CN118122549A - A pipe pile spraying device - Google Patents
A pipe pile spraying device Download PDFInfo
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- CN118122549A CN118122549A CN202410559352.4A CN202410559352A CN118122549A CN 118122549 A CN118122549 A CN 118122549A CN 202410559352 A CN202410559352 A CN 202410559352A CN 118122549 A CN118122549 A CN 118122549A
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- Prior art keywords
- pipe pile
- support
- cleaning
- fixed
- pipe
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0228—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the movement of the objects being rotative
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0442—Installation or apparatus for applying liquid or other fluent material to separate articles rotated during spraying operation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
- B08B1/32—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
- B08B1/34—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members rotating about an axis parallel to the surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/50—Cleaning by methods involving the use of tools involving cleaning of the cleaning members
- B08B1/54—Cleaning by methods involving the use of tools involving cleaning of the cleaning members using mechanical tools
Landscapes
- Spray Control Apparatus (AREA)
Abstract
本发明属于喷涂技术领域,具体的说是一种管桩喷涂装置,包括支撑台,支撑台顶端的两侧均固定有第一支撑架,第一支撑架的顶端固定有第二支撑架,第二支撑架的内部转动连接有往复丝杆,第二支撑架的内部滑动连接有移动套,移动套的下方设置有喷涂管,喷涂管的一侧设置有用于清理管桩的清洁结构;通过清洁辊带动刷毛翻转可对管桩的表面进行清洁,可使管桩表面的污垢和杂质被清除,防止喷涂过程中影响喷漆效果,清洁过程中配合着管桩的转动可实现对其外表面更全面的清洁,通过清洁梳对刷毛梳理可防止刷毛表面的污垢黏结,通过支撑滚轮推动支撑板可对喷涂嘴与管桩之间的距离调节,可实现自适应调节使喷涂嘴喷出的漆更均匀。
The present invention belongs to the field of spraying technology, and specifically is a pipe pile spraying device, comprising a support platform, a first support frame is fixed on both sides of the top of the support platform, a second support frame is fixed on the top of the first support frame, the second support frame is internally rotatably connected to a reciprocating screw rod, the second support frame is internally slidably connected to a movable sleeve, a spray pipe is arranged below the movable sleeve, and a cleaning structure for cleaning the pipe pile is arranged on one side of the spray pipe; the surface of the pipe pile can be cleaned by driving the bristles to flip through a cleaning roller, so that dirt and impurities on the surface of the pipe pile can be removed to prevent the spraying effect from being affected during the spraying process; during the cleaning process, the outer surface of the pipe pile can be more comprehensively cleaned in coordination with the rotation of the pipe pile, the bristles can be combed by a cleaning comb to prevent dirt on the surface of the bristles from sticking, the distance between the spray nozzle and the pipe pile can be adjusted by pushing the support plate through the support roller, and adaptive adjustment can be achieved to make the paint sprayed from the spray nozzle more uniform.
Description
技术领域Technical Field
本发明属于喷涂技术领域,具体的说是一种管桩喷涂装置。The invention belongs to the technical field of spraying, in particular to a pipe pile spraying device.
背景技术Background technique
管桩是一种空心长条状的工程材料,管桩通常被用于建筑、道路、桥梁等工程中,管桩因其承载力较强用于在工程中的支撑,因此管桩需要长期暴露在空气中,为了防止管桩使用过程中出现腐蚀等情况,会在生产过程中对管桩的外部喷涂面漆。Pipe piles are a kind of hollow long strip engineering material. Pipe piles are usually used in construction, roads, bridges and other projects. Pipe piles are used for support in engineering because of their strong bearing capacity. Therefore, pipe piles need to be exposed to the air for a long time. In order to prevent corrosion and other conditions during the use of pipe piles, the outside of the pipe piles will be sprayed with topcoat during the production process.
现有技术也提出一些解决方案,如公开号为CN111282744B的一项专利申请公开了一种管桩端板的面漆喷涂系统,通过设置两个通道使两个管桩端板同时喷漆。The prior art also proposes some solutions. For example, a patent application with publication number CN111282744B discloses a topcoat spraying system for a pipe pile end plate, which allows two pipe pile end plates to be sprayed with paint at the same time by setting two channels.
上述的技术方案在使用时,同时对两个管桩端板进行喷漆,但是在喷漆过程中会需要将管桩端板上下表面分开喷漆,可能会导致管桩端板的表面喷漆不够均匀,且在生产过程中管桩端板表面可能会存在污垢和杂质,喷漆过程中污垢和杂质会对管桩端板造成遮挡,导致面漆无法覆盖外表面,使用时的防护效果会受到较大的影响,且不同的管桩与喷嘴的距离会发生变化,导致喷出的漆面均匀度受到影响。When the above-mentioned technical solution is in use, the two pipe pile end plates are painted at the same time. However, during the painting process, the upper and lower surfaces of the pipe pile end plates need to be painted separately, which may cause the surface of the pipe pile end plates to be not painted evenly. In addition, during the production process, there may be dirt and impurities on the surface of the pipe pile end plates. During the painting process, the dirt and impurities will block the pipe pile end plates, resulting in the inability of the topcoat to cover the outer surface. The protective effect during use will be greatly affected, and the distance between different pipe piles and the nozzle will change, resulting in the uniformity of the sprayed paint surface being affected.
为此,本发明提供一种管桩喷涂装置。To this end, the present invention provides a pipe pile spraying device.
发明内容Summary of the invention
为了弥补现有技术的不足,解决背景技术中所提出的至少一个技术问题。In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.
本发明解决其技术问题所采用的技术方案是:本发明所述的一种管桩喷涂装置,包括支撑台,所述支撑台顶端的两侧均固定有第一支撑架,两个所述第一支撑架之间转动连接有主动转杆,所述第一支撑架的一侧安装有第一电机,所述第一电机的转轴端部与主动转杆固定连接,所述主动转杆的一侧设置有从动转杆,所述第一支撑架的顶端固定有第二支撑架,所述第二支撑架的内部转动连接有往复丝杆,所述第二支撑架的内部滑动连接有移动套,所述移动套与往复丝杆之间活动连接,所述移动套的下方设置有喷涂管,所述喷涂管的底端固定有喷涂嘴,所述喷涂管的一侧设置有抽液泵,所述抽液泵的上方设置有储液箱,所述抽液泵与喷涂管之间通过连接管连通,所述储液箱与抽液泵之间通过连接管连通,所述移动套的下方设置有用于对喷涂管和管桩距离自适应的调节结构,所述喷涂管的一侧设置有用于清理管桩的清洁结构,所述支撑台的内部设置有用于自动排料的排料结构。The technical solution adopted by the present invention to solve its technical problem is: a pipe pile spraying device described in the present invention includes a support platform, first support frames are fixed on both sides of the top of the support platform, an active rotating rod is rotatably connected between the two first support frames, a first motor is installed on one side of the first support frame, the end of the rotating shaft of the first motor is fixedly connected to the active rotating rod, a driven rotating rod is arranged on one side of the active rotating rod, a second support frame is fixed on the top of the first support frame, a reciprocating screw rod is rotatably connected inside the second support frame, and a moving screw rod is slidably connected inside the second support frame. A sleeve, the movable sleeve is movably connected with the reciprocating screw rod, a spray pipe is arranged below the movable sleeve, a spray nozzle is fixed to the bottom end of the spray pipe, a liquid extraction pump is arranged on one side of the spray pipe, a liquid storage tank is arranged above the liquid extraction pump, the liquid extraction pump and the spray pipe are connected by a connecting pipe, the liquid storage tank and the liquid extraction pump are connected by a connecting pipe, an adjustment structure for adaptively adjusting the distance between the spray pipe and the pipe pile is arranged below the movable sleeve, a cleaning structure for cleaning the pipe pile is arranged on one side of the spray pipe, and a discharge structure for automatic discharge is arranged inside the support platform.
优选的,所述主动转杆远离第一电机的一端固定有第一皮带轮,所述往复丝杆靠近第一皮带轮的一端固定有第二皮带轮,所述第一皮带轮和第二皮带轮的外部套设有皮带。Preferably, a first pulley is fixed to one end of the active rotating rod away from the first motor, a second pulley is fixed to one end of the reciprocating screw rod close to the first pulley, and belts are sleeved on the outside of the first pulley and the second pulley.
优选的,所述调节结构包括固定在移动套底端的套筒,所述套筒的内部活动连接有升降柱,所述升降柱的顶端固定有复位弹簧,所述升降柱通过复位弹簧在套筒的内部构成伸缩结构,所述支撑板的一侧设置有支撑滚轮,所述支撑滚轮通过安装架与支撑板活动连接。Preferably, the adjustment structure includes a sleeve fixed at the bottom end of the movable sleeve, a lifting column is movably connected inside the sleeve, a return spring is fixed to the top of the lifting column, the lifting column forms a telescopic structure inside the sleeve through the return spring, and a support roller is provided on one side of the support plate, and the support roller is movably connected to the support plate through a mounting frame.
优选的,所述喷涂管和抽液泵的顶端与支撑板的底端固定连接,所述储液箱的底端与支撑板的顶端固定连接。Preferably, the top ends of the spray pipe and the liquid pump are fixedly connected to the bottom end of the support plate, and the bottom end of the liquid storage tank is fixedly connected to the top end of the support plate.
优选的,所述清洁结构包括设置在支撑板远离支撑滚轮一侧的清洁辊,所述清洁辊的外部设置有升降架,所述清洁辊转动连接在升降架的内部,所述清洁辊的外侧设置有刷毛,所述清洁辊的两侧均固定有传动滚轮。Preferably, the cleaning structure includes a cleaning roller arranged on the side of the support plate away from the supporting roller, a lifting frame is arranged on the outside of the cleaning roller, the cleaning roller is rotatably connected to the inside of the lifting frame, bristles are arranged on the outside of the cleaning roller, and transmission rollers are fixed on both sides of the cleaning roller.
优选的,所述刷毛设置有若干组,若干组所述刷毛等间距分布在清洁辊的外侧,所述传动滚轮的外径大于清洁辊的外径。Preferably, the bristles are arranged in a plurality of groups, and the plurality of groups of bristles are evenly spaced and distributed on the outside of the cleaning roller, and the outer diameter of the driving roller is larger than the outer diameter of the cleaning roller.
优选的,所述升降架的一端固定有连接架,所述连接架底部靠近清洁辊的一端固定有清洁梳,所述清洁梳设置有若干个,若干个所述清洁梳等间距分布在相邻两组刷毛之间。Preferably, a connecting frame is fixed to one end of the lifting frame, a cleaning comb is fixed to one end of the bottom of the connecting frame close to the cleaning roller, and a plurality of the cleaning combs are provided, and the plurality of the cleaning combs are evenly spaced and distributed between two adjacent groups of bristles.
优选的,所述升降架靠近支撑板的一侧固定有升降块,所述支撑板靠近升降架的一侧固定有导向架,所述导向架的顶端安装有第三电机,所述第三电机的转轴端部固定有第二螺纹杆,所述升降块在导向架的内部构成滑动结构,所述升降块与第二螺纹杆之间构成螺纹连接。Preferably, a lifting block is fixed to one side of the lifting frame close to the support plate, a guide frame is fixed to one side of the support plate close to the lifting frame, a third motor is installed at the top of the guide frame, a second threaded rod is fixed to the end of the rotating shaft of the third motor, the lifting block forms a sliding structure inside the guide frame, and a threaded connection is formed between the lifting block and the second threaded rod.
优选的,所述排料结构包括开设在支撑台内部的活动槽,所述活动槽的内部转动连接有翻转板,所述翻转板的底端固定有缓冲弹簧,所述缓冲弹簧的底端与支撑台固定连接,所述第一支撑架靠近从动转杆的一侧开设有滑槽,所述滑槽的内部转动连接有第一螺纹杆,所述第一支撑架的内部安装有第二电机,所述第二电机的转轴端部与第一螺纹杆固定连接,所述从动转杆的两侧均转动连接有滑块柱,所述滑块柱活动连接在滑槽的内部,所述滑块柱与第一螺纹杆之间构成螺纹连接。Preferably, the discharge structure includes a movable groove opened inside the support platform, the movable groove is rotatably connected to a flip plate, a buffer spring is fixed to the bottom end of the flip plate, the bottom end of the buffer spring is fixedly connected to the support platform, a slide groove is opened on the side of the first support frame close to the driven rotating rod, the slide groove is rotatably connected to a first threaded rod, a second motor is installed inside the first support frame, the end of the rotating shaft of the second motor is fixedly connected to the first threaded rod, both sides of the driven rotating rod are rotatably connected to slider columns, the slider columns are movably connected to the inside of the slide groove, and a threaded connection is formed between the slider column and the first threaded rod.
优选的,所述翻转板的内部转动连接有导向辊,所述导向辊在翻转板的内部呈等间距分布。Preferably, guide rollers are rotatably connected inside the flip plate, and the guide rollers are distributed at equal intervals inside the flip plate.
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
1.本发明所述的一种管桩喷涂装置,通过清洁辊带动刷毛翻转可对管桩的表面进行清洁,可使管桩表面的污垢和杂质被清除,防止喷涂过程中影响喷漆效果,清洁过程中配合着管桩的转动可实现对其外表面更全面的清洁,通过清洁梳对刷毛梳理可防止刷毛表面的污垢黏结,形成的团状物影响刷毛的清洁效果,通过支撑滚轮推动支撑板可对喷涂嘴与管桩之间的距离调节,可实现自适应调节使喷涂嘴喷出的漆更均匀。1. The pipe pile spraying device described in the present invention can clean the surface of the pipe pile by turning the bristles driven by a cleaning roller, so that dirt and impurities on the surface of the pipe pile can be removed to prevent the painting effect from being affected during the spraying process. During the cleaning process, the outer surface of the pipe pile can be cleaned more comprehensively in coordination with the rotation of the pipe pile. Combing the bristles with a cleaning comb can prevent dirt on the surface of the bristles from sticking to the formed clumps that affect the cleaning effect of the bristles. The distance between the spray nozzle and the pipe pile can be adjusted by pushing the support plate with a support roller, so that adaptive adjustment can be achieved to make the paint sprayed from the spray nozzle more uniform.
2.本发明所述的一种管桩喷涂装置,通过从动转杆和主动转杆对管桩支撑可使其置于支撑台的上方,通过从动转杆远离主动转杆可使管桩向支撑台掉落,此时翻转板翻转可将管桩向活动槽的内部导向,通过缓冲弹簧可对翻转板进行缓冲,可防止管桩下落受到损伤,通过导向辊滚动可减少管桩与翻转板之间的摩擦力。2. The pipe pile spraying device described in the present invention can support the pipe pile by a driven rotating rod and an active rotating rod so that the pipe pile can be placed above the support platform. The driven rotating rod can move away from the active rotating rod to make the pipe pile fall toward the support platform. At this time, the flip plate can flip to guide the pipe pile toward the inside of the movable groove. The flip plate can be buffered by a buffer spring to prevent the pipe pile from falling and being damaged. The friction between the pipe pile and the flip plate can be reduced by the rolling of the guide roller.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
下面结合附图对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings.
图1是本发明的正视图;Fig. 1 is a front view of the present invention;
图2是本发明的背视图;Fig. 2 is a rear view of the present invention;
图3是本发明中的支撑台剖视图;FIG3 is a cross-sectional view of a support platform in the present invention;
图4是本发明中的第一支撑架结构示意图;FIG4 is a schematic diagram of the structure of the first support frame in the present invention;
图5是本发明中的第二支撑架结构示意图;FIG5 is a schematic diagram of the structure of a second support frame in the present invention;
图6是本发明中的套筒内部结构示意图;FIG6 is a schematic diagram of the internal structure of the sleeve in the present invention;
图7是本发明中的清洁辊结构示意图;FIG7 is a schematic diagram of the structure of the cleaning roller in the present invention;
图8是本发明中的清洁梳结构示意图。FIG. 8 is a schematic diagram of the cleaning comb structure of the present invention.
图中:1、支撑台;11、活动槽;12、翻转板;121、导向辊;13、缓冲弹簧;2、第一支撑架;21、第一电机;22、主动转杆;221、第一皮带轮;222、皮带;23、从动转杆;231、滑块柱;232、第一螺纹杆;233、第二电机;234、滑槽;3、第二支撑架;31、往复丝杆;311、第二皮带轮;32、移动套;33、复位弹簧;34、套筒;35、升降柱;351、支撑板;36、喷涂管;361、抽液泵;362、储液箱;363、支撑滚轮;364、喷涂嘴;37、清洁辊;371、刷毛;372、传动滚轮;373、升降架;374、升降块;375、导向架;376、第三电机;377、第二螺纹杆;378、连接架;379、清洁梳。In the figure: 1, support platform; 11, movable groove; 12, flip plate; 121, guide roller; 13, buffer spring; 2, first support frame; 21, first motor; 22, active rotating rod; 221, first pulley; 222, belt; 23, driven rotating rod; 231, slider column; 232, first threaded rod; 233, second motor; 234, slide groove; 3, second support frame; 31, reciprocating screw rod; 311, second pulley; 32, moving Sleeve; 33, return spring; 34, sleeve; 35, lifting column; 351, support plate; 36, spray pipe; 361, liquid pump; 362, liquid storage tank; 363, support roller; 364, spray nozzle; 37, cleaning roller; 371, bristles; 372, transmission roller; 373, lifting frame; 374, lifting block; 375, guide frame; 376, third motor; 377, second threaded rod; 378, connecting frame; 379, cleaning comb.
具体实施方式Detailed ways
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本发明。In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
如图1至图6所示,本发明实施例所述的一种管桩喷涂装置,包括支撑台1,支撑台1顶端的两侧均固定有第一支撑架2,两个第一支撑架2之间转动连接有主动转杆22,第一支撑架2的一侧安装有第一电机21,第一电机21的转轴端部与主动转杆22固定连接,主动转杆22的一侧设置有从动转杆23,第一支撑架2的顶端固定有第二支撑架3,第二支撑架3的内部转动连接有往复丝杆31,第二支撑架3的内部滑动连接有移动套32,移动套32与往复丝杆31之间活动连接,移动套32的下方设置有喷涂管36,喷涂管36的底端固定有喷涂嘴364,喷涂管36的一侧设置有抽液泵361,抽液泵361的上方设置有储液箱362,抽液泵361与喷涂管36之间通过连接管连通,储液箱362与抽液泵361之间通过连接管连通,移动套32的下方设置有用于对喷涂管36和管桩距离自适应的调节结构,喷涂管36的一侧设置有用于清理管桩的清洁结构,支撑台1的内部设置有用于自动排料的排料结构;As shown in Figures 1 to 6, a pipe pile spraying device described in an embodiment of the present invention includes a support platform 1, first support frames 2 are fixed on both sides of the top of the support platform 1, an active rotating rod 22 is rotatably connected between the two first support frames 2, a first motor 21 is installed on one side of the first support frame 2, the end of the rotating shaft of the first motor 21 is fixedly connected to the active rotating rod 22, a driven rotating rod 23 is provided on one side of the active rotating rod 22, a second support frame 3 is fixed on the top of the first support frame 2, a reciprocating screw rod 31 is rotatably connected inside the second support frame 3, a moving sleeve 32 is slidably connected inside the second support frame 3, and the moving sleeve 32 is rotatably connected to the reciprocating screw rod 31. The screw rods 31 are movably connected, a spray pipe 36 is provided below the movable sleeve 32, a spray nozzle 364 is fixed to the bottom end of the spray pipe 36, a liquid pump 361 is provided on one side of the spray pipe 36, a liquid storage tank 362 is provided above the liquid pump 361, the liquid pump 361 is connected to the spray pipe 36 through a connecting pipe, the liquid storage tank 362 is connected to the liquid pump 361 through a connecting pipe, an adjustment structure for adaptively adjusting the distance between the spray pipe 36 and the pipe pile is provided below the movable sleeve 32, a cleaning structure for cleaning the pipe pile is provided on one side of the spray pipe 36, and a discharge structure for automatic discharge is provided inside the support platform 1;
工作时,在对管桩使用前需要对其外部喷涂面漆,通过面漆的覆盖使管桩更耐用,在进行喷涂前将管桩放置在主动转杆22和从动转杆23之间的位置,随后启动第一电机21带动主动转杆22进行转动,主动转杆22转动带动管桩转动,同时往复丝杆31转动带动移动套32移动,移动套32移动带动喷涂管36和清洁结构同时移动,清洁结构预先将管桩表面清理,当清洁结构清理完成后往复丝杆31带动移动套32反方向移动,此时启动抽液泵361将储液箱362内部的面漆液体抽取,抽取后向喷涂管36的内部输入,此时喷涂管36可通过喷涂嘴364将面漆喷出到管桩的表面,在喷涂嘴364匀速移动喷漆过程中主动转杆22带动管桩匀速转动,可使喷涂嘴364能够对管桩外表均匀喷漆,喷漆完成后通过排料结构将管桩取出。During operation, the exterior of the pipe pile needs to be sprayed with a topcoat before use. The topcoat makes the pipe pile more durable. Before spraying, the pipe pile is placed between the active rotating rod 22 and the driven rotating rod 23, and then the first motor 21 is started to drive the active rotating rod 22 to rotate. The active rotating rod 22 rotates to drive the pipe pile to rotate, and at the same time, the reciprocating screw rod 31 rotates to drive the moving sleeve 32 to move. The moving sleeve 32 moves to drive the spraying pipe 36 and the cleaning structure to move at the same time. The cleaning structure cleans the surface of the pipe pile in advance. When the cleaning After the cleaning structure is cleaned, the reciprocating screw rod 31 drives the movable sleeve 32 to move in the opposite direction. At this time, the liquid extraction pump 361 is started to extract the topcoat liquid inside the liquid storage tank 362, and then input it into the inside of the spray pipe 36. At this time, the spray pipe 36 can spray the topcoat onto the surface of the pipe pile through the spray nozzle 364. During the uniform movement of the spray nozzle 364 for painting, the active rotating rod 22 drives the pipe pile to rotate at a uniform speed, so that the spray nozzle 364 can evenly spray paint on the surface of the pipe pile. After the painting is completed, the pipe pile is taken out through the discharge structure.
如图1所示,主动转杆22远离第一电机21的一端固定有第一皮带轮221,往复丝杆31靠近第一皮带轮221的一端固定有第二皮带轮311,第一皮带轮221和第二皮带轮311的外部套设有皮带222;As shown in FIG1 , a first pulley 221 is fixed to one end of the active rotating rod 22 away from the first motor 21, a second pulley 311 is fixed to one end of the reciprocating screw rod 31 close to the first pulley 221, and a belt 222 is sleeved on the outer sides of the first pulley 221 and the second pulley 311;
在主动转杆22转动过程带动第一皮带轮221转动,第一皮带轮221通过皮带222带动第二皮带轮311进行转动,可使主动转杆22转动的同时同步带动往复丝杆31转动。The active rotating rod 22 drives the first pulley 221 to rotate during its rotation, and the first pulley 221 drives the second pulley 311 to rotate via the belt 222, so that the active rotating rod 22 can rotate and simultaneously drive the reciprocating screw rod 31 to rotate.
如图5至图6所示,调节结构包括固定在移动套32底端的套筒34,套筒34的内部活动连接有升降柱35,升降柱35的顶端固定有复位弹簧33,升降柱35通过复位弹簧33在套筒34的内部构成伸缩结构,支撑板351的一侧设置有支撑滚轮363,支撑滚轮363通过安装架与支撑板351活动连接;As shown in FIGS. 5 and 6 , the adjustment structure includes a sleeve 34 fixed at the bottom end of the movable sleeve 32, a lifting column 35 is movably connected inside the sleeve 34, a return spring 33 is fixed to the top of the lifting column 35, and the lifting column 35 forms a telescopic structure inside the sleeve 34 through the return spring 33, and a support roller 363 is provided on one side of the support plate 351, and the support roller 363 is movably connected to the support plate 351 through a mounting frame;
在使用过程中,管桩会向主动转杆22和从动转杆23之间放置,此过程中管桩会将支撑滚轮363向上推起,支撑滚轮363将支撑板351向上推动,此时支撑板351可带动喷涂嘴364调节与管桩之间的距离,可使不同直径的管桩与喷涂嘴364之间的距离保持一致,以此使管桩表面的面漆厚度均匀。During use, the pipe pile will be placed between the active rotating rod 22 and the driven rotating rod 23. During this process, the pipe pile will push the support roller 363 upward, and the support roller 363 will push the support plate 351 upward. At this time, the support plate 351 can drive the spray nozzle 364 to adjust the distance between it and the pipe pile, so that the distance between pipe piles of different diameters and the spray nozzle 364 can be kept consistent, so that the thickness of the topcoat on the surface of the pipe pile is uniform.
如图6所示,喷涂管36和抽液泵361的顶端与支撑板351的底端固定连接,储液箱362的底端与支撑板351的顶端固定连接;As shown in FIG6 , the top ends of the spray pipe 36 and the liquid pump 361 are fixedly connected to the bottom end of the support plate 351 , and the bottom end of the liquid storage tank 362 is fixedly connected to the top end of the support plate 351 ;
通过支撑板351可带动喷涂管36、抽液泵361以及储液箱362随着移动套32的移动同步移动。The support plate 351 can drive the spray pipe 36 , the liquid pump 361 and the liquid storage tank 362 to move synchronously with the movement of the movable sleeve 32 .
如图7所示,清洁结构包括设置在支撑板351远离支撑滚轮363一侧的清洁辊37,清洁辊37的外部设置有升降架373,清洁辊37转动连接在升降架373的内部,清洁辊37的外侧设置有刷毛371,清洁辊37的两侧均固定有传动滚轮372;As shown in FIG. 7 , the cleaning structure includes a cleaning roller 37 disposed on a side of the support plate 351 away from the support roller 363, a lifting frame 373 is disposed outside the cleaning roller 37, the cleaning roller 37 is rotatably connected to the inside of the lifting frame 373, bristles 371 are disposed on the outside of the cleaning roller 37, and transmission rollers 372 are fixed on both sides of the cleaning roller 37;
在喷漆前会需要使用到清洁结构对管桩表面预先清洁,此时主动转杆22带动管桩转动,同时主动转杆22带动往复丝杆31同步转动,往复丝杆31带动移动套32移动,移动过程中传动滚轮372贴在管桩表面,管桩转动的同时带动传动滚轮372转动,传动滚轮372转动时带动清洁辊37转动,清洁辊37转动时带动刷毛371翻转,刷毛371翻转对管桩表面进行清洁,可使管桩表面更干净,防止在喷涂时因污垢和杂质造成喷涂不均匀。Before painting, a cleaning structure is needed to pre-clean the surface of the pipe pile. At this time, the active rotating rod 22 drives the pipe pile to rotate, and at the same time, the active rotating rod 22 drives the reciprocating screw 31 to rotate synchronously, and the reciprocating screw 31 drives the moving sleeve 32 to move. During the movement, the transmission roller 372 is attached to the surface of the pipe pile. The rotation of the pipe pile drives the transmission roller 372 to rotate at the same time. When the transmission roller 372 rotates, it drives the cleaning roller 37 to rotate. When the cleaning roller 37 rotates, it drives the bristles 371 to flip over. The bristles 371 flip over to clean the surface of the pipe pile, which can make the surface of the pipe pile cleaner and prevent uneven spraying due to dirt and impurities during spraying.
如图7所示,刷毛371设置有若干组,若干组刷毛371等间距分布在清洁辊37的外侧,传动滚轮372的外径大于清洁辊37的外径;As shown in FIG. 7 , the bristles 371 are provided in a plurality of groups, and the plurality of groups of bristles 371 are evenly spaced and distributed on the outside of the cleaning roller 37 , and the outer diameter of the driving roller 372 is larger than the outer diameter of the cleaning roller 37 ;
设置多组刷毛371可使其与管桩表面接触的频率更高,提高清洁的次数。Providing multiple groups of bristles 371 can make them contact with the surface of the pile more frequently, thereby increasing the number of cleaning times.
如图7至图8所示,升降架373的一端固定有连接架378,连接架378底部靠近清洁辊37的一端固定有清洁梳379,清洁梳379设置有若干个,若干个清洁梳379等间距分布在相邻两组刷毛371之间;As shown in FIGS. 7 and 8 , a connecting frame 378 is fixed to one end of the lifting frame 373, and a cleaning comb 379 is fixed to one end of the bottom of the connecting frame 378 close to the cleaning roller 37. A plurality of cleaning combs 379 are provided, and the plurality of cleaning combs 379 are evenly spaced and distributed between two adjacent groups of bristles 371;
在刷毛371对管桩表面的污垢清洁时,污垢可能会堆积,造成刷毛371清洁效果变差,刷毛371翻转时清洁梳379穿插在刷毛371之间的位置,此时刷毛371表面堆积的污垢剔除,防止污垢影响到刷毛371后续的清洁效果。When the bristles 371 clean the dirt on the surface of the pipe pile, the dirt may accumulate, causing the cleaning effect of the bristles 371 to deteriorate. When the bristles 371 are turned over, the cleaning comb 379 is inserted between the bristles 371. At this time, the dirt accumulated on the surface of the bristles 371 is removed to prevent the dirt from affecting the subsequent cleaning effect of the bristles 371.
如图7所示,升降架373靠近支撑板351的一侧固定有升降块374,支撑板351靠近升降架373的一侧固定有导向架375,导向架375的顶端安装有第三电机376,第三电机376的转轴端部固定有第二螺纹杆377,升降块374在导向架375的内部构成滑动结构,升降块374与第二螺纹杆377之间构成螺纹连接;As shown in FIG7 , a lifting block 374 is fixed to one side of the lifting frame 373 close to the support plate 351, a guide frame 375 is fixed to one side of the support plate 351 close to the lifting frame 373, a third motor 376 is installed on the top of the guide frame 375, a second threaded rod 377 is fixed to the end of the rotating shaft of the third motor 376, the lifting block 374 forms a sliding structure inside the guide frame 375, and a threaded connection is formed between the lifting block 374 and the second threaded rod 377;
在刷毛371对管桩清洁完成后进行喷漆,此时需要将刷毛371与管桩之间分离,启动第三电机376带动第二螺纹杆377转动,第二螺纹杆377带动升降块374从导向架375的内部上升,升降块374带动升降架373上升,此时升降架373可带动清洁辊37上升使刷毛371与管桩分离,随后可进行喷漆,喷漆过程中刷毛371不会影响到喷涂效果。After the bristles 371 have cleaned the pipe pile, paint is carried out. At this time, the bristles 371 need to be separated from the pipe pile, and the third motor 376 is started to drive the second threaded rod 377 to rotate. The second threaded rod 377 drives the lifting block 374 to rise from the inside of the guide frame 375, and the lifting block 374 drives the lifting frame 373 to rise. At this time, the lifting frame 373 can drive the cleaning roller 37 to rise to separate the bristles 371 from the pipe pile, and then paint can be carried out. During the painting process, the bristles 371 will not affect the spraying effect.
如图2至图4所示,排料结构包括开设在支撑台1内部的活动槽11,活动槽11的内部转动连接有翻转板12,翻转板12的底端固定有缓冲弹簧13,缓冲弹簧13的底端与支撑台1固定连接,第一支撑架2靠近从动转杆23的一侧开设有滑槽234,滑槽234的内部转动连接有第一螺纹杆232,第一支撑架2的内部安装有第二电机233,第二电机233的转轴端部与第一螺纹杆232固定连接,从动转杆23的两侧均转动连接有滑块柱231,滑块柱231活动连接在滑槽234的内部,滑块柱231与第一螺纹杆232之间构成螺纹连接;As shown in FIGS. 2 to 4 , the discharge structure includes a movable groove 11 provided inside the support platform 1, a flip plate 12 is rotatably connected inside the movable groove 11, a buffer spring 13 is fixed to the bottom end of the flip plate 12, and the bottom end of the buffer spring 13 is fixedly connected to the support platform 1, a slide groove 234 is provided on one side of the first support frame 2 close to the driven rotating rod 23, a first threaded rod 232 is rotatably connected inside the slide groove 234, a second motor 233 is installed inside the first support frame 2, and the end of the rotating shaft of the second motor 233 is fixedly connected to the first threaded rod 232, both sides of the driven rotating rod 23 are rotatably connected to slider columns 231, the slider columns 231 are movably connected inside the slide groove 234, and a threaded connection is formed between the slider columns 231 and the first threaded rod 232;
在对管桩喷漆完成后将管桩取下,此时启动第二电机233转动带动第一螺纹杆232转动,第一螺纹杆232带动滑块柱231在滑槽234的内部移动,此时滑块柱231带动从动转杆23向远离主动转杆22的方向移动,此时管桩向下掉落,管桩掉落在翻转板12的上方,翻转板12受力翻转,此时缓冲弹簧13对翻转板12进行缓冲,随后管桩顺着翻转板12从活动槽11的内部滑出,随后缓冲弹簧13的弹力推动翻转板12恢复原位置。After the pipe pile is painted, it is removed, and the second motor 233 is started to rotate to drive the first threaded rod 232 to rotate. The first threaded rod 232 drives the slider column 231 to move inside the slide groove 234. At this time, the slider column 231 drives the driven rotating rod 23 to move away from the active rotating rod 22. At this time, the pipe pile falls downward, and the pipe pile falls on the top of the flip plate 12. The flip plate 12 is flipped under force. At this time, the buffer spring 13 buffers the flip plate 12, and then the pipe pile slides out of the inside of the movable groove 11 along the flip plate 12, and then the elastic force of the buffer spring 13 pushes the flip plate 12 to return to its original position.
如图3所示,翻转板12的内部转动连接有导向辊121,导向辊121在翻转板12的内部呈等间距分布;As shown in FIG3 , the inner part of the flip plate 12 is rotatably connected with guide rollers 121, and the guide rollers 121 are evenly spaced and distributed inside the flip plate 12;
当管桩落在翻转板12上方滑落时,导向辊121可在翻转板12内部滚动,通过导向辊121的滚动减少管桩与翻转板12之间摩擦力,可更便于将管桩取出。When the pipe pile falls on the flip plate 12 and slides down, the guide roller 121 can roll inside the flip plate 12. The rolling of the guide roller 121 reduces the friction between the pipe pile and the flip plate 12, making it easier to take out the pipe pile.
工作原理:工作时,在对管桩使用前需要对其外部喷涂面漆,通过面漆的覆盖使管桩更耐用,在进行喷涂前将管桩放置在主动转杆22和从动转杆23之间的位置,使用到清洁结构对管桩表面预先清洁,启动第一电机21带动主动转杆22进行转动,主动转杆22转动带动管桩转动,在主动转杆22转动过程带动第一皮带轮221转动,第一皮带轮221通过皮带222带动第二皮带轮311进行转动,可使主动转杆22转动的同时同步带动往复丝杆31转动,往复丝杆31转动带动移动套32移动,移动套32移动带动喷涂管36和清洁结构同时移动,移动过程中传动滚轮372贴在管桩表面,管桩转动的同时带动传动滚轮372转动,传动滚轮372转动时带动清洁辊37转动,清洁辊37转动时带动刷毛371翻转,刷毛371翻转对管桩表面进行清洁,在刷毛371对管桩表面的污垢清洁时,污垢可能会堆积,造成刷毛371清洁效果变差,刷毛371翻转时清洁梳379穿插在刷毛371之间的位置,此时刷毛371表面堆积的污垢剔除;Working principle: When working, the exterior of the pipe pile needs to be sprayed with topcoat before use. The topcoat makes the pipe pile more durable. Before spraying, the pipe pile is placed between the active rotating rod 22 and the driven rotating rod 23. The cleaning structure is used to pre-clean the surface of the pipe pile. The first motor 21 is started to drive the active rotating rod 22 to rotate. The active rotating rod 22 rotates to drive the pipe pile to rotate. During the rotation of the active rotating rod 22, the first pulley 221 is driven to rotate. The first pulley 221 drives the second pulley 311 to rotate through the belt 222. The active rotating rod 22 can rotate while synchronously driving the reciprocating screw 31 to rotate. The reciprocating screw 31 rotates. The movable sleeve 32 is driven to move, and the movement of the movable sleeve 32 drives the spray pipe 36 and the cleaning structure to move at the same time. During the movement, the transmission roller 372 is attached to the surface of the pipe pile. The rotation of the pipe pile drives the transmission roller 372 to rotate. When the transmission roller 372 rotates, it drives the cleaning roller 37 to rotate. When the cleaning roller 37 rotates, it drives the bristles 371 to flip. The bristles 371 flip to clean the surface of the pipe pile. When the bristles 371 clean the dirt on the surface of the pipe pile, the dirt may accumulate, causing the cleaning effect of the bristles 371 to deteriorate. When the bristles 371 flip, the cleaning comb 379 is inserted between the bristles 371. At this time, the dirt accumulated on the surface of the bristles 371 is removed.
当清洁结构清理完成后往复丝杆31带动移动套32反方向移动,此时启动抽液泵361将储液箱362内部的面漆液体抽取,抽取后向喷涂管36的内部输入,此时喷涂管36可通过喷涂嘴364将面漆喷出到管桩的表面,在喷涂嘴364匀速移动喷漆过程中主动转杆22带动管桩匀速转动,可使喷涂嘴364能够对管桩外表均匀喷漆,在管桩向主动转杆22和从动转杆23之间放置过程中管桩会将支撑滚轮363向上推起,支撑滚轮363将支撑板351向上推动,此时支撑板351可带动喷涂嘴364调节与管桩之间的距离,可使不同直径的管桩与喷涂嘴364之间的距离保持一致,以此使管桩表面的面漆厚度均匀;When the cleaning structure is finished, the reciprocating screw rod 31 drives the movable sleeve 32 to move in the opposite direction, and the liquid pump 361 is started to extract the topcoat liquid in the liquid storage tank 362, and then input it into the inside of the spray tube 36. At this time, the spray tube 36 can spray the topcoat onto the surface of the pipe pile through the spray nozzle 364. During the uniform movement of the spray nozzle 364, the active rotating rod 22 drives the pipe pile to rotate at a uniform speed, so that the spray nozzle 364 can spray paint evenly on the surface of the pipe pile. During the placement of the pipe pile between the active rotating rod 22 and the driven rotating rod 23, the pipe pile will push the support roller 363 upward, and the support roller 363 pushes the support plate 351 upward. At this time, the support plate 351 can drive the spray nozzle 364 to adjust the distance between it and the pipe pile, so that the distance between the pipe piles of different diameters and the spray nozzle 364 can be kept consistent, so as to make the topcoat thickness on the surface of the pipe pile uniform.
管桩喷漆完成后,启动第二电机233转动带动第一螺纹杆232转动,第一螺纹杆232带动滑块柱231在滑槽234的内部移动,此时滑块柱231带动从动转杆23向远离主动转杆22的方向移动,此时管桩向下掉落,管桩掉落在翻转板12的上方,翻转板12受力翻转,此时缓冲弹簧13对翻转板12进行缓冲,随后管桩顺着翻转板12从活动槽11的内部滑出,通过导向辊121的滚动减少管桩与翻转板12之间摩擦力,随后缓冲弹簧13的弹力推动翻转板12恢复原位置。After the pipe pile is painted, the second motor 233 is started to rotate and drive the first threaded rod 232 to rotate. The first threaded rod 232 drives the slider column 231 to move inside the slide groove 234. At this time, the slider column 231 drives the driven rotating rod 23 to move in the direction away from the active rotating rod 22. At this time, the pipe pile falls downward and falls on the top of the flip plate 12. The flip plate 12 is flipped under force. At this time, the buffer spring 13 buffers the flip plate 12, and then the pipe pile slides out of the inside of the movable groove 11 along the flip plate 12. The friction between the pipe pile and the flip plate 12 is reduced by the rolling of the guide roller 121. Then the elastic force of the buffer spring 13 pushes the flip plate 12 to return to its original position.
以上显示和描述了本发明的基本原理、主要特征和优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present invention are shown and described above. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims (10)
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