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CN118046875A - Braking clearance compensation method, braking system and vehicle - Google Patents

Braking clearance compensation method, braking system and vehicle Download PDF

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Publication number
CN118046875A
CN118046875A CN202311790802.2A CN202311790802A CN118046875A CN 118046875 A CN118046875 A CN 118046875A CN 202311790802 A CN202311790802 A CN 202311790802A CN 118046875 A CN118046875 A CN 118046875A
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CN
China
Prior art keywords
contact point
piston
clamping
braking
clamping force
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202311790802.2A
Other languages
Chinese (zh)
Inventor
卫玮
舒强
张立新
李昌健
刘家欣
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanghai Tongyu Automotive Technology Co ltd
Original Assignee
Shanghai Tongyu Automotive Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Shanghai Tongyu Automotive Technology Co ltd filed Critical Shanghai Tongyu Automotive Technology Co ltd
Priority to CN202311790802.2A priority Critical patent/CN118046875A/en
Publication of CN118046875A publication Critical patent/CN118046875A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60TVEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T8/00Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force
    • B60T8/17Using electrical or electronic regulation means to control braking
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60TVEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T8/00Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force
    • B60T8/17Using electrical or electronic regulation means to control braking
    • B60T8/171Detecting parameters used in the regulation; Measuring values used in the regulation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60TVEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T8/00Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force
    • B60T8/17Using electrical or electronic regulation means to control braking
    • B60T8/172Determining control parameters used in the regulation, e.g. by calculations involving measured or detected parameters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60WCONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
    • B60W30/00Purposes of road vehicle drive control systems not related to the control of a particular sub-unit, e.g. of systems using conjoint control of vehicle sub-units
    • B60W30/18Propelling the vehicle
    • B60W30/18009Propelling the vehicle related to particular drive situations
    • B60W30/18109Braking
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60WCONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
    • B60W2710/00Output or target parameters relating to a particular sub-units
    • B60W2710/18Braking system

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  • Engineering & Computer Science (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Automation & Control Theory (AREA)
  • Braking Arrangements (AREA)
  • Braking Systems And Boosters (AREA)

Abstract

The invention relates to a braking clearance compensation method, a braking system and a vehicle, and relates to the technical field of vehicle braking. The method comprises the steps of obtaining a braking instruction and sending a clamping instruction according to the braking instruction; determining the position of a piston, wherein the initial position of the piston is a zero position, and when the friction plate is not worn, the piston pushes the friction plate to reach the initial movement distance of the contact surface of the brake disc, wherein the initial movement distance is S0; when the clamping instruction is executed, the piston position is synchronously calculated, and the contact point is identified; the contact point position when the friction plate is not worn is the initial contact point position; when the piston moves towards the direction of the brake disc by a distance S1, a contact point refreshing condition is met, the contact point position is refreshed into a first contact point position, and the first contact point position is sent to a release control module; the release instruction is acquired, the release control module controls the piston to move for a distance S0 away from the direction of the brake disc, the position of the piston is controlled at a position S1-S0 away from the zero position, consistency of braking feeling is guaranteed, automatic compensation of braking clearance is achieved, and stability and safety of the whole vehicle braking process are improved.

Description

一种制动间隙补偿方法、制动系统及车辆Braking clearance compensation method, braking system and vehicle

技术领域Technical Field

本发明涉及车辆制动系统技术领域,尤其涉及一种制动间隙补偿方法、制动系统及车辆。The present invention relates to the technical field of vehicle braking systems, and in particular to a braking clearance compensation method, a braking system and a vehicle.

背景技术Background technique

近年来,新能源汽车的应用越来越广泛,制动性能是汽车的重要性能指标之一,直接关系到交通安全。电子机械制动系统(Electronic Mechanical Brake,EMB)是目前线控底盘领域研究的热点之一,使用电子控制器与机械执行器直接将制动力作用于轮端,显著减少了系统元件,同时具备更快的响应速度与更高的轮端执行灵活性,是制动系统的高集成度解决方案。原液压制动系统通过液压传力管路,使活塞推动摩擦衬片,克服与制动盘的制动间隙产生摩擦,实现机械制动,并在释放液压力时,通过液压弹性元件使活塞回位,防止拖刹。在摩擦衬片出现磨损时,也由液压弹性元件与活塞的相对位移实现制动间隙的自动调节。然而,电子机械制动系统取消了液压传力管路以及相关的液压弹性元件,由此失去了制动间隙的自动调节机制。如果没有间隙自调机制,就会导致制动间隙随摩擦衬片的磨损越来越大,导致制动延迟,亟需通过软件控制算法使电子机械制动系统具备间隙自调功能。In recent years, new energy vehicles have been used more and more widely. Braking performance is one of the important performance indicators of automobiles and is directly related to traffic safety. The electronic mechanical brake system (EMB) is one of the hot spots in the field of wire-controlled chassis. It uses electronic controllers and mechanical actuators to directly apply braking force to the wheel end, significantly reducing system components. At the same time, it has faster response speed and higher wheel end execution flexibility. It is a highly integrated solution for the braking system. The original hydraulic brake system uses hydraulic power transmission pipelines to make the piston push the friction lining to overcome the friction caused by the brake clearance with the brake disc to achieve mechanical braking. When the hydraulic pressure is released, the piston is returned to its position through the hydraulic elastic element to prevent dragging. When the friction lining is worn, the relative displacement of the hydraulic elastic element and the piston is also used to achieve automatic adjustment of the brake clearance. However, the electronic mechanical brake system cancels the hydraulic power transmission pipeline and the related hydraulic elastic element, thereby losing the automatic adjustment mechanism of the brake clearance. If there is no clearance self-adjustment mechanism, the brake clearance will increase with the wear of the friction lining, resulting in braking delay. It is urgent to enable the electronic mechanical brake system to have a clearance self-adjustment function through software control algorithms.

因此,期望提供一种制动间隙补偿方法、制动系统及车辆,包括获取制动指令,根据制动指令发送夹紧指令;确定活塞位置,活塞的初始位置为零位置,当摩擦片无磨损时,活塞推动摩擦片到达制动盘接触面的初始运动距离为S0;当执行夹紧指令时,同步计算活塞位置,并进行接触点识别;摩擦片无磨损时的接触点位置为初始接触点位置;当活塞朝向制动盘方向运动S1距离时满足接触点刷新条件,将接触点位置刷新为第一接触点位置,发送至释放控制模块;获取释放指令,释放控制模块控制活塞背离制动盘方向运动S0距离,将活塞位置控制在距离零位置S1-S0处,用于保证制动感觉的一致性,实现制动间隙自动补偿,以提高整车制动过程的稳定性与安全性。Therefore, it is desired to provide a brake clearance compensation method, a brake system and a vehicle, comprising obtaining a brake instruction, sending a clamping instruction according to the brake instruction; determining the piston position, wherein the initial position of the piston is the zero position, and when the friction plate is not worn, the initial movement distance of the piston pushing the friction plate to reach the contact surface of the brake disc is S0; when the clamping instruction is executed, the piston position is synchronously calculated, and the contact point is identified; the contact point position when the friction plate is not worn is the initial contact point position; when the piston moves toward the brake disc for a distance of S1, the contact point refresh condition is met, the contact point position is refreshed to the first contact point position, and is sent to a release control module; obtaining a release instruction, the release control module controls the piston to move away from the brake disc for a distance of S0, and controls the piston position at a distance of S1-S0 from the zero position, so as to ensure the consistency of the braking feeling and realize automatic compensation of the brake clearance, so as to improve the stability and safety of the braking process of the whole vehicle.

发明内容Summary of the invention

根据本发明的一些实施例的第一方面,提供了一种制动间隙补偿方法,所述制动间隙补偿方法可以包括获取制动指令,根据所述制动指令发送夹紧指令;确定活塞位置,所述活塞的初始位置为零位置,当摩擦片无磨损时,所述活塞推动所述摩擦片到达制动盘接触面的初始运动距离为S0;当执行所述夹紧指令时,同步计算所述活塞位置,并进行接触点识别;所述摩擦片无磨损时的接触点位置为初始接触点位置;当所述活塞朝向制动盘方向运动S1距离时满足接触点刷新条件,将所述接触点位置刷新为第一接触点位置,发送至释放控制模块;获取释放指令,所述释放控制模块控制所述活塞背离制动盘方向运动S0距离,将所述活塞位置控制在距离所述零位置S1-S0处。According to a first aspect of some embodiments of the present invention, a brake clearance compensation method is provided, which may include obtaining a brake instruction, sending a clamping instruction according to the brake instruction; determining a piston position, wherein an initial position of the piston is a zero position, and when the friction plate is not worn, an initial movement distance S0 of the piston pushing the friction plate to reach a contact surface of a brake disc is; when the clamping instruction is executed, the piston position is synchronously calculated, and contact point identification is performed; the contact point position when the friction plate is not worn is an initial contact point position; when the piston moves a distance S1 toward the brake disc, a contact point refresh condition is satisfied, the contact point position is refreshed to a first contact point position, and is sent to a release control module; obtaining a release instruction, the release control module controls the piston to move a distance S0 away from the brake disc, and controls the piston position at a distance S1-S0 from the zero position.

在一些实施例中,所述第一接触点位置为摩擦片有磨损时的接触点位置;当再次获取制动指令时,所述活塞在距离所述零位置S1-S0处朝向制动盘方向运动S0距离时完成夹紧指令,补偿所述摩擦片有磨损时与制动盘的间隙。In some embodiments, the first contact point position is the contact point position when the friction plate is worn; when the braking command is obtained again, the piston completes the clamping command when it moves a distance S0 toward the brake disc from the zero position S1-S0, thereby compensating for the gap between the friction plate and the brake disc when the friction plate is worn.

在一些实施例中,所述确定活塞位置具体包括:通过电机的位置传感器获取实时传感电机角度,根据执行机构参数进行积分计算确定活塞位置。In some embodiments, the determining of the piston position specifically includes: acquiring a real-time sensor motor angle through a position sensor of the motor, and determining the piston position by performing integral calculation according to actuator parameters.

在一些实施例中,所述根据执行机构参数进行积分确定活塞位置具体包括:其中,S为所述活塞位置,θ为所述电机旋转的机械角度,k为减速增扭机构传动比,p为螺纹节距,r为节圆半径。In some embodiments, the step of determining the piston position by integrating the actuator parameters specifically includes: Wherein, S is the piston position, θ is the mechanical angle of rotation of the motor, k is the transmission ratio of the speed reduction and torque increase mechanism, p is the thread pitch, and r is the pitch circle radius.

在一些实施例中,所述接触点识别具体包括S201,确定实时夹紧力,判断实时夹紧力是否可信;S202,若可信,判断实时夹紧力是否小于第一夹紧力阈值;S203,若小于,确定实时活塞位置,判断实时活塞位置是否小于第一活塞位置阈值;S204,若小于,增加实时夹紧力至第二夹紧力,判断第二夹紧力是否大于第二夹紧力阈值;S205,若大于,刷新接触点位置并发送至所述释放控制模块。In some embodiments, the contact point identification specifically includes S201, determining the real-time clamping force, and judging whether the real-time clamping force is credible; S202, if credible, judging whether the real-time clamping force is less than a first clamping force threshold; S203, if less than, determining the real-time piston position, and judging whether the real-time piston position is less than the first piston position threshold; S204, if less than, increasing the real-time clamping force to the second clamping force, and judging whether the second clamping force is greater than the second clamping force threshold; S205, if greater than, refreshing the contact point position and sending it to the release control module.

在一些实施例中,若实时夹紧力不可信,通过所述电机的电流确定实时夹紧力。In some embodiments, if the real-time clamping force is not reliable, the real-time clamping force is determined by the current of the motor.

在一些实施例中,若实时夹紧力不小于第一夹紧力阈值,或若实时活塞位置不小于第一活塞位置阈值,或若第二夹紧力不大于第二夹紧力阈值,不刷新所述接触点位置。In some embodiments, if the real-time clamping force is not less than the first clamping force threshold, or if the real-time piston position is not less than the first piston position threshold, or if the second clamping force is not greater than the second clamping force threshold, the contact point position is not updated.

根据本发明的一些实施例的第二方面,提供了一种制动系统,执行本申请的制动间隙补偿方法,所述系统可以包括上层控制系统,根据制动意图向执行控制系统发送指令;执行控制系统,根据所述上层控制系统的指令控制执行机构;执行机构,根据所述执行控制系统的控制执行所述制动意图;所述上层控制系统的指令包括夹紧指令、释放指令,所述执行机构具体包括电机及电机控制器,所述电机控制器根据所述夹紧指令驱动所述电机正转完成夹紧,或根据所述释放指令驱动所述电机反转完成释放;所述电机包括减速增扭机构,所述减速增扭机构包括运动转换机构,通过丝杆螺母平动,推动摩擦片压紧制动盘。According to a second aspect of some embodiments of the present invention, a braking system is provided for executing the braking clearance compensation method of the present application, wherein the system may include an upper-level control system for sending instructions to an execution control system according to a braking intention; an execution control system for controlling an actuator according to the instructions of the upper-level control system; an actuator for executing the braking intention according to the control of the execution control system; the instructions of the upper-level control system include clamping instructions and release instructions, and the actuator specifically includes a motor and a motor controller, and the motor controller drives the motor to rotate forward according to the clamping instruction to complete clamping, or drives the motor to rotate reversely according to the release instruction to complete release; the motor includes a deceleration and torque-increasing mechanism, and the deceleration and torque-increasing mechanism includes a motion conversion mechanism, which pushes the friction plate to press the brake disc through the translation of the screw nut.

在一些实施例中,所述执行控制系统具体包括活塞位置计算模块,根据所述电机的角度及所述执行机构的参数计算活塞位置;接触点识别模块,根据所述执行机构的夹紧力、电流以及所述活塞位置刷新接触点位置;夹紧控制模块,根据夹紧指令,基于所述活塞位置与所述执行机构的夹紧力驱动所述电机正转,完成所述执行机构夹紧;释放控制模块,根据释放指令,基于所述活塞位置与所述接触点位置驱动所述电机反转,将所述活塞位置控制在与所述接触点位置距离预设阈值的位置;夹紧或释放仲裁模块,根据所述上层控制系统的指令确定所述电机的转矩。In some embodiments, the execution control system specifically includes a piston position calculation module, which calculates the piston position according to the angle of the motor and the parameters of the actuator; a contact point identification module, which refreshes the contact point position according to the clamping force, current and piston position of the actuator; a clamping control module, which drives the motor to rotate forward based on the piston position and the clamping force of the actuator according to the clamping instruction, thereby completing the clamping of the actuator; a release control module, which drives the motor to reverse based on the piston position and the contact point position according to the release instruction, thereby controlling the piston position to be at a position within a preset threshold distance from the contact point position; and a clamping or release arbitration module, which determines the torque of the motor according to the instructions of the upper control system.

根据本发明提供的一种车辆,应用本申请的制动系统,并执行本申请的制动间隙补偿方法。A vehicle provided according to the present invention applies the braking system of the present application and executes the braking clearance compensation method of the present application.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为更好地理解并阐述本发明的一些实施例,以下将结合附图参考实施例的描述,在这些附图中,同样的数字编号在附图中指示相应的部分。To better understand and illustrate some embodiments of the present invention, the following description of the embodiments will be made with reference to the accompanying drawings, in which like reference numerals indicate corresponding parts throughout the drawings.

图1是根据本发明的一些实施例提供的制动系统实施例一的示例性示意图。FIG. 1 is an exemplary schematic diagram of a first embodiment of a braking system provided according to some embodiments of the present invention.

图2是根据本发明的一些实施例提供的制动系统实施例二的示例性示意图。FIG. 2 is an exemplary schematic diagram of a second embodiment of a braking system provided according to some embodiments of the present invention.

图3是根据本发明的一些实施例提供的制动系统实施例三的示例性示意图。FIG. 3 is an exemplary schematic diagram of a third embodiment of a braking system provided according to some embodiments of the present invention.

图4是根据本发明的一些实施例提供的制动系统执行机构的示例性示意图。FIG. 4 is an exemplary schematic diagram of a brake system actuator according to some embodiments of the present invention.

图5是根据本发明的一些实施例提供的制动间隙补偿方法的示例性流程图。FIG. 5 is an exemplary flow chart of a brake clearance compensation method according to some embodiments of the present invention.

图6是根据本发明的一些实施例提供的接触点识别的示例性流程图。FIG. 6 is an exemplary flow chart of contact point identification according to some embodiments of the present invention.

具体实施方式Detailed ways

以下参考附图的描述为便于综合理解由权利要求及其等效内容所定义的本发明的各种实施例。这些实施例包括各种特定细节以便于理解,但这些仅被视为示例性的。因此,本领域技术人员可以理解对在此描述的各种实施例进行各种变化和修改而不会脱离本发明的范围和精神。另外,为简要并清楚地描述本发明,本发明将省略对公知功能和结构的描述。The following description with reference to the accompanying drawings is intended to facilitate a comprehensive understanding of various embodiments of the present invention as defined by the claims and their equivalents. These embodiments include various specific details to facilitate understanding, but these are only considered exemplary. Therefore, it will be appreciated by those skilled in the art that various changes and modifications may be made to the various embodiments described herein without departing from the scope and spirit of the present invention. In addition, in order to briefly and clearly describe the present invention, the present invention will omit the description of known functions and structures.

在以下说明书和权利要求书中使用的术语和短语不限于字面含义,而是仅为能够清楚和一致地理解本发明。因此,对于本领域技术人员,可以理解,提供对本发明各种实施例的描述仅仅是为说明的目的,而不是限制所附权利要求及其等效定义的本发明。The terms and phrases used in the following specification and claims are not limited to the literal meanings, but are only to enable a clear and consistent understanding of the present invention. Therefore, it will be appreciated by those skilled in the art that the description of various embodiments of the present invention is provided only for the purpose of illustration, rather than to limit the present invention defined by the appended claims and their equivalents.

下面将结合本发明一些实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in some embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

需要说明的是,在本发明实施例中使用的术语是仅仅出于描述特定实施例的目的,而非旨在限制本发明。在本发明实施例和所附权利要求书中所使用的单数形式的“一”、“一个”、“一种”、“所述”和“该”也旨在包括多数形式,除非上下文清楚地表示其他含义。还应当理解,本发明中使用的术语“和/或”是指并包含一个或多个相绑定的列出项目的任何或所有可能组合。表达“第一”、“第二”、“所述第一”和“所述第二”是用于修饰相应元件而不考虑顺序或者重要性,仅仅被用于区分一种元件与另一元件,而不限制相应元件。It should be noted that the terms used in the embodiments of the present invention are only for the purpose of describing specific embodiments, and are not intended to limit the present invention. The singular forms of "one", "a", "a kind of", "said" and "the" used in the embodiments of the present invention and the appended claims are also intended to include plural forms, unless the context clearly indicates other meanings. It should also be understood that the term "and/or" used in the present invention refers to and includes any or all possible combinations of one or more bound listed items. The expressions "first", "second", "the first" and "the second" are used to modify the corresponding elements without considering the order or importance, and are only used to distinguish one element from another element, without limiting the corresponding elements.

本发明实施例提供了一种制动间隙补偿方法、制动系统及车辆。为了便于理解本发明实施例,以下将参考附图对本发明实施例进行详细描述。The embodiment of the present invention provides a brake clearance compensation method, a brake system and a vehicle. To facilitate understanding of the embodiment of the present invention, the embodiment of the present invention will be described in detail below with reference to the accompanying drawings.

图1是根据本发明的一些实施例提供的制动系统实施例一的示例性示意图。如图1所示,所述制动系统可以包括上层控制系统,根据制动意图向执行控制系统发送指令;执行控制系统,根据所述上层控制系统的指令控制执行机构;执行机构,根据所述执行控制系统的控制执行所述制动意图。在一些实施例中,所述上层控制系统与所述执行控制系统通信连接,所述执行控制系统与所述执行机构通信连接。FIG1 is an exemplary schematic diagram of a braking system embodiment 1 provided according to some embodiments of the present invention. As shown in FIG1 , the braking system may include an upper control system that sends instructions to an execution control system according to a braking intention; an execution control system that controls an actuator according to the instructions of the upper control system; and an actuator that executes the braking intention according to the control of the execution control system. In some embodiments, the upper control system is connected in communication with the execution control system, and the execution control system is connected in communication with the actuator.

根据本申请的一些实施例,所述执行机构可以包括电机及电机控制器,所述电机或所述电机控制器集成角度传感器、电流传感器。所述角度传感器用于获取所述电机的实时角度,所述电流传感器用于获取所述电机的实时电流。在一些实施例中,所述上层控制系统的指令包括夹紧指令、释放指令,所述电机控制器根据所述夹紧指令驱动所述电机正转完成夹紧,或根据所述释放指令驱动所述电机反转完成释放。According to some embodiments of the present application, the actuator may include a motor and a motor controller, and the motor or the motor controller may integrate an angle sensor and a current sensor. The angle sensor is used to obtain the real-time angle of the motor, and the current sensor is used to obtain the real-time current of the motor. In some embodiments, the instructions of the upper control system include clamping instructions and release instructions, and the motor controller drives the motor to rotate forward to complete clamping according to the clamping instruction, or drives the motor to rotate reversely to complete release according to the release instruction.

在一些实施例中,所述电机可以包括减速增扭机构,所述减速增扭机构包括运动转换机构,通过丝杆螺母平动,推动摩擦片压紧制动盘。作为示例,所述运动转换机构通过所述电机的位置、转速或电流确定所述摩擦片作用在所述制动盘的夹紧力。又例如,所述运动转换机构可以进一步集成力传感器,所述力传感器用于获取所述摩擦片作用在所述制动盘的夹紧力。In some embodiments, the motor may include a deceleration and torque-increasing mechanism, and the deceleration and torque-increasing mechanism includes a motion conversion mechanism, which pushes the friction plate to press the brake disc through the translation of the screw nut. As an example, the motion conversion mechanism determines the clamping force of the friction plate on the brake disc through the position, speed or current of the motor. For another example, the motion conversion mechanism may further integrate a force sensor, and the force sensor is used to obtain the clamping force of the friction plate on the brake disc.

根据本申请的一些实施例,所述执行控制系统可以包括活塞位置计算模块,根据所述电机的角度及所述执行机构的参数计算活塞位置;接触点识别模块,根据所述执行机构的夹紧力、电流以及所述活塞位置刷新接触点位置;夹紧控制模块,根据夹紧指令,基于所述活塞位置与所述执行机构的夹紧力驱动所述电机正转,完成所述执行机构夹紧;释放控制模块,根据释放指令,基于所述活塞位置与所述接触点位置驱动所述电机反转,将所述活塞位置控制在与所述接触点位置距离预设阈值的位置;夹紧或释放仲裁模块,根据所述上层控制系统的指令确定所述电机的转矩。According to some embodiments of the present application, the execution control system may include a piston position calculation module, which calculates the piston position based on the angle of the motor and the parameters of the actuator; a contact point identification module, which refreshes the contact point position based on the clamping force, current and piston position of the actuator; a clamping control module, which drives the motor to rotate forward based on the piston position and the clamping force of the actuator according to a clamping instruction, thereby completing the clamping of the actuator; a release control module, which drives the motor to reverse based on the piston position and the contact point position according to a release instruction, thereby controlling the piston position to be at a position within a preset threshold distance from the contact point position; and a clamping or releasing arbitration module, which determines the torque of the motor according to the instructions of the upper control system.

根据本申请的一些实施例,所述上层控制系统发送指令可以包括夹紧指令、释放指令,将所述夹紧或释放指令发送至所述执行控制系统的夹紧或释放仲裁模块、接触点识别模块等。在一些实施例中,所述活塞位置计算模块可以获取执行机构反馈的电机角度等位置信息,确定活塞位置后发送至夹紧控制模块、释放控制模块以及接触点识别模块等。所述接触点识别模块可以获取所述上层控制系统发送的夹紧或释放指令、活塞位置、执行机构反馈的夹紧力、电机电流等,确定接触点位置后发送至释放控制模块等。所述夹紧控制模块可以获取活塞位置、执行机构反馈的夹紧力等,确定夹紧转矩发送至夹紧或释放仲裁模块。所述释放控制模块可以获取活塞位置、接触点位置、执行机构反馈的夹紧力等,确定释放转矩发送至夹紧或释放仲裁模块。所述夹紧或释放仲裁模块获取夹紧或释放指令、夹紧转矩、释放转矩,确定电机转矩发送至所述执行机构。所述执行机构获取电机转矩并执行夹紧或释放指令,反馈夹紧力、电机电流、电机角度等信息至夹紧控制模块、释放控制模块、接触点识别模块、活塞位置计算模块等。According to some embodiments of the present application, the instructions sent by the upper control system may include clamping instructions and release instructions, and the clamping or release instructions are sent to the clamping or release arbitration module, contact point identification module, etc. of the execution control system. In some embodiments, the piston position calculation module can obtain the position information such as the motor angle fed back by the actuator, and send it to the clamping control module, the release control module, and the contact point identification module after determining the piston position. The contact point identification module can obtain the clamping or release instructions, piston position, clamping force fed back by the actuator, motor current, etc. sent by the upper control system, and send it to the release control module after determining the contact point position. The clamping control module can obtain the piston position, the clamping force fed back by the actuator, etc., determine the clamping torque and send it to the clamping or release arbitration module. The release control module can obtain the piston position, the contact point position, the clamping force fed back by the actuator, etc., determine the release torque and send it to the clamping or release arbitration module. The clamping or release arbitration module obtains the clamping or release instructions, the clamping torque, and the release torque, and determines the motor torque and sends it to the actuator. The actuator obtains the motor torque and executes the clamping or releasing instruction, and feeds back the clamping force, motor current, motor angle and other information to the clamping control module, release control module, contact point identification module, piston position calculation module, etc.

图2是根据本发明的一些实施例提供的制动系统实施例二的示例性示意图。如图2所示,所述制动系统可以包括上层控制系统、执行控制系统、执行机构,并进一步包括制动踏板、售后诊断仪、人机交互界面等。在一些实施例中,所述上层控制系统可以包括制动意图识别模块、上层夹紧或释放仲裁模块、摩擦衬片更换控制模块、磨损报警模块、制动力分配模块等。所述磨损报警模块用于摩擦片磨损报警;所述摩擦衬片更换控制模块用于发送摩擦片(摩擦衬片)更换请求等。在一些实施例中,所述执行控制系统的夹紧或释放仲裁模块具体为执行层夹紧或释放仲裁模块。作为示例,所述上层控制系统发送指令可以包括夹紧指令、释放指令,通过所述上层控制系统的上层夹紧或释放仲裁模块将夹紧或释放指令发送至所述执行控制系统的执行层夹紧或释放仲裁模块。所述执行控制系统可以包括第一执行控制系统(执行控制系统1)、第二执行控制系统(执行控制系统2)、第三执行控制系统(执行控制系统3)、第四执行控制系统(执行控制系统4)。FIG2 is an exemplary schematic diagram of a second embodiment of a braking system provided according to some embodiments of the present invention. As shown in FIG2 , the braking system may include an upper control system, an execution control system, an actuator, and further include a brake pedal, an after-sales diagnostic instrument, a human-computer interaction interface, etc. In some embodiments, the upper control system may include a braking intention recognition module, an upper clamping or releasing arbitration module, a friction lining replacement control module, a wear alarm module, a braking force distribution module, etc. The wear alarm module is used for friction lining wear alarm; the friction lining replacement control module is used to send a friction lining (friction lining) replacement request, etc. In some embodiments, the clamping or releasing arbitration module of the execution control system is specifically an execution layer clamping or releasing arbitration module. As an example, the upper control system may send instructions including clamping instructions and releasing instructions, and the clamping or releasing instructions are sent to the execution layer clamping or releasing arbitration module of the execution control system through the upper clamping or releasing arbitration module of the upper control system. The execution control system may include a first execution control system (execution control system 1), a second execution control system (execution control system 2), a third execution control system (execution control system 3), and a fourth execution control system (execution control system 4).

图3是根据本发明的一些实施例提供的制动系统实施例三的示例性示意图。如图3所示,第一执行控制系统(执行控制系统1)、第二执行控制系统(执行控制系统2)、第三执行控制系统(执行控制系统3)、第四执行控制系统(执行控制系统4)可以分别对应设置在车辆轮端,并与上层控制系统通信连接。在一些实施例中,所述上层控制系统可以与制动踏板、人机交互界面、售后诊断仪等通信连接,并获取制动踏板、人机交互界面、售后诊断仪等信息。FIG3 is an exemplary schematic diagram of a third embodiment of a brake system provided according to some embodiments of the present invention. As shown in FIG3, a first execution control system (execution control system 1), a second execution control system (execution control system 2), a third execution control system (execution control system 3), and a fourth execution control system (execution control system 4) can be respectively arranged at the wheel ends of the vehicle and communicated with the upper control system. In some embodiments, the upper control system can communicate with a brake pedal, a human-computer interaction interface, an after-sales diagnostic instrument, etc., and obtain information such as the brake pedal, the human-computer interaction interface, and the after-sales diagnostic instrument.

根据本申请的一些实施例,所述上层控制系统可以用于确定驾驶员制动意图与系统控制模式等。所述执行控制系统可以用于控制执行机构完成夹紧或释放,并将执行机构状态反馈至上层控制系统。作为示例,每一车轮均集成一套执行机构,所述制动系统相应集成四套执行控制系统,所述四套执行控制系统具有相同的系统架构。所述制动踏板可以用于获取驾驶员的制动意图。所述售后诊断仪可以用于在更换摩擦片时,向所述上层控制系统发送摩擦片更换开始请求;当摩擦片更换完成时,向所述上层控制系统发送摩擦片更换结束请求。所述人机交互界面可以在接收报警标志位时,通过指示灯或文字等向驾驶员提示报警信息。According to some embodiments of the present application, the upper control system can be used to determine the driver's braking intention and the system control mode, etc. The execution control system can be used to control the actuator to complete clamping or releasing, and feed back the actuator state to the upper control system. As an example, each wheel is integrated with a set of actuators, and the braking system is correspondingly integrated with four sets of execution control systems, and the four sets of execution control systems have the same system architecture. The brake pedal can be used to obtain the driver's braking intention. The after-sales diagnostic instrument can be used to send a friction plate replacement start request to the upper control system when replacing the friction plate; when the friction plate replacement is completed, a friction plate replacement end request is sent to the upper control system. The human-computer interaction interface can prompt the driver with alarm information through indicator lights or text when receiving the alarm flag.

图4是根据本发明的一些实施例提供的制动系统执行机构的示例性示意图。如图4所示,执行机构可以包括活塞、摩擦片、制动盘、传动机构等。在一些实施例中,所述传动机构的内部可以集成力传感器等。例如,所述力传感器用于获取摩擦片作用在制动盘的夹紧力。FIG4 is an exemplary schematic diagram of a brake system actuator according to some embodiments of the present invention. As shown in FIG4 , the actuator may include a piston, a friction plate, a brake disc, a transmission mechanism, etc. In some embodiments, a force sensor may be integrated inside the transmission mechanism. For example, the force sensor is used to obtain the clamping force of the friction plate on the brake disc.

图5是根据本发明的一些实施例提供的制动间隙补偿方法的示例性流程图。如图5所示,所述制动间隙补偿方法的流程100可以包括:FIG5 is an exemplary flow chart of a brake clearance compensation method according to some embodiments of the present invention. As shown in FIG5 , the process 100 of the brake clearance compensation method may include:

S101,获取制动指令,根据所述制动指令发送夹紧指令。在一些实施例中,上层控制系统可以根据用户(驾驶员)或智能驾驶系统的制动意图,向执行控制系统发送夹紧指令或释放指令。S101, obtaining a braking instruction, and sending a clamping instruction according to the braking instruction. In some embodiments, the upper control system may send a clamping instruction or a releasing instruction to the execution control system according to the braking intention of the user (driver) or the intelligent driving system.

S102,确定活塞位置,所述活塞的初始位置为零位置,当摩擦片无磨损时,所述活塞推动所述摩擦片到达制动盘接触面的初始运动距离为S0。在一些实施例中,活塞位置计算模块可以根据电机的角度及执行机构的参数计算活塞位置。作为示例,所述确定活塞位置可以通过电机的位置传感器获取实时传感电机角度,根据执行机构的参数进行积分计算确定活塞位置:S102, determine the piston position, the initial position of the piston is the zero position, when the friction plate is not worn, the initial movement distance of the piston pushing the friction plate to the brake disc contact surface is S0. In some embodiments, the piston position calculation module can calculate the piston position according to the angle of the motor and the parameters of the actuator. As an example, the piston position can be determined by obtaining the real-time sensor motor angle through the position sensor of the motor, and the piston position can be determined by performing integral calculation according to the parameters of the actuator:

其中,S为所述活塞位置,θ为所述电机旋转的机械角度,k为减速增扭机构传动比,p为螺纹节距,r为节圆半径。Wherein, S is the piston position, θ is the mechanical angle of rotation of the motor, k is the transmission ratio of the speed reduction and torque increase mechanism, p is the thread pitch, and r is the pitch circle radius.

S103,当执行所述夹紧指令时,同步计算所述活塞位置,并进行接触点识别;所述摩擦片无磨损时的接触点位置为初始接触点位置。在一些实施例中,接触点识别模块可以根据执行机构的夹紧力、电流以及所述活塞位置刷新接触点位置。在一些实施例中,当执行所述夹紧指令时具体包括上层控制系统选择使能或禁用接触点识别,若禁用则不进行接触点识别,或使能则进行接触点识别。当上层控制系统选择使能接触点识别,所述接触点识别流程200具体如图6所示。S103, when executing the clamping instruction, synchronously calculate the piston position and perform contact point identification; the contact point position when the friction plate is not worn is the initial contact point position. In some embodiments, the contact point identification module can refresh the contact point position according to the clamping force and current of the actuator and the piston position. In some embodiments, when executing the clamping instruction, it specifically includes the upper control system choosing to enable or disable contact point identification, if disabled, no contact point identification is performed, or if enabled, contact point identification is performed. When the upper control system chooses to enable contact point identification, the contact point identification process 200 is specifically shown in Figure 6.

S104,当所述活塞朝向制动盘方向运动S1距离时满足接触点刷新条件,将所述接触点位置刷新为第一接触点位置,发送至释放控制模块。在一些实施例中,接触点识别模块可以判断满足接触点刷新条件并刷新接触点位置,将刷新后的接触点位置同步发送至释放控制模块。作为示例,所述活塞的运动方向可以为垂直于制动盘的方向,执行夹紧指令时,所述活塞沿垂直于制动盘的轴线朝向所述制动盘方向运动。S104, when the piston moves toward the brake disc for a distance of S1, the contact point refresh condition is satisfied, the contact point position is refreshed to the first contact point position, and sent to the release control module. In some embodiments, the contact point recognition module can determine that the contact point refresh condition is satisfied and refresh the contact point position, and synchronously send the refreshed contact point position to the release control module. As an example, the movement direction of the piston can be perpendicular to the direction of the brake disc, and when the clamping command is executed, the piston moves toward the brake disc along an axis perpendicular to the brake disc.

S105,获取释放指令,所述释放控制模块控制所述活塞背离制动盘方向运动S0距离,将所述活塞位置控制在距离所述零位置S1-S0处。在一些实施例中,释放控制模块可以根据释放指令,基于所述活塞位置与所述接触点位置驱动电机反转,将所述活塞位置控制在与所述接触点位置距离预设阈值的位置。作为示例,执行释放指令时,所述活塞沿垂直于制动盘的轴线背离所述制动盘方向运动。需要说明的是,所述活塞位置控制在距离所述零位置S1-S0处,该活塞位置相对于所述零位置与制动盘的距离缩短S1-S0。S105, obtain a release instruction, and the release control module controls the piston to move a distance S0 away from the brake disc, and controls the piston position at a distance S1-S0 from the zero position. In some embodiments, the release control module can drive the motor to reverse based on the piston position and the contact point position according to the release instruction, and control the piston position to a position away from the contact point position by a preset threshold. As an example, when the release instruction is executed, the piston moves away from the brake disc along an axis perpendicular to the brake disc. It should be noted that the piston position is controlled at a distance S1-S0 from the zero position, and the distance between the piston position and the brake disc is shortened by S1-S0 relative to the zero position.

根据本申请的一些实施例,所述第一接触点位置为摩擦片有磨损时的接触点位置;当再次获取制动指令时,所述活塞在距离所述零位置S1-S0处朝向制动盘方向运动S0距离时完成夹紧指令,补偿所述摩擦片有磨损时与制动盘的间隙,实现制动间隙自动补偿。作为示例,所述活塞的初始位置为零位置,所述摩擦片无磨损时的接触点位置为初始接触点位置,所述活塞推动所述摩擦片到达制动盘接触面(初始接触点位置)的初始运动距离为S0;所述摩擦片有磨损时的接触点位置为第一接触点位置,所述活塞推动所述摩擦片到达制动盘接触面(第一接触点位置)的运动距离为S1;根据释放指令,通过释放控制模块控制所述活塞背离制动盘方向运动S0距离,即将活塞位置控制在距离所述零位置S1-S0处,当再执行夹紧指令时,活塞运动距离为S1-(S1-S0)=S0,以实现自动补偿制动间隙。需要说明的是,S0、S1等对应的数值为距离,S1-S0为距离的差值计算。According to some embodiments of the present application, the first contact point position is the contact point position when the friction plate is worn; when the braking command is obtained again, the piston moves S0 distance from the zero position S1-S0 toward the brake disc to complete the clamping command, compensate the gap between the friction plate and the brake disc when it is worn, and realize automatic compensation of the brake clearance. As an example, the initial position of the piston is the zero position, the contact point position when the friction plate is not worn is the initial contact point position, and the initial movement distance of the piston pushing the friction plate to reach the brake disc contact surface (initial contact point position) is S0; the contact point position when the friction plate is worn is the first contact point position, and the movement distance of the piston pushing the friction plate to reach the brake disc contact surface (first contact point position) is S1; according to the release command, the release control module controls the piston to move S0 distance away from the brake disc, that is, the piston position is controlled at the distance S1-S0 from the zero position, and when the clamping command is executed again, the piston movement distance is S1-(S1-S0)=S0, so as to realize automatic compensation of the brake clearance. It should be noted that the values corresponding to S0, S1, etc. are distances, and S1-S0 is the difference calculation of the distances.

图6是根据本发明的一些实施例提供的接触点识别的示例性流程图。如图6所示,所述接触点识别的流程200可以包括:FIG6 is an exemplary flow chart of contact point identification according to some embodiments of the present invention. As shown in FIG6 , the process 200 of contact point identification may include:

S201,确定实时夹紧力,判断实时夹紧力是否可信。在一些实施例中,接触点识别模块可以根据上层控制系统的夹紧指令,执行机构反馈的夹紧力等进行判断实时夹紧力是否可信。作为示例,若实时夹紧力可信,进入S202;若实时夹紧力不可信,进入S206。S201, determine the real-time clamping force, and judge whether the real-time clamping force is credible. In some embodiments, the contact point identification module can judge whether the real-time clamping force is credible based on the clamping instruction of the upper control system, the clamping force fed back by the actuator, etc. As an example, if the real-time clamping force is credible, proceed to S202; if the real-time clamping force is not credible, proceed to S206.

S202,若可信,判断实时夹紧力是否小于第一夹紧力阈值。在一些实施例中,所述第一夹紧力阈值可以是一个较大的夹紧力阈值,如果当前夹紧力大于该阈值,则此时活塞位置已远超接触点位置,该次制动无法进行接触点识别。作为示例,所述第一夹紧力阈值的较大夹紧阈值可以为2000N,如果当前的实时夹紧力小于该阈值,进入S203;如果当前的实时夹紧力大于等于该阈值,进入S207。S202, if credible, determine whether the real-time clamping force is less than the first clamping force threshold. In some embodiments, the first clamping force threshold may be a larger clamping force threshold. If the current clamping force is greater than the threshold, the piston position is far beyond the contact point position, and the contact point cannot be identified during this braking. As an example, the larger clamping threshold of the first clamping force threshold may be 2000N. If the current real-time clamping force is less than the threshold, proceed to S203; if the current real-time clamping force is greater than or equal to the threshold, proceed to S207.

S203,若小于,确定实时活塞位置,判断实时活塞位置是否小于第一活塞位置阈值。在一些实施例中,所述第一活塞位置阈值可以是一个较大的活塞位置阈值,当前活塞位置大于该阈值,此时活塞位置已经远超理论上的最大接触点位置,则该次制动无法进行接触点识别。作为示例,所述第一活塞位置阈值的活塞位置阈值可以为10mm或反转40mm,如果当前的实时活塞位置小于该阈值,进入S204;如果当前的实时活塞位置大于等于该阈值,进入S207。S203, if less than, determine the real-time piston position, and judge whether the real-time piston position is less than the first piston position threshold. In some embodiments, the first piston position threshold can be a larger piston position threshold. The current piston position is greater than the threshold. At this time, the piston position has far exceeded the theoretical maximum contact point position, and the contact point cannot be identified during this braking. As an example, the piston position threshold of the first piston position threshold can be 10mm or 40mm reversed. If the current real-time piston position is less than the threshold, enter S204; if the current real-time piston position is greater than or equal to the threshold, enter S207.

S204,若小于,增加实时夹紧力至第二夹紧力,判断第二夹紧力是否大于第二夹紧力阈值。在一些实施例中,所述第二夹紧力阈值可以是一个较小的夹紧力阈值,如果当前夹紧力比该阈值略大,说明此时活塞带摩擦片已经与制动盘产生了轻微接触,可以将该位置作为接触点。作为示例,所述第二夹紧力阈值的较小夹紧阈值可以为50N,如果当前的实时夹紧力大于该阈值,进入S205;如果当前的实时夹紧力小于等于该阈值,进入S207。S204, if it is less than, increase the real-time clamping force to the second clamping force, and determine whether the second clamping force is greater than the second clamping force threshold. In some embodiments, the second clamping force threshold can be a smaller clamping force threshold. If the current clamping force is slightly larger than the threshold, it means that the piston with friction plate has slightly contacted the brake disc at this time, and this position can be used as the contact point. As an example, the smaller clamping threshold of the second clamping force threshold can be 50N. If the current real-time clamping force is greater than the threshold, enter S205; if the current real-time clamping force is less than or equal to the threshold, enter S207.

S205,若大于,刷新接触点位置并发送至所述释放控制模块。在一些实施例中,接触点识别模块可以判断满足接触点刷新条件并刷新接触点位置,将刷新后的接触点位置同步发送至释放控制模块。S205, if greater than, refresh the contact point position and send it to the release control module. In some embodiments, the contact point identification module can determine that the contact point refresh condition is met and refresh the contact point position, and synchronously send the refreshed contact point position to the release control module.

若实时夹紧力不可信,进入S206,通过所述电机的电流确定实时夹紧力。在一些实施例中,运动转换机构可以通过电机的位置、转速或电流确定摩擦片作用在制动盘的夹紧力。又例如,所述运动转换机构可以集成力传感器,所述力传感器用于获取所述摩擦片作用在所述制动盘的夹紧力。作为示例,当连续两次踩制动,第一次制动未释放(有制动),第二次制动关联的夹紧力不可信,则不执行制动。If the real-time clamping force is not credible, the process proceeds to S206, where the real-time clamping force is determined by the current of the motor. In some embodiments, the motion conversion mechanism can determine the clamping force of the friction plate on the brake disc by the position, speed or current of the motor. For another example, the motion conversion mechanism can be integrated with a force sensor, which is used to obtain the clamping force of the friction plate on the brake disc. As an example, when the brake is applied twice in succession, the first brake is not released (there is braking), and the clamping force associated with the second brake is not credible, then the brake is not applied.

若实时夹紧力不小于第一夹紧力阈值,或若实时活塞位置不小于第一活塞位置阈值,或若第二夹紧力不大于第二夹紧力阈值,进入S207,不刷新所述接触点位置。作为示例,当电机反转故障而带动活塞运动,致使实际夹紧力与实际活塞位置不匹配,此时夹紧力太大,例如大于第一夹紧力阈值,则不刷新所述接触点位置。If the real-time clamping force is not less than the first clamping force threshold, or if the real-time piston position is not less than the first piston position threshold, or if the second clamping force is not greater than the second clamping force threshold, enter S207 and do not update the contact point position. As an example, when the motor reverses and drives the piston to move, causing the actual clamping force to not match the actual piston position, the clamping force is too large, for example, greater than the first clamping force threshold, and the contact point position is not updated.

根据本申请的一些实施例,本申请的车辆可以包括应用本申请的制动系统,并执行上述制动间隙补偿方法。所述制动系统可以包括上层控制系统,根据制动意图向执行控制系统发送指令;执行控制系统,根据所述上层控制系统的指令控制执行机构;执行机构,根据所述执行控制系统的控制执行所述制动意图。According to some embodiments of the present application, the vehicle of the present application may include a braking system applying the present application and execute the above-mentioned braking clearance compensation method. The braking system may include an upper control system that sends instructions to an execution control system according to a braking intention; an execution control system that controls an execution mechanism according to the instructions of the upper control system; and an execution mechanism that executes the braking intention according to the control of the execution control system.

需要说明的是,以上对于制动系统和制动间隙补偿方法等的描述,仅为描述方便,并不能把本发明限制在所举实施例的范围之内。可以理解,对于本领域技术人员,基于本装置的原理,可能在不背离该原理的前提下,对各个结构进行任意组合,或者构成子结构与其它结构组合,对实施上述装置和操作的功能进行形式和细节上的各种修正和改变。例如,制动系统可以进一步包括摩擦片磨损报警和/或更换功能等。诸如此类的变形,均在本发明的保护范围之内。It should be noted that the above description of the brake system and the brake clearance compensation method is only for convenience of description and does not limit the present invention to the scope of the embodiments. It is understandable that for those skilled in the art, based on the principle of the present device, it is possible to arbitrarily combine the various structures, or to form a substructure and combine it with other structures, and to make various modifications and changes in form and details to the functions of implementing the above-mentioned devices and operations without departing from the principle. For example, the brake system may further include a friction plate wear alarm and/or replacement function. Such variations are all within the scope of protection of the present invention.

综上所述,本发明的制动间隙补偿方法、制动系统及车辆,包括获取制动指令,根据制动指令发送夹紧指令;确定活塞位置,活塞的初始位置为零位置,当摩擦片无磨损时,活塞推动摩擦片到达制动盘接触面的初始运动距离为S0;当执行夹紧指令时,同步计算活塞位置,并进行接触点识别;摩擦片无磨损时的接触点位置为初始接触点位置;当活塞朝向制动盘方向运动S1距离时满足接触点刷新条件,将接触点位置刷新为第一接触点位置,发送至释放控制模块;获取释放指令,释放控制模块控制活塞背离制动盘方向运动S0距离,将活塞位置控制在距离零位置S1-S0处,用于保证制动感觉的一致性,实现制动间隙自动补偿,以提高整车制动过程的稳定性与安全性。In summary, the brake clearance compensation method, brake system and vehicle of the present invention include obtaining a brake instruction, sending a clamping instruction according to the brake instruction; determining the piston position, the initial position of the piston is the zero position, when the friction plate is not worn, the initial movement distance of the piston pushing the friction plate to reach the brake disc contact surface is S0; when the clamping instruction is executed, the piston position is synchronously calculated, and the contact point is identified; the contact point position when the friction plate is not worn is the initial contact point position; when the piston moves toward the brake disc for a distance of S1, the contact point refresh condition is met, the contact point position is refreshed to the first contact point position, and sent to the release control module; obtaining a release instruction, the release control module controls the piston to move away from the brake disc for a distance of S0, and controls the piston position at a distance of S1-S0 from the zero position, so as to ensure the consistency of the braking feeling and realize automatic compensation of the brake clearance, so as to improve the stability and safety of the braking process of the whole vehicle.

需要注意的是,上述的实施例仅仅是用作示例,本发明不限于这样的示例,而是可以进行各种变化。It should be noted that the above-described embodiments are merely examples, and the present invention is not limited to such examples but can be variously modified.

需要说明的是,在本说明书中,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that, in this specification, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, an element defined by the sentence "includes a ..." does not exclude the existence of other identical elements in the process, method, article or device including the element.

以上所揭露的仅为本发明一些优选的实施例,不能以此来限定本发明之权利范围,本领域普通技术人员可以理解实现上述实施例的全部或部分结构,并依本发明权利要求所作的等同变化,仍属于本发明所涵盖的范围。The above disclosures are only some preferred embodiments of the present invention, which cannot be used to limit the scope of rights of the present invention. Ordinary technicians in this field can understand that all or part of the structures of the above embodiments and equivalent changes made according to the claims of the present invention are still within the scope of the present invention.

Claims (10)

1.一种制动间隙补偿方法,其特征在于:1. A brake clearance compensation method, characterized in that: 获取制动指令,根据所述制动指令发送夹紧指令;Obtaining a braking instruction, and sending a clamping instruction according to the braking instruction; 确定活塞位置,所述活塞的初始位置为零位置,当摩擦片无磨损时,所述活塞推动所述摩擦片到达制动盘接触面的初始运动距离为S0;Determine the piston position, the initial position of the piston is the zero position, when the friction plate is not worn, the initial movement distance of the piston pushing the friction plate to reach the brake disc contact surface is S0; 当执行所述夹紧指令时,同步计算所述活塞位置,并进行接触点识别;所述摩擦片无磨损时的接触点位置为初始接触点位置;When the clamping instruction is executed, the piston position is calculated synchronously and the contact point is identified; the contact point position when the friction plate is not worn is the initial contact point position; 当所述活塞朝向制动盘方向运动S1距离时满足接触点刷新条件,将所述接触点位置刷新为第一接触点位置,发送至释放控制模块;When the piston moves toward the brake disc by a distance of S1 and the contact point refresh condition is met, the contact point position is refreshed to the first contact point position and sent to the release control module; 获取释放指令,所述释放控制模块控制所述活塞背离制动盘方向运动S0距离,将所述活塞位置控制在距离所述零位置S1-S0处。A release instruction is obtained, and the release control module controls the piston to move a distance S0 away from the brake disc, and controls the piston position to be at a distance S1-S0 from the zero position. 2.根据权利要求1所述的方法,其特征在于,所述第一接触点位置为摩擦片有磨损时的接触点位置;当再次获取制动指令时,所述活塞在距离所述零位置S1-S0处朝向制动盘方向运动S0距离时完成夹紧指令,补偿所述摩擦片有磨损时与制动盘的间隙。2. The method according to claim 1 is characterized in that the first contact point position is the contact point position when the friction plate is worn; when the braking command is obtained again, the piston completes the clamping command when it moves a distance S0 toward the brake disc from the zero position S1-S0, thereby compensating for the gap between the friction plate and the brake disc when the friction plate is worn. 3.根据权利要求1所述的方法,其特征在于,所述确定活塞位置具体包括:通过电机的位置传感器获取实时传感电机角度,根据执行机构的参数进行积分计算确定活塞位置。3. The method according to claim 1 is characterized in that the determining of the piston position specifically comprises: obtaining a real-time sensor motor angle through a motor position sensor, and determining the piston position by performing integral calculation according to the parameters of the actuator. 4.根据权利要求3所述的方法,其特征在于,所述根据执行机构的参数进行积分确定活塞位置具体包括:4. The method according to claim 3, characterized in that the step of determining the piston position by integrating the parameters of the actuator comprises: 其中,S为所述活塞位置,θ为所述电机旋转的机械角度,k为减速增扭机构传动比,p为螺纹节距,r为节圆半径。 Wherein, S is the piston position, θ is the mechanical angle of rotation of the motor, k is the transmission ratio of the speed reduction and torque increase mechanism, p is the thread pitch, and r is the pitch circle radius. 5.根据权利要求1所述的方法,其特征在于,所述接触点识别具体包括:5. The method according to claim 1, wherein the contact point identification specifically comprises: S201,确定实时夹紧力,判断实时夹紧力是否可信;S201, determining the real-time clamping force and judging whether the real-time clamping force is credible; S202,若可信,判断实时夹紧力是否小于第一夹紧力阈值;S202, if credible, determine whether the real-time clamping force is less than a first clamping force threshold; S203,若小于,确定实时活塞位置,判断实时活塞位置是否小于第一活塞位置阈值;S203, if less than, determine the real-time piston position, and judge whether the real-time piston position is less than the first piston position threshold; S204,若小于,增加实时夹紧力至第二夹紧力,判断第二夹紧力是否大于第二夹紧力阈值;S204, if it is less than, increase the real-time clamping force to the second clamping force, and determine whether the second clamping force is greater than the second clamping force threshold; S205,若大于,刷新接触点位置并发送至所述释放控制模块。S205: If it is greater, refresh the contact point position and send it to the release control module. 6.根据权利要求5所述的方法,其特征在于,若实时夹紧力不可信,通过所述电机的电流确定实时夹紧力。6 . The method according to claim 5 , characterized in that, if the real-time clamping force is not credible, the real-time clamping force is determined by the current of the motor. 7.根据权利要求5所述的方法,其特征在于,若实时夹紧力不小于第一夹紧力阈值,或若实时活塞位置不小于第一活塞位置阈值,或若第二夹紧力不大于第二夹紧力阈值,不刷新所述接触点位置。7. The method according to claim 5 is characterized in that if the real-time clamping force is not less than the first clamping force threshold, or if the real-time piston position is not less than the first piston position threshold, or if the second clamping force is not greater than the second clamping force threshold, the contact point position is not refreshed. 8.一种制动系统,执行权利要求1至权利要求7任一项所述的方法,其特征在于,包括:8. A braking system, executing the method according to any one of claims 1 to 7, characterized in that it comprises: 上层控制系统,根据制动意图向执行控制系统发送指令;所述上层控制系统的指令包括夹紧指令、释放指令;The upper control system sends instructions to the execution control system according to the braking intention; the instructions of the upper control system include clamping instructions and release instructions; 执行控制系统,根据所述上层控制系统的指令控制执行机构;An execution control system controls the execution mechanism according to the instructions of the upper control system; 执行机构,根据所述执行控制系统的控制执行所述制动意图;所述执行机构具体包括电机及电机控制器,所述电机控制器根据所述夹紧指令驱动所述电机正转完成夹紧,或根据所述释放指令驱动所述电机反转完成释放;所述电机包括减速增扭机构,所述减速增扭机构包括运动转换机构,通过丝杆螺母平动,推动摩擦片压紧制动盘。An actuator executes the braking intention according to the control of the execution control system; the actuator specifically includes a motor and a motor controller, and the motor controller drives the motor to rotate forward to complete clamping according to the clamping instruction, or drives the motor to rotate reversely to complete release according to the release instruction; the motor includes a deceleration and torque-increasing mechanism, and the deceleration and torque-increasing mechanism includes a motion conversion mechanism, which pushes the friction plate to press the brake disc through the translation of the screw nut. 9.根据权利要求8所述的系统,其特征在于,所述执行控制系统具体包括:9. The system according to claim 8, characterized in that the execution control system specifically comprises: 活塞位置计算模块,根据所述电机的角度及所述执行机构的参数计算活塞位置;A piston position calculation module, which calculates the piston position according to the angle of the motor and the parameters of the actuator; 接触点识别模块,根据所述执行机构的夹紧力、电流以及所述活塞位置刷新接触点位置;A contact point identification module, which updates the contact point position according to the clamping force and current of the actuator and the piston position; 夹紧控制模块,根据夹紧指令,基于所述活塞位置与所述执行机构的夹紧力驱动所述电机正转,完成所述执行机构夹紧;A clamping control module drives the motor to rotate forward according to the clamping instruction based on the piston position and the clamping force of the actuator to complete the clamping of the actuator; 释放控制模块,根据释放指令,基于所述活塞位置与所述接触点位置驱动所述电机反转,将所述活塞位置控制在与所述接触点位置距离预设阈值的位置;a release control module, which drives the motor to reverse according to the release instruction and based on the piston position and the contact point position, and controls the piston position to be at a position away from the contact point position by a preset threshold; 夹紧或释放仲裁模块,根据所述上层控制系统的指令确定所述电机的转矩。The clamping or releasing arbitration module determines the torque of the motor according to the instruction of the upper control system. 10.一种车辆,其特征在于:应用权利要求8至权利要求9任一项所述的制动系统,或执行权利要求1至权利要求7任一项所述的制动间隙补偿方法。10. A vehicle, characterized in that: the braking system described in any one of claims 8 to 9 is applied, or the braking clearance compensation method described in any one of claims 1 to 7 is executed.
CN202311790802.2A 2023-12-25 2023-12-25 Braking clearance compensation method, braking system and vehicle Pending CN118046875A (en)

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