CN118062459A - Warehouse system, warehouse system control method and storage medium - Google Patents
Warehouse system, warehouse system control method and storage medium Download PDFInfo
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- 238000003860 storage Methods 0.000 title claims abstract description 164
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0407—Storage devices mechanical using stacker cranes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1371—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed with data records
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
- B65G1/1375—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses the orders being assembled on a commissioning stacker-crane or truck
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G63/00—Transferring or trans-shipping at storage areas, railway yards or harbours or in opening mining cuts; Marshalling yard installations
- B65G63/002—Transferring or trans-shipping at storage areas, railway yards or harbours or in opening mining cuts; Marshalling yard installations for articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F9/00—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
- B66F9/06—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
- B66F9/07—Floor-to-roof stacking devices, e.g. "stacker cranes", "retrievers"
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F9/00—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
- B66F9/06—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
- B66F9/075—Constructional features or details
- B66F9/12—Platforms; Forks; Other load supporting or gripping members
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
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- Structural Engineering (AREA)
- Civil Engineering (AREA)
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- Warehouses Or Storage Devices (AREA)
Abstract
本申请提供一种仓储系统、仓库、仓储系统控制方法及存储介质。本申请提供的仓储系统包括货架、轨道组件、取放货设备、分拣输送线,货架包括多个沿竖直方向排布的存储层;轨道组件包括第一移动轨道和第二移动轨道;第一移动轨道为多个,多个第一移动轨道分别位于货架的相对两侧,且沿货架的长度方向延伸;第二移动轨道设置于货架的端部,且第二移动轨道的两端分别与货架两侧的第一移动轨道对接。取放货设备包括移动门架和货叉装置,移动门架被配置为沿轨道组件移动;货叉装置与移动门架连接,货叉装置被配置为相对于移动门架沿货架的高度方向移动;分拣输送线设置于货架的端部,可以提高出入库效率。
The present application provides a storage system, a warehouse, a storage system control method and a storage medium. The storage system provided in the present application includes a shelf, a track assembly, a pick-up and release device, and a sorting conveyor line. The shelf includes a plurality of storage layers arranged in a vertical direction; the track assembly includes a first movable track and a second movable track; there are a plurality of first movable tracks, and the plurality of first movable tracks are respectively located on opposite sides of the shelf and extend along the length direction of the shelf; the second movable track is arranged at the end of the shelf, and the two ends of the second movable track are respectively docked with the first movable tracks on both sides of the shelf. The pick-up and release device includes a mobile gantry and a fork device, and the mobile gantry is configured to move along the track assembly; the fork device is connected to the mobile gantry, and the fork device is configured to move in the height direction of the shelf relative to the mobile gantry; the sorting conveyor line is arranged at the end of the shelf, which can improve the efficiency of warehousing.
Description
技术领域Technical Field
本申请涉及仓储物流技术领域,特别涉及一种仓储系统、仓库、仓储系统控制方法及存储介质。The present application relates to the technical field of warehousing and logistics, and in particular to a warehousing system, a warehouse, a warehousing system control method and a storage medium.
背景技术Background technique
立体仓储系统的储存方式因其较大的储存容量被广泛应用在仓储物流领域中,且随着人工智能和自动化技术的发展,物流系统的自动化程度越来越高,立体仓库可以通过自动化装置与外部设备对接,以实现货物的自动取放。The storage method of the three-dimensional warehousing system is widely used in the field of warehousing and logistics due to its large storage capacity. With the development of artificial intelligence and automation technology, the degree of automation of the logistics system is getting higher and higher. The three-dimensional warehouse can be connected with external equipment through automation devices to realize automatic picking and placing of goods.
相关技术中,为了提高立体仓储的仓储密度,立体仓库的货架上可以设置移动门架,移动门架与货架的侧面对接,并且在货架的单侧巷道内进行移动,进行单个货架的货物取放操作,而不离开巷道。In the related art, in order to improve the storage density of three-dimensional warehouses, mobile door frames can be set on the shelves of the three-dimensional warehouse. The mobile door frames are connected to the sides of the shelves and move in the single-side aisles of the shelves to carry out the cargo picking and placing operations of a single shelf without leaving the aisle.
然而,目前仓库货架上的移动门架仅能对单个货架的单侧进行货物出入库操作,导致货物的出入库效率低。However, currently, the mobile door frame on the warehouse shelf can only perform goods in and out operations on one side of a single shelf, resulting in low efficiency in goods in and out.
发明内容Summary of the invention
本申请提供一种仓储系统、仓库、仓储系统控制方法及存储介质,以解决目前仓库货架上的移动门架仅能对单个货架的单侧进行货物出入库操作,导致货物的出入库效率低的技术问题。The present application provides a warehousing system, a warehouse, a warehousing system control method and a storage medium to solve the technical problem that the mobile door frame on the warehouse shelf can only perform goods in and out operations on one side of a single shelf, resulting in low efficiency of goods in and out.
第一方面,本申请提供一种仓储系统,该仓储系统包括:货架、轨道组件、取放货设备、分拣输送线,货架包括多个沿竖直方向排布的存储层;轨道组件包括第一移动轨道和第二移动轨道;第一移动轨道为多个,多个第一移动轨道分别位于货架的相对两侧,且沿货架的长度方向延伸;第二移动轨道设置于货架的端部,且第二移动轨道的两端分别与货架两侧的第一移动轨道对接。取放货设备包括移动门架和货叉装置,移动门架被配置为沿轨道组件移动;货叉装置与移动门架连接,货叉装置被配置为相对于移动门架沿货架的高度方向移动;分拣输送线设置于货架的端部,且分拣输送线与第二移动轨道相对。In a first aspect, the present application provides a storage system, which includes: a shelf, a track assembly, a pick-up and release device, and a sorting conveyor line. The shelf includes a plurality of storage layers arranged in a vertical direction; the track assembly includes a first movable track and a second movable track; there are a plurality of first movable tracks, and the plurality of first movable tracks are respectively located on opposite sides of the shelf and extend along the length direction of the shelf; the second movable track is arranged at the end of the shelf, and the two ends of the second movable track are respectively connected to the first movable tracks on both sides of the shelf. The pick-up and release device includes a mobile gantry and a fork device, and the mobile gantry is configured to move along the track assembly; the fork device is connected to the mobile gantry, and the fork device is configured to move in the height direction of the shelf relative to the mobile gantry; the sorting conveyor line is arranged at the end of the shelf, and the sorting conveyor line is opposite to the second movable track.
本申请提供的仓储系统通过在货架的两侧设置第一移动轨道,并且利用第二移动轨道将两侧的第一移动轨道连接,形成一个整体轨道,使得移动门架在货架的不同侧之间可以来回移动,具有更广的货物取放范围,并且可以根据物料箱的具体位置灵活的选择货物出入库的移动路径,提高出入库效率。The warehousing system provided by the present application forms an integral track by setting a first movable track on both sides of the shelf and connecting the first movable tracks on both sides with a second movable track, so that the movable door frame can move back and forth between different sides of the shelf, has a wider range of cargo picking and placing, and can flexibly select the moving path of cargo in and out of the warehouse according to the specific location of the material box, thereby improving the efficiency of in and out of the warehouse.
在一些实施例中,货架的两端均设置有第二移动轨道,第一移动轨道的两端分别与货架两端的第二移动轨道对接,以使第一移动轨道和第二移动轨道共同围设形成环形轨道。In some embodiments, second movable tracks are provided at both ends of the shelf, and both ends of the first movable track are respectively connected to the second movable tracks at both ends of the shelf, so that the first movable track and the second movable track are jointly arranged to form a circular track.
如此设置,可以缩短移动门架在货架不同侧之间来回移动的移动路径,进而提高物流效率。This arrangement can shorten the moving path of the mobile door frame moving back and forth between different sides of the shelf, thereby improving logistics efficiency.
在一些实施例中,第一移动轨道和第二移动轨道之间圆弧过渡。In some embodiments, the first moving track and the second moving track have an arc transition.
如此设置,可以提高移动门架在第一移动轨道和第二移动轨道之间移动的顺畅性。Such an arrangement can improve the smoothness of the movement of the movable door frame between the first movable track and the second movable track.
在一些实施例中,第二移动轨道呈圆弧形,所述第二移动轨道的直径与所述货架的宽度相匹配。In some embodiments, the second movable track is in an arc shape, and the diameter of the second movable track matches the width of the shelf.
在一些实施例中,取放货设备可以为多个,多个取放货设备沿轨道组件间隔设置;多个取放货设备可独立地沿轨道组件移动。In some embodiments, there may be a plurality of cargo picking and placing devices, and the plurality of cargo picking and placing devices are arranged at intervals along the track assembly; the plurality of cargo picking and placing devices can independently move along the track assembly.
如此设置,可以同时执行多个物料箱的出库和入库任务,提高物流效率。With this setting, the outbound and inbound tasks of multiple material boxes can be performed simultaneously, improving logistics efficiency.
在一些实施例中,第一移动轨道可以包括第一顶部轨道和第一底部轨道,第一顶部轨道与货架的顶部横梁连接,第一底部轨道与货架的底部横梁连接。In some embodiments, the first moving track may include a first top track and a first bottom track, the first top track being connected to a top beam of the shelf, and the first bottom track being connected to a bottom beam of the shelf.
第二移动轨道可以包括第二顶部轨道和第二底部轨道,第二顶部轨道的两端分别与货架两侧的第一顶部轨道连接;第二底部轨道的两端分别与货架两侧的第一底部轨道连接。The second movable track may include a second top track and a second bottom track, wherein both ends of the second top track are respectively connected to the first top tracks on both sides of the shelf; and both ends of the second bottom track are respectively connected to the first bottom tracks on both sides of the shelf.
如此设置,可以提高移动门架与轨道组件配合的稳定性。Such an arrangement can improve the stability of the cooperation between the movable door frame and the track assembly.
在一些实施例中,第二移动轨道还可以包括支撑柱,支撑柱的两端分别与第二顶部轨道和第二底部轨道连接。In some embodiments, the second movable track may further include a supporting column, with both ends of the supporting column being respectively connected to the second top track and the second bottom track.
如此设置,可以提高第二移动轨道的结构强度,保证移动门架沿第二移动轨道移动时的稳定性。Such an arrangement can improve the structural strength of the second movable track and ensure the stability of the movable door frame when moving along the second movable track.
在一些实施例中,轨道组件还可以包括齿条,齿条依次沿第一移动轨道和第二移动轨道延伸;取放货设备还可以包括驱动单元和齿轮,驱动单元设置于移动门架,齿轮与驱动单元的输出端连接,且齿轮与齿条啮合。In some embodiments, the track assembly may further include a rack, which extends along the first moving track and the second moving track in sequence; the picking and placing equipment may further include a driving unit and a gear, the driving unit is arranged on the moving door frame, the gear is connected to the output end of the driving unit, and the gear is meshed with the rack.
如此设置,可以提高移动门架沿轨道组件移动的位置精度。Such an arrangement can improve the position accuracy of the movable door frame moving along the track assembly.
在一些实施例中,移动门架可以包括立柱和横梁,立柱为至少两个,且立柱的高度与货架的高度相匹配;横梁连接于相邻立柱之间;货叉装置设置于相邻立柱之间,并沿立柱移动。In some embodiments, the mobile gantry may include columns and beams, there are at least two columns, and the height of the columns matches the height of the shelf; the beam is connected between adjacent columns; the fork device is arranged between adjacent columns and moves along the columns.
立柱和横梁中的至少一者上设置有滚轮,第一移动轨道具有第一滑槽,第二移动轨道具有第二滑槽,第一滑槽和第二滑槽连通,滚轮沿第一滑槽或者第二滑槽滚动。At least one of the columns and beams is provided with a roller, the first movable track has a first slide groove, the second movable track has a second slide groove, the first slide groove is connected to the second slide groove, and the roller rolls along the first slide groove or the second slide groove.
如此设置,可以为移动门架的移动提供导向,降低移动门架移动时的摩擦阻力。Such an arrangement can provide guidance for the movement of the movable gantry and reduce the friction resistance when the movable gantry moves.
在一些实施例中,货架可以为多个,多个货架间隔设置,相邻货架之间具有巷道;轨道组件还可以包括第三移动轨道,第三移动轨道的两端分别与不同货架的第一移动轨道对接。In some embodiments, there may be multiple shelves, and the multiple shelves are arranged at intervals, with lanes between adjacent shelves; the track assembly may also include a third movable track, and both ends of the third movable track are respectively connected to the first movable tracks of different shelves.
如此设置,移动门架可以跨不同货架进行货物取放操作。With this arrangement, the mobile gantry can carry out cargo picking and placing operations across different shelves.
在一些实施例中,第三移动轨道的两端分别与同一个巷道的两侧相对;或者,第三移动轨道的两端分别与不同的巷道相对。In some embodiments, two ends of the third movable track are respectively opposite to two sides of the same lane; or, two ends of the third movable track are respectively opposite to different lanes.
如此设置,移动门架可以在同一个巷道内对不同货架进行取放货,或者,在不同巷道内对不同货架进行取放货,扩大移动门架的活动范围。With such arrangement, the mobile gantry can pick up and place goods on different shelves in the same aisle, or pick up and place goods on different shelves in different aisles, thereby expanding the range of movement of the mobile gantry.
在一些实施例中,第一移动轨道具有延伸段,延伸段从货架的侧方延伸至巷道的外部,第二移动轨道和第三移动轨道分别与延伸段的不同位置对接。In some embodiments, the first movable rail has an extension section, which extends from the side of the shelf to the outside of the aisle, and the second movable rail and the third movable rail are respectively docked with different positions of the extension section.
如此设置,可以使得第二移动轨道和第三移动轨道与第一移动轨道对接的位置错开,避免移动门架在不同轨道之间移动时产生干涉。Such an arrangement can stagger the positions where the second movable track and the third movable track dock with the first movable track, thereby avoiding interference when the movable door frame moves between different tracks.
在一些实施例中,分拣输送线可以包括输入层和输出层,输入层和输出层沿竖直方向间隔设置;移动门架移动至第二移动轨道时,货叉装置被配置为将物料箱放置到输出层,或者,从输出层将物料箱取出。In some embodiments, the sorting conveyor line may include an input layer and an output layer, and the input layer and the output layer are arranged at intervals in the vertical direction; when the mobile gantry moves to the second mobile track, the fork device is configured to place the material box on the output layer, or to take the material box out from the output layer.
如此设置,移动门架可以在同一位置进行物料箱的出库以及物料箱的入库操作,提高物流效率。With this arrangement, the mobile gantry can carry out material box outbound and material box inbound operations at the same location, thereby improving logistics efficiency.
第二方面,本申请提供一种仓库,该仓库包括入库区域、存储区域、作业区域、出库区域和搬运设备,仓库设置有上述的仓储系统;In a second aspect, the present application provides a warehouse, which includes a warehousing area, a storage area, an operation area, a warehousing area and handling equipment, and the warehouse is provided with the above-mentioned warehousing system;
仓储系统的货架设置于存储区域,仓储系统的分拣输送线设置于作业区域;The shelves of the storage system are set in the storage area, and the sorting and conveying lines of the storage system are set in the operation area;
入库区域的货物通过搬运设备输送至存储区域的货架;货架上的货物通过仓储系统的取放货设备沿轨道组件输送至的分拣输送线;作业区域分拣出的货物通过搬运设备输送至出库区域。The goods in the incoming warehouse area are transported to the shelves in the storage area by handling equipment; the goods on the shelves are transported to the sorting conveyor line along the track components by the warehousing system's pick-and-place equipment; the goods sorted out in the operating area are transported to the outgoing warehouse area by handling equipment.
第三方面,本申请提供一种仓储系统控制方法,用于仓储系统的控制器,该方法包括:In a third aspect, the present application provides a storage system control method, which is used for a controller of a storage system, and the method comprises:
接收订单信息,并根据订单信息确定目标物料箱在货架上的位置坐标;Receive order information and determine the location coordinates of the target material box on the shelf based on the order information;
确定取放货设备沿轨道组件移动至目标物料箱所在位置坐标的移动路径,以使取放货设备获取目标物料箱,并将目标物料箱运送至分拣输送线。Determine the moving path of the pick-and-place device along the track assembly to the coordinates of the location of the target material box, so that the pick-and-place device can obtain the target material box and transport the target material box to the sorting conveyor line.
在一些实施例中,轨道组件上设置有多个取放货设备;确定取放货设备沿轨道组件移动至目标物料箱所在位置坐标的移动路径之后,还包括:In some embodiments, a plurality of pick-up and place-cargo devices are arranged on the track assembly; after determining the moving path of the pick-up and place-cargo devices moving along the track assembly to the coordinates of the location of the target material box, the method further includes:
选择移动路径最短的取放货设备运送目标物料箱。Select the pick-and-place equipment with the shortest moving path to transport the target material box.
在一些实施例中,将目标物料箱运送至分拣输送线之后,还包括:In some embodiments, after the target material box is transported to the sorting conveyor line, the method further includes:
向取放货设备发送入库指令,以使取放货设备从分拣输送线获取待入库物料箱,并将待入库物料箱运送至货架上的目标空位。Send a storage instruction to the pick-up and release equipment so that the pick-up and release equipment can obtain the material box to be stored from the sorting conveyor line and transport the material box to be stored to the target empty space on the shelf.
在一些实施例中,将所述待入库物料箱运送至货架上的目标空位之前,还包括:In some embodiments, before transporting the material box to be stored to the target empty space on the shelf, the method further includes:
判断待入库物料箱在之后的预设订单次数内是否需要出库;Determine whether the material box to be stored needs to be shipped out within the preset number of orders;
若需要出库,则选择高热度区的空置库位作为目标空位;If the goods need to be shipped out, select the vacant storage space in the high-population area as the target space;
若不需要出库,则选择低热度区的空置库位作为目标空位。If there is no need to ship out, select the vacant storage space in the low-heat area as the target space.
在一些实施例中,将所述待入库物料箱运送至货架上的目标空位之前,还包括:In some embodiments, before transporting the material box to be stored to the target empty space on the shelf, the method further includes:
根据取放货设备待执行的下一个订单对应的目标物料箱的位置确定目标空位。The target empty space is determined according to the position of the target material box corresponding to the next order to be executed by the pick-and-place device.
在一些实施例中,目标空位为与下一个订单对应的目标物料箱位于货架上的同一个仓储列或者位于货架上相邻的仓储列。In some embodiments, the target empty space is a target material box corresponding to the next order that is located in the same storage row on the shelf or in an adjacent storage row on the shelf.
第四方面,本申请提供一种存储介质,该存储介质储存有计算机执行指令,计算机执行指令被执行时用于实现上述技术方案中的仓储系统控制方法。In a fourth aspect, the present application provides a storage medium storing computer execution instructions, which, when executed, are used to implement the warehouse system control method in the above technical solution.
本申请提供一种仓储系统、仓库、仓储系统控制方法及存储介质,其中,仓储系统包括:货架、轨道组件、取放货设备、分拣输送线,货架包括多个沿竖直方向排布的存储层;轨道组件包括第一移动轨道和第二移动轨道;第一移动轨道为多个,多个第一移动轨道分别位于货架的相对两侧,且沿货架的长度方向延伸;第二移动轨道设置于货架的端部,且第二移动轨道的两端分别与货架两侧的第一移动轨道对接。取放货设备包括移动门架和货叉装置,移动门架被配置为沿轨道组件移动;货叉装置与移动门架连接,货叉装置被配置为相对于移动门架沿货架的高度方向移动;分拣输送线设置于货架的端部,且分拣输送线与第二移动轨道相对,使得移动门架在货架的不同侧之间可以来回移动,具有更广的货物取放范围,并且可以根据物料箱的具体位置灵活的选择货物出入库的移动路径,提高出入库效率。The present application provides a storage system, a warehouse, a storage system control method and a storage medium, wherein the storage system includes: a shelf, a track assembly, a pick-up and release device, and a sorting conveyor line, wherein the shelf includes a plurality of storage layers arranged in a vertical direction; the track assembly includes a first moving track and a second moving track; there are a plurality of first moving tracks, and the plurality of first moving tracks are respectively located on opposite sides of the shelf and extend along the length direction of the shelf; the second moving track is arranged at the end of the shelf, and the two ends of the second moving track are respectively docked with the first moving tracks on both sides of the shelf. The pick-up and release device includes a mobile gantry and a fork device, the mobile gantry is configured to move along the track assembly; the fork device is connected to the mobile gantry, and the fork device is configured to move relative to the mobile gantry along the height direction of the shelf; the sorting conveyor line is arranged at the end of the shelf, and the sorting conveyor line is opposite to the second moving track, so that the mobile gantry can move back and forth between different sides of the shelf, has a wider range of goods pick-up and place, and can flexibly select the moving path of goods in and out of the warehouse according to the specific position of the material box, thereby improving the efficiency of in and out of the warehouse.
除了上面所描述的本申请实施例解决的技术问题、构成技术方案的技术特征以及由这些技术方案的技术特征所带来的有益效果外,本申请提供的仓储系统、仓库、仓储系统控制方法及存储介质所能解决的其他技术问题、技术方案中包含的其他技术特征以及这些技术特征带来的有益效果,将在具体实施方式中作出进一步详细的说明。In addition to the technical problems solved by the embodiments of the present application described above, the technical features that constitute the technical solutions, and the beneficial effects brought about by the technical features of these technical solutions, other technical problems that can be solved by the warehousing system, warehouse, warehousing system control method and storage medium provided by the present application, other technical features included in the technical solutions, and the beneficial effects brought about by these technical features will be further described in detail in the specific implementation methods.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作一简单地介绍,显而易见地,下面描述中的附图是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following is a brief introduction to the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
图1为本申请实施例提供的仓储系统的结构示意图一;FIG1 is a structural schematic diagram 1 of a warehousing system provided in an embodiment of the present application;
图2为本申请实施例提供的仓储系统的俯视图一;FIG2 is a top view of a storage system provided in an embodiment of the present application;
图3为本申请实施例提供的仓储系统的结构示意图二;FIG3 is a second structural schematic diagram of a warehousing system provided in an embodiment of the present application;
图4为本申请实施例提供的仓储系统的俯视图二;FIG4 is a second top view of the storage system provided in an embodiment of the present application;
图5为本申请实施例提供的仓储系统的轨道组件示意图一;FIG5 is a schematic diagram of a track assembly of a storage system provided in an embodiment of the present application;
图6为本申请实施例提供的仓储系统的轨道组件示意图二;FIG6 is a second schematic diagram of a track assembly of a storage system provided in an embodiment of the present application;
图7为本申请实施例提供的仓储系统的轨道组件示意图三;FIG. 7 is a third schematic diagram of a track assembly of a storage system provided in an embodiment of the present application;
图8为本申请实施例提供的仓储系统的结构示意图三;FIG8 is a third structural diagram of a storage system provided in an embodiment of the present application;
图9为本申请实施例提供的仓储系统控制方法的流程图;FIG9 is a flow chart of a storage system control method provided in an embodiment of the present application;
图10为本申请实施例提供的仓储系统热度分布示意图一;FIG10 is a first schematic diagram of heat distribution of a storage system provided in an embodiment of the present application;
图11为本申请实施例提供的仓储系统热度分布示意图二;FIG11 is a second schematic diagram of heat distribution of a storage system provided in an embodiment of the present application;
图12为本申请实施例提供的仓储系统中目标空位的示意图。FIG. 12 is a schematic diagram of a target space in a storage system provided in an embodiment of the present application.
附图标记说明:Description of reference numerals:
100-货架;101-存储层;102-巷道;103-暂存层;110-高热度区;120-低热度区;100-shelf; 101-storage layer; 102-lane; 103-temporary storage layer; 110-high temperature area; 120-low temperature area;
200-轨道组件;210-第一移动轨道;211-第一顶部轨道;212-第一底部轨道;213-第一滑槽;214-延伸段;220-第二移动轨道;221-第二顶部轨道;222-第二底部轨道;223-支撑柱;224-第二滑槽;230-第三移动轨道;240-齿条;200-track assembly; 210-first moving track; 211-first top track; 212-first bottom track; 213-first slide; 214-extension section; 220-second moving track; 221-second top track; 222-second bottom track; 223-support column; 224-second slide; 230-third moving track; 240-rack;
300-取放货设备;310-移动门架;311-立柱;312-横梁;320-货叉装置;330-驱动单元;331-齿轮;340-滚轮;300-cargo pick-up and release equipment; 310-mobile door frame; 311-column; 312-crossbeam; 320-fork device; 330-drive unit; 331-gear; 340-roller;
400-分拣输送线;410-输入层;420-输出层;400-sorting conveyor line; 410-input layer; 420-output layer;
500-搬运设备。500-Handling equipment.
具体实施方式Detailed ways
为使本申请实施例的目的、技术方案和优点更加清楚,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。In order to make the purpose, technical solution and advantages of the embodiments of the present application clearer, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
首先,本领域技术人员应当理解的是,这些实施方式仅仅用于解释本申请的技术原理,并非旨在限制本申请的保护范围。本领域技术人员可以根据需要对其作出调整,以便适应具体的应用场合。First, those skilled in the art should understand that these implementations are only used to explain the technical principles of the present application and are not intended to limit the scope of protection of the present application. Those skilled in the art can make adjustments to them as needed to adapt to specific application scenarios.
其次,需要说明的是,在本申请的描述中,术语“上”、“下”、“左”、“右”、“前”、“后”、“内”、“外”等指示的方向或位置关系的术语是基于附图所示的方向或位置关系,这仅仅是为了便于描述,而不是指示或暗示装置或构件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。Secondly, it should be noted that in the description of the present application, terms such as "up", "down", "left", "right", "front", "back", "inside" and "outside" indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings. This is merely for the convenience of description and does not indicate or imply that the device or component must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be understood as a limitation on the present application.
此外,还需要说明的是,在本申请的描述中,除非另有明确的规定和限定,术语“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是两个构件内部的连通。对于本领域技术人员而言,可根据具体情况理解上述术语在本申请中的具体含义。In addition, it should be noted that in the description of this application, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be the internal communication of two components. For those skilled in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示意性实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本公开的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials, or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present disclosure. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.
立体仓储系统因其较大的储存容量被广泛应用在仓储物流领域中,立体仓库通常由多个货架组成,用于取放货物的机器人可以在货架之间移动。目前,为了提高立体仓库的仓储密度,立体仓库的货架上可以设置移动门架,移动门架与货架的侧面对接,并且在货架的单侧巷道内进行移动,进行单个货架的货物取放操作,而不离开巷道。The three-dimensional warehouse system is widely used in the field of warehousing and logistics due to its large storage capacity. The three-dimensional warehouse is usually composed of multiple shelves, and the robots used to pick up and place goods can move between the shelves. At present, in order to improve the storage density of the three-dimensional warehouse, a mobile door frame can be set on the shelf of the three-dimensional warehouse. The mobile door frame docks with the side of the shelf and moves in the single-side aisle of the shelf to perform the operation of picking up and placing goods on a single shelf without leaving the aisle.
但是,目前仓库货架上的移动门架仅能对单个货架的单侧进行货物出入库操作,移动门架只能在一个固定货架的固定巷道内进行移动,对于货架的两侧均设置库位出口的货架,需要在货架两侧分别设置移动门架,并且不同的移动门架只能负责各自的区域,当某一个移动门架所在的货架一侧出入订单任务较多时,其他空闲的移动门架无法进行订单取放,导致货物的出入库效率低。However, currently the mobile gantries on warehouse shelves can only perform goods in and out operations on one side of a single shelf, and the mobile gantries can only move within a fixed aisle of a fixed shelf. For shelves with storage exits on both sides of the shelf, mobile gantries need to be installed on both sides of the shelf, and different mobile gantries can only be responsible for their respective areas. When there are many orders on one side of the shelf where a mobile gantries is located, other idle mobile gantries cannot pick up and place orders, resulting in low efficiency in goods in and out of the warehouse.
针对上述问题,本申请实施例提供一种仓储系统、仓库、仓储系统控制方法及存储介质,其中,仓储系统中的货架上设置多个轨道相互连接,从而使得移动门架可以在货架的不同侧之间移动,这样,在执行出入库的订单任务时,可以根据货架上不同区域的订单热度,控制移动门架的覆盖区域,扩大移动门架的活动区域,提高货物的出入库效率。In response to the above-mentioned problems, the embodiments of the present application provide a warehousing system, a warehouse, a warehousing system control method and a storage medium, wherein a plurality of rails are arranged on the shelves in the warehousing system and are connected to each other, so that a mobile gantry can move between different sides of the shelves. In this way, when executing order tasks for entering and leaving the warehouse, the coverage area of the mobile gantry can be controlled according to the popularity of orders in different areas of the shelves, thereby expanding the activity area of the mobile gantry and improving the efficiency of entering and leaving the warehouse for goods.
为了便于理解,下面首先对本申请实施例适用的应用场景进行说明。To facilitate understanding, the application scenarios to which the embodiments of the present application are applicable are first described below.
本申请实施例提供的仓储系统可以应用于制造业工厂生产过程或者库存产品的出入库、零售业库存产品的出入库,也可以应用于电商物流的快递出入库分拣等不同领域,且涉及运输和出入库的产品可以是工业零部件、电子配件或产品、药物、服装饰品、食品、书籍等,而本申请所指的物料箱可以是上述列举的产品的存储容器,物料箱的具体结构可以是具有容纳空间的箱体结构,也可以是托盘结构等,本申请实施例对此不做具体限定。The warehousing system provided in the embodiment of the present application can be applied to the production process of a manufacturing factory or the entry and exit of inventory products, the entry and exit of inventory products in the retail industry, and can also be applied to different fields such as express entry and exit sorting in e-commerce logistics. The products involved in transportation and entry and exit can be industrial parts, electronic accessories or products, medicines, clothing accessories, food, books, etc., and the material box referred to in this application can be a storage container for the products listed above. The specific structure of the material box can be a box structure with a accommodating space, or it can be a pallet structure, etc., and the embodiment of the present application does not make specific limitations on this.
图1为本申请实施例提供的仓储系统的结构示意图一,图2为本申请实施例提供的仓储系统的俯视图一。FIG1 is a structural schematic diagram 1 of a warehousing system provided in an embodiment of the present application, and FIG2 is a top view 1 of a warehousing system provided in an embodiment of the present application.
请参照图1和图2,本申请提供一种仓储系统,该仓储系统包括货架100、轨道组件200和取放货设备300。货架100用于存储物料箱。轨道组件200与货架100连接,取放货设备300可以在轨道组件200上移动,以使取放货设备300可以在货架100上活动,进而对货架100进行物料箱的取放操作。Please refer to Figures 1 and 2, the present application provides a storage system, which includes a shelf 100, a track assembly 200 and a pick-and-place device 300. The shelf 100 is used to store material boxes. The track assembly 200 is connected to the shelf 100, and the pick-and-place device 300 can move on the track assembly 200, so that the pick-and-place device 300 can move on the shelf 100, and then the shelf 100 can be picked up and placed.
其中,货架100包括多个沿竖直方向排布的存储层101。每个存储层101具有多个用于存放物料箱的库位,货架100的相对两侧均设有库位的出入口。The shelf 100 includes a plurality of storage layers 101 arranged in a vertical direction. Each storage layer 101 has a plurality of storage locations for storing material boxes, and entrances and exits of the storage locations are arranged on opposite sides of the shelf 100.
示例性的,货架100的每个存储层101具有两排库位,其中一排库位的出入口朝向货架100的第一侧,另一排库位的出入口朝向货架100的第二侧,进而提高货架100的存储密度。取放货设备300可以在货架100的第一侧或者货架100的第二侧取放货对应库位中的物料箱。Exemplarily, each storage layer 101 of the shelf 100 has two rows of storage locations, wherein the entrance and exit of one row of storage locations faces the first side of the shelf 100, and the entrance and exit of the other row of storage locations faces the second side of the shelf 100, thereby improving the storage density of the shelf 100. The picking and placing device 300 can pick and place material boxes in the corresponding storage locations on the first side of the shelf 100 or the second side of the shelf 100.
在一些实施例中,轨道组件200包括第一移动轨道210和第二移动轨道220。其中,第一移动轨道210为多个,多个第一移动轨道210分别位于货架100的相对两侧,且沿货架100的长度方向延伸。第二移动轨道220设置于货架100的端部,且第二移动轨道220的两端分别与货架100两侧的第一移动轨道210对接。In some embodiments, the track assembly 200 includes a first moving track 210 and a second moving track 220. There are multiple first moving tracks 210, which are respectively located on opposite sides of the shelf 100 and extend along the length direction of the shelf 100. The second moving track 220 is disposed at the end of the shelf 100, and both ends of the second moving track 220 are respectively connected to the first moving tracks 210 on both sides of the shelf 100.
可以理解的是,第二移动轨道220将货架100第一侧的第一移动轨道210和货架100第二侧的移动轨道连接在一起,这样,以第二移动轨道220作为衔接和过渡,取放货设备300可以根据订单中所需取放货的物料箱对应的目标库位的具体位置,在货架100的两侧来回移动。It can be understood that the second movable track 220 connects the first movable track 210 on the first side of the shelf 100 and the movable track on the second side of the shelf 100. In this way, with the second movable track 220 as a connection and transition, the picking and placing equipment 300 can move back and forth on both sides of the shelf 100 according to the specific location of the target storage location corresponding to the material box required to be picked up and placed in the order.
在一些实施例中,取放货设备300包括移动门架310和货叉装置320,移动门架310被配置为沿轨道组件200移动。货叉装置320与移动门架310连接,货叉装置320被配置为相对于移动门架310沿货架100的高度方向移动。In some embodiments, the picking and placing equipment 300 includes a mobile gantry 310 and a fork device 320, and the mobile gantry 310 is configured to move along the track assembly 200. The fork device 320 is connected to the mobile gantry 310, and the fork device 320 is configured to move along the height direction of the shelf 100 relative to the mobile gantry 310.
可以理解的是,货架100具有多个存储层101,移动门架310的高度可以与货架100的高度相匹配。移动门架310沿竖直方向延伸,即移动门架310沿多个存储层101的排布方向延伸,这样,货叉装置320可以沿移动门架310移动至位于不同的高度的存储层101,而移动门架310沿轨道组件200移动,使得货叉装置320可以与对应存储层101中的不同库位的入口相对,进而货叉装置320可以在货架100上的任意库位进行取放货操作。It can be understood that the shelf 100 has a plurality of storage layers 101, and the height of the movable gantry 310 can match the height of the shelf 100. The movable gantry 310 extends in the vertical direction, that is, the movable gantry 310 extends along the arrangement direction of the plurality of storage layers 101, so that the fork device 320 can move along the movable gantry 310 to the storage layers 101 at different heights, and the movable gantry 310 moves along the track assembly 200, so that the fork device 320 can be opposite to the entrances of different storage locations in the corresponding storage layer 101, and then the fork device 320 can perform pick-up and place operations at any storage location on the shelf 100.
本申请实施例提供的仓储系统还可以包括分拣输送装置。分拣输送线400设置于货架100的端部,且分拣输送线400与第二移动轨道220相对。其中,当移动门架310移动至第二移动轨道220上时,货叉装置320可以从分拣输送线400上获取入库的物料箱,或者,将从货架100上取出的物料箱放置到分拣输送线400上。The warehousing system provided in the embodiment of the present application may further include a sorting conveying device. The sorting conveying line 400 is arranged at the end of the shelf 100, and the sorting conveying line 400 is opposite to the second moving track 220. When the mobile door frame 310 moves to the second moving track 220, the fork device 320 can obtain the material box entering the warehouse from the sorting conveying line 400, or place the material box taken out from the shelf 100 on the sorting conveying line 400.
需要说明的是,本申请实施例提供的仓储系统中,通过在货架100的两侧设置第一移动轨道210,并且利用第二移动轨道220将两侧的第一移动轨道210连接,形成一个整体轨道,使得移动门架310在货架100的不同侧之间可以来回移动,具有更广的货物取放范围,并且可以根据物料箱的具体位置灵活的选择货物出入库的移动路径,提高出入库效率。It should be noted that in the warehousing system provided in the embodiment of the present application, by setting the first movable rail 210 on both sides of the shelf 100, and connecting the first movable rail 210 on both sides by using the second movable rail 220 to form an integral rail, the movable gantry 310 can move back and forth between different sides of the shelf 100, with a wider range of cargo picking and placing, and can flexibly select the moving path of goods in and out of the warehouse according to the specific location of the material box, thereby improving the efficiency of entering and leaving the warehouse.
图3为本申请实施例提供的仓储系统的结构示意图二,图4为本申请实施例提供的仓储系统的俯视图二,图5为本申请实施例提供的仓储系统的轨道组件示意图一。Figure 3 is a second schematic diagram of the structure of the warehousing system provided in an embodiment of the present application, Figure 4 is a second top view of the warehousing system provided in an embodiment of the present application, and Figure 5 is a first schematic diagram of the track assembly of the warehousing system provided in an embodiment of the present application.
下面对第一移动轨道210和第二移动轨道220的连接方式和具体结构进行详细说明。The connection method and specific structure of the first movable track 210 and the second movable track 220 are described in detail below.
请参照图3和图4,并结合图1,在一些实施例中,货架100的两端均设置有第二移动轨道220,第一移动轨道210的两端分别与货架100两端的第二移动轨道220对接,以使第一移动轨道210和第二移动轨道220共同围设形成环形轨道。Please refer to Figures 3 and 4, and in combination with Figure 1, in some embodiments, a second movable rail 220 is provided at both ends of the shelf 100, and the two ends of the first movable rail 210 are respectively connected to the second movable rail 220 at both ends of the shelf 100, so that the first movable rail 210 and the second movable rail 220 are jointly arranged to form a circular rail.
可以理解的是,当一个取放货设备300需要从货架100的一侧移动至货架100的另一侧进行取放货操作时,取放货设备300的移动路径具有两种选择,第一种是沿着第一移动轨道210和第二移动轨道220共同围设形成环形轨道顺时针移动,第二种则是沿着第一移动轨道210和第二移动轨道220共同围设形成环形轨道逆时针移动。It can be understood that when a cargo picking and placing device 300 needs to move from one side of the shelf 100 to the other side of the shelf 100 to perform cargo picking and placing operations, the cargo picking and placing device 300 has two options for its moving path. The first option is to move clockwise along the circular track formed by the first moving track 210 and the second moving track 220, and the second option is to move counterclockwise along the circular track formed by the first moving track 210 and the second moving track 220.
需要说明的是,在实际执行订单任务时,取放货设备300可以从多个方面去权衡选择采用哪一条移动路径。例如,取放货设备300可以选择采用最短的一条移动路径,从而可以缩短移动门架310在货架100不同侧之间移动的时间,进而提高物流效率。It should be noted that when actually executing an order task, the picking and placing device 300 can weigh multiple aspects to choose which moving path to use. For example, the picking and placing device 300 can choose to use the shortest moving path, thereby shortening the time for the mobile door frame 310 to move between different sides of the shelf 100, thereby improving logistics efficiency.
此外,可以先判断各个移动路径上是否有其他取放货设备300占用,选择在将来一段时间内不会被占用的移动路径进行移动,避免在执行订单任务过程中产生路径干涉。In addition, it is possible to first determine whether each moving path is occupied by other picking and placing equipment 300, and select a moving path that will not be occupied in the future to move, so as to avoid path interference in the process of executing the order task.
在一些实施例中,第一移动轨道210和第二移动轨道220之间圆弧过渡,从而可以提高移动门架310在第一移动轨道210和第二移动轨道220之间移动的顺畅性。In some embodiments, the first moving rail 210 and the second moving rail 220 have an arc transition, so that the smoothness of the movement of the moving gantry 310 between the first moving rail 210 and the second moving rail 220 can be improved.
其中,第一移动轨道210可以沿直线方向延伸。第一移动轨道210的延伸方向为货架100的长度方向。第二移动轨道220的两端由于需要分别与货架100两侧的第一移动轨道210进行对接,因此,第二移动轨道220的两端至少部分结构呈弧形。The first movable track 210 may extend in a straight line direction. The extension direction of the first movable track 210 is the length direction of the shelf 100. Since both ends of the second movable track 220 need to be docked with the first movable tracks 210 on both sides of the shelf 100, at least part of the structure of both ends of the second movable track 220 is arc-shaped.
可以理解的是,第二移动轨道220的端部位置的切线可以与第一移动轨道210的延伸方向平行或者重叠,从而避免移动门架310从第一移动轨道210过渡至第二移动轨道220,或者移动门架310从第二移动轨道220过渡至第一移动轨道210时产生卡顿。It can be understood that the tangent of the end position of the second moving rail 220 can be parallel to or overlap with the extension direction of the first moving rail 210, so as to avoid jamming when the moving gantry 310 transitions from the first moving rail 210 to the second moving rail 220, or when the moving gantry 310 transitions from the second moving rail 220 to the first moving rail 210.
示例性的,如图4所示,第二移动轨道220呈圆弧形,第二移动轨道220的直径与货架100的宽度相匹配。这样,可以提高移动门架310沿第二移动轨道220移动时的顺畅性。Exemplarily, as shown in Fig. 4, the second moving track 220 is in an arc shape, and the diameter of the second moving track 220 matches the width of the shelf 100. In this way, the smoothness of the moving door frame 310 when moving along the second moving track 220 can be improved.
示例性的,如图5所示,第二移动轨道220可以仅在两端具有圆弧段,在两端的圆弧段之间设置直线段,这样,在保证移动门架310顺畅移动的同时,可以减少第二移动轨道220对货架100端部空间的占用。Exemplarily, as shown in FIG. 5 , the second movable rail 220 may have arc segments only at both ends, and straight line segments are provided between the arc segments at both ends. In this way, while ensuring the smooth movement of the movable gantry 310, the space occupied by the second movable rail 220 at the end of the shelf 100 can be reduced.
在一些实施例中,取放货设备300可以为多个,多个取放货设备300沿轨道组件200间隔设置。多个取放货设备300可独立地沿轨道组件200移动。从而可以同时执行多个物料箱的出库和入库任务,提高物流效率。In some embodiments, there may be multiple pick-up and place-down devices 300, and the multiple pick-up and place-down devices 300 are arranged at intervals along the track assembly 200. The multiple pick-up and place-down devices 300 can move independently along the track assembly 200. Thus, the tasks of taking out and into the warehouse of multiple material boxes can be performed simultaneously, thereby improving logistics efficiency.
可以理解的是,多个取放货设备300可以分别执行不同的订单取放和运送任务。不同的取放货设备300在同时执行不同的订单任务时,不同订单任务所对应的目标物料箱可以在货架100同一侧的库位上,也可以在货架100的不同侧的库位上,即多个取放货设备300可以同时在货架100的同一侧进行物料箱的取放,也可以在货架100的不同侧进行物料箱的取放。It is understandable that multiple pick-up and placement devices 300 can respectively perform different order pick-up and delivery tasks. When different pick-up and placement devices 300 perform different order tasks at the same time, the target material boxes corresponding to the different order tasks can be in the warehouse on the same side of the shelf 100, or in the warehouse on different sides of the shelf 100, that is, multiple pick-up and placement devices 300 can pick up and place material boxes on the same side of the shelf 100 at the same time, or can pick up and place material boxes on different sides of the shelf 100.
由于每个取放货设备300可以通过第二移动轨道220移动至货架100的不同侧的第一移动轨道210上,因此,不同取放货设备300可以进行取放货的移动区域至少部分重叠。Since each cargo picking and placing device 300 can be moved to the first moving track 210 on different sides of the shelf 100 via the second moving track 220 , the moving areas where different cargo picking and placing devices 300 can pick and place cargo at least partially overlap.
示例性的,每个货架100上可以设置两个取放货设备300,两个取放货设备300的移动区域均可以覆盖整个货架100,与此同时,每个取放货设备300所覆盖的移动区域可以包括主要区域和次要区域。例如,第一个取放货设备300的主要区域为货架100的第一侧,次要区域为货架100的第二侧;而第二个取放货设备300的主要区域为货架100的第二侧,次要区域为货架100的第一侧。Exemplarily, two pick-up and place-cargo devices 300 may be arranged on each shelf 100, and the moving areas of the two pick-up and place-cargo devices 300 may both cover the entire shelf 100. Meanwhile, the moving area covered by each pick-up and place-cargo device 300 may include a primary area and a secondary area. For example, the primary area of the first pick-up and place-cargo device 300 is the first side of the shelf 100, and the secondary area is the second side of the shelf 100; while the primary area of the second pick-up and place-cargo device 300 is the second side of the shelf 100, and the secondary area is the first side of the shelf 100.
在执行订单任务时,每个取放货设备300可以优先执行其主要区域内的物料箱。而当货架100某一侧的库位的热度较高,即该侧的物料箱所对应的订单数量较多,则除了以该侧为主要区域的取放货设备300外,以该侧为次要区域的取放货设备300也可以移动至该侧进行物料箱的取放,以缓解订单压力,提高订单出入库的效率。When executing order tasks, each pick-up and place device 300 can give priority to material boxes in its main area. When the popularity of a certain side of the shelf 100 is higher, that is, the number of orders corresponding to the material boxes on this side is larger, in addition to the pick-up and place device 300 with this side as the main area, the pick-up and place device 300 with this side as the secondary area can also move to this side to pick up and place material boxes, so as to relieve order pressure and improve the efficiency of order entry and exit.
请继续参照图1和图2,在一些实施例中,第一移动轨道210可以包括第一顶部轨道211和第一底部轨道212,第一顶部轨道211与货架100的顶部横梁312连接,第一底部轨道212与货架100的底部横梁312连接。Please continue to refer to Figures 1 and 2. In some embodiments, the first movable rail 210 may include a first top rail 211 and a first bottom rail 212. The first top rail 211 is connected to the top beam 312 of the shelf 100, and the first bottom rail 212 is connected to the bottom beam 312 of the shelf 100.
相应的,第二移动轨道220可以包括第二顶部轨道221和第二底部轨道222,第二顶部轨道221的两端分别与货架100两侧的第一顶部轨道211连接。第二底部轨道222的两端分别与货架100两侧的第一底部轨道212连接。Accordingly, the second moving track 220 may include a second top track 221 and a second bottom track 222, and both ends of the second top track 221 are respectively connected to the first top tracks 211 on both sides of the shelf 100. Both ends of the second bottom track 222 are respectively connected to the first bottom tracks 212 on both sides of the shelf 100.
可以理解的是,第一顶部轨道211和第二顶部轨道221可以形成位于货架100顶部的环形轨道。第二底部轨道222和第二底部轨道222可以形成位于货架100底部的环形轨道。顶部的环形轨道和底部的环形轨道可以分别对移动门架310的顶部和底部进行支撑,从而可以提高移动门架310与轨道组件200配合的稳定性。It is understandable that the first top rail 211 and the second top rail 221 can form a circular rail located at the top of the shelf 100. The second bottom rail 222 and the second bottom rail 222 can form a circular rail located at the bottom of the shelf 100. The top circular rail and the bottom circular rail can support the top and bottom of the moving door frame 310 respectively, thereby improving the stability of the moving door frame 310 and the track assembly 200.
在一些实施例中,第二移动轨道220还可以包括支撑柱223,支撑柱223的两端分别与第二顶部轨道221和第二底部轨道222连接。In some embodiments, the second movable rail 220 may further include a support column 223 , and both ends of the support column 223 are respectively connected to the second top rail 221 and the second bottom rail 222 .
可以理解的是,第一移动轨道210沿货架100的长度方向延伸,第一移动轨道210的长度方向的多个位置可以通过螺栓等紧固件与货架100连接。第二移动轨道220位于货架100的端部,且第二移动轨道220的两端与两个第一移动轨道210对接,此时第二移动轨道220处于悬空状态,支撑柱223可以为第二移动轨道220提供支撑,从而可以提高第二移动轨道220的结构强度,保证移动门架310沿第二移动轨道220移动时的稳定性。It can be understood that the first moving rail 210 extends along the length direction of the shelf 100, and multiple positions in the length direction of the first moving rail 210 can be connected to the shelf 100 by fasteners such as bolts. The second moving rail 220 is located at the end of the shelf 100, and the two ends of the second moving rail 220 are connected to the two first moving rails 210. At this time, the second moving rail 220 is in a suspended state, and the support column 223 can provide support for the second moving rail 220, thereby improving the structural strength of the second moving rail 220 and ensuring the stability of the moving gantry 310 when moving along the second moving rail 220.
下面对移动门架310在轨道组件200上移动的驱动结构和导向结构进行详细说明。The driving structure and guiding structure for the movable door frame 310 to move on the track assembly 200 are described in detail below.
请继续参照图1和图2,在一些实施例中,轨道组件200还可以包括齿条240,齿条240依次沿第一移动轨道210和第二移动轨道220延伸。取放货设备300还可以包括驱动单元330和齿轮331,驱动单元330设置于移动门架310,齿轮331与驱动单元330的输出端连接,且齿轮331与齿条240啮合,从而可以提高移动门架310沿轨道组件200移动的位置精度。1 and 2, in some embodiments, the track assembly 200 may further include a rack 240, which extends in sequence along the first moving track 210 and the second moving track 220. The cargo pick-up and placement device 300 may further include a drive unit 330 and a gear 331, wherein the drive unit 330 is disposed on the moving door frame 310, the gear 331 is connected to the output end of the drive unit 330, and the gear 331 is meshed with the rack 240, thereby improving the position accuracy of the moving door frame 310 moving along the track assembly 200.
可以理解的是,驱动单元330可以为电机,齿轮331与电机的输出轴连接。其中,驱动单元330可以设置在移动门架310的顶部,齿条240可以设置在第一移动轨道210的顶部和第二移动轨道220的顶部。It is understandable that the drive unit 330 can be a motor, and the gear 331 is connected to the output shaft of the motor. The drive unit 330 can be arranged on the top of the moving door frame 310, and the rack 240 can be arranged on the top of the first moving track 210 and the top of the second moving track 220.
示例性的,货叉装置320可以包括固定臂和伸缩臂,伸缩臂可以相对于固定臂可以伸出,伸缩臂可以与物料箱的两侧箱壁配合,以抬起物料箱。Exemplarily, the fork device 320 may include a fixed arm and a telescopic arm. The telescopic arm may be extended relative to the fixed arm, and the telescopic arm may cooperate with two side walls of the material box to lift the material box.
需要说明的是,伸缩臂相对于固定臂伸缩的传动和驱动结构,以及货叉装置320整体相对于移动门架310上下移动的传动和驱动结构,均可以采用电机驱动,以及链条、皮带、齿轮331齿条240、钢丝绳等传动结构,本申请实施例对此不做具体限定。It should be noted that the transmission and drive structure for the telescopic arm to be extended and retracted relative to the fixed arm, and the transmission and drive structure for the fork device 320 to move up and down relative to the movable door frame 310 as a whole, can be driven by a motor, as well as transmission structures such as chains, belts, gears 331, racks 240, and wire ropes, and the embodiments of the present application do not make specific limitations on this.
在一些实施例中,移动门架310可以包括立柱311和横梁312。立柱311为至少两个,且立柱311的高度与货架100的高度相匹配。横梁312连接于相邻立柱311之间。货叉装置320设置于相邻立柱311之间,并沿立柱311移动。In some embodiments, the mobile door frame 310 may include a column 311 and a beam 312. There are at least two columns 311, and the height of the columns 311 matches the height of the shelf 100. The beam 312 is connected between adjacent columns 311. The fork device 320 is disposed between adjacent columns 311 and moves along the columns 311.
示例性的,立柱311可以为两个,两个立柱311相互平行,横梁312可以为两个,两个横梁312连接在两个立柱311之间,且两个横梁312分别连接在立柱311的底部和顶部,货叉装置320设置在两个立柱311之间。Exemplarily, there may be two columns 311 , which are parallel to each other, there may be two beams 312 , which are connected between the two columns 311 , and the two beams 312 are respectively connected to the bottom and top of the columns 311 , and the fork device 320 is disposed between the two columns 311 .
此外,还可以设置更多的横梁312,例如,可以设置三个、四个或者更多个横梁312,提高移动门架310的结构强度,本申请实施例对此不做具体限定。In addition, more cross beams 312 may be provided, for example, three, four or more cross beams 312 may be provided to improve the structural strength of the movable gantry 310 , and the embodiment of the present application does not make any specific limitation to this.
需要说明的是,移动门架310沿货架100上的轨道组件200移动的传动结构,除了齿轮331和齿条240以外,还可以采用链条和链轮、皮带和皮带轮、钢丝绳等传动结构。It should be noted that the transmission structure for the movable gantry 310 to move along the track assembly 200 on the shelf 100 may also use transmission structures such as chains and sprockets, belts and pulleys, and wire ropes in addition to the gear 331 and the rack 240.
在一些实施例中,立柱311和横梁312中的至少一者上设置有滚轮340,第一移动轨道210具有第一滑槽213,第二移动轨道220具有第二滑槽224,第一滑槽213和第二滑槽224连通,滚轮340沿第一滑槽213或者第二滑槽224滚动,从而可以为移动门架310的移动提供导向,降低移动门架310移动时的摩擦阻力。In some embodiments, a roller 340 is provided on at least one of the columns 311 and the beams 312, the first movable rail 210 has a first slide groove 213, the second movable rail 220 has a second slide groove 224, the first slide groove 213 and the second slide groove 224 are connected, and the roller 340 rolls along the first slide groove 213 or the second slide groove 224, thereby providing guidance for the movement of the movable door frame 310 and reducing the friction resistance when the movable door frame 310 moves.
可以理解的是,第一滑槽213沿第一移动轨道210延伸,第二滑槽224沿第二移动轨道220延伸。It can be understood that the first sliding groove 213 extends along the first moving track 210 , and the second sliding groove 224 extends along the second moving track 220 .
图6为本申请实施例提供的仓储系统的轨道组件示意图二,图7为本申请实施例提供的仓储系统的轨道组件示意图三。FIG6 is a second schematic diagram of a track assembly of a warehousing system provided in an embodiment of the present application, and FIG7 is a third schematic diagram of a track assembly of a warehousing system provided in an embodiment of the present application.
请参照图6和图7,并结合图1和图2,在一些实施例中,货架100可以为多个,多个货架100间隔设置,相邻货架100之间具有巷道102。轨道组件200还可以包括第三移动轨道230,第三移动轨道230的两端分别与不同货架100的第一移动轨道210对接,从而移动门架310可以跨不同货架100进行货物取放操作。6 and 7, and in combination with FIG. 1 and FIG. 2, in some embodiments, there may be a plurality of shelves 100, and the plurality of shelves 100 are arranged at intervals, and there is an aisle 102 between adjacent shelves 100. The track assembly 200 may further include a third moving track 230, and both ends of the third moving track 230 are respectively connected to the first moving tracks 210 of different shelves 100, so that the mobile door frame 310 can perform cargo picking and placing operations across different shelves 100.
示例性的,第三移动轨道230的两端分别与同一个巷道102的两侧相对。货架100包括第一货架和第二货架,第一货架具有A侧库位和B侧库位,第二货架具有C侧库位和D侧库位,其中,第一货架的A侧库位和第二货架的C侧库位相对,且均朝向两者之间的巷道102,第三移动轨道230的两端可以分别与A侧库位对应的第一移动轨道210和C侧库位对应的第一移动轨道210连接。Exemplarily, the two ends of the third movable track 230 are respectively opposite to the two sides of the same lane 102. The shelf 100 includes a first shelf and a second shelf, the first shelf has an A-side storage location and a B-side storage location, and the second shelf has a C-side storage location and a D-side storage location, wherein the A-side storage location of the first shelf and the C-side storage location of the second shelf are opposite and both face the lane 102 therebetween, and the two ends of the third movable track 230 can be respectively connected to the first movable track 210 corresponding to the A-side storage location and the first movable track 210 corresponding to the C-side storage location.
示例性的,第三移动轨道230的两端分别与不同的巷道102相对。货架100包括第一货架和第二货架,第一货架具有A侧库位和B侧库位,第二货架具有C侧库位和D侧库位,其中,第一货架的A侧库位和第二货架的C侧库位相对,且均朝向两者之间的巷道102,B侧库位位于第一货架背离第二货架的一侧,D侧库位位于第二货架背离第一货架的一侧。第三移动轨道230的两端可以分别与A侧库位对应的第一移动轨道210和D侧库位对应的第一移动轨道210连接。或者,第三移动轨道230的两端可以分别与B侧库位对应的第一移动轨道210和C侧库位对应的第一移动轨道210连接。Exemplarily, the two ends of the third movable track 230 are respectively opposite to different lanes 102. The shelf 100 includes a first shelf and a second shelf, the first shelf has an A-side storage location and a B-side storage location, and the second shelf has a C-side storage location and a D-side storage location, wherein the A-side storage location of the first shelf and the C-side storage location of the second shelf are opposite and both face the lane 102 between the two, the B-side storage location is located on the side of the first shelf away from the second shelf, and the D-side storage location is located on the side of the second shelf away from the first shelf. The two ends of the third movable track 230 can be connected to the first movable track 210 corresponding to the A-side storage location and the first movable track 210 corresponding to the D-side storage location, respectively. Alternatively, the two ends of the third movable track 230 can be connected to the first movable track 210 corresponding to the B-side storage location and the first movable track 210 corresponding to the C-side storage location, respectively.
需要说明的是,移动门架310可以在同一个巷道102内对不同货架进行取放货,或者,在不同巷道102内对不同货架100进行取放货,扩大移动门架310的活动范围。第三移动轨道230可以为多个,多个第三移动轨道230可以采用上述的一种或者多种对接结构,本申请实施例对此不做具体限定。It should be noted that the mobile gantry 310 can pick up and place goods on different shelves in the same lane 102, or pick up and place goods on different shelves 100 in different lanes 102, thereby expanding the range of motion of the mobile gantry 310. There can be multiple third moving rails 230, and multiple third moving rails 230 can adopt one or more of the above-mentioned docking structures, which is not specifically limited in the embodiments of the present application.
请继续参照图6和图7,在一些实施例中,第一移动轨道210具有延伸段214,延伸段214从货架100的侧方延伸至巷道102的外部,第二移动轨道220和第三移动轨道230分别与延伸段214的不同位置对接。这样,可以使得第二移动轨道220和第三移动轨道230与第一移动轨道210对接的位置错开,避免移动门架310在不同轨道之间移动时产生干涉。6 and 7, in some embodiments, the first moving rail 210 has an extension section 214, and the extension section 214 extends from the side of the shelf 100 to the outside of the lane 102, and the second moving rail 220 and the third moving rail 230 are respectively docked with different positions of the extension section 214. In this way, the positions where the second moving rail 220 and the third moving rail 230 dock with the first moving rail 210 can be staggered, so as to avoid interference when the moving door frame 310 moves between different rails.
示例性的,在第二移动轨道220与第一移动轨道210对接的位置可以设置在有变向开关,当移动门架310移动至第一移动轨道210和第二移动轨道220的对接位置时,变向开关使得移动门架310选择不同的移动路径。例如,变向开关可以是由电机驱动的导向板,当导向板抬起时,移动门架310可以沿延伸段214继续移动,直至移动门架310移动至第三移动轨道230上;当导向板放下时,移动门架310可以经导向板导向转变移动方向,并移动至第二移动轨道220上。Exemplarily, a direction-changing switch may be provided at the position where the second moving rail 220 and the first moving rail 210 are docked. When the moving gantry 310 moves to the docking position of the first moving rail 210 and the second moving rail 220, the direction-changing switch enables the moving gantry 310 to select a different moving path. For example, the direction-changing switch may be a guide plate driven by a motor. When the guide plate is raised, the moving gantry 310 may continue to move along the extension section 214 until the moving gantry 310 moves to the third moving rail 230. When the guide plate is lowered, the moving gantry 310 may change its moving direction under the guidance of the guide plate and move to the second moving rail 220.
在一些实施例中,分拣输送线400可以包括输入层410和输出层420,输入层410和输出层420沿竖直方向间隔设置。In some embodiments, the sorting conveyor line 400 may include an input layer 410 and an output layer 420, and the input layer 410 and the output layer 420 are arranged at intervals in the vertical direction.
可以理解的是,当移动门架310移动至第二移动轨道220时,货叉装置320被配置为将物料箱放置到输出层420,或者,从输出层420将物料箱取出。这样,移动门架310可以在同一位置进行物料箱的出库以及物料箱的入库操作,提高物流效率。It is understandable that when the mobile gantry 310 moves to the second moving track 220, the fork device 320 is configured to place the material box on the output layer 420, or to take the material box out of the output layer 420. In this way, the mobile gantry 310 can perform the material box outbound and material box inbound operations at the same position, thereby improving logistics efficiency.
输入层410和输出层420的输送方向相反。输入层410和输出层420均沿水平方向延伸。通过在竖直方向排布的输入层410和输出层420可以充分利用纵向的空间,减小分拣输送线400占用的面积,提高空间利用率。The conveying directions of the input layer 410 and the output layer 420 are opposite. The input layer 410 and the output layer 420 are both extended in the horizontal direction. By arranging the input layer 410 and the output layer 420 in the vertical direction, the longitudinal space can be fully utilized, the area occupied by the sorting conveyor line 400 can be reduced, and the space utilization rate can be improved.
需要说明的是,分拣输送线400的周边可以设置分拣机构,分拣用于对分拣输送线400输出的物料箱中的货物进行分拣操作。此外,可以设置分拣输送线400的运行停止的按钮,用于控制分拣过程中,分拣输送线400的启停。分拣机构可以设置检测机构用于检测当前物料箱的货物分拣操作是否完成。此外,分拣机构既可以采用机器人自动分拣的方式,也可以采用人工分拣的方式,本申请实施例对此不做具体限定。It should be noted that a sorting mechanism can be provided around the sorting conveyor line 400, and the sorting is used to sort the goods in the material box output by the sorting conveyor line 400. In addition, a button for stopping the operation of the sorting conveyor line 400 can be provided to control the start and stop of the sorting conveyor line 400 during the sorting process. The sorting mechanism can be provided with a detection mechanism for detecting whether the sorting operation of the goods in the current material box is completed. In addition, the sorting mechanism can adopt either a robot automatic sorting method or a manual sorting method, and the embodiments of the present application do not specifically limit this.
图8为本申请实施例提供的仓储系统的结构示意图三。FIG8 is a third structural diagram of the warehousing system provided in an embodiment of the present application.
请参照图8,并结合图1,在一种可能的实现方式中,多个沿竖直方向排布的存储层101中设置至少一层为暂存层103。示例性的,暂存层103可以位于货架100的最底层。Referring to FIG8 and FIG1 , in a possible implementation, at least one of the plurality of storage layers 101 arranged in the vertical direction is provided as a temporary storage layer 103. Exemplarily, the temporary storage layer 103 may be located at the bottom layer of the shelf 100.
其中,仓储系统还可以包括搬运设备500,货架100的底部在暂存层103的下方可以设置有供搬运设备500移动的移动通道。在货物出库时,取放货设备300可以将目标库位的物料箱取放至暂存层103中的空置位置,由搬运设备500移动至对应暂存层103对应物料箱位置的下方,取出待出库的物料箱并运送至下一道工序。在货物入库时,可以由搬运设备500将物料箱搬运至暂存层103,再由取放货设备300将暂存层103的待入库物料箱搬运至上方存储层101的目标库位。The storage system may further include a handling device 500, and a moving passage for the handling device 500 to move may be provided at the bottom of the shelf 100 below the temporary storage layer 103. When the goods are shipped out, the pick-up and delivery device 300 may pick up and place the material box of the target storage location to an empty position in the temporary storage layer 103, and the handling device 500 moves to the bottom of the corresponding material box position of the corresponding temporary storage layer 103, takes out the material box to be shipped out and transports it to the next process. When the goods are shipped in, the handling device 500 may transport the material box to the temporary storage layer 103, and then the pick-up and delivery device 300 may transport the material box to be shipped in the temporary storage layer 103 to the target storage location of the upper storage layer 101.
可以理解的是,本申请的仓储系统在进行入库或者出库流程时,取放货设备300可以与分拣输送线400配合输出或者获取物料箱,或者,取放货设备300可以通过暂存层103过渡,由搬运设备500输出或者获取物料箱。It can be understood that when the warehousing system of the present application is performing a warehousing or outbound process, the picking and placing equipment 300 can cooperate with the sorting conveyor line 400 to output or obtain material boxes, or the picking and placing equipment 300 can transition through the temporary storage layer 103 and the material boxes can be output or obtained by the handling equipment 500.
需要说明的是,仓储系统可以根据货架不同区域的订单热度,以及分拣输送线400和搬运设备500的繁忙程度,选择不同的订单出库方法和路径,取放货设备300、分拣输送线400和搬运设备500可以相互配合工作,本申请实施例对具体的物流路径不做具体限定。It should be noted that the warehousing system can select different order outbound methods and paths according to the popularity of orders in different areas of the shelves, as well as the busyness of the sorting conveyor line 400 and the handling equipment 500. The picking and placing equipment 300, the sorting conveyor line 400 and the handling equipment 500 can work in coordination with each other. The embodiment of the present application does not specifically limit the specific logistics path.
本申请实施例提供一种仓库,该仓库包括入库区域、存储区域、作业区域、出库区域和搬运设备,仓库设置有上述的仓储系统。An embodiment of the present application provides a warehouse, which includes a warehousing area, a storage area, an operation area, a warehousing area and handling equipment, and the warehouse is provided with the above-mentioned warehousing system.
其中,仓储系统的货架100可以设置于存储区域,仓储系统的分拣输送线400设置于作业区域。The shelves 100 of the storage system may be arranged in the storage area, and the sorting conveyor line 400 of the storage system may be arranged in the operation area.
可以理解的是,入库区域的货物通过搬运设备输送至存储区域的货架100。货架100上的货物通过仓储系统的取放货设备300沿轨道组件200输送至的分拣输送线400。作业区域分拣出的货物通过搬运设备输送至出库区域。It is understandable that the goods in the storage area are transported to the shelves 100 in the storage area by the handling equipment. The goods on the shelves 100 are transported to the sorting conveyor line 400 along the track assembly 200 by the warehousing system's pick-and-place equipment 300. The goods sorted out in the operation area are transported to the outbound area by the handling equipment.
本申请实施例中的仓库可以包括前述仓储系统的全部技术方案和技术效果,此处不再赘述。The warehouse in the embodiment of the present application may include all the technical solutions and technical effects of the aforementioned warehousing system, which will not be repeated here.
图9为本申请实施例提供的仓储系统控制方法的流程图。FIG. 9 is a flow chart of a storage system control method provided in an embodiment of the present application.
请参照图9,并结合图1至图7,本申请实施例提供一种仓储系统控制方法,用于仓储系统的控制器,仓储系统的控制器作为该方法的执行主体,该方法包括:Referring to FIG. 9 , in combination with FIGS. 1 to 7 , an embodiment of the present application provides a storage system control method, which is used for a controller of the storage system. The controller of the storage system serves as an execution subject of the method. The method includes:
S100、接收订单信息,并根据订单信息确定目标物料箱在货架上的位置坐标。S100, receiving order information, and determining the position coordinates of the target material box on the shelf according to the order information.
其中,仓储系统的控制器可以通过无线通讯或者有线通讯的方式接收订单信息。订单信息包括目标订单中货物的类型以及货物的数量。仓储系统的控制器可以根据目标订单的信息确定目标物料箱所在仓储系统的货架100中的具体坐标位置。The controller of the storage system can receive the order information by wireless communication or wired communication. The order information includes the type and quantity of goods in the target order. The controller of the storage system can determine the specific coordinate position of the target material box in the shelf 100 of the storage system according to the information of the target order.
需要说明的是,仓储系统的存储器中存储有当前仓储系统的所有货架100上的物料箱中的货物存储信息,包括货物的类型以及货物在该物料箱中的存储数量等。控制器在接收到订单信息后,可以通过关键词搜索的方式从存储器中调取出所需要的目标货物所在的所有物料箱的坐标,并且根据当前仓储系统中所有取放货设备300以及分拣输送线400的繁忙状态,确定需要执行该目标订单出库任务的取放货设备300和分拣输送线400。It should be noted that the storage system's memory stores the storage information of the goods in the material boxes on all shelves 100 of the current storage system, including the type of goods and the storage quantity of the goods in the material box, etc. After receiving the order information, the controller can retrieve the coordinates of all the material boxes where the required target goods are located from the memory by keyword search, and determine the pick-up and release equipment 300 and sorting conveyor line 400 that need to execute the target order outbound task according to the busy status of all the pick-up and release equipment 300 and sorting conveyor line 400 in the current storage system.
S200、确定取放货设备沿轨道组件移动至目标物料箱所在位置坐标的移动路径,以使取放货设备获取目标物料箱,并将目标物料箱运送至分拣输送线。S200, determining a moving path of the pick-up and place device along the track assembly to the coordinates of the location of the target material box, so that the pick-up and place device obtains the target material box and transports the target material box to the sorting conveyor line.
可以理解的是,当确定目标物料箱的坐标位置,并且确定执行相应订单任务的取放货设备300后,向该取放货设备300发送第一取货指令,其中,第一取货指令中包括目标物料箱的坐标信息,例如,目标物料箱的坐标为[W,X,Y],W为目标物料箱在货架100上的库位的所在侧,X对应目标物料箱在货架100上的仓储列,Y对应在相应的仓储列中目标物料箱所在的存储层101。It can be understood that after the coordinate position of the target material box is determined and the picking and placing device 300 that executes the corresponding order task is determined, a first picking instruction is sent to the picking and placing device 300, wherein the first picking instruction includes the coordinate information of the target material box, for example, the coordinates of the target material box are [W, X, Y], W is the side of the storage location of the target material box on the shelf 100, X corresponds to the storage column of the target material box on the shelf 100, and Y corresponds to the storage layer 101 where the target material box is located in the corresponding storage column.
在取放货设备300进行取货时,移动门架310先沿轨道组件200移动至货架100的对应侧,并且沿该侧的第一移动轨道210移动至目标物料箱对应的仓储列,再由货叉装置320沿移动门架310移动至对应的存储层101,与目标物料箱相对,并进行取放货操作。When the picking and placing equipment 300 is picking up goods, the movable gantry 310 first moves along the track assembly 200 to the corresponding side of the shelf 100, and moves along the first movable track 210 on this side to the storage column corresponding to the target material box, and then the fork device 320 moves along the movable gantry 310 to the corresponding storage layer 101, opposite to the target material box, and performs the picking and placing operation.
在一些实施例中,轨道组件200上设置有多个取放货设备300;确定取放货设备300沿轨道组件200移动至目标物料箱所在位置坐标的移动路径之后,还包括:In some embodiments, a plurality of cargo pick-up and placement devices 300 are disposed on the track assembly 200; after determining the moving path of the cargo pick-up and placement device 300 moving along the track assembly 200 to the coordinates of the location of the target material box, the method further includes:
选择移动路径最短的取放货设备300运送目标物料箱。The picking and placing device 300 with the shortest moving path is selected to transport the target material box.
可以理解的是,当被选中的取放货设备300与目标物料箱所在的库位位于目标货架100的同一侧时,取放货设备300只需沿该侧的第一移动轨道210移动即可到达目标物料箱所在库位。It is understandable that when the selected picking and placing device 300 and the storage location where the target material box is located are located on the same side of the target shelf 100, the picking and placing device 300 only needs to move along the first moving track 210 on that side to reach the storage location where the target material box is located.
当被选中的取放货设备300与目标物料箱所在的库位位于目标货架100的另一侧时,取放货设备300可以通过第二移动轨道220从货架100的端部跨越移动至目标物料箱的库位所在一侧的第一移动轨道210,其后再沿该第一移动轨道210移动到达目标物料箱所在库位。When the selected picking and placing equipment 300 and the storage location where the target material box is located are located on the other side of the target shelf 100, the picking and placing equipment 300 can move across from the end of the shelf 100 to the first moving track 210 on the side where the storage location of the target material box is located via the second moving track 220, and then move along the first moving track 210 to reach the storage location where the target material box is located.
当被选中的取放货设备300与目标物料箱所在的库位不在同一个货架100时,取放货设备300可以通过第三移动轨道230从货架100的端部跨越货架100之间的巷道102,移动至目标物料箱的库位所在一侧的第一移动轨道210,其后再沿该第一移动轨道210移动到达目标物料箱所在库位。When the selected picking and placing equipment 300 and the storage location where the target material box is located are not on the same shelf 100, the picking and placing equipment 300 can cross the aisle 102 between the shelves 100 from the end of the shelf 100 via the third moving track 230, move to the first moving track 210 on the side where the storage location of the target material box is located, and then move along the first moving track 210 to the storage location where the target material box is located.
在一些实施例中,将目标物料箱运送至分拣输送线400之后,还包括:In some embodiments, after the target material box is transported to the sorting conveying line 400, the method further includes:
向取放货设备300发送入库指令,以使取放货设备300从分拣输送线400获取待入库物料箱,并将待入库物料箱运送至货架100上的目标空位。A storage instruction is sent to the picking and placing device 300 so that the picking and placing device 300 obtains the material box to be stored from the sorting conveyor line 400 and transports the material box to be stored to the target empty position on the shelf 100.
图10为本申请实施例提供的仓储系统热度分布示意图一,图11为本申请实施例提供的仓储系统热度分布示意图二。FIG10 is a first schematic diagram of heat distribution of a storage system provided in an embodiment of the present application, and FIG11 is a second schematic diagram of heat distribution of a storage system provided in an embodiment of the present application.
在一些实施例中,将所述待入库物料箱运送至货架100上的目标空位之前,还包括:In some embodiments, before the material box to be stored is transported to the target empty space on the shelf 100, the process further includes:
判断待入库物料箱在之后的预设订单次数内是否需要出库;若需要出库,则选择高热度区110的空置库位作为目标空位;若不需要出库,则选择低热度区120的空置库位作为目标空位。Determine whether the material box to be stored needs to be shipped out within the preset number of orders; if it needs to be shipped out, select the vacant storage space in the high-heat zone 110 as the target space; if it does not need to be shipped out, select the vacant storage space in the low-heat zone 120 as the target space.
可以理解的是,当待入库物料箱在之后的预设订单次数内需要出库,则意味着该待入库物料箱在短时间之后需要从货架100上再次取出至分拣输送线400,因此,将高热度区110的空置库位作为目标空位,在该待入库物料箱再次需要出库时,取放货设备300可以通过更短的出库路径将其取出运送至分拣输送线400,从而提高物流效率。It can be understood that when the material box to be stored needs to be shipped out within the preset number of orders, it means that the material box to be stored needs to be taken out from the shelf 100 again to the sorting conveyor line 400 after a short time. Therefore, the vacant storage space in the high-temperature zone 110 is used as the target space. When the material box to be stored needs to be shipped out again, the picking and releasing equipment 300 can take it out and transport it to the sorting conveyor line 400 through a shorter shipping path, thereby improving logistics efficiency.
当待入库物料箱在之后的预设订单次数内不需要出库,则意味着该待入库物料箱在短时间之内不会有订单命中该待入库物料箱,因此,选择低热度区120的空置库位作为目标空位,可以保证货架100上的空间充分利用。When the material box to be stored does not need to be shipped out within the preset number of orders, it means that there will be no order hitting the material box to be stored in a short time. Therefore, selecting the vacant storage space in the low-temperature zone 120 as the target space can ensure that the space on the shelf 100 is fully utilized.
示例性的,请参照图10,高热度区110和低热度区120可以在货架100上沿竖直方向上下分布,例如,上层为高热度区110,下层为低热度区120。或者,请参照图11,高热度区110和低热度区120可以在货架100上沿水平方向左右分布,靠近分拣输送线400的一边为高热度区110,远离分拣输送线400的一边为低热度区120。For example, referring to FIG. 10 , the high temperature zone 110 and the low temperature zone 120 may be vertically distributed on the shelf 100, for example, the upper layer is the high temperature zone 110, and the lower layer is the low temperature zone 120. Alternatively, referring to FIG. 11 , the high temperature zone 110 and the low temperature zone 120 may be horizontally distributed on the shelf 100, with the side close to the sorting conveyor line 400 being the high temperature zone 110 and the side away from the sorting conveyor line 400 being the low temperature zone 120.
图12为本申请实施例提供的仓储系统中目标空位的示意图。FIG. 12 is a schematic diagram of a target space in a storage system provided in an embodiment of the present application.
在一些实施例中,将待入库物料箱运送至货架100上的目标空位之前,还可以包括:根据取放货设备300待执行的下一个订单对应的目标物料箱的位置确定目标空位。In some embodiments, before the material box to be stored is transported to the target empty space on the shelf 100, the process may further include: determining the target empty space according to the position of the target material box corresponding to the next order to be executed by the picking and placing device 300.
可以理解的是,目标空位可以位于下一个订单对应的目标物料箱的位置附近。在取放货设备300将待入库物料箱放置到目标空位后,取放货设备300可以通过较短的路径和时间移动至与下一个订单对应的目标物料箱相对,从而可以迅速执行下一个订单任务,提高物流效率。It is understandable that the target empty space can be located near the location of the target material box corresponding to the next order. After the picking and placing device 300 places the material box to be stored in the target empty space, the picking and placing device 300 can move to the target material box corresponding to the next order through a shorter path and time, so that the next order task can be quickly executed, thereby improving logistics efficiency.
示例性的,目标空位为与下一个订单对应的目标物料箱位于货架100上的同一个仓储列或者位于货架100上相邻的仓储列。Exemplarily, the target empty space is a target material box corresponding to the next order that is located in the same storage row on the shelf 100 or in an adjacent storage row on the shelf 100 .
请参照图12,下一个订单的目标物料箱在货架100的位置为a,则所选种的目标空位所在位置可以为b、c、d、e等,在位置a的附近选择距离其较近的目标空位即可。Please refer to Figure 12. The target material box of the next order is at position a on shelf 100. The target empty position to be selected may be b, c, d, e, etc. You can select a target empty position that is closer to position a.
本申请实施例还提供一种存储介质,该存储介质储存有计算机执行指令,计算机执行指令被执行时用于实现上述技术方案中的仓储系统控制方法。An embodiment of the present application also provides a storage medium, which stores computer execution instructions, and when the computer execution instructions are executed, they are used to implement the warehouse system control method in the above technical solution.
其中,存储介质可以是计算机可读存储介质,也可以是通信介质。通信介质包括便于从一个地方向另一个地方传送计算机程序的任何介质。计算机可读存储介质可以是通用或专用计算机能够存取的任何可用介质。例如,计算机可读存储介质耦合至处理器,从而使处理器能够从该计算机可读存储介质读取信息,且可向该计算机可读存储介质写入信息。当然,计算机可读存储介质也可以是处理器的组成部分。处理器和计算机可读存储介质可以位于专用集成电路(Application Specific Integrated Circuits,ASIC)中。另外,该ASIC可以位于用户设备中。此外,处理器和计算机可读存储介质也可以作为分立组件存在于通信设备中。Among them, the storage medium can be a computer-readable storage medium or a communication medium. The communication medium includes any medium that facilitates the transmission of a computer program from one place to another. The computer-readable storage medium can be any available medium that can be accessed by a general-purpose or special-purpose computer. For example, a computer-readable storage medium is coupled to a processor so that the processor can read information from the computer-readable storage medium and write information to the computer-readable storage medium. Of course, the computer-readable storage medium can also be a component of the processor. The processor and the computer-readable storage medium can be located in an application-specific integrated circuit (ASIC). In addition, the ASIC can be located in a user device. In addition, the processor and the computer-readable storage medium can also exist in a communication device as discrete components.
示例性的,该存储介质可以是由任何类型的易失性或非易失性存储设备或者它们的组合实现,如静态随机存取存储器(Static Random-Access Memory,SRAM),电可擦除可编程只读存储器(Electrically-Erasable Programmable Read-Only Memory,EEPROM),可擦除可编程只读存储器(Erasable Programmable Read Only Memory,EPROM),可编程只读存储器(Programmable read-only memory,PROM),只读存储器(Read-Only Memory,ROM),磁存储器,快闪存储器,磁盘或光盘。存储介质可以是通用或专用计算机能够存取的任何可用介质。Exemplarily, the storage medium can be implemented by any type of volatile or non-volatile storage device or a combination thereof, such as static random access memory (SRAM), electrically erasable programmable read-only memory (EEPROM), erasable programmable read-only memory (EPROM), programmable read-only memory (PROM), read-only memory (ROM), magnetic memory, flash memory, magnetic disk or optical disk. The storage medium can be any available medium that can be accessed by a general or special-purpose computer.
最后应说明的是:以上各实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述各实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present application, rather than to limit it. Although the present application has been described in detail with reference to the aforementioned embodiments, a person of ordinary skill in the art should understand that the technical solutions described in the aforementioned embodiments can still be modified, or some or all of the technical features therein can be replaced by equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solution to deviate from the scope of the technical solution of the embodiments of the present application.
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