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CN118080359A - Warehouse article letter sorting arm with AI discernment - Google Patents

Warehouse article letter sorting arm with AI discernment Download PDF

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Publication number
CN118080359A
CN118080359A CN202410517336.9A CN202410517336A CN118080359A CN 118080359 A CN118080359 A CN 118080359A CN 202410517336 A CN202410517336 A CN 202410517336A CN 118080359 A CN118080359 A CN 118080359A
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China
Prior art keywords
article
image data
clamping
disc
sorting
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CN202410517336.9A
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CN118080359B (en
Inventor
贾晋莉
李众
王璐
李春杏
潘柱德
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Zhangjiagang Jinmao Venture Capital Co ltd
Suzhou Zero Distance Cloud Control Artificial Intelligence Technology Co ltd
Huazhong University of Science and Technology Union Shenzhen Hospital
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Zhangjiagang Jinmao Venture Capital Co ltd
Suzhou Zero Distance Cloud Control Artificial Intelligence Technology Co ltd
Huazhong University of Science and Technology Union Shenzhen Hospital
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C3/00Sorting according to destination
    • B07C3/02Apparatus characterised by the means used for distribution
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C3/00Sorting according to destination
    • B07C3/02Apparatus characterised by the means used for distribution
    • B07C3/08Apparatus characterised by the means used for distribution using arrangements of conveyors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C3/00Sorting according to destination
    • B07C3/10Apparatus characterised by the means used for detection ofthe destination

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  • Specific Conveyance Elements (AREA)

Abstract

The invention discloses a warehouse article sorting mechanical arm with AI identification, which comprises: the device comprises a conveyor belt device, a front scanning module, a sorting mechanical arm and an intelligent clamping mechanism; the two sides of the conveying belt device are respectively provided with a conveying area and a transferring area, and the sorting mechanical arm is arranged at one side of the transferring area of the conveying belt device and is used for transferring and storing articles on the conveying belt device; a front scanning module is arranged above one side of the conveyor belt device, which is close to the conveying area, and the front scanning module respectively adopts a high-definition camera and a bar code reader to acquire article image data and label data, and comprehensively analyzes and processes the article image data and the label data to acquire article characteristic image data; the article image data is image data for articles to be sorted.

Description

一种具有AI识别的仓储物品分拣机械臂A warehouse item sorting robot with AI recognition

技术领域Technical Field

本发明属于智能分拣技术领域,具体是一种具有AI识别的仓储物品分拣机械臂。The present invention belongs to the technical field of intelligent sorting, and in particular is a storage article sorting robot arm with AI recognition.

背景技术Background technique

目前,随着智能化技术的不断发展,智能化货物分拣设备的应用也越来越广。常见的智能分拣机械臂一般是在输送带上利用机械手进行分拣作业,这种分拣方式由于输送带在分拣过程中需要边输送边分拣,具有较高的输送分拣效率,如专利号为CN107352206B的发明专利,其采用的数字化控制单元能够智能识别货物包装箱的顶端面位姿信息,获取位置偏差量后对机械手本体的位姿进行纠偏后再进行抓取,虽然实现了智能化识别抓取动作,但其在使用中存在以下缺陷:At present, with the continuous development of intelligent technology, the application of intelligent cargo sorting equipment is becoming more and more widespread. Common intelligent sorting manipulators generally use manipulators on conveyor belts to perform sorting operations. This sorting method has a higher conveying and sorting efficiency because the conveyor belt needs to be transported and sorted during the sorting process. For example, the invention patent with patent number CN107352206B uses a digital control unit that can intelligently identify the top surface posture information of the cargo packaging box, obtain the position deviation, correct the posture of the manipulator body, and then grab it. Although it realizes intelligent recognition and grabbing actions, it has the following defects in use:

1、采用的抓取动作单一,对于不同类型物品在分拣抓取时难以实现;1. The grabbing action used is single, which makes it difficult to sort and grab different types of items;

2、无法实现对不规则物品稳定抓取;2. Unable to stably grasp irregular objects;

3、不能基于物品重心对物品进行分拣,抓取转运中无法给出安全保障。3. Items cannot be sorted based on their center of gravity, and safety cannot be guaranteed during grabbing and transportation.

因此,有必要提供一种具有AI识别的仓储物品分拣机械臂,以解决上述背景技术中提出的问题。Therefore, it is necessary to provide a warehouse item sorting robot arm with AI recognition to solve the problems raised in the above background technology.

发明内容Summary of the invention

为实现上述目的,本发明提供如下技术方案:一种具有AI识别的仓储物品分拣机械臂,其包括:传输带装置、前置扫描模块、分拣机械臂以及智能夹取机构;所述传输带装置的两侧分别设置为送运区与转运区,所述分拣机械臂设置在传输带装置的转运区一侧,用于对传输带装置上的物品转送存储;所述传输带装置靠近送运区的一侧上方安装有前置扫描模块,所述前置扫描模块分别采用高清摄像机与条形码阅读器获取物品图像数据以及标签数据,并综合分析处理物品图像数据和标签数据,得到物品特征图像数据;所述物品图像数据为针对待分拣物品的图像数据;To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a storage article sorting robot arm with AI recognition, comprising: a conveyor belt device, a front scanning module, a sorting robot arm and an intelligent clamping mechanism; the two sides of the conveyor belt device are respectively set as a delivery area and a transfer area, and the sorting robot arm is set on the transfer area side of the conveyor belt device, and is used to transfer and store the articles on the conveyor belt device; a front scanning module is installed on the upper side of the conveyor belt device close to the delivery area, and the front scanning module uses a high-definition camera and a barcode reader to obtain article image data and label data, and comprehensively analyzes and processes the article image data and label data to obtain article feature image data; the article image data is image data for the article to be sorted;

所述传输带装置外设有数据分析系统,所述数据分析系统采用预设的分类数据库模型并结合标签数据对所述物品特征图像数据进行特征识别,并得到识别结果;The conveyor belt device is externally provided with a data analysis system, and the data analysis system uses a preset classification database model and combines the label data to perform feature recognition on the feature image data of the object and obtains a recognition result;

所述分拣机械臂上设置有分拣模块,所述分拣模块基于上述的识别结果索引出当前物品的对应仓储位置信息以及物品重心点位置信息,所述智能夹取机构基于所述物品重心点位置信息并结合物品图像数据解析出当前物品的最优夹持动作,并采用所述最优夹持动作对物品进行分拣转送;The sorting robot arm is provided with a sorting module, and the sorting module indexes the corresponding storage location information and the location information of the center of gravity of the current item based on the above recognition result. The intelligent gripping mechanism analyzes the optimal gripping action of the current item based on the location information of the center of gravity of the item and in combination with the item image data, and adopts the optimal gripping action to sort and transfer the item;

所述分拣机械臂上安装有高清扫描器,所述高清扫描器获取待分拣物品在当前传输带装置上的空间位置信息,并输出物品重心点位置的精确坐标;The sorting robot arm is equipped with a high-definition scanner, which obtains the spatial position information of the items to be sorted on the current conveyor belt device and outputs the precise coordinates of the center of gravity of the items;

所述最优夹持动作包括接触定位动作以及运移动作。The optimal clamping action includes a contact positioning action and a moving action.

进一步,作为优选,所述智能夹取机构包括:上机盘,其下方竖直设置有四根连杆,所述连杆的下方固定有定位盘,所述上机盘与定位盘之间竖直滑动设置有机座,所述机座与各所述连杆相滑动连接;Further, as a preferred embodiment, the intelligent clamping mechanism comprises: an upper machine plate, four connecting rods are vertically arranged below the upper machine plate, a positioning plate is fixed below the connecting rod, a machine base is vertically slidably arranged between the upper machine plate and the positioning plate, and the machine base is slidably connected to each of the connecting rods;

所述定位盘上对称分布有多个连接臂,所述连接臂的一端均与所述定位盘相转动连接,所述机座上分布有多个与所述连接臂相对应的调节杆,所述调节杆的一端与所述连接臂相转动连接;A plurality of connecting arms are symmetrically distributed on the positioning plate, one end of each of the connecting arms is rotatably connected to the positioning plate, and a plurality of adjusting rods corresponding to the connecting arms are distributed on the machine base, one end of each of the adjusting rods is rotatably connected to the connecting arm;

所述上机盘上固定有液压杆,所述液压杆的一端与所述机座相连接;A hydraulic rod is fixed on the upper machine plate, and one end of the hydraulic rod is connected to the machine base;

各所述连接臂上还固定有L形驱动臂,所述L形驱动臂通过液压缸驱动进行折叠变形;An L-shaped driving arm is also fixed on each of the connecting arms, and the L-shaped driving arm is driven by a hydraulic cylinder to fold and deform;

所述L形驱动臂的端部固定有夹取组件。A clamping assembly is fixed to the end of the L-shaped driving arm.

进一步,作为优选,所述智能夹取机构上的上机盘中部设置有定位器,所述定位器实时采集并输出上机盘在三维空间中的精确坐标,所述分拣机械臂上的分拣模块基于获取的物品重心点的空间坐标与上机盘空间坐标的坐标差规划所述分拣机械臂的最佳运动轨迹,使得所述智能夹取机构在对物品分拣前悬架在物品重心点正上方。Furthermore, as a preference, a locator is provided in the middle of the upper plate on the intelligent gripping mechanism, and the locator collects and outputs the precise coordinates of the upper plate in three-dimensional space in real time. The sorting module on the sorting robot arm plans the optimal motion trajectory of the sorting robot arm based on the coordinate difference between the acquired spatial coordinates of the center of gravity of the item and the spatial coordinates of the upper plate, so that the intelligent gripping mechanism is suspended directly above the center of gravity of the item before sorting the item.

进一步,作为优选,所述调节臂采用两段式可伸缩调节机构,各所述调节杆之间相互独立控制,且各所述L形驱动臂之间相互独立控制;Further, as a preference, the adjustment arm adopts a two-stage telescopic adjustment mechanism, each of the adjustment rods is independently controlled, and each of the L-shaped driving arms is independently controlled;

所述智能夹取机构的接触定位动作解析为:各所述连接臂上的调节杆进行伸缩动作,使得所述夹取组件接触在物品表面,所述L形驱动臂上的液压缸进行伸缩动作校调,此时所述夹取组件接触定位在物品表面的综合最优夹持点,所述液压杆控制驱动机座滑动调节,并通过夹取组件对物品施加接触压力。The contact positioning action of the intelligent clamping mechanism is analyzed as follows: the adjusting rods on each of the connecting arms perform a telescopic action so that the clamping assembly contacts the surface of the object, and the hydraulic cylinder on the L-shaped driving arm performs a telescopic action adjustment. At this time, the clamping assembly contacts and positions the comprehensive optimal clamping point on the surface of the object, and the hydraulic rod controls the sliding adjustment of the driving base and applies contact pressure to the object through the clamping assembly.

进一步,作为优选,述定位盘的下端面中部通过电动伸缩杆设置有压盘,所述前置扫描模块对比传输带装置上相邻物品的图像数据以及标签数据,当相邻物品的图像数据以及标签数据相同时,智能夹取机构采用最优夹持动作对靠近转运区一侧的物品进行后置堆叠,并后续进行多个同时转运。Furthermore, as a preference, a pressure plate is provided in the middle portion of the lower end surface of the positioning plate through an electric telescopic rod, and the front scanning module compares the image data and label data of adjacent items on the conveyor belt device. When the image data and label data of adjacent items are the same, the intelligent clamping mechanism adopts the optimal clamping action to post-stack the items on one side close to the transfer area, and subsequently performs multiple simultaneous transfers.

进一步,作为优选,所述夹取组件包括:外夹架,其内部通过轴承转动连接有主轴,所述主轴的一端套设有传动齿,所述外夹架上安装有微型电机,所述微型电机的输出端与所述传动齿相啮合传动;所述主轴上同轴固定有导盘,所述导盘上横向等距分布有多个抵触支架,且所述导盘上罩接有防滑衬。Further, as a preference, the clamping assembly comprises: an outer clamping frame, inside which is rotatably connected to a main shaft via a bearing, one end of the main shaft being sleeved with a transmission tooth, a micro motor being mounted on the outer clamping frame, an output end of the micro motor being meshed with the transmission tooth for transmission; a guide plate being coaxially fixed on the main shaft, a plurality of abutment brackets being laterally equidistantly distributed on the guide plate, and an anti-slip lining being covered on the guide plate.

进一步,作为优选,所述导盘内设有环形压力腔,所述压力腔内存储有液压油,所述抵触支架的内部密封滑动连接有触杆,所述触杆的端部固定有连套,所述抵触支架的一侧连接有密封接头,所述密封接头嵌入固定在所述导盘上,并与所述压力腔相接通;Further, as a preference, an annular pressure chamber is provided in the guide disc, hydraulic oil is stored in the pressure chamber, a feeler rod is slidably connected to the inner sealing of the abutment bracket, a sleeve is fixed to the end of the feeler rod, a sealing joint is connected to one side of the abutment bracket, the sealing joint is embedded and fixed on the guide disc, and is connected to the pressure chamber;

所述导盘内还设置有导腔,所述导腔通过内通道与所述压力腔相接通,所述导腔内通过微调杆滑动连接有活塞,所述活塞一侧连接有支撑弹簧。A guide cavity is also provided in the guide plate, and the guide cavity is connected with the pressure cavity through an inner channel. A piston is slidably connected in the guide cavity through a fine-tuning rod, and a support spring is connected to one side of the piston.

进一步,作为优选,各所述触杆的端部还设置有位移传感器,所述导盘上设有信号接收器,所述信号接收器获取触杆在工作过程中的位移信息;Further, as a preference, a displacement sensor is also provided at the end of each of the touch rods, and a signal receiver is provided on the guide plate, and the signal receiver obtains displacement information of the touch rod during operation;

所述智能夹取机构上设置有行程监测模块,所述信号接收器将位移信息转换成电信号,并通过内置的数据接口将信号发送至行程监测模块,所述行程监测模块汇集当前工作状态下导盘上各触杆的第一位移特征数据,获得与每个所述触杆对应的映射点并构建第一接触面三维模型;The intelligent gripping mechanism is provided with a stroke monitoring module, the signal receiver converts the displacement information into an electrical signal, and sends the signal to the stroke monitoring module through a built-in data interface, the stroke monitoring module collects the first displacement characteristic data of each feeler rod on the guide plate in the current working state, obtains the mapping point corresponding to each of the feelers, and constructs a first contact surface three-dimensional model;

所述行程监测模块包括预警模型,通过预设的预警模型对各所述夹取组件中第一接触面三维模型受力点综合分析并输出第一风险等级。The travel monitoring module includes an early warning model, which comprehensively analyzes the stress points of the three-dimensional model of the first contact surface in each of the clamping components through a preset early warning model and outputs a first risk level.

进一步,作为优选,当所述第一风险等级高于阈值时,所述微型电机驱动所述导盘进行偏转,所述行程监测模块汇集导盘上各触杆的实时位移特征数据,并构建实时接触面三维模型,通过预设的预警模型对各所述夹取组件中所述实时接触面三维模型受力点综合分析并输出实时风险等级。Furthermore, preferably, when the first risk level is higher than a threshold value, the micromotor drives the guide plate to deflect, and the stroke monitoring module collects the real-time displacement characteristic data of each touch rod on the guide plate, and constructs a real-time three-dimensional model of the contact surface, and comprehensively analyzes the force points of the real-time three-dimensional model of the contact surface in each clamping component through a preset early warning model and outputs the real-time risk level.

与现有技术相比,本发明的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:

1、本发明中采用的智能夹取机构能够通过根据识别的物品特征图像数据针对性调节抓取工作,并采用最优夹持动作对物品分拣,提高物品转运过程中的安全性;1. The intelligent gripping mechanism used in the present invention can adjust the gripping work in a targeted manner according to the identified feature image data of the object, and use the optimal gripping action to sort the objects, thereby improving the safety of the objects during transportation;

2、本发明中主要采用的夹取组件能够针对物品不规则表面进行稳定接触,同时判断货物掉落风险,从而根据掉落风险采用合适的运移动作进行物品存储堆放,稳定性高。2. The gripping assembly mainly used in the present invention can stably contact the irregular surface of the object and judge the risk of the goods falling, so as to adopt appropriate movement actions to store and stack the objects according to the risk of falling, with high stability.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本发明的结构示意图;Fig. 1 is a schematic diagram of the structure of the present invention;

图2为本发明中智能夹取机构的结构示意图;FIG2 is a schematic diagram of the structure of the intelligent clamping mechanism of the present invention;

图3为本发明中智能夹取机构的剖视;FIG3 is a cross-sectional view of the intelligent clamping mechanism of the present invention;

图4为本发明中夹取组件的结构示意图;FIG4 is a schematic diagram of the structure of the clamping assembly of the present invention;

图5为图4中A处放大示意图;FIG5 is an enlarged schematic diagram of point A in FIG4 ;

图6为本发明中导盘的结构示意图;FIG6 is a schematic diagram of the structure of the guide plate of the present invention;

图7为本发明的AI识别分拣流程图;FIG7 is a flowchart of AI recognition and sorting of the present invention;

图中:1、分拣机械臂;11、传输带装置;12、前置扫描模块;2、智能夹取机构;21、上机盘;22、定位盘;23、连杆;24、机座;25、连接臂;26、调节杆;27、液压杆;28、L形驱动臂;29、压盘;3、夹取组件;31、外夹架;32、主轴;33、防滑衬;4、导盘;41、压力腔;42、导腔;43、内通道;44、支撑弹簧;45、微调杆;5、抵触支架;51、触杆;52、连套;53、密封接头。In the figure: 1. Sorting robot arm; 11. Conveyor belt device; 12. Front scanning module; 2. Intelligent clamping mechanism; 21. Upper plate; 22. Positioning plate; 23. Connecting rod; 24. Machine base; 25. Connecting arm; 26. Adjusting rod; 27. Hydraulic rod; 28. L-shaped driving arm; 29. Pressure plate; 3. Clamping assembly; 31. External clamping frame; 32. Spindle; 33. Anti-slip lining; 4. Guide plate; 41. Pressure chamber; 42. Guide chamber; 43. Inner channel; 44. Support spring; 45. Fine-tuning rod; 5. Resistance bracket; 51. Touch rod; 52. Connecting sleeve; 53. Sealing joint.

具体实施方式Detailed ways

请参阅图1-7,本发明实施例中,一种具有AI识别的仓储物品分拣机械臂,其包括:传输带装置11、前置扫描模块12、分拣机械臂1以及智能夹取机构2;所述传输带装置11的两侧分别设置为送运区与转运区,所述分拣机械臂1设置在传输带装置11的转运区一侧,用于对传输带装置11上的物品转送存储;所述传输带装置11靠近送运区的一侧上方安装有前置扫描模块12,所述前置扫描模块12分别采用高清摄像机与条形码阅读器获取物品图像数据以及标签数据,并综合分析处理物品图像数据和标签数据,得到物品特征图像数据;所述物品图像数据为针对待分拣物品的图像数据;其中,通过读取物品上的条形码或二维码数据,这些编码包含了物品的身份识别信息,从而方便更准确地定位物品、判断其属性并规划出最佳的分拣路径,从而提高整个分拣过程的自动化程度和效率,降低错误率;Please refer to Figures 1-7. In an embodiment of the present invention, a storage article sorting robot arm with AI recognition includes: a conveyor belt device 11, a front scanning module 12, a sorting robot arm 1 and an intelligent clamping mechanism 2; the two sides of the conveyor belt device 11 are respectively set as a delivery area and a transfer area, and the sorting robot arm 1 is set on the transfer area side of the conveyor belt device 11, and is used to transfer and store the articles on the conveyor belt device 11; a front scanning module 12 is installed above the side of the conveyor belt device 11 close to the delivery area, and the front scanning module 12 uses a high-definition camera and a barcode reader to obtain article image data and label data, and comprehensively analyzes and processes the article image data and label data to obtain article feature image data; the article image data is image data for the article to be sorted; wherein, by reading the barcode or QR code data on the article, these codes contain the identity recognition information of the article, so as to facilitate more accurate positioning of the article, judge its attributes and plan the best sorting path, thereby improving the automation and efficiency of the entire sorting process and reducing the error rate;

所述传输带装置11外设有数据分析系统,所述数据分析系统采用预设的分类数据库模型并结合标签数据对所述物品特征图像数据进行特征识别,并得到识别结果;预设的分类数据库模型是基于大量的物品仓储训练数据和机器学习算法构建而成,具备对各类物品特征进行高效识别的能力,也就是说,将提取出的图像特征与标签数据结合起来,通过分类数据库模型进行特征匹配和识别。模型会依据物品的形状、颜色、尺寸以及标签编码信息,与数据库中预存的各类物品特征模板进行比对,以确定物品的具体类别;The conveyor belt device 11 is externally provided with a data analysis system, which uses a preset classification database model and combines the label data to perform feature recognition on the feature image data of the item and obtains the recognition result; the preset classification database model is constructed based on a large amount of item storage training data and machine learning algorithms, and has the ability to efficiently recognize the features of various items, that is, the extracted image features are combined with the label data, and feature matching and recognition are performed through the classification database model. The model will compare the shape, color, size and label coding information of the item with the feature templates of various items pre-stored in the database to determine the specific category of the item;

所述分拣机械臂1上设置有分拣模块,所述分拣模块基于上述的识别结果索引出当前物品的对应仓储位置信息以及物品重心点位置信息,所述智能夹取机构2基于所述物品重心点位置信息并结合物品图像数据解析出当前物品的最优夹持动作,并采用所述最优夹持动作对物品进行分拣转送;The sorting robot arm 1 is provided with a sorting module, which indexes the corresponding storage location information and the center of gravity location information of the current item based on the above recognition result, and the intelligent gripping mechanism 2 analyzes the optimal gripping action of the current item based on the center of gravity location information of the item and in combination with the item image data, and adopts the optimal gripping action to sort and transfer the item;

所述分拣机械臂1上安装有高清扫描器,所述高清扫描器获取待分拣物品在当前传输带装置11上的空间位置信息,并输出物品重心点位置的精确坐标;其中,最优夹持动作的主要是基于物品重心点划分对应的夹持点,而选取夹持点的原则是要确保夹持点靠近或恰好位于物品的重心附近,这样在抓取和搬运过程中,物品能保持良好的平衡状态,不易翻滚或掉落,从而保证分拣作业的稳定性和安全性,同时根据物品的形状、质地以及重量分布等因素,结合预设的力学模型和算法,动态调整夹持力度和夹持方式;The sorting robot arm 1 is equipped with a high-definition scanner, which obtains the spatial position information of the items to be sorted on the current conveyor belt device 11 and outputs the precise coordinates of the position of the center of gravity of the items; wherein, the optimal clamping action is mainly based on the division of the corresponding clamping points based on the center of gravity of the items, and the principle of selecting the clamping points is to ensure that the clamping points are close to or just near the center of gravity of the items, so that during the grasping and handling process, the items can maintain a good balance state and are not easy to roll or fall, thereby ensuring the stability and safety of the sorting operation, and at the same time, according to factors such as the shape, texture and weight distribution of the items, combined with the preset mechanical model and algorithm, the clamping force and clamping method are dynamically adjusted;

所述最优夹持动作包括接触定位动作以及运移动作。The optimal clamping action includes a contact positioning action and a moving action.

本实施例中,所述智能夹取机构2包括:上机盘21,其下方竖直设置有四根连杆23,所述连杆23的下方固定有定位盘22,所述上机盘21与定位盘22之间竖直滑动设置有机座24,所述机座24与各所述连杆23相滑动连接;In this embodiment, the intelligent clamping mechanism 2 includes: an upper machine plate 21, four connecting rods 23 are vertically arranged below the upper machine plate 21, a positioning plate 22 is fixed below the connecting rod 23, a base 24 is vertically slidably arranged between the upper machine plate 21 and the positioning plate 22, and the base 24 is slidably connected to each of the connecting rods 23;

所述定位盘22上对称分布有多个连接臂25,所述连接臂25的一端均与所述定位盘22相转动连接,所述机座24上分布有多个与所述连接臂25相对应的调节杆26,所述调节杆26的一端与所述连接臂25相转动连接;A plurality of connecting arms 25 are symmetrically distributed on the positioning plate 22, one end of each of the connecting arms 25 is rotatably connected to the positioning plate 22, and a plurality of adjusting rods 26 corresponding to the connecting arms 25 are distributed on the base 24, one end of each of the adjusting rods 26 is rotatably connected to the connecting arm 25;

所述上机盘21上固定有液压杆27,所述液压杆27的一端与所述机座24相连接;A hydraulic rod 27 is fixed on the upper machine plate 21, and one end of the hydraulic rod 27 is connected to the machine base 24;

各所述连接臂25上还固定有L形驱动臂28,所述L形驱动臂28通过液压缸驱动进行折叠变形;An L-shaped driving arm 28 is also fixed to each of the connecting arms 25, and the L-shaped driving arm 28 is driven by a hydraulic cylinder to be folded and deformed;

所述L形驱动臂28的端部固定有夹取组件3。A clamping assembly 3 is fixed to the end of the L-shaped driving arm 28 .

作为较佳的实施例,所述智能夹取机构2上的上机盘中部设置有定位器(图中未示出),所述定位器实时采集并输出上机盘21在三维空间中的精确坐标,所述分拣机械臂1上的分拣模块基于获取的物品重心点的空间坐标与上机盘21空间坐标的坐标差规划所述分拣机械臂的最佳运动轨迹,使得所述智能夹取机构2在对物品分拣前悬架在物品重心点正上方,从而实现智能定位夹取,而基于物品重心的分拣方式能够最大化地保证夹取过程的稳定性,减少物品在夹取和移动过程中因重心偏移导致的摇摆、倾斜或跌落等风险,从而提升分拣作业的效率和安全性。As a preferred embodiment, a locator (not shown in the figure) is provided in the middle of the upper plate on the intelligent clamping mechanism 2. The locator collects and outputs the precise coordinates of the upper plate 21 in three-dimensional space in real time. The sorting module on the sorting robot 1 plans the optimal motion trajectory of the sorting robot based on the coordinate difference between the acquired spatial coordinates of the center of gravity of the item and the spatial coordinates of the upper plate 21, so that the intelligent clamping mechanism 2 is suspended above the center of gravity of the item before sorting the item, thereby realizing intelligent positioning and clamping. The sorting method based on the center of gravity of the item can maximize the stability of the clamping process, reduce the risk of swaying, tilting or falling of the item due to the shift of the center of gravity during the clamping and moving process, thereby improving the efficiency and safety of the sorting operation.

本实施例中,所述调节杆26采用两段式可伸缩调节机构,各所述调节杆26之间相互独立控制,且各所述L形驱动臂28之间相互独立控制;从而各L形驱动臂上的夹取组件能够根据最优夹持动作解析出的夹持点,自由调节下与物品相接触;具体来说,夹取组件会在接触到物品之前,根据解析出的夹持点位置调整自身的定位,确保在接触物品时能够达到重心附近的理想夹持位置。In this embodiment, the adjustment rod 26 adopts a two-stage retractable adjustment mechanism, and each of the adjustment rods 26 is independently controlled by each other, and each of the L-shaped driving arms 28 is independently controlled by each other; thereby, the clamping assembly on each L-shaped driving arm can be freely adjusted to contact the object according to the clamping point analyzed according to the optimal clamping action; specifically, the clamping assembly will adjust its own positioning according to the analyzed clamping point position before contacting the object, ensuring that it can reach the ideal clamping position near the center of gravity when contacting the object.

所述智能夹取机构2的接触定位动作解析为:各所述连接臂25上的调节杆26进行伸缩动作,使得所述夹取组件3接触在物品表面,所述L形驱动臂28上的液压缸进行伸缩动作校调,此时所述夹取组件3接触定位在物品表面的综合最优夹持点,所述液压杆27控制驱动机座24滑动调节,并通过夹取组件3对物品施加接触压力。The contact positioning action of the intelligent clamping mechanism 2 is analyzed as follows: the adjusting rod 26 on each of the connecting arms 25 performs a telescopic action so that the clamping assembly 3 contacts the surface of the object, and the hydraulic cylinder on the L-shaped driving arm 28 performs a telescopic action adjustment. At this time, the clamping assembly 3 contacts and positions the comprehensive optimal clamping point on the surface of the object, and the hydraulic rod 27 controls the sliding adjustment of the driving base 24, and applies contact pressure to the object through the clamping assembly 3.

本实施例中,所述定位盘22的下端面中部通过电动伸缩杆设置有压盘29,所述前置扫描模块12对比传输带装置11上相邻物品的图像数据以及标签数据,当相邻物品的图像数据以及标签数据相同时,智能夹取机构2采用最优夹持动作对靠近转运区一侧的物品进行后置堆叠,并后续进行多个同时转运,进一步提高分拣效率,其中,在进行后置堆叠时,压盘能够抵靠在相对上方物品的上表面,而夹取组件接触在相对下方物品的侧面。In this embodiment, a pressure plate 29 is provided in the middle of the lower end surface of the positioning plate 22 through an electric telescopic rod, and the front scanning module 12 compares the image data and label data of adjacent items on the conveyor belt device 11. When the image data and label data of adjacent items are the same, the intelligent clamping mechanism 2 adopts the optimal clamping action to post-stack the items close to the transfer area, and subsequently performs multiple simultaneous transfers to further improve the sorting efficiency. When performing post-stack, the pressure plate can rest against the upper surface of the relatively upper object, and the clamping component contacts the side of the relatively lower object.

本实施例中,所述夹取组件3包括:外夹架31,其内部通过轴承转动连接有主轴32,所述主轴32的一端套设有传动齿,所述外夹架31上安装有微型电机(图中未示出),所述微型电机的输出端与所述传动齿相啮合传动;所述主轴32上同轴固定有导盘4,所述导盘4上横向等距分布有多个抵触支架5,且所述导盘4上罩接有防滑衬33,防滑衬选用具有较高摩擦系数的材料,如橡胶、硅胶、特制的防滑涂层等,其具备一定的柔韧性和自适应性,能够在不同接触压力下提供足够的摩擦力。In this embodiment, the clamping assembly 3 includes: an outer clamping frame 31, which is rotatably connected to a main shaft 32 via a bearing, one end of the main shaft 32 is sleeved with a transmission tooth, and a micro motor (not shown in the figure) is installed on the outer clamping frame 31, and the output end of the micro motor is meshed with the transmission tooth for transmission; a guide plate 4 is coaxially fixed on the main shaft 32, and a plurality of abutment brackets 5 are laterally equidistantly distributed on the guide plate 4, and an anti-slip lining 33 is covered on the guide plate 4. The anti-slip lining is made of a material with a high friction coefficient, such as rubber, silicone, a special anti-slip coating, etc. It has a certain flexibility and adaptability and can provide sufficient friction under different contact pressures.

作为较佳的实施例,所述导盘4内设有环形压力腔41,所述压力腔41内存储有液压油,所述抵触支架5的内部密封滑动连接有触杆51,所述触杆51的端部固定有连套52,所述抵触支架5的一侧连接有密封接头53,所述密封接头53嵌入固定在所述导盘4上,并与所述压力腔41相接通;As a preferred embodiment, an annular pressure chamber 41 is provided in the guide disc 4, and hydraulic oil is stored in the pressure chamber 41. A feeler rod 51 is sealingly and slidably connected inside the abutment bracket 5, and a sleeve 52 is fixed to the end of the feeler rod 51. A sealing joint 53 is connected to one side of the abutment bracket 5. The sealing joint 53 is embedded and fixed on the guide disc 4 and communicated with the pressure chamber 41.

所述导盘4内还设置有导腔42,所述导腔42通过内通道43与所述压力腔41相接通,所述导腔42内通过微调杆45滑动连接有活塞,所述活塞一侧连接有支撑弹簧44。A guide cavity 42 is also provided in the guide plate 4. The guide cavity 42 is connected to the pressure cavity 41 through an inner channel 43. A piston is slidably connected to the guide cavity 42 through a fine-tuning rod 45. A support spring 44 is connected to one side of the piston.

本实施例中,各所述触杆51的端部还设置有位移传感器,所述导盘4上设有信号接收器,所述信号接收器获取触杆在工作过程中的位移信息;其中,接触定位动作还包括:导盘以一定压力接触在物品表面时,各触杆呈不同距离滑动收缩在抵触支架内(电动伸缩杆处于不工作状态),电动伸缩杆驱动活塞对压力腔送入液压油,此时各触杆与物品表面接触压力逐步增大并达到额定夹取压力值(为智能夹取机构在正常工作状态下所能施加的最大夹紧力,这个值是在保证既能有效夹取和转移物品,又不对其造成损伤的前提下设定的);In this embodiment, a displacement sensor is further provided at the end of each of the touch rods 51, and a signal receiver is provided on the guide plate 4, and the signal receiver obtains the displacement information of the touch rods during the working process; wherein, the contact positioning action also includes: when the guide plate contacts the surface of the object with a certain pressure, each of the touch rods slides and contracts in the abutment bracket at different distances (the electric telescopic rod is in a non-working state), and the electric telescopic rod drives the piston to send hydraulic oil into the pressure chamber, at which time the contact pressure between each of the touch rods and the surface of the object gradually increases and reaches the rated clamping pressure value (the maximum clamping force that can be applied by the intelligent clamping mechanism under normal working conditions, and this value is set under the premise of ensuring that the object can be effectively clamped and transferred without causing damage to it);

所述智能夹取机构2上设置有行程监测模块,所述信号接收器将位移信息转换成电信号,并通过内置的数据接口将信号发送至行程监测模块,所述行程监测模块汇集当前工作状态下导盘4上各触杆51的第一位移特征数据,获得与每个所述触杆51对应的映射点并构建第一接触面三维模型;从而可以准确描绘出夹取组件与物体接触时的具体状态,包括接触面的形状、大小以及受力分布等信息;The intelligent gripping mechanism 2 is provided with a stroke monitoring module, the signal receiver converts the displacement information into an electrical signal, and sends the signal to the stroke monitoring module through a built-in data interface, and the stroke monitoring module collects the first displacement characteristic data of each feeler rod 51 on the guide plate 4 under the current working state, obtains the mapping point corresponding to each of the feelers 51 and constructs a first contact surface three-dimensional model; thereby accurately describing the specific state of the gripping component when in contact with the object, including information such as the shape, size and force distribution of the contact surface;

所述行程监测模块包括预警模型,通过预设的预警模型对各所述夹取组件3中第一接触面三维模型受力点综合分析(这包括但不限于应力分析、应变分析以及潜在失效模式分析等)并输出第一风险等级。The travel monitoring module includes an early warning model, which uses a preset early warning model to comprehensively analyze the stress points of the three-dimensional model of the first contact surface in each of the clamping components 3 (including but not limited to stress analysis, strain analysis, and potential failure mode analysis, etc.) and output a first risk level.

本实施例中,当所述第一风险等级高于阈值时,所述微型电机驱动所述导盘4进行偏转,所述行程监测模块汇集导盘4上各触杆51的实时位移特征数据,并构建实时接触面三维模型,通过预设的预警模型对各所述夹取组件3中所述实时接触面三维模型受力点综合分析并输出实时风险等级,也就是说,在此过程中持续不断地采集并整合导盘上各触杆的实时位移数据,这些数据具有极高的时效性,能够真实反映当前工作条件下触杆的实际动作情况。基于这些实时数据,动态构建接触面的三维模型,使得模型能精确反映出每一个时刻接触面的状态和结构变化,通过应用预设的预警模型,针对各夹取组件中实时更新的接触面三维模型进行深入的受力点综合分析,分析内容包括受力的分布、集中程度、方向变化以及潜在的机械疲劳状况等关键指标。经过一系列分析步骤后,系统将输出当前最小的风险等级所对应的调节方案,以便于控制程序做出及时有效的决策。In this embodiment, when the first risk level is higher than the threshold, the micro motor drives the guide plate 4 to deflect, the travel monitoring module collects the real-time displacement characteristic data of each touch rod 51 on the guide plate 4, and constructs a real-time contact surface three-dimensional model, and comprehensively analyzes the force points of the real-time contact surface three-dimensional model in each clamping component 3 through a preset early warning model and outputs a real-time risk level, that is, in this process, the real-time displacement data of each touch rod on the guide plate are continuously collected and integrated, and these data have extremely high timeliness and can truly reflect the actual action of the touch rod under the current working conditions. Based on these real-time data, a three-dimensional model of the contact surface is dynamically constructed, so that the model can accurately reflect the state and structural changes of the contact surface at each moment, and by applying the preset early warning model, an in-depth comprehensive analysis of the force points is performed on the real-time updated three-dimensional model of the contact surface in each clamping component, and the analysis content includes key indicators such as the distribution, concentration, direction change and potential mechanical fatigue of the force. After a series of analysis steps, the system will output the adjustment plan corresponding to the current minimum risk level, so that the control program can make timely and effective decisions.

以上所述的,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。What has been described above are only preferred specific implementations of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, can make equivalent replacements or changes based on the technical solutions and inventive concepts of the present invention, which should be covered by the protection scope of the present invention.

Claims (9)

1. Warehouse article letter sorting arm with AI discernment, its characterized in that: it comprises the following steps: the device comprises a conveyor belt device (11), a front scanning module (12), a sorting mechanical arm (1) and an intelligent clamping mechanism (2); the two sides of the conveying belt device (11) are respectively provided with a conveying area and a transferring area, and the sorting mechanical arm (1) is arranged at one side of the transferring area of the conveying belt device (11) and is used for transferring and storing articles on the conveying belt device (11); a front scanning module (12) is arranged above one side, close to the conveying area, of the conveyor belt device (11), the front scanning module (12) respectively adopts a high-definition camera and a bar code reader to acquire article image data and label data, and comprehensively analyzes and processes the article image data and the label data to obtain article characteristic image data; the article image data is image data for articles to be sorted;
A data analysis system is arranged outside the conveyor belt device (11), and the data analysis system adopts a preset classification database model and combines tag data to perform feature recognition on the article feature image data, and obtains a recognition result;
the sorting mechanical arm (1) is provided with a sorting module, the sorting module indexes the corresponding storage position information of the current article and the position information of the center of gravity of the article based on the identification result, and the intelligent clamping mechanism (2) analyzes the optimal clamping action of the current article based on the position information of the center of gravity of the article and in combination with the image data of the article, and sorts and transfers the article by adopting the optimal clamping action;
The sorting mechanical arm (1) is provided with a high-definition scanner, and the high-definition scanner acquires the spatial position information of the articles to be sorted on the current conveyor belt device (11) and outputs the accurate coordinates of the position of the gravity center point of the articles;
the optimal gripping action includes a touch location action and an migration action.
2. The warehouse item sort robot with AI identification of claim 1, wherein: the intelligent clamping mechanism (2) comprises: the upper machine disc (21) is vertically provided with four connecting rods (23) below, a positioning disc (22) is fixed below the connecting rods (23), a machine seat (24) is vertically arranged between the upper machine disc (21) and the positioning disc (22) in a sliding manner, and the machine seat (24) is in sliding connection with each connecting rod (23);
A plurality of connecting arms (25) are symmetrically distributed on the positioning disc (22), one ends of the connecting arms (25) are respectively connected with the positioning disc (22) in a rotating way, a plurality of adjusting rods (26) corresponding to the connecting arms (25) are distributed on the base (24), and one ends of the adjusting rods (26) are connected with the connecting arms (25) in a rotating way;
a hydraulic rod (27) is fixed on the upper machine disc (21), and one end of the hydraulic rod (27) is connected with the machine base (24);
An L-shaped driving arm (28) is further fixed on each connecting arm (25), and the L-shaped driving arms (28) are driven by a hydraulic cylinder to carry out folding deformation;
the end part of the L-shaped driving arm (28) is fixed with a clamping component (3).
3. The warehouse item sort robot with AI identification of claim 2, wherein: the intelligent clamping mechanism is characterized in that a positioner is arranged in the middle of an upper machine disc on the intelligent clamping mechanism (2), the positioner collects and outputs accurate coordinates of the upper machine disc (21) in a three-dimensional space in real time, and a sorting module on the sorting mechanical arm (1) plans an optimal motion track of the sorting mechanical arm based on the coordinate difference between the space coordinates of the obtained object gravity center point and the space coordinates of the upper machine disc (21), so that the intelligent clamping mechanism (2) is suspended above the object gravity center point before sorting the objects.
4. A warehouse item sort robot with AI identification as claimed in claim 3, wherein: the adjusting rods (26) are two-section telescopic adjusting mechanisms, the adjusting rods (26) are independently controlled, and the L-shaped driving arms (28) are independently controlled;
The contact positioning action of the intelligent clamping mechanism (2) is analyzed as follows: the adjusting rods (26) on the connecting arms (25) conduct telescopic action, so that the clamping assemblies (3) are contacted with the surface of an article, the hydraulic cylinders on the L-shaped driving arms (28) conduct telescopic action adjustment, at the moment, the clamping assemblies (3) are contacted with comprehensive optimal clamping points positioned on the surface of the article, and the hydraulic rods (27) control the driving base (24) to conduct sliding adjustment and apply contact pressure to the article through the clamping assemblies (3).
5. The warehouse item sort robot with AI identification of claim 2, wherein: the middle part of the lower end face of the positioning disc (22) is provided with a pressure plate (29) through an electric telescopic rod, the front scanning module (12) compares image data and label data of adjacent articles on the conveyor belt device (11), and when the image data and the label data of the adjacent articles are identical, the intelligent clamping mechanism (2) adopts an optimal clamping action to carry out rear stacking on the articles close to one side of the transferring area and then carries out a plurality of simultaneous transferring.
6. The warehouse item sort robot with AI identification of claim 2, wherein: the gripping assembly (3) comprises: the outer clamping frame (31) is rotatably connected with a main shaft (32) through a bearing, one end of the main shaft (32) is sleeved with a transmission tooth, the outer clamping frame (31) is provided with a miniature motor, and the output end of the miniature motor is meshed with the transmission tooth for transmission; the main shaft (32) is coaxially fixed with a guide disc (4), a plurality of supporting brackets (5) are transversely distributed on the guide disc (4) at equal intervals, and an anti-slip lining (33) is covered on the guide disc (4).
7. The warehouse item sort robot with AI identification of claim 6, wherein: an annular pressure cavity (41) is arranged in the guide disc (4), hydraulic oil is stored in the pressure cavity (41), a feeler lever (51) is connected in a sealing sliding manner in the pressing support (5), a connecting sleeve (52) is fixed at the end part of the feeler lever (51), a sealing joint (53) is connected to one side of the pressing support (5), and the sealing joint (53) is embedded and fixed on the guide disc (4) and communicated with the pressure cavity (41);
The guide disc (4) is internally provided with a guide cavity (42), the guide cavity (42) is communicated with the pressure cavity (41) through an inner channel (43), a piston is slidably connected in the guide cavity (42) through a fine adjustment rod (45), and one side of the piston is connected with a supporting spring (44).
8. The warehouse item sort robot with AI identification of claim 7, wherein: the end part of each feeler lever (51) is also provided with a displacement sensor, the guide disc (4) is provided with a signal receiver, and the signal receiver acquires displacement information of the feeler lever in the working process;
The intelligent clamping mechanism (2) is provided with a travel monitoring module, the signal receiver converts displacement information into an electric signal and sends the signal to the travel monitoring module through a built-in data interface, and the travel monitoring module gathers first displacement characteristic data of each feeler lever (51) on the guide disc (4) in the current working state, obtains a mapping point corresponding to each feeler lever (51) and builds a first contact surface three-dimensional model;
the stroke monitoring module comprises an early warning model, and the first risk level is comprehensively analyzed and output on the stress points of the three-dimensional model of the first contact surface in each clamping assembly (3) through the preset early warning model.
9. The warehouse item sort robot with AI identification of claim 8, wherein: when the first risk level is higher than a threshold value, the micro motor drives the guide disc (4) to deflect, the travel monitoring module gathers real-time displacement characteristic data of each feeler lever (51) on the guide disc (4), builds a real-time contact surface three-dimensional model, comprehensively analyzes stress points of the real-time contact surface three-dimensional model in each clamping assembly (3) through a preset early warning model, and outputs the real-time risk level.
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JP2021084076A (en) * 2019-11-28 2021-06-03 株式会社御池鐵工所 Waste sorting device
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JP2021084076A (en) * 2019-11-28 2021-06-03 株式会社御池鐵工所 Waste sorting device
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