CN118073060B - Magneto-resistive rotary transformer for underwater environment, application and production process thereof - Google Patents
Magneto-resistive rotary transformer for underwater environment, application and production process thereof Download PDFInfo
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- H—ELECTRICITY
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- H—ELECTRICITY
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- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
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Abstract
Description
技术领域Technical Field
本发明涉及水下环境的绝对角度位置检测技术领域,尤其涉及一种水下环境用磁阻式旋转变压器、用途及其生产工艺。The present invention relates to the technical field of absolute angle position detection in underwater environment, and in particular to a reluctance rotary transformer for underwater environment, its application and its production process.
背景技术Background Art
矢量推进器是一种可以实现全向推进力的装置,其不仅能够为空间中运动的物体提供前进的推力,还能够在物体的俯仰、翻滚、偏转等方向提供推力或转矩的推进器。目前矢量推进器主要有三种实现方式,第一种是通过机械结构控制推进器推力的方向,第二种是采用螺距变化的方式驱动螺旋桨产生侧向力,第三种是采用周期调速的方式,通过改变电机的瞬时转速在螺旋桨相应的位置,从而产生侧向推力。A vector thruster is a device that can achieve omnidirectional propulsion. It can not only provide forward thrust for objects moving in space, but also provide thrust or torque in the pitch, roll, yaw and other directions of the object. There are currently three main ways to implement vector thrusters. The first is to control the direction of the thrust of the thruster through a mechanical structure. The second is to drive the propeller to generate lateral force by changing the pitch. The third is to use periodic speed regulation to change the instantaneous speed of the motor at the corresponding position of the propeller to generate lateral thrust.
水下推进器在采用电机实现周期调速时,需要搭配非对称螺旋桨,即在螺旋桨旋转的一周范围内的不同角度施加以不同的转速,从而可以产生相应的力矩以调整水下航行器的姿态,实现转弯、上浮和下潜等功能。通过周期调速的方式,用一个电机就可以实现原有水下航行器的上浮、下潜和转弯等功能,水下航行器无需添加舵或者采用多推进器,代替传统的舵加螺旋桨的方案或多推进器的方案,从而实现水下航行器的结构简化,降低成本,提高效率。When an underwater propulsion system uses a motor to achieve periodic speed regulation, it needs to be equipped with an asymmetric propeller, that is, different rotation speeds are applied at different angles within a rotation range of the propeller, so that corresponding torque can be generated to adjust the attitude of the underwater vehicle and realize functions such as turning, surfacing and diving. Through periodic speed regulation, the original underwater vehicle's functions such as surfacing, diving and turning can be realized with one motor. The underwater vehicle does not need to add a rudder or use multiple thrusters, replacing the traditional rudder plus propeller solution or multiple thruster solution, thereby simplifying the structure of the underwater vehicle, reducing costs and improving efficiency.
为实现精准控制水下航行器的姿态,需要对水下航行器的角度进行检测和控制,针对此,美国的WHOI(Woods Hole Oceanographic Institution)所研发的新型水下航行器,其通过在电机上安装多个霍尔传感器来检测电机位置,并控制电机转速来实现周期调速,但是霍尔传感器检测电机转子位置精度较低,并且需要布置多个霍尔传感器,In order to accurately control the attitude of an underwater vehicle, it is necessary to detect and control the angle of the underwater vehicle. To this end, the new underwater vehicle developed by the US WHOI (Woods Hole Oceanographic Institution) detects the position of the motor by installing multiple Hall sensors on the motor and controls the motor speed to achieve periodic speed regulation. However, the accuracy of the Hall sensor in detecting the motor rotor position is low, and multiple Hall sensors need to be arranged.
目前用于电机转子位置检测的方法还有光电编码器和旋转变压器。上述位置传感器均存在以下缺陷和不足:At present, the methods used for detecting the position of the motor rotor include photoelectric encoders and rotary transformers. The above position sensors all have the following defects and shortcomings:
(1)由于缺少防腐结构,故在水下环境会面临高压、电化学腐蚀、生物附着等问题,无法直接用于水下环境,而必须安装在密封舱内,导致结构复杂化,成本增加。(1) Due to the lack of anti-corrosion structure, it will face problems such as high pressure, electrochemical corrosion, and biological adhesion in the underwater environment. It cannot be used directly in the underwater environment and must be installed in a sealed cabin, which makes the structure complicated and the cost increased.
(2)水下机器人的推进器对位置传感器的可靠性要求较高,普通传感器受到振动或冲击时容易发生失效。(2) The propulsion system of underwater robots has high requirements for the reliability of position sensors. Ordinary sensors are prone to failure when subjected to vibration or impact.
而可靠性较强的旋转变压器又可分为有刷旋转变压器和无刷旋转变压器,无刷变压器又可分为绕线式旋转变压器和磁阻式旋转变压器,其中绕线式旋转变压器的定子和转子上面皆有防水绕组,并且在定子和转子的同轴位置上安装有耦合变压器;磁阻式旋转变压器采用特殊的转子形状,使转子在不同角度时输出与之相对应的电压。且上述两种形式的旋转变压器都只能在空气中使用,同样无法在水中直接使用。The more reliable rotary transformers can be divided into brushed rotary transformers and brushless rotary transformers. Brushless transformers can be divided into wound rotary transformers and reluctance rotary transformers. The wound rotary transformers have waterproof windings on both the stator and the rotor, and a coupling transformer is installed on the coaxial position of the stator and the rotor; the reluctance rotary transformer uses a special rotor shape to make the rotor output a corresponding voltage at different angles. Both of the above-mentioned rotary transformers can only be used in the air and cannot be used directly in water.
且有刷旋转变压器由于转子上面防水绕组需由电刷或滑环引出,可靠性较差,寿命较短。而无刷绕线式旋转变压器的定转子轴上面安装有一套耦合变压器,体积较大,结构也更为复杂,同样不适用于恶劣工况以及海水环境中。In addition, the waterproof winding on the rotor of the brushed rotary transformer needs to be led out by brushes or slip rings, so the reliability is poor and the service life is short. The stator and rotor shafts of the brushless wound rotary transformer are equipped with a set of coupling transformers, which are larger in size and more complex in structure, and are also not suitable for harsh working conditions and seawater environments.
发明内容Summary of the invention
为解决上述问题,本发明提供一种水下环境用磁阻式旋转变压器、用途及其生产工艺,通过防水处理可用于水下环境,利用八槽单对极槽极配合的磁阻式旋转变压器,具有精度更高、整体尺寸更小等优势,从而减少集成在水下机器人上所占用的空间,同时还可提高检测电机转子位置的精度,改善电机周期调速的实际效果,并提高电机转子位置传感器的整体可靠性,实现对水下航行器的精准控制。To solve the above problems, the present invention provides a reluctance rotary transformer for underwater environment, its use and its production process. It can be used in underwater environment through waterproof treatment. The reluctance rotary transformer with eight slots and single pole pairs has the advantages of higher precision and smaller overall size, thereby reducing the space occupied by the underwater robot. At the same time, it can also improve the accuracy of detecting the motor rotor position, improve the actual effect of motor periodic speed regulation, and improve the overall reliability of the motor rotor position sensor, thereby realizing precise control of the underwater vehicle.
在单对极旋转变压器方面,目前主要采用绕线式单对极旋转变压器,转子采用斜槽设计,结构较为复杂,不易做防水处理,还有单对极等气隙磁阻式旋转变压器等,本发明采用八槽单对极槽极配合的磁阻式旋转变压器,相较于四槽单对极具有更高的精度,同时采用八槽设计使得旋转变压器的整体尺寸相对更小,从而减少集成在水下机器人上所占用的空间。本发明所研制的水下旋转变压器可用于水下推进器、水下电动舵机和水下电动推杆等水下运动装置的电机转子位置检测。In terms of single-pole rotary transformers, currently wound single-pole rotary transformers are mainly used, and the rotor adopts a skewed slot design, which is relatively complex in structure and not easy to waterproof. There are also single-pole equal-gap reluctance rotary transformers, etc. The present invention adopts an eight-slot single-pole slot-pole matched reluctance rotary transformer, which has higher precision than a four-slot single-pole. At the same time, the eight-slot design makes the overall size of the rotary transformer relatively smaller, thereby reducing the space occupied by the integration on the underwater robot. The underwater rotary transformer developed by the present invention can be used for motor rotor position detection of underwater motion devices such as underwater thrusters, underwater electric steering gears and underwater electric push rods.
为实现上述目的,本发明提供了一种水下环境用磁阻式旋转变压器,包括轴向同心依次设置的固定座压盖、轴头压盖、防水型单对极转子、端头压盖以及用于连接电机转轴的转子加长轴,防水型单对极转子置于固定座压盖和端头压盖围成的空腔内,且防水型单对极转子与端头压盖内壁之间还设置有防水型八槽定子,防水型八槽定子与防水型单对极转子同心布置,且防水型八槽定子与防水型单对极转子之间留有间隙;To achieve the above-mentioned purpose, the present invention provides a reluctance rotary transformer for underwater environment, comprising a fixed seat gland, a shaft head gland, a waterproof single-pole rotor, an end gland, and a rotor extension shaft for connecting the motor shaft, which are axially and concentrically arranged in sequence, the waterproof single-pole rotor is placed in a cavity surrounded by the fixed seat gland and the end gland, and a waterproof eight-slot stator is further arranged between the waterproof single-pole rotor and the inner wall of the end gland, the waterproof eight-slot stator is concentrically arranged with the waterproof single-pole rotor, and a gap is left between the waterproof eight-slot stator and the waterproof single-pole rotor;
防水型八槽定子上缠绕有防水绕组,防水绕组经防水引线穿出固定座压盖后与水密插头连接。The waterproof eight-slot stator is wound with a waterproof winding, which is connected to a watertight plug after passing through a fixed seat gland via a waterproof lead.
优选的,防水型单对极转子和防水型八槽定子均由多片硅钢片堆叠而成,防水型单对极转子的每片硅钢片的表面均喷涂有陶瓷,防水型八槽定子的相邻两片硅钢片于焊缝处焊接,且在焊接后喷涂陶瓷,防水型八槽定子的陶瓷表面还覆盖有纳米复合防腐涂料。Preferably, the waterproof single-pole rotor and the waterproof eight-slot stator are both formed by stacking multiple silicon steel sheets, the surface of each silicon steel sheet of the waterproof single-pole rotor is sprayed with ceramic, two adjacent silicon steel sheets of the waterproof eight-slot stator are welded at the weld, and ceramic is sprayed after welding, and the ceramic surface of the waterproof eight-slot stator is also covered with a nano-composite anti-corrosion coating.
优选的,防水绕组按照八槽单对极的方式缠绕于防水型八槽定子上,并用环氧AB胶固定,引线为双绞线引出且硫化处理的防水绕组;Preferably, the waterproof winding is wound on the waterproof eight-slot stator in an eight-slot single-pole manner and fixed with epoxy AB glue, and the lead wire is a twisted pair lead-out and vulcanized waterproof winding;
防水绕组包括依次缠绕于防水型八槽定子的定子齿上的激励绕组、正弦绕组和余弦绕组,激励绕组匝数在15-20匝之间,正弦绕组和余弦绕组的匝数相同,且正弦绕组和余弦绕组的匝数均在10-15匝之间。The waterproof winding includes an excitation winding, a sine winding and a cosine winding which are sequentially wound on the stator teeth of the waterproof eight-slot stator. The number of turns of the excitation winding is between 15 and 20. The number of turns of the sine winding and the cosine winding are the same, and the number of turns of the sine winding and the cosine winding are both between 10 and 15.
优选的,防水型单对极转子为正弦气隙设计的单极对外形:Preferably, the waterproof single-pole rotor is a single-pole rotor with a sinusoidal air gap design:
式中,r为基圆半径;t为角度;h为转子最大变化高度;x(t)、y(t)分别表示防水型单对极转子外圆的横坐标和纵坐标。Where r is the base circle radius; t is the angle; h is the maximum change height of the rotor; x(t) and y(t) represent the horizontal and vertical coordinates of the outer circle of the waterproof single-pole rotor, respectively.
优选的,转子加长轴朝向防水型单对极转子的一端的中心固定有定位圆柱凸台,防水型单对极转子的硅钢片围绕定位圆柱凸台布置,轴头压盖上且对应定位圆柱台的位置开设有定位圆形凹台,定位圆柱凸台插入定位圆形凹台内部,且定位圆柱凸台经沉头螺钉与轴头压盖连接。Preferably, a positioning cylindrical boss is fixed at the center of one end of the rotor extension shaft toward the waterproof single-pole rotor, the silicon steel sheets of the waterproof single-pole rotor are arranged around the positioning cylindrical boss, and a positioning circular recess is provided on the shaft head pressure cover corresponding to the position of the positioning cylindrical boss, the positioning cylindrical boss is inserted into the interior of the positioning circular recess, and the positioning cylindrical boss is connected to the shaft head pressure cover via a countersunk screw.
优选的,防水型八槽定子与防水型单对极转子的外径之比在0.5-0.65之间,且防水型单对极转子的最长半径和最短半径相差在1.5mm-2mm之间。Preferably, the ratio of the outer diameters of the waterproof eight-slot stator and the waterproof single-pole rotor is between 0.5-0.65, and the difference between the longest radius and the shortest radius of the waterproof single-pole rotor is between 1.5 mm and 2 mm.
优选的,水密插头经解码单元与控制器电性连接,控制器与防水绕组电性连接。Preferably, the watertight plug is electrically connected to the controller via the decoding unit, and the controller is electrically connected to the waterproof winding.
优选的,固定座压盖的边缘位置经沉头螺钉与端头压盖的边缘连接;Preferably, the edge of the fixing seat gland is connected to the edge of the end gland via a countersunk screw;
端头压盖背离固定座压盖的一侧中心位置固定有用于连接电机端盖的定位凸台,定位凸台经环形均匀布置的沉头螺钉与固定座压盖连接;A positioning boss for connecting to the motor end cover is fixed at the center of one side of the end cover away from the fixing seat cover, and the positioning boss is connected to the fixing seat cover via countersunk screws evenly arranged in an annular shape;
端头压盖的内壁上开设有用于装配防水型八槽定子的环形定位凹槽,防水型八槽定子的外壁向外凸出形成定位凸起,定位凸起插入开设于环形定位凹槽上的定位槽内;An annular positioning groove for assembling the waterproof eight-slot stator is provided on the inner wall of the end gland, and the outer wall of the waterproof eight-slot stator protrudes outward to form a positioning protrusion, which is inserted into the positioning groove provided on the annular positioning groove;
转子加长轴、端头压盖、轴头压盖、固定座压盖均采用经过表面阳极氧化硬质处理的铝合金板制成。The rotor extension shaft, end gland, shaft head gland and fixed seat gland are all made of aluminum alloy plates with surface anodized hard treatment.
一种水下环境用磁阻式旋转变压器的用途,用于水下推进器、水下电动舵机或者水下电动推杆中的电机转子位置检测中。A purpose of a reluctance rotary transformer for underwater environment is used for detecting the position of a motor rotor in an underwater propeller, an underwater electric steering gear or an underwater electric push rod.
一种水下环境用磁阻式旋转变压器的生产工艺,包括以下步骤:A production process of a reluctance rotary transformer for underwater environment comprises the following steps:
S1、制备防水型单对极转子:S1. Preparation of waterproof single-pole rotor:
首先基于正弦气隙设计防水型单对极转子的形状,再根据防水型单对极转子的形状,利用线切割得到硅钢片,再在硅钢片的表面喷涂陶瓷,得到防水型单对极转子用硅钢片;Firstly, the shape of a waterproof single-pole rotor is designed based on a sinusoidal air gap, and then a silicon steel sheet is obtained by wire cutting according to the shape of the waterproof single-pole rotor. Then, ceramic is sprayed on the surface of the silicon steel sheet to obtain a silicon steel sheet for the waterproof single-pole rotor.
S2、制备防水型八槽定子:S2. Preparation of waterproof eight-slot stator:
利用线切割得到硅钢片,再将硅钢片的焊缝位置焊接,得到防水型八槽定子,再在防水型八槽定子喷涂陶瓷,然后涂刷纳米复合防腐涂料,而后按照八槽单对极所对应的缠绕方法绕制激励绕组,再依次缠绕正弦绕组和余弦绕组,然后利用环氧AB胶将激励绕组、正弦绕组和余弦绕组粘到防水型八槽定子表面,采用双绞线引出激励绕组、正弦绕组和余弦绕组引出获得防水引线,再对防水引线进行硫化处理后,将其从固定座压盖穿出,再连接水密插头;Silicon steel sheets are obtained by wire cutting, and then the weld positions of the silicon steel sheets are welded to obtain a waterproof eight-slot stator. Then ceramics are sprayed on the waterproof eight-slot stator, and then a nano-composite anti-corrosion coating is applied. Then, an excitation winding is wound according to a winding method corresponding to an eight-slot single-pole pair, and then a sine winding and a cosine winding are wound in sequence. Then, the excitation winding, the sine winding and the cosine winding are adhered to the surface of the waterproof eight-slot stator by using epoxy AB glue, and the excitation winding, the sine winding and the cosine winding are led out by twisted pair wires to obtain waterproof leads. After the waterproof leads are vulcanized, they are passed through a fixing seat pressure cover and then connected to a watertight plug.
S3、装配:S3. Assembly:
将防水型单对极转子的硅钢片围绕转子加长轴上的定位圆柱凸台堆叠,将轴头压盖的定位圆形凹台对准转子加长轴的定位圆柱凸台插入,从而将防水型单对极转子压在轴头压盖和转子加长轴之间;The silicon steel sheets of the waterproof single-pole rotor are stacked around the positioning cylindrical boss on the rotor extension shaft, and the positioning circular concave boss of the shaft head gland is aligned with the positioning cylindrical boss of the rotor extension shaft and inserted, so as to press the waterproof single-pole rotor between the shaft head gland and the rotor extension shaft;
然后利用沉头螺钉在轴头端盖上固定座压盖,并在防水型单对极转子外侧设置防水型八槽定子,而后将定位槽对准防水型八槽定子的定位凸起装配端头压盖,最后利用沉头螺钉组装端头压盖和固定座压盖。Then, use countersunk screws to fix the seat cover on the shaft head end cover, and set a waterproof eight-slot stator on the outside of the waterproof single-pole rotor, and then align the positioning groove with the positioning protrusion of the waterproof eight-slot stator to assemble the end cover, and finally use countersunk screws to assemble the end cover and the fixed seat cover.
本发明具有以下有益效果:The present invention has the following beneficial effects:
1、对每个零部件做防水处理:(1)使用防水处理工艺的绕组缠绕在定子齿上,以保护绕组避免海水腐蚀;(2)对定子、转子组成的硅钢片进行表面处理以避免海水腐蚀;(3)对固定座压盖、轴头压盖和端头压盖进行表面处理,以避免海水腐蚀;实现无密封结构也直接浸水运行应用在深海高压环境中,且简化了干舱密封的结构,降低了成本;1. Waterproof each component: (1) The windings that have been waterproofed are wound around the stator teeth to protect them from seawater corrosion; (2) The silicon steel sheets that make up the stator and rotor are surface treated to prevent seawater corrosion; (3) The fixed seat gland, shaft head gland, and end gland are surface treated to prevent seawater corrosion; the sealless structure can be directly immersed in water for application in deep-sea high-pressure environments, and the dry cabin seal structure is simplified, reducing costs;
2、八槽单对极槽极配合的磁阻式旋转变压器,具有精度更高、整体尺寸更小等优势,从而减少集成在水下机器人上所占用的空间;2. The eight-slot single-pole-pole matching reluctance rotary transformer has the advantages of higher precision and smaller overall size, thus reducing the space occupied by the underwater robot;
3、采用单极对旋转变压器,即可以通过旋转变压器获知电机转轴所处的绝对位置,既可以实现电机的位置闭环,也可以实现电机的速度闭环,并且可以利用单极对旋转变压器驱动电机实现周期调速,实现对水下航行器的精准控制;3. The use of a single-pole pair rotary transformer can obtain the absolute position of the motor shaft through the rotary transformer, which can realize both the position closed loop and the speed closed loop of the motor. In addition, the single-pole pair rotary transformer can be used to drive the motor to achieve periodic speed regulation, thereby achieving precise control of the underwater vehicle.
4、纯机械结构,无电子元件,故障率较小,无需密封结构,结构简单。4. Pure mechanical structure, no electronic components, low failure rate, no need for sealing structure, simple structure.
下面通过附图和实施例,对本发明的技术方案做进一步的详细描述。The technical solution of the present invention is further described in detail below through the accompanying drawings and embodiments.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的一种水下环境用磁阻式旋转变压器的爆炸图;FIG1 is an exploded view of a reluctance rotary transformer for underwater environment of the present invention;
图2为本发明的一种水下环境用磁阻式旋转变压器的横截面图;FIG2 is a cross-sectional view of a reluctance rotary transformer for underwater environment of the present invention;
图3为本发明的一种水下环境用磁阻式旋转变压器的防水型八槽定子与防水型单对极转子的布置图;FIG3 is a layout diagram of a waterproof eight-slot stator and a waterproof single-pole rotor of a reluctance rotary transformer for underwater environment of the present invention;
图4为本发明的一种水下环境用磁阻式旋转变压器的防水绕组缠绕示意图。FIG. 4 is a schematic diagram of the waterproof winding of a reluctance rotary transformer for an underwater environment according to the present invention.
其中:1、转子加长轴;2、端头压盖;3、防水型八槽定子;31、防水绕组;4、防水型单对极转子;5、轴头压盖;6、固定座压盖;7、沉头螺钉;8、电机转轴。Among them: 1. Rotor extension shaft; 2. End gland; 3. Waterproof eight-slot stator; 31. Waterproof winding; 4. Waterproof single-pole rotor; 5. Shaft head gland; 6. Fixed seat gland; 7. Countersunk screw; 8. Motor shaft.
具体实施方式DETAILED DESCRIPTION
为了使本发明实施例公开的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明实施例进行进一步详细说明。应当理解,此处描述的具体实施例仅仅用以解释本发明实施例,并不用于限定本发明实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本申请保护的范围。所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。In order to make the purpose, technical scheme and advantages disclosed in the embodiments of the present invention clearer, the embodiments of the present invention are further described in detail in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the embodiments of the present invention and are not intended to limit the embodiments of the present invention. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application. Examples of the embodiments are shown in the accompanying drawings, where the same or similar reference numerals throughout represent the same or similar elements or elements with the same or similar functions.
需要说明的是,术语“包括”和“具有”及其任何变形,意图在于覆盖不排他的包含,例如,包含了一系列步骤或单元的过程、方法、系统、产品或服务器不必限于清楚地列出的那些步骤或单元,而是可包括没有清楚地列出的或对于这些过程、方法、产品或设备固有的其它步骤或单元。It should be noted that the terms "include", "have" and any variations thereof are intended to cover non-exclusive inclusions. For example, a process, method, system, product or server comprising a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to these processes, methods, products or devices.
相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。Like reference numerals and letters denote similar items in the following drawings, and thus, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
在本发明的描述中,需要说明的是,术语“上”、“下”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该发明产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be noted that the terms "upper", "lower", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, or are directions or positional relationships in which the product of the invention is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
在本发明的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“安装”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "setting", "installation" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
多对极的旋转变压器主要用于为电机提供电角度的位置反馈,以用于电机的控制满足电机调速需求,但多对极旋转变压器无法检测到电机转子的绝对位置角度,而单对极旋转变压器既可以实时检测到电机转子的绝对位置角度,又可以实现电机调速的需求。Multi-pole rotary transformers are mainly used to provide electrical angle position feedback for motors so as to control the motors and meet the motor speed regulation requirements. However, multi-pole rotary transformers cannot detect the absolute position angle of the motor rotor. Single-pole rotary transformers can detect the absolute position angle of the motor rotor in real time and meet the motor speed regulation requirements.
基于上述分析设计本发明:如图1-图4所示,一种水下环境用磁阻式旋转变压器,包括轴向同心依次设置的固定座压盖6、轴头压盖5、防水型单对极转子4、端头压盖2以及用于连接电机转轴8的转子加长轴1,本实施例中的专利加长轴上留有用于连接电机转轴8的四个沉头孔,防水型单对极转子4置于固定座压盖6和端头压盖2围成的空腔内,且防水型单对极转子4与端头压盖2内壁之间还设置有防水型八槽定子3,防水型八槽定子3与防水型单对极转子4同心布置,且防水型八槽定子3与防水型单对极转子4之间留有间隙;防水型八槽定子3上缠绕有防水绕组31,防水绕组31经防水引线穿出固定座压盖6后与水密插头连接。The present invention is designed based on the above analysis: as shown in Figures 1 to 4, a reluctance rotary transformer for underwater environment includes a fixed seat cover 6, a shaft head cover 5, a waterproof single-pole rotor 4, an end cover 2 and a rotor extension shaft 1 for connecting the motor shaft 8, which are axially concentrically arranged in sequence. Four countersunk holes for connecting the motor shaft 8 are reserved on the patented extension shaft in this embodiment. The waterproof single-pole rotor 4 is placed in a cavity surrounded by the fixed seat cover 6 and the end cover 2, and a waterproof eight-slot stator 3 is also arranged between the waterproof single-pole rotor 4 and the inner wall of the end cover 2. The waterproof eight-slot stator 3 is concentrically arranged with the waterproof single-pole rotor 4, and a gap is reserved between the waterproof eight-slot stator 3 and the waterproof single-pole rotor 4; a waterproof winding 31 is wound on the waterproof eight-slot stator 3, and the waterproof winding 31 is connected to a watertight plug after passing through the fixed seat cover 6 through a waterproof lead.
防水型单对极转子4和防水型八槽定子3均由多片硅钢片堆叠而成,防水型单对极转子4的每片硅钢片的表面均喷涂有陶瓷,防水型八槽定子3的相邻两片硅钢片于焊缝处焊接,且在焊接后喷涂陶瓷,防水型八槽定子3的陶瓷表面还覆盖有纳米复合防腐涂料,即可利用陶瓷以抵抗海水腐蚀。The waterproof single-pole rotor 4 and the waterproof eight-slot stator 3 are both formed by stacking multiple silicon steel sheets. The surface of each silicon steel sheet of the waterproof single-pole rotor 4 is sprayed with ceramic. The two adjacent silicon steel sheets of the waterproof eight-slot stator 3 are welded at the weld and sprayed with ceramic after welding. The ceramic surface of the waterproof eight-slot stator 3 is also covered with a nano-composite anti-corrosion coating, that is, ceramic can be used to resist seawater corrosion.
本实施例所述的纳米复合防腐涂料选择WELLABLE公司的外防腐专用复合材料:纳米复合乳液金属底涂82314A,其分为主剂和固化剂,且主剂/固化剂=100/(1-3)(质量比),使用前先将各组分分别搅拌均匀,再按照规定的混合比例进行配料,再次搅拌均匀,并在刷涂后晾干,以面对重防腐环境。The nano-composite anti-corrosion coating described in this embodiment selects the special composite material for external anti-corrosion of WELLABLE Company: nano-composite emulsion metal primer 82314A, which is divided into a main agent and a curing agent, and the main agent/curing agent = 100/(1-3) (mass ratio). Before use, each component is stirred evenly, and then the ingredients are mixed according to the specified mixing ratio, stirred evenly again, and dried after brushing to face heavy anti-corrosion environment.
防水绕组31按照八槽单对极的方式缠绕于防水型八槽定子3上,并用环氧AB胶固定,以保证绕组在缠绕完成后不会松散,同时也对绕组起到保护作用,引线为双绞线引出且硫化处理的防水绕组;防水绕组31包括依次缠绕于防水型八槽定子3的定子齿上的激励绕组、正弦绕组和余弦绕组,激励绕组匝数在15-20匝之间,正弦绕组和余弦绕组的匝数相同,且正弦绕组和余弦绕组的匝数均在10-15匝之间。The waterproof winding 31 is wound on the waterproof eight-slot stator 3 in an eight-slot single-pole manner and fixed with epoxy AB glue to ensure that the winding will not loosen after winding is completed, and also to protect the winding. The lead wire is a twisted pair lead-out and vulcanized waterproof winding; the waterproof winding 31 includes an excitation winding, a sine winding and a cosine winding wound on the stator teeth of the waterproof eight-slot stator 3 in sequence, the number of turns of the excitation winding is between 15-20 turns, the number of turns of the sine winding and the cosine winding are the same, and the number of turns of the sine winding and the cosine winding are both between 10-15 turns.
防水型单对极转子4为正弦气隙设计的单极对外形:The waterproof single-pole rotor 4 is a single-pole pair designed with a sinusoidal air gap.
式中,r为基圆半径;t为角度;h为转子最大变化高度;x(t)、y(t)分别表示防水型单对极转子外圆的横坐标和纵坐标。Where r is the base circle radius; t is the angle; h is the maximum change height of the rotor; x(t) and y(t) represent the horizontal and vertical coordinates of the outer circle of the waterproof single-pole rotor, respectively.
转子加长轴1朝向防水型单对极转子4的一端的中心固定有定位圆柱凸台,防水型单对极转子4的硅钢片围绕定位圆柱凸台布置,轴头压盖5上且对应定位圆柱台的位置开设有定位圆形凹台,定位圆柱凸台插入定位圆形凹台内部,且定位圆柱凸台经沉头螺钉7与轴头压盖5连接,用于保证同轴度。A positioning cylindrical boss is fixed at the center of one end of the rotor extension shaft 1 facing the waterproof single-pole rotor 4. The silicon steel sheets of the waterproof single-pole rotor 4 are arranged around the positioning cylindrical boss. A positioning circular recess is provided on the shaft head cover 5 corresponding to the position of the positioning cylindrical boss. The positioning cylindrical boss is inserted into the positioning circular recess, and the positioning cylindrical boss is connected to the shaft head cover 5 via a countersunk screw 7 to ensure coaxiality.
考虑到加工误差以及环境因素,也为了提高正弦绕组和余弦绕组感应电压的幅值等,防水型八槽定子3与防水型单对极转子4的外径之比在0.5-0.65之间,且防水型单对极转子4的最长半径和最短半径相差在1.5mm-2mm之间。Taking into account processing errors and environmental factors, and in order to increase the amplitude of the induced voltage of the sine winding and the cosine winding, the ratio of the outer diameters of the waterproof eight-slot stator 3 and the waterproof single-pole rotor 4 is between 0.5-0.65, and the longest radius and the shortest radius of the waterproof single-pole rotor 4 differ by 1.5mm-2mm.
水密插头经解码单元与控制器电性连接,控制器与防水绕组电性连接。The watertight plug is electrically connected to the controller via the decoding unit, and the controller is electrically connected to the waterproof winding.
固定座压盖6的边缘位置经沉头螺钉7与端头压盖2的边缘连接;The edge of the fixing seat gland 6 is connected to the edge of the end gland 2 via a countersunk screw 7;
端头压盖2背离固定座压盖6的一侧中心位置固定有用于连接电机端盖的定位凸台,定位凸台经环形均匀布置的沉头螺钉7与固定座压盖6连接;端头压盖2的内壁上开设有用于装配防水型八槽定子3的环形定位凹槽,防水型八槽定子3的外壁向外凸出形成定位凸起,定位凸起插入开设于环形定位凹槽上的定位槽内,用于限制防水型八槽定子3的圆周向转动;转子加长轴1、端头压盖2、轴头压盖5、固定座压盖6均采用经过表面阳极氧化硬质处理的铝合金板制成,经过表面阳极氧化处理的铝合金板可以抵抗海水环境带来的腐蚀、高压和低温,有利于水下环境中使用。A positioning boss for connecting the motor end cover is fixed at the center position of one side of the end cover 2 away from the fixed seat cover 6, and the positioning boss is connected to the fixed seat cover 6 through a countersunk screw 7 evenly arranged in a ring; an annular positioning groove for assembling the waterproof eight-slot stator 3 is provided on the inner wall of the end cover 2, and the outer wall of the waterproof eight-slot stator 3 protrudes outward to form a positioning boss, and the positioning boss is inserted into the positioning groove provided on the annular positioning groove to limit the circumferential rotation of the waterproof eight-slot stator 3; the rotor extension shaft 1, the end cover 2, the shaft head cover 5, and the fixed seat cover 6 are all made of aluminum alloy plates that have been hard-treated by anodizing on the surface. The aluminum alloy plates that have been hard-treated by anodizing on the surface can resist corrosion, high pressure and low temperature brought by the seawater environment, and are conducive to use in underwater environments.
一种水下环境用磁阻式旋转变压器的用途,用于水下推进器、水下电动舵机或者水下电动推杆中的电机转子位置检测中。A purpose of a reluctance rotary transformer for underwater environment is used for detecting the position of a motor rotor in an underwater propeller, an underwater electric steering gear or an underwater electric push rod.
本实施例上述沉头螺钉7均为316不锈钢螺钉。In this embodiment, the countersunk screws 7 are all made of 316 stainless steel screws.
一种水下环境用磁阻式旋转变压器的生产工艺,包括以下步骤:A production process of a reluctance rotary transformer for underwater environment comprises the following steps:
S1、制备防水型单对极转子4:S1. Preparation of waterproof single-pole rotor 4:
首先基于正弦气隙设计防水型单对极转子4的形状,再根据防水型单对极转子4的形状,利用线切割得到硅钢片,再在硅钢片的表面喷涂陶瓷,得到防水型单对极转子4用硅钢片;Firstly, the shape of the waterproof single-pole rotor 4 is designed based on the sinusoidal air gap, and then a silicon steel sheet is obtained by wire cutting according to the shape of the waterproof single-pole rotor 4, and then ceramic is sprayed on the surface of the silicon steel sheet to obtain a silicon steel sheet for the waterproof single-pole rotor 4;
S2、制备防水型八槽定子3:S2. Preparation of waterproof eight-slot stator 3:
利用线切割得到硅钢片,再将硅钢片的焊缝位置焊接,得到防水型八槽定子3,再在防水型八槽定子3喷涂陶瓷,然后涂刷纳米复合防腐涂料,而后按照八槽单对极所对应的缠绕方法绕制激励绕组,再依次缠绕正弦绕组和余弦绕组,然后利用环氧AB胶将激励绕组、正弦绕组和余弦绕组粘到防水型八槽定子3表面,采用双绞线引出激励绕组、正弦绕组和余弦绕组引出获得防水引线,再对防水引线进行硫化处理后,将其从固定座压盖6穿出,再连接水密插头;A silicon steel sheet is obtained by wire cutting, and then the weld position of the silicon steel sheet is welded to obtain a waterproof eight-slot stator 3, and then ceramics are sprayed on the waterproof eight-slot stator 3, and then a nano-composite anti-corrosion coating is applied, and then an excitation winding is wound according to the winding method corresponding to the eight-slot single-pole pair, and then a sine winding and a cosine winding are wound in sequence, and then the excitation winding, the sine winding and the cosine winding are adhered to the surface of the waterproof eight-slot stator 3 by using epoxy AB glue, and the excitation winding, the sine winding and the cosine winding are led out by twisted pair wires to obtain waterproof leads, and then the waterproof leads are vulcanized, and then passed through the fixing seat pressure cover 6, and then connected to a watertight plug;
S3、装配:S3. Assembly:
将防水型单对极转子4的硅钢片围绕转子加长轴1上的定位圆柱凸台堆叠,将轴头压盖5的定位圆形凹台对准转子加长轴1的定位圆柱凸台插入,从而将防水型单对极转子4压在轴头压盖5和转子加长轴1之间;The silicon steel sheets of the waterproof single-pole rotor 4 are stacked around the positioning cylindrical boss on the rotor extension shaft 1, and the positioning circular concave boss of the shaft head gland 5 is aligned with the positioning cylindrical boss of the rotor extension shaft 1 and inserted, so as to press the waterproof single-pole rotor 4 between the shaft head gland 5 and the rotor extension shaft 1;
然后利用沉头螺钉7在轴头端盖上固定座压盖6,并在防水型单对极转子4外侧设置防水型八槽定子3,而后将定位槽对准防水型八槽定子3的定位凸起装配端头压盖2,最后利用沉头螺钉7组装端头压盖2和固定座压盖6。Then, the seat cover 6 is fixed on the shaft head end cover by using the countersunk screw 7, and the waterproof eight-slot stator 3 is arranged on the outside of the waterproof single-pole rotor 4, and then the end cover 2 is assembled by aligning the positioning groove with the positioning protrusion of the waterproof eight-slot stator 3, and finally the end cover 2 and the fixed seat cover 6 are assembled by using the countersunk screw 7.
在使用时仅需将端头压盖2与电机端盖连接,并将转子加长轴1与电机转轴8连接即可。When in use, it is only necessary to connect the end gland 2 with the motor end cover, and connect the rotor extension shaft 1 with the motor shaft 8.
因此,本发明采用上述水下环境用磁阻式旋转变压器、用途及其生产工艺,通过防水处理可用于水下环境,利用八槽单对极槽极配合的磁阻式旋转变压器,具有精度更高、整体尺寸更小等优势,从而减少集成在水下机器人上所占用的空间,同时还可提高检测电机转子位置的精度,改善电机周期调速的实际效果,并提高电机转子位置传感器的整体可靠性,实现对水下航行器的精准控制。Therefore, the present invention adopts the above-mentioned reluctance rotary transformer for underwater environment, its use and its production process, which can be used in underwater environment through waterproof treatment, and utilizes the reluctance rotary transformer with eight slots and single poles, which has the advantages of higher precision and smaller overall size, thereby reducing the space occupied by integration on the underwater robot, and at the same time can also improve the accuracy of detecting the motor rotor position, improve the actual effect of motor periodic speed regulation, and improve the overall reliability of the motor rotor position sensor, thereby realizing precise control of the underwater vehicle.
最后应说明的是:以上实施例仅用以说明本发明的技术方案而非对其进行限制,尽管参照较佳实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对本发明的技术方案进行修改或者等同替换,而这些修改或者等同替换亦不能使修改后的技术方案脱离本发明技术方案的精神和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that they can still modify or replace the technical solution of the present invention with equivalents, and these modifications or equivalent replacements cannot cause the modified technical solution to deviate from the spirit and scope of the technical solution of the present invention.
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CN205984622U (en) * | 2016-06-07 | 2017-02-22 | 天津远科科技发展有限公司 | Monopole high accuracy vernier resolver |
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