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CN118084493A - A graphite coke electrode for submerged arc furnace and its preparation process - Google Patents

A graphite coke electrode for submerged arc furnace and its preparation process Download PDF

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CN118084493A
CN118084493A CN202410504417.5A CN202410504417A CN118084493A CN 118084493 A CN118084493 A CN 118084493A CN 202410504417 A CN202410504417 A CN 202410504417A CN 118084493 A CN118084493 A CN 118084493A
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graphite
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graphite coke
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武建国
陈晓军
万义广
陈新
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Shanxi Sanyuan Carbon Co ltd
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Abstract

本发明提出一种矿热炉石墨焦电极,包括:石墨焦材料和煤沥青,按重量百分比计,石墨焦材料占总重量的65%‑85%,煤沥青占总重量的15%‑35%,石墨焦材料的石墨化度大于70%。本发明还提出一种矿热炉石墨焦电极的制备工艺,将煅后焦破碎成适宜粒度并进行石墨化成为石墨化焦,石墨化焦、破碎的石墨化度大于70%的石墨材料作为石墨焦材料经筛分配料,再将煤沥青按配比加入混捏,混捏后凉料,凉料后均温饧料,将饧好的糊料振动成型后冷却脱模,脱模后的生制品经检验合格后进行焙烧加工,焙烧之后的半成品进行机加工,检验合格后为矿热炉石墨焦电极,本发明的电极增加了抗折强度,提升抗热冲击指数,极大的降低炉前断裂比例和氧化消耗。

The present invention proposes a graphite coke electrode for an electric furnace, comprising: a graphite coke material and a coal tar pitch, wherein the graphite coke material accounts for 65%-85% of the total weight, the coal tar pitch accounts for 15%-35% of the total weight, and the graphitization degree of the graphite coke material is greater than 70%. The present invention also proposes a preparation process for a graphite coke electrode for an electric furnace, wherein the calcined coke is crushed into a suitable particle size and graphitized to become graphitized coke, the graphitized coke and the crushed graphite material with a graphitization degree greater than 70% are screened and distributed as graphite coke materials, and then the coal tar pitch is added and kneaded according to a proportion, the material is cooled after kneading, the material is evenly heated after the material is cooled, the paste is vibrated and molded, and then the raw product after demoulding is roasted after passing the inspection, and the semi-finished product after roasting is machined, and the electrode of the present invention increases the flexural strength, improves the heat shock resistance index, and greatly reduces the fracture ratio and oxidation consumption before the furnace.

Description

一种矿热炉石墨焦电极及制备工艺A graphite coke electrode for submerged arc furnace and its preparation process

技术领域Technical Field

本发明涉及矿热炉电极技术领域,具体涉及一种矿热炉石墨焦电极及制备工艺。The invention relates to the technical field of submerged arc furnace electrodes, and in particular to a submerged arc furnace graphite coke electrode and a preparation process thereof.

背景技术Background technique

矿热炉电极是矿热炉炭质还原法冶炼工业硅、铁合金、黄磷、电石所必不可少的功能性材料。目前,矿热炉普遍使用炭素电极,炭素电极制备所需的固体材料有石墨块、保温焦(锂电池石墨负极材料石墨化过程中使用过的保温材料煅后焦)、煅后焦,液体材料煤沥青,工艺流程依次是混合配料、糊料混捏、糊料凉料、糊料均温、称量、振动成型、冷却、焙烧清理、机械加工、检验储存,采用这种混料及工艺制备的炭素电极的体积密度低于1.62g/cm³,抗折强度小于7MPa,电阻率高于35μQ•m,在使用过程中易开裂、断极,氧化消耗高。炭素电极的这些现象不同程度的影响着矿热炉冶炼工艺的正常进行。Submerged arc furnace electrodes are essential functional materials for the smelting of industrial silicon, ferroalloys, yellow phosphorus, and calcium carbide by the carbon reduction method of submerged arc furnaces. At present, submerged arc furnaces generally use carbon electrodes. The solid materials required for the preparation of carbon electrodes include graphite blocks, thermal insulation coke (calcined coke, a thermal insulation material used in the graphitization process of lithium battery graphite negative electrode materials), calcined coke, and liquid material coal tar. The process flow is mixing ingredients, kneading paste, cooling paste, equalizing paste temperature, weighing, vibration molding, cooling, roasting and cleaning, mechanical processing, inspection and storage. The volume density of carbon electrodes prepared by this mixing and process is lower than 1.62g/cm³, the flexural strength is less than 7MPa, and the resistivity is higher than 35μQ•m. It is easy to crack and break during use, and the oxidation consumption is high. These phenomena of carbon electrodes affect the normal progress of the submerged arc furnace smelting process to varying degrees.

发明内容Summary of the invention

为解决现有技术中矿热炉电极存在的上述问题,本发明提出一种矿热炉石墨焦电极及制备工艺。In order to solve the above problems existing in the prior art of the electric arc furnace electrode, the present invention provides an electric arc furnace graphite coke electrode and a preparation process thereof.

本发明的技术方案是这样实现的:The technical solution of the present invention is achieved in this way:

一种矿热炉石墨焦电极,包括:石墨焦材料和煤沥青,按重量百分比计,石墨焦材料占总重量的65%-85%,煤沥青占总重量的15%-35%;石墨焦材料的石墨化度大于70%。A graphite coke electrode for an ore-fired furnace comprises: a graphite coke material and coal tar pitch, wherein the graphite coke material accounts for 65%-85% of the total weight, and the coal tar pitch accounts for 15%-35% of the total weight; and the graphitization degree of the graphite coke material is greater than 70%.

优选的是,所述石墨焦材料中,包括粒度小于24mm且大于4mm的石墨焦材料,粒度大于2mm且小于4mm的石墨焦材料,粒度大于1mm且小于2mm的石墨焦材料,粒度大于0.075mm且小于1mm的石墨焦材料,及粒度小于0.075mm的石墨焦材料。Preferably, the graphite coke material includes graphite coke material with a particle size less than 24 mm and greater than 4 mm, graphite coke material with a particle size greater than 2 mm and less than 4 mm, graphite coke material with a particle size greater than 1 mm and less than 2 mm, graphite coke material with a particle size greater than 0.075 mm and less than 1 mm, and graphite coke material with a particle size less than 0.075 mm.

一种如上所述的矿热炉石墨焦电极的制备工艺,选取煅后焦破碎成适宜粒度,将破碎的煅后焦进行石墨化成为石墨化焦,将石墨化焦、破碎的石墨化度大于70%的石墨材料作为石墨焦材料进行筛分分级,根据石墨焦材料的分级粒度进行配料,再将煤沥青按配比加入配料中进行混捏,将混捏后的糊料进行凉料,凉料后进行均温饧料,将饧好的糊料进行振动成型,将成型的制品进行冷却脱模,脱模后的生制品经检验合格后进行焙烧加工,焙烧之后的半成品进行机加工,检验合格后为矿热炉石墨焦电极。A preparation process for a graphite coke electrode for an electric arc furnace as described above comprises the following steps: selecting calcined coke and crushing it into a suitable particle size, graphitizing the crushed calcined coke to become graphitized coke, screening and grading the graphitized coke and crushed graphite material with a graphitization degree greater than 70% as graphite coke materials, batching the ingredients according to the graded particle size of the graphite coke materials, adding coal tar into the ingredients according to a proportion and kneading them, cooling the kneaded paste, kneading the paste at an even temperature after cooling, vibrating the kneaded paste, cooling and demolding the molded product, roasting the demolded raw product after passing the inspection, machining the semi-finished product after roasting, and obtaining a graphite coke electrode for an electric arc furnace after passing the inspection.

优选的是,煅后焦破碎的适宜粒度,按重量百分比统计,粒度大于0.075mm小于4mm的煅后焦占总重量的比例为40%-70%,粒度小于0.075mm的煅后焦占总重量的比例为20%-35%,粒度大于4mm小于24mm的煅后焦占总重量的比例为10%-25%。Preferably, the suitable particle size for crushing the calcined coke is, according to statistics by weight percentage, that the proportion of calcined coke with a particle size greater than 0.075 mm and less than 4 mm in the total weight is 40%-70%, the proportion of calcined coke with a particle size less than 0.075 mm in the total weight is 20%-35%, and the proportion of calcined coke with a particle size greater than 4 mm and less than 24 mm in the total weight is 10%-25%.

优选的是,将破碎的煅后焦进行石墨化的方式为:将破碎的煅后焦在石墨化炉中进行1500℃-3000℃的高温处理,石墨化度大于70%,成为平面六角形层状结构的石墨化焦。Preferably, the crushed calcined coke is graphitized by subjecting the crushed calcined coke to a high-temperature treatment of 1500°C-3000°C in a graphitization furnace, with a graphitization degree of greater than 70%, to form graphitized coke with a planar hexagonal layered structure.

优选的是,根据石墨焦材料的分级粒度进行配料的方式为嵌挤密实级配法,具体为:先将粒度大于4mm且小于24mm的石墨焦材料装入容器内充分振动,确定体积基数,在确保体积基数不变的前提下,随后将粒度大于2mm且小于4mm的石墨焦材料加入搅匀振动,然后将粒度大于1mm且小于2mm的石墨焦材料加入搅匀振动,再将粒度大于0.075mm且小于1mm的石墨焦材料加入搅匀振动,最后将粒度小于0.075mm的石墨焦材料加入搅匀振动;Preferably, the method of batching according to the graded particle size of the graphite coke material is an intercalation and compaction grading method, specifically: firstly, the graphite coke material with a particle size greater than 4 mm and less than 24 mm is put into a container and fully vibrated to determine the volume base number, and then the graphite coke material with a particle size greater than 2 mm and less than 4 mm is added and stirred and vibrated on the premise of ensuring that the volume base number remains unchanged, and then the graphite coke material with a particle size greater than 1 mm and less than 2 mm is added and stirred and vibrated, and then the graphite coke material with a particle size greater than 0.075 mm and less than 1 mm is added and stirred and vibrated, and finally the graphite coke material with a particle size less than 0.075 mm is added and stirred and vibrated;

不同粒度的石墨焦材料按重量在石墨焦材料总重量的百分比计,粒度大于4mm且小于24mm的石墨焦材料的重量占比为10%-25%,粒度大于2mm且小于4mm的石墨焦材料的重量占比为20%-30%,粒度大于1mm且小于2mm的石墨焦材料的重量占比为5%-15%,粒度大于0.075mm且小于1mm的石墨焦材料的重量占比为15%-25%,粒度小于0.075mm的石墨焦材料的重量占比为20%-35%。The weight percentage of graphite coke materials with different particle sizes in the total weight of graphite coke materials is as follows: the weight of graphite coke materials with a particle size greater than 4mm and less than 24mm accounts for 10%-25%, the weight of graphite coke materials with a particle size greater than 2mm and less than 4mm accounts for 20%-30%, the weight of graphite coke materials with a particle size greater than 1mm and less than 2mm accounts for 5%-15%, the weight of graphite coke materials with a particle size greater than 0.075mm and less than 1mm accounts for 15%-25%, and the weight of graphite coke materials with a particle size less than 0.075mm accounts for 20%-35%.

优选的是,将煤沥青按配比加入配料中进行混捏的方式为:煤沥青的总重量占全部石墨焦配料总重量的比例为25%-43%,在混捏锅内经过充分的搅制、揉搓进行混捏,使煤沥青充分的浸润到石墨化焦、石墨材料的微孔内,并在表面形成沥青膜。Preferably, the coal tar pitch is added to the ingredients according to the proportion and kneaded in such a manner that the total weight of the coal tar pitch accounts for 25%-43% of the total weight of all the graphite coke ingredients, and the kneading is performed in a kneading pot through sufficient stirring and kneading to allow the coal tar pitch to fully penetrate into the micropores of the graphitized coke and graphite material and form a pitch film on the surface.

优选的是,将成型的制品进行冷却脱模的方式为:对振动成型的金属模具和制品同时进行冷却,金属模具的大幅收缩使其内的制品又得到一次握缩增密。Preferably, the molded product is cooled and demoulded in the following manner: the vibration molded metal mold and the product are cooled simultaneously, and the substantial contraction of the metal mold causes the product inside to be once again shrunk and densified.

优选的是,经检验不合格的脱模后的生制品经过破碎成适宜粒度直接进行配料,经检验不合格的焙烧后的半成品经过破碎成适宜粒度进行筛分分级;检验合格后的矿热炉石墨焦电极的灰分为0.5%-2.0%,体积密度为1.62-1.68g/cm³,抗折强度为10-16Mpa,电阻率为21-27μQ•m,热膨胀系数为3.5×10-6-3.8×10-6K,热导率为20-30W/(m•K),在200平方厘米内肉眼可观察到大于0.5mm粒度的颗粒料数量大于1500个。Preferably, the unqualified demoulding raw products are crushed into suitable particle sizes for direct batching, and the unqualified calcined semi-finished products are crushed into suitable particle sizes for screening and grading; the ash content of the submerged arc furnace graphite coke electrode after passing the inspection is 0.5%-2.0%, the volume density is 1.62-1.68g/cm³, the flexural strength is 10-16Mpa, the resistivity is 21-27μQ•m, the thermal expansion coefficient is 3.5× 10-6-3.8 × 10-6 K, the thermal conductivity is 20-30W/(m•K), and the number of particles with a particle size larger than 0.5mm that can be observed by the naked eye within 200 square centimeters is greater than 1500.

本发明的有益效果为:本发明的矿热炉石墨焦电极仅使用一种固体原料即石墨焦材料,能够保证制品在十分苛刻的工作环境下不至于因自身性能差异而出现问题,避免使用两种以上固体原料因性能差异带来的的问题,能够更好的适应常温到高温的骤变。The beneficial effects of the present invention are as follows: the graphite coke electrode of the electric arc furnace of the present invention uses only one solid raw material, namely the graphite coke material, which can ensure that the product will not have problems due to its own performance differences under very harsh working environments, avoid the problems caused by the performance differences when using more than two solid raw materials, and can better adapt to the sudden change from normal temperature to high temperature.

本发明的矿热炉石墨焦电极的制备工艺,煅后焦初始进行石墨化在炭素行业是颠覆性工艺,煅后焦进行石墨化由不定形结构转变为性能优异的石墨结构,再经过后续的制备工艺,使得能耗下降,制成品电极性能大为提高,断损率由现有技术炭素电极的2%下降为2‰,单耗由90kg下降为50kg,极大的降低炉前断裂比例和氧化消耗。The preparation process of the graphite coke electrode for the electric arc furnace of the present invention is a disruptive process in the carbon industry in that the calcined coke is initially graphitized. The calcined coke is graphitized to transform the amorphous structure into a graphite structure with excellent performance, and then undergoes subsequent preparation processes, so that energy consumption is reduced, and the performance of the finished electrode is greatly improved. The breakage rate is reduced from 2% of the carbon electrode in the prior art to 2‰, and the unit consumption is reduced from 90kg to 50kg, thereby greatly reducing the fracture ratio and oxidation consumption in front of the furnace.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

图1为本发明实施例2的一种矿热炉石墨焦电极的制备工艺的流程图;FIG1 is a flow chart of a process for preparing a graphite coke electrode for an electric arc furnace according to Example 2 of the present invention;

图2为本发明实施例4的一种矿热炉石墨焦电极的制备工艺的流程图。FIG. 2 is a flow chart of a process for preparing a graphite coke electrode for an electric arc furnace according to Example 4 of the present invention.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

实施例1:一种矿热炉石墨焦电极,包括:石墨焦材料和煤沥青,按重量百分比计,石墨焦材料占总重量的65%-85%,煤沥青占总重量的15%-35%;石墨焦材料的石墨化度大于70%。石墨焦材料中,包括粒度大于4mm的石墨焦材料,粒度大于2mm且小于4mm的石墨焦材料,粒度大于1mm且小于2mm的石墨焦材料,粒度大于0.075mm且小于1mm的石墨焦材料,及粒度小于0.075mm的石墨焦材料。石墨焦材料中,采用各级粒度的石墨焦材料配置,增加了矿热炉石墨焦电极抗折强度。Embodiment 1: A graphite coke electrode for an electric arc furnace, comprising: graphite coke material and coal tar pitch, wherein the graphite coke material accounts for 65%-85% of the total weight, and the coal tar pitch accounts for 15%-35% of the total weight by weight; the graphitization degree of the graphite coke material is greater than 70%. The graphite coke material includes graphite coke material with a particle size greater than 4 mm, graphite coke material with a particle size greater than 2 mm and less than 4 mm, graphite coke material with a particle size greater than 1 mm and less than 2 mm, graphite coke material with a particle size greater than 0.075 mm and less than 1 mm, and graphite coke material with a particle size less than 0.075 mm. The graphite coke material is configured with graphite coke materials of various particle sizes, thereby increasing the flexural strength of the graphite coke electrode for an electric arc furnace.

石墨焦材料包括石墨化焦和其他石墨化度大于70%的石墨材料,石墨焦材料可以是石墨制品下脚料,掉炉电极、石墨废旧料。石墨焦材料可以是单一的石墨化焦或石墨碎或其他材料,也可以是混合物。Graphite coke materials include graphitized coke and other graphite materials with a graphitization degree greater than 70%. Graphite coke materials can be graphite product scraps, furnace electrodes, and graphite waste. Graphite coke materials can be single graphitized coke or graphite scraps or other materials, or a mixture.

矿热炉电极的应用场景条件十分苛刻,矿热炉电极通过把持器固定,一部分位于矿热炉的高温炉塔内,矿热炉电极加入巨大电流导电后,其温度从几十度在长度仅为2米处升到两千多度,温度梯度如此之大,使其内部产生极大的热应力,加之巨大的电流产生强大的磁力,矿热炉电极在这样的环境下工作对其品质的要求极高。本发明的矿热炉石墨焦电极仅使用一种固体材料,即石墨焦材料,这样方能保证制品在十分苛刻的工作环境下不至于因自身性能差异因温度变化而产生较大的热应力发生断裂。每次电极断裂都是一次冶炼事故,需要停炉打捞断裂电极,这期间操作不当甚至还会发生设备及人身事故,降低断损率是巨大的技术进步。The application scenario conditions of the submerged arc furnace electrode are very harsh. The submerged arc furnace electrode is fixed by a holder, and a part of it is located in the high-temperature furnace tower of the submerged arc furnace. After the submerged arc furnace electrode is added with a huge current for conduction, its temperature rises from tens of degrees at a length of only 2 meters to more than two thousand degrees. The temperature gradient is so large that it produces great thermal stress inside it. In addition, the huge current produces a strong magnetic force. The submerged arc furnace electrode works in such an environment and has extremely high requirements for its quality. The submerged arc furnace graphite coke electrode of the present invention uses only one solid material, namely graphite coke material, so as to ensure that the product will not break due to large thermal stress caused by temperature changes due to its own performance differences in a very harsh working environment. Every time the electrode breaks, it is a smelting accident, and the furnace needs to be stopped to salvage the broken electrode. During this period, improper operation may even cause equipment and personal accidents. Reducing the breakage rate is a huge technological advancement.

实施例2:如图1所示,一种矿热炉石墨焦电极的制备工艺,选取煅后焦破碎成适宜粒度,粒度小于24mm,将破碎的煅后焦在石墨化炉中进行1500℃-3000℃的高温处理,石墨化度大于70%,成为平面六角形层状结构的石墨化焦,将石墨化焦根据分级粒度进行配料,再将煤沥青按其重量占全部石墨焦配料的25%加入在混捏锅内进行混捏,将混捏后的糊料进行凉料,凉料后进行均温饧料,将饧好的糊料进行振动成型,将成型的产品进行冷却脱模,脱模后的生制品经检验合格后进行焙烧加工,焙烧之后的半成品进行机加工,检验合格后为矿热炉石墨焦电极。Embodiment 2: As shown in FIG1 , a process for preparing graphite coke electrode for electric arc furnace is provided. The calcined coke is crushed into suitable particle size, the particle size is less than 24 mm, the crushed calcined coke is subjected to high temperature treatment at 1500°C-3000°C in a graphitization furnace, the degree of graphitization is greater than 70%, and the graphitized coke becomes a planar hexagonal layered structure of graphitized coke, the graphitized coke is batched according to the graded particle size, and then coal tar pitch is added into a kneading pot at a weight of 25% of the total graphite coke batching for kneading, the kneaded paste is cooled, and then kneaded at an even temperature, the kneaded paste is vibrated and formed, the molded product is cooled and demolded, the raw product after demolding is roasted after passing the inspection, the semi-finished product after roasting is machined, and the qualified product is the graphite coke electrode for electric arc furnace.

本发明的制备工艺,根据分级粒度进行配料,能够加强抗折强度。加入煤沥青混捏,使煤沥青充分的浸润到石墨化焦的微孔内提高粘接性,以利于焙烧过程在缩聚时更多的生成粘接焦,提升制品的各项性能。均温饧料后,更有利于振动成型。焙烧加工的目的在于,一是能够排除挥发份气体,二是粘结剂焦化,三是使制品焦化定型,四是降低电阻率,五是体积进一步收缩,进一步提升半成品的物理化学机械性能。The preparation process of the present invention prepares ingredients according to the graded particle size, which can enhance the flexural strength. Coal tar is added and kneaded, so that the coal tar is fully infiltrated into the micropores of the graphitized coke to improve the adhesion, so as to facilitate the generation of more adhesive coke during polycondensation during the roasting process, thereby improving the various properties of the product. After the dough is evenly heated, it is more conducive to vibration molding. The purpose of the roasting process is, first, to remove volatile gases, second, to coke the binder, third, to coke and shape the product, fourth, to reduce the resistivity, and fifth, to further shrink the volume, thereby further improving the physical, chemical and mechanical properties of the semi-finished product.

煅后焦破碎的适宜粒度,按重量百分比统计,粒度大于0.075mm小于4mm的煅后焦占总重量的比例是40%-70%,粒度小于0.075mm的煅后焦占总重量的比例为20%-35%,粒度大于4mm且小于24mm的煅后焦占总重量的比例为10%-25%,便于进行筛分分级。The suitable particle size for crushing calcined coke is statistically analyzed by weight percentage. The proportion of calcined coke with a particle size greater than 0.075mm and less than 4mm is 40%-70% of the total weight, the proportion of calcined coke with a particle size less than 0.075mm is 20%-35% of the total weight, and the proportion of calcined coke with a particle size greater than 4mm and less than 24mm is 10%-25% of the total weight, which is convenient for screening and grading.

将石墨化焦根据分级粒度进行配料的方式为嵌挤密实级配法,先将粒度大于4mm且小于24mm的石墨焦材料装入容器内充分振动,确定体积基数,在确保体积基数不变的前提下,随后将粒度大于2mm且小于4mm的石墨焦材料加入搅匀振动,然后将粒度大于1mm且小于2mm的石墨焦材料加入搅匀振动,再将粒度大于0.075mm且小于1mm的石墨焦材料加入搅匀振动,最后将粒度小于0.075mm的石墨焦材料加入搅匀振动;不同粒度的石墨焦材料按重量在石墨焦材料总重量的百分比计,粒度大于4mm且小于24mm的石墨焦材料的重量占比为10%-25%,粒度大于2mm且小于4mm的石墨焦材料的重量占比为20%-30%,粒度大于1mm且小于2mm的石墨焦材料的重量占比为5%-15%,粒度大于0.075mm且小于1mm的石墨焦材料的重量占比为15%-25%,粒度小于0.075mm的石墨焦材料的重量占比为20%-35%。这种配料方式应用球应力分散原理,选用较大颗粒阻断制品在应用场景下产生的热应力,并发挥石墨焦材料的不规则性,可以使生制品具有较高的抗折强度,提升抗热冲击指数。The method of batching graphitized coke according to the graded particle size is the embedded dense grading method. First, the graphite coke material with a particle size greater than 4mm and less than 24mm is put into the container and fully vibrated to determine the volume base. On the premise of ensuring that the volume base remains unchanged, the graphite coke material with a particle size greater than 2mm and less than 4mm is then added and stirred and vibrated. Then, the graphite coke material with a particle size greater than 1mm and less than 2mm is added and stirred and vibrated. Then, the graphite coke material with a particle size greater than 0.075mm and less than 1mm is added and stirred and vibrated. Finally, the graphite coke material with a particle size less than 0.075mm is added and stirred and vibrated. ; The weight percentage of graphite coke materials of different particle sizes in the total weight of graphite coke materials is 10%-25% for graphite coke materials with a particle size greater than 4mm and less than 24mm, 20%-30% for graphite coke materials with a particle size greater than 2mm and less than 4mm, 5%-15% for graphite coke materials with a particle size greater than 1mm and less than 2mm, 15%-25% for graphite coke materials with a particle size greater than 0.075mm and less than 1mm, and 20%-35% for graphite coke materials with a particle size less than 0.075mm. This batching method applies the principle of ball stress dispersion, selects larger particles to block the thermal stress generated by the product in the application scenario, and gives play to the irregularity of the graphite coke material, which can make the raw product have higher flexural strength and improve the thermal shock resistance index.

煤沥青的总重量占全部石墨焦配料总重量的比例为25%-43%之间的任意数值,混捏是在混捏锅内经过充分的搅制、揉搓进行混捏,使煤沥青充分的浸润到石墨化焦的微孔内,并在表面形成沥青膜,使之可以很好的粘附在一起,提高粘结性。The total weight of coal tar pitch accounts for an arbitrary proportion of the total weight of all graphite coke ingredients between 25% and 43%. The kneading is carried out in a kneading pot through sufficient stirring and kneading to allow the coal tar pitch to fully penetrate into the micropores of the graphitized coke and form an asphalt film on the surface, so that they can adhere well together and improve the adhesion.

将成型的制品进行冷却脱模的方式为:对振动成型的金属模具和制品同时进行冷却,金属模具的大幅收缩使其内的制品又得到一次握缩增密。模具是金属材质,金属的热膨胀系数远大于非金属材料,随着金属材质的模具的大幅收缩,模具内的制品又得到一次握缩增密,提升制品性能。The method of cooling and demoulding the molded product is to cool the vibration mold and the product at the same time. The large contraction of the metal mold causes the product inside to be held and shrunk and densified again. The mold is made of metal, and the thermal expansion coefficient of metal is much greater than that of non-metallic materials. With the large contraction of the metal mold, the product inside the mold is held and shrunk and densified again, improving the performance of the product.

经检验不合格的脱模后的生制品经过破碎成适宜粒度直接进行配料,经检验不合格的焙烧后的半成品经过破碎成适宜粒度进行筛分分级,适宜粒度与煅后焦破碎的适宜粒度一致;检验合格后的矿热炉石墨焦电极的灰分为0.5%-2.0%,体积密度为1.62-1.68g/cm³,抗折强度为10-16Mpa,电阻率为21-27μQ•m,热膨胀系数为3.5×10-6-3.8×10-6K,热导率为20-30W/(m•K),在200平方厘米内肉眼可观察到大于0.5mm粒度的颗粒料数量大于1500个。实施例2制得的电极性能更优。The unqualified demoulding raw products are directly batched after being crushed into suitable particle sizes, and the unqualified semi-finished products after being roasted are crushed into suitable particle sizes for screening and grading, and the suitable particle size is consistent with the suitable particle size of the calcined coke; the qualified submerged arc furnace graphite coke electrode has an ash content of 0.5%-2.0%, a volume density of 1.62-1.68g/cm³, a flexural strength of 10-16Mpa, a resistivity of 21-27μQ•m, a thermal expansion coefficient of 3.5× 10-6-3.8 × 10-6K , a thermal conductivity of 20-30W/(m•K), and the number of particles larger than 0.5mm can be observed by the naked eye within 200 square centimeters. The electrode obtained in Example 2 has better performance.

本发明的制备工艺中的凉料、饧料、振动成型是现有工艺中的方式,凉料就是进入凉料机进行凉料,饧料就是排尽沥青烟气,振动成型就是将饧好的料在适宜的温度下进入振动成型机已经预热过的模具内,经振动、真空、液压成型。本发明中破碎的粒度与石墨焦材料分级的粒度一致。The cooling material, dough material and vibration molding in the preparation process of the present invention are the methods in the existing process. The cooling material is to enter the cooling material machine for cooling, the dough material is to exhaust the asphalt fume, and the vibration molding is to put the dough material into the preheated mold of the vibration molding machine at a suitable temperature, and then vibrate, vacuum and hydraulically mold it. The particle size of the crushing in the present invention is consistent with the particle size of the graphite coke material classification.

实施例2中,煅后焦在石墨化前进行破碎,加强石墨化度,使其性能更加稳定。本发明的制备工艺在初始进行石墨化在炭素行业是颠覆性工艺,煅后焦进行石墨化后由不定形结构转变为平面六角形石墨结构,使得制成品电极性能大为提高,断损率由现有技术炭素电极的2%下降为2‰,单耗由90kg下降为50kg。In Example 2, the calcined coke is crushed before graphitization to enhance the graphitization degree and make its performance more stable. The preparation process of the present invention is a disruptive process in the carbon industry in the initial graphitization. After the calcined coke is graphitized, the amorphous structure is transformed into a planar hexagonal graphite structure, which greatly improves the performance of the finished electrode, and the breakage rate is reduced from 2% of the existing carbon electrode to 2‰, and the unit consumption is reduced from 90kg to 50kg.

实施例3:一种矿热炉石墨焦电极的制备工艺,将破碎的石墨化度大于70%的石墨材料根据分级粒度进行配料,再将煤沥青按其重量占全部石墨焦配料的43%加入在混捏锅内进行混捏,将混捏后的糊料进行凉料,凉料后进行均温饧料,将饧好的糊料进行振动成型,将成型的产品进行冷却脱模,脱模后的生制品经检验合格后进行焙烧加工,焙烧之后的半成品进行机加工,检验合格后为矿热炉石墨焦电极。Embodiment 3: A process for preparing graphite coke electrodes for electric arc furnaces, comprising: mixing crushed graphite materials with a graphitization degree greater than 70% according to the graded particle size, adding coal tar pitch in an amount of 43% by weight of the total graphite coke ingredients into a kneading pot for kneading, cooling the kneaded paste, kneading the paste at an even temperature, vibrating the kneaded paste, cooling and demolding the molded product, and roasting the raw product after demolding after passing the inspection, machining the semi-finished product after roasting, and obtaining a graphite coke electrode for electric arc furnaces after passing the inspection.

实施例3是将实施例2中的石墨化焦替换为石墨化度大于70%的石墨材料,Example 3 is to replace the graphitized coke in Example 2 with a graphite material having a graphitization degree greater than 70%.

石墨材料破碎的粒度同实施例2的煅后焦破碎的适宜粒度一致,石墨材料根据分级粒进行配料的方式与实施例2的石墨化焦的分级粒度进行配料的方式相同,制备工艺相同。煤沥青的总重量占全部石墨焦配料总重量的比例为25%-43%之间的任意数值,混捏是在混捏锅内经过充分的搅制、揉搓进行混捏,使煤沥青充分的浸润到石墨材料的微孔内,并在表面形成沥青膜,使之可以很好的粘附在一起,提高粘结性。经检验不合格的脱模后的生制品经过破碎成适宜粒度直接进行配料;经检验不合格的焙烧后的半成品经过破碎成适宜粒度进行筛分分级。The particle size of the graphite material is consistent with the suitable particle size of the calcined coke in Example 2. The way of batching the graphite material according to the graded particles is the same as the way of batching the graded particle size of the graphitized coke in Example 2, and the preparation process is the same. The total weight of coal tar accounts for any value between 25% and 43% of the total weight of all graphite coke ingredients. The kneading is carried out in a kneading pot after sufficient stirring and kneading, so that the coal tar is fully infiltrated into the micropores of the graphite material, and an asphalt film is formed on the surface, so that it can be well adhered together, improving the adhesion. The unqualified demoulding raw products are directly batched after being crushed into suitable particle sizes; the unqualified roasted semi-finished products are crushed into suitable particle sizes for screening and grading.

实施例3制得的矿热炉石墨焦电极的性能比不上实施例2的矿热炉石墨焦电极的性能,但是强于现有技术中矿热炉电极的性能,达到本发明的检验合格标准。检验合格标准同实施例2相同。The performance of the graphite coke electrode for submerged arc furnace prepared in Example 3 is not as good as that of the graphite coke electrode for submerged arc furnace prepared in Example 2, but is better than that of the electrode for submerged arc furnace in the prior art, and meets the inspection qualification standard of the present invention. The inspection qualification standard is the same as that of Example 2.

石墨化度大于70%的石墨材料可以是石墨块或石墨碎,石墨制品下脚料,掉炉电极、石墨废旧料。Graphite materials with a graphitization degree greater than 70% can be graphite blocks or graphite fragments, graphite product scraps, furnace electrodes, and graphite waste materials.

实施例4:如图2所示,一种矿热炉石墨焦电极的制备工艺,选取煅后焦破碎成适宜粒度,粒度小于24mm,将破碎的煅后焦在石墨化炉中进行1500℃-3000℃的高温处理,石墨化度大于70%,成为平面六角形层状结构的石墨化焦,将石墨化焦和石墨化度大于70%的石墨材料混合,然后根据分级粒度进行配料,再将煤沥青按其重量占全部石墨焦配料的25%加入在混捏锅内进行混捏,将混捏后的糊料进行凉料,凉料后进行均温饧料,将饧好的糊料进行振动成型,将成型的产品进行冷却脱模,脱模后的生制品经检验合格后进行焙烧加工,焙烧之后的半成品进行机加工,检验合格后为矿热炉石墨焦电极。Embodiment 4: As shown in FIG2, a process for preparing graphite coke electrode for electric arc furnace is provided. The calcined coke is crushed into suitable particle size, the particle size is less than 24 mm, the crushed calcined coke is subjected to high temperature treatment at 1500°C-3000°C in a graphitization furnace, the degree of graphitization is greater than 70%, and the graphitized coke becomes a planar hexagonal layered structure. The graphitized coke is mixed with a graphite material having a degree of graphitization greater than 70%, and then the ingredients are proportioned according to the graded particle size. Then, coal tar pitch is added into a kneading pot at a weight of 25% of the total graphite coke ingredients for kneading. The kneaded paste is cooled, and then kneaded at an even temperature. The kneaded paste is vibrated and formed, and the formed product is cooled and demolded. The raw product after demolding is roasted after passing the inspection, and the semi-finished product after roasting is machined to become a graphite coke electrode for electric arc furnace after passing the inspection.

实施例4是将实施例2中的石墨化焦替换为石墨化度大于70%的石墨材料和石墨化焦的混合物,其他制备工艺同实施例2相同。实施例4制得的矿热炉石墨焦电极的性能比不上实施例2中的矿热炉石墨焦电极的性能,但是强于实施例3中的矿热炉石墨焦电极的性能,达到本发明的检验合格标准。检验合格标准同实施例2相同。In Example 4, the graphitized coke in Example 2 is replaced by a mixture of a graphite material with a graphitization degree greater than 70% and graphitized coke, and the other preparation processes are the same as those in Example 2. The performance of the graphite coke electrode for the submerged arc furnace prepared in Example 4 is not as good as that of the graphite coke electrode for the submerged arc furnace in Example 2, but is better than that of the graphite coke electrode for the submerged arc furnace in Example 3, and meets the inspection qualification standard of the present invention. The inspection qualification standard is the same as that of Example 2.

将现有技术的传统工艺制备的矿热炉电极分别与实施例2、实施例3、实施例4中所制备的矿热炉石墨焦电极的性能进行比较,比较结果如表1。The performance of the submerged arc furnace electrode prepared by the conventional process of the prior art was compared with the submerged arc furnace graphite coke electrodes prepared in Example 2, Example 3, and Example 4, respectively. The comparison results are shown in Table 1.

表1Table 1

根据表1可知,经过本发明的制备工艺所制得的矿热炉石墨焦电极的抗折强度大于14Mpa,传统矿热炉电极的抗折强度小于10Mpa,通常为7Mpa,本发明的矿热炉石墨焦电极明显提升抗折弯强度,提升抗热冲击指数,极大的降低炉前断裂比例和氧化消耗。According to Table 1, the flexural strength of the graphite coke electrode of the submerged arc furnace prepared by the preparation process of the present invention is greater than 14 MPa, while the flexural strength of the traditional submerged arc furnace electrode is less than 10 MPa, usually 7 MPa. The graphite coke electrode of the submerged arc furnace of the present invention significantly improves the bending strength and the thermal shock resistance index, and greatly reduces the fracture ratio and oxidation consumption in front of the furnace.

以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (9)

1.一种矿热炉石墨焦电极,其特征在于,包括:石墨焦材料和煤沥青,按重量百分比计,石墨焦材料占总重量的65%-85%,煤沥青占总重量的15%-35%;石墨焦材料的石墨化度大于70%。1. A graphite coke electrode for a mineral arc furnace, characterized in that it comprises: a graphite coke material and a coal tar pitch, wherein, by weight percentage, the graphite coke material accounts for 65%-85% of the total weight, and the coal tar pitch accounts for 15%-35% of the total weight; and the graphitization degree of the graphite coke material is greater than 70%. 2.根据权利要求1所述的矿热炉石墨焦电极,其特征在于,所述石墨焦材料中,包括粒度小于24mm且大于4mm的石墨焦材料,粒度大于2mm且小于4mm的石墨焦材料,粒度大于1mm且小于2mm的石墨焦材料,粒度大于0.075mm且小于1mm的石墨焦材料,及粒度小于0.075mm的石墨焦材料。2. The graphite coke electrode for a submerged arc furnace according to claim 1 is characterized in that the graphite coke material includes graphite coke materials with a particle size less than 24 mm and greater than 4 mm, graphite coke materials with a particle size greater than 2 mm and less than 4 mm, graphite coke materials with a particle size greater than 1 mm and less than 2 mm, graphite coke materials with a particle size greater than 0.075 mm and less than 1 mm, and graphite coke materials with a particle size less than 0.075 mm. 3.一种用于权利要求1-2任一项所述的矿热炉石墨焦电极的制备工艺,其特征在于,选取煅后焦破碎成适宜粒度,将破碎的煅后焦进行石墨化成为石墨化焦,将石墨化焦、破碎的石墨化度大于70%的石墨材料作为石墨焦材料进行筛分分级,根据石墨焦材料的分级粒度进行配料,再将煤沥青按配比加入配料中进行混捏,将混捏后的糊料进行凉料,凉料后进行均温饧料,将饧好的糊料进行振动成型,将成型的制品进行冷却脱模,脱模后的生制品经检验合格后进行焙烧加工,焙烧之后的半成品进行机加工,检验合格后为矿热炉石墨焦电极。3. A preparation process for the graphite coke electrode of an electric arc furnace as claimed in any one of claims 1-2, characterized in that calcined coke is selected and crushed into a suitable particle size, the crushed calcined coke is graphitized to become graphitized coke, the graphitized coke and the crushed graphite material with a graphitization degree greater than 70% are screened and graded as graphite coke materials, ingredients are prepared according to the graded particle size of the graphite coke materials, coal tar is added to the ingredients according to a proportion and kneaded, the kneaded paste is cooled, the cooled paste is kneaded at an even temperature, the kneaded paste is vibrated and formed, the molded product is cooled and demolded, the demolded raw product is roasted after being inspected and qualified, the semi-finished product after roasting is machined, and after passing the inspection, it becomes a graphite coke electrode for an electric arc furnace. 4.根据权利要求3所述的制备工艺,其特征在于,煅后焦破碎的适宜粒度,按重量百分比统计,粒度大于0.075mm小于4mm的煅后焦占总重量的比例为40%-70%,粒度小于0.075mm的煅后焦占总重量的比例为20%-35%,粒度大于4mm小于24mm的煅后焦占总重量的比例为10%-25%。4. The preparation process according to claim 3 is characterized in that the suitable particle size of the calcined coke after crushing is, according to statistics by weight percentage, the proportion of calcined coke with a particle size greater than 0.075 mm and less than 4 mm in the total weight is 40%-70%, the proportion of calcined coke with a particle size less than 0.075 mm in the total weight is 20%-35%, and the proportion of calcined coke with a particle size greater than 4 mm and less than 24 mm in the total weight is 10%-25%. 5.根据权利要求3所述的制备工艺,其特征在于,将破碎的煅后焦进行石墨化的方式为:将破碎的煅后焦在石墨化炉中进行1500℃-3000℃的高温处理,石墨化度大于70%,成为平面六角形层状结构的石墨化焦。5. The preparation process according to claim 3 is characterized in that the crushed calcined coke is graphitized by subjecting the crushed calcined coke to a high-temperature treatment of 1500° C. to 3000° C. in a graphitization furnace, wherein the degree of graphitization is greater than 70%, thereby obtaining graphitized coke with a planar hexagonal layered structure. 6.根据权利要求3所述的制备工艺,其特征在于,根据石墨焦材料的分级粒度进行配料的方式为嵌挤密实级配法,具体为:先将粒度大于4mm且小于24mm的石墨焦材料装入容器内充分振动,确定体积基数,在确保体积基数不变的前提下,随后将粒度大于2mm且小于4mm的石墨焦材料加入搅匀振动,然后将粒度大于1mm且小于2mm的石墨焦材料加入搅匀振动,再将粒度大于0.075mm且小于1mm的石墨焦材料加入搅匀振动,最后将粒度小于0.075mm的石墨焦材料加入搅匀振动;6. The preparation process according to claim 3 is characterized in that the method of batching according to the graded particle size of the graphite coke material is an intercalation and compaction grading method, specifically: firstly, the graphite coke material with a particle size greater than 4 mm and less than 24 mm is loaded into a container and fully vibrated to determine the volume base number, and then the graphite coke material with a particle size greater than 2 mm and less than 4 mm is added and stirred and vibrated on the premise of ensuring that the volume base number remains unchanged, and then the graphite coke material with a particle size greater than 1 mm and less than 2 mm is added and stirred and vibrated, and then the graphite coke material with a particle size greater than 0.075 mm and less than 1 mm is added and stirred and vibrated, and finally the graphite coke material with a particle size less than 0.075 mm is added and stirred and vibrated; 不同粒度的石墨焦材料按重量在石墨焦材料总重量的百分比计,粒度大于4mm且小于24mm的石墨焦材料的重量占比为10%-25%,粒度大于2mm且小于4mm的石墨焦材料的重量占比为20%-30%,粒度大于1mm且小于2mm的石墨焦材料的重量占比为5%-15%,粒度大于0.075mm且小于1mm的石墨焦材料的重量占比为15%-25%,粒度小于0.075mm的石墨焦材料的重量占比为20%-35%。The weight percentage of graphite coke materials with different particle sizes in the total weight of graphite coke materials is as follows: the weight of graphite coke materials with a particle size greater than 4mm and less than 24mm accounts for 10%-25%, the weight of graphite coke materials with a particle size greater than 2mm and less than 4mm accounts for 20%-30%, the weight of graphite coke materials with a particle size greater than 1mm and less than 2mm accounts for 5%-15%, the weight of graphite coke materials with a particle size greater than 0.075mm and less than 1mm accounts for 15%-25%, and the weight of graphite coke materials with a particle size less than 0.075mm accounts for 20%-35%. 7.根据权利要求3所述的制备工艺,其特征在于,将煤沥青按配比加入配料中进行混捏的方式为:煤沥青的总重量占全部石墨焦配料总重量的比例为25%-43%,在混捏锅内经过充分的搅制、揉搓进行混捏,使煤沥青充分的浸润到石墨化焦、石墨材料的微孔内,并在表面形成沥青膜。7. The preparation process according to claim 3 is characterized in that the coal tar pitch is added to the ingredients according to a proportion and kneaded in such a manner that the total weight of the coal tar pitch accounts for 25%-43% of the total weight of all the graphite coke ingredients, and the kneading is carried out in a kneading pot through sufficient stirring and kneading to allow the coal tar pitch to fully infiltrate the micropores of the graphitized coke and graphite material and form a pitch film on the surface. 8.根据权利要求3所述的制备工艺,其特征在于,将成型的制品进行冷却脱模的方式为:对振动成型的金属模具和制品同时进行冷却,金属模具的大幅收缩使其内的制品又得到一次握缩增密。8. The preparation process according to claim 3 is characterized in that the method of cooling and demolding the molded product is: the vibration-molded metal mold and the product are cooled simultaneously, and the substantial contraction of the metal mold causes the product inside to be once again shrunk and densified. 9.根据权利要求3所述的制备工艺,其特征在于,经检验不合格的脱模后的生制品经过破碎成适宜粒度直接进行配料,经检验不合格的焙烧后的半成品经过破碎成适宜粒度进行筛分分级;检验合格后的矿热炉石墨焦电极的灰分为0.5%-2.0%,体积密度为1.62-1.68g/cm³,抗折强度为10-16Mpa,电阻率为21-27μQ•m,热膨胀系数为3.5×10-6-3.8×10-6K,热导率为20-30W/(m•K),在200平方厘米内肉眼可观察到大于0.5mm粒度的颗粒料数量大于1500个。9. The preparation process according to claim 3 is characterized in that the unqualified demoulding raw products are directly batched after being crushed into suitable particle sizes, and the unqualified roasted semi-finished products are crushed into suitable particle sizes for screening and grading; the ash content of the submerged arc furnace graphite coke electrode after passing the inspection is 0.5%-2.0%, the volume density is 1.62-1.68g/cm³, the flexural strength is 10-16Mpa, the resistivity is 21-27μQ•m, the thermal expansion coefficient is 3.5× 10-6-3.8 × 10-6K , the thermal conductivity is 20-30W/(m•K), and the number of particles with a particle size greater than 0.5mm that can be observed by the naked eye within 200 square centimeters is greater than 1500.
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