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CN118080356B - Metal sorting system - Google Patents

Metal sorting system Download PDF

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Publication number
CN118080356B
CN118080356B CN202410485949.9A CN202410485949A CN118080356B CN 118080356 B CN118080356 B CN 118080356B CN 202410485949 A CN202410485949 A CN 202410485949A CN 118080356 B CN118080356 B CN 118080356B
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China
Prior art keywords
frame
metal
sorting
conveyor belt
elastic
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CN202410485949.9A
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Chinese (zh)
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CN118080356A (en
Inventor
王君伟
张妍
牟刚
温永成
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Weifang Huayao Magnetoelectric Machinery Co ltd
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Weifang Huayao Magnetoelectric Machinery Co ltd
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Priority to CN202410485949.9A priority Critical patent/CN118080356B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B15/00Combinations of apparatus for separating solids from solids by dry methods applicable to bulk material, e.g. loose articles fit to be handled like bulk material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C1/00Magnetic separation
    • B03C1/02Magnetic separation acting directly on the substance being separated
    • B03C1/16Magnetic separation acting directly on the substance being separated with material carriers in the form of belts
    • B03C1/18Magnetic separation acting directly on the substance being separated with material carriers in the form of belts with magnets moving during operation
    • B03C1/20Magnetic separation acting directly on the substance being separated with material carriers in the form of belts with magnets moving during operation in the form of belts, e.g. cross-belt type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/38Collecting or arranging articles in groups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C2501/00Sorting according to a characteristic or feature of the articles or material to be sorted
    • B07C2501/0036Sorting out metallic particles

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  • Sorting Of Articles (AREA)

Abstract

The invention relates to the technical field of magnetic sorting, in particular to a metal sorting system; the structure is more scientific and reasonable, and the vibration dispersion feeding of materials and metal objects can be realized; the metal sorting efficiency and the sorting effect can be improved, and the energy conservation and the environmental protection are better; the vibrating and dispersing conveying mechanism comprises a frame, a vibrating and dispersing conveying mechanism arranged on the frame and a magnetic attraction and sorting mechanism for adsorbing metal objects in materials, wherein the vibrating and dispersing conveying mechanism comprises a driving shaft arranged on the frame in a rotating mode, a driving motor for providing power for the rotation of the driving shaft, a conveying belt and a vibrating assembly for the fluctuation and vibration of the conveying belt, the vibrating assembly comprises a fixed shaft fixedly arranged on the frame, a barrel sleeve arranged on the fixed shaft in a rotating mode and a plurality of elastic jacking pieces uniformly distributed along the axis direction of the fixed shaft, each elastic jacking piece comprises a guiding telescopic rod, a spring sleeved at the extending end of the guiding telescopic rod and a ball body arranged at the top of the guiding telescopic rod in a rotating mode, and a cone-shaped hole allowing the top of the ball body to leak is formed in the barrel sleeve.

Description

一种金属分拣系统Metal sorting system

技术领域Technical Field

本发明涉及磁力分拣的技术领域,特别是涉及一种金属分拣系统。The present invention relates to the technical field of magnetic sorting, and in particular to a metal sorting system.

背景技术Background technique

众所周知,磁力分拣机是利用磁力原理进行物料分类的机器。磁力分拣机的工作原理如下,物料进入分拣机系统,物料可以是具有磁性的物料或带有磁性材料的物料,控制系统根据预先设置的分类条件,发送信号给相应的电磁铁,当信号发送到电磁铁时,电磁铁会产生磁场,如果物料具有磁性,它将被吸引到与其磁性相吸引的电磁铁位置,以便进一步处理或分类;磁力分拣机多用于回收站、生产线等诸多场合,可提高物料分类的效率。As we all know, magnetic sorting machine is a machine that uses the principle of magnetism to sort materials. The working principle of magnetic sorting machine is as follows: materials enter the sorting machine system. The materials can be magnetic materials or materials with magnetic materials. The control system sends a signal to the corresponding electromagnet according to the pre-set classification conditions. When the signal is sent to the electromagnet, the electromagnet will generate a magnetic field. If the material is magnetic, it will be attracted to the position of the electromagnet that is attracted to its magnetism for further processing or classification; magnetic sorting machines are mostly used in recycling stations, production lines and many other occasions to improve the efficiency of material sorting.

如中国专利公开了一种金属废料输送式分类分拣装置(公开(公告)号CN218078371U),包括振动导料斜坡、分流出料斜坡、磁板和分流闸;振动导料斜坡悬空设置,金属废料从高端置于振动导料斜坡并从高到低滑落;磁板设置于振动导料斜坡的底部,其用于磁吸振动导料斜坡上的磁性金属废料;分流出料斜坡对接于振动导料斜坡的矮端,分流闸设置于分流出料斜坡的进料位置,分流出料斜坡的进料位置具有磁性金属废料进口和非磁性金属废料进口,磁性金属废料进口与非磁性金属废料进口通过分流闸交替开、关进行磁性金属废料与非磁性金属废料的分流出料;其能够实现金属废料中的磁性金属废料与非磁性金属废料的分拣,具有分拣效果好、效率高的优点。For example, a Chinese patent discloses a metal waste conveying and sorting device (publication (announcement) number CN218078371U), which includes a vibrating material guide slope, a diversion discharge slope, a magnetic plate and a diversion gate; the vibrating material guide slope is suspended, and the metal waste is placed on the vibrating material guide slope from the high end and slides down from high to low; the magnetic plate is arranged at the bottom of the vibrating material guide slope, which is used to magnetically absorb the magnetic metal waste on the vibrating material guide slope; the diversion discharge slope is connected to the low end of the vibrating material guide slope, and the diversion gate is arranged at the feeding position of the diversion discharge slope, and the feeding position of the diversion discharge slope has a magnetic metal waste inlet and a non-magnetic metal waste inlet, and the magnetic metal waste inlet and the non-magnetic metal waste inlet are alternately opened and closed through the diversion gate to divert and discharge the magnetic metal waste and the non-magnetic metal waste; it can realize the sorting of magnetic metal waste and non-magnetic metal waste in metal waste, and has the advantages of good sorting effect and high efficiency.

然而,本发明人具体实施此装置时,发现存在以下缺陷:在进行物料中金属物分拣过程中,由于物料集中上料,小颗粒金属物掩埋于物料内,以振动和倾斜下滑的方式使物料分散以便金属物被电磁铁吸附于振动导料斜坡处,但被吸附的金属物会对物料的正常行进造成阻挡,且物料也会将被吸附的部分金属物自电磁铁处冲离,造成金属物与物料分拣不彻底,金属物的分拣效果有待进一步提高;工作状态,整个振动导料斜坡处于振动状态会产生较大噪音,且设备能耗大,有一定的使用缺陷。However, when the inventor implemented this device, he found the following defects: during the process of sorting metal objects in the material, due to the concentrated loading of the material, small particles of metal objects are buried in the material, and the material is dispersed by vibration and inclined sliding so that the metal objects are adsorbed by the electromagnet on the vibrating material guide slope, but the adsorbed metal objects will block the normal movement of the material, and the material will also flush the adsorbed part of the metal objects away from the electromagnet, resulting in incomplete sorting of metal objects and materials, and the sorting effect of metal objects needs to be further improved; in the working state, the entire vibrating material guide slope is in a vibrating state, which will produce a lot of noise, and the equipment consumes a lot of energy, and has certain usage defects.

发明内容Summary of the invention

(一)解决的技术问题1. Technical issues to be solved

针对现有技术的不足,本发明提供一种结构更为科学合理,可实现物料和金属物振动分散上料;并能提高金属物分拣效率和分拣效果,更为节能环保的金属分拣系统。In view of the deficiencies of the prior art, the present invention provides a metal sorting system with a more scientific and reasonable structure, which can realize vibration dispersion feeding of materials and metal objects; and can improve the metal sorting efficiency and sorting effect, and is more energy-saving and environmentally friendly.

(二)技术方案(II) Technical solution

为实现上述目的,本发明提供如下技术方案:一种金属分拣系统,包括机架、安装于机架上的振动分散输送机构和用于物料中金属物吸附的磁吸分拣机构,所述振动分散输送机构包括转动安装于机架上的主动轴、为主动轴转动提供动力的驱动电机、输送带和用于输送带起伏振动的起振组件,所述起振组件包括固定安装于机架上的固定轴、转动安装于固定轴上的筒套和多个沿固定轴轴线方向均布的弹性顶撑件,所述输送带的一端套设于主动轴上,所述输送带的另一端套设于筒套上,所述弹性顶撑件包括导向伸缩杆、套设于导向伸缩杆伸长端的弹簧以及转动安装于导向伸缩杆顶部的球体,所述筒套上设有容许球体顶部漏出的锥型孔;所述磁吸分拣机构安装于机架上临近振动分散输送机构出料端的上方,所述磁吸分拣机构包括带式输送机和内置于带式输送机内的磁吸组件;进一步的,所述球体自筒套处外露体积小于1/2的球体总体积;所述带式输送机与输送带垂直布置,所述带式输送机的出料端远离输送带并悬空布置,所述磁吸组件横跨输送带的整个横截面;所述磁吸组件可采用电磁铁或者永磁体等磁吸件;所述主动轴的高度高于固定轴的高度,即输送带呈倾斜状态布置,输送带的上料端低于输送带的出料端。To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a metal sorting system, comprising a frame, a vibration dispersion conveying mechanism installed on the frame and a magnetic suction sorting mechanism for adsorbing metal objects in materials, the vibration dispersion conveying mechanism comprises a driving shaft rotatably installed on the frame, a driving motor providing power for the rotation of the driving shaft, a conveyor belt and a vibration-generating component for the undulating vibration of the conveyor belt, the vibration-generating component comprises a fixed shaft fixedly installed on the frame, a sleeve rotatably installed on the fixed shaft and a plurality of elastic top support members uniformly distributed along the axial direction of the fixed shaft, one end of the conveyor belt is sleeved on the driving shaft, the other end of the conveyor belt is sleeved on the sleeve, the elastic top support member comprises a guide telescopic rod, a spring sleeved on the extended end of the guide telescopic rod and a rotatable mounting. The sphere is mounted on the top of the guide telescopic rod, and the sleeve is provided with a conical hole allowing the top of the sphere to leak out; the magnetic sorting mechanism is installed on the frame above the discharge end of the vibration dispersion conveying mechanism, and the magnetic sorting mechanism includes a belt conveyor and a magnetic component built into the belt conveyor; further, the exposed volume of the sphere from the sleeve is less than 1/2 of the total volume of the sphere; the belt conveyor is arranged vertically to the conveyor belt, the discharge end of the belt conveyor is away from the conveyor belt and arranged in the air, and the magnetic component spans the entire cross-section of the conveyor belt; the magnetic component can adopt magnetic components such as electromagnets or permanent magnets; the height of the active shaft is higher than the height of the fixed shaft, that is, the conveyor belt is arranged in an inclined state, and the feeding end of the conveyor belt is lower than the discharge end of the conveyor belt.

优选的,所述机架上安装有用于输送带松弛补偿的弹性补偿机构,所述弹性补偿机构包括对称布置于机架两侧的弹性拉力件、安装于弹性拉力件上的轴承座和顶紧补偿辊,所述顶紧补偿辊转动安装于两轴承座之间,所述轴承座通过弹性拉力件与机架弹性连接;进一步的,弹性拉力件为顶紧补偿辊提供向靠近输送带一侧的弹性拉力;所述弹性拉力件优选拉簧和伸缩导向件,所述拉簧套设于伸缩导向件上的伸长端;弹性拉力件也可单独采用拉簧等具有弹性拉力效果的等同件。Preferably, an elastic compensation mechanism for compensating for conveyor belt slack is installed on the frame, and the elastic compensation mechanism includes elastic tension members symmetrically arranged on both sides of the frame, bearing seats installed on the elastic tension members and tensioning compensation rollers, and the tensioning compensation rollers are rotatably installed between the two bearing seats, and the bearing seats are elastically connected to the frame through elastic tension members; further, the elastic tension member provides the tensioning compensation roller with an elastic tension toward the side close to the conveyor belt; the elastic tension member is preferably a tension spring and a telescopic guide member, and the tension spring is sleeved on the elongated end of the telescopic guide member; the elastic tension member can also be a tension spring or other equivalent member with an elastic tension effect.

优选的,还包括金属检测器和大块金属分离器,所述金属检测器安装于机架上临近输送带上料端处上方,所述大块金属分离器包括三通壳体、转动安装于三通壳体内的筛板和为筛板转动提供动力的旋转驱动件,所述三通壳体上设有竖直向上的进料通道、竖直向下的出料通道以及向下倾斜设置的分拣通道,所述进料通道、出料通道和分拣通道相互连通,所述筛板与进料通道和出料通道之间的相通处以及进料通道和分拣通道之间的相通处契合;进一步的,金属检测器与旋转驱动件通过外部PLC等控制系统信号连接;旋转驱动件可带动筛板做90度往复运动;旋转驱动件优选与筛板固定连接的驱动板和驱动缸,所述驱动缸的一端与三通壳体铰接,所述驱动缸的另一端与驱动板铰接;旋转驱动件也可采用制动步进电机等具有带动筛板旋转驱动效果的等同旋转驱动器。Preferably, it also includes a metal detector and a large metal separator, the metal detector is installed on the frame above the feeding end of the conveyor belt, the large metal separator includes a three-way shell, a sieve plate rotatably installed in the three-way shell and a rotating drive member that provides power for the rotation of the sieve plate, the three-way shell is provided with a vertical upward feed channel, a vertical downward discharge channel and a sorting channel arranged downwardly inclined, the feed channel, the discharge channel and the sorting channel are interconnected, the sieve plate is matched with the connection between the feed channel and the discharge channel, and the connection between the feed channel and the sorting channel; further, the metal detector is connected to the rotating drive member through external PLC and other control system signals; the rotating drive member can drive the sieve plate to make 90-degree reciprocating motion; the rotating drive member is preferably a drive plate and a drive cylinder fixedly connected to the sieve plate, one end of the drive cylinder is hinged to the three-way shell, and the other end of the drive cylinder is hinged to the drive plate; the rotating drive member can also adopt an equivalent rotating driver such as a braking stepping motor that has the effect of driving the sieve plate to rotate.

优选的,还包括弹性连接件,所述三通壳体铰接安装于机架上,所述三通壳体上固定安装有振动电机,所述弹性连接件的一端与三通壳体上远离三通壳体与机架铰接处的位置连接,所述弹性连接件的另一端与机架连接;进一步的,弹性连接件优选拉簧,拉簧的一端与三通壳体铰接,拉簧的另一端与机架铰接;弹性连接件也可采用弹性带等具有弹性连接效果的等同件。Preferably, it also includes an elastic connecting piece, the three-way shell is hingedly mounted on the frame, a vibration motor is fixedly mounted on the three-way shell, one end of the elastic connecting piece is connected to a position on the three-way shell away from the hinge between the three-way shell and the frame, and the other end of the elastic connecting piece is connected to the frame; further, the elastic connecting piece is preferably a tension spring, one end of the tension spring is hinged to the three-way shell, and the other end of the tension spring is hinged to the frame; the elastic connecting piece can also adopt an elastic belt or other equivalent parts with elastic connection effect.

优选的,所述机架上临近输送带的上料端上方安装有上料斗,所述上料斗的出料口处安装有多根摊料链条;进一步的,上料斗的出料口呈矩形,出料口横跨于输送带上料端上方。Preferably, a loading hopper is installed on the frame above the loading end adjacent to the conveyor belt, and a plurality of material spreading chains are installed at the discharge port of the loading hopper; further, the discharge port of the loading hopper is rectangular, and the discharge port spans above the loading end of the conveyor belt.

优选的,所述三通壳体上的分拣通道出料端口处可拆卸安装有网笼。Preferably, a mesh cage is detachably mounted at the discharge port of the sorting channel on the three-way housing.

优选的,所述机架上安装有位于输送带上方的阻挡框,所述阻挡框的底部设有与输送带紧密接触的柔性挡件。Preferably, a blocking frame located above the conveyor belt is installed on the frame, and a flexible blocking member in close contact with the conveyor belt is provided at the bottom of the blocking frame.

优选的,所述金属检测器上安装有声光报警器;进一步的,所述声光报警器与金属检测器通过外部PLC等控制系统信号连接。Preferably, the metal detector is equipped with an audible and visual alarm; further, the audible and visual alarm is connected to the metal detector via an external PLC or other control system signal.

优选的,还包括悬吊连接件,所述带式输送机通过悬吊连接件与机架连接,所述悬吊连接件包括主架体和螺装于主架体两端的螺杆,两螺杆分别与主架体和机架铰接。Preferably, it also includes a suspension connecting piece, and the belt conveyor is connected to the frame through the suspension connecting piece. The suspension connecting piece includes a main frame body and screw rods screwed on both ends of the main frame body, and the two screw rods are hinged to the main frame body and the frame respectively.

(三)有益效果(III) Beneficial effects

与现有技术相比,本发明提供了一种金属分拣系统,具备以下有益效果:该金属分拣系统,通过将物料放置于输送带处,启动驱动电机,驱动电机带动主动轴转动,从而使输送带移动,输送带在移动过程中带动固定轴上的筒套转动,在筒套转动过程中,球体进入至筒套内,弹簧处于压缩状态,当筒套上的锥型孔与球体对齐时,弹簧复位,球体自锥型孔处漏出,球体对输送带形成与输送带行进方向垂直方向的瞬间抖动冲击力,输送带上形成振动冲击波,该冲击波沿输送带的输送方向传递,而输送带上的物料在振动冲击波作用下被逐步振散分离,物料在被运输过程中均匀分散,从而使物料中的金属物外露,当金属物到达带式输送机下方时,在磁吸组件的吸力作用下,金属物料被吸附至带式输送机底部,启动带式输送机,带式输送机将吸附的金属物料向远离输送带一侧移送,实现物料中金属物的分拣,该分拣系统结构更为科学合理,可实现物料和金属物振动分散上料;并能提高金属物分拣效率和分拣效果,作业过程中产生的噪音小,无需整个设备同步振动,仅需输送带自身振动即可实现物料的振动分散,能耗低,更为节能环保。Compared with the prior art, the present invention provides a metal sorting system with the following beneficial effects: the metal sorting system places materials on the conveyor belt, starts the driving motor, and the driving motor drives the driving shaft to rotate, thereby moving the conveyor belt. During the movement of the conveyor belt, the sleeve on the fixed shaft is driven to rotate. During the rotation of the sleeve, the ball enters the sleeve, and the spring is in a compressed state. When the conical hole on the sleeve is aligned with the ball, the spring is reset, and the ball leaks out of the conical hole. The ball forms an instantaneous shaking impact force on the conveyor belt in a direction perpendicular to the traveling direction of the conveyor belt, and a vibration shock wave is formed on the conveyor belt. The shock wave is transmitted along the conveying direction of the conveyor belt, and the material on the conveyor belt is shaken by the vibration shock wave. Under the action of shock waves, the materials are gradually vibrated and separated. The materials are evenly dispersed during transportation, so that the metal objects in the materials are exposed. When the metal objects reach the bottom of the belt conveyor, they are adsorbed to the bottom of the belt conveyor under the suction of the magnetic suction component. The belt conveyor is started and the belt conveyor transfers the adsorbed metal materials to the side away from the conveyor belt to realize the sorting of metal objects in the materials. The structure of the sorting system is more scientific and reasonable, which can realize the vibration dispersion feeding of materials and metal objects; and can improve the metal object sorting efficiency and sorting effect. The noise generated during the operation is small, and there is no need for the whole equipment to vibrate synchronously. Only the vibration of the conveyor belt itself is required to realize the vibration dispersion of the material, with low energy consumption and more energy-saving and environmental protection.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是本发明的等轴侧立体结构示意图;FIG1 is an isometric perspective view of the present invention;

图2是本发明的俯视平面结构示意图;FIG2 is a schematic diagram of a top plan structure of the present invention;

图3是本发明的图2中A-A处剖面结构示意图;Fig. 3 is a schematic diagram of the cross-sectional structure at A-A in Fig. 2 of the present invention;

图4是本发明的图2中B-B处剖面结构示意图;Fig. 4 is a schematic diagram of the cross-sectional structure at B-B in Fig. 2 of the present invention;

图5是本发明的起振组件剖切状态立体结构示意图;FIG5 is a schematic diagram of a three-dimensional structure of a vibrating assembly in a cutaway state of the present invention;

图6是本发明的图3中A处局部放大结构示意图;FIG6 is a schematic diagram of a partial enlarged structure of point A in FIG3 of the present invention;

图7是本发明的图3中B处局部放大结构示意图;FIG7 is a schematic diagram of a partial enlarged structure of point B in FIG3 of the present invention;

附图中标记:1、机架;2、主动轴;3、驱动电机;4、输送带;5、固定轴;6、筒套;7、导向伸缩杆;8、弹簧;9、球体;10、锥型孔;11、带式输送机;12、磁吸组件;13、弹性拉力件;14、轴承座;15、顶紧补偿辊;16、金属检测器;17、三通壳体;18、筛板;19、旋转驱动件;20、进料通道;21、出料通道;22、分拣通道;23、弹性连接件;24、振动电机;25、上料斗;26、摊料链条;27、网笼;28、阻挡框;29、柔性挡件;30、声光报警器;31、主架体;32、螺杆。Markings in the attached drawings: 1. frame; 2. driving shaft; 3. driving motor; 4. conveyor belt; 5. fixed shaft; 6. sleeve; 7. guide telescopic rod; 8. spring; 9. sphere; 10. conical hole; 11. belt conveyor; 12. magnetic suction component; 13. elastic tension member; 14. bearing seat; 15. tightening compensation roller; 16. metal detector; 17. three-way shell; 18. sieve plate; 19. rotating drive member; 20. feeding channel; 21. discharging channel; 22. sorting channel; 23. elastic connector; 24. vibration motor; 25. upper hopper; 26. material spreading chain; 27. mesh cage; 28. blocking frame; 29. flexible blocking member; 30. sound and light alarm; 31. main frame; 32. screw.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

请参阅图1-7,本发明的一种金属分拣系统,包括机架1、安装于机架1上的振动分散输送机构和用于物料中金属物吸附的磁吸分拣机构,振动分散输送机构包括转动安装于机架1上的主动轴2、为主动轴2转动提供动力的驱动电机3、输送带4和用于输送带4起伏振动的起振组件,起振组件包括固定安装于机架1上的固定轴5、转动安装于固定轴5上的筒套6和多个沿固定轴5轴线方向均布的弹性顶撑件,输送带4的一端套设于主动轴2上,输送带4的另一端套设于筒套6上,弹性顶撑件包括导向伸缩杆7、套设于导向伸缩杆7伸长端的弹簧8以及转动安装于导向伸缩杆7顶部的球体9,筒套6上设有容许球体9顶部漏出的锥型孔10;磁吸分拣机构安装于机架1上临近振动分散输送机构出料端的上方,磁吸分拣机构包括带式输送机11和内置于带式输送机11内的磁吸组件12;进一步的,球体9自筒套6处外露体积小于1/2的球体9总体积;带式输送机11与输送带4垂直布置,带式输送机11的出料端远离输送带4并悬空布置,磁吸组件12横跨输送带4的整个横截面;磁吸组件12可采用电磁铁或者永磁体等磁吸件;主动轴2的高度高于固定轴5的高度,即输送带4呈倾斜状态布置,输送带4的上料端低于输送带4的出料端;更为具体的,锥型孔10沿筒套6轴线方向等距均布,每排锥型孔10沿筒套6周向等距均布;筒套6在绕固定轴5转动过程中,多个弹性顶撑件上的球体9往复自锥型孔10处伸出和缩回,可根据调整筒套6上相邻两排锥型孔10的间距对输送带4的起伏振动频率进行调整;输送带4在移动过程中在输送带4移动方向的垂直方向上做波形往复振动,而振动波自固定轴5向主动轴2处传递,对物料起到振动效果的同时,还可对输送带4上的物料形成沿输送带4行进方向上的推送效果,物料以及金属物因惯性力大小不一而在振动和输送过程中被逐步分离,而输送带4采用倾斜方式设置,可使物料在振动过程中形成一定的下滑效果,避免物料过快移动,使物料在输送带4上有充分的分散分布时间,以保证物料均匀分散的分布于输送带4上,促使物料中的金属物外露,为后续磁吸分拣机构对金属物的分拣提供保障。Please refer to Figures 1-7. A metal sorting system of the present invention includes a frame 1, a vibration dispersion conveying mechanism installed on the frame 1, and a magnetic suction sorting mechanism for adsorbing metal objects in materials. The vibration dispersion conveying mechanism includes a driving shaft 2 rotatably installed on the frame 1, a driving motor 3 that provides power for the rotation of the driving shaft 2, a conveyor belt 4, and a vibration component for the undulating vibration of the conveyor belt 4. The vibration component includes a fixed shaft 5 fixedly installed on the frame 1, a sleeve 6 rotatably installed on the fixed shaft 5, and a plurality of elastic top support members uniformly distributed along the axial direction of the fixed shaft 5. One end of the conveyor belt 4 is sleeved on the driving shaft 2, and the other end of the conveyor belt 4 is sleeved on the sleeve 6. The elastic top support The parts include a guide telescopic rod 7, a spring 8 sleeved on the extended end of the guide telescopic rod 7, and a ball 9 rotatably mounted on the top of the guide telescopic rod 7. The sleeve 6 is provided with a conical hole 10 to allow the top of the ball 9 to leak out; the magnetic sorting mechanism is installed on the frame 1 above the discharge end of the vibration dispersion conveying mechanism, and the magnetic sorting mechanism includes a belt conveyor 11 and a magnetic suction component 12 built into the belt conveyor 11; further, the exposed volume of the ball 9 from the sleeve 6 is less than 1/2 of the total volume of the ball 9; the belt conveyor 11 is arranged vertically to the conveyor belt 4, the discharge end of the belt conveyor 11 is away from the conveyor belt 4 and is suspended, and the magnetic suction component 12 spans the entire conveyor belt 4. Cross section; the magnetic attraction component 12 can be an electromagnet or a permanent magnet or other magnetic attraction parts; the height of the driving shaft 2 is higher than the height of the fixed shaft 5, that is, the conveyor belt 4 is arranged in an inclined state, and the feeding end of the conveyor belt 4 is lower than the discharging end of the conveyor belt 4; more specifically, the conical holes 10 are evenly spaced along the axial direction of the sleeve 6, and each row of conical holes 10 is evenly spaced along the circumference of the sleeve 6; during the rotation of the sleeve 6 around the fixed shaft 5, the balls 9 on the multiple elastic top support members reciprocate to extend and retract from the conical holes 10, and the undulating vibration frequency of the conveyor belt 4 can be adjusted by adjusting the spacing between two adjacent rows of conical holes 10 on the sleeve 6; during the movement of the conveyor belt 4, the vertical movement of the conveyor belt 4 in the moving direction of the conveyor belt 4 It performs waveform reciprocating vibration in the vertical direction, and the vibration wave is transmitted from the fixed shaft 5 to the active shaft 2, which not only has a vibrating effect on the material, but also forms a pushing effect on the material on the conveyor belt 4 along the traveling direction of the conveyor belt 4. The material and metal objects are gradually separated in the process of vibration and transportation due to the different inertia forces. The conveyor belt 4 is set in an inclined manner, which can make the material form a certain sliding effect in the vibration process, avoid the material from moving too fast, and make the material have sufficient dispersion time on the conveyor belt 4, so as to ensure that the material is evenly dispersed on the conveyor belt 4, so as to expose the metal objects in the material, and provide guarantee for the subsequent magnetic suction sorting mechanism to sort the metal objects.

具体的,机架1上安装有用于输送带4松弛补偿的弹性补偿机构,弹性补偿机构包括对称布置于机架1两侧的弹性拉力件13、安装于弹性拉力件13上的轴承座14和顶紧补偿辊15,顶紧补偿辊15转动安装于两轴承座14之间,轴承座14通过弹性拉力件13与机架1弹性连接;进一步的,弹性拉力件13为顶紧补偿辊15提供向靠近输送带4一侧的弹性拉力;弹性拉力件13优选拉簧和伸缩导向件,拉簧套设于伸缩导向件上的伸长端;弹性拉力件13也可单独采用拉簧等具有弹性拉力效果的等同件;通过弹性拉力件13对顶紧补偿辊15施加弹性拉力,使输送带4始终处于弹性张弛状态,从而保证输送带4与主动轴2和筒套6紧密抱合,避免输送带4与主动轴2或者筒套6之间出现相对滑动,弹性补偿机构可对输送带4振动过程中的起伏波动进行适应性补偿,以保证输送带4对物料的正常输送。Specifically, the frame 1 is equipped with an elastic compensation mechanism for compensating the slack of the conveyor belt 4, and the elastic compensation mechanism includes elastic tension members 13 symmetrically arranged on both sides of the frame 1, a bearing seat 14 and a tension compensation roller 15 installed on the elastic tension member 13, and the tension compensation roller 15 is rotatably installed between the two bearing seats 14, and the bearing seat 14 is elastically connected to the frame 1 through the elastic tension member 13; further, the elastic tension member 13 provides the tension compensation roller 15 with an elastic tension toward the side close to the conveyor belt 4; the elastic tension member 13 is preferably a tension spring and a telescopic guide Part, the tension spring is sleeved on the extended end of the telescopic guide part; the elastic tension member 13 can also be a tension spring or other equivalent member with elastic tension effect; the elastic tension member 13 applies elastic tension to the tension compensation roller 15, so that the conveyor belt 4 is always in an elastic relaxation state, thereby ensuring that the conveyor belt 4 is tightly fitted with the driving shaft 2 and the sleeve 6, avoiding relative sliding between the conveyor belt 4 and the driving shaft 2 or the sleeve 6, and the elastic compensation mechanism can adaptively compensate for the ups and downs of the conveyor belt 4 during the vibration process to ensure the normal transportation of materials by the conveyor belt 4.

具体的,还包括金属检测器16和大块金属分离器,金属检测器16安装于机架1上临近输送带4上料端处上方,大块金属分离器包括三通壳体17、转动安装于三通壳体17内的筛板18和为筛板18转动提供动力的旋转驱动件19,三通壳体17上设有竖直向上的进料通道20、竖直向下的出料通道21以及向下倾斜设置的分拣通道22,进料通道20、出料通道21和分拣通道22相互连通,筛板18与进料通道20和出料通道21之间的相通处以及进料通道20和分拣通道22之间的相通处契合;进一步的,金属检测器16与旋转驱动件19通过外部PLC等控制系统信号连接;旋转驱动件19可带动筛板18做90度往复运动;旋转驱动件19优选与筛板18固定连接的驱动板和驱动缸,驱动缸的一端与三通壳体17铰接,驱动缸的另一端与驱动板铰接;旋转驱动件19也可采用制动步进电机等具有带动筛板18旋转驱动效果的等同旋转驱动器;更为具体的,可对金属检测器16的检测灵敏度进行调整,金属检测器16仅对输送带4上大块金属物进行感知;初始状态,筛板18处于竖直状态并将分拣通道22与进料通道20相通处封堵,当物料中存有大块金属物时,磁吸分拣机构难以将大块金属物自输送带4处吸离,通过金属检测器16对大块金属进行感应后将信号经PLC等控制系统传递至旋转驱动件19处,旋转驱动件19带动筛板18转动90度,筛板18呈水平状态将进料通道20和出料通道21相通处封堵,物料和大块金属物落至筛板18处,筛板18上的筛孔容许物料通过,而大块金属物料则被截留至筛板18上,随后旋转驱动件19带动筛板18复位,使大块金属物进入至分拣通道22,实现物料与大块物料的分拣处理,该金属分拣系统不但可对小颗粒金属物进行吸附分拣,还可对无法吸附的大块金属物进行物料筛分分拣,有效提高了分拣能力。Specifically, it also includes a metal detector 16 and a bulk metal separator. The metal detector 16 is installed on the frame 1 above the feeding end of the conveyor belt 4. The bulk metal separator includes a three-way shell 17, a screen plate 18 rotatably installed in the three-way shell 17, and a rotating drive member 19 for providing power for the rotation of the screen plate 18. The three-way shell 17 is provided with a vertically upward feeding channel 20, a vertically downward discharging channel 21, and a sorting channel 22 arranged downwardly. The feeding channel 20, the discharging channel 21 and the sorting channel 22 are connected to each other, and the screen plate 18 is connected to the feeding channel 2 0 and the connecting part between the discharge channel 21 and the connecting part between the feed channel 20 and the sorting channel 22 fit together; further, the metal detector 16 is connected to the rotary drive member 19 through an external PLC or other control system signal; the rotary drive member 19 can drive the screen plate 18 to reciprocate 90 degrees; the rotary drive member 19 is preferably a drive plate and a drive cylinder fixedly connected to the screen plate 18, one end of the drive cylinder is hinged to the three-way housing 17, and the other end of the drive cylinder is hinged to the drive plate; the rotary drive member 19 can also use a brake stepper motor or the like that has the effect of driving the screen plate 18 to rotate Equivalent to a rotary drive; more specifically, the detection sensitivity of the metal detector 16 can be adjusted, and the metal detector 16 only senses large pieces of metal on the conveyor belt 4; in the initial state, the sieve plate 18 is in a vertical state and blocks the connection between the sorting channel 22 and the feed channel 20. When large pieces of metal exist in the material, it is difficult for the magnetic suction sorting mechanism to absorb the large pieces of metal from the conveyor belt 4. After the metal detector 16 senses the large pieces of metal, the signal is transmitted to the rotary drive 19 via a control system such as a PLC, and the rotary drive 19 drives the sieve plate 18 to rotate The screen plate 18 is moved 90 degrees, and the screen plate 18 is in a horizontal state to block the connection between the feed channel 20 and the discharge channel 21, and the materials and large pieces of metal fall onto the screen plate 18. The screen holes on the screen plate 18 allow the materials to pass through, while the large pieces of metal are retained on the screen plate 18. Then, the rotating driving member 19 drives the screen plate 18 to reset, so that the large pieces of metal enter the sorting channel 22, thereby realizing the sorting of materials and large pieces of materials. The metal sorting system can not only adsorb and sort small particles of metal, but also screen and sort large pieces of metal that cannot be adsorbed, thereby effectively improving the sorting capacity.

具体的,还包括弹性连接件23,三通壳体17铰接安装于机架1上,三通壳体17上固定安装有振动电机24,弹性连接件23的一端与三通壳体17上远离三通壳体17与机架1铰接处的位置连接,弹性连接件23的另一端与机架1连接;进一步的,弹性连接件23优选拉簧,拉簧的一端与三通壳体17铰接,拉簧的另一端与机架1铰接;弹性连接件23也可采用弹性带等具有弹性连接效果的等同件;当大块金属物落至水平放置的筛板18处后,通过启动振动电机24,在拉簧的作用下,三通壳体17做振动运动,从而加速筛板18上物料的筛除,以缩短对大块金属物的分拣时长,减少大块金属物中掺杂过多物料,提高大块金属物的分拣效果。Specifically, it also includes an elastic connecting member 23, the three-way shell 17 is hingedly mounted on the frame 1, and a vibration motor 24 is fixedly mounted on the three-way shell 17, one end of the elastic connecting member 23 is connected to a position on the three-way shell 17 away from the hinge between the three-way shell 17 and the frame 1, and the other end of the elastic connecting member 23 is connected to the frame 1; further, the elastic connecting member 23 is preferably a tension spring, one end of the tension spring is hinged to the three-way shell 17, and the other end of the tension spring is hinged to the frame 1; the elastic connecting member 23 can also adopt an elastic belt or other equivalent member with an elastic connection effect; when a large piece of metal falls onto the horizontally placed screen plate 18, by starting the vibration motor 24, under the action of the tension spring, the three-way shell 17 vibrates, thereby accelerating the screening of materials on the screen plate 18, so as to shorten the sorting time of large pieces of metal, reduce the excessive mixing of materials in large pieces of metal, and improve the sorting effect of large pieces of metal.

具体的,机架1上临近输送带4的上料端上方安装有上料斗25,上料斗25的出料口处安装有多根摊料链条26;进一步的,上料斗25的出料口呈矩形,出料口横跨于输送带4上料端上方;可将物料经上料斗25向输送带4的上料端处上料,上料斗25的出料口呈矩形,物料经矩形出料口分散落至输送带4上,而输送带4在带动物料移动过程中,摊料链条26对物料进一步摊铺,使物料均匀平铺于输送带4上,而摊料链条26在输送带4波动过程中可跟随输送带4同步移动,不会对输送带4的振动造成过度干涉,以保证输送带4的波动效果。Specifically, a loading hopper 25 is installed above the loading end of the frame 1 near the conveyor belt 4, and a plurality of spreading chains 26 are installed at the discharge port of the loading hopper 25; further, the discharge port of the loading hopper 25 is rectangular, and the discharge port spans above the loading end of the conveyor belt 4; the material can be loaded to the loading end of the conveyor belt 4 through the loading hopper 25, and the discharge port of the loading hopper 25 is rectangular, and the material is dispersed and falls onto the conveyor belt 4 through the rectangular discharge port, and in the process of the conveyor belt 4 driving the material to move, the spreading chain 26 further spreads the material, so that the material is evenly spread on the conveyor belt 4, and the spreading chain 26 can move synchronously with the conveyor belt 4 during the fluctuation of the conveyor belt 4, and will not cause excessive interference to the vibration of the conveyor belt 4, so as to ensure the fluctuation effect of the conveyor belt 4.

具体的,三通壳体17上的分拣通道22出料端口处可拆卸安装有网笼27;进一步的,网笼27通过螺栓或者快拆锁合件与分拣通道22的出料端口可拆卸连接;经分拣通道22分离的大块金属物进入至网笼27内,而掺杂的物料在网笼27处漏出,当大块金属分拣至一定量后,可将网笼27内的大块金属物集中处理。Specifically, a mesh cage 27 is detachably installed at the discharge port of the sorting channel 22 on the three-way shell 17; further, the mesh cage 27 is detachably connected to the discharge port of the sorting channel 22 by bolts or quick-release locking parts; the large pieces of metal separated by the sorting channel 22 enter the mesh cage 27, and the doped materials leak out at the mesh cage 27. When the large pieces of metal are sorted to a certain amount, the large pieces of metal in the mesh cage 27 can be processed collectively.

具体的,机架1上安装有位于输送带4上方的阻挡框28,阻挡框28的底部设有与输送带4紧密接触的柔性挡件29;通过阻挡框28,可减少物料自输送带4的边缘下落,而柔性挡件29可实现阻挡框28与输送带4的柔性接触,柔性挡件29在对物料起到阻挡限位作用的同时,可避免对输送带4的波动造成过度干涉,柔性挡件29可采用柔质毛刷或者橡胶条等。Specifically, a blocking frame 28 located above the conveyor belt 4 is installed on the frame 1, and a flexible blocking member 29 in close contact with the conveyor belt 4 is provided at the bottom of the blocking frame 28; the blocking frame 28 can reduce the material from falling from the edge of the conveyor belt 4, and the flexible blocking member 29 can achieve flexible contact between the blocking frame 28 and the conveyor belt 4. While the flexible blocking member 29 plays a blocking and limiting role on the material, it can avoid excessive interference with the fluctuation of the conveyor belt 4. The flexible blocking member 29 can adopt a soft brush or a rubber strip, etc.

具体的,金属检测器16上安装有声光报警器30;进一步的,声光报警器30与金属检测器16通过外部PLC等控制系统信号连接;当金属检测器16检测到大块金属时,可通过外部PLC等控制系统将信号传送至声光报警器30,声光报警器30启动后,可提示操作人员,输送带4处有大块金属物经过,操作人员可及时发现并进行处理。Specifically, the metal detector 16 is equipped with an audible and visual alarm 30; further, the audible and visual alarm 30 is connected to the metal detector 16 via external PLC and other control system signals; when the metal detector 16 detects a large piece of metal, the signal can be transmitted to the audible and visual alarm 30 via the external PLC and other control systems. After the audible and visual alarm 30 is activated, it can remind the operator that a large piece of metal has passed by the conveyor belt 4, and the operator can discover and deal with it in time.

具体的,还包括悬吊连接件,带式输送机11通过悬吊连接件与机架1连接,悬吊连接件包括主架体31和螺装于主架体31两端的螺杆32,两螺杆32分别与主架体31和机架1铰接;可通过调整悬吊连接件的长度,即通过转动调整螺杆32自主架体31上的伸长长度,以对带式输送机11与输送带4之间的间距进行适应性调整,以保证输送带4处输送的小颗粒金属物被磁吸组件12顺利吸附分拣。Specifically, it also includes a suspension connecting piece, and the belt conveyor 11 is connected to the frame 1 through the suspension connecting piece. The suspension connecting piece includes a main frame body 31 and screws 32 screwed on both ends of the main frame body 31, and the two screws 32 are hinged to the main frame body 31 and the frame 1 respectively; the length of the suspension connecting piece can be adjusted, that is, by rotating the adjustment screw 32 to extend the length on the main frame body 31, so as to adaptively adjust the distance between the belt conveyor 11 and the conveyor belt 4, so as to ensure that the small particles of metal transported at the conveyor belt 4 are smoothly adsorbed and sorted by the magnetic suction component 12.

在使用时,将物料放入至上料斗25内,物料经上料斗25上的矩形出料口分散落至输送带4上,而输送带4在带动物料移动过程中,摊料链条26对物料进一步摊铺,使物料均匀平铺于输送带4上,驱动电机3带动主动轴2转动,从而使输送带4移动,输送带4在移动过程中带动固定轴5上的筒套6转动,在筒套6转动过程中,球体9进入至筒套6内,弹簧8处于压缩状态,当筒套6上的锥型孔10与球体9对齐时,弹簧8复位,球体9自锥型孔10处漏出,球体9对输送带4形成与输送带4行进方向垂直方向的瞬间抖动冲击力,输送带4上形成振动冲击波,该冲击波沿输送带4的输送方向传递,而输送带4上的物料在振动冲击波作用下被逐步振散分离,物料在被运输过程中均匀分散,从而使物料中的金属物外露,当金属物到达带式输送机11下方时,在磁吸组件12的吸力作用下,金属物料被吸附至带式输送机11底部,启动带式输送机11,带式输送机11将吸附的金属物料向远离输送带4一侧移送,实现物料中小块金属物的分拣,当物料中存有大块金属物时,磁吸分拣机构难以将大块金属物自输送带4处吸离,通过金属检测器16对大块金属进行感应后将信号经PLC等控制系统传递至旋转驱动件19处,旋转驱动件19带动筛板18转动90度,筛板18呈水平状态将进料通道20和出料通道21相通处封堵,物料和大块金属物落至筛板18处,筛板18上的筛孔容许物料通过,而大块金属物料则被截留至筛板18上,随后旋转驱动件19带动筛板18复位,使大块金属物进入至分拣通道22并落至网笼27内,实现对物料中大块金属物料的分拣处理。When in use, the material is put into the upper hopper 25, and the material is dispersed and falls onto the conveyor belt 4 through the rectangular discharge port on the upper hopper 25. When the conveyor belt 4 drives the material to move, the spreading chain 26 further spreads the material so that the material is evenly spread on the conveyor belt 4. The driving motor 3 drives the driving shaft 2 to rotate, thereby moving the conveyor belt 4. During the movement of the conveyor belt 4, the sleeve 6 on the fixed shaft 5 is driven to rotate. During the rotation of the sleeve 6, the ball 9 enters the sleeve 6, and the spring 8 is in a compressed state. When the conical hole 10 on the sleeve 6 is aligned with the ball 9, the spring 8 is reset, and the ball 9 leaks out from the conical hole 10. The ball 9 forms an instantaneous shaking impact force on the conveyor belt 4 in a direction perpendicular to the traveling direction of the conveyor belt 4, and a vibration shock wave is formed on the conveyor belt 4. The shock wave is transmitted along the conveying direction of the conveyor belt 4, and the material on the conveyor belt 4 is gradually vibrated and separated under the action of the vibration shock wave. The material is evenly dispersed during transportation, so that the metal objects in the material are exposed. When the metal objects reach the belt When the metal material is below the conveyor belt 11, the metal material is attracted to the bottom of the belt conveyor 11 under the suction of the magnetic suction component 12, and the belt conveyor 11 is started. The belt conveyor 11 moves the attracted metal material to the side away from the conveyor belt 4, so as to realize the sorting of small metal objects in the material. When there are large metal objects in the material, it is difficult for the magnetic suction sorting mechanism to absorb the large metal objects from the conveyor belt 4. The metal detector 16 senses the large metal and transmits the signal to the rotating control system through the PLC and other control systems. At the driving member 19, the rotating driving member 19 drives the sieve plate 18 to rotate 90 degrees. The sieve plate 18 is in a horizontal state to block the connection between the feed channel 20 and the discharge channel 21, and the material and large pieces of metal fall onto the sieve plate 18. The sieve holes on the sieve plate 18 allow the material to pass through, while the large pieces of metal are retained on the sieve plate 18. Then, the rotating driving member 19 drives the sieve plate 18 to reset, so that the large pieces of metal enter the sorting channel 22 and fall into the mesh cage 27, thereby realizing the sorting and processing of large pieces of metal in the material.

最后应说明的是:以上各实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述各实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit it. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present application.

Claims (9)

1.一种金属分拣系统,其特征在于,包括机架(1)、安装于机架(1)上的振动分散输送机构和用于物料中金属物吸附的磁吸分拣机构;1. A metal sorting system, characterized in that it comprises a frame (1), a vibration dispersion conveying mechanism installed on the frame (1), and a magnetic suction sorting mechanism for adsorbing metal objects in materials; 所述振动分散输送机构包括转动安装于机架(1)上的主动轴(2)、为主动轴(2)转动提供动力的驱动电机(3)、输送带(4)和用于输送带(4)起伏振动的起振组件;The vibration dispersion conveying mechanism comprises a driving shaft (2) rotatably mounted on a frame (1), a driving motor (3) providing power for the driving shaft (2) to rotate, a conveying belt (4), and a vibration generating assembly for causing the conveying belt (4) to vibrate up and down; 所述起振组件包括固定安装于机架(1)上的固定轴(5)、转动安装于固定轴(5)上的筒套(6)和多个沿固定轴(5)轴线方向均布的弹性顶撑件,所述输送带(4)的一端套设于主动轴(2)上,所述输送带(4)的另一端套设于筒套(6)上,所述弹性顶撑件包括导向伸缩杆(7)、套设于导向伸缩杆(7)伸长端的弹簧(8)以及转动安装于导向伸缩杆(7)顶部的球体(9),所述筒套(6)上设有容许球体(9)顶部漏出的锥型孔(10);The vibration assembly comprises a fixed shaft (5) fixedly mounted on the frame (1), a sleeve (6) rotatably mounted on the fixed shaft (5), and a plurality of elastic supporting members evenly distributed along the axial direction of the fixed shaft (5); one end of the conveyor belt (4) is sleeved on the driving shaft (2), and the other end of the conveyor belt (4) is sleeved on the sleeve (6); the elastic supporting member comprises a guide telescopic rod (7), a spring (8) sleeved on the extended end of the guide telescopic rod (7), and a ball (9) rotatably mounted on the top of the guide telescopic rod (7); and the sleeve (6) is provided with a conical hole (10) for allowing the top of the ball (9) to leak out; 所述磁吸分拣机构安装于机架(1)上临近振动分散输送机构出料端的上方,所述磁吸分拣机构包括带式输送机(11)和内置于带式输送机(11)内的磁吸组件(12)。The magnetic attraction sorting mechanism is installed on the frame (1) above the discharge end of the vibration dispersion conveying mechanism, and the magnetic attraction sorting mechanism comprises a belt conveyor (11) and a magnetic attraction component (12) built into the belt conveyor (11). 2.根据权利要求1所述的金属分拣系统,其特征在于,所述机架(1)上安装有用于输送带(4)松弛补偿的弹性补偿机构,所述弹性补偿机构包括对称布置于机架(1)两侧的弹性拉力件(13)、安装于弹性拉力件(13)上的轴承座(14)和顶紧补偿辊(15),所述顶紧补偿辊(15)转动安装于两轴承座(14)之间,所述轴承座(14)通过弹性拉力件(13)与机架(1)弹性连接。2. The metal sorting system according to claim 1 is characterized in that an elastic compensation mechanism for compensating for slack of the conveyor belt (4) is installed on the frame (1), and the elastic compensation mechanism includes elastic tension members (13) symmetrically arranged on both sides of the frame (1), a bearing seat (14) installed on the elastic tension member (13) and a tightening compensation roller (15), the tightening compensation roller (15) is rotatably installed between the two bearing seats (14), and the bearing seat (14) is elastically connected to the frame (1) through the elastic tension member (13). 3.根据权利要求1或2所述的金属分拣系统,其特征在于,还包括金属检测器(16)和大块金属分离器,所述金属检测器(16)安装于机架(1)上临近输送带(4)上料端处上方,所述大块金属分离器包括三通壳体(17)、转动安装于三通壳体(17)内的筛板(18)和为筛板(18)转动提供动力的旋转驱动件(19),所述三通壳体(17)上设有竖直向上的进料通道(20)、竖直向下的出料通道(21)以及向下倾斜设置的分拣通道(22),所述进料通道(20)、出料通道(21)和分拣通道(22)相互连通,所述筛板(18)与进料通道(20)和出料通道(21)之间的相通处以及进料通道(20)和分拣通道(22)之间的相通处契合。3. The metal sorting system according to claim 1 or 2 is characterized in that it also includes a metal detector (16) and a bulk metal separator, the metal detector (16) is installed on the frame (1) above the feeding end of the conveyor belt (4), the bulk metal separator includes a three-way shell (17), a screen plate (18) rotatably installed in the three-way shell (17) and a rotating drive member (19) providing power for the rotation of the screen plate (18), the three-way shell (17) is provided with a vertically upward feeding channel (20), a vertically downward discharging channel (21) and a sorting channel (22) arranged downwardly, the feeding channel (20), the discharging channel (21) and the sorting channel (22) are connected to each other, and the screen plate (18) fits with the connection between the feeding channel (20) and the discharging channel (21) and the connection between the feeding channel (20) and the sorting channel (22). 4.根据权利要求3所述的金属分拣系统,其特征在于,还包括弹性连接件(23),所述三通壳体(17)铰接安装于机架(1)上,所述三通壳体(17)上固定安装有振动电机(24),所述弹性连接件(23)的一端与三通壳体(17)上远离三通壳体(17)与机架(1)铰接处的位置连接,所述弹性连接件(23)的另一端与机架(1)连接。4. The metal sorting system according to claim 3 is characterized in that it also includes an elastic connecting member (23), the three-way shell (17) is hingedly mounted on the frame (1), a vibration motor (24) is fixedly mounted on the three-way shell (17), one end of the elastic connecting member (23) is connected to a position on the three-way shell (17) away from a hinged position between the three-way shell (17) and the frame (1), and the other end of the elastic connecting member (23) is connected to the frame (1). 5.根据权利要求1所述的金属分拣系统,其特征在于,所述机架(1)上临近输送带(4)的上料端上方安装有上料斗(25),所述上料斗(25)的出料口处安装有多根摊料链条(26)。5. The metal sorting system according to claim 1 is characterized in that a loading hopper (25) is installed above the loading end of the frame (1) adjacent to the conveyor belt (4), and a plurality of material spreading chains (26) are installed at the discharge port of the loading hopper (25). 6.根据权利要求3所述的金属分拣系统,其特征在于,所述三通壳体(17)上的分拣通道(22)出料端口处可拆卸安装有网笼(27)。6. The metal sorting system according to claim 3, characterized in that a mesh cage (27) is detachably mounted at the discharge port of the sorting channel (22) on the three-way housing (17). 7.根据权利要求1或5所述的金属分拣系统,其特征在于,所述机架(1)上安装有位于输送带(4)上方的阻挡框(28),所述阻挡框(28)的底部设有与输送带(4)紧密接触的柔性挡件(29)。7. The metal sorting system according to claim 1 or 5, characterized in that a blocking frame (28) located above the conveyor belt (4) is installed on the frame (1), and a flexible blocking member (29) in close contact with the conveyor belt (4) is provided at the bottom of the blocking frame (28). 8.根据权利要求3所述的金属分拣系统,其特征在于,所述金属检测器(16)上安装有声光报警器(30)。8. The metal sorting system according to claim 3, characterized in that an audible and visual alarm (30) is installed on the metal detector (16). 9.根据权利要求1所述的金属分拣系统,其特征在于,还包括悬吊连接件,所述带式输送机(11)通过悬吊连接件与机架(1)连接,所述悬吊连接件包括主架体(31)和螺装于主架体(31)两端的螺杆(32),两螺杆(32)分别与主架体(31)和机架(1)铰接。9. The metal sorting system according to claim 1 is characterized in that it also includes a suspension connection member, and the belt conveyor (11) is connected to the frame (1) through the suspension connection member, and the suspension connection member includes a main frame body (31) and screw rods (32) screwed on both ends of the main frame body (31), and the two screw rods (32) are respectively hinged to the main frame body (31) and the frame (1).
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Denomination of invention: A metal sorting system

Granted publication date: 20240702

Pledgee: Shandong Linqu Rural Commercial Bank Co.,Ltd.

Pledgor: WEIFANG HUAYAO MAGNETOELECTRIC MACHINERY CO.,LTD.

Registration number: Y2024980048003