CN118085692A - Two-component main chain degradation, side chain hydrolysis type marine antifouling coating and preparation method thereof - Google Patents
Two-component main chain degradation, side chain hydrolysis type marine antifouling coating and preparation method thereof Download PDFInfo
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Abstract
Description
技术领域Technical Field
本发明涉及海洋防污材料技术领域,尤其是涉及一种双组份主链降解、侧链水解型海洋防污涂料及其制备方法。The invention relates to the technical field of marine antifouling materials, in particular to a two-component main chain degradation and side chain hydrolysis type marine antifouling coating and a preparation method thereof.
背景技术Background technique
海洋生物污损亦称海洋生物附着,是指海洋中动物、植物及微生物在海洋中运行的设备附着的现象,对现代海洋经济带来巨大的危害。一旦海洋生物附着或生长在船舶表面,会增大船舶摩擦阻力、降低航速、增加燃油消耗,同时涂层破坏、加快钢材腐蚀、严重影响船舶使用寿命、增加船舶维修频率和费用,影响正常作业,造成巨大经济损失。Marine biofouling, also known as marine biofouling, refers to the phenomenon that marine animals, plants and microorganisms attach to equipment running in the ocean, which brings great harm to the modern marine economy. Once marine organisms attach or grow on the surface of a ship, it will increase the friction resistance of the ship, reduce the speed, increase fuel consumption, and damage the coating, accelerate steel corrosion, seriously affect the service life of the ship, increase the frequency and cost of ship maintenance, affect normal operations, and cause huge economic losses.
据国外统计分析,海洋生物污损可造成船舶燃料消耗增加40%以上,全球每年合计约增耗燃料700余万吨,造成直接经济损失达近百亿美元。因此,船舶的海洋污损问题如果得不到有效解决,将会严重影响国家战略的实施并将制约海洋经济的发展。目前,中国每年使用大量的海洋防污涂料,其中大部分市场被佐敦、关西、海虹老人、中涂国际、阿克苏诺贝尔、日本立邦船舰涂料等巨头垄断;尤其是具有高技术含量、高附加值的高端防污涂料领域更加无法与之匹敌。According to foreign statistics and analysis, marine biofouling can increase ship fuel consumption by more than 40%, with a global total of more than 7 million tons of fuel consumed each year, causing direct economic losses of nearly 10 billion US dollars. Therefore, if the problem of marine fouling of ships is not effectively solved, it will seriously affect the implementation of national strategies and restrict the development of the marine economy. At present, China uses a large amount of marine antifouling coatings every year, most of which are monopolized by giants such as Jotun, Kansai, Hempel, China Coatings International, Akzo Nobel, and Nippon Paint Japan; especially in the field of high-tech, high-value-added high-end antifouling coatings, which are even more unmatched.
有机硅基污损脱附型涂层和聚丙烯酸酯类自抛光涂层是目前性能最好、应用最广的海洋防污涂料。然而他们的污损脱附性能依赖于高水流冲刷,静态防污效果不理想。Silicone-based fouling-release coatings and polyacrylate self-polishing coatings are currently the best and most widely used marine antifouling coatings. However, their fouling-release performance depends on high water flow scouring, and the static antifouling effect is not ideal.
专利CN112961594A公开了一种水解可控海洋防污涂料及其制备方法,涂料包括A组分和B组分。其中A组分包括水解可控树脂10-30%,其他树脂0-30%,氧化亚铜0-40%,吡啶硫酮铜0-10%,颜填料2-40%,流平剂0.1-2%,增稠剂0-3%,扩链剂0-10%,溶剂10-40%。B组分为固化剂。该方案中水解可控树脂为聚乙醇酸共聚物多元醇。该专利中水解可控树脂为聚乙醇酸共聚物多元醇,其水解可控性较差。Patent CN112961594A discloses a hydrolysis controllable marine antifouling coating and its preparation method, the coating comprises component A and component B. Component A comprises 10-30% hydrolysis controllable resin, 0-30% other resins, 0-40% cuprous oxide, 0-10% copper pyrithione, 2-40% pigment and filler, 0.1-2% leveling agent, 0-3% thickener, 0-10% chain extender, and 10-40% solvent. Component B is a curing agent. In this scheme, the hydrolysis controllable resin is polyglycolic acid copolymer polyol. In this patent, the hydrolysis controllable resin is polyglycolic acid copolymer polyol, and its hydrolysis controllability is poor.
专利CN114716654A公开了一种具有主链降解性能的自抛光防污树脂及其制备方法,该树脂制备原材料包括如下组分,以质量计算:柠檬酸单体1~60份;聚乙醇酸多元醇1~80份;聚酯或聚醚多元醇1~80份;溶剂20~80份;含锌单体1~30份;一元酸1~10份。该申请方案制备的防污树脂具有优异的主链降解和侧链水解性能,使用过程中,还可持续释放出海洋微生物所厌恶的柠檬酸类物质,形成具有污损阻抗性的动态表面,即使在静止状态下,涂层表面也可通过主链降解而逐渐更新,从而很好的发挥防污作用。该专利中,采用的是聚乙醇酸多元醇、聚酯或聚醚多元醇为主要单体,其降解性能同样有待进一步提升。Patent CN114716654A discloses a self-polishing antifouling resin with main chain degradation performance and its preparation method. The raw materials for preparing the resin include the following components, calculated by mass: 1 to 60 parts of citric acid monomer; 1 to 80 parts of polyglycolic acid polyol; 1 to 80 parts of polyester or polyether polyol; 20 to 80 parts of solvent; 1 to 30 parts of zinc-containing monomer; 1 to 10 parts of monobasic acid. The antifouling resin prepared by this application scheme has excellent main chain degradation and side chain hydrolysis performance. During use, it can also continuously release citric acid substances that are disliked by marine microorganisms to form a dynamic surface with fouling resistance. Even in a static state, the coating surface can be gradually renewed through main chain degradation, thereby playing a good antifouling role. In this patent, polyglycolic acid polyol, polyester or polyether polyol is used as the main monomer, and its degradation performance also needs to be further improved.
发明内容Summary of the invention
针对现有技术中海洋防污涂料降解性能不佳的现状,本发明提供一种双组份主链降解、侧链水解型海洋防污涂料及其制备方法。In view of the current situation that the degradation performance of marine antifouling coatings in the prior art is poor, the present invention provides a two-component main chain degradation and side chain hydrolysis type marine antifouling coating and a preparation method thereof.
本发明防污涂料具有优异的主链降解和侧链水解性能,在动态和静态条件下都可表现出较好的防污效果;同时,本发明操作方法简单,成本较低,适合工业化生产,具有广泛的应用前景。The antifouling coating of the present invention has excellent main chain degradation and side chain hydrolysis performance, and can show good antifouling effect under both dynamic and static conditions; at the same time, the operation method of the present invention is simple, the cost is low, it is suitable for industrial production, and has broad application prospects.
本发明的目的可以通过以下技术方案来实现:The purpose of the present invention can be achieved by the following technical solutions:
本发明提供一种双组份主链降解、侧链水解型海洋防污涂料,包括A组分和B组分,The present invention provides a two-component main chain degradation and side chain hydrolysis type marine antifouling coating, comprising component A and component B.
其中A组分包含以下组分:Component A contains the following components:
其中B组分为含有异氰酸酯基团的固化剂;Wherein component B is a curing agent containing an isocyanate group;
所述主链降解、侧链水解型海洋防污树脂固含量为45%~50%,由以下几种物质制备而成:The main chain degradation and side chain hydrolysis type marine antifouling resin has a solid content of 45% to 50% and is prepared from the following materials:
在本发明的一个实施方式中,所述柠檬酸单体的结构式如下:In one embodiment of the present invention, the structural formula of the citric acid monomer is as follows:
在本发明的一个实施方式中,所述脂肪族聚酯多元醇可通过以下步骤制备:In one embodiment of the present invention, the aliphatic polyester polyol can be prepared by the following steps:
a)氮气保护下,将多元酸、多元醇、己内酯与催化剂在140~230℃之间进行酯化和缩聚反应,控制分馏塔顶温度100~105℃之间,常压蒸除生成的绝大多数副产物水;a) Under nitrogen protection, polyacid, polyol, caprolactone and catalyst are subjected to esterification and polycondensation reaction at 140-230°C, the top temperature of the fractionation tower is controlled between 100-105°C, and most of the by-product water generated is distilled off at normal pressure;
b)抽真空,并逐渐提高真空度,减压除去微量水和多余的多元醇化合物,直至合成的产物酸值低于5mgKOH/g,得到脂肪族聚酯多元醇;反应时间4~12h。b) evacuating the chamber and gradually increasing the vacuum degree to remove trace amounts of water and excess polyol compounds under reduced pressure until the acid value of the synthesized product is lower than 5 mgKOH/g to obtain aliphatic polyester polyols; the reaction time is 4 to 12 hours.
优选地,所述脂肪族聚酯多元醇反应方程式如下:Preferably, the aliphatic polyester polyol reaction equation is as follows:
其中R1和R2表示碳数为2以上的烷基基团,m,n为整数。Wherein R1 and R2 represent an alkyl group having 2 or more carbon atoms, and m and n are integers.
实际上,对于普通生物降解材料,进行了大量的海水降解实验,以常见的PLA为例,在工业堆肥情况下(温度58±2℃,湿度为98%且有一定微生物),PLA样条在50天左右失重达到70%,可在3~6个月内降解完全,但是无论是将PLA样条放置在淡水中还是海洋中,在经过一年的浸泡后,PLA样条没有观察到明显失重,GPC测试表明分子量无明显变化。而其他生物降解材料如PBAT、PBS等虽然在海水中降解速度较PLA要快,但是浸泡一年以后,其失重率也只有2%左右,降解很缓慢。但是通过共聚的方式,降低脂肪族聚酯的分子量及结晶度,可大大提高脂肪族聚酯在海洋中的降解性能。In fact, a large number of seawater degradation experiments have been conducted for common biodegradable materials. Taking common PLA as an example, under industrial composting conditions (temperature 58±2℃, humidity 98% and certain microorganisms), PLA strips lose 70% weight in about 50 days and can be completely degraded within 3 to 6 months. However, no matter whether the PLA strips are placed in fresh water or in the ocean, after one year of immersion, no obvious weight loss is observed in the PLA strips, and the GPC test shows that there is no significant change in molecular weight. Although other biodegradable materials such as PBAT and PBS degrade faster than PLA in seawater, their weight loss rate is only about 2% after one year of immersion, and the degradation is very slow. However, by copolymerization, the molecular weight and crystallinity of aliphatic polyesters can be reduced, which can greatly improve the degradation performance of aliphatic polyesters in the ocean.
进一步的,相较于PLA、PBAT以及PBS等堆肥生物降解材料在海洋中几乎不降解的性能,聚己内酯结构是可以在海水中缓慢降解的;同时,聚己内酯结构具有良好的柔韧性,本发明通过添加适量的聚己内酯结构可用来调节防污树脂的柔韧性,使得制备的海洋防污涂料具有良好的附着力。Furthermore, compared with compost biodegradable materials such as PLA, PBAT and PBS that are almost not degradable in the ocean, the polycaprolactone structure can be slowly degraded in seawater; at the same time, the polycaprolactone structure has good flexibility. The present invention can be used to adjust the flexibility of the antifouling resin by adding an appropriate amount of polycaprolactone structure, so that the prepared marine antifouling coating has good adhesion.
在本发明的一个实施方式中,所述脂肪族聚酯多元醇结构为In one embodiment of the present invention, the aliphatic polyester polyol structure is
为了便于表达,以下可简称为For ease of expression, the following may be referred to as
HO——R——OHHO——R——OH
在本发明的一个实施方式中,脂肪族聚酯多元醇的制备方法中,所述多元酸化合物为草酸、丙二酸、丁二酸、戊二酸、己二酸以及葵二酸等中的一种及以上。In one embodiment of the present invention, in the method for preparing aliphatic polyester polyols, the polyacid compound is one or more of oxalic acid, malonic acid, succinic acid, glutaric acid, adipic acid and sebacic acid.
在本发明的一个实施方式中,脂肪族聚酯多元醇的制备方法中,所述多元醇化合物为乙二醇、丙二醇、丁二醇、戊二醇、新戊二醇、己二醇、异己二醇、聚乙二醇、聚丙二醇、三羟甲基丙烷以及季戊四醇等中的一种及以上。In one embodiment of the present invention, in the preparation method of aliphatic polyester polyol, the polyol compound is one or more of ethylene glycol, propylene glycol, butylene glycol, pentylene glycol, neopentyl glycol, hexylene glycol, isohexylene glycol, polyethylene glycol, polypropylene glycol, trimethylolpropane and pentaerythritol.
在本发明的一个实施方式中,脂肪族聚酯多元醇的制备方法中,所述多元醇与多元酸的摩尔比为(0.5~60):1,所述脂肪族聚酯多元醇的分子量为300~3000;In one embodiment of the present invention, in the method for preparing aliphatic polyester polyol, the molar ratio of the polyol to the polyacid is (0.5-60):1, and the molecular weight of the aliphatic polyester polyol is 300-3000;
更优选地,脂肪族聚酯多元醇的制备方法中,所述多元醇与多元酸的摩尔比为(1~30):1,所述脂肪族聚酯多元醇的分子量为500~2000。More preferably, in the method for preparing aliphatic polyester polyol, the molar ratio of the polyol to the polyacid is (1-30):1, and the molecular weight of the aliphatic polyester polyol is 500-2000.
在本发明的一个实施方式中,脂肪族聚酯多元醇的制备方法中,所述催化剂包括辛酸亚锡、氯化亚锡、钛酸四丁酯、醋酸锌、醋酸锑、三氧化二锑以及乙二醇锑等中的一种及以上;用量为所有单体质量的0.01~2wt%。In one embodiment of the present invention, in the preparation method of aliphatic polyester polyol, the catalyst includes one or more of stannous octoate, stannous chloride, tetrabutyl titanate, zinc acetate, antimony acetate, antimony trioxide and ethylene glycol antimony, etc.; the amount used is 0.01 to 2 wt% of the mass of all monomers.
优选地,主链降解、侧链水解型海洋防污树脂的制备原料中,所述溶剂为醋酸甲脂、醋酸乙酯、醋酸丁酯、异丙醇、正丁醇、甲苯、二甲苯、甲基乙基酮、环己酮以及甲基异丁基酮等中的一种及以上。Preferably, in the raw materials for preparing the main chain degradable and side chain hydrolyzable marine antifouling resin, the solvent is one or more of methyl acetate, ethyl acetate, butyl acetate, isopropanol, n-butanol, toluene, xylene, methyl ethyl ketone, cyclohexanone and methyl isobutyl ketone.
在本发明的一个实施方式中,所述含锌单体为氧化锌、氢氧化锌、碳酸锌、乙酸锌以及氯化锌等中的一种及以上。In one embodiment of the present invention, the zinc-containing monomer is one or more of zinc oxide, zinc hydroxide, zinc carbonate, zinc acetate and zinc chloride.
在本发明的一个实施方式中,所述一元酸包括甲酸、乙酸、丙酸、丙烯酸、甲基丙烯酸、乙醇酸、乳酸以及月桂酸等中的一种及以上。In one embodiment of the present invention, the monoacid includes one or more of formic acid, acetic acid, propionic acid, acrylic acid, methacrylic acid, glycolic acid, lactic acid and lauric acid.
优选地,所述主链降解、侧链水解型海洋防污树脂可通过以下步骤制备:Preferably, the main chain degradable and side chain hydrolyzable marine antifouling resin can be prepared by the following steps:
a)氮气保护下,将柠檬酸、脂肪族聚酯多元醇以及催化剂按照一定的比例在140~230℃之间进行酯化和缩聚反应,控制分馏塔顶温度100~105℃之间,常压蒸除生成的绝大多数副产物水;a) Under nitrogen protection, citric acid, aliphatic polyester polyol and a catalyst are subjected to esterification and polycondensation reaction at a certain ratio between 140 and 230° C., the top temperature of the fractionation tower is controlled between 100 and 105° C., and most of the by-product water generated is distilled off at normal pressure;
b)抽真空,并逐渐提高真空度,在压力<100Pa情况下,继续反应80~150min,冷却以后加入溶剂进行溶剂,得到具有主链降解、侧链水解型海洋防污树脂预聚体溶液;b) evacuating the mixture and gradually increasing the vacuum degree, and continuing the reaction for 80 to 150 minutes at a pressure of less than 100 Pa, and adding a solvent after cooling to obtain a main chain degradation and side chain hydrolysis type marine antifouling resin prepolymer solution;
c)在具有主链降解、侧链水解型海洋防污树脂预聚体溶液中加入适量含锌单体,在30~100℃之间反应0.5~2h,最后加入一元酸,继续反应0.5~2h,得到透明的树脂溶液,随后通氮气继续反应,蒸出多余的水分;得到主链降解、侧链水解型海洋防污树脂。c) Adding an appropriate amount of zinc-containing monomer to a main chain degradable and side chain hydrolyzable marine antifouling resin prepolymer solution, reacting at 30-100° C. for 0.5-2 hours, finally adding a monobasic acid, continuing the reaction for 0.5-2 hours to obtain a transparent resin solution, then passing nitrogen to continue the reaction and evaporate excess water; obtaining a main chain degradable and side chain hydrolyzable marine antifouling resin.
所述主链降解、侧链水解型海洋防污树脂结构如下所示:The structure of the main chain degradation and side chain hydrolysis type marine antifouling resin is as follows:
其中,R'表示碳数为1以上的烷基基团、烷氧基基团以及乙烯基基团等,a、b、c为整数。Here, R' represents an alkyl group, an alkoxy group, a vinyl group, etc. having a carbon number of 1 or more, and a, b, and c are integers.
主链降解、侧链水解型海洋防污树脂主链是基于脂肪族聚酯多元醇结构在海水中的降解性能,从而有效地协调涂层的降解性;本发明制得的防污涂料具有优异的主链降解和侧链水解性能,使用过程中,还可持续释放出海洋微生物所厌恶的酸类物质,形成动态表面;在动态和静态条件下,涂层表面均可通过主链降解而逐渐更新,表现出较好的防污效果。The main chain of the main chain degradation and side chain hydrolysis type marine antifouling resin is based on the degradation performance of the aliphatic polyester polyol structure in seawater, thereby effectively coordinating the degradability of the coating; the antifouling coating prepared by the invention has excellent main chain degradation and side chain hydrolysis performance, and during use, it can also continuously release acid substances that are disliked by marine microorganisms to form a dynamic surface; under dynamic and static conditions, the coating surface can be gradually renewed through main chain degradation, showing a good antifouling effect.
在本发明的一个实施方式中,主链降解、侧链水解型海洋防污树脂的制备过程,步骤a)中所述催化剂包括辛酸亚锡、氯化亚锡、钛酸四丁酯、醋酸锌、醋酸锑、三氧化二锑以及乙二醇锑等中的一种及以上;用量为所有单体质量的0.01~2wt%。In one embodiment of the present invention, in the preparation process of the main chain degradation and side chain hydrolysis type marine antifouling resin, the catalyst in step a) includes one or more of stannous octoate, stannous chloride, tetrabutyl titanate, zinc acetate, antimony acetate, antimony trioxide and ethylene glycol antimony, etc.; the amount used is 0.01 to 2 wt% of the mass of all monomers.
在本发明的一个实施方式中,主链降解、侧链水解型海洋防污树脂的制备过程,所述脂肪族聚酯多元醇与柠檬酸的摩尔比为0.8~1.5:1;所述含锌单体与柠檬酸的摩尔比为0.5~1.5:1;所述含锌单体与一元酸的摩尔比为1~10:1;In one embodiment of the present invention, in the preparation process of the main chain degradation and side chain hydrolysis type marine antifouling resin, the molar ratio of the aliphatic polyester polyol to citric acid is 0.8 to 1.5:1; the molar ratio of the zinc-containing monomer to citric acid is 0.5 to 1.5:1; the molar ratio of the zinc-containing monomer to the monobasic acid is 1 to 10:1;
更优选地,主链降解、侧链水解型海洋防污树脂的制备过程,所述脂肪族聚酯多元醇与柠檬酸的摩尔比为0.9~1.1:1;所述含锌单体与柠檬酸的摩尔比为0.8~1:1;所述含锌单体与一元酸的摩尔比为1~1.5:1。More preferably, in the preparation process of the main chain degradable and side chain hydrolyzable marine antifouling resin, the molar ratio of the aliphatic polyester polyol to citric acid is 0.9-1.1:1; the molar ratio of the zinc-containing monomer to citric acid is 0.8-1:1; and the molar ratio of the zinc-containing monomer to the monobasic acid is 1-1.5:1.
实际上,柠檬酸是一种三羧酸类化合物,但是由于位阻效应,两个端羧基会优先参与反应,控制好脂肪族聚酯多元醇与柠檬酸的摩尔比,可保证降解速度可控的防污树脂主链为线性结构,减少体型交联;In fact, citric acid is a tricarboxylic acid compound, but due to the steric effect, the two terminal carboxyl groups will preferentially participate in the reaction. Controlling the molar ratio of aliphatic polyester polyols to citric acid can ensure that the main chain of the antifouling resin with controllable degradation rate is a linear structure, reducing body cross-linking;
进一步的,一元酸可以消耗未反应完全的锌单体,形成羧酸锌的结构,可以与海水中的钠离子进行离子交换,使得涂层具有侧链水解性能。Furthermore, the monoacid can consume the unreacted zinc monomer to form a zinc carboxylate structure, which can undergo ion exchange with sodium ions in seawater, thereby making the coating have side chain hydrolysis properties.
在本发明的一个实施方式中,所述硅烷偶联剂为氨基硅烷偶联剂,具体包括γ-氨丙基三甲氧基硅烷、γ-氨丙基三乙氧基硅烷以及N-(β-氨乙基)-γ-氨丙基三甲氧基硅烷等中的一种及以上。In one embodiment of the present invention, the silane coupling agent is an aminosilane coupling agent, specifically including one or more of γ-aminopropyltrimethoxysilane, γ-aminopropyltriethoxysilane and N-(β-aminoethyl)-γ-aminopropyltrimethoxysilane.
在本发明的一个实施方式中,所述有机防污剂,包括吡啶硫酮铜、吡啶硫酮锌、代森锌、(4,5-二氯-N-辛基-4-异噻唑啉-3-酮)异噻唑啉酮衍生物(DCOIT)以及溴代吡咯腈等中的一种及以上。In one embodiment of the present invention, the organic antifouling agent includes one or more of copper pyrithione, zinc pyrithione, mancozeb, (4,5-dichloro-N-octyl-4-isothiazolin-3-one) isothiazolinone derivative (DCOIT) and bromopyrrolecarbonitrile.
在本发明的一个实施方式中,所述颜填料包括氧化锌、滑石粉、硫酸钡、硅藻土、云母粉、钛白粉以及氧化铁红等中的一种及以上。In one embodiment of the present invention, the pigment filler includes one or more of zinc oxide, talc, barium sulfate, diatomaceous earth, mica powder, titanium dioxide, and red iron oxide.
颜填料是制备海洋防污涂料的重要辅料,它可以赋予涂料不同的颜色和光泽度,同时能有效改善防污涂料的物理性能,降低防污涂料的成本。Pigments and fillers are important auxiliary materials for the preparation of marine antifouling coatings. They can give the coatings different colors and glossiness, and can effectively improve the physical properties of antifouling coatings and reduce the cost of antifouling coatings.
在本发明的一个实施方式中,所述触变剂包括有机膨润土、气相二氧化硅等中的一种及以上。In one embodiment of the present invention, the thixotropic agent includes one or more of organic bentonite, fumed silica, and the like.
加入触变剂可以提高海洋防污涂料的粘度,减少涂料储存过程中的分层现象,提高涂料的储存稳定性。Adding thixotropic agent can increase the viscosity of marine antifouling coatings, reduce the stratification phenomenon during the storage of coatings, and improve the storage stability of coatings.
在本发明的一个实施方式中,所述防流挂剂包括聚酰胺蜡、植物油酸以及聚脲等中的一种及以上。In one embodiment of the present invention, the anti-sagging agent includes one or more of polyamide wax, vegetable oil acid, and polyurea.
在本发明的一个实施方式中,所述固化剂为甲苯二异氰酸酯与三羟甲基丙烷的加成物(TDI-TMP)、六亚甲基二异氰酸酯三聚体(HDI三聚体)、异佛尔酮二异氰酸酯(IPDI)、甲苯二异氰酸酯(TDI)、二苯基甲烷二异氰酸酯(MDI)、六亚甲基二异氰酸酯(HDI)以及甲苯二异氰酸酯二聚体(TDI二聚体)等中的一种及以上;所述A组分与B组分的质量比为1~100:1。In one embodiment of the present invention, the curing agent is one or more of an adduct of toluene diisocyanate and trimethylolpropane (TDI-TMP), hexamethylene diisocyanate trimer (HDI trimer), isophorone diisocyanate (IPDI), toluene diisocyanate (TDI), diphenylmethane diisocyanate (MDI), hexamethylene diisocyanate (HDI) and toluene diisocyanate dimer (TDI dimer); the mass ratio of component A to component B is 1 to 100:1.
更优选地,一种双组份主链降解、侧链水解型海洋防污涂料,所述固化剂为甲苯二异氰酸酯与三羟甲基丙烷的加成物(TDI-TMP)、甲苯二异氰酸酯(TDI)、二苯基甲烷二异氰酸酯(MDI)、以及甲苯二异氰酸酯二聚体(TDI二聚体)等中的一种及以上;所述A组分与B组分的质量比为10~50:1。More preferably, a two-component main chain degradation, side chain hydrolysis type marine antifouling coating, the curing agent is one or more of an adduct of toluene diisocyanate and trimethylolpropane (TDI-TMP), toluene diisocyanate (TDI), diphenylmethane diisocyanate (MDI), and toluene diisocyanate dimer (TDI dimer); the mass ratio of component A to component B is 10 to 50:1.
加入适量固化剂可以与主链降解、侧链水解型防污树脂中的羟基以及氨基硅烷偶联剂中的氨基进行进一步交联,增加涂层的附着力和硬度,提高涂层的物理性能。Adding an appropriate amount of curing agent can further cross-link with the hydroxyl groups in the main chain degradation and side chain hydrolysis type antifouling resin and the amino groups in the aminosilane coupling agent, thereby increasing the adhesion and hardness of the coating and improving the physical properties of the coating.
本发明还提供一种双组份主链降解、侧链水解型海洋防污涂料的制备方法,包括以下步骤:The present invention also provides a method for preparing a two-component main chain degradation and side chain hydrolysis type marine antifouling coating, comprising the following steps:
(1)按照配比,首先将主链降解、侧链水解型防污树脂溶液置于分散机中,在500~1000r/min转速下,加入硅烷偶联剂、触变剂助剂,继续搅拌10~30min;(1) According to the ratio, firstly, the main chain degradation and side chain hydrolysis type antifouling resin solution is placed in a disperser, and at a speed of 500 to 1000 r/min, a silane coupling agent and a thixotropic agent are added, and stirring is continued for 10 to 30 minutes;
(2)按照从液体到粉末、比重从小到大的顺序依次加入颜填料和防污剂,在500~3000r/min速度下继续分散30~60min,直至涂料细度在80μm以下;(2) Add pigments, fillers and antifouling agents in the order from liquid to powder and from small to large specific gravity, and continue to disperse at a speed of 500 to 3000 r/min for 30 to 60 minutes until the fineness of the coating is less than 80 μm;
(3)根据粘度补充溶剂,并加入防流挂剂,继续在500~3000r/min速度下搅拌20min,过滤包装,得到主链降解、侧链水解型防污涂料A组分;(3) replenishing the solvent according to the viscosity, adding the anti-sagging agent, continuing to stir at a speed of 500 to 3000 r/min for 20 min, filtering and packaging, and obtaining the main chain degradation and side chain hydrolysis type antifouling coating component A;
(4)将A组分与B组分使用前进行直接混合。(4) Mix component A and component B directly before use.
相较于目前的丙烯酸酯类无锡自抛光树脂,它们一般只含有可水解的侧基,其表面更新依赖于强水流的冲刷,静态防污效果不理想;本发明制得的防污树脂具有优异的主链降解和侧链水解性能,使用过程中,还可持续释放出海洋微生物所厌恶的酸类物质,即使在静止状态下,涂层表面也可通过主链降解而逐渐更新,从而很好的发挥防污作用。本发明操作方法简单,成本较低,可适用于多种海域,具有广泛的应用前景。Compared with the current acrylic ester Wuxi self-polishing resin, which generally only contains hydrolyzable side groups, its surface renewal depends on the scouring of strong water flow, and the static antifouling effect is not ideal; the antifouling resin prepared by the present invention has excellent main chain degradation and side chain hydrolysis performance, and during use, it can also continuously release acid substances that marine microorganisms hate. Even in a static state, the coating surface can be gradually renewed by main chain degradation, thereby playing a good antifouling role. The present invention has a simple operation method, low cost, can be applied to a variety of sea areas, and has a wide range of application prospects.
与现有技术相比,本发明的有益效果为:Compared with the prior art, the present invention has the following beneficial effects:
(1)、主链降解,侧链水解可控:本发明以在海水中降解速度可调的脂肪族聚酯多元醇为主要单体,通过调节脂肪族聚酯多元醇的结晶度及己内酯的含量,配合柠檬酸单体以及含锌单体制备而成;根据不同情况,我们可制备一系列分子量和分子结构不同的自抛光防污树脂,以适应不同的使用场合;这些树脂兼具主链降解和侧链水解效果,在动态和静态条件下,均表现出较好的防污效果。(1) Main chain degradation and controllable side chain hydrolysis: The present invention uses aliphatic polyester polyols with adjustable degradation rate in seawater as the main monomer, and is prepared by adjusting the crystallinity and caprolactone content of the aliphatic polyester polyols, and combining citric acid monomers and zinc-containing monomers; according to different situations, we can prepare a series of self-polishing antifouling resins with different molecular weights and molecular structures to adapt to different usage occasions; these resins have both main chain degradation and side chain hydrolysis effects, and show good antifouling effects under both dynamic and static conditions.
(2)、开发的主链降解、侧链水解型防污涂料,在降解过程中,会持续释放出具有抗菌效果的酸类物质,使涂层表面海水与正常海水形成一定的pH差,海洋污损生物难以在其表面附着。(2) The main chain degradable and side chain hydrolyzable antifouling coating developed by us will continuously release acidic substances with antibacterial effects during the degradation process, so that the seawater on the coating surface forms a certain pH difference with normal seawater, making it difficult for marine fouling organisms to attach to its surface.
(3)、开发的主链降解、侧链水解型防污涂料,由于引入了柠檬酸单体、氨基硅烷偶联剂以及异氰酸酯类固化剂等物质,使得涂层具有较高的强度和附着力,物理性能优异。(3) The main chain degradation and side chain hydrolysis antifouling coating developed has introduced citric acid monomer, aminosilane coupling agent and isocyanate curing agent, which makes the coating have high strength and adhesion and excellent physical properties.
(4)、开发的主链降解、侧链水解型防污树脂在海洋中均可以生物降解,减少海洋微塑料的生成,是一种环境友好的防污树脂。(4) The main chain degradable and side chain hydrolyzable antifouling resins developed can be biodegraded in the ocean, reducing the generation of marine microplastics. They are environmentally friendly antifouling resins.
(5)、开发的主链降解、侧链水解型防污涂料,其原料来源丰富、生产工艺简单、价格实惠,适合工业化生产。(5) The main chain degradable and side chain hydrolyzable antifouling coatings developed have abundant raw material sources, simple production processes, and affordable prices, making them suitable for industrial production.
综上所述,本发明提供的主链降解、侧链水解型海洋防污涂料,兼具主链降解和侧链水解效果,在动态和静态条件下,都表现出较好的防污效果。更重要的是,本发明操作方法简单,成本低廉,适合工业化生产。In summary, the main chain degradation and side chain hydrolysis type marine antifouling coating provided by the present invention has both main chain degradation and side chain hydrolysis effects, and exhibits good antifouling effects under dynamic and static conditions. More importantly, the operation method of the present invention is simple, low-cost, and suitable for industrial production.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1浅海浸泡实验结果,标号1、2、3、4、5、6、7、8分别为实施例1、实施例2、实施例3、实施例4、实施例5、实施例6、对比例1及对比例2的涂料。FIG1 is a shallow sea immersion test result, wherein numbers 1, 2, 3, 4, 5, 6, 7, and 8 are coatings of Example 1, Example 2, Example 3, Example 4, Example 5, Example 6, Comparative Example 1, and Comparative Example 2, respectively.
具体实施方式Detailed ways
为了使本技术领域的技术人员更好理解本发明的技术方案,下面结合本发明实施例对本发明做进一步的详细说明,但是本发明可以通过不同的形式来实现,并不限于文中所描述的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的其他所有实施例,均属于本发明保护的范围。In order to enable technicians in this technical field to better understand the technical solution of the present invention, the present invention is further described in detail below in conjunction with the embodiments of the present invention. However, the present invention can be implemented in different forms and is not limited to the embodiments described in the text. All other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
以下实施例中:In the following embodiments:
作为优选方案,以主链降解、侧链水解型防污树脂为成膜树脂,可通过以下方法制得主链降解、侧链水解型海洋防污涂料的A组分:As a preferred embodiment, the main chain degradable and side chain hydrolyzable antifouling resin is used as the film-forming resin, and the main chain degradable and side chain hydrolyzable marine antifouling coating component A can be prepared by the following method:
(1)按照配比,首先将主链降解、侧链水解型防污树脂溶液置于分散机中,在500~1000r/min转速下,加入硅烷偶联剂、触变剂等助剂,继续搅拌10~30min。(1) According to the ratio, the main chain degradation and side chain hydrolysis type antifouling resin solution is first placed in a disperser, and auxiliary agents such as silane coupling agent and thixotropic agent are added at a speed of 500 to 1000 r/min, and stirring is continued for 10 to 30 minutes.
(2)按照从液体到粉末、比重从小到大的顺序依次加入颜填料和防污剂,在500~3000r/min速度下继续分散30~60min,直至涂料细度在80μm以下。(2) Add pigments, fillers and antifouling agents in the order from liquid to powder and from small to large specific gravity, and continue to disperse at a speed of 500-3000 r/min for 30-60 minutes until the paint fineness is below 80 μm.
(3)根据粘度补充溶剂,并加入防流挂剂,继续在500~3000r/min速度下搅拌20min,过滤包装,得到主链降解、侧链水解型防污涂料A组分。(3) according to the viscosity, the solvent is supplemented and the anti-sagging agent is added, and the stirring is continued at a speed of 500-3000 r/min for 20 min, and the mixture is filtered and packaged to obtain the main chain degradation and side chain hydrolysis type antifouling coating component A.
B组分为市售产品,涂覆时候,直接混合即可使用。Component B is a commercially available product and can be used directly by mixing during coating.
所述酸值测定方法为:称取1~3g聚合物多元醇,置于三口烧瓶中,再加入20~30mL甲苯-乙醇(2:1)混合溶液,摇动三角烧瓶使试样完全溶解,必要时候可以加热,滴加1%酚酞指标剂,用0.1mol/L标准KOH溶液滴定至微红色,并且在30s内不褪色为终点,同时按照同样的方法进行空白试验。The acid value determination method is as follows: weigh 1-3g of polymer polyol, place it in a three-necked flask, add 20-30mL of a toluene-ethanol (2:1) mixed solution, shake the conical flask to completely dissolve the sample, heat it when necessary, drop 1% phenolphthalein indicator, titrate with 0.1mol/L standard KOH solution until it turns slightly red, and the end point is that it does not fade within 30s, and at the same time, a blank test is performed according to the same method.
式中:Where:
V试验——试验消耗KOH的标准溶液体积,mL; Vtest ——the volume of standard solution of KOH consumed in the test, mL;
V空白——空白消耗KOH的标准溶液体积,mL; Vblank ——the volume of the standard solution of KOH consumed in the blank, mL;
C——KOH标准溶液的摩尔浓度,mol/L;C——molar concentration of KOH standard solution, mol/L;
W——样品质量,g;W——sample mass, g;
56.10——氢氧化钾的摩尔质量,g/mol。56.10 – The molar mass of potassium hydroxide, g/mol.
本发明对上述所采用的原料无特殊限制,可为一般市售。The present invention has no special restrictions on the raw materials used above, and they can be commonly available on the market.
为进一步说明本发明,下面将结合具体实施例对本发明进行进一步的描述。To further illustrate the present invention, the present invention will be further described below in conjunction with specific embodiments.
实施例1:Embodiment 1:
脂肪族聚酯多元醇制备:Aliphatic polyester polyol preparation:
氮气保护下,将59g(0.5mol)丁二酸,63.6g(0.6mol)二乙二醇,34.2g(0.3mol)己内酯以及0.3g醋酸锌加入到反应器中,油浴升温至175℃,保持分馏塔顶温度在100~105℃,反应4h;随后抽真空,并逐步提高真空度,减压除去微量水和多余的二乙二醇,得到130g透明粘稠状脂肪族聚酯多元醇。Under nitrogen protection, 59 g (0.5 mol) of succinic acid, 63.6 g (0.6 mol) of diethylene glycol, 34.2 g (0.3 mol) of caprolactone and 0.3 g of zinc acetate were added to the reactor, the oil bath was heated to 175°C, the temperature at the top of the distillation tower was maintained at 100-105°C, and the reaction was carried out for 4 hours; then, the vacuum was evacuated and the vacuum degree was gradually increased, and trace water and excess diethylene glycol were removed under reduced pressure to obtain 130 g of transparent viscous aliphatic polyester polyol.
主链降解、侧链水解性能防污树脂制备Preparation of antifouling resin with main chain degradation and side chain hydrolysis performance
氮气保护下,将27.3g(0.13mol)一水柠檬酸、130g上述脂肪族聚酯多元醇以及0.3g醋酸锌加入到反应器中,油浴升温至190℃,保持分馏塔顶温度在100~105℃,反应2h;随后抽真空,并逐步提高真空度,减压除去微量水和多余的醇,得到124g产物,随后加入90g醋酸丁酯和60g甲基异丁基酮溶剂进行溶解,得到主链降解、侧链水解性能防污树脂预聚体溶液;Under nitrogen protection, 27.3 g (0.13 mol) of citric acid monohydrate, 130 g of the above-mentioned aliphatic polyester polyol and 0.3 g of zinc acetate were added to the reactor, the oil bath was heated to 190° C., the temperature of the top of the fractionation tower was maintained at 100-105° C., and the reaction was carried out for 2 hours; then, the vacuum was evacuated, and the vacuum degree was gradually increased, and trace water and excess alcohol were removed under reduced pressure to obtain 124 g of product, and then 90 g of butyl acetate and 60 g of methyl isobutyl ketone solvent were added for dissolution to obtain a main chain degradation and side chain hydrolysis performance antifouling resin prepolymer solution;
在上述溶液中加入8.1g(0.1mol)氧化锌,在80℃反应30min,最后加入5.8g(0.08mol)丙烯酸,继续反应30min,得到淡黄色透明的树脂溶液,随后通氮气继续反应,蒸出多余的水分;得到主链降解、侧链水解型防污树脂溶液,固含量为46%。8.1 g (0.1 mol) of zinc oxide was added to the above solution, and the reaction was carried out at 80°C for 30 min. Finally, 5.8 g (0.08 mol) of acrylic acid was added and the reaction was continued for 30 min to obtain a light yellow transparent resin solution. Subsequently, nitrogen was passed through to continue the reaction and excess water was evaporated to obtain a main chain degradation and side chain hydrolysis type antifouling resin solution with a solid content of 46%.
按照以下重量配比配置海洋防污涂料A组分(含有氧化亚铜):Prepare the marine antifouling coating component A (containing cuprous oxide) according to the following weight ratio:
包括:42g上述主链降解,侧链水解防污树脂溶液、1g硅烷偶联剂γ-氨丙基三乙氧基硅烷、20g氧化亚铜、3g有机防污剂吡啶硫酮铜、29g颜填料(包括5g氧化锌、10g滑石粉、10g硫酸钡以及4g氧化铁红)、1g有机膨润土、1g聚酰胺蜡防流挂剂、3g二甲苯溶剂。The invention comprises: 42g of the above-mentioned main chain degradation and side chain hydrolysis antifouling resin solution, 1g of silane coupling agent γ-aminopropyltriethoxysilane, 20g of cuprous oxide, 3g of organic antifouling agent copper pyrithione, 29g of color fillers (including 5g of zinc oxide, 10g of talc, 10g of barium sulfate and 4g of red iron oxide), 1g of organic bentonite, 1g of polyamide wax anti-sagging agent and 3g of xylene solvent.
B组分固化剂为甲苯二异氰酸酯与三羟甲基丙烷的加成物(TDI-TMP),用量为A组分的6%。The curing agent of component B is an addition product of toluene diisocyanate and trimethylolpropane (TDI-TMP), and the amount used is 6% of component A.
实施例2:Embodiment 2:
主链降解、侧链水解型防污树脂溶液同实施例1;The main chain degradation and side chain hydrolysis type antifouling resin solution is the same as that in Example 1;
按照以下重量配比配置海洋防污涂料A组分(不含有氧化亚铜):Prepare the marine antifouling coating component A (excluding cuprous oxide) according to the following weight ratio:
包括:42g上述主链降解,侧链水解防污树脂溶液、1g硅烷偶联剂γ-氨丙基三乙氧基硅烷、10g有机防污剂(包括3g溴代吡咯腈、3吡啶硫酮铜及4gDCOIT)、40g颜填料(包括5g氧化锌、15g滑石粉、15g硫酸钡以及5g氧化铁红)、1g有机膨润土、1g聚酰胺蜡防流挂剂、5g二甲苯溶剂。The invention comprises: 42g of the above-mentioned main chain degradation and side chain hydrolysis antifouling resin solution, 1g of silane coupling agent γ-aminopropyltriethoxysilane, 10g of organic antifouling agent (including 3g of bromopyrrolecarbonitrile, 3-pyridinethione copper and 4g of DCOIT), 40g of color filler (including 5g of zinc oxide, 15g of talc, 15g of barium sulfate and 5g of red iron oxide), 1g of organic bentonite, 1g of polyamide wax anti-sagging agent and 5g of xylene solvent.
B组分固化剂为甲苯二异氰酸酯(TDI),用量为A组分的2%。The curing agent of component B is toluene diisocyanate (TDI), and the amount used is 2% of component A.
实施例3:Embodiment 3:
脂肪族聚酯多元醇制备:Aliphatic polyester polyol preparation:
氮气保护下,将41.6g(0.4mol)的丙二酸,23.6g(0.2mol)丁二酸,72.8g(0.7mol)新戊二醇,45.6g(0.4mol)己内酯以及0.2g辛酸亚锡加入到反应器中,油浴升温至185℃,保持分馏塔顶温度在100~105℃,反应3h;随后抽真空,并逐步提高真空度,减压除去微量水和多余的新戊二醇,得到145g粘稠状脂肪族聚酯多元醇。Under nitrogen protection, 41.6 g (0.4 mol) of malonic acid, 23.6 g (0.2 mol) of succinic acid, 72.8 g (0.7 mol) of neopentyl glycol, 45.6 g (0.4 mol) of caprolactone and 0.2 g of stannous octoate were added to the reactor, the oil bath was heated to 185°C, the top temperature of the distillation tower was maintained at 100-105°C, and the reaction was carried out for 3 hours; then, the vacuum was evacuated and the vacuum degree was gradually increased, and trace water and excess neopentyl glycol were removed under reduced pressure to obtain 145 g of viscous aliphatic polyester polyol.
主链降解、侧链水解性能防污树脂制备Preparation of antifouling resin with main chain degradation and side chain hydrolysis performance
氮气保护下,将31.5g(0.15mol)一水柠檬酸、145g上述脂肪族聚酯多元醇以及0.3g辛酸亚锡加入到反应器中,油浴升温至195℃,保持分馏塔顶温度在100~105℃,反应2h;随后抽真空,并逐步提高真空度,减压除去微量水和多余的醇,得到155g产物,随后加入180g醋酸丁酯溶剂进行溶解,得到主链降解、侧链水解性能防污树脂预聚体溶液;Under nitrogen protection, 31.5 g (0.15 mol) of citric acid monohydrate, 145 g of the above-mentioned aliphatic polyester polyol and 0.3 g of stannous octoate were added to the reactor, the oil bath was heated to 195° C., the temperature of the top of the fractionation tower was maintained at 100-105° C., and the reaction was carried out for 2 hours; then, the vacuum was evacuated, and the vacuum degree was gradually increased, and trace water and excess alcohol were removed under reduced pressure to obtain 155 g of the product, and then 180 g of butyl acetate solvent was added for dissolution to obtain a main chain degradation and side chain hydrolysis performance antifouling resin prepolymer solution;
在上述溶液中加入12g(0.12mol)氢氧化锌,在80℃反应30min,最后加入6g(0.1mol)冰醋酸,继续反应30min,得到淡黄色透明的树脂溶液,随后通氮气继续反应,蒸出多余的水分;得到主链降解、侧链水解型防污树脂溶液,固含量为48%。12 g (0.12 mol) of zinc hydroxide was added to the above solution, and the reaction was carried out at 80° C. for 30 min. Finally, 6 g (0.1 mol) of glacial acetic acid was added and the reaction was continued for 30 min to obtain a light yellow transparent resin solution. Subsequently, nitrogen was passed through to continue the reaction and excess water was evaporated to obtain a main chain degradation and side chain hydrolysis type antifouling resin solution with a solid content of 48%.
按照以下重量配比配置海洋防污涂料A组分(含有氧化亚铜):Prepare the marine antifouling coating component A (containing cuprous oxide) according to the following weight ratio:
包括:42g上述主链降解,侧链水解防污树脂溶液、1g硅烷偶联剂γ-氨丙基三乙氧基硅烷、20g氧化亚铜、3g有机防污剂吡啶硫酮铜、29g颜填料(包括5g氧化锌、10g滑石粉、10g硫酸钡以及4g氧化铁红)、1g有机膨润土、1g聚酰胺蜡防流挂剂、3g二甲苯溶剂。The invention comprises: 42g of the above-mentioned main chain degradation and side chain hydrolysis antifouling resin solution, 1g of silane coupling agent γ-aminopropyltriethoxysilane, 20g of cuprous oxide, 3g of organic antifouling agent copper pyrithione, 29g of color fillers (including 5g of zinc oxide, 10g of talc, 10g of barium sulfate and 4g of red iron oxide), 1g of organic bentonite, 1g of polyamide wax anti-sagging agent and 3g of xylene solvent.
B组分固化剂为甲苯二异氰酸酯与三羟甲基丙烷的加成物(TDI-TMP),用量为A组分的8%。The curing agent of component B is an addition product of toluene diisocyanate and trimethylolpropane (TDI-TMP), and the amount used is 8% of component A.
实施例4:Embodiment 4:
主链降解、侧链水解型防污树脂溶液同实施例3;The main chain degradation and side chain hydrolysis type antifouling resin solution is the same as that in Example 3;
按照以下重量配比配置海洋防污涂料A组分(不含有氧化亚铜):Prepare the marine antifouling coating component A (excluding cuprous oxide) according to the following weight ratio:
包括:42g上述主链降解,侧链水解防污树脂溶液、1g硅烷偶联剂γ-氨丙基三乙氧基硅烷、10g有机防污剂(包括3g溴代吡咯腈、3吡啶硫酮铜及4gDCOIT)、40g颜填料(包括5g氧化锌、15g滑石粉、15g硫酸钡以及5g氧化铁红)、1g有机膨润土、1g聚酰胺蜡防流挂剂、5g二甲苯溶剂。The invention comprises: 42g of the above-mentioned main chain degradation and side chain hydrolysis antifouling resin solution, 1g of silane coupling agent γ-aminopropyltriethoxysilane, 10g of organic antifouling agent (including 3g of bromopyrrolecarbonitrile, 3-pyridinethione copper and 4g of DCOIT), 40g of color filler (including 5g of zinc oxide, 15g of talc, 15g of barium sulfate and 5g of red iron oxide), 1g of organic bentonite, 1g of polyamide wax anti-sagging agent and 5g of xylene solvent.
B组分固化剂为甲苯二异氰酸酯(TDI),用量为A组分的3%。The curing agent of component B is toluene diisocyanate (TDI), and the amount used is 3% of component A.
实施例5:Embodiment 5:
脂肪族聚酯多元醇制备:Aliphatic polyester polyol preparation:
氮气保护下,将47.2g(0.4mol)丁二酸,58.4g(0.4mol)己二酸,67g(0.88mol)1,2-丙二醇以及22.8g(0.2mol)己内酯加入到反应器中,油浴升温至140℃,脱除水分以后,加入0.2g钛酸四丁酯催化剂,随后,油浴升温至200℃,保持分馏塔顶温度在100~105℃,反应5h;最后抽真空,并逐步提高真空度,减压除去微量水和多余的1,2-丙二醇,得到155g粘稠状脂肪族聚酯多元醇。Under nitrogen protection, 47.2g (0.4mol) of succinic acid, 58.4g (0.4mol) of adipic acid, 67g (0.88mol) of 1,2-propylene glycol and 22.8g (0.2mol) of caprolactone were added to the reactor, the oil bath was heated to 140°C, and after removing the water, 0.2g of tetrabutyl titanate catalyst was added. Subsequently, the oil bath was heated to 200°C, and the top temperature of the distillation tower was maintained at 100-105°C, and the reaction was carried out for 5h; finally, the vacuum was evacuated and the vacuum degree was gradually increased, and trace water and excess 1,2-propylene glycol were removed under reduced pressure to obtain 155g of viscous aliphatic polyester polyol.
主链降解、侧链水解性能防污树脂制备Preparation of antifouling resin with main chain degradation and side chain hydrolysis performance
氮气保护下,将25.2g(0.12mol)一水柠檬酸、155g上述脂肪族聚酯多元醇以及0.3g钛酸四丁酯加入到反应器中,油浴升温至200℃,保持分馏塔顶温度在100~105℃,反应2h;随后抽真空,并逐步提高真空度,减压除去微量水和多余的醇,得到164g产物,随后加入100g醋酸丁酯和80g醋酸乙酯溶剂进行溶解,得到主链降解、侧链水解性能防污树脂预聚体溶液;Under nitrogen protection, 25.2g (0.12mol) of citric acid monohydrate, 155g of the above-mentioned aliphatic polyester polyol and 0.3g of tetrabutyl titanate were added to the reactor, the oil bath was heated to 200°C, the temperature of the top of the fractionation tower was maintained at 100-105°C, and the reaction was carried out for 2h; then, the vacuum was evacuated, and the vacuum degree was gradually increased, and trace water and excess alcohol were removed under reduced pressure to obtain 164g of product, and then 100g of butyl acetate and 80g of ethyl acetate solvent were added for dissolution to obtain a main chain degradation and side chain hydrolysis performance antifouling resin prepolymer solution;
在上述溶液中加入7.3g(0.09mol)氧化锌,在80℃反应30min,最后加入12g(0.06mol)月桂酸,继续反应30min,得到淡黄色透明的树脂溶液,随后通氮气继续反应,蒸出多余的水分;得到主链降解、侧链水解型防污树脂溶液,固含量为48%。7.3 g (0.09 mol) of zinc oxide was added to the above solution, and the reaction was carried out at 80°C for 30 min. Finally, 12 g (0.06 mol) of lauric acid was added and the reaction was continued for 30 min to obtain a light yellow transparent resin solution. Subsequently, nitrogen was passed through to continue the reaction and excess water was evaporated to obtain a main chain degradation and side chain hydrolysis type antifouling resin solution with a solid content of 48%.
按照以下重量配比配置海洋防污涂料A组分(含有氧化亚铜):Prepare the marine antifouling coating component A (containing cuprous oxide) according to the following weight ratio:
包括:42g上述主链降解,侧链水解防污树脂溶液、1g硅烷偶联剂γ-氨丙基三乙氧基硅烷、20g氧化亚铜、3g有机防污剂吡啶硫酮铜、29g颜填料(包括5g氧化锌、10g滑石粉、10g硫酸钡以及4g氧化铁红)、1g有机膨润土、1g聚酰胺蜡防流挂剂、3g二甲苯溶剂。The invention comprises: 42g of the above-mentioned main chain degradation and side chain hydrolysis antifouling resin solution, 1g of silane coupling agent γ-aminopropyltriethoxysilane, 20g of cuprous oxide, 3g of organic antifouling agent copper pyrithione, 29g of color fillers (including 5g of zinc oxide, 10g of talc, 10g of barium sulfate and 4g of red iron oxide), 1g of organic bentonite, 1g of polyamide wax anti-sagging agent and 3g of xylene solvent.
B组分固化剂为甲苯二异氰酸酯与三羟甲基丙烷的加成物(TDI-TMP),用量为A组分的8%。The curing agent of component B is an addition product of toluene diisocyanate and trimethylolpropane (TDI-TMP), and the amount used is 8% of component A.
实施例6:Embodiment 6:
主链降解、侧链水解型防污树脂溶液同实施例5;The main chain degradation and side chain hydrolysis type antifouling resin solution is the same as that in Example 5;
按照以下重量配比配置海洋防污涂料A组分(不含有氧化亚铜):Prepare the marine antifouling coating component A (excluding cuprous oxide) according to the following weight ratio:
包括:42g上述主链降解,侧链水解防污树脂溶液、1g硅烷偶联剂γ-氨丙基三乙氧基硅烷、10g有机防污剂(包括3g溴代吡咯腈、3吡啶硫酮铜及4gDCOIT)、40g颜填料(包括5g氧化锌、15g滑石粉、15g硫酸钡以及5g氧化铁红)、1g有机膨润土、1g聚酰胺蜡防流挂剂、5g二甲苯溶剂。The invention comprises: 42g of the above-mentioned main chain degradation and side chain hydrolysis antifouling resin solution, 1g of silane coupling agent γ-aminopropyltriethoxysilane, 10g of organic antifouling agent (including 3g of bromopyrrolecarbonitrile, 3-pyridinethione copper and 4g of DCOIT), 40g of color filler (including 5g of zinc oxide, 15g of talc, 15g of barium sulfate and 5g of red iron oxide), 1g of organic bentonite, 1g of polyamide wax anti-sagging agent and 5g of xylene solvent.
B组分固化剂为甲苯二异氰酸酯(TDI),用量为A组分的3%。The curing agent of component B is toluene diisocyanate (TDI), and the amount used is 3% of component A.
对比例1:Comparative Example 1:
聚乳酸多元醇制备:Preparation of polylactic acid polyol:
氮气保护下,将102g(1mol)质量浓度为88%的乳酸,6g(0.08mol)1,3-丙二醇以及0.2g辛酸亚锡加入到反应器中,油浴升温至185℃,保持分馏塔顶温度在100~105℃,反应5h;随后抽真空,并逐步提高真空度,减压除去微量水和多余的1,3-丙二醇,得到66g蜡状聚乳酸多元醇。Under nitrogen protection, 102g (1mol) of lactic acid with a mass concentration of 88%, 6g (0.08mol) of 1,3-propylene glycol and 0.2g of stannous octoate were added to the reactor, the oil bath was heated to 185°C, and the temperature at the top of the distillation tower was maintained at 100-105°C for 5h; then, the vacuum was evacuated and the vacuum degree was gradually increased, and trace water and excess 1,3-propylene glycol were removed under reduced pressure to obtain 66g of waxy polylactic acid polyol.
主链降解、侧链水解性能防污树脂制备Preparation of antifouling resin with main chain degradation and side chain hydrolysis performance
氮气保护下,将25.2g(0.12mol)一水柠檬酸、66g上述聚乳酸多元醇以及0.3g辛酸亚锡加入到反应器中,油浴升温至200℃,保持分馏塔顶温度在100~105℃,反应3h;随后抽真空,并逐步提高真空度,减压除去微量水和多余的醇,得到73g产物,随后加入70g醋酸丁酯和15g醋酸乙酯溶剂进行溶解,得到主链降解、侧链水解性能防污树脂预聚体溶液;Under nitrogen protection, 25.2g (0.12mol) of citric acid monohydrate, 66g of the above-mentioned polylactic acid polyol and 0.3g of stannous octoate were added to the reactor, the oil bath was heated to 200°C, the temperature of the top of the fractionation tower was maintained at 100-105°C, and the reaction was carried out for 3h; then, the vacuum was evacuated, and the vacuum degree was gradually increased, and trace water and excess alcohol were removed under reduced pressure to obtain 73g of product, and then 70g of butyl acetate and 15g of ethyl acetate solvent were added for dissolution to obtain a main chain degradation and side chain hydrolysis performance antifouling resin prepolymer solution;
在上述溶液中加入7.3g(0.09mol)氧化锌,在80℃反应30min,最后加入4.2g(0.07mol)冰醋酸,继续反应30min,得到淡黄色透明的树脂溶液,随后通氮气继续反应,蒸出多余的水分;得到主链降解、侧链水解型防污树脂溶液,固含量为48%。7.3 g (0.09 mol) of zinc oxide was added to the above solution, and the reaction was carried out at 80°C for 30 min. Finally, 4.2 g (0.07 mol) of glacial acetic acid was added and the reaction was continued for 30 min to obtain a light yellow transparent resin solution. Subsequently, nitrogen was passed through to continue the reaction and excess water was evaporated to obtain a main chain degradation and side chain hydrolysis type antifouling resin solution with a solid content of 48%.
按照以下重量配比配置海洋防污涂料A组分(含有氧化亚铜):Prepare the marine antifouling coating component A (containing cuprous oxide) according to the following weight ratio:
包括:42g上述主链降解,侧链水解防污树脂溶液、1g硅烷偶联剂γ-氨丙基三乙氧基硅烷、20g氧化亚铜、3g有机防污剂吡啶硫酮铜、29g颜填料(包括5g氧化锌、10g滑石粉、10g硫酸钡以及4g氧化铁红)、1g有机膨润土、1g聚酰胺蜡防流挂剂、3g二甲苯溶剂。The invention comprises: 42g of the above-mentioned main chain degradation and side chain hydrolysis antifouling resin solution, 1g of silane coupling agent γ-aminopropyltriethoxysilane, 20g of cuprous oxide, 3g of organic antifouling agent copper pyrithione, 29g of color fillers (including 5g of zinc oxide, 10g of talc, 10g of barium sulfate and 4g of red iron oxide), 1g of organic bentonite, 1g of polyamide wax anti-sagging agent and 3g of xylene solvent.
B组分固化剂为甲苯二异氰酸酯与三羟甲基丙烷的加成物(TDI-TMP),用量为A组分的8%。The curing agent of component B is an addition product of toluene diisocyanate and trimethylolpropane (TDI-TMP), and the amount used is 8% of component A.
对比例2:Comparative Example 2:
主链降解、侧链水解型防污树脂溶液同对比例1;The main chain degradation and side chain hydrolysis type antifouling resin solution is the same as that of comparative example 1;
按照以下重量配比配置海洋防污涂料A组分(不含有氧化亚铜):Prepare the marine antifouling coating component A (excluding cuprous oxide) according to the following weight ratio:
包括:42g上述主链降解,侧链水解防污树脂溶液、1g硅烷偶联剂γ-氨丙基三乙氧基硅烷、10g有机防污剂(包括3g溴代吡咯腈、3吡啶硫酮铜及4gDCOIT)、40g颜填料(包括5g氧化锌、15g滑石粉、15g硫酸钡以及5g氧化铁红)、1g有机膨润土、1g聚酰胺蜡防流挂剂、5g二甲苯溶剂。The invention comprises: 42g of the above-mentioned main chain degradation and side chain hydrolysis antifouling resin solution, 1g of silane coupling agent γ-aminopropyltriethoxysilane, 10g of organic antifouling agent (including 3g of bromopyrrolecarbonitrile, 3-pyridinethione copper and 4g of DCOIT), 40g of color filler (including 5g of zinc oxide, 15g of talc, 15g of barium sulfate and 5g of red iron oxide), 1g of organic bentonite, 1g of polyamide wax anti-sagging agent and 5g of xylene solvent.
B组分固化剂为甲苯二异氰酸酯(TDI),用量为A组分的3%。The curing agent of component B is toluene diisocyanate (TDI), and the amount used is 3% of component A.
长期牢固地粘结在基体的表面,是海洋防污涂层发挥防污效果的前提条件,所以涂层附着强度是检验海洋防污涂层优劣的重要指标之一。涂层附着强度采用拉伸方法进行测定。Long-term firm adhesion to the surface of the substrate is a prerequisite for the marine antifouling coating to exert its antifouling effect, so the coating adhesion strength is one of the important indicators for testing the quality of marine antifouling coatings. The coating adhesion strength is measured by the tensile method.
以涂有环氧富锌底漆的马克铁片为基材,将实施例1~6和对比例1~2制得的8种海洋防污涂料,按照ASTMD 4541标准测试其附着强度,如表1所示,实施例1~6和对比例1~2制得的防污涂料,其附着强度均超过了2MPa,完全符合海洋防污涂料的使用要求。Using the mark iron sheet coated with epoxy zinc-rich primer as the substrate, the eight marine antifouling coatings prepared in Examples 1 to 6 and Comparative Examples 1 to 2 were tested for adhesion strength according to ASTM D 4541 standard. As shown in Table 1, the adhesion strength of the antifouling coatings prepared in Examples 1 to 6 and Comparative Examples 1 to 2 exceeded 2 MPa, which fully met the use requirements of marine antifouling coatings.
表1实施例1~6和对比例1~2制得的防污涂料的附着强度Table 1 Adhesion strength of antifouling coatings obtained in Examples 1 to 6 and Comparative Examples 1 to 2
将实施例1~6及对比例1~2制得的8种海洋防污涂料,参照国标GB/T5370-2007《防污漆样板浅海浸泡试验方法》标准进行浅海浸泡试验,试验地点舟山市螺门海域,其中实施例1、实施例3、实施例5及对比例1中所用防污剂及助剂相同,实施例2、实施例4、实施例6及对比例2中所用防污剂及助剂相同,不含有氧化亚铜;试验时间为2022年7月22日-2023年7月19日,周期为一年。结果如图1所示,经过1年的浅海浸泡实验实施例1~6样板表面仍然光滑,基本没有海生物附着,具有良好的防污性能;而对比例1~2中,由于主链只添加了降解速度较慢的聚乳酸多元醇结构,导致涂层降解速度缓慢,防污效果并不理想。同时本发明操作方法简单,成本低廉,适合工业化生产。The 8 kinds of marine antifouling coatings prepared in Examples 1 to 6 and Comparative Examples 1 to 2 were subjected to shallow sea immersion tests in accordance with the national standard GB/T5370-2007 "Shallow Sea Immersion Test Method for Antifouling Paint Samples". The test site was Luomen Sea Area, Zhoushan City, where the antifouling agents and additives used in Examples 1, 3, 5 and Comparative Example 1 were the same, and the antifouling agents and additives used in Examples 2, 4, 6 and Comparative Example 2 were the same, and did not contain cuprous oxide; the test time was from July 22, 2022 to July 19, 2023, and the cycle was one year. As shown in Figure 1, after one year of shallow sea immersion experiments, the surfaces of the samples of Examples 1 to 6 were still smooth, with basically no marine organisms attached, and had good antifouling performance; while in Comparative Examples 1 to 2, since only the polylactic acid polyol structure with a slower degradation rate was added to the main chain, the coating degradation rate was slow, and the antifouling effect was not ideal. At the same time, the operation method of the present invention is simple, low cost, and suitable for industrial production.
上述的对实施例的描述是为便于该技术领域的普通技术人员能理解和使用发明。熟悉本领域技术的人员显然可以容易地对这些实施例做出各种修改,并把在此说明的一般原理应用到其他实施例中而不必经过创造性的劳动。因此,本发明不限于上述实施例,本领域技术人员根据本发明的揭示,不脱离本发明范畴所做出的改进和修改都应该在本发明的保护范围之内。The above description of the embodiments is to facilitate the understanding and use of the invention by those skilled in the art. It is obvious that those skilled in the art can easily make various modifications to these embodiments and apply the general principles described herein to other embodiments without creative work. Therefore, the present invention is not limited to the above embodiments, and improvements and modifications made by those skilled in the art based on the disclosure of the present invention without departing from the scope of the present invention should be within the scope of protection of the present invention.
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