21)、调整架(23)与调整杆(28)的顶部均设置有齿轮(24),所述齿轮(24)上设置有链条(25),所述链条(25)上均匀安装有若干个夹紧块(26),所述调整架(23)的一侧安装有活动板(211),所述活动板(211)与输送固定架(21)滑动连接。A conveying mechanism (2) is symmetrically arranged on the top of the mounting platform (1) and on both sides of the first conveyor belt (11), the conveying mechanism (2) comprising a conveying fixed frame (21), an adjustment cylinder (22), an adjustment frame (23), an adjustment spring (27), an adjustment rod (28), a fixed block (29), a baffle (210) and a movable plate (211), the conveying fixed frame (21) is fixedly mounted on the top of the mounting platform (1), the adjustment cylinder (22) is fixedly mounted on one side of the conveying fixed frame (21), the adjustment frame (23) is fixedly connected to the adjustment cylinder (22), and the two adjustment rods (28) are connected to each other. The two ends of the adjustment frame (23) are movably connected through an adjustment spring (27), the fixed block (29) is fixedly mounted on the top of the adjustment rod (28), the baffle (210) is fixedly mounted on one side of the fixed block (29), the tops of the conveying fixed frame (21), the adjustment frame (23) and the adjustment rod (28) are all provided with gears (24), a chain (25) is provided on the gear (24), a plurality of clamping blocks (26) are evenly mounted on the chain (25), a movable plate (211) is mounted on one side of the adjustment frame (23), and the movable plate (211) is slidably connected to the conveying fixed frame (21). 2.根据权利要求1所述的产品质量检验装置,其特征在于:所述安装台(1)的顶部且位于第一输送带(11)与第二输送带(12)之间设置有强度检测机构(4),所述强度检测机构(4)包括第二安装架(41)、液压缸(42)、压块(43)、检测台(44)、安装固定架(46)、直线位移传感器(47)和检测板(49),所述第二安装架(41)固定安装在安装台(1)的顶部,所述液压缸(42)固定安装在第二安装架(41)的内侧顶部,所述压块(43)与液压缸(42)的输出端固定连接,所述检测台(44)固定安装在安装台(1)的顶部,所述检测台(44)的内部设置有安装槽(45),所述安装固定架(46)固定安装在安装槽(45)的内侧底部,所述直线位移传感器(47)固定安装在安装固定架(46)的内侧底部,所述检测板(49)与直线位移传感器(47)的输出端固定连接,所述直线位移传感器(47)输出端的侧表面设置有复位弹簧(48),所述复位弹簧(48)位于安装固定架(46)和检测板(49)之间。2. The product quality inspection device according to claim 1 is characterized in that: a strength detection mechanism (4) is arranged on the top of the mounting platform (1) and between the first conveyor belt (11) and the second conveyor belt (12), and the strength detection mechanism (4) comprises a second mounting frame (41), a hydraulic cylinder (42), a pressure block (43), a detection platform (44), a mounting fixing frame (46), a linear displacement sensor (47) and a detection plate (49), the second mounting frame (41) is fixedly mounted on the top of the mounting platform (1), the hydraulic cylinder (42) is fixedly mounted on the inner top of the second mounting frame (41), the pressure block (43) and the hydraulic pressure block (43) are connected to the hydraulic pressure block (43). The output end of the cylinder (42) is fixedly connected, the detection platform (44) is fixedly mounted on the top of the mounting platform (1), a mounting groove (45) is provided inside the detection platform (44), the mounting bracket (46) is fixedly mounted on the inner bottom of the mounting groove (45), the linear displacement sensor (47) is fixedly mounted on the inner bottom of the mounting bracket (46), the detection plate (49) is fixedly connected to the output end of the linear displacement sensor (47), and a return spring (48) is provided on the side surface of the output end of the linear displacement sensor (47), and the return spring (48) is located between the mounting bracket (46) and the detection plate (49). 3.根据权利要求2所述的产品质量检验装置,其特征在于:所述压块(43)位于检测板(49)的正上方,所述检测台(44)与检测板(49)的顶部均与第一输送带(11)的上表面平齐。3. The product quality inspection device according to claim 2 is characterized in that: the pressing block (43) is located directly above the detection plate (49), and the top of the detection platform (44) and the detection plate (49) are both flush with the upper surface of the first conveyor belt (11). 4.根据权利要求1所述的产品质量检验装置,其特征在于:所述安装台(1)的顶部且位于第二输送带(12)的上侧设置有标记组件(5),所述标记组件(5)包括第三安装架(51)和贴标装置(52),所述第三安装架(51)固定安装在安装台(1)的顶部,所述贴标装置(52)固定安装在第三安装架(51)的内侧顶部,所述贴标装置(52)位于第二输送带(12)的正上方。4. The product quality inspection device according to claim 1 is characterized in that: a marking component (5) is arranged on the top of the mounting platform (1) and located on the upper side of the second conveyor belt (12), and the marking component (5) includes a third mounting frame (51) and a labeling device (52), the third mounting frame (51) is fixedly mounted on the top of the mounting platform (1), and the labeling device (52) is fixedly mounted on the inner top of the third mounting frame (51), and the labeling device (52) is located directly above the second conveyor belt (12). 5.根据权利要求1所述的产品质量检验装置,其特征在于:所述安装台(1)的顶部且位于第二输送带(12)的上侧设置有抓取装置(6),所述抓取装置(6)包括第四安装架(61)、电机安装板(62)、第一电机(63)、第一丝杆(64)、第一移动板(65)、第二电机(66)、第二丝杆(67)、第二移动板(68)、提升电动缸(69)、夹紧板(610)和滑动轴(611),所述第四安装架(61)固定安装在安装台(1)的顶部,所述电机安装板(62)固定安装在第四安装架(61)的一侧,所述第一电机(63)固定安装在电机安装板(62)的一侧,所述第一丝杆(64)与第一电机(63)的输出端固定连接,所述第一移动板(65)与第一丝杆(64)的侧表面螺纹连接,所述第二电机(66)固定安装在第一移动板(65)的一侧,所述第二丝杆(67)与第二电机(66)的输出端固定连接,所述第二移动板(68)与第二丝杆(67)的侧表面螺纹连接,四个所述提升电动缸(69)固定安装在第一移动板(65)与第二移动板(68)的底部,所述夹紧板(610)与提升电动缸(69)的输出端固定连接,所述滑动轴(611)固定安装在第二移动板(68)的一侧,所述滑动轴(611)与第一移动板(65)滑动连接,所述夹紧板(610)位于第三输送带(13)的上侧。5. The product quality inspection device according to claim 1 is characterized in that: a gripping device (6) is arranged on the top of the mounting platform (1) and on the upper side of the second conveyor belt (12), and the gripping device (6) comprises a fourth mounting frame (61), a motor mounting plate (62), a first motor (63), a first screw rod (64), a first moving plate (65), a second motor (66), a second screw rod (67), a second moving plate (68), a lifting electric cylinder (69), a clamping plate (610) and a sliding shaft (611), the fourth mounting frame (61) is fixedly mounted on the top of the mounting platform (1), the motor mounting plate (62) is fixedly mounted on one side of the fourth mounting frame (61), the first motor (63) is fixedly mounted on one side of the motor mounting plate (62), the first screw rod (64) and the first motor are fixedly mounted on one side of the motor mounting plate (62), and the first screw rod (64) and the first motor are fixedly mounted on the one side of the motor mounting plate (62). The output end of the machine (63) is fixedly connected, the first movable plate (65) is threadedly connected to the side surface of the first screw rod (64), the second motor (66) is fixedly installed on one side of the first movable plate (65), the second screw rod (67) is fixedly connected to the output end of the second motor (66), the second movable plate (68) is threadedly connected to the side surface of the second screw rod (67), the four lifting electric cylinders (69) are fixedly installed at the bottom of the first movable plate (65) and the second movable plate (68), the clamping plate (610) is fixedly connected to the output end of the lifting electric cylinder (69), the sliding shaft (611) is fixedly installed on one side of the second movable plate (68), the sliding shaft (611) is slidably connected to the first movable plate (65), and the clamping plate (610) is located on the upper side of the third conveyor belt (13). 6.根据权利要求5所述的产品质量检验装置,其特征在于:所述第四安装架(61)的内侧顶部安装有检测电眼(7),所述检测电眼(7)可识别贴标装置(52)贴出的标签。6. The product quality inspection device according to claim 5, characterized in that: a detection electric eye (7) is installed on the inner top of the fourth mounting frame (61), and the detection electric eye (7) can identify the label attached by the labeling device (52). 7.根据权利要求1所述的产品质量检验装置,其特征在于:所述安装台(1)的一侧安装有PLC控制器(71),所述第一输送带(11)、第二输送带(12)、第三输送带(13)、调整电动缸(33)、对射电眼(311)、调整气缸(22)、液压缸(42)、直线位移传感器(47)、贴标装置(52)、第一电机(63)、第二电机(66)、提升电动缸(69)、检测电眼(7)均与PLC控制器(71)电性连接。7. The product quality inspection device according to claim 1 is characterized in that: a PLC controller (71) is installed on one side of the mounting platform (1), and the first conveyor belt (11), the second conveyor belt (12), the third conveyor belt (13), the adjustment electric cylinder (33), the shooting electric eye (311), the adjustment cylinder (22), the hydraulic cylinder (42), the linear displacement sensor (47), the labeling device (52), the first motor (63), the second motor (66), the lifting electric cylinder (69), and the detection electric eye (7) are all electrically connected to the PLC controller (71). 8.根据权利要求5所述的产品质量检验装置,其特征在于:所述第四安装架(61)的顶部设置有报警灯与蜂鸣器,所述报警灯、蜂鸣器与检测电眼(7)电性连接。8. The product quality inspection device according to claim 5, characterized in that: an alarm light and a buzzer are arranged on the top of the fourth mounting frame (61), and the alarm light, buzzer and the detection electric eye (7) are electrically connected. 9.根据权利要求1所述的产品质量检验装置,其特征在于:所述安装台(1)的顶部且位于第一输送带(11)的一侧设置有清扫组件(72),所述清扫组件(72)包括立板与清扫辊,所述清扫辊与第一输送带(11)相接触,所述立板与安装台(1)固定连接,所述立板与清扫辊转动连接。9. The product quality inspection device according to claim 1 is characterized in that: a cleaning component (72) is provided on the top of the mounting platform (1) and on one side of the first conveyor belt (11), and the cleaning component (72) includes a vertical plate and a cleaning roller, the cleaning roller is in contact with the first conveyor belt (11), the vertical plate is fixedly connected to the mounting platform (1), and the vertical plate is rotatably connected to the cleaning roller.
CN202410556176.9A 2024-05-07 2024-05-07 Product quality inspection device Pending CN118122656A (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2017100940A1 (en) * 2015-12-17 2017-06-22 Socpra Sciences Et Genie S.E.C. Method and apparatus for measuring rigidity distribution
CN112033839A (en) * 2020-09-17 2020-12-04 东莞市达盛机电设计有限公司 A kind of steel plate hardness testing equipment that can be automatically loaded and unloaded
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