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CN118096942B - Method and device for optimizing wafer inspection configuration parameters - Google Patents

Method and device for optimizing wafer inspection configuration parameters Download PDF

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CN118096942B
CN118096942B CN202410209060.8A CN202410209060A CN118096942B CN 118096942 B CN118096942 B CN 118096942B CN 202410209060 A CN202410209060 A CN 202410209060A CN 118096942 B CN118096942 B CN 118096942B
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刘世元
严明
刘佳敏
江浩
郭少鹏
朱金龙
谷洪刚
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Abstract

本申请属于半导体制造技术领域,具体公开了一种晶圆检测配置参数的优化方法及装置,方法包括:将照明光瞳和收集光瞳的图形分别栅格化,得到第一二维分布矩阵和第二二维分布矩阵;基于偏振照明的方式和第一二维分布矩阵,确定照明光瞳的光源点信息;建立目标缺陷类型的无缺陷结构模型和缺陷结构模型,结合光源点信息求解照明光瞳的无缺陷近场分布集合和缺陷近场分布集合;初始化明场显微成像模型,计算无缺陷晶圆的第一空间像和缺陷晶圆的第二空间像;基于第一空间像和第二空间像,确定评价指标和评价函数;基于选定的优化对象和优化方式执行迭代优化流程,更新优化对象的变量矩阵;当更新后的评价指标满足迭代条件时,输出优化后的优化对象。

The present application belongs to the field of semiconductor manufacturing technology, and specifically discloses a method and device for optimizing wafer detection configuration parameters, the method comprising: rasterizing the graphics of the illumination pupil and the collection pupil respectively to obtain a first two-dimensional distribution matrix and a second two-dimensional distribution matrix; determining the light source point information of the illumination pupil based on the polarized illumination method and the first two-dimensional distribution matrix; establishing a defect-free structure model and a defect structure model of the target defect type, and solving the defect-free near-field distribution set and the defect near-field distribution set of the illumination pupil in combination with the light source point information; initializing a bright field microscopic imaging model, calculating a first spatial image of a defect-free wafer and a second spatial image of a defective wafer; determining an evaluation index and an evaluation function based on the first spatial image and the second spatial image; executing an iterative optimization process based on the selected optimization object and optimization method, and updating the variable matrix of the optimization object; and outputting the optimized optimization object when the updated evaluation index meets the iteration condition.

Description

晶圆检测配置参数的优化方法及装置Method and device for optimizing wafer inspection configuration parameters

技术领域Technical Field

本申请属于半导体制造技术领域,更具体地,涉及一种晶圆检测配置参数的优化方法及装置。The present application belongs to the field of semiconductor manufacturing technology, and more specifically, relates to a method and device for optimizing wafer detection configuration parameters.

背景技术Background Art

对于半导体制造企业而言,良率是决定产线是否能够按照生产周期顺利进行并产生良好收益的关键。在光刻工艺中晶圆的缺陷检测对良率的提升至关重要。虽然目前基于扫描电镜(Scanning Electron Microscopy,SEM)的关键尺寸(Critical Dimension,CD)在晶圆缺陷检测中有较好检测准确率,但为了满足半导体集成电路生产制造流程中的快速、无损的检测需求,晶圆光刻工艺缺陷检测的主力依旧是基于光学的明场检测设备。随着集成电路(Intergrated Circuit,IC)器件关键尺寸的减小,缺陷的尺寸随之减小,对于45nm以下节点,关键缺陷的尺寸已经小于20nm,这对当前晶圆缺陷检测设备是一种挑战。For semiconductor manufacturing companies, yield is the key to determining whether the production line can proceed smoothly according to the production cycle and generate good profits. In the lithography process, defect detection of wafers is crucial to improving yield. Although the critical dimension (Critical Dimension, CD) based on scanning electron microscopy (SEM) has a good detection accuracy in wafer defect detection, in order to meet the needs of fast and non-destructive detection in the semiconductor integrated circuit production and manufacturing process, the main force of wafer lithography process defect detection is still based on optical bright field detection equipment. With the reduction of the critical size of integrated circuit (IC) devices, the size of defects has also decreased. For nodes below 45nm, the size of critical defects is already less than 20nm, which is a challenge for current wafer defect detection equipment.

晶圆缺陷检测从原理上来说是产生和收集缺陷的散射信号的过程,采用高数值孔径(Numerical Aperture,NA)的透镜系统,能够收集更多的来自缺陷的信号。明场检测设备的性能取决于照明和收集系统上的复杂光学条件。其中照明系统的参数包括波长、照明偏振、照明光瞳等,收集系统的参数包括收集光瞳、离焦量、偏振滤波等。In principle, wafer defect detection is a process of generating and collecting scattered signals from defects. A lens system with a high numerical aperture (NA) can collect more signals from defects. The performance of bright field inspection equipment depends on the complex optical conditions of the illumination and collection systems. The parameters of the illumination system include wavelength, illumination polarization, illumination pupil, etc., and the parameters of the collection system include collection pupil, defocus, polarization filtering, etc.

针对这些复杂的检测参数,会形成一个检测配方(Recipe)来配合检测设备的使用。晶圆明场检测设备采用宽波带的光源系统,以及不同模式的收集信号的通道相互配合,以满足在集成电路制造工厂(Fab)中对于不同的工艺层和工艺节点的晶圆缺陷检测。对于光刻工艺流程中的缺陷检测,工程师需要通过大量的实验来筛选出检测关键缺陷的检测配方。对于一些特定的缺陷类型,会针对性对这些缺陷的检测做出优化,即增强该缺陷的对比度(Contrast)或者信噪比(Signal to Noise Ratio,SNR),产生优化后的检测配方。同时由于晶圆的缺陷类型多种多样,难以用单一的检测配方完成整个光刻工艺流程中的缺陷检测工作,不同的检测配方的缺陷检测的结果也相差较大。快速高效的制定针对关键或特定缺陷类型的检测配方,对于保证晶圆制造周期顺利进行和实现经济收益至关重要。For these complex detection parameters, a detection recipe will be formed to cooperate with the use of the detection equipment. The wafer bright field detection equipment uses a wide-band light source system and channels of different modes of collecting signals to cooperate with each other to meet the wafer defect detection for different process layers and process nodes in the integrated circuit manufacturing plant (Fab). For defect detection in the lithography process, engineers need to screen out the detection recipe for detecting key defects through a large number of experiments. For some specific defect types, the detection of these defects will be optimized in a targeted manner, that is, the contrast (Contrast) or signal-to-noise ratio (SNR) of the defect will be enhanced to produce an optimized detection recipe. At the same time, due to the variety of wafer defect types, it is difficult to use a single detection recipe to complete the defect detection work in the entire lithography process, and the defect detection results of different detection recipes are also quite different. Quickly and efficiently formulating detection recipes for key or specific defect types is crucial to ensure the smooth progress of the wafer manufacturing cycle and achieve economic benefits.

对于检测配方中的相关参数(波长、照明偏振、照明光瞳、收集光瞳、离焦量、偏振滤波等)的研究,相关文献(Fujii T,Konno Y,Okada N,Yoshino K and Yamazaki Y2009Development of optical simulation tool for defect inspection Proc.SPIE7272 72721A)采用建模的方法研究波长对不同类型缺陷检测SNR的影响;相关文献(Astudy of the defect detection technology using the optic simulation for thesemiconductor device)中的实验验证了偏振以及传统规则的照明光瞳和收集光瞳的模式可以对缺陷信号的SNR进行改善。Regarding the research on relevant parameters in the detection recipe (wavelength, illumination polarization, illumination pupil, collection pupil, defocus, polarization filtering, etc.), the relevant literature (Fujii T, Konno Y, Okada N, Yoshino K and Yamazaki Y2009 Development of optical simulation tool for defect inspection Proc. SPIE7272 72721A) uses a modeling method to study the influence of wavelength on the SNR of different types of defect detection; the experiments in the relevant literature (Astudy of the defect detection technology using the optic simulation for these microconductor device) verify that polarization and the traditional regular illumination pupil and collection pupil patterns can improve the SNR of defect signals.

传统规则的照明光瞳和收集光瞳由规则的形状和尺寸决定,照明光瞳与收集光瞳的选取和优化自由度被极大的限制,不能充分发挥改变照明光瞳与收集光瞳的对缺陷检测信号增强的优势。The traditional regular illumination pupil and collection pupil are determined by regular shapes and sizes, and the freedom of selection and optimization of the illumination pupil and the collection pupil is greatly limited, and the advantage of changing the illumination pupil and the collection pupil to enhance the defect detection signal cannot be fully utilized.

发明内容Summary of the invention

针对相关技术的缺陷,本申请的目的在于提供一种晶圆检测配置参数的优化方法及装置,旨在解决传统规则的照明光瞳和收集光瞳的选取和优化自由度被限制的问题。In view of the defects of the related art, the purpose of the present application is to provide a method and device for optimizing wafer inspection configuration parameters, aiming to solve the problem that the selection and optimization freedom of the traditional regular illumination pupil and collection pupil are limited.

第一方面,本申请实施例提供一种晶圆检测配置参数的优化方法,包括:In a first aspect, an embodiment of the present application provides a method for optimizing wafer detection configuration parameters, including:

将照明光瞳和收集光瞳的图形分别栅格化,得到第一二维分布矩阵和第二二维分布矩阵,基于照明光瞳的强度分布初始化照明光瞳对应的第一变量矩阵,基于是否在收集光瞳的图形内初始化收集光瞳对应的第二变量矩阵;rasterizing the graphics of the illumination pupil and the collection pupil respectively to obtain a first two-dimensional distribution matrix and a second two-dimensional distribution matrix, initializing a first variable matrix corresponding to the illumination pupil based on the intensity distribution of the illumination pupil, and initializing a second variable matrix corresponding to the collection pupil based on whether the illumination pupil is within the graphics of the collection pupil;

基于偏振照明的方式和第一二维分布矩阵,确定栅格化后每个网格点对应的光源点的光源点信息;Based on the polarized illumination method and the first two-dimensional distribution matrix, determining light source point information of the light source point corresponding to each grid point after rasterization;

建立目标缺陷类型的无缺陷结构模型和缺陷结构模型,结合光源点信息求解照明光瞳对应的无缺陷近场分布集合和缺陷近场分布集合;Establish a defect-free structure model and a defect structure model of the target defect type, and solve the defect-free near-field distribution set and defect near-field distribution set corresponding to the illumination pupil in combination with the light source point information;

初始化明场显微成像模型,计算无缺陷晶圆的第一空间像和缺陷晶圆的第二空间像;Initializing a bright field microscopic imaging model, and calculating a first aerial image of a non-defective wafer and a second aerial image of a defective wafer;

基于第一空间像和第二空间像,确定评价指标,并基于评价指标确定评价函数;determining an evaluation index based on the first aerial image and the second aerial image, and determining an evaluation function based on the evaluation index;

选定优化对象和优化方式,基于选定的优化对象和优化方式执行迭代优化流程,更新优化对象的变量矩阵,以及更新后的变量矩阵下的评价指标;优化对象为照明光瞳和/或收集光瞳;An optimization object and an optimization method are selected, an iterative optimization process is performed based on the selected optimization object and optimization method, and a variable matrix of the optimization object and an evaluation index under the updated variable matrix are updated; the optimization object is an illumination pupil and/or a collection pupil;

当更新后的评价指标满足预设阈值或迭代次数达到最大次数时,以最后一次迭代优化流程更新的优化对象的变量矩阵确定优化对象优化后的图形。When the updated evaluation index meets the preset threshold or the number of iterations reaches the maximum number, the optimized graph of the optimization object is determined by the variable matrix of the optimization object updated by the last iterative optimization process.

第二方面,本申请实施例提供一种晶圆检测配置参数的优化装置,包括:In a second aspect, an embodiment of the present application provides a device for optimizing wafer detection configuration parameters, including:

栅格化单元,用于将照明光瞳和收集光瞳的图形分别栅格化,得到第一二维分布矩阵和第二二维分布矩阵,基于照明光瞳的强度分布初始化照明光瞳对应的第一变量矩阵,基于是否在收集光瞳的图形内初始化收集光瞳对应的第二变量矩阵;a rasterization unit, for rasterizing the graphics of the illumination pupil and the collection pupil respectively to obtain a first two-dimensional distribution matrix and a second two-dimensional distribution matrix, initializing a first variable matrix corresponding to the illumination pupil based on the intensity distribution of the illumination pupil, and initializing a second variable matrix corresponding to the collection pupil based on whether the illumination pupil is within the graphics of the collection pupil;

光源点信息确定单元,用于基于偏振照明的方式和第一二维分布矩阵,确定栅格化后每个网格点对应的光源点的光源点信息;A light source point information determination unit, used to determine the light source point information of the light source point corresponding to each grid point after rasterization based on the polarized illumination mode and the first two-dimensional distribution matrix;

近场分布确定单元,用于建立目标缺陷类型的无缺陷结构模型和缺陷结构模型,结合光源点信息求解照明光瞳对应的无缺陷近场分布集合和缺陷近场分布集合;A near-field distribution determination unit is used to establish a defect-free structure model and a defect structure model of the target defect type, and solve a defect-free near-field distribution set and a defect near-field distribution set corresponding to the illumination pupil in combination with light source point information;

空间像确定单元,用于初始化明场显微成像模型,计算无缺陷晶圆的第一空间像和缺陷晶圆的第二空间像;An aerial image determination unit, used to initialize a bright field microscopic imaging model and calculate a first aerial image of a non-defective wafer and a second aerial image of a defective wafer;

评价指标确定单元,用于基于第一空间像和第二空间像,确定评价指标,并基于评价指标确定评价函数;An evaluation index determination unit, configured to determine an evaluation index based on the first aerial image and the second aerial image, and determine an evaluation function based on the evaluation index;

迭代优化单元,用于选定优化对象和优化方式,基于选定的优化对象和优化方式执行迭代优化流程,更新优化对象的变量矩阵,以及更新后的变量矩阵下的评价指标;优化对象为照明光瞳和/或收集光瞳;An iterative optimization unit, used for selecting an optimization object and an optimization method, executing an iterative optimization process based on the selected optimization object and optimization method, updating a variable matrix of the optimization object and an evaluation index under the updated variable matrix; the optimization object is an illumination pupil and/or a collection pupil;

优化输出单元,用于当更新后的评价指标满足预设阈值或迭代次数达到最大次数时,以最后一次迭代优化流程更新的优化对象的变量矩阵确定优化对象优化后的图形。The optimization output unit is used to determine the optimized graph of the optimization object with the variable matrix of the optimization object updated by the last iterative optimization process when the updated evaluation index meets the preset threshold or the number of iterations reaches the maximum number.

第三方面,本申请实施例提供一种电子设备,包括:至少一个存储器,用于存储程序;至少一个处理器,用于执行存储器存储的程序,当存储器存储的程序被执行时,处理器用于执行第一方面或第一方面的任一种可能的实现方式所描述的方法。In a third aspect, an embodiment of the present application provides an electronic device, comprising: at least one memory for storing programs; and at least one processor for executing the programs stored in the memory, wherein when the programs stored in the memory are executed, the processor is used to execute the method described in the first aspect or any possible implementation of the first aspect.

第四方面,本申请实施例提供一种计算机可读存储介质,计算机可读存储介质存储有计算机程序,当计算机程序在处理器上运行时,使得处理器执行第一方面或第一方面的任一种可能的实现方式所描述的方法。In a fourth aspect, an embodiment of the present application provides a computer-readable storage medium, which stores a computer program. When the computer program runs on a processor, the processor executes the method described in the first aspect or any possible implementation of the first aspect.

第五方面,本申请实施例提供一种计算机程序产品,当计算机程序产品在处理器上运行时,使得处理器执行第一方面或第一方面的任一种可能的实现方式所描述的方法。In a fifth aspect, an embodiment of the present application provides a computer program product. When the computer program product runs on a processor, the processor executes the method described in the first aspect or any possible implementation manner of the first aspect.

总体而言,通过本申请所构思的以上技术方案与相关技术相比,具有以下有益效果:In general, the above technical solutions conceived by this application have the following beneficial effects compared with the related art:

(1)相比于传统的照明光瞳与收集光瞳的选取,本申请实施例利用建立成像模型的方式,将照明光瞳与收集光瞳栅格化,提升了照明光瞳与收集光瞳的优化自由度,还提供了多种照明光瞳和收集光瞳的优化流程方案,可以适应不同场景的优化,这些优化流程方案可以不同程度的提升缺陷信号的对比度,通过不同缺陷采取不同优化流程,可以选取最适合指定缺陷类型的照明光瞳与收集光瞳形状,实现指定缺陷类型的最佳检测对比度。(1) Compared with the traditional selection of illumination pupil and collection pupil, the embodiment of the present application utilizes the method of establishing an imaging model to rasterize the illumination pupil and the collection pupil, thereby improving the optimization freedom of the illumination pupil and the collection pupil. It also provides a variety of optimization process schemes for the illumination pupil and the collection pupil, which can adapt to the optimization of different scenes. These optimization process schemes can improve the contrast of defect signals to different degrees. By adopting different optimization processes for different defects, the illumination pupil and collection pupil shapes that are most suitable for a specified defect type can be selected to achieve the best detection contrast for the specified defect type.

(2)在优化过程中,同时还计算相同照明光瞳与收集光瞳条件下的无缺陷空间像作为参考,保证优化过程中的优化方向,即含缺陷的图像中缺陷信号对比度一直增强;由仿真结果可见,优化后的参数配置可以达到无参考图像的缺陷检测,避免了传统Die-to-Die检测方法可能导致的系统性缺陷无法检测的情况。(2) During the optimization process, the defect-free spatial image under the same illumination pupil and collection pupil conditions is also calculated as a reference to ensure the optimization direction of the optimization process, that is, the defect signal contrast in the defective image is always enhanced. It can be seen from the simulation results that the optimized parameter configuration can achieve defect detection without a reference image, avoiding the situation where the traditional die-to-die detection method may cause systematic defects to be undetectable.

(3)利用成像模型优化时,仅需根据初始离散化后的光源信息计算一次近场信息,在优化过程中无需因为照明条件的改变重复计算晶圆表面近场,极大地缩短了优化中成像模型的计算时间,提升优化效率。(3) When using the imaging model for optimization, the near-field information only needs to be calculated once based on the light source information after initial discretization. During the optimization process, there is no need to repeatedly calculate the near-field of the wafer surface due to changes in lighting conditions. This greatly shortens the calculation time of the imaging model during optimization and improves optimization efficiency.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了更清楚地说明本申请或相关技术中的技术方案,下面将对实施例或相关技术描述中所需要使用的附图作一简单地介绍,显而易见地,下面描述中的附图是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the present application or related technologies, the following is a brief introduction to the drawings required for use in the embodiments or related technical descriptions. Obviously, the drawings described below are some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

图1是本申请实施例提供的晶圆检测配置参数的优化方法的流程示意图之一;FIG1 is a flow chart of a method for optimizing wafer inspection configuration parameters according to an embodiment of the present application;

图2是本申请实施例提供的晶圆检测设备成像的原理示意图;FIG2 is a schematic diagram of the principle of imaging of a wafer inspection device provided in an embodiment of the present application;

图3是本申请实施例提供的成像模型的流程示意图;FIG3 is a schematic diagram of a flow chart of an imaging model provided in an embodiment of the present application;

图4是本申请实施例提供的晶圆检测配置参数的优化方法的流程示意图之二;FIG4 is a second flow chart of a method for optimizing wafer inspection configuration parameters provided in an embodiment of the present application;

图5是本申请实施例提供的初始照明光瞳、无缺陷晶圆二值图、初始收集光瞳及其成像结果示意图;5 is a schematic diagram of an initial illumination pupil, a binary image of a defect-free wafer, an initial collection pupil and imaging results thereof provided in an embodiment of the present application;

图6是本申请实施例提供的初始照明光瞳、有缺陷晶圆二值图、初始收集光瞳及其成像结果示意图;6 is a schematic diagram of an initial illumination pupil, a defective wafer binary image, an initial collection pupil and imaging results thereof provided in an embodiment of the present application;

图7是本申请实施例提供的仅优化照明光瞳时的成像结构示意图;FIG7 is a schematic diagram of an imaging structure when only the illumination pupil is optimized according to an embodiment of the present application;

图8是本申请实施例提供的仅优化收集光瞳时的成像结构示意图;FIG8 is a schematic diagram of an imaging structure when only the collection pupil is optimized according to an embodiment of the present application;

图9是本申请实施例提供的优化照明光瞳和收集光瞳时的成像结构示意图之一;FIG9 is one of the schematic diagrams of the imaging structure when optimizing the illumination pupil and the collection pupil provided in an embodiment of the present application;

图10是本申请实施例提供的优化照明光瞳和收集光瞳时的成像结构示意图之二;FIG10 is a second schematic diagram of the imaging structure when optimizing the illumination pupil and the collection pupil provided in an embodiment of the present application;

图11是本申请实施例提供的晶圆检测配置参数的优化装置的结构示意图;11 is a schematic diagram of the structure of a device for optimizing wafer detection configuration parameters provided in an embodiment of the present application;

图12是本申请实施例提供的电子设备的结构示意图。FIG. 12 is a schematic diagram of the structure of an electronic device provided in an embodiment of the present application.

具体实施方式DETAILED DESCRIPTION

为了使本申请的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本申请进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本申请,并不用于限定本申请。In order to make the purpose, technical solution and advantages of the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.

本文中术语“和/或”,是一种描述关联对象的关联关系,表示可以存在三种关系,例如,A和/或B,可以表示:单独存在A,同时存在A和B,单独存在B这三种情况。本文中符号“/”表示关联对象是或者的关系,例如A/B表示A或者B。The term "and/or" in this article is a description of the association relationship of associated objects, indicating that there can be three relationships. For example, A and/or B can represent: A exists alone, A and B exist at the same time, and B exists alone. The symbol "/" in this article indicates that the associated objects are in an or relationship, for example, A/B means A or B.

本文中的说明书和权利要求书中的术语“第一”和“第二”等是用于区别不同的对象,而不是用于描述对象的特定顺序。例如,第一响应消息和第二响应消息等是用于区别不同的响应消息,而不是用于描述响应消息的特定顺序。The terms "first" and "second" in the specification and claims herein are used to distinguish different objects rather than to describe a specific order of the objects. For example, a first response message and a second response message are used to distinguish different response messages rather than to describe a specific order of the response messages.

在本申请实施例中,“示例性的”或者“例如”等词用于表示作例子、例证或说明。本申请实施例中被描述为“示例性的”或者“例如”的任何实施例或设计方案不应被解释为比其它实施例或设计方案更优选或更具优势。确切而言,使用“示例性的”或者“例如”等词旨在以具体方式呈现相关概念。In the embodiments of the present application, words such as "exemplary" or "for example" are used to indicate examples, illustrations or descriptions. Any embodiment or design described as "exemplary" or "for example" in the embodiments of the present application should not be interpreted as being more preferred or more advantageous than other embodiments or designs. Specifically, the use of words such as "exemplary" or "for example" is intended to present related concepts in a specific way.

接下来,结合附图对本申请实施例中提供的技术方案进行介绍。Next, the technical solutions provided in the embodiments of the present application are introduced in conjunction with the accompanying drawings.

图1是本申请实施例提供的晶圆检测配置参数的优化方法的流程示意图之一,如图1所示,该方法至少包括以下步骤(Step):FIG. 1 is a flow chart of a method for optimizing wafer detection configuration parameters provided in an embodiment of the present application. As shown in FIG. 1 , the method includes at least the following steps:

S101、将照明光瞳和收集光瞳的图形分别栅格化,得到第一二维分布矩阵和第二二维分布矩阵,基于照明光瞳的强度分布初始化照明光瞳对应的第一变量矩阵,基于是否在收集光瞳的图形内初始化收集光瞳对应的第二变量矩阵。S101. Rasterize the graphics of the illumination pupil and the collection pupil respectively to obtain a first two-dimensional distribution matrix and a second two-dimensional distribution matrix, initialize the first variable matrix corresponding to the illumination pupil based on the intensity distribution of the illumination pupil, and initialize the second variable matrix corresponding to the collection pupil based on whether it is within the graphics of the collection pupil.

具体地,将照明光瞳的图形进行栅格化,得到大小Ns×Ns的第一二维分布矩阵Q;将收集光瞳的图形进行栅格化,得到大小Np×Np的第二二维分布矩阵C;以照明光瞳的强度分布初始化大小Ns×Ns照明光瞳的第一变量矩阵 的取值范围在[0,1]之间;以是否在收集光瞳图形内初始化大小Np×Np收集光瞳的第二变量矩阵当点(ip,jp)在收集光瞳图形内时,点(ip,jp)在收集光瞳图形外时,其中Ns与Np均为整数。Specifically, the image of the illumination pupil is rasterized to obtain a first two-dimensional distribution matrix Q of size Ns × Ns ; the image of the collection pupil is rasterized to obtain a second two-dimensional distribution matrix C of size Np × Np ; the first variable matrix of the illumination pupil of size Ns × Ns is initialized with the intensity distribution of the illumination pupil The value range is between [0,1]; whether to initialize the second variable matrix of size Np × Np collection pupil in the collection pupil graph When the point (i p ,j p ) is within the collection pupil pattern, When point (i p ,j p ) is outside the collection pupil pattern, Wherein Ns and Np are both integers.

S102、基于偏振照明的方式和第一二维分布矩阵,确定栅格化后每个网格点对应的光源点的光源点信息。S102: Based on the polarized illumination method and the first two-dimensional distribution matrix, determine the light source point information of the light source point corresponding to each grid point after rasterization.

具体地,偏振照明的方式可以为TE、TM、X、Y、Natural等不同方式,照明光瞳的图形栅格化后每个网格点即代表一个照明光源点。根据偏振照明的方式和照明光瞳对应的第一二维分布矩阵,计算栅格化后每个网格点对应的光源点的光源点信息,光源点信息具体可以包括各光源点的入射角(θ)、方位角偏振角(ρ)信息等。Specifically, the polarized illumination mode can be TE, TM, X, Y, Natural and other different modes. After the pattern of the illumination pupil is rasterized, each grid point represents an illumination light source point. According to the polarized illumination mode and the first two-dimensional distribution matrix corresponding to the illumination pupil, the light source point information of the light source point corresponding to each grid point after rasterization is calculated. The light source point information can specifically include the incident angle (θ), azimuth angle, and the like of each light source point. Polarization angle (ρ) information, etc.

S103、建立目标缺陷类型的无缺陷结构模型和缺陷结构模型,结合光源点信息求解照明光瞳对应的无缺陷近场分布集合和缺陷近场分布集合。S103, establishing a defect-free structure model and a defect structure model of the target defect type, and solving a defect-free near-field distribution set and a defect near-field distribution set corresponding to the illumination pupil in combination with light source point information.

具体地,对于目标缺陷类型,或者说指定的缺陷类型,建立无缺陷(No Defect,ND)结构模型和缺陷(With Defect,WD)结构模型,然后利用S102中得到的各个光源点的光源点信息,求解各个光源点的ND的近场分布和WD的近场分布,从而得到照明光瞳对应的ND近场分布集合和WD近场分布集合。Specifically, for the target defect type, or the specified defect type, a no defect (No Defect, ND) structural model and a defect (With Defect, WD) structural model are established, and then the light source point information of each light source point obtained in S102 is used to solve the ND near-field distribution and WD near-field distribution of each light source point, thereby obtaining the ND near-field distribution set and WD near-field distribution set corresponding to the illumination pupil.

S104、初始化明场显微成像模型,计算无缺陷晶圆的第一空间像和缺陷晶圆的第二空间像。S104 , initializing a bright field microscopic imaging model, and calculating a first aerial image of a non-defective wafer and a second aerial image of a defective wafer.

具体地,图2是本申请实施例提供的晶圆检测设备成像的原理示意图,如图2所示,明场显微成像模型可以简化为4个模块,分别为光源模块201、晶圆模块202、透镜模块203和成像模块204。利用S101~S103中得到的参数和信息,初始化明场显微成像模型中照明模块、晶圆模块和透镜模块的参数,并计算在此照明光瞳Q与收集光瞳C条件下的ND晶圆的第一空间像IND与WD晶圆的第二空间像IWDSpecifically, FIG2 is a schematic diagram of the imaging principle of the wafer inspection device provided in the embodiment of the present application. As shown in FIG2, the bright field microscopic imaging model can be simplified into four modules, namely, a light source module 201, a wafer module 202, a lens module 203, and an imaging module 204. The parameters and information obtained in S101 to S103 are used to initialize the parameters of the illumination module, the wafer module, and the lens module in the bright field microscopic imaging model, and calculate the first aerial image I ND of the ND wafer and the second aerial image I WD of the WD wafer under the conditions of the illumination pupil Q and the collection pupil C.

S105、基于第一空间像和第二空间像,确定评价指标,并基于评价指标确定评价函数。S105 . Determine an evaluation index based on the first aerial image and the second aerial image, and determine an evaluation function based on the evaluation index.

具体地,在获取到无缺陷晶圆的第一空间像和缺陷晶圆的第二空间像之后,根据两者的差异度或者说对比度确立评价指标,并确定评价函数,评价函数以最大化评价指标或最小化评价指标为目标。该评价指标和评价函数用于表征含缺陷的图像中的缺陷信号对比度。Specifically, after obtaining a first aerial image of a defect-free wafer and a second aerial image of a defective wafer, an evaluation index is established according to the difference or contrast between the two, and an evaluation function is determined, the evaluation function aims to maximize the evaluation index or minimize the evaluation index. The evaluation index and the evaluation function are used to characterize the defect signal contrast in the defective image.

S106、选定优化对象和优化方式,基于选定的优化对象和优化方式执行迭代优化流程,更新优化对象的变量矩阵,以及更新后的变量矩阵下的评价指标;优化对象包括照明光瞳和/或收集光瞳。S106, selecting an optimization object and an optimization method, executing an iterative optimization process based on the selected optimization object and optimization method, updating a variable matrix of the optimization object and evaluation indicators under the updated variable matrix; the optimization object includes an illumination pupil and/or a collection pupil.

具体地,确定好优化对象(Optimization Target,OT)和匹配的优化方式(Optimization Method,OM)之后,按照选定的优化对象和优化方式执行迭代优化过程,更新优化对象的变量矩阵,以及更新后的变量矩阵下的评价指标。这里的优化对象是指照明光瞳和收集光瞳中的至少一项。Specifically, after determining the optimization target (OT) and the matching optimization method (OM), the iterative optimization process is performed according to the selected optimization target and optimization method, and the variable matrix of the optimization target and the evaluation index under the updated variable matrix are updated. The optimization target here refers to at least one of the illumination pupil and the collection pupil.

S107、当更新后的评价指标满足预设阈值或迭代次数达到最大次数时,以最后一次迭代优化流程更新的优化对象的变量矩阵确定优化对象优化后的图形。S107. When the updated evaluation index meets the preset threshold or the number of iterations reaches the maximum number, the optimized graph of the optimization object is determined by using the variable matrix of the optimization object updated by the last iterative optimization process.

具体地,迭代优化过程中,会不断更新优化对象的变量矩阵当更新后的评价指标满足预设阈值或迭代次数达到最大次数时,以最后一次迭代优化流程更新的优化对象的变量矩阵确定优化对象优化后的图形。Specifically, during the iterative optimization process, the variable matrix of the optimization object is continuously updated. When the updated evaluation index meets the preset threshold or the number of iterations reaches the maximum number, the optimized graph of the optimization object is determined by the variable matrix of the optimization object updated by the last iterative optimization process.

在一些实施例中,S103中建立目标缺陷类型的无缺陷结构模型和缺陷结构模型,具体包括:In some embodiments, establishing a defect-free structure model and a defect structure model of a target defect type in S103 specifically includes:

按照晶圆的结构和图案构建二值图,二值图的暗区表示基底,亮区表示图案;A binary image is constructed according to the structure and pattern of the wafer, wherein the dark area of the binary image represents the substrate and the bright area represents the pattern;

根据晶圆端空间分辨大小,划分目标缺陷类型的无缺陷二值图和缺陷二值图;According to the spatial resolution size of the wafer end, the target defect type is divided into a non-defective binary image and a defective binary image;

给定基底材料、图案材料、基底厚度和图案厚度,完成无缺陷结构模型和缺陷结构模型的建立。Given the substrate material, pattern material, substrate thickness and pattern thickness, the establishment of a defect-free structure model and a defective structure model is completed.

具体地,考虑只需要照明光瞳图形中的光照强度等信息,因此无缺陷结构模型和缺陷结构模型的构建可以通过二值图、灰度图等形式构建。本申请实施例中以二值图为例进行说明。灰度图中不同的灰度代表不同的材料性质。同样地,第一空间像和第二空间像也可以通过灰度图的形式进行展示。Specifically, considering that only information such as the illumination intensity in the illumination pupil graph is needed, the construction of the defect-free structure model and the defect structure model can be constructed in the form of a binary image, a grayscale image, etc. In the embodiment of the present application, a binary image is used as an example for explanation. Different grayscales in the grayscale image represent different material properties. Similarly, the first aerial image and the second aerial image can also be displayed in the form of a grayscale image.

例如,分别构建二值图Bnd与Bwd,二值图的暗区代表基底(Base),亮区代表图案(Pattern);根据晶圆端空间分辨大小,划分Bnd与Bwd,得到二维分布矩阵Wnd与Wwd,大小均为Nw×Nw;给定Wnd与Wwd的基底材料MB,图案材料MP;基底厚度DB,图案厚度DP,完成无缺陷结构模型和缺陷结构模型的建立。For example, binary images B nd and B wd are constructed respectively, the dark area of the binary image represents the base (Base), and the bright area represents the pattern (Pattern); B nd and B wd are divided according to the spatial resolution size of the wafer end to obtain two-dimensional distribution matrices W nd and W wd , both of which are of size N w ×N w ; given the base material MB and pattern material MP of W nd and W wd ; the base thickness DB and pattern thickness DP, the establishment of the defect-free structure model and the defective structure model is completed.

在一些实施例中,S103中结合光源点信息求解照明光瞳对应的无缺陷近场分布集合和缺陷近场分布集合,具体包括:In some embodiments, solving the defect-free near-field distribution set and the defect near-field distribution set corresponding to the illumination pupil in S103 in combination with the light source point information specifically includes:

基于目标光源点的波长和光源点信息,求解在目标光源点作用下晶圆表面的无缺陷近场分布和缺陷近场分布;Based on the wavelength and light source information of the target light source point, the defect-free near-field distribution and defect near-field distribution of the wafer surface under the action of the target light source point are solved;

基于照明光瞳上各个光源点作用下晶圆表面的无缺陷近场分布和缺陷近场分布,确定照明光瞳对应的无缺陷近场分布集合和缺陷近场分布集合。Based on the defect-free near-field distribution and defect near-field distribution of the wafer surface under the action of each light source point on the illumination pupil, a defect-free near-field distribution set and a defect near-field distribution set corresponding to the illumination pupil are determined.

具体地,建立ND模型与WD模型,根据光源点Q(i,j)的波长λ和光源点信息,分别计算各光源点的ND的无缺陷近场分布WD的缺陷近场分布大小均为Nw×Nw。其中每个元素为2×1的矢量:Specifically, the ND model and WD model are established, and the defect-free near-field distribution of ND at each light source point is calculated according to the wavelength λ and light source point information of the light source point Q (i, j) . WD defect near-field distribution The size is N w ×N w . Each element is a 2×1 vector:

其中,的上索引指标(i,j)与照明光瞳栅格化后的Q(i,j)的下索引指标保持一致,表示在点光源Q(i,j)的作用下在晶圆表面的近场分布;分别为晶圆表面点(x,y)的电场在全局笛卡尔坐标系下的x、y方向分量。in, The upper index index (i, j) of is consistent with the lower index index of Q (i, j) after the illumination pupil is rasterized, indicating the near-field distribution on the wafer surface under the action of the point light source Q (i, j) ; They are respectively the x- and y-direction components of the electric field at the wafer surface point (x, y) in the global Cartesian coordinate system.

逐点计算照明光瞳Q上各点,即得到无缺陷近场集合NFnd与有缺陷近场集合NFwd如下:By calculating each point on the illumination pupil Q point by point, the defect-free near field set NF nd and the defective near field set NF wd are obtained as follows:

下面进一步详细介绍无缺陷近场集合NFnd与有缺陷近场集合NFwd的计算过程。图3是本申请实施例提供的成像模型的流程示意图,如图3所示,明场显微成像简化为四个模块:光源模块(S),晶圆模块(W),透镜模块(P)和成像模块(I)。The calculation process of the defect-free near field set NF nd and the defective near field set NF wd is further described in detail below. FIG3 is a flow chart of the imaging model provided in an embodiment of the present application. As shown in FIG3 , bright field microscopy imaging is simplified into four modules: a light source module (S), a wafer module (W), a lens module (P) and an imaging module (I).

首先,依照Abbe成像的部分相干理论可知,照明光源可以被分为若干个独立的点光源。将波长为λ的光源的的频域分布栅格化,得到大小为Ns×Ns光源频域的第三二维分布矩阵S,第三二维矩阵S上的每个的位置(i,j)即代表一个平面波S(i,j),S(i,j)的入射角和方位角与其位置(i,j)的关系满足:First, according to the partial coherence theory of Abbe imaging, the illumination source can be divided into several independent point sources. The frequency domain distribution of the light source with a wavelength of λ is rasterized to obtain the third two-dimensional distribution matrix S of the light source frequency domain with a size of Ns × Ns . Each position (i,j) on the third two-dimensional matrix S represents a plane wave S (i,j ). The relationship between the incident angle and azimuth of S (i,j) and its position (i,j) satisfies:

其中,即位置索引i与矩阵S行的中点位置的差值(id区分正负号,ceil为向上取整运算);为位置索引j与矩阵S列中点位置的差值(区分正负号);stepfs为光源频域划分网格的步长。照明光瞳定义为照明光源频域的形状,即决定了照明光源入射角与方位角范围。in, That is, the difference between the position index i and the midpoint position of the row of matrix S (i d distinguishes between positive and negative signs, and ceil is a round-up operation); is the difference between position index j and the position of the midpoint of the matrix S column (signs are distinguished); step fs is the step size of the grid division in the frequency domain of the light source. The illumination pupil is defined as the shape of the illumination light source frequency domain, which determines the range of the incident angle and azimuth angle of the illumination light source.

将照明光瞳栅格化得到大小为Ns×Ns的第一二维分布矩阵Q,控制照明光瞳矩阵Q各位置的像素值,即可以控制照明源的形状(入射角θ与方位角)与入射平面波强度。The illumination pupil is rasterized to obtain the first two-dimensional distribution matrix Q of size Ns × Ns . By controlling the pixel values at each position of the illumination pupil matrix Q, the shape of the illumination source (incident angle θ and azimuth angle ) and the incident plane wave intensity.

照明光源的偏振角为ρ(全局笛卡尔坐标系下),其可根据不同的偏振照明(TE、TM、X、Y、Natural)的方式计算,此处定义:ρY=0。The polarization angle of the illumination source is ρ (in the global Cartesian coordinate system), which can be calculated according to different polarization illumination methods (TE, TM, X, Y, Natural), and is defined here: ρ Y =0.

其次,按照晶圆的结构和图案,构建二值图B,二值图的暗区代表基底,亮区代表图案;根据晶圆端空间分辨大小,划分B,得到二维分布矩阵W,大小为Nw×Nw;给定W基底材料MB,图案材料MP;基底厚度DB,图案厚度DP。根据波长(λ)和光源点S(i,j)的入射角(θ(i,j))、方位角偏振角(ρ(i,j)),采用近似或严格计算的方法得到该光源点作用下,晶圆表面近场分布大小为Nw×Nw每个元素为2×1的矢量;Secondly, according to the structure and pattern of the wafer, a binary image B is constructed. The dark area of the binary image represents the substrate and the bright area represents the pattern. According to the spatial resolution size of the wafer end, B is divided to obtain a two-dimensional distribution matrix W with a size of Nw × Nw . Given W substrate material MB, pattern material MP; substrate thickness DB, pattern thickness DP. According to the wavelength (λ) and the incident angle (θ (i,j) ) and azimuth angle of the light source point S (i,j) Polarization angle (ρ (i,j) ), using approximate or strict calculation methods to obtain the near-field distribution on the wafer surface under the action of the light source point The size is Nw × Nw , Each element is a 2×1 vector;

其中,(x,y)为晶圆表面物理尺寸的索引,(i,j)为光源点S(i,j)在光源分布矩阵S中的位置索引,分别为晶圆表面点(x,y)的电场在全局笛卡尔坐标系下的x、y方向分量。Among them, (x, y) is the index of the physical size of the wafer surface, (i, j) is the position index of the light source point S (i, j) in the light source distribution matrix S, They are respectively the x- and y-direction components of the electric field at the wafer surface point (x, y) in the global Cartesian coordinate system.

再次,根据成像系统的透镜性质(此处指具有最大NA的透镜),可以将其等效为一个最大截止频率为的低通滤波器,其传递函数即为透镜的光瞳函数:Again, according to the lens properties of the imaging system (here refers to the lens with the maximum NA), it can be equivalent to a maximum cutoff frequency of The transfer function of a low-pass filter is the pupil function of the lens:

其中,fx,fy为光瞳的频域坐标;将光瞳的的频域分布栅格化得到二维矩阵P,大小为Np×Np;考虑明场显微的透镜的放大倍率、高NA时对电场偏振偏移以及透镜的波像差等效应,透镜的传递函数矩阵P的每一个元素均为3×2的矢量,即:Where f x , f y are the frequency domain coordinates of the pupil; the frequency domain distribution of the pupil is gridded to obtain a two-dimensional matrix P with a size of N p ×N p ; considering the magnification of the lens of the bright field microscope, the polarization offset of the electric field at high NA, and the wave aberration of the lens, each element of the lens transfer function matrix P is a 3×2 vector, that is:

其中,(px,py)表示二维矩阵P的坐标索引,pxx、pxy、pxz、pyx、pyy和pyy为P(px,py)的各方向分量。Among them, (px,py) represents the coordinate index of the two-dimensional matrix P, and pxx , pxy , pxz , pyx , pyy and pyy are the directional components of P (px,py) .

收集光瞳定义为透镜出瞳时的形状,将收集光瞳栅格化得到大小为Np×Np的第二二维分布矩阵C,控制收集光瞳矩阵C各位置的像素值,既可以控制成像平面上各频率成分的透过率。考虑收集光瞳作用后的透镜传递函数矩阵:Pc=C⊙P,⊙表示对应位置元素相乘。根据角谱传播理论,晶圆表面的近场ENF经过透镜的作用后,在成像面的电场分布为:Eimahe=F-1{Pc⊙F{ENF}}The collection pupil is defined as the shape of the lens exit pupil. The collection pupil is rasterized to obtain a second two-dimensional distribution matrix C of size Np × Np . By controlling the pixel values at each position of the collection pupil matrix C, the transmittance of each frequency component on the imaging plane can be controlled. Consider the lens transfer function matrix after the collection pupil is applied: Pc = C⊙P, ⊙ represents the multiplication of the elements at the corresponding positions. According to the angular spectrum propagation theory, after the near field ENF on the wafer surface is applied by the lens, the electric field distribution on the imaging surface is: Eimahe = F -1 { Pc⊙F { ENF }}

其中,F{}表示傅里叶变换,F-1{}表示傅里叶逆变换;Wherein, F{} represents Fourier transform, F -1 {} represents inverse Fourier transform;

Eimage的每一个元素3×1的矢量,即:Each element of the E image is a 3×1 vector, that is:

其中,(x,y)表示空间像平面(CCD相机平面)物理尺寸的索引;为像面点(x,y)的电场在全局笛卡尔坐标系下的x、y、z方向分量;Where (x, y) represents the index of the physical size of the spatial image plane (CCD camera plane); are the x, y, and z components of the electric field at the image point (x, y) in the global Cartesian coordinate system;

最后,根据Abbe成像原理,成像面的光强分布等于所有点光源的像面光强分布的代数叠加,即像面总光强分布:Finally, according to the Abbe imaging principle, the light intensity distribution on the imaging surface is equal to the algebraic superposition of the image surface light intensity distributions of all point light sources, that is, the total image surface light intensity distribution:

其中,*表示共轭运算符。in, * represents the conjugation operator.

对于给定照明光瞳分布Q与收集光瞳分布C的条件下,像面的空间像的光强分布为:For a given illumination pupil distribution Q and collection pupil distribution C, the light intensity distribution of the spatial image on the image plane is:

其中,Qsum=∑jiQ(i,j)Among them, Q sum =∑ ji Q (i,j) .

本申请实施例提供的晶圆检测配置参数的优化方法,利用成像模型优化时,仅需根据初始离散化后的光源信息计算一次近场信息,在优化过程中无需因为照明条件的改变重复计算晶圆表面近场,极大地缩短了优化中成像模型的计算时间,提升优化效率。The optimization method for wafer detection configuration parameters provided in the embodiment of the present application, when optimizing using the imaging model, only needs to calculate the near-field information once based on the light source information after initial discretization. During the optimization process, there is no need to repeatedly calculate the near field of the wafer surface due to changes in lighting conditions, which greatly shortens the calculation time of the imaging model during optimization and improves the optimization efficiency.

在一些实施例中,S105中基于第一空间像和第二空间像,确定评价指标,并基于评价指标确定评价函数,具体包括:In some embodiments, determining an evaluation index based on the first aerial image and the second aerial image in S105, and determining an evaluation function based on the evaluation index, specifically includes:

确定第一空间像和第二空间像的差异的二范数,以及第一空间像的均值;determining a bi-norm of a difference between the first aerial image and the second aerial image, and a mean of the first aerial image;

确定该二范数和该均值的比值,以该比值为评价指标;Determine the ratio of the second norm to the mean, and use the ratio as an evaluation index;

确定以最大化评价指标为目标的评价函数。Determine the evaluation function that aims to maximize the evaluation index.

具体地,第一空间像和第二空间像的差异度,可以通过做差、做除等方式来计算。在本申请实施例中,通过第一空间像和第二空间像的差异的二范数,以及第一空间像的均值,来确定评价指标和评价函数。Specifically, the difference between the first aerial image and the second aerial image can be calculated by difference, division, etc. In the embodiment of the present application, the evaluation index and the evaluation function are determined by the second norm of the difference between the first aerial image and the second aerial image and the mean of the first aerial image.

使用Die-to-Die方法,进行晶圆缺陷检测时,若被检测图像的灰度值与参考图像灰度值有较大差异,则认为此处有缺陷的概率较大。因此本申请实施例中考虑基于模型的方法,设计参考晶圆(ND)和含有特定缺陷晶圆(WD),利用缺陷信号对比度定义评价指标。When using the Die-to-Die method to detect wafer defects, if the grayscale value of the detected image is significantly different from the grayscale value of the reference image, it is considered that the probability of a defect here is high. Therefore, in the embodiment of the present application, a model-based method is considered to design a reference wafer (ND) and a wafer containing specific defects (WD), and an evaluation index is defined using defect signal contrast.

可选地,利用ND晶圆的第一空间像IND与WD晶圆的第二空间像IWD的差异大小与ND晶圆的空间像IND的均值相比,确定评价指标如下:Optionally, the difference between the first aerial image I ND of the ND wafer and the second aerial image I WD of the WD wafer is compared with the average value of the aerial image I ND of the ND wafer to determine the evaluation index as follows:

其中,‖IWD-IND2为第一空间像IND与第二空间像IWD的差异的二范数,mean(IND)为IND的均值,可将mean(IND)视为常数,简化计算;评价函数G=max{FOM},优化缺陷信号的对比度,即求解最大的FOM。Among them, ‖I WD -I ND2 is the second norm of the difference between the first aerial image I ND and the second aerial image I WD , mean(I ND ) is the mean of I ND , and mean(I ND ) can be regarded as a constant to simplify the calculation; the evaluation function G=max{FOM} optimizes the contrast of the defect signal, that is, solves the maximum FOM.

可选地,利用ND晶圆的第一空间像IND与WD晶圆的第二空间像IWD的差异大小与ND晶圆的空间像IND的均值相比,确定评价指标如下:Optionally, the difference between the first aerial image I ND of the ND wafer and the second aerial image I WD of the WD wafer is compared with the average value of the aerial image I ND of the ND wafer to determine the evaluation index as follows:

其中,‖IWD-IND2为第一空间像IND与第二空间像IWD的差异的二范数,mean(IND)为IND的均值,可将mean(IND)视为常数,简化计算;评价函数G=min{FOM},优化缺陷信号的对比度,即求解最小的FOM。Among them, ‖I WD -I ND2 is the second norm of the difference between the first aerial image I ND and the second aerial image I WD , mean(I ND ) is the mean of I ND , and mean(I ND ) can be regarded as a constant to simplify the calculation; the evaluation function G=min{FOM} optimizes the contrast of the defect signal, that is, solves the minimum FOM.

本申请实施例提供的晶圆检测配置参数的优化方法,在优化过程中,同时还计算相同照明光瞳与收集光瞳条件下的无缺陷空间像作为参考,保证优化过程中的优化方向,即含缺陷的图像中缺陷信号对比度一直增强;再利用优化后仿真结果,可以达到无参考图像的缺陷检测,避免了传统Die-to-Die检测方法可能导致的系统性缺陷无法检测的情况。The method for optimizing wafer inspection configuration parameters provided in the embodiment of the present application also calculates the defect-free spatial image under the same illumination pupil and collection pupil conditions as a reference during the optimization process, thereby ensuring the optimization direction of the optimization process, that is, the contrast of defect signals in defective images is constantly enhanced; and then using the optimized simulation results, defect detection without a reference image can be achieved, thereby avoiding the situation in which systematic defects cannot be detected due to the traditional Die-to-Die inspection method.

在一些实施例中,S106中的迭代优化流程具体包括:In some embodiments, the iterative optimization process in S106 specifically includes:

确定评价函数对选定的优化对象的梯度矩阵;Determine the gradient matrix of the evaluation function for the selected optimization object;

基于最速梯度下降法更新优化对象的变量矩阵,以及计算更新后的变量矩阵下的第一空间像、第二空间像和评价指标。The variable matrix of the optimization object is updated based on the fastest gradient descent method, and the first spatial image, the second spatial image and the evaluation index under the updated variable matrix are calculated.

具体地,梯度下降是迭代法的一种,适用于求解无约束优化问题,所谓的无约束优化问题,即对目标函数自身的求解。本申请一些实施例中的评价函数以最大化评价指标为目标,评价指标为第一空间像和第二空间像差异二范数与第一空间像均值的比值。普通的梯度下降法在接近最优解的区域收敛速度明显变慢,利用普通的梯度求解法求解评价函数实际上需要很多次的迭代。因此,本申请实施例中考虑迭代过程中利用最速梯度下降法来更新优化对象的变量矩阵,加快算法的收敛速度。Specifically, gradient descent is a type of iterative method, which is suitable for solving unconstrained optimization problems, that is, solving the objective function itself. The evaluation function in some embodiments of the present application aims to maximize an evaluation index, and the evaluation index is the ratio of the second norm of the difference between the first spatial image and the second spatial image to the mean of the first spatial image. The convergence speed of the ordinary gradient descent method is significantly slowed down in the area close to the optimal solution. It actually takes many iterations to solve the evaluation function using the ordinary gradient solution method. Therefore, in the embodiments of the present application, it is considered to use the fastest gradient descent method to update the variable matrix of the optimization object during the iteration process to speed up the convergence speed of the algorithm.

具体的迭代优化流程为:计算评价函数G对优化对象OT的梯度矩阵用最速梯度下降法更新优化对象变量矩阵计算OT更新后条件下的空间像IND、IWD与评价指标FOM。The specific iterative optimization process is: calculate the gradient matrix of the evaluation function G to the optimization object OT Update the optimization object variable matrix using the fastest gradient descent method Calculate the spatial image I ND , I WD and evaluation index FOM under the OT update condition.

根据最后一次迭代优化过程的输出优化后的结果图形,以及优化后的评价指标FOM,结束优化流程。According to the last iteration of the optimization process Output the optimized result graph and the optimized evaluation index FOM to end the optimization process.

在一些实施例中,S106中选定优化对象和优化方式,包括:In some embodiments, selecting an optimization object and an optimization method in S106 includes:

在选定优化对象为照明光瞳或收集光瞳的情况下,选定优化方式为直接优化(Direct Optimization,DO);或者,When the selected optimization object is the illumination pupil or the collection pupil, the selected optimization method is direct optimization (DO); or,

在选定优化对象为照明光瞳和收集光瞳的情况下,选定优化方式为顺序优化(Sequential Optimization,SeO)或协同优化(Simultaneous Optimization,SiO)。When the selected optimization objects are the illumination pupil and the collection pupil, the selected optimization method is sequential optimization (Sequential Optimization, SeO) or simultaneous optimization (Simultaneous Optimization, SiO).

具体地,选择优化对象OT与优化方式OM,其中可供选择的优化对象包括照明光瞳Q和收集光瞳C。当仅为单优化对象(Q or C)时,优化方式即为直接优化;当优化对象同时包含照明光瞳与收集光瞳(Q and C)时,可以选择的优化方式有顺序优化或者协同优化。Specifically, the optimization object OT and the optimization method OM are selected, wherein the available optimization objects include the illumination pupil Q and the collection pupil C. When there is only a single optimization object (Q or C), the optimization method is direct optimization; when the optimization object includes both the illumination pupil and the collection pupil (Q and C), the optimization methods that can be selected are sequential optimization or collaborative optimization.

可选地,当优化对象为仅为照明光瞳Q时,则固定照明光瞳C,优化流程中的仅需计算目标函数G对于Q的近似梯度矩阵利用最速梯度下降法更新照明光瞳变量矩阵,并重新计算新Q条件下的ND空间像IND、WD空间像IWD以及评价指标FOMsoOptionally, when the optimization object is only the illumination pupil Q, the illumination pupil C is fixed, and the optimization process only needs to calculate the approximate gradient matrix of the objective function G with respect to Q: The illumination pupil variable matrix is updated using the fastest gradient descent method, and the ND spatial image I ND , WD spatial image I WD and evaluation index FOM so under the new Q condition are recalculated.

照明光瞳变量矩阵更新为:The illumination pupil variable matrix is updated as:

其中,steps为设置照明光瞳迭代步长;Among them, step s is the iterative step size for setting the illumination pupil;

近似梯度矩阵计算方式为:Approximate gradient matrix The calculation method is:

其中,分别为单个点源Q(i,j)的ND、WD晶圆的空间像强度分布。in, They are the spatial image intensity distributions of ND and WD wafers of a single point source Q (i, j) respectively.

可选地,当优化对象为仅为收集光瞳C时,则固定照明光瞳Q,优化流程中的仅需计算目标函数G对于C的近似梯度矩阵利用最速梯度下降法更新收集光瞳矩阵:Optionally, when the optimization object is only the collection pupil C, the illumination pupil Q is fixed, and the optimization process only needs to calculate the approximate gradient matrix of the objective function G with respect to C: Update the collection pupil matrix using the steepest gradient descent method:

并重新计算C条件下的ND空间像IND、WD空间像IWD以及评价指标FOMpoAnd recalculate the ND spatial image I ND , WD spatial image I WD and evaluation index FOM po under condition C.

收集光瞳变量矩阵更新为:The collected pupil variable matrix is updated as:

其中,stepp为设置收集光瞳迭代步长;Among them, step p is to set the iteration step size of the collection pupil;

其中:in:

其中,ΔI=a(IWD-IND);a为收集光瞳迭代精度大小的系数;P*为光瞳分布矩阵的共轭。Wherein, ΔI=a(I WD -I ND ); a is a coefficient of the size of the iteration accuracy of the collected pupil; and P * is the conjugate of the pupil distribution matrix.

可选地,当优化对象为照明光瞳Q和收集光瞳C,优化方式为协同优化(SiO),则需要计算目标函数G对于Q的近似梯度矩阵和对于C的近似梯度矩阵利用最速梯度下降法同时更新照明光瞳变量矩阵:Optionally, when the optimization objects are the illumination pupil Q and the collection pupil C, and the optimization method is collaborative optimization (SiO), it is necessary to calculate the approximate gradient matrix of the objective function G for Q: and the approximate gradient matrix for C The illumination pupil variable matrix is updated simultaneously using the steepest gradient descent method:

收集光瞳变量矩阵:Collect the pupil variable matrix:

并重新计算Q、C条件下的ND空间像IND、WD空间像IWD以及评价指标FOMsioAnd recalculate the ND spatial image I ND , WD spatial image I WD and evaluation index FOM sio under Q and C conditions.

可选地,当优化对象为Q和C,优化方式为顺序优化(SeO),当顺序为先优化照明光瞳再优化收集光瞳时,进行照明光瞳的直接优化,当照明光瞳优化结束后,再进行收集光瞳的直接优化,当满足迭代条件时,输出优化后的照明光瞳与收集光瞳图形和评价指标FOMseo1;若顺序为先优化收集光瞳再优化照明光瞳时,进行收集光瞳的优化,当收集光瞳优化结束后,再进行照明光瞳的优化,当满足迭代条件时,输出优化后的照明光瞳与收集光瞳图形和评价指标FOMseo2Optionally, when the optimization objects are Q and C, and the optimization method is sequential optimization (SeO), when the order is to optimize the illumination pupil first and then the collection pupil, the illumination pupil is directly optimized, and when the illumination pupil optimization is completed, the collection pupil is directly optimized, and when the iteration condition is met, the optimized illumination pupil and collection pupil graphics and the evaluation index FOM seo1 are output; if the order is to optimize the collection pupil first and then the illumination pupil, the collection pupil is optimized, and when the collection pupil optimization is completed, the illumination pupil is optimized, and when the iteration condition is met, the optimized illumination pupil and collection pupil graphics and the evaluation index FOM seo2 are output.

本申请实施例提供的晶圆检测配置参数的优化方法,提供了多种照明光瞳和收集光瞳的优化流程方案,可以适应不同场景的优化,这些优化流程方案可以不同程度的提升缺陷信号的对比度,通过不同缺陷采取不同优化流程,可以选取最适合指定缺陷类型的照明光瞳与收集光瞳形状,实现指定缺陷类型的最佳检测对比度。The wafer detection configuration parameter optimization method provided in the embodiment of the present application provides a variety of illumination pupil and collection pupil optimization process solutions, which can adapt to the optimization of different scenarios. These optimization process solutions can improve the contrast of defect signals to different degrees. By adopting different optimization processes for different defects, the illumination pupil and collection pupil shapes that are most suitable for the specified defect type can be selected to achieve the best detection contrast for the specified defect type.

下面以若干具体示例对本申请实施例提供的技术方案进一步进行说明。The technical solution provided in the embodiments of the present application is further illustrated below with several specific examples.

示例一:Example 1:

图4是本申请实施例提供的晶圆检测配置参数的优化方法的流程示意图之二,具体步骤如下:FIG. 4 is a second flow chart of a method for optimizing wafer detection configuration parameters provided in an embodiment of the present application, and the specific steps are as follows:

步骤401、栅格化照明光瞳,得到照明光瞳矩阵Q;栅格化收集光瞳,得到收集光瞳矩阵C。Step 401: rasterize the illumination pupil to obtain an illumination pupil matrix Q; rasterize the collection pupil to obtain a collection pupil matrix C.

将照明光瞳的图形进行栅格化为大小Ns×Ns的二维分布矩阵Q,将收集光瞳的图形进行栅格化为大小Np×Np的二维分布矩阵C;以照明光瞳的强度分布初始化大小Ns×Ns照明光瞳的变量矩阵 的取值范围在[0,1]之间;以是否在收集光瞳图形内初始化大小Np×Np收集光瞳的变量矩阵当点(ip,jp)在收集光瞳图形内时,点(ip,jp)在收集光瞳图形外时,其中Ns与Np均为整数;The image of the illumination pupil is rasterized into a two-dimensional distribution matrix Q of size Ns × Ns , and the image of the collection pupil is rasterized into a two-dimensional distribution matrix C of size Np × Np ; the variable matrix of the illumination pupil of size Ns × Ns is initialized with the intensity distribution of the illumination pupil The value range is between [0,1]; whether to initialize the variable matrix of size Np × Np collected pupil in the collected pupil graph When the point (i p ,j p ) is within the collection pupil pattern, When point (i p ,j p ) is outside the collection pupil pattern, Where Ns and Np are both integers;

步骤402、根据偏振照明方式和照明光瞳划分网格,分别计算各光源点入射角、方位角和偏振角度信息。Step 402: Divide the grid according to the polarized illumination mode and the illumination pupil, and calculate the incident angle, azimuth angle and polarization angle information of each light source point.

根据Y偏振照明方式与照明光瞳的二维矩阵Q,计算栅格化后每个网格点即代表一个照明光源点,各光源点的偏振角ρY=0;入射角(θ)、方位角计算如下。According to the Y polarization illumination mode and the two-dimensional matrix Q of the illumination pupil, each grid point after rasterization is calculated to represent an illumination light source point, and the polarization angle of each light source point is ρ Y =0; the incident angle (θ), azimuth The calculation is as follows.

其中,即位置索引i与矩阵Q行中点位置的差值(id区分正负号,ceil为向上取整运算);为位置索引j与矩阵Q列中点位置的差值(区分正负号);stepfs为光源频域划分网格的步长。in, That is, the difference between the position index i and the midpoint position of the row of matrix Q (i d distinguishes between positive and negative signs, and ceil is a round-up operation); is the difference between the position index j and the midpoint position of the matrix Q column (distinguishing between positive and negative signs); step fs is the step size of the light source frequency domain grid division.

步骤403、根据照明光瞳划分光源点信息,分别计算各光源点的无缺陷结构和缺陷结构的近场分布集合。Step 403: Divide the light source point information according to the illumination pupil, and calculate the near-field distribution sets of the defect-free structure and the defective structure of each light source point respectively.

建立无缺陷结构与缺陷结构的结构模型,分别构建二值图Bnd与Bwd,二值图的暗区代表基底,亮区代表图案;根据晶圆端空间分辨大小,划分Bnd与Bwd,得到二维分布矩阵Wnd与Wwd,大小均为Nw×Nw;给定Wnd与Wwd的基底材料MB,图案材料MP;基底厚度DB,图案厚度DP。根据波长λ和光源点Q(i,j)的信息,利用时域有限差分法(Finite Difference Time Domain,FDTD)或者严格耦合波分析法(Rigorous Coupled Wave Analysis,RCWA)等分别计算各光源点的ND的严格近场WD的严格近场大小均为Nw×Nw。其中每个元素为2×1的矢量:Establish the structural model of defect-free structure and defective structure, construct binary images Bnd and Bwd respectively, the dark area of the binary image represents the substrate, and the bright area represents the pattern; divide Bnd and Bwd according to the spatial resolution size of the wafer end, and obtain the two-dimensional distribution matrix Wnd and Wwd , both of which are Nw × Nw ; given the substrate material MB and pattern material MP of Wnd and Wwd ; substrate thickness DB, pattern thickness DP. According to the information of wavelength λ and light source point Q (i,j) , the strict near field of ND of each light source point is calculated by using Finite Difference Time Domain (FDTD) or Rigorous Coupled Wave Analysis (RCWA) WD's Strict Near Field The size is N w ×N w . Each element is a 2×1 vector:

其中,的上索引指标(i,j)与照明光瞳栅格化后的Q(i,j)的下索引指标保持一致,表示该近场由点光源Q(i,j)的作用下在晶圆表面的近场分布。in, The upper index index (i, j) of is consistent with the lower index index of Q (i, j) after the illumination pupil is rasterized, indicating the near-field distribution of the near-field on the wafer surface under the action of the point light source Q (i, j) .

逐点计算照明光瞳Q上各点,即得到无缺陷近场集合NFnd与有缺陷近场集合NFwd如下:By calculating each point on the illumination pupil Q point by point, the defect-free near field set NF nd and the defective near field set NF wd are obtained as follows:

步骤404、利用明场显微成像模型,分别计算当前照明光瞳和收集光瞳条件下的缺陷晶圆空间像和无缺陷晶圆空间像。Step 404: using a bright field microscopic imaging model, respectively calculate the defective wafer aerial image and the non-defective wafer aerial image under the current illumination pupil and collection pupil conditions.

初始化的明场显微成像模型照明、晶圆、透镜模块的参数,并计算在此照明光瞳Q与收集光瞳C条件下的ND晶圆的空间像IND与WD晶圆的空间像IWDInitialize the parameters of the bright field microscopy imaging model illumination, wafer, and lens module, and calculate the spatial image I ND of the ND wafer and the spatial image I WD of the WD wafer under the conditions of the illumination pupil Q and the collection pupil C.

其中, in,

步骤405、构造优化对象的评价指标和评价函数。Step 405: construct evaluation indexes and evaluation functions of the optimization object.

利用缺陷信号对比度定义评价指标,即ND晶圆的空间像IND与WD晶圆的空间像IWD的差异大小与ND晶圆的空间像IND的均值相比,评价指标如下:The defect signal contrast is used to define the evaluation index, that is, the difference between the aerial image I ND of the ND wafer and the aerial image I WD of the WD wafer is compared with the average value of the aerial image I ND of the ND wafer. The evaluation index is as follows:

其中,‖IWD-INd2为空间像IND与空间像IWD的差异的二范数,mean(IND)为IND的均值;评价函数G=max{FOM},优化缺陷信号的对比度,即求解最大的FOM。Wherein, ‖I WD -I Nd2 is the second norm of the difference between the aerial image I ND and the aerial image I WD , mean(I ND ) is the mean of I ND ; the evaluation function G=max{FOM} optimizes the contrast of the defect signal, that is, solves the maximum FOM.

步骤406、选定优化对象和优化方式。Step 406: Select the optimization object and optimization method.

选择优化对象(OT)同时包含照明光瞳与收集光瞳(Q and C),优化方式为顺序优化(SeO),且优化次序为:先优化照明光瞳再优化收集光瞳。The optimization object (OT) selected includes both the illumination pupil and the collection pupil (Q and C), the optimization method is sequential optimization (SeO), and the optimization order is: optimize the illumination pupil first and then optimize the collection pupil.

步骤407、执行迭代优化流程。Step 407: Execute the iterative optimization process.

①当优化对象(OT)首先为照明光瞳Q时,计算目标函数G对于Q的近似梯度矩阵利用最速梯度下降法更新照明光瞳变量矩阵,并重新计算新Q条件下的ND空间像INd、WD空间像IWD以及评价指标FOMseo1① When the optimization object (OT) is first the illumination pupil Q, the approximate gradient matrix of the objective function G with respect to Q is calculated The illumination pupil variable matrix is updated using the fastest gradient descent method, and the ND spatial image I Nd , WD spatial image I WD and the evaluation index FOM seo1 under the new Q condition are recalculated.

照明光瞳变量矩阵更新为:The illumination pupil variable matrix is updated as:

其中,steps为设置照明光瞳迭代步长;Among them, step s is the iterative step size for setting the illumination pupil;

近似梯度矩阵计算方式为:Approximate gradient matrix The calculation method is:

其中,分别为单个点源Q(i,j)的ND、WD晶圆的空间像强度分布。in, They are the spatial image intensity distributions of ND and WD wafers of a single point source Q (i, j) respectively.

②当OT接着为收集光瞳C时,此时固定优化好照明光瞳Q不变,计算目标函数G对于C的近似梯度矩阵利用最速梯度下降法更新收集光瞳矩阵,并重新计算C条件下的ND空间像IND、WD空间像IWD以及评价指标FOMseo2 ② When OT is next collecting pupil C, the illumination pupil Q is fixed and optimized, and the approximate gradient matrix of the objective function G for C is calculated. The pupil matrix is updated using the fastest gradient descent method, and the ND spatial image I ND , WD spatial image I WD and evaluation index FOM seo2 under C conditions are recalculated.

收集光瞳变量矩阵更新为:The collected pupil variable matrix is updated as:

其中,stepp为设置收集光瞳迭代步长;Among them, step p is to set the iteration step size of the collection pupil;

其中:in:

其中,ΔI=a(IWD-IND);a为收集光瞳迭代精度大小的系数;P*为光瞳分布矩阵P的共轭。Wherein, ΔI=a(I WD −I ND ); a is a coefficient of the size of the iterative precision of the collected pupil; and P * is the conjugate of the pupil distribution matrix P.

步骤408、若步骤407中评价指标FOM的值满足设置阈值或者迭代次数达到最大次数时,进入步骤409,否者返回步骤407。Step 408: If the value of the evaluation index FOM in step 407 meets the set threshold or When the number of iterations reaches the maximum number, proceed to step 409 , otherwise return to step 407 .

步骤409、根据最后的输出优化后的照明光瞳和收集光瞳的图形,以及优化后的评价指标FOMseo2,结束优化流程。Step 409: According to the last Output the graphics of the optimized illumination pupil and collection pupil, as well as the optimized evaluation index FOM seo2 , and end the optimization process.

示例二:Example 2:

图5是本申请实施例提供的初始照明光瞳、无缺陷晶圆二值图、初始收集光瞳及其成像结果示意图,如图5所示,从左至右依次为:初始化照明光瞳栅格化后的结果,灰度值表示光源点强度值;无缺陷晶圆二值图,亮的区域表示图案,暗的区域表示基底;初始化收集光瞳栅格化后的结果,亮的区域表示该区域内频率成分可以到达成像平面,灰色或者暗的区域表示该区域内频率成分会被衰减或者阻挡;初始化照明光瞳与收集光瞳条件下,无缺陷晶圆空间像。Figure 5 is a schematic diagram of the initial illumination pupil, defect-free wafer binary image, initial collection pupil and imaging results provided by an embodiment of the present application. As shown in Figure 5, from left to right are: the result after the initialization illumination pupil is rasterized, the grayscale value represents the intensity value of the light source point; the defect-free wafer binary image, the bright area represents the pattern, and the dark area represents the substrate; the result after the initialization collection pupil is rasterized, the bright area represents the frequency component in the area can reach the imaging plane, and the gray or dark area represents the frequency component in the area will be attenuated or blocked; the defect-free wafer spatial image under the conditions of the initialization illumination pupil and the collection pupil.

图6是本申请实施例提供的初始照明光瞳、有缺陷晶圆二值图、初始收集光瞳及其成像结果示意图,如图6所示,从左至右依次为:初始照明光瞳、有缺陷晶圆二值图、初始收集光瞳及含缺陷晶圆成像结果示意图;初始含缺陷空间像中缺陷信号的FOMinit=0.19761。Figure 6 is a schematic diagram of the initial illumination pupil, defective wafer binary image, initial collection pupil and imaging results provided in an embodiment of the present application. As shown in Figure 6, from left to right are: initial illumination pupil, defective wafer binary image, initial collection pupil and schematic diagram of defective wafer imaging results; FOMinit of the defect signal in the initial defective spatial image is 0.19761.

图7是本申请实施例提供的仅优化照明光瞳时的成像结构示意图,如图7所示,仅优化照明光瞳(Illumination Pupil Optimization,IPO)时,从左至右依次为:优化后照明光瞳、有缺陷晶圆二值图、初始收集光瞳及含缺陷晶圆成像结果示意图;仅照明光瞳优化(IPO)后的含缺陷空间像中缺陷信号的FOMipo=0.33930;相比图6优化后缺陷信号对比度增强了71%,缺陷信号对比度得到较大的改善;FIG7 is a schematic diagram of an imaging structure when only the illumination pupil is optimized according to an embodiment of the present application. As shown in FIG7 , when only the illumination pupil is optimized (IPO), from left to right are: an illumination pupil after optimization, a binary image of a defective wafer, an initial collection pupil, and a schematic diagram of an imaging result of a defective wafer; FOMipo of a defect signal in a defective spatial image after only illumination pupil optimization (IPO) is 0.33930; compared with FIG6 , the defect signal contrast is enhanced by 71% after optimization, and the defect signal contrast is greatly improved;

图8是本申请实施例提供的仅优化收集光瞳时的成像结构示意图,如图8所示,仅优化收集光瞳(Collection Pupil Optimization,CPO)时,从左至右依次为:初始照明光瞳、有缺陷晶圆二值图、优化后收集光瞳及含缺陷晶圆成像结果示意图;仅收集光瞳优化(CPO)后的含缺陷空间像中缺陷信号的FOMcpo=0.21963;相比图6优化后缺陷信号对比度增强了11%,缺陷信号对比度改善幅度较小;FIG8 is a schematic diagram of an imaging structure when only the collection pupil is optimized according to an embodiment of the present application. As shown in FIG8 , when only the collection pupil is optimized (CPO), from left to right are: an initial illumination pupil, a defective wafer binary image, an optimized collection pupil, and a schematic diagram of imaging results of a defective wafer; FOMcpo of a defect signal in a defective spatial image after only the collection pupil optimization (CPO) is 0.21963; compared with FIG6 , the defect signal contrast is enhanced by 11% after optimization, and the improvement of the defect signal contrast is small;

图9是本申请实施例提供的优化照明光瞳和收集光瞳时的成像结构示意图之一,如图9所示,照明光瞳与收集光瞳同步优化(SiO)时,从左至右依次为:优化后照明光瞳、有缺陷晶圆二值图、优化后收集光瞳及含缺陷晶圆成像结果示意图;同步优化照明光瞳与收集光瞳后的含缺陷空间像中缺陷信号的FOMsio=0.45886;相比图6优化后缺陷信号对比度增强了130%,缺陷信号对比度改善幅度较大,优于单独优化照明光瞳或收集光瞳的结果。Figure 9 is one of the schematic diagrams of the imaging structure when the illumination pupil and the collection pupil are optimized according to an embodiment of the present application. As shown in Figure 9, when the illumination pupil and the collection pupil are synchronously optimized (SiO), from left to right are: the illumination pupil after optimization, the binary image of the defective wafer, the collection pupil after optimization, and a schematic diagram of the imaging results of the defective wafer; the FOMsio of the defect signal in the defective spatial image after synchronous optimization of the illumination pupil and the collection pupil is 0.45886; compared with Figure 6, the defect signal contrast is enhanced by 130% after optimization, and the improvement in the defect signal contrast is large, which is better than the result of optimizing the illumination pupil or the collection pupil alone.

图10是本申请实施例提供的优化照明光瞳和收集光瞳时的成像结构示意图之二,如图10所示,照明光瞳与收集光瞳顺序优化(SeO)时,优化顺序为先优化照明光瞳后优化收集光瞳,从左至右依次为:优化后照明光瞳、有缺陷晶圆二值图、优化后收集光瞳及含缺陷晶圆成像结果示意图;同步优化照明光瞳与收集光瞳后的含缺陷空间像中缺陷信号的FOMseo=0.58654;相比图6优化后缺陷信号对比度增强了196%,缺陷信号对比度改善幅度最大;此条件下,顺序优化(先IPO再CPO)可以得到实例中最好的缺陷信号对比度。Figure 10 is the second schematic diagram of the imaging structure when optimizing the illumination pupil and the collection pupil provided in an embodiment of the present application. As shown in Figure 10, when the illumination pupil and the collection pupil are optimized sequentially (SeO), the optimization order is to optimize the illumination pupil first and then optimize the collection pupil. From left to right, they are: the illumination pupil after optimization, the binary image of the defective wafer, the collection pupil after optimization, and a schematic diagram of the imaging results of the defective wafer; the FOMseo of the defect signal in the defective spatial image after synchronously optimizing the illumination pupil and the collection pupil is 0.58654; compared with Figure 6, the defect signal contrast is enhanced by 196% after optimization, and the improvement in the defect signal contrast is the largest; under this condition, sequential optimization (IPO first and then CPO) can obtain the best defect signal contrast in the example.

对比图5至图10的结果可知,该对于离散化照明、收集光瞳后,提高的优化的自由度,单个对象优化时,对缺陷信号对比度都有一定程度的提升,结合照明光瞳和收集光瞳的优化,选择合适的优化方式可以进一步的提升缺陷对比度。多种优化方式的选择,有利于在各种复杂场景下,需求全局的最优解。这些实施案例证明了照明光瞳与收集光瞳优化后,对缺陷检测系统检测灵敏度和检测能力的提升。Comparing the results of Figures 5 to 10, it can be seen that after the discrete illumination and collection pupils, the degree of freedom of optimization is improved. When optimizing a single object, the defect signal contrast is improved to a certain extent. Combining the optimization of the illumination pupil and the collection pupil, choosing the appropriate optimization method can further improve the defect contrast. The selection of multiple optimization methods is conducive to the global optimal solution required in various complex scenarios. These implementation cases prove that after the optimization of the illumination pupil and the collection pupil, the detection sensitivity and detection capability of the defect detection system are improved.

图11是本申请实施例提供的晶圆检测配置参数的优化装置的结构示意图,如图11所示,该装置至少包括:FIG. 11 is a schematic diagram of the structure of a device for optimizing wafer detection configuration parameters provided in an embodiment of the present application. As shown in FIG. 11 , the device at least includes:

栅格化单元1101,用于将照明光瞳和收集光瞳的图形分别栅格化,得到第一二维分布矩阵和第二二维分布矩阵,基于照明光瞳的强度分布初始化照明光瞳对应的第一变量矩阵,基于是否在收集光瞳的图形内初始化收集光瞳对应的第二变量矩阵;A rasterization unit 1101 is used to rasterize the graphics of the illumination pupil and the collection pupil respectively to obtain a first two-dimensional distribution matrix and a second two-dimensional distribution matrix, initialize a first variable matrix corresponding to the illumination pupil based on the intensity distribution of the illumination pupil, and initialize a second variable matrix corresponding to the collection pupil based on whether the collection pupil is within the graphics of the collection pupil;

光源点信息确定单元1102,用于基于偏振照明的方式和第一二维分布矩阵,确定栅格化后每个网格点对应的光源点的光源点信息;A light source point information determining unit 1102, configured to determine light source point information of a light source point corresponding to each grid point after rasterization based on the polarized illumination mode and the first two-dimensional distribution matrix;

近场分布确定单元1103,用于建立目标缺陷类型的无缺陷结构模型和缺陷结构模型,结合光源点信息求解照明光瞳对应的无缺陷近场分布集合和缺陷近场分布集合;A near-field distribution determination unit 1103 is used to establish a defect-free structure model and a defect structure model of the target defect type, and solve a defect-free near-field distribution set and a defect near-field distribution set corresponding to the illumination pupil in combination with light source point information;

空间像确定单元1104,用于初始化明场显微成像模型,计算无缺陷晶圆的第一空间像和缺陷晶圆的第二空间像;An aerial image determination unit 1104 is used to initialize a bright field microscopic imaging model and calculate a first aerial image of a non-defective wafer and a second aerial image of a defective wafer;

评价指标确定单元1105,用于基于第一空间像和第二空间像,确定评价指标,并基于评价指标确定评价函数;An evaluation index determining unit 1105, configured to determine an evaluation index based on the first aerial image and the second aerial image, and determine an evaluation function based on the evaluation index;

迭代优化单元1106,用于选定优化对象和优化方式,基于选定的优化对象和优化方式执行迭代优化流程,更新优化对象的变量矩阵,以及更新后的变量矩阵下的评价指标;优化对象为照明光瞳和/或收集光瞳;An iterative optimization unit 1106 is used to select an optimization object and an optimization method, perform an iterative optimization process based on the selected optimization object and optimization method, update a variable matrix of the optimization object, and an evaluation index under the updated variable matrix; the optimization object is an illumination pupil and/or a collection pupil;

优化输出单元1107,用于当更新后的评价指标满足预设阈值或迭代次数达到最大次数时,以最后一次迭代优化流程更新的优化对象的变量矩阵确定优化对象优化后的图形。The optimization output unit 1107 is used to determine the optimized graph of the optimization object with the variable matrix of the optimization object updated by the last iterative optimization process when the updated evaluation index meets the preset threshold or the number of iterations reaches the maximum number.

在一些实施例中,近场分布确定单元1103具体用于:In some embodiments, the near-field distribution determining unit 1103 is specifically configured to:

按照晶圆的结构和图案构建二值图,二值图的暗区表示基底,亮区表示图案;A binary image is constructed according to the structure and pattern of the wafer, wherein the dark area of the binary image represents the substrate and the bright area represents the pattern;

根据晶圆端空间分辨大小,划分目标缺陷类型的无缺陷二值图和缺陷二值图;According to the spatial resolution size of the wafer end, the target defect type is divided into a non-defective binary image and a defective binary image;

给定基底材料、图案材料、基底厚度和图案厚度,完成无缺陷结构模型和缺陷结构模型的建立。Given the substrate material, pattern material, substrate thickness and pattern thickness, the establishment of a defect-free structure model and a defective structure model is completed.

在一些实施例中,近场分布确定单元1103具体用于:In some embodiments, the near-field distribution determining unit 1103 is specifically configured to:

基于目标光源点的波长和光源点信息,求解在目标光源点作用下晶圆表面的无缺陷近场分布和缺陷近场分布;Based on the wavelength and light source information of the target light source point, the defect-free near-field distribution and defect near-field distribution of the wafer surface under the action of the target light source point are solved;

基于照明光瞳上各个光源点作用下晶圆表面的无缺陷近场分布和缺陷近场分布,确定照明光瞳对应的无缺陷近场分布集合和缺陷近场分布集合。Based on the defect-free near-field distribution and defect near-field distribution of the wafer surface under the action of each light source point on the illumination pupil, a defect-free near-field distribution set and a defect near-field distribution set corresponding to the illumination pupil are determined.

在一些实施例中,空间像确定单元1104具体用于:In some embodiments, the aerial image determination unit 1104 is specifically configured to:

确定第一空间像和第二空间像的差异的二范数,以及第一空间像的均值;determining a bi-norm of a difference between the first aerial image and the second aerial image, and a mean of the first aerial image;

确定二范数和均值的比值,以比值为评价指标;Determine the ratio of the second norm to the mean, and use the ratio as an evaluation index;

确定以最大化评价指标为目标的评价函数。Determine the evaluation function that aims to maximize the evaluation index.

在一些实施例中,迭代优化单元1106具体用于:In some embodiments, the iterative optimization unit 1106 is specifically configured to:

确定评价函数对选定的优化对象的梯度矩阵;Determine the gradient matrix of the evaluation function for the selected optimization object;

基于最速梯度下降法更新优化对象的变量矩阵,以及计算更新后的变量矩阵下的第一空间像、第二空间像和评价指标。The variable matrix of the optimization object is updated based on the fastest gradient descent method, and the first spatial image, the second spatial image and the evaluation index under the updated variable matrix are calculated.

在一些实施例中,迭代优化单元1106具体用于:In some embodiments, the iterative optimization unit 1106 is specifically configured to:

在选定优化对象为照明光瞳或收集光瞳的情况下,选定优化方式为直接优化;或者,When the selected optimization object is the illumination pupil or the collection pupil, the selected optimization method is direct optimization; or,

在选定优化对象为照明光瞳和收集光瞳的情况下,选定优化方式为顺序优化或协同优化。When the selected optimization objects are the illumination pupil and the collection pupil, the selected optimization method is sequential optimization or collaborative optimization.

可以理解的是,上述各个单元/模块的详细功能实现可参见前述方法实施例中的介绍,在此不做赘述。It is understandable that the detailed functional implementation of each of the above-mentioned units/modules can be found in the introduction of the aforementioned method embodiment, and will not be repeated here.

应当理解的是,上述装置用于执行上述实施例中的方法,装置中相应的程序模块,其实现原理和技术效果与上述方法中的描述类似,该装置的工作过程可参考上述方法中的对应过程,此处不再赘述。It should be understood that the above-mentioned device is used to execute the method in the above-mentioned embodiment. The implementation principle and technical effect of the corresponding program module in the device are similar to those described in the above-mentioned method. The working process of the device can refer to the corresponding process in the above-mentioned method, which will not be repeated here.

基于上述实施例中的方法,本申请实施例提供了一种电子设备。该设备可以包括:至少一个用于存储程序的存储器和至少一个用于执行存储器存储的程序的处理器。其中,当存储器存储的程序被执行时,处理器用于执行上述实施例中所描述的方法。Based on the method in the above embodiment, an embodiment of the present application provides an electronic device. The device may include: at least one memory for storing programs and at least one processor for executing the programs stored in the memory. When the program stored in the memory is executed, the processor is used to execute the method described in the above embodiment.

图12是本申请实施例提供的电子设备的结构示意图,如图12所示,该电子设备可以包括:处理器(processor)1201、通信接口(Communications Interface)1220、存储器(memory)1203和通信总线1204,其中,处理器1201,通信接口1202,存储器1203通过通信总线1204完成相互间的通信。处理器1201可以调用存储器1203中的软件指令,以执行上述实施例中所描述的方法。FIG12 is a schematic diagram of the structure of an electronic device provided in an embodiment of the present application. As shown in FIG12 , the electronic device may include: a processor 1201, a communications interface 1220, a memory 1203, and a communication bus 1204, wherein the processor 1201, the communications interface 1202, and the memory 1203 communicate with each other through the communication bus 1204. The processor 1201 may call the software instructions in the memory 1203 to execute the method described in the above embodiment.

此外,上述的存储器1203中的逻辑指令可以通过软件功能单元的形式实现并作为独立的产品销售或使用时,可以存储在一个计算机可读取存储介质中。基于这样的理解,本申请的技术方案本质上或者说对相关技术做出贡献的部分或者该技术方案的部分可以以软件产品的形式体现出来,该计算机软件产品存储在一个存储介质中,包括若干指令用以使得一台计算机设备(可以是个人计算机,服务器,或者网络设备等)执行本申请各个实施例方法的全部或部分步骤。In addition, the logic instructions in the above-mentioned memory 1203 can be implemented in the form of software functional units and can be stored in a computer-readable storage medium when sold or used as an independent product. Based on this understanding, the technical solution of the present application is essentially or the part that contributes to the relevant technology or the part of the technical solution can be embodied in the form of a software product, and the computer software product is stored in a storage medium, including a number of instructions for a computer device (which can be a personal computer, a server, or a network device, etc.) to perform all or part of the steps of the methods of each embodiment of the present application.

基于上述实施例中的方法,本申请实施例提供了一种计算机可读存储介质,计算机可读存储介质存储有计算机程序,当计算机程序在处理器上运行时,使得处理器执行上述实施例中的方法。Based on the method in the above embodiment, an embodiment of the present application provides a computer-readable storage medium, which stores a computer program. When the computer program runs on a processor, the processor executes the method in the above embodiment.

基于上述实施例中的方法,本申请实施例提供了一种计算机程序产品,当计算机程序产品在处理器上运行时,使得处理器执行上述实施例中的方法。Based on the method in the above embodiment, an embodiment of the present application provides a computer program product. When the computer program product runs on a processor, the processor executes the method in the above embodiment.

可以理解的是,本申请实施例中的处理器可以是中央处理单元(CentralProcessing Unit,CPU),还可以是其他通用处理器、数字信号处理器(Digital SignalProcessor,DSP)、专用集成电路(Application Specific Integrated Circuit,ASIC)、现场可编程门阵列(Field Programmable Gate Array,FPGA)或者其他可编程逻辑器件、晶体管逻辑器件,硬件部件或者其任意组合。通用处理器可以是微处理器,也可以是任何常规的处理器。It is understandable that the processor in the embodiment of the present application may be a central processing unit (CPU), or other general-purpose processors, digital signal processors (DSP), application-specific integrated circuits (ASIC), field programmable gate arrays (FPGA) or other programmable logic devices, transistor logic devices, hardware components or any combination thereof. The general-purpose processor may be a microprocessor or any conventional processor.

本申请实施例中的方法步骤可以通过硬件的方式来实现,也可以由处理器执行软件指令的方式来实现。软件指令可以由相应的软件模块组成,软件模块可以被存放于随机存取存储器(Random Access Memory,RAM)、闪存、只读存储器(Read-Only Memory,ROM)、可编程只读存储器(Programmable ROM,PROM)、可擦除可编程只读存储器(Erasable PROM,EPROM)、电可擦除可编程只读存储器(Electrically EPROM,EEPROM)、寄存器、硬盘、移动硬盘、CD-ROM或者本领域熟知的任何其它形式的存储介质中。一种示例性的存储介质耦合至处理器,从而使处理器能够从该存储介质读取信息,且可向该存储介质写入信息。当然,存储介质也可以是处理器的组成部分。处理器和存储介质可以位于ASIC中。The method steps in the embodiments of the present application can be implemented by hardware or by a processor executing software instructions. The software instructions can be composed of corresponding software modules, and the software modules can be stored in random access memory (RAM), flash memory, read-only memory (ROM), programmable read-only memory (PROM), erasable programmable read-only memory (EPROM), electrically erasable programmable read-only memory (EEPROM), registers, hard disks, mobile hard disks, CD-ROMs, or any other form of storage medium known in the art. An exemplary storage medium is coupled to a processor so that the processor can read information from the storage medium and can write information to the storage medium. Of course, the storage medium can also be a component of the processor. The processor and the storage medium can be located in an ASIC.

在上述实施例中,可以全部或部分地通过软件、硬件、固件或者其任意组合来实现。当使用软件实现时,可以全部或部分地以计算机程序产品的形式实现。计算机程序产品包括一个或多个计算机指令。在计算机上加载和执行计算机程序指令时,全部或部分地产生按照本申请实施例的流程或功能。计算机可以是通用计算机、专用计算机、计算机网络、或者其他可编程装置。计算机指令可以存储在计算机可读存储介质中,或者通过计算机可读存储介质进行传输。计算机指令可以从一个网站站点、计算机、服务器或数据中心通过有线(例如同轴电缆、光纤、数字用户线(DSL))或无线(例如红外、无线、微波等)方式向另一个网站站点、计算机、服务器或数据中心进行传输。计算机可读存储介质可以是计算机能够存取的任何可用介质或者是包含一个或多个可用介质集成的服务器、数据中心等数据存储设备。可用介质可以是磁性介质(例如,软盘、硬盘、磁带)、光介质(例如,DVD)、或者半导体介质(例如固态硬盘(Solid State Disk,SSD))等。In the above embodiments, it can be implemented in whole or in part by software, hardware, firmware or any combination thereof. When implemented using software, it can be implemented in whole or in part in the form of a computer program product. The computer program product includes one or more computer instructions. When loading and executing computer program instructions on a computer, the process or function according to the embodiment of the present application is generated in whole or in part. The computer can be a general-purpose computer, a special-purpose computer, a computer network, or other programmable devices. The computer instructions can be stored in a computer-readable storage medium or transmitted by a computer-readable storage medium. The computer instructions can be transmitted from a website site, a computer, a server or a data center to another website site, a computer, a server or a data center by wired (e.g., coaxial cable, optical fiber, digital subscriber line (DSL)) or wireless (e.g., infrared, wireless, microwave, etc.) mode. The computer-readable storage medium can be any available medium that a computer can access or a data storage device such as a server, a data center, etc. that contains one or more available media integrated. The available medium can be a magnetic medium (e.g., a floppy disk, a hard disk, a tape), an optical medium (e.g., a DVD), or a semiconductor medium (e.g., a solid-state drive (SSD)), etc.

可以理解的是,在本申请实施例中涉及的各种数字编号仅为描述方便进行的区分,并不用来限制本申请的实施例的范围。It should be understood that the various numerical numbers involved in the embodiments of the present application are only used for the convenience of description and are not used to limit the scope of the embodiments of the present application.

本领域的技术人员容易理解,以上仅为本申请的较佳实施例而已,并不用以限制本申请,凡在本申请的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本申请的保护范围之内。It is easy for those skilled in the art to understand that the above are only preferred embodiments of the present application and are not intended to limit the present application. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present application should be included in the protection scope of the present application.

Claims (7)

1. The optimization method of the wafer detection configuration parameters is characterized by comprising the following steps:
respectively rasterizing patterns of an illumination pupil and a collection pupil to obtain a first two-dimensional distribution matrix and a second two-dimensional distribution matrix, initializing a first variable matrix corresponding to the illumination pupil based on intensity distribution of the illumination pupil, and initializing a second variable matrix corresponding to the collection pupil based on whether the first variable matrix is initialized in the pattern of the collection pupil;
Determining light source point information of light source points corresponding to each grid point after rasterization based on a polarized illumination mode and the first two-dimensional distribution matrix;
Establishing a defect-free structure model and a defect structure model of a target defect type, and solving a defect-free near-field distribution set and a defect near-field distribution set corresponding to the illumination pupil by combining the light source point information;
Initializing a bright field microscopic imaging model, and calculating a first space image of a defect-free wafer and a second space image of the defect wafer;
Determining an evaluation index based on the first aerial image and the second aerial image, and determining an evaluation function based on the evaluation index;
selecting an optimization object and an optimization mode, executing an iterative optimization flow based on the selected optimization object and the optimization mode, updating a variable matrix of the optimization object, and updating an evaluation index under the variable matrix; the optimization object is the illumination pupil and/or the collection pupil;
when the updated evaluation index meets a preset threshold value or the iteration number reaches the maximum number, determining an optimized graph of the optimized object by using a variable matrix of the optimized object updated by the iterative optimization flow for the last time;
wherein the establishing a defect-free structural model and a defect structural model of the target defect type comprises:
constructing a binary image according to the structure and the pattern of the wafer, wherein a dark area of the binary image represents a substrate, and a bright area represents the pattern;
Dividing a defect-free binary image and a defect binary image of the target defect type according to the space resolution of the wafer end;
giving a substrate material, a pattern material, a substrate thickness and a pattern thickness, and completing the establishment of the defect-free structural model and the defect structural model;
wherein the determining an evaluation index based on the first aerial image and the second aerial image, and determining an evaluation function based on the evaluation index, comprises:
Determining a second norm of the difference between the first aerial image and the second aerial image, and a mean value of the first aerial image;
Determining the ratio of the two norms to the average value, and taking the ratio as the evaluation index;
Determining an evaluation function targeting maximizing the evaluation index;
The iterative optimization flow comprises the following steps:
determining a gradient matrix of the evaluation function for the selected optimization object;
updating a variable matrix of the optimization object based on a steepest gradient descent method, and calculating a first aerial image, a second aerial image and an evaluation index under the updated variable matrix.
2. The method according to claim 1, wherein the solving the defect-free near-field distribution set and the defect near-field distribution set corresponding to the illumination pupil in combination with the light source point information comprises:
Solving defect-free near-field distribution and defect near-field distribution of the surface of the wafer under the action of a target light source point based on the wavelength of the target light source point and the light source point information;
And determining a defect-free near-field distribution set and a defect near-field distribution set corresponding to the illumination pupil based on the defect-free near-field distribution and the defect near-field distribution of the wafer surface under the action of each light source point on the illumination pupil.
3. The method of optimizing wafer inspection configuration parameters according to claim 1, wherein the selecting optimization objects and optimization methods comprises:
in the case that the selected optimization object is the illumination pupil or the collection pupil, selecting an optimization mode to be direct optimization; or alternatively
In case the selected optimization object is the illumination pupil and the collection pupil, the selected optimization mode is a sequential optimization or a collaborative optimization.
4. An optimizing apparatus for detecting configuration parameters of a wafer, comprising:
A rasterizing unit, configured to respectively rasterize a pattern of an illumination pupil and a pattern of a collection pupil to obtain a first two-dimensional distribution matrix and a second two-dimensional distribution matrix, initialize a first variable matrix corresponding to the illumination pupil based on intensity distribution of the illumination pupil, and initialize a second variable matrix corresponding to the collection pupil based on whether the second variable matrix is initialized in the pattern of the collection pupil;
The light source point information determining unit is used for determining light source point information of light source points corresponding to each grid point after rasterization based on a polarized illumination mode and the first two-dimensional distribution matrix;
The near field distribution determining unit is used for establishing a defect-free structure model and a defect structure model of a target defect type, and solving a defect-free near field distribution set and a defect near field distribution set corresponding to the illumination pupil by combining the light source point information;
The space image determining unit is used for initializing a bright field microscopic imaging model and calculating a first space image of the defect-free wafer and a second space image of the defect wafer;
An evaluation index determination unit configured to determine an evaluation index based on the first aerial image and the second aerial image, and determine an evaluation function based on the evaluation index;
The iterative optimization unit is used for selecting an optimization object and an optimization mode, executing an iterative optimization flow based on the selected optimization object and the optimization mode, updating a variable matrix of the optimization object and an evaluation index under the updated variable matrix; the optimization object is the illumination pupil and/or the collection pupil;
the optimization output unit is used for determining an optimized graph of the optimized object according to the variable matrix of the optimized object updated by the iterative optimization flow for the last time when the updated evaluation index meets a preset threshold or the iteration number reaches the maximum number;
the near field distribution determining unit is specifically configured to:
constructing a binary image according to the structure and the pattern of the wafer, wherein a dark area of the binary image represents a substrate, and a bright area represents the pattern;
Dividing a defect-free binary image and a defect binary image of the target defect type according to the space resolution of the wafer end;
giving a substrate material, a pattern material, a substrate thickness and a pattern thickness, and completing the establishment of the defect-free structural model and the defect structural model;
wherein, the aerial image determining unit is specifically configured to:
Determining a second norm of the difference between the first aerial image and the second aerial image, and a mean value of the first aerial image;
Determining the ratio of the two norms to the average value, and taking the ratio as the evaluation index;
Determining an evaluation function targeting maximizing the evaluation index;
the iterative optimization unit is specifically configured to:
determining a gradient matrix of the evaluation function for the selected optimization object;
updating a variable matrix of the optimization object based on a steepest gradient descent method, and calculating a first aerial image, a second aerial image and an evaluation index under the updated variable matrix.
5. An electronic device, comprising:
At least one memory for storing a computer program;
At least one processor for executing the memory-stored program, which processor is adapted to perform the method according to any of claims 1-3, when the memory-stored program is executed.
6. A computer readable storage medium storing a computer program, characterized in that the computer program, when run on a processor, causes the processor to perform the method according to any one of claims 1-3.
7. A computer program product, characterized in that the computer program product, when run on a processor, causes the processor to perform the method according to any of claims 1-3.
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