CN118080994A - Automobile gearbox gear machining and forming device - Google Patents
Automobile gearbox gear machining and forming device Download PDFInfo
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- CN118080994A CN118080994A CN202410486698.6A CN202410486698A CN118080994A CN 118080994 A CN118080994 A CN 118080994A CN 202410486698 A CN202410486698 A CN 202410486698A CN 118080994 A CN118080994 A CN 118080994A
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- 238000003754 machining Methods 0.000 title claims abstract description 96
- 230000007246 mechanism Effects 0.000 claims abstract description 10
- 238000003801 milling Methods 0.000 claims description 19
- 230000005540 biological transmission Effects 0.000 claims description 15
- 239000002699 waste material Substances 0.000 claims description 9
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- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23F—MAKING GEARS OR TOOTHED RACKS
- B23F23/00—Accessories or equipment combined with or arranged in, or specially designed to form part of, gear-cutting machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/25—Movable or adjustable work or tool supports
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
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Abstract
Description
技术领域Technical Field
本发明属于汽车变速箱齿轮技术领域,具体涉及到一种汽车变速箱齿轮加工成型装置。The invention belongs to the technical field of automobile gearbox gears, and in particular relates to an automobile gearbox gear processing and forming device.
背景技术Background technique
汽车变速箱齿轮是变速箱中的关键组成部分,用于调节发动机的转速和输出功率,以便适应不同的驾驶条件,变速箱齿轮通过不同大小的齿轮配合,将发动机提供的动力传递到车轮上,不同的齿轮比例可以实现不同的速度和扭矩输出,使汽车在不同的驾驶条件下能够保持高效的运行状态,并且,汽车市场对变速箱齿轮的需求量大且多样化,因此,需要使用加工设备以对齿胚进行加工,以灵活调整生产节拍和产品规格,以满足市场需求的变化,能够快速适应新产品的生产,同时保持高效率和高质量,加工设备引入了先进的加工技术和控制系统,促进了工艺优化和设备更新,推动了整个行业向更高效、更智能的方向发展。Automobile transmission gears are a key component of the transmission and are used to adjust the engine speed and output power to adapt to different driving conditions. The transmission gears transmit the power provided by the engine to the wheels through the combination of gears of different sizes. Different gear ratios can achieve different speeds and torque outputs, allowing the car to maintain efficient operation under different driving conditions. In addition, the automotive market has a large and diverse demand for transmission gears. Therefore, processing equipment is needed to process the tooth blanks to flexibly adjust the production rhythm and product specifications to meet changes in market demand and quickly adapt to the production of new products while maintaining high efficiency and quality. Processing equipment has introduced advanced processing technology and control systems, promoted process optimization and equipment updates, and promoted the entire industry to develop in a more efficient and intelligent direction.
现有的汽车变速箱齿轮中包括直齿轮、斜齿轮和螺旋齿轮等等,而现有的汽车变速箱齿轮加工设备往往采用针对不同类型的齿轮,可能需要使用不同类型的刀具,导致更换刀具的过程复杂且耗时,影响生产效率,并且,针对不同类型齿轮的加工需求,可能需要设计和定制不同的加工工艺和设备,导致装置成本较高,不利于降低生产成本和提高竞争力,缺乏足够的灵活性和通用性,不能适应市场需求对不同类型齿轮的灵活生产需求,导致生产线的适应性不足,而且,加工这些特殊类型齿轮时难以满足其精度要求,导致产品质量不稳定。Existing automobile transmission gears include spur gears, bevel gears, spiral gears, etc., and existing automobile transmission gear processing equipment often uses different types of gears, which may require the use of different types of tools, resulting in a complicated and time-consuming process of tool replacement, affecting production efficiency. In addition, different processing techniques and equipment may need to be designed and customized to meet the processing requirements of different types of gears, resulting in high equipment costs, which is not conducive to reducing production costs and improving competitiveness. It lacks sufficient flexibility and versatility and cannot adapt to the market demand for flexible production of different types of gears, resulting in insufficient adaptability of the production line. Moreover, it is difficult to meet the precision requirements when processing these special types of gears, resulting in unstable product quality.
发明内容Summary of the invention
本发明所要解决的技术问题在于克服上述现有技术的缺点,提供一种满足不同类型齿轮的加工要求、提高加工精度,降低生产成本和提高生产效率的汽车变速箱齿轮加工成型装置。The technical problem to be solved by the present invention is to overcome the shortcomings of the above-mentioned prior art and provide an automobile gearbox gear processing and forming device that meets the processing requirements of different types of gears, improves processing accuracy, reduces production costs and improves production efficiency.
解决上述技术问题所采用的技术方案是:一种汽车变速箱齿轮加工成型装置,包括加工箱体,所述加工箱体顶部两侧开设有观察窗,所述加工箱体正面通过铰链安装有门板,所述门板正面开设有操控屏,所述加工箱体内部底端贯穿开设有槽口,所述加工箱体底端两侧焊接有导料板,所述导料板底部设置有废料导出框,所述废料导出框与加工箱体外壁固定连接,所述加工箱体内部底端表面固定连接有水平移动组件,所述水平移动组件内设置有加工固定组件,所述加工固定组件顶部两侧设置有Y轴加工移动组件,所述加工固定组件的一侧设置有Z轴加工移动组件,所述加工箱体内部一侧设置有X轴加工移动组件,所述Z轴加工移动组件、Y轴加工移动组件和X轴加工移动组件之间转动连接有移动板,且Z轴加工移动组件、Y轴加工移动组件和X轴加工移动组件为相同结构设置,所述Z轴加工移动组件和Y轴加工移动组件与加工箱体内壁固定连接,所述X轴加工移动组件与加工箱体内部底端表面固定连接,所述移动板底部设置有刀头转向机构。The technical solution adopted to solve the above technical problems is: an automobile gearbox gear processing and forming device, including a processing box, observation windows are provided on both sides of the top of the processing box, a door panel is installed on the front of the processing box through a hinge, a control screen is provided on the front of the door panel, a slot is provided through the bottom end of the processing box, guide plates are welded on both sides of the bottom end of the processing box, a waste material outlet frame is provided at the bottom of the guide plate, the waste material outlet frame is fixedly connected to the outer wall of the processing box, a horizontal moving component is fixedly connected to the bottom surface of the processing box, a processing fixing component is provided in the horizontal moving component, and the processing fixing component Y-axis machining moving components are arranged on both sides of the top of the component, a Z-axis machining moving component is arranged on one side of the machining fixed component, an X-axis machining moving component is arranged on one side inside the machining box, a moving plate is rotatably connected between the Z-axis machining moving component, the Y-axis machining moving component and the X-axis machining moving component, and the Z-axis machining moving component, the Y-axis machining moving component and the X-axis machining moving component have the same structural arrangement, the Z-axis machining moving component and the Y-axis machining moving component are fixedly connected to the inner wall of the machining box, the X-axis machining moving component is fixedly connected to the inner bottom end surface of the machining box, and a tool head steering mechanism is arranged at the bottom of the moving plate.
通过上述技术方案,可以实现自动化生产,大大提高了生产效率,通过连续加工和大批量生产,可以缩短生产周期,满足市场需求,并且,工作人员可通过观察窗查看加工箱体内部的加工情况,可及时进行调整,确保齿轮的加工精度和一致性。Through the above technical solution, automated production can be achieved, which greatly improves production efficiency. Through continuous processing and mass production, the production cycle can be shortened to meet market demand. In addition, the staff can view the processing status inside the processing box through the observation window and make timely adjustments to ensure the processing accuracy and consistency of the gears.
进一步的,所述X轴加工移动组件包括若干个连接座,所述连接座与加工箱体底端表面固定连接,若干个所述连接座之间固定连接有若干个第一连接杆,若干个所述第一连接杆贯穿滑动连接有滑座,其中一个所述连接座内部转动连接有第一皮带组件,所述滑座底端与第一皮带组件粘接,其中一个所述连接座安装有第一伺服电机,所述第一伺服电机的输出端与第一皮带组件其中一个传动端固定连接。Furthermore, the X-axis machining moving assembly includes a plurality of connecting seats, the connecting seats are fixedly connected to the bottom surface of the machining box, a plurality of first connecting rods are fixedly connected between the connecting seats, a plurality of the first connecting rods are slidably connected to a slide seat, one of the connecting seats is internally rotatably connected to a first belt assembly, the bottom end of the slide seat is bonded to the first belt assembly, a first servo motor is installed on one of the connecting seats, and the output end of the first servo motor is fixedly connected to one of the transmission ends of the first belt assembly.
进一步的,所述移动板为正方形结构,所述移动板顶端表面三个边角处固定连接有连接件,所述滑座远离第一连接杆的一侧转动连接有第一支撑臂,所述第一支撑臂的另一端转动连接有第二支撑臂,所述第二支撑臂的另一端与其中一个连接件转动连接,若干个所述Y轴加工移动组件内的第二支撑臂与另外两个连接件转动连接,所述Z轴加工移动组件内的第二支撑臂与移动板另一个边角端转动连接。Furthermore, the movable plate is a square structure, and connecting parts are fixedly connected at the three corners of the top surface of the movable plate. The side of the slide seat away from the first connecting rod is rotatably connected to the first support arm, the other end of the first support arm is rotatably connected to the second support arm, and the other end of the second support arm is rotatably connected to one of the connecting parts. The second support arms in several Y-axis machining movable assemblies are rotatably connected to the other two connecting parts, and the second support arm in the Z-axis machining movable assembly is rotatably connected to the other corner end of the movable plate.
通过上述技术方案,Z轴加工移动组件上的第一支撑臂和第二支撑臂可对移动板进行支撑,当Y轴加工移动组件上的滑座移动时,在第一支撑臂和第二支撑臂的作用下,可带动移动板在Y轴上来回移动,当Z轴加工移动组件上的滑座移动时,在第一支撑臂和第二支撑臂的作用下,可带动移动板在Z轴上来回移动,当X轴加工移动组件上的滑座移动时,在第一支撑臂和第二支撑臂的作用下,可带动移动板在X轴上,进行上下移动,故可控制X轴加工移动组件、Y轴加工移动组件和Z轴加工移动组件上的第一伺服电机不同时间进行转动,从而使移动板位于立体空间的不同位置,并且,皮带传动具有较小的传动误差和振动,可以提供更精确的齿轮加工控制。Through the above technical scheme, the first support arm and the second support arm on the Z-axis machining moving assembly can support the moving plate. When the slide on the Y-axis machining moving assembly moves, the moving plate can be driven to move back and forth on the Y-axis under the action of the first support arm and the second support arm. When the slide on the Z-axis machining moving assembly moves, the moving plate can be driven to move back and forth on the Z-axis under the action of the first support arm and the second support arm. When the slide on the X-axis machining moving assembly moves, the moving plate can be driven to move up and down on the X-axis under the action of the first support arm and the second support arm. Therefore, the first servo motors on the X-axis machining moving assembly, the Y-axis machining moving assembly and the Z-axis machining moving assembly can be controlled to rotate at different times, so that the moving plate is located at different positions in the three-dimensional space. In addition, the belt drive has a smaller transmission error and vibration, and can provide more precise gear machining control.
进一步的,所述水平移动组件包括若干个支撑板,若干个所述支撑板之间呈对称设置,所述支撑板与加工箱体内部底端表面固定连接,其中两个所述支撑板之间转动连接有螺纹杆,所述螺纹杆贯穿螺纹连接有移动平台,所述移动平台底端两侧转动连接有滑轮,所述加工箱体内部底端开设有滑槽,所述滑轮位于加工箱体滑槽内,所述螺纹杆的一侧设置有安装座,所述安装座顶部安装有第二伺服电机,所述第二伺服电机的输出端固定连接有第二皮带组件,所述第二皮带组件的传动端与支撑板贯穿转动连接,第二皮带组件的贯穿端与螺纹杆固定连接,所述移动平台顶端表面与加工固定组件固定连接。Furthermore, the horizontal moving assembly includes a plurality of support plates, which are symmetrically arranged between the support plates, and the support plates are fixedly connected to the bottom end surface of the processing box body, wherein a threaded rod is rotatably connected between two of the support plates, and the threaded rod is threadedly connected to a moving platform, and pulleys are rotatably connected to both sides of the bottom end of the moving platform, a slide groove is provided at the bottom end of the processing box body, and the pulley is located in the slide groove of the processing box body, a mounting seat is provided on one side of the threaded rod, and a second servo motor is installed on the top of the mounting seat, and a second belt assembly is fixedly connected to the output end of the second servo motor, the transmission end of the second belt assembly is rotatably connected to the support plate, and the through end of the second belt assembly is fixedly connected to the threaded rod, and the top surface of the moving platform is fixedly connected to the processing fixed assembly.
通过上述技术方案,可以减少人工操作,降低人力成本,同时,通过提高生产效率和保证加工精度,可以减少废品率,降低生产成本。Through the above technical solution, manual operations can be reduced and labor costs can be reduced. At the same time, by improving production efficiency and ensuring processing accuracy, the scrap rate can be reduced and production costs can be reduced.
进一步的,加工固定组件包括固定箱体,所述固定箱体底端表面与移动平台顶端表面固定连接,所述固定箱体顶端表面中部设置为弧形结构,所述固定箱体顶端表面两侧安装有第一固定座,所述第一固定座顶部贯穿滑动连接有固定杆,若干个所述固定杆之间设置有齿胚,所述固定杆远离第一固定座的一侧固定连接有若干个限位板,若干个所述限位板之间设置有套环,且若干个限位板对套环进行限位,所述固定杆与套环贯穿转动连接,所述套环的两侧转动连接有叉形连接板,所述叉形连接板的中部与第一固定座转动连接。Furthermore, the processing and fixing assembly includes a fixed box body, the bottom surface of the fixed box body is fixedly connected to the top surface of the moving platform, the middle part of the top surface of the fixed box body is set to an arc structure, the first fixed seat is installed on both sides of the top surface of the fixed box body, the top of the first fixed seat is slidably connected with a fixed rod, a tooth blank is arranged between several of the fixed rods, a side of the fixed rod away from the first fixed seat is fixedly connected with several limit plates, a ring is arranged between several of the limit plates, and several limit plates limit the rings, the fixed rod and the ring are rotatably connected, and fork-shaped connecting plates are rotatably connected on both sides of the ring, and the middle part of the fork-shaped connecting plate is rotatably connected to the first fixed seat.
进一步的,所述固定箱体内部设置有固定齿轮,所述固定齿轮的顶部和底部传动连接有齿柱,所述齿柱远离固定齿轮的一端与固定箱体贯穿滑动连接,其中一个所述齿柱的贯穿端固定连接有第一固定板,所述第一固定板的另一端与其中一个叉形连接板滑动连接,另一个所述齿柱的贯穿端与另一个叉形连接板滑动连接,其中一个所述叉形连接板的一侧安装有驱动电机,所述驱动电机的输出端与固定杆固定连接,所述固定箱体的外壁安装有第三伺服电机,所述第三伺服电机的输出端与固定箱体贯穿转动连接,所述第三伺服电机的贯穿端与固定齿轮固定连接。Furthermore, a fixed gear is provided inside the fixed box body, and a gear column is transmission-connected with the top and bottom of the fixed gear, and one end of the gear column away from the fixed gear is slidably connected with the fixed box body, and the through end of one of the gear columns is fixedly connected with the first fixed plate, and the other end of the first fixed plate is slidably connected with one of the fork-shaped connecting plates, and the through end of another gear column is slidably connected with the other fork-shaped connecting plate, and a driving motor is installed on one side of one of the fork-shaped connecting plates, and the output end of the driving motor is fixedly connected to the fixed rod, and a third servo motor is installed on the outer wall of the fixed box body, and the output end of the third servo motor is rotatably connected with the fixed box body, and the through end of the third servo motor is fixedly connected to the fixed gear.
通过上述技术方案,能够稳固夹持齿胚,防止加工过程中出现移动或晃动,确保加工精度和一致性,减少因工件移动或失控导致的废品率,提高了产品质量。Through the above technical solution, the tooth blank can be firmly clamped to prevent movement or shaking during processing, ensure processing accuracy and consistency, reduce the scrap rate caused by workpiece movement or loss of control, and improve product quality.
进一步的,所述刀头转向机构包括竖板,所述竖板与移动板固定连接,所述竖板的一侧固定连接有第二固定座,所述第二固定座远离竖板的一端贯穿转动连接有套杆,所述移动板顶端表面安装有加工电机,所述加工电机的输出端与移动板的贯穿转动连接,所述加工电机的贯穿端与套杆固定连接,所述竖板底部转动连接有从动齿轮,所述从动齿轮一侧传动连接有主齿轮。Furthermore, the tool head steering mechanism includes a vertical plate, the vertical plate is fixedly connected to the movable plate, one side of the vertical plate is fixedly connected to a second fixed seat, the end of the second fixed seat away from the vertical plate is rotatably connected to a sleeve rod, a processing motor is installed on the top surface of the movable plate, the output end of the processing motor is rotatably connected to the movable plate, the through end of the processing motor is fixedly connected to the sleeve rod, the bottom of the vertical plate is rotatably connected to a driven gear, and one side of the driven gear is transmission-connected to a main gear.
进一步的,所述从动齿轮底部固定连接有第二固定板,所述第二固定板远离从动齿轮的一端转动连接有铣刀,所述铣刀顶部固定连接有若干个第三连接杆,所述第三连接杆的另一端转动连接有第二连接杆,所述第二连接杆的另一端与套杆固定连接,所述第三连接杆与第二连接杆的连接处位于从动齿轮中心处,若干个所述第三连接杆与第二连接杆的转动方向与从动齿轮转动方向相同,所述竖板的一侧安装有第四伺服电机,所述第四伺服电机的输出端与竖板贯穿转动连接,所述第四伺服电机的贯穿端与主齿轮固定连接。Furthermore, a second fixed plate is fixedly connected to the bottom of the driven gear, and an end of the second fixed plate away from the driven gear is rotatably connected to a milling cutter, and a plurality of third connecting rods are fixedly connected to the top of the milling cutter, and the other end of the third connecting rod is rotatably connected to the second connecting rod, and the other end of the second connecting rod is fixedly connected to the sleeve rod, and the connection between the third connecting rod and the second connecting rod is located at the center of the driven gear, and the rotation direction of the plurality of third connecting rods and the second connecting rod is the same as the rotation direction of the driven gear, and a fourth servo motor is installed on one side of the vertical plate, and the output end of the fourth servo motor is rotatably connected to the vertical plate, and the through end of the fourth servo motor is fixedly connected to the main gear.
通过上述技术方案,通过调节铣刀的角度,可以使铣刀更加贴合齿胚表面,减少切削时的阻力和摩擦,从而提高加工效率和加工质量,同时,可以减少铣刀的磨损和疲劳,延长铣刀的使用寿命,降低了加工成本。Through the above technical scheme, by adjusting the angle of the milling cutter, the milling cutter can be made to fit the surface of the tooth blank more closely, reducing the resistance and friction during cutting, thereby improving the processing efficiency and processing quality. At the same time, the wear and fatigue of the milling cutter can be reduced, the service life of the milling cutter can be extended, and the processing cost can be reduced.
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
(1)本发明采用了加工固定组件,通过将齿胚放入两侧固定杆之间,第三伺服电机运转带动固定齿轮转动,使得顶部和底部的齿柱反向移动,其中一个齿柱同时带动第一固定板进行移动,进而对两侧的叉形连接板进行推动,由于叉形连接板中部与第一固定座转动连接,故当叉形连接板在进行转动时,同时,在套环和限位板的配合下,带动固定杆进行移动,对齿胚进行对向夹持固定,并且,驱动电机可带动固定杆进行转动,可使齿胚进行自转,减少了停顿和调整的时间,提高了加工的效率和生产率,从而节约了加工时间和成本。(1) The present invention adopts a processing and fixing component. By placing the tooth blank between the fixed rods on both sides, the third servo motor is operated to drive the fixed gear to rotate, so that the top and bottom tooth columns move in opposite directions, and one of the tooth columns simultaneously drives the first fixed plate to move, thereby pushing the fork-shaped connecting plates on both sides. Since the middle part of the fork-shaped connecting plate is rotatably connected to the first fixed seat, when the fork-shaped connecting plate is rotating, at the same time, with the cooperation of the collar and the limit plate, it drives the fixed rod to move, and clamps and fixes the tooth blank in opposite directions. In addition, the driving motor can drive the fixed rod to rotate, so that the tooth blank can rotate by itself, reducing the time of pause and adjustment, improving the processing efficiency and productivity, and thus saving processing time and cost.
(2)本发明采用了三轴加工移动组件和刀头转向机构,当对齿胚进行加工时,Z轴加工移动组件、Y轴加工移动组件和X轴加工移动组件上的第一伺服电机可同时运转或间歇性运转,带动第一皮带组件转动,进而带动滑座在第一连接杆上滑动,使得第一支撑臂和第二支撑臂可同时转动,可使移动板在立体空间的不同位置,同时,加工电机运转带动套杆进行转动,同时,第二连接杆和第三连接杆跟随套杆转动,进而使得铣刀进行转动,从而对齿胚进行加工,并且,第四伺服电机运转带动主齿轮进行转动,进而使得从动齿轮进行转动,因第二连接杆和第三连接杆的连接方向与从动齿轮转动方向一致,因此,当从动齿轮在转动时,第三连接杆产生转动,使铣刀进行角度调节,可以实现齿轮的连续加工和大批量生产,提高生产效率,不同类型的齿轮可以在同一台设备上进行加工,减少了换工装的时间,降低了生产成本,并且,可以根据不同类型齿轮的加工需求进行灵活调整和优化,从而满足市场对不同类型齿轮的需求。(2) The present invention adopts a three-axis machining moving assembly and a tool head steering mechanism. When machining a tooth blank, the first servo motors on the Z-axis machining moving assembly, the Y-axis machining moving assembly and the X-axis machining moving assembly can operate simultaneously or intermittently, driving the first belt assembly to rotate, thereby driving the slide to slide on the first connecting rod, so that the first support arm and the second support arm can rotate simultaneously, and the movable plate can be located at different positions in the three-dimensional space. At the same time, the operation of the machining motor drives the sleeve rod to rotate, and at the same time, the second connecting rod and the third connecting rod rotate with the sleeve rod, thereby causing the milling cutter to rotate, thereby machining the tooth blank. In addition, the operation of the fourth servo motor drives the main gear to rotate, thereby causing the driven gear to rotate. Since the connection direction of the second connecting rod and the third connecting rod is consistent with the rotation direction of the driven gear, when the driven gear rotates, the third connecting rod rotates, causing the milling cutter to adjust the angle, thereby realizing continuous machining and mass production of gears, improving production efficiency, and different types of gears can be processed on the same equipment, reducing the time for tooling change and reducing production costs. In addition, it can be flexibly adjusted and optimized according to the machining requirements of different types of gears, thereby meeting the market demand for different types of gears.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本发明的第一视角结构图;FIG1 is a structural diagram of the present invention from a first viewing angle;
图2是本发明的第二视角结构图;FIG2 is a second viewing angle structural diagram of the present invention;
图3是本发明的加工箱体内部第一视角结构图;FIG3 is a first perspective structural diagram of the interior of a processing box of the present invention;
图4是本发明的加工箱体内部第二视角结构图;FIG4 is a second perspective structural diagram of the interior of the processing box of the present invention;
图5是本发明的加工箱体内部第三视角结构图;FIG5 is a third perspective structural diagram of the interior of the processing box of the present invention;
图6是本发明的加工箱体内部连接结构图;6 is a diagram of the internal connection structure of the processing box of the present invention;
图7是本发明的X轴加工移动组件结构图;7 is a structural diagram of the X-axis machining moving assembly of the present invention;
图8是本发明的水平移动组件结构图;FIG8 is a structural diagram of a horizontal moving assembly of the present invention;
图9是本发明的加工固定组件结构图;FIG9 is a structural diagram of a processing and fixing assembly of the present invention;
图10是本发明的固定箱体内部结构图;10 is a diagram showing the internal structure of the fixed box of the present invention;
图11是本发明的刀头转向机构第一视角结构图;FIG11 is a structural diagram of a tool head steering mechanism from a first perspective of the present invention;
图12是本发明的刀头转向机构第二视角结构图;12 is a structural diagram of the cutter head steering mechanism of the present invention from a second viewing angle;
图13是图11的A处放大结构图。FIG. 13 is an enlarged structural diagram of point A in FIG. 11 .
附图标记:1、加工箱体;2、观察窗;3、门板;4、导料板;5、废料导出框;6、操控屏;7、水平移动组件;8、加工固定组件;9、Z轴加工移动组件;10、Y轴加工移动组件;11、X轴加工移动组件;12、移动板;13、槽口;14、连接座;15、第一连接杆;16、滑座;17、第一皮带组件;18、第一伺服电机;19、第一支撑臂;20、第二支撑臂;21、连接件;22、第二伺服电机;23、安装座;24、第二皮带组件;25、支撑板;26、螺纹杆;27、移动平台;28、滑轮;29、固定箱体;30、第三伺服电机;31、第一固定座;32、叉形连接板;33、套环;34、限位板;35、固定杆;36、齿胚;37、齿柱;38、固定齿轮;39、驱动电机;40、第一固定板;41、加工电机;42、竖板;43、第二固定座;44、第四伺服电机;45、主齿轮;46、从动齿轮;47、套杆;48、第二固定板;49、铣刀;50、第二连接杆;51、第三连接杆。Figure numerals: 1, processing box; 2, observation window; 3, door panel; 4, guide plate; 5, waste material outlet frame; 6, control screen; 7, horizontal moving assembly; 8, processing fixed assembly; 9, Z-axis processing moving assembly; 10, Y-axis processing moving assembly; 11, X-axis processing moving assembly; 12, moving plate; 13, notch; 14, connecting seat; 15, first connecting rod; 16, sliding seat; 17, first belt assembly; 18, first servo motor; 19, first support arm; 20, second support arm; 21, connecting piece; 22, second servo motor; 23, mounting seat; 24, second belt assembly; 25 , support plate; 26, threaded rod; 27, mobile platform; 28, pulley; 29, fixed box; 30, third servo motor; 31, first fixed seat; 32, fork-shaped connecting plate; 33, sleeve ring; 34, limit plate; 35, fixed rod; 36, tooth embryo; 37, tooth column; 38, fixed gear; 39, drive motor; 40, first fixed plate; 41, processing motor; 42, vertical plate; 43, second fixed seat; 44, fourth servo motor; 45, main gear; 46, driven gear; 47, sleeve rod; 48, second fixed plate; 49, milling cutter; 50, second connecting rod; 51, third connecting rod.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
如图1至图13示,本实施例的一种汽车变速箱齿轮加工成型装置,包括加工箱体1,加工箱体1顶部两侧开设有观察窗2,可以实现自动化生产,大大提高了生产效率,通过连续加工和大批量生产,可以缩短生产周期,满足市场需求,并且,工作人员可通过观察窗2查看加工箱体1内部的加工情况,可及时进行调整,确保齿轮的加工精度和一致性,加工箱体1正面通过铰链安装有门板3,门板3正面开设有操控屏6,加工箱体1内部底端贯穿开设有槽口13,加工箱体1底端两侧焊接有导料板4,导料板4底部设置有废料导出框5,废料导出框5与加工箱体1外壁固定连接,加工箱体1内部底端表面固定连接有水平移动组件7,水平移动组件7包括若干个支撑板25,若干个支撑板25之间呈对称设置,支撑板25与加工箱体1内部底端表面固定连接,其中两个支撑板25之间转动连接有螺纹杆26,螺纹杆26贯穿螺纹连接有移动平台27,移动平台27底端两侧转动连接有滑轮28,加工箱体1内部底端开设有滑槽,滑轮28位于加工箱体1滑槽内,螺纹杆26的一侧设置有安装座23,安装座23顶部安装有第二伺服电机22,第二伺服电机22的输出端固定连接有第二皮带组件24,第二皮带组件24的传动端与支撑板25贯穿转动连接,第二皮带组件24的贯穿端与螺纹杆26固定连接,移动平台27顶端表面与加工固定组件8固定连接,水平移动组件7内设置有加工固定组件8,加工固定组件8包括固定箱体29,固定箱体29内部设置有固定齿轮38,固定齿轮38的顶部和底部传动连接有齿柱37,齿柱37远离固定齿轮38的一端与固定箱体29贯穿滑动连接,其中一个齿柱37的贯穿端固定连接有第一固定板40,第一固定板40的另一端与其中一个叉形连接板32滑动连接,能够稳固夹持齿胚36,防止加工过程中出现移动或晃动,确保加工精度和一致性,减少因工件移动或失控导致的废品率,提高了产品质量,另一个齿柱37的贯穿端与另一个叉形连接板32滑动连接;As shown in Figures 1 to 13, an automobile gearbox gear processing and forming device of this embodiment includes a processing box 1. Observation windows 2 are provided on both sides of the top of the processing box 1, which can realize automated production and greatly improve production efficiency. Through continuous processing and mass production, the production cycle can be shortened to meet market demand. In addition, the staff can view the processing status inside the processing box 1 through the observation window 2 and make adjustments in time to ensure the processing accuracy and consistency of the gear. A door panel 3 is installed on the front of the processing box 1 through a hinge. A control screen 6 is provided on the front of the door panel 3. A groove is provided through the bottom of the processing box 1. The processing box 1 has a bottom 13, and guide plates 4 are welded on both sides of the bottom end. A waste outlet frame 5 is arranged at the bottom of the guide plate 4. The waste outlet frame 5 is fixedly connected to the outer wall of the processing box 1. The bottom surface of the processing box 1 is fixedly connected to a horizontal moving component 7. The horizontal moving component 7 includes a plurality of support plates 25. The plurality of support plates 25 are symmetrically arranged. The support plates 25 are fixedly connected to the bottom surface of the processing box 1. A threaded rod 26 is rotatably connected between two support plates 25. The threaded rod 26 is threadedly connected to a moving platform 27. The bottom of the moving platform 27 is rotatably connected to pulleys 28 on both sides. The processing box 1 A slide groove is provided at the bottom of the interior, and a pulley 28 is located in the slide groove of the processing box 1. A mounting seat 23 is provided on one side of the threaded rod 26, and a second servo motor 22 is installed on the top of the mounting seat 23. The output end of the second servo motor 22 is fixedly connected with a second belt assembly 24, and the transmission end of the second belt assembly 24 is connected to the support plate 25 through rotation, and the through end of the second belt assembly 24 is fixedly connected to the threaded rod 26. The top surface of the mobile platform 27 is fixedly connected to the processing fixed assembly 8, and the processing fixed assembly 8 is provided in the horizontal moving assembly 7. The processing fixed assembly 8 includes a fixed box 29, and the fixed box 29 is provided with a A fixed gear 38 is arranged, and a tooth column 37 is transmission-connected at the top and bottom of the fixed gear 38. One end of the tooth column 37 away from the fixed gear 38 is slidably connected to the fixed box 29. A first fixed plate 40 is fixedly connected to the through end of one of the tooth columns 37. The other end of the first fixed plate 40 is slidably connected to one of the fork-shaped connecting plates 32, which can firmly clamp the tooth embryo 36 to prevent movement or shaking during processing, ensure processing accuracy and consistency, reduce the scrap rate caused by workpiece movement or loss of control, and improve product quality. The through end of the other tooth column 37 is slidably connected to the other fork-shaped connecting plate 32.
如图2至图10示,其中一个叉形连接板32的一侧安装有驱动电机39,驱动电机39的输出端与固定杆35固定连接,驱动电机39与其中一侧的限位板34安装固定,其中一侧的限位板34与套环33固定连接,夹紧和释放速度快,有助于提高生产效率,缩短加工周期,增加产量,套环33与固定杆35贯穿转动连接,固定箱体29的外壁安装有第三伺服电机30,第三伺服电机30的输出端与固定箱体29贯穿转动连接,第三伺服电机30的贯穿端与固定齿轮38固定连接,固定箱体29底端表面与移动平台27顶端表面固定连接,固定箱体29顶端表面中部设置为弧形结构,当进行加工时,齿胚36上的废料通过固定箱体29顶端表面的弧形结构,滑落至槽口13内,后通过导料板4和废料导出框5将其排出,使得加工箱体1内部整体保持清洁状态,降低维护成本,固定箱体29顶端表面两侧安装有第一固定座31,第一固定座31顶部贯穿滑动连接有固定杆35,提供了可靠的夹紧力,可以确保齿胚36在加工过程中保持稳固夹持,不会发生移动或松动,从而保证加工精度,若干个固定杆35之间设置有齿胚36,固定杆35远离第一固定座31的一侧固定连接有若干个限位板34,若干个限位板34之间设置有套环33,且若干个限位板34对套环33进行限位,固定杆35与套环33贯穿转动连接,套环33的两侧转动连接有叉形连接板32,叉形连接板32的中部与第一固定座31转动连接,结构简单,操作方便,工人可以快速、准确地完成夹紧和释放齿胚36的操作,提高工作效率;As shown in Figures 2 to 10, a driving motor 39 is installed on one side of one fork-shaped connecting plate 32, and the output end of the driving motor 39 is fixedly connected to the fixed rod 35. The driving motor 39 is fixedly installed and fixed to the limiting plate 34 on one side, and the limiting plate 34 on one side is fixedly connected to the collar 33. The clamping and releasing speeds are fast, which helps to improve production efficiency, shorten the processing cycle, and increase output. The collar 33 is rotatably connected to the fixing rod 35, and a third servo motor 30 is installed on the outer wall of the fixed box 29. The output end of the third servo motor 30 is rotatably connected to the fixed box 29, and the through end of the third servo motor 30 is fixedly connected to the fixed gear 38. The bottom surface of the fixed box 29 is fixedly connected to the top surface of the moving platform 27, and the middle part of the top surface of the fixed box 29 is set to an arc structure. When processing is carried out, the waste on the tooth embryo 36 passes through the arc structure on the top surface of the fixed box 29 and slides into the notch 13, and then is exported through the guide plate 4 and the waste The frame 5 discharges it, so that the interior of the processing box 1 remains clean as a whole, reducing maintenance costs. First fixed seats 31 are installed on both sides of the top surface of the fixed box 29, and a fixed rod 35 is slidably connected to the top of the first fixed seat 31, providing a reliable clamping force, which can ensure that the tooth embryo 36 remains firmly clamped during the processing and will not move or loosen, thereby ensuring the processing accuracy. A tooth embryo 36 is arranged between the plurality of fixed rods 35, and a plurality of limiting plates 34 are fixedly connected to the side of the fixed rod 35 away from the first fixed seat 31. A collar 33 is arranged between the plurality of limiting plates 34, and the plurality of limiting plates 34 limit the collar 33. The fixed rod 35 is rotatably connected to the collar 33, and a fork-shaped connecting plate 32 is rotatably connected to both sides of the collar 33. The middle part of the fork-shaped connecting plate 32 is rotatably connected to the first fixed seat 31. The structure is simple and the operation is convenient. Workers can quickly and accurately complete the operation of clamping and releasing the tooth embryo 36, thereby improving work efficiency.
如图3至图8示,加工固定组件8顶部两侧设置有Y轴加工移动组件10,加工固定组件8的一侧设置有Z轴加工移动组件9,加工箱体1内部一侧设置有X轴加工移动组件11,Z轴加工移动组件9、Y轴加工移动组件10和X轴加工移动组件11内的整体组件与加工箱体1内壁之间设置有空间,当第一支撑臂19在转动时,加工箱体1内壁不会对第一支撑臂19产生行程阻碍,使其无法进行移动,Z轴加工移动组件9、Y轴加工移动组件10和X轴加工移动组件11之间转动连接有移动板12,移动板12为正方形结构,移动板12顶端表面三个边角处固定连接有连接件21,滑座16远离第一连接杆15的一侧转动连接有第一支撑臂19,第一支撑臂19的另一端转动连接有第二支撑臂20,第二支撑臂20的另一端与其中一个连接件21转动连接,若干个Y轴加工移动组件10内的第二支撑臂20与另外两个连接件21转动连接,Z轴加工移动组件9内的第二支撑臂20与移动板12另一个边角端转动连接,且Z轴加工移动组件9、Y轴加工移动组件10和X轴加工移动组件11为相同结构设置,Z轴加工移动组件9上的第一支撑臂19和第二支撑臂20可对移动板12进行支撑,当Y轴加工移动组件10上的滑座16移动时,在第一支撑臂19和第二支撑臂20的作用下,可带动移动板12在Y轴上来回移动,当Z轴加工移动组件9上的滑座16移动时,在第一支撑臂19和第二支撑臂20的作用下,可带动移动板12在Z轴上来回移动,当X轴加工移动组件11上的滑座16移动时,在第一支撑臂19和第二支撑臂20的作用下,可带动移动板12在X轴上,进行上下移动,故可控制X轴加工移动组件11、Y轴加工移动组件10和Z轴加工移动组件9上的第一伺服电机18不同时间进行转动,从而使移动板12位于立体空间的不同位置,并且,皮带传动具有较小的传动误差和振动,可以提供更精确的齿轮加工控制,X轴加工移动组件11包括若干个连接座14,连接座14与加工箱体1底端表面固定连接,若干个连接座14之间固定连接有若干个第一连接杆15,若干个第一连接杆15贯穿滑动连接有滑座16,其中一个连接座14内部转动连接有第一皮带组件17,滑座16底端与第一皮带组件17粘接,其中一个连接座14安装有第一伺服电机18,第一伺服电机18的输出端与第一皮带组件17其中一个传动端固定连接,Z轴加工移动组件9和Y轴加工移动组件10与加工箱体1内壁固定连接,X轴加工移动组件11与加工箱体1内部底端表面固定连接;As shown in Figures 3 to 8, Y-axis machining moving components 10 are arranged on both sides of the top of the machining fixed component 8, a Z-axis machining moving component 9 is arranged on one side of the machining fixed component 8, and an X-axis machining moving component 11 is arranged on one side of the inside of the machining box 1. A space is arranged between the overall components in the Z-axis machining moving component 9, the Y-axis machining moving component 10 and the X-axis machining moving component 11 and the inner wall of the machining box 1. When the first support arm 19 is rotating, the inner wall of the machining box 1 will not hinder the travel of the first support arm 19, making it impossible to move. A moving plate 12 is rotatably connected between the Z-axis machining moving component 9, the Y-axis machining moving component 10 and the X-axis machining moving component 11. The moving plate 12 is a square structure, and the top surface of the moving plate 12 is fixedly connected with connecting rods at three corners. Part 21, the side of the slide 16 away from the first connecting rod 15 is rotatably connected to the first support arm 19, the other end of the first support arm 19 is rotatably connected to the second support arm 20, the other end of the second support arm 20 is rotatably connected to one of the connecting parts 21, the second support arms 20 in several Y-axis machining moving components 10 are rotatably connected to the other two connecting components 21, the second support arm 20 in the Z-axis machining moving component 9 is rotatably connected to the other corner end of the moving plate 12, and the Z-axis machining moving component 9, the Y-axis machining moving component 10 and the X-axis machining moving component 11 are arranged with the same structure, the first support arm 19 and the second support arm 20 on the Z-axis machining moving component 9 can support the moving plate 12, and when the slide 16 on the Y-axis machining moving component 10 moves, Under the action of the first support arm 19 and the second support arm 20, the movable plate 12 can be driven to move back and forth on the Y axis. When the slide 16 on the Z axis processing movable assembly 9 moves, under the action of the first support arm 19 and the second support arm 20, the movable plate 12 can be driven to move back and forth on the Z axis. When the slide 16 on the X axis processing movable assembly 11 moves, under the action of the first support arm 19 and the second support arm 20, the movable plate 12 can be driven to move up and down on the X axis. Therefore, the first servo motors 18 on the X axis processing movable assembly 11, the Y axis processing movable assembly 10 and the Z axis processing movable assembly 9 can be controlled to rotate at different times, so that the movable plate 12 is located at different positions in the three-dimensional space. In addition, the belt drive has a smaller transmission error and vibration, which can provide a more Precise gear processing control, the X-axis processing moving assembly 11 includes a plurality of connecting seats 14, the connecting seats 14 are fixedly connected to the bottom surface of the processing box 1, a plurality of first connecting rods 15 are fixedly connected between the plurality of connecting seats 14, a plurality of first connecting rods 15 penetrate and slide 16 are slidably connected, a first belt assembly 17 is rotatably connected inside one of the connecting seats 14, the bottom end of the slide 16 is bonded to the first belt assembly 17, a first servo motor 18 is installed on one of the connecting seats 14, the output end of the first servo motor 18 is fixedly connected to one of the transmission ends of the first belt assembly 17, the Z-axis processing moving assembly 9 and the Y-axis processing moving assembly 10 are fixedly connected to the inner wall of the processing box 1, and the X-axis processing moving assembly 11 is fixedly connected to the inner bottom surface of the processing box 1;
如图11至图13示,移动板12底部设置有刀头转向机构,刀头转向机构包括竖板42,竖板42与移动板12固定连接,竖板42的一侧固定连接有第二固定座43,第二固定座43远离竖板42的一端贯穿转动连接有套杆47,移动板12顶端表面安装有加工电机41,加工电机41的输出端与移动板12的贯穿转动连接,可以减少人工操作,降低人力成本,同时,通过提高生产效率和保证加工精度,可以减少废品率,降低生产成本,加工电机41的贯穿端与套杆47固定连接,竖板42底部转动连接有从动齿轮46,从动齿轮46底部固定连接有第二固定板48,第二固定板48远离从动齿轮46的一端转动连接有铣刀49,可以根据具体的加工需求进行调整,可以适应不同形状、大小或角度的齿轮加工,提高了加工的灵活性和适用性,铣刀49顶部固定连接有若干个第三连接杆51,第三连接杆51的另一端转动连接有第二连接杆50,第二连接杆50的另一端与套杆47固定连接,第三连接杆51与第二连接杆50的连接处位于从动齿轮46中心处,若干个第三连接杆51与第二连接杆50的转动方向与从动齿轮46转动方向相同,竖板42的一侧安装有第四伺服电机44,第四伺服电机44的输出端与竖板42贯穿转动连接,第四伺服电机44的贯穿端与主齿轮45固定连接,从动齿轮46一侧传动连接有主齿轮45,通过调节铣刀49的角度,可以使铣刀49更加贴合齿胚36表面,减少切削时的阻力和摩擦,从而提高加工效率和加工质量,同时,可以减少铣刀49的磨损和疲劳,延长铣刀49的使用寿命,降低了加工成本。As shown in Figures 11 to 13, a tool head steering mechanism is provided at the bottom of the movable plate 12, and the tool head steering mechanism includes a vertical plate 42, the vertical plate 42 is fixedly connected to the movable plate 12, one side of the vertical plate 42 is fixedly connected to a second fixed seat 43, and the second fixed seat 43 is rotatably connected to an end away from the vertical plate 42 with a sleeve rod 47, and a processing motor 41 is installed on the top surface of the movable plate 12, and the output end of the processing motor 41 is rotatably connected to the movable plate 12, which can reduce manual operation and reduce labor costs. At the same time, by improving production efficiency and ensuring processing accuracy, the scrap rate can be reduced and the production cost can be reduced. The through end of the processing motor 41 is fixedly connected to the sleeve rod 47, and the bottom of the vertical plate 42 is rotatably connected to a driven gear 46, and the bottom of the driven gear 46 is fixedly connected to a second fixed plate 48, and the end of the second fixed plate 48 away from the driven gear 46 is rotatably connected to a milling cutter 49, which can be adjusted according to specific processing requirements, can adapt to gear processing of different shapes, sizes or angles, and improves the processing efficiency. The flexibility and applicability of the process are improved. A plurality of third connecting rods 51 are fixedly connected to the top of the milling cutter 49. The other end of the third connecting rod 51 is rotatably connected to the second connecting rod 50. The other end of the second connecting rod 50 is fixedly connected to the sleeve rod 47. The connection between the third connecting rod 51 and the second connecting rod 50 is located at the center of the driven gear 46. The rotation direction of the plurality of third connecting rods 51 and the second connecting rod 50 is the same as the rotation direction of the driven gear 46. A fourth servo motor 44 is installed on one side of the vertical plate 42. The output end of the fourth servo motor 44 is rotatably connected to the vertical plate 42. The through end of the fourth servo motor 44 is fixedly connected to the main gear 45. The main gear 45 is transmission-connected to one side of the driven gear 46. By adjusting the angle of the milling cutter 49, the milling cutter 49 can be made to fit the surface of the tooth embryo 36 more closely, reducing the resistance and friction during cutting, thereby improving the processing efficiency and processing quality. At the same time, the wear and fatigue of the milling cutter 49 can be reduced, the service life of the milling cutter 49 can be extended, and the processing cost can be reduced.
本实施例的工作原理如下,将整体设备移动至加工地点,同时连接电源,操作门板3上的操控屏6,使得加工箱体1内部整体组件处于待机状态,后工作人员通过门板3上的把手打开门板3,此时加工固定组件8整体位于靠近门板3处,然后将齿胚36放入两侧固定杆35之间,第三伺服电机30运转带动固定齿轮38转动,使得顶部和底部的齿柱37反向移动,其中一个齿柱37同时带动第一固定板40进行移动,进而对两侧的叉形连接板32进行推动,由于叉形连接板32中部与第一固定座31转动连接,故当叉形连接板32在进行转动时,同时,在套环33和限位板34的配合下,带动固定杆35进行移动,对齿胚36进行对向夹持固定,后第二伺服电机22运转带动限位板34转动,使得两侧的螺纹杆26同时转动,促使移动平台27进行移动,底部的滑轮28在加工箱体1的滑槽内滑动,移动平台27将齿胚36移动至加工箱体1底部中心处时,第二伺服电机22停止运转,而后,Z轴加工移动组件9、Y轴加工移动组件10和X轴加工移动组件11上的第一伺服电机18可同时运转或间歇性运转,带动第一皮带组件17转动,进而带动滑座16在第一连接杆15上滑动,使得第一支撑臂19和第二支撑臂20可同时转动,可使移动板12在立体空间的不同位置,对齿胚36进行精细化加工;The working principle of this embodiment is as follows: the whole equipment is moved to the processing site, and the power supply is connected at the same time. The control screen 6 on the door panel 3 is operated to put the whole assembly inside the processing box 1 into a standby state. Then the staff opens the door panel 3 through the handle on the door panel 3. At this time, the processing fixed assembly 8 is located near the door panel 3 as a whole. Then the tooth embryo 36 is placed between the fixed rods 35 on both sides. The third servo motor 30 is driven to rotate the fixed gear 38, so that the top and bottom gear columns 37 move in opposite directions. One of the gear columns 37 simultaneously drives the first fixed plate 40 to move, thereby pushing the fork-shaped connecting plates 32 on both sides. Since the middle part of the fork-shaped connecting plate 32 is rotatably connected to the first fixed seat 31, when the fork-shaped connecting plate 32 is rotating, at the same time, with the cooperation of the ring 33 and the limit plate 34, the fixed rod 35 is driven. The tooth embryo 36 is moved to be clamped and fixed oppositely, and then the second servo motor 22 is operated to drive the limit plate 34 to rotate, so that the threaded rods 26 on both sides rotate at the same time, prompting the moving platform 27 to move, and the pulley 28 at the bottom slides in the slide groove of the processing box 1. When the moving platform 27 moves the tooth embryo 36 to the bottom center of the processing box 1, the second servo motor 22 stops running, and then, the first servo motor 18 on the Z-axis processing moving assembly 9, the Y-axis processing moving assembly 10 and the X-axis processing moving assembly 11 can be operated simultaneously or intermittently, driving the first belt assembly 17 to rotate, and then driving the slide 16 to slide on the first connecting rod 15, so that the first support arm 19 and the second support arm 20 can rotate at the same time, so that the moving plate 12 can be at different positions in the three-dimensional space to perform fine processing on the tooth embryo 36;
而当对齿胚36进行加工时,加工电机41运转带动套杆47进行转动,同时,第二连接杆50和第三连接杆51跟随套杆47转动,进而使得铣刀49进行转动,从而对齿胚36进行加工,并且,第四伺服电机44运转带动主齿轮45进行转动,进而使得从动齿轮46进行转动,因第二连接杆50和第三连接杆51的连接方向与从动齿轮46转动方向一致,因此,当从动齿轮46在转动时,第三连接杆51产生转动,使铣刀49进行角度调节,可以根据具体的加工需求进行调整,可以适应不同形状、大小或角度的齿轮加工,提高了加工的灵活性和适用性。When the tooth blank 36 is processed, the processing motor 41 drives the sleeve rod 47 to rotate. At the same time, the second connecting rod 50 and the third connecting rod 51 rotate with the sleeve rod 47, so that the milling cutter 49 rotates, so that the tooth blank 36 is processed. In addition, the fourth servo motor 44 drives the main gear 45 to rotate, so that the driven gear 46 rotates. Because the connection direction of the second connecting rod 50 and the third connecting rod 51 is consistent with the rotation direction of the driven gear 46, when the driven gear 46 rotates, the third connecting rod 51 rotates, so that the milling cutter 49 adjusts the angle. It can be adjusted according to specific processing requirements and can adapt to the processing of gears of different shapes, sizes or angles, thereby improving the flexibility and applicability of processing.
以上所述,仅为本发明的较佳实施例而已,并非用于限定本发明的保护范围。The above description is only a preferred embodiment of the present invention and is not intended to limit the protection scope of the present invention.
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