CN118043532A - Hydraulically driven downhole self-propelled cable tool - Google Patents
Hydraulically driven downhole self-propelled cable tool Download PDFInfo
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Abstract
Description
技术领域Technical Field
本发明涉及一种用于控制工具管柱的方法,该工具管柱具有井下自推进式电缆工具,该井下自推进式电缆工具具有借助液压装置旋转并连接到通过液压装置突伸出的可突伸的臂组件的轮子。本发明还涉及一种配置成能执行该方法的液压驱动的井下自推进式电缆工具。The present invention relates to a method for controlling a tool string having a downhole self-propelled cable tool having wheels that rotate by means of hydraulic means and are connected to an extendable arm assembly that extends by means of the hydraulic means. The present invention also relates to a hydraulically driven downhole self-propelled cable tool configured to perform the method.
背景技术Background technique
由于各种原因进行对井的干预,以执行作业,例如拉套筒、铣削短节、拉或坐放塞子。对井的干预通常通过电缆供电,并且当作业工具向下移动到更难接近的、偏离的或水平的井部分时,通过用于拉动电缆的自推进式电缆工具将作业工具沿井向下推进到要执行作业的位置。为了能够提供足够的拉力以将电缆拉下井很远,自推进式电缆工具是一种液压驱动的工具,其轮臂上具有轮子,其中每个轮子由轮子中的液压马达驱动,并且轮子也通过液压装置压靠在套管壁或钻孔上。这种液压驱动的自推进式电缆工具比电驱动的自推进式电缆工具提供更大的拉力,但是不能像电驱动的自推进式电缆工具那样快速驱动。Interventions in the well are carried out for various reasons to perform operations, such as pulling casings, milling subs, pulling or setting plugs. The interventions in the well are usually powered by a cable and the working tool is propelled down the well to the location where the operation is to be performed by a self-propelled cable tool for pulling the cable as the working tool moves down to a more inaccessible, deviated or horizontal well portion. In order to be able to provide sufficient pulling force to pull the cable far down the well, the self-propelled cable tool is a hydraulically driven tool having wheels on its wheel arms, wherein each wheel is driven by a hydraulic motor in the wheel and the wheels are also pressed against the casing wall or the borehole by hydraulic means. Such hydraulically driven self-propelled cable tools provide greater pulling force than electrically driven self-propelled cable tools, but cannot be driven as quickly as electrically driven self-propelled cable tools.
为了使液压驱动的自推进式电缆工具能够更快地驱动,液压驱动的自推进式电缆工具的液压区段已经以多种方式得到了发展。如从WO2017/142415中所知,一种方案是液压驱动的轮子的前部已经断开连接,使得所有液压功率用于驱动其余轮子,以便更快地驱动。这种方案限于两种模式,因此有两种速度:快速模式,其中只有一些轮子由液压流体驱动,而其他轮子断开连接;全力模式,其中所有轮子由液压流体驱动,但速度非常慢。在WO2019/004834中,液压区段还设置有旁路供应管线,以便能绕过液压轮子的前部而不是使所述前部断开连接,这因此试图使液压驱动的自推进式电缆工具驱动更快,但仅具有低拉力;当需要更大的拉力时,一些轮子不再被绕过,然后自推进式电缆工具的速度降低到非常低的速度。为了能够更好地控制钻压/钻头上的重量,WO2018/067018中的液压区段设置有压力设定阀,该压力设定阀构造成用于将过量的液压流体供给到用于向外挤压轮子的第一液压供给管线中,进而到达用于驱动轮子中的液压马达的第二液压供给管线,以增加井下牵引器的速度。然而,将用于向外挤压轮子的过量液压流体输送到用于旋转力的流体流中会损害最大拉力。尽管进行了几次尝试来通过可控液压区段开发更快的液压驱动的自推进式电缆工具,但这种液压驱动的自推进式电缆工具要么局限于两种模式,要么损害最大拉力。In order to enable the hydraulically driven self-propelled cable tool to be driven faster, the hydraulic section of the hydraulically driven self-propelled cable tool has been developed in various ways. As known from WO2017/142415, one solution is that the front of the hydraulically driven wheels has been disconnected so that all the hydraulic power is used to drive the remaining wheels in order to drive faster. This solution is limited to two modes and therefore two speeds: a fast mode, in which only some wheels are driven by the hydraulic fluid and the other wheels are disconnected; a full-power mode, in which all wheels are driven by the hydraulic fluid, but at a very slow speed. In WO2019/004834, the hydraulic section is also provided with a bypass supply line so that the front of the hydraulic wheel can be bypassed instead of being disconnected, which therefore attempts to make the hydraulically driven self-propelled cable tool drive faster, but only with low pulling force; when a greater pulling force is required, some wheels are no longer bypassed, and then the speed of the self-propelled cable tool is reduced to a very low speed. In order to be able to better control the weight on bit/weight on the bit, the hydraulic section in WO2018/067018 is provided with a pressure setting valve configured to supply excess hydraulic fluid to a first hydraulic supply line for squeezing the wheels outwards, and then to a second hydraulic supply line for driving a hydraulic motor in the wheels, to increase the speed of the downhole tractor. However, delivering excess hydraulic fluid for squeezing the wheels outwards into the fluid flow for the rotational force compromises the maximum pulling force. Although several attempts have been made to develop faster hydraulically driven self-propelled cable tools with controllable hydraulic sections, such hydraulically driven self-propelled cable tools are either limited to two modes or compromise the maximum pulling force.
电驱动的自推进式电缆工具的缺点是不能为电驱动的自推进式电缆工具提供足够的拉力,用于更难接近的、偏离的或水平的井部分,并且不能在这些部分进行作业,因为电驱动的自推进式电缆工具不能将电缆拉那么远。因此,已经尝试制造一种部分液压驱动和部分电驱动的自推进式电缆工具,但迄今为止没有任何成功的证明。A disadvantage of electrically driven self-propelled cable tools is that they cannot provide sufficient pulling force for more difficult to access, deviated or horizontal well sections and cannot be operated in these sections because the electrically driven self-propelled cable tool cannot pull the cable as far. Therefore, attempts have been made to create a partially hydraulically driven and partially electrically driven self-propelled cable tool, but to date no success has been demonstrated.
发明内容Summary of the invention
本发明的一个目的是完全或部分地克服现有技术中的上述缺点和不足。更特别地,一个目的是提供一种改进的控制液压驱动的井下自推进式电缆工具的方法,该方法能够在不减小最大拉力的情况下更快地驱动。An object of the present invention is to wholly or partly overcome the above-mentioned shortcomings and deficiencies in the prior art. More particularly, an object is to provide an improved method of controlling a hydraulically driven downhole self-propelled cable tool that can be driven faster without reducing the maximum pulling force.
另一个目的是提供一种改进的控制液压驱动的井下自推进式电缆工具的方法,由于电缆中的电流限制,该方法能够提供最大的可用拉力,而不会降低快速驱动的能力。Another object is to provide an improved method of controlling a hydraulically driven downhole self-propelled wireline tool that provides maximum available pulling force without sacrificing rapid drive capability due to current limitations in the cable.
从下面的描述中将变得显而易见的上述目的以及众多的其它目的、优点和特征由根据本发明的方案来实现,即通过一种用于控制工具管柱的方法来实现,该工具管柱具有轮子,所述轮子借助液压装置旋转并且连接到通过液压装置突伸出的可突伸的臂组件,该方法包括:The above objects and numerous other objects, advantages and features that will become apparent from the following description are achieved by the solution according to the present invention, namely by a method for controlling a tool string having wheels that rotate by means of hydraulic means and connected to an extendable arm assembly that protrudes by means of hydraulic means, the method comprising:
-将井下自推进式电缆工具下入井孔,所述井下自推进式电缆工具连接到电缆的第二端,所述电缆的第一端连接到电源,所述井下自推进式电缆工具具有工具主体和借助液压装置旋转的多个轮子,每个轮子连接到能借助来自第一液压泵的液压流体从所述工具主体突伸出的可突伸的臂组件,该井下自推进式电缆工具具有电动马达,所述电动马达以一运行转速旋转,以用于驱动所述第一泵,- lowering a downhole self-propelled cable tool into a wellbore, the downhole self-propelled cable tool being connected to a second end of a cable, a first end of the cable being connected to a power source, the downhole self-propelled cable tool having a tool body and a plurality of wheels rotatable by means of hydraulic means, each wheel being connected to an extendable arm assembly that can protrude from the tool body by means of hydraulic fluid from a first hydraulic pump, the downhole self-propelled cable tool having an electric motor that rotates at an operating speed for driving the first pump,
-确定/规定电缆工具的最大允许电功率用量;- Determine/specify the maximum permissible electrical power usage of the cable tool;
-向井下自推进式电缆工具供应电力,以使所述井下自推进式电缆工具以第一速度运行,从而以第一力迫使所述井下自推进式电缆工具穿过井孔;- supplying power to the downhole self-propelled wireline tool to cause the downhole self-propelled wireline tool to operate at a first speed, thereby forcing the downhole self-propelled wireline tool through the wellbore with a first force;
-基于在电动马达的第一预定马达输出转矩下的最大允许电功率用量来确定电动马达的第一最大允许运行转速;- determining a first maximum permissible operating speed of the electric motor based on a maximum permissible electrical power usage at a first predetermined motor output torque of the electric motor;
-确定电动马达的马达输出转矩;以及- determining the motor output torque of the electric motor; and
-比较运行转速是否超过马达在确定的马达输出转矩下的最大允许运行转速,- compare whether the running speed exceeds the maximum permissible running speed of the motor under the determined motor output torque,
其中所述方法还包括基于所述比较的结果来调节电动马达的运行转速,以便在运行转速高于最大允许马达转速时将第一速度调节至第二速度。The method further includes adjusting the operating speed of the electric motor based on the result of the comparison so as to adjust the first speed to a second speed when the operating speed is higher than a maximum allowable motor speed.
因此,提供一种调节液压驱动的井下自推进式电缆工具的速度的非常简单的方法,因为仅调节马达,而不调节更复杂的液压区段来改变液压驱动的井下自推进式电缆工具的速度。Thus, a very simple method of adjusting the speed of a hydraulically driven downhole self-propelled wireline tool is provided, since only the motor is adjusted and not the more complex hydraulic sections to vary the speed of the hydraulically driven downhole self-propelled wireline tool.
当操作电缆工具时,电缆工具在一功率下的操作受到电缆所能输送的电力/功率的多少的限制。通过定义电缆工具的最大允许电功率用量,可确保电缆工具在不超过电缆和/或电缆工具设定的功率极限的功率下运行。When operating a cable tool, the operation of the cable tool at a power level is limited by how much power the cable can deliver. By defining the maximum allowable electrical power usage of the cable tool, it is ensured that the cable tool operates at a power level that does not exceed the power limit set for the cable and/or cable tool.
此外,通过具有电缆工具的最大允许电功率用量,可确定在预定马达输出转矩下电动马达的第一最大允许运行转速。因此,当马达以第一马达速度运行时,最大允许电功率用量可用于找到马达在预定马达速度下可具有多大转矩的极限/限制。Furthermore, by having the maximum allowable electrical power usage of the cable tool, a first maximum allowable operating speed of the electric motor at a predetermined motor output torque can be determined. Thus, when the motor is running at a first motor speed, the maximum allowable electrical power usage can be used to find a limit/limit on how much torque the motor can have at a predetermined motor speed.
通过在运行期间确定电动马达的马达输出转矩,可看到在所确定的马达输出转矩下最大允许转速是否超过极限。这可通过比较运行转速是否超过在确定的马达输出转矩下电动马达的最大允许运行转速来完成,并且其中该方法调节运行转速以确保运行转速不超过在确定的马达输出转矩下的最大运行转速。By determining the motor output torque of the electric motor during operation, it can be seen whether the maximum permissible speed at the determined motor output torque exceeds a limit. This can be done by comparing whether the operating speed exceeds the maximum permissible operating speed of the electric motor at the determined motor output torque, and wherein the method adjusts the operating speed to ensure that the operating speed does not exceed the maximum operating speed at the determined motor output torque.
因此,确保了自推进式电缆工具在使用过程中可调节其马达速度,以确保马达在电缆的功率极限内运行。因此,该方法允许电缆工具在最大允许电功率用量的限度内操作,从而保护电缆工具的部件在不超过其容量的情况下操作。Thus, it is ensured that the self-propelled cable tool can adjust its motor speed during use to ensure that the motor operates within the power limit of the cable. Thus, the method allows the cable tool to operate within the limits of the maximum permissible electrical power usage, thereby protecting the components of the cable tool from operating beyond their capacity.
该方法还可包括通过计算从电动马达的电相位测量值连续确定马达输出转矩。The method may further include continuously determining the motor output torque by calculation from electrical phase measurements of the electric motor.
该方法还可包括通过使用每个确定的马达输出转矩来计算电动马达的最大允许运行转速。The method may further include calculating a maximum allowable operating speed of the electric motor by using each determined motor output torque.
最大允许电功率用量(效果)由在预定电压和/或恒定电压下允许在电缆中流动的最大允许电流给出,并且通过确定所确定的(实际)马达输出转矩,用最大效果除以实际马达输出得出电动马达的最大允许运行转速。The maximum permissible electrical power usage (effect) is given by the maximum permissible current allowed to flow in the cable at a predetermined voltage and/or a constant voltage, and the maximum permissible operating speed of the electric motor is obtained by determining the determined (actual) motor output torque and dividing the maximum effect by the actual motor output.
如果电动马达的运行转速高于电动马达的最大允许运行转速,则电动马达的运行转速可降低,并且如果电动马达的运行转速低于电动马达的最大允许运行转速,则电动马达的运行转速可增加。If the operating speed of the electric motor is higher than the maximum allowable operating speed of the electric motor, the operating speed of the electric motor may be decreased, and if the operating speed of the electric motor is lower than the maximum allowable operating speed of the electric motor, the operating speed of the electric motor may be increased.
该方法还可包括基于在电动马达的第二预定马达输出转矩下的最大允许电功率用量来确定电动马达的第二最大允许运行转速。The method may further include determining a second maximum allowable operating speed of the electric motor based on a maximum allowable electrical power usage at a second predetermined motor output torque of the electric motor.
该方法同样还可包括基于在电动马达的第三、第四或后续预定马达输出转矩下的最大允许电功率用量来确定电动马达的第三、第四或后续最大允许运行转速。The method may also further include determining a third, fourth or subsequent maximum allowable operating speed for the electric motor based on the maximum allowable electrical power usage at a third, fourth or subsequent predetermined motor output torque of the electric motor.
井下自推进式电缆工具还可包括压力传感器和液压区段,该压力传感器连续地测量用于使轮子旋转的第二流体的第二流体压力,该液压区段包括第一可控阀,该第一可控阀基于第二流体压力控制用于使臂组件突伸的第一流体压力。The downhole self-propelled cable tool may also include a pressure sensor and a hydraulic section, wherein the pressure sensor continuously measures a second fluid pressure of a second fluid used to rotate the wheel, and the hydraulic section includes a first controllable valve that controls a first fluid pressure used to extend the arm assembly based on the second fluid pressure.
液压区段可仅基于第二压力调节第一可控阀来控制第一流体压力,从而优化成向轮臂提供足够但不超过需要的功率。因此,液压驱动的井下自推进式电缆工具的速度使用所有可用功率连续调节(即在电流极限以下),以便在最大速度下或在所需的力和相应的最大允许速度下驱动,并且液压驱动的井下自推进式电缆工具能够以最大速度驱动,直到拉动电缆所需的力增加到处于功率极限曲线的第一力,高于该第一力,则需要降低速度和因此电动马达的转速,以便不超过电流极限。因此,液压驱动的井下自推进式电缆工具可自我控制,以便在不超过电缆电流极限的情况下将其速度连续调节到最大值。The hydraulic section can control the first fluid pressure by adjusting the first controllable valve based only on the second pressure, so as to optimize the supply of sufficient but no more than required power to the wheel arm. Therefore, the speed of the hydraulically driven downhole self-propelled cable tool is continuously adjusted using all available power (i.e., below the current limit) so as to be driven at the maximum speed or at the required force and the corresponding maximum allowed speed, and the hydraulically driven downhole self-propelled cable tool can be driven at the maximum speed until the force required to pull the cable increases to a first force in the power limit curve, above which it is necessary to reduce the speed and therefore the rotational speed of the electric motor so as not to exceed the current limit. Therefore, the hydraulically driven downhole self-propelled cable tool can be self-controlled so as to continuously adjust its speed to the maximum value without exceeding the cable current limit.
通过具有基于第二压力控制第一流体压力的第一可控阀,液压驱动的井下自推进式电缆工具的连续控制被进一步优化,以确保除用于在轮子和壁部之间获得最佳摩擦以驱动液压驱动的井下自推进式电缆工具前进所需的程度之外,没有功率被浪费在使可突伸的臂组件朝向井的壁部向外伸出。By having a first controllable valve for controlling a first fluid pressure based on a second pressure, continuous control of the hydraulically driven downhole self-propelled cable tool is further optimized to ensure that no power is wasted in extending the extendable arm assembly outwardly toward the wall of the well, beyond that required to obtain optimal friction between the wheels and the wall to drive the hydraulically driven downhole self-propelled cable tool forward.
此外,基于该比较的结果来调节电动马达的运行转速可独立于电缆的任何状况如电缆中的拉拽力、电缆张力或电缆阻力来执行。Furthermore, adjusting the operating speed of the electric motor based on the result of the comparison may be performed independently of any condition of the cable, such as pull in the cable, cable tension, or cable resistance.
此外,基于该比较的结果来调节电动马达的运行转速可独立于任何泵条件如泵流量、泵压力或冲程长度来执行。Furthermore, adjusting the operating speed of the electric motor based on the results of the comparison may be performed independently of any pump conditions such as pump flow, pump pressure, or stroke length.
此外,基于该比较的结果来调节电动马达的运行转速可独立于井下自推进式电缆工具的任何速度条件来执行。Furthermore, adjusting the operating speed of the electric motor based on the results of the comparison may be performed independently of any speed conditions of the downhole self-propelled wireline tool.
此外,井下自推进式电缆工具的第一速度可通过调节电动马达的运行转速而调节到第二速度。Furthermore, the first speed of the downhole self-propelled wireline tool may be adjusted to a second speed by adjusting the operating speed of the electric motor.
此外,该方法还可包括确定电动马达的运行转速。Additionally, the method may include determining an operating speed of the electric motor.
此外,确定电动马达的输出转矩可通过测量电动马达中三相位的电流来进行。Furthermore, determining the output torque of the electric motor may be performed by measuring the currents of the three phases in the electric motor.
此外,该方法还可包括测量电动马达的电流需求/输入以及测量电动马达的电压输入。Additionally, the method may further include measuring a current demand/input of the electric motor and measuring a voltage input of the electric motor.
此外,基于马达输出转矩确定最大允许马达速度可基于电动马达的测量电流和测量电压。Additionally, determining the maximum allowable motor speed based on the motor output torque may be based on a measured current and a measured voltage of the electric motor.
此外,通过测量电动马达的实际电流需求和电压,可更精确地确定最大允许马达速度,因为电动马达的效率根据电动马达的运行转速而变化。因此,对于相同的功率输出,在高转速下的电流需求低于低转速下的电流需求,并且最大功率因此可变化为在高转速下比假设最大功率恒定时稍大。Furthermore, by measuring the actual current demand and voltage of the electric motor, the maximum permissible motor speed may be determined more accurately, since the efficiency of the electric motor varies depending on the speed at which the electric motor is operating. Thus, for the same power output, the current demand at high speeds is lower than the current demand at low speeds, and the maximum power may therefore vary to be slightly greater at high speeds than if the maximum power were assumed to be constant.
此外,电动马达的运行转速的调节可基于电动马达的所测量的电流需求或电动马达的所计算的负载。Furthermore, the regulation of the operating speed of the electric motor may be based on a measured current demand of the electric motor or a calculated load of the electric motor.
此外,电动马达的运行转速的调节可连续执行。Furthermore, the regulation of the operating speed of the electric motor can be performed continuously.
此外,电动马达的电流需求可由在电动马达处或电动马达中的马达驱动器来测量。Furthermore, the current demand of the electric motor may be measured by a motor drive at or in the electric motor.
此外,基于马达输出转矩确定最大允许马达转速还可基于最大功率或最大电流的预设值。Furthermore, determining the maximum allowable motor speed based on the motor output torque may also be based on a preset value of the maximum power or the maximum current.
此外,每个轮子可包括用于使轮子旋转以提供自推进运动的液压马达,每个轮子与可突伸的臂组件中的一个臂组件的第二臂端连接,所述多个可突伸的臂组件在第一臂端处与工具主体可移动地连接,并且可借助于具有第一流体压力的第一流体从工具主体突伸出,并且井下自推进式电缆工具还包括连续地测量第一流体压力的压力传感器。In addition, each wheel may include a hydraulic motor for rotating the wheel to provide self-propelled movement, each wheel is connected to the second arm end of one of the extendable arm assemblies, and the multiple extendable arm assemblies are movably connected to the tool body at the first arm end and can be extended from the tool body with the aid of a first fluid having a first fluid pressure, and the downhole self-propelled cable tool also includes a pressure sensor that continuously measures the first fluid pressure.
此外,每个液压马达可由来自第一液压泵或来自由电动马达驱动的第二液压泵的具有第二流体压力的第二流体驱动。Furthermore, each hydraulic motor may be driven by a second fluid having a second fluid pressure from the first hydraulic pump or from a second hydraulic pump driven by the electric motor.
此外,电动马达的转速的调节可基于第一流体压力。Furthermore, regulation of the speed of the electric motor may be based on the first fluid pressure.
此外,该方法还可包括借助井下自推进式电缆工具的液压区段中的第一可控阀基于第二压力控制第一流体压力。Additionally, the method may further include controlling the first fluid pressure based on the second pressure via a first controllable valve in a hydraulic section of the downhole self-propelled wireline tool.
此外,该方法还可包括测量电动马达的转速。Additionally, the method may further comprise measuring a rotational speed of the electric motor.
此外,该方法还可包括基于转矩输出确定马达上的负载。Additionally, the method may further include determining a load on the motor based on the torque output.
此外,液压区段可包括连续地测量第二流体的第二流体压力的第一压力传感器,并且电动马达的运行转速的调节可基于第二流体压力。Additionally, the hydraulic section may include a first pressure sensor that continuously measures a second fluid pressure of the second fluid, and the adjustment of the operating speed of the electric motor may be based on the second fluid pressure.
此外,井下自推进式电缆工具还可包括用于执行机加工操作的机加工工具和包括邻近加工工具的测压元件的压缩接头。Additionally, the downhole self-propelled wireline tool may further include a machining tool for performing a machining operation and a compression fitting including a load cell adjacent the machining tool.
此外,井下自推进式电缆工具还可包括测井工具,并且运行转速可设定为电动马达的预定恒定运行转速。Furthermore, the downhole self-propelled wireline tool may further include a logging tool, and the operating speed may be set to a predetermined constant operating speed of the electric motor.
此外,井下自推进式电缆工具还可包括用于执行井下作业(例如铣削)的具有钻头的操作工具,并且该方法还可包括测量第二流体压力并估计钻头上的重量/钻压(WOB)、将所估计的钻头上的重量与预定的钻头上的重量进行比较、以及基于该比较的结果来调节第二流体压力。In addition, the downhole self-propelled cable tool may also include an operating tool with a drill bit for performing downhole operations (such as milling), and the method may also include measuring a second fluid pressure and estimating a weight on the drill bit/bit pressure (WOB), comparing the estimated weight on the drill bit with a predetermined weight on the drill bit, and adjusting the second fluid pressure based on the result of the comparison.
此外,井下自推进式电缆工具还可包括压缩接头和用于执行井下作业(例如铣削)的具有钻头的操作工具,并且该方法还可包括借助压缩接头测量钻头上的重量、将所测量的钻头上的重量与预定的钻头上的重量进行比较、和基于该比较的结果来调节第二流体压力。In addition, the downhole self-propelled cable tool may also include a compression joint and an operating tool with a drill bit for performing downhole operations (such as milling), and the method may also include measuring the weight on the drill bit with the aid of the compression joint, comparing the measured weight on the drill bit with a predetermined weight on the drill bit, and adjusting the second fluid pressure based on the result of the comparison.
此外,井下自推进式电缆工具还可包括第二液压泵,用于产生用于使所述多个可突伸的臂组件突伸的第一流体压力。Furthermore, the downhole self-propelled wireline tool may further include a second hydraulic pump for generating a first fluid pressure for extending the plurality of extendable arm assemblies.
此外,液压区段还可包括控制第二流体压力的第二可控阀。Furthermore, the hydraulic section may further include a second controllable valve for controlling the pressure of the second fluid.
此外,井下自推进式电缆工具还可包括补偿器,用于在工具中提供预定的过压。Furthermore, the downhole self-propelled wireline tool may further comprise a compensator for providing a predetermined overpressure in the tool.
此外,井下自推进式电缆工具还可包括地面读出模块,用于向地面发送测量的工具参数,例如第一流体压力、第二流体压力、电动马达的运行转速和电动马达输出转矩。In addition, the downhole self-propelled cable tool may further include a surface readout module for sending measured tool parameters to the surface, such as the first fluid pressure, the second fluid pressure, the operating speed of the electric motor, and the output torque of the electric motor.
此外,电动马达可包括测量电动马达的运行转速的马达驱动器。Additionally, the electric motor may include a motor driver that measures the operating speed of the electric motor.
此外,电控单元可配置成能确定电动马达的马达输出转矩。Furthermore, the electronic control unit may be configured to determine a motor output torque of the electric motor.
此外,电控单元可包括用作能量存储单元或蓄能器的电容器。Furthermore, the electronic control unit may include a capacitor which serves as an energy storage unit or accumulator.
此外,液压区段还可包括第二压力传感器。Furthermore, the hydraulic section may also comprise a second pressure sensor.
此外,可控阀可以是可控减压阀。Furthermore, the controllable valve may be a controllable pressure reducing valve.
本发明还涉及一种工具管柱,该工具管柱包括安装为一个电缆工具管柱的两个井下自推进式电缆工具,其中每个井下自推进式电缆工具都各自具有单独的电控单元、单独的电动马达、一个或两个单独的液压泵、单独的液压区段、以及一个或多个单独的驱动区段。The present invention also relates to a tool string comprising two downhole self-propelled cable tools installed as one cable tool string, wherein each downhole self-propelled cable tool has a separate electronic control unit, a separate electric motor, one or two separate hydraulic pumps, a separate hydraulic section, and one or more separate drive sections.
本发明还涉及一种工具管柱,其包括第一井下自推进式电缆工具,该第一井下自推进式电缆工具包括:The present invention also relates to a tool string, comprising a first downhole self-propelled cable tool, the first downhole self-propelled cable tool comprising:
-工具主体;- Tool body;
-以一转速运行并由电缆供电的电动马达;- an electric motor running at a rotational speed and powered by an electric cable;
-多个可突伸的臂组件,其在第一臂端处与所述工具主体可移动地连接,并且能借助具有第一流体压力的第一流体从所述工具主体突伸出;- a plurality of extendable arm assemblies movably connected to the tool body at a first arm end and extendable from the tool body by means of a first fluid having a first fluid pressure;
-用于接触井的壁部的多个轮子,每个轮子包括液压马达,所述液压马达用于使所述轮子旋转以提供自推进运动,每个轮子与所述臂组件中的一个臂组件的第二臂端连接;- a plurality of wheels for contacting the wall of the well, each wheel comprising a hydraulic motor for rotating the wheel to provide self-propelled movement, each wheel being connected to the second arm end of one of the arm assemblies;
-由所述电动马达驱动的第一液压泵,用于产生用于驱动所述液压马达来使所述轮子旋转的第二流体的第二流体压力;以及- a first hydraulic pump driven by the electric motor for generating a second fluid pressure of a second fluid for driving the hydraulic motor to rotate the wheels; and
-连续地测量所述第二流体压力的第一压力传感器,- a first pressure sensor continuously measuring the pressure of the second fluid,
其中所述井下自推进式电缆工具还包括液压区段,所述液压区段包括基于所述第二流体压力控制所述第一流体压力的第一可控阀,The downhole self-propelled cable tool further comprises a hydraulic section, wherein the hydraulic section comprises a first controllable valve for controlling the first fluid pressure based on the second fluid pressure,
其中所述工具管柱还包括第二井下自推进式电缆工具,该第二井下自推进式电缆工具包括:The tool string further comprises a second downhole self-propelled cable tool, the second downhole self-propelled cable tool comprising:
-工具主体;- Tool body;
-第二电动马达,其以一转速运行并由电缆供电;- a second electric motor, which runs at a rotational speed and is powered by the cable;
-多个可突伸的臂组件,其在第一臂端处与所述工具主体可移动地连接,并且能借助具有第三流体压力的第三流体从所述工具主体突伸出;- a plurality of extendable arm assemblies movably connected to the tool body at a first arm end and extendable from the tool body by means of a third fluid having a third fluid pressure;
-用于接触井的壁部的多个轮子,每个轮子包括液压马达,所述液压马达用于使所述轮子旋转以提供自推进运动,每个轮子与所述臂组件中的一个臂组件的第二臂端连接;- a plurality of wheels for contacting the wall of the well, each wheel comprising a hydraulic motor for rotating the wheel to provide self-propelled movement, each wheel being connected to the second arm end of one of the arm assemblies;
-由所述第二电动马达驱动的至少一个第二液压泵,所述第二液压泵用于产生用于驱动所述液压马达来使所述轮子旋转的第四流体的第四流体压力;以及- at least one second hydraulic pump driven by the second electric motor, the second hydraulic pump for generating a fourth fluid pressure of a fourth fluid for driving the hydraulic motor to rotate the wheels; and
-连续地测量所述第四流体压力的压力传感器,- a pressure sensor for continuously measuring the pressure of said fourth fluid,
其中所述第二井下自推进式电缆工具还包括第二液压区段,所述第二液压区段包括基于所述第四流体压力控制所述第三流体压力的第三可控阀,所述第一井下自推进式电缆工具在一端与所述电缆连接,并且在另一端与所述第二井下自推进式电缆工具连接。The second downhole self-propelled cable tool also includes a second hydraulic section, the second hydraulic section includes a third controllable valve that controls the third fluid pressure based on the fourth fluid pressure, and the first downhole self-propelled cable tool is connected to the cable at one end and to the second downhole self-propelled cable tool at the other end.
此外,下入的步骤可包括将第一和第二井下自推进式电缆工具下入井孔中,并且供应电力的步骤可包括向第一和第二井下自推进式电缆工具供应电力,以便以第一速度操作第一和第二井下自推进式电缆工具,从而以第一力迫使工具管柱穿过井孔,确定的步骤可包括确定第一和第二电动马达的马达输出转矩,确定的步骤可包括基于第一和第二电动马达的马达输出转矩确定最大允许马达转速,比较的步骤可包括将第一和第二电动马达的运行转速与最大允许马达转速进行比较,其中调节的步骤可包括基于比较的结果调节第一和第二电动马达的运行转速,以便在运行转速高于最大允许马达转速时,将第一速度调节至第二速度。In addition, the step of lowering may include lowering the first and second downhole self-propelled cable tools into the wellbore, and the step of supplying power may include supplying power to the first and second downhole self-propelled cable tools so as to operate the first and second downhole self-propelled cable tools at a first speed, thereby forcing the tool string to pass through the wellbore with a first force, the step of determining may include determining the motor output torque of the first and second electric motors, the step of determining may include determining the maximum allowable motor speed based on the motor output torque of the first and second electric motors, the step of comparing may include comparing the operating speed of the first and second electric motors with the maximum allowable motor speed, wherein the step of adjusting may include adjusting the operating speed of the first and second electric motors based on the result of the comparison so as to adjust the first speed to the second speed when the operating speed is higher than the maximum allowable motor speed.
此外,每个电动马达还可包括功率或电流限制单元,以便分配来自电缆的电流的第一部分来为第一电动马达供电,以及分配电流的第二部分来为第二电动马达供电。Furthermore, each electric motor may further comprise a power or current limiting unit for allocating a first portion of the current from the cable to power the first electric motor and a second portion of the current to power the second electric motor.
此外,第一和第二井下自推进式电缆工具可并联电连接。Additionally, the first and second downhole self-propelled wireline tools may be electrically connected in parallel.
此外,井下自推进式电缆工具还可包括电流分配单元,以便分配来自电缆的电流的第一部分来为第一电动马达供电,以及分配电流的第二部分来为第二电动马达供电。Furthermore, the downhole self-propelled wireline tool may further comprise a current distribution unit for distributing a first portion of the current from the cable to power the first electric motor and a second portion of the current to power the second electric motor.
此外,井下自推进式电缆工具可包括电流分配单元而不是功率限制单元,以便分配来自电缆的电流的第一部分来为第一电动马达供电,以及分配电流的第二部分来为第二电动马达供电。Furthermore, the downhole self-propelled wireline tool may include a current distribution unit instead of a power limiting unit to distribute a first portion of the current from the cable to power the first electric motor and a second portion of the current to power the second electric motor.
最后,本发明涉及一种配置成能执行上述方法的液压驱动的井下自推进式电缆工具。Finally, the present invention relates to a hydraulically driven downhole self-propelled wireline tool configured to carry out the above method.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
下面将参考后附的示意图更详细地描述本发明及其许多优点,所述示意图出于示例目的仅示出了一些非限制性的实施例,其中:The invention and its many advantages will be described in more detail below with reference to the attached schematic diagrams which show only some non-limiting embodiments for illustrative purposes, in which:
图1示出了根据本发明的井下自推进式电缆工具,其具有由一个电动马达和一个液压泵驱动的两个带轮区段;FIG1 shows a downhole self-propelled wireline tool according to the present invention having two pulley sections driven by an electric motor and a hydraulic pump;
图2示出了根据本发明的另一种井下自推进式电缆工具,其具有由一个电动马达和两个液压泵驱动的两个带轮区段;FIG2 shows another downhole self-propelled wireline tool according to the present invention, which has two pulley sections driven by an electric motor and two hydraulic pumps;
图3示出了根据本发明的又一井下自推进式电缆工具,其具有两个带轮区段,每个带轮区段各由一个电动马达和一个液压泵驱动;FIG3 shows another downhole self-propelled wireline tool according to the present invention, which has two pulley sections, each of which is driven by an electric motor and a hydraulic pump;
图4示出了另一种井下自推进式电缆工具,其包括压缩接头和用于在井中执行操作的操作工具,该操作例如是用钻头铣削/研磨;FIG4 shows another downhole self-propelled wireline tool comprising a compression joint and an operating tool for performing an operation in a well, such as milling/grinding with a drill bit;
图5示出了根据本发明的具有一些可选步骤的井下自推进式电缆工具控制方法;FIG5 shows a downhole self-propelled wireline tool control method with some optional steps according to the present invention;
图6示出了另一种井下自推进式电缆工具控制方法,其具有一些执行井下作业的可选步骤;FIG6 shows another downhole self-propelled wireline tool control method with some optional steps for performing downhole operations;
图7示出了另一种井下自推进式电缆工具控制方法;以及FIG7 shows another downhole self-propelled wireline tool control method; and
图8示出了与工具的拉力和速度相关的功率曲线图。FIG. 8 shows a graph of power as a function of pulling force and speed of the tool.
所有的附图是高度示意性的,未必按比例绘制,并且它们仅示出了阐明本发明所必需的那些部件,省略或仅暗示了其它部件。All the figures are highly schematic and not necessarily to scale, and they show only those components which are necessary in order to elucidate the invention, other components being omitted or merely suggested.
具体实施方式Detailed ways
图1示出了井下自推进式电缆工具1,用于推进工具在井孔2中前进,并且可能还用于在执行作业时在钻头39上提供重量,如图2的工具1所示。井下自推进式电缆工具1包括工具主体3和以一运行转速运行并由电缆5供力的电动马达4。井下自推进式电缆工具1还包括多个可突伸的臂组件6和用于接触井的壁部9的多个轮子8,可突伸的臂组件6在第一臂端7处与工具主体3可移动地连接,并可借助具有第一流体压力的第一流体从工具主体3突伸出。每个轮子包括用于使轮子旋转以提供自推进运动的液压马达10,并且每个轮子8与一个可突伸的臂组件6的第二臂端11连接,从而当臂突伸出时,轮子接合所述壁部。电动马达4构造成通过旋转驱动第一液压泵12,用于产生第二流体压力,以用于驱动旋转轮子8的液压马达10。井下自推进式电缆工具1连接到电缆5的第二端47,电缆的第一端连接到地面或海底的电源(未示出)。井下自推进式电缆工具1还包括电控单元18和用于将工具连接到电缆5的电缆头44。井下自推进式电缆工具1还包括液压区段15,用于控制从泵12到轮子8和臂组件6的流体。FIG1 shows a downhole self-propelled cable tool 1 for propelling the tool forward in a wellbore 2 and possibly also for providing weight on a drill bit 39 when performing operations, as shown in the tool 1 of FIG2 . The downhole self-propelled cable tool 1 comprises a tool body 3 and an electric motor 4 running at an operating speed and powered by a cable 5. The downhole self-propelled cable tool 1 also comprises a plurality of extendable arm assemblies 6 and a plurality of wheels 8 for contacting a wall 9 of a well, the extendable arm assemblies 6 being movably connected to the tool body 3 at a first arm end 7 and being extendable from the tool body 3 by means of a first fluid having a first fluid pressure. Each wheel comprises a hydraulic motor 10 for rotating the wheel to provide self-propelled movement, and each wheel 8 is connected to a second arm end 11 of one extendable arm assembly 6 so that when the arm is extended, the wheel engages the wall. The electric motor 4 is configured to drive a first hydraulic pump 12 by rotation for generating a second fluid pressure for driving the hydraulic motor 10 for rotating the wheels 8. The downhole self-propelled cable tool 1 is connected to a second end 47 of the cable 5, the first end of which is connected to a power source (not shown) on the surface or on the seafloor. The downhole self-propelled cable tool 1 also includes an electronic control unit 18 and a cable head 44 for connecting the tool to the cable 5. The downhole self-propelled cable tool 1 also includes a hydraulic section 15 for controlling the fluid from the pump 12 to the wheel 8 and the arm assembly 6.
电控单元18控制电动马达4的转速,从而也控制泵的转速以及井下自推进式电缆工具1沿着井的纵向延伸方向的工具速度,因为泵产生进入轮子8的流体流。在井的最靠近井顶部的起始处,井下自推进式电缆工具1需要非常小的力来拉动电缆5和工具一起移动,但是随着井下自推进式电缆工具1向井下移动,工具1需要越来越大的力来拉动电缆5。随着所需力的增加,轮子8需要更高的压力来旋转,因此泵12需要来自马达4的更大的旋转力,即马达输出转矩。在使用这种井下自推进式电缆工具1的情况下,用于干预作业的电缆被额定为最大电流极限,该最大电流极限取决于电缆的长度或其他电缆参数。因此,不超过这样的电流限制很重要。通过假设、计算或测量知道电压,操作的功率极限P也是已知的,并且该功率极限P在图8中示出。功率极限也可被理解为电缆工具的最大允许电功率用量。当马达输出转矩增加时,电流需求相应增加,并且当达到极限时,井下自推进式电缆工具1需要降低其速度,即沿着图8中的功率极限曲线移动。当以低速操作井下自推进式电缆工具时,可用的最大力(例如用于拉动电缆的力)非常大;然而,如果这种高的力没有被最大程度地利用,可突伸的臂以及因此轮子被压靠在套管/管状金属结构的内表面上的第一压力可能会不必要地高,导致轮子的不必要磨损。同样,当不使用很大的例如用于拉入电缆的力来操作井下自推进式电缆工具时,井下自推进式电缆工具可能以高速驱动;然而,如果井下自推进式电缆工具高速驶入障碍物,井下自推进式电缆工具可能会关闭或受到严重损坏。因此,该方法可包括降低第二流体压力和/或第一流体压力的步骤,以避免轮子不必要的磨损或避免停车。The electronic control unit 18 controls the speed of the electric motor 4, thereby also controlling the speed of the pump and the tool speed of the downhole self-propelled cable tool 1 along the longitudinal extension direction of the well, because the pump generates a fluid flow into the wheel 8. At the beginning of the well closest to the top of the well, the downhole self-propelled cable tool 1 requires very little force to pull the cable 5 and the tool together, but as the downhole self-propelled cable tool 1 moves downhole, the tool 1 requires more and more force to pull the cable 5. As the required force increases, the wheel 8 requires a higher pressure to rotate, so the pump 12 requires a greater rotational force from the motor 4, that is, the motor output torque. In the case of using such a downhole self-propelled cable tool 1, the cable used for the intervention operation is rated for a maximum current limit, which depends on the length of the cable or other cable parameters. Therefore, it is important not to exceed such a current limit. By assuming, calculating or measuring the voltage, the power limit P of the operation is also known, and the power limit P is shown in Figure 8. The power limit can also be understood as the maximum allowable electrical power usage of the cable tool. As the motor output torque increases, the current demand increases accordingly, and when the limit is reached, the downhole self-propelled cable tool 1 needs to reduce its speed, i.e. move along the power limit curve in Figure 8. When operating the downhole self-propelled cable tool at a low speed, the maximum force available (e.g., the force used to pull the cable) is very large; however, if this high force is not utilized to the maximum extent, the first pressure at which the protruding arm and therefore the wheel are pressed against the inner surface of the casing/tubular metal structure may be unnecessarily high, resulting in unnecessary wear of the wheels. Similarly, when the downhole self-propelled cable tool is operated without using a large force, such as for pulling in the cable, the downhole self-propelled cable tool may be driven at a high speed; however, if the downhole self-propelled cable tool drives into an obstacle at a high speed, the downhole self-propelled cable tool may shut down or be severely damaged. Therefore, the method may include a step of reducing the second fluid pressure and/or the first fluid pressure to avoid unnecessary wear of the wheels or to avoid parking.
在图5中示出了用于控制具有井下自推进式电缆工具1的工具管柱的方法100。该方法包括:将井下自推进式电缆工具1下入110井孔2中;向井下自推进式电缆工具供应120电力以便以第一速度操作井下自推进式电缆工具从而迫使井下自推进式电缆工具以第一力通过井孔2;确定130电动马达的马达输出转矩;基于马达输出转矩确定140最大允许马达转速,以便将运行转速与最大允许马达转速进行比较150;以及然后基于该比较的结果调节160电动马达4的运行转速,以便在所述运行转速高于所述最大允许马达转速的情况下将第一速度调节到第二速度。A method 100 for controlling a tool string having a downhole self-propelled cable tool 1 is shown in Figure 5. The method comprises: lowering 110 the downhole self-propelled cable tool 1 into a wellbore 2; supplying 120 power to the downhole self-propelled cable tool so as to operate the downhole self-propelled cable tool at a first speed so as to force the downhole self-propelled cable tool through the wellbore 2 with a first force; determining 130 the motor output torque of the electric motor; determining 140 the maximum allowable motor speed based on the motor output torque so as to compare 150 the operating speed with the maximum allowable motor speed; and then adjusting 160 the operating speed of the electric motor 4 based on the result of the comparison so as to adjust the first speed to a second speed if the operating speed is higher than the maximum allowable motor speed.
因此,提供了一种非常简单的调节液压驱动的井下自推进式电缆工具1的速度的方法,因为仅调节电动马达4,而不调节更复杂的液压区段15来改变液压驱动的井下自推进式电缆工具1的速度。电动马达的调节也会更快地影响速度,因为液压调节总是比电子调节慢。Thus, a very simple method of adjusting the speed of the hydraulically driven downhole self-propelled wireline tool 1 is provided, since only the electric motor 4 is adjusted, and not the more complex hydraulic section 15 to change the speed of the hydraulically driven downhole self-propelled wireline tool 1. Adjustment of the electric motor will also affect the speed more quickly, since hydraulic adjustment is always slower than electronic adjustment.
因此,如果需要,液压驱动的井下自推进式电缆工具1的速度利用所有可用功率连续调节(即在电流极限以下),以便在最大速度下或在所需的力和相应的最大允许速度下驱动。液压驱动的井下自推进式电缆工具1能够以最大速度驱动,直到拉动电缆所需的力增加到处于功率极限曲线的第一力F1(如图8所示),高于该第一力F1,则需要降低速度和因此电动马达4的转速,以便不超过电流极限,但工具1的速度仅仅被调节到电动马达4仍然能够为工具提供足够的转矩来拉动电缆5的速度。因此,液压驱动的井下自推进式电缆工具1控制自身连续地将其速度调节到最大值,而不会超过电缆5的电流极限,并且也不会显著降低最大拉力。Thus, if necessary, the speed of the hydraulically driven downhole self-propelled cable tool 1 is continuously adjusted using all available power (i.e. below the current limit) in order to be driven at the maximum speed or at the required force and the corresponding maximum allowed speed. The hydraulically driven downhole self-propelled cable tool 1 can be driven at the maximum speed until the force required to pull the cable increases to a first force F1 (as shown in FIG8 ) that is in the power limit curve, above which it is necessary to reduce the speed and therefore the rotation speed of the electric motor 4 so as not to exceed the current limit, but the speed of the tool 1 is only adjusted to a speed at which the electric motor 4 can still provide the tool with sufficient torque to pull the cable 5. Thus, the hydraulically driven downhole self-propelled cable tool 1 controls itself to continuously adjust its speed to the maximum value without exceeding the current limit of the cable 5 and without significantly reducing the maximum pulling force.
已知的液压驱动的井下自推进式电缆工具可关闭一个或多个驱动区段,从而使用剩余的主动驱动区段以最大速度和非常低的第一拉力更快地驱动;如图8所示,当需要更大的拉力时,所有驱动区段都打开,然后井下自推进式电缆工具以第二最小速度和最大拉力驱动。当在井中的某一点时,由于电缆中的电流限制,当工具以最大速度驱动时,拉动电缆所需的拉力变得过高,然后仅具有两种模式的已知自推进式电缆工具需要打开其他驱动区段以继续驱动,并且从该点起只能驱动得更慢。从该点直到达到需要最大拉力的点,已知的自推进式电缆工具不使用所有可用的功率,这在图8中表示为区域A。因此,即使一些已知的自推进式电缆工具能够在不需要很大拉力时快速驱动,根据本方法控制的液压驱动的井下自推进式电缆工具将更快地到达井内的目的地,因为液压驱动的井下自推进式电缆工具的控制使得能使用所有可用功率连续调节速度,即低于电流极限。已知的自推进式电缆工具通常被设定为以低于最大速度的速度驱动,因为这样工具可产生更大的拉力,从而在必须开启其他驱动区段之前驱动得更远,因此已知工具通常比根据本发明控制的工具驱动得更慢。A known hydraulically driven downhole self-propelled cable tool can shut down one or more drive sections, thereby using the remaining active drive sections to drive faster at a maximum speed and a very low first pulling force; as shown in FIG8, when a greater pulling force is required, all drive sections are turned on, and the downhole self-propelled cable tool is then driven at a second minimum speed and maximum pulling force. When at a certain point in the well, due to the current limitation in the cable, the pulling force required to pull the cable when the tool is driven at maximum speed becomes too high, then the known self-propelled cable tool with only two modes needs to turn on other drive sections to continue driving, and can only drive slower from this point. From this point until the point where the maximum pulling force is required is reached, the known self-propelled cable tool does not use all the available power, which is represented as area A in FIG8. Therefore, even if some known self-propelled cable tools are able to drive quickly when a large pulling force is not required, the hydraulically driven downhole self-propelled cable tool controlled according to the present method will reach the destination in the well faster, because the control of the hydraulically driven downhole self-propelled cable tool enables the speed to be continuously adjusted using all available power, i.e. below the current limit. Known self-propelled cable tools are typically set to drive at a speed lower than the maximum speed because the tool can then generate more pulling force and thus drive further before having to engage other drive sections, and therefore known tools are typically driven slower than tools controlled according to the present invention.
在图8中,液压驱动的井下自推进式电缆工具1的最大速度基于电动马达4的最大允许转速,并且最大拉力基于电动马达4的最小允许转速。In FIG. 8 , the maximum speed of the hydraulically driven downhole self-propelled wireline tool 1 is based on the maximum permissible rotational speed of the electric motor 4 , and the maximum pulling force is based on the minimum permissible rotational speed of the electric motor 4 .
图8所示的功率曲线可通过确定电缆工具的最大允许电功率用量和基于在电动马达的预定马达输出转矩下的最大允许电功率用量确定电动马达的最大允许运行转速来定义。当电动马达的运行转速降低时,电动马达的马达输出转矩可增加。线/曲线P可被视为马达输出转矩和电动马达运行速度的乘积,其中速度的降低允许马达输出转矩的增加,但是速度的增加限制了允许的马达输出转矩。如果在确定的马达输出转矩下,电动马达的运行转速太高,使得不超过电缆工具的最大允许电功率用量,则可降低运行转速。The power curve shown in Figure 8 can be defined by determining the maximum allowable electric power usage of the cable tool and determining the maximum allowable operating speed of the electric motor based on the maximum allowable electric power usage at a predetermined motor output torque of the electric motor. When the operating speed of the electric motor decreases, the motor output torque of the electric motor can increase. Line/curve P can be regarded as the product of the motor output torque and the operating speed of the electric motor, where a decrease in speed allows an increase in the motor output torque, but an increase in speed limits the allowable motor output torque. If the operating speed of the electric motor is too high at a determined motor output torque so that the maximum allowable electric power usage of the cable tool is not exceeded, the operating speed can be reduced.
可从电相位/电相连续确定马达输出转矩,并且通过使用每个确定的马达输出转矩,可计算电动马达的最大允许运行转速并将其与电动马达的运行转速进行比较,并且如果电动马达的运行转速高于电动马达的最大允许运行转速,则可降低电动马达的运行转速,并且如果电动马达的运行转速低于电动马达的最大允许运行转速,则可提高电动马达的运行转速。曲线P表示电缆工具的最大允许电功率用量,并且通过找到运行转速在预定的马达输出转矩下的速度极限来定义。通过在电动马达的两个、三个、四个、五个不同的转速下执行该确定,可定义功率曲线,其中该方法允许电缆工具在最大允许电功率用量的限制内操作,从而保护电缆和电缆工具的部件不超过它们的容量操作。The motor output torque can be continuously determined from the electrical phase/phases, and by using each determined motor output torque, the maximum allowable operating speed of the electric motor can be calculated and compared with the operating speed of the electric motor, and if the operating speed of the electric motor is higher than the maximum allowable operating speed of the electric motor, the operating speed of the electric motor can be reduced, and if the operating speed of the electric motor is lower than the maximum allowable operating speed of the electric motor, the operating speed of the electric motor can be increased. Curve P represents the maximum allowable electrical power usage of the cable tool, and is defined by finding the speed limit at which the operating speed is at a predetermined motor output torque. By performing this determination at two, three, four, five different speeds of the electric motor, a power curve can be defined, wherein the method allows the cable tool to operate within the limits of the maximum allowable electrical power usage, thereby protecting the cable and the components of the cable tool from operating beyond their capacity.
图8所示的曲线P具有第一轴,该轴可以是马达输出转矩,而第二轴可以是运行转速。因此,如果马达输出转矩和运行转速的乘积高于曲线P,则可降低电动马达的运行转速以确保电缆工具在曲线P以下和/或阴影区域A内运行,如图8所示。同样,如果马达输出转矩和运行转速的乘积高于曲线P,则可增加电动马达的运行转速,以确保电缆工具以最大允许速度运行,从而优化电缆工具的最大允许电功率用量的充分利用。The curve P shown in Figure 8 has a first axis, which may be the motor output torque, and a second axis, which may be the operating speed. Therefore, if the product of the motor output torque and the operating speed is higher than the curve P, the operating speed of the electric motor may be reduced to ensure that the cable tool operates below the curve P and/or within the shaded area A, as shown in Figure 8. Similarly, if the product of the motor output torque and the operating speed is higher than the curve P, the operating speed of the electric motor may be increased to ensure that the cable tool operates at the maximum allowable speed, thereby optimizing the full utilization of the maximum allowable electrical power usage of the cable tool.
电功率对应于例如旋转和驱动泵所需的机械功率,但是由于工具部件、马达等中的电损耗,机械功率小于电功率。马达在高转矩和低转速下的损耗高于低转矩和高转速下的损耗。The electrical power corresponds to the mechanical power required, for example, to rotate and drive a pump, but is less than the electrical power due to electrical losses in tool components, motors, etc. The losses of a motor at high torque and low speed are higher than at low torque and high speed.
在图5的方法中,基于该比较的结果对电动马达4的运行转速的调节是独立于电缆5的任何状况如电缆拉拽力、电缆张力或电缆阻力进行的。电缆具有一定的柔性,并且可能因井而异,因此,若正将井下自推进式电缆工具下入井中时不知道这种电缆状况,则本方法是有利的,并且该方法也适用于所有的井和电缆,即使在钻机或井的顶部没有先进的控制电缆单元的情况下也是如此。In the method of Figure 5, the adjustment of the operating speed of the electric motor 4 based on the result of this comparison is made independently of any condition of the cable 5, such as cable pull, cable tension or cable resistance. The cable has a certain flexibility and may vary from well to well, so if such cable conditions are not known when the downhole self-propelled cable tool is being lowered into the well, the method is advantageous and is also applicable to all wells and cables, even in the absence of an advanced control cable unit at the top of the drilling rig or well.
此外,在图5的方法中,基于该比较的结果对电动马达4的运行转速的调节是独立于任何泵条件如泵流量、泵压力或冲程长度进行的。由于井内空间有限,很难在泵区段中为测量用电线腾出空间,因为这样泵送能力将大大降低,井下自推进式电缆工具的最大速度也将同样降低。因此,通过根据本方法控制井下自推进式电缆工具1,液压泵被设计成使用工具的全直径,因此与已知工具相比,最大速度显著增加。Furthermore, in the method of FIG. 5 , the adjustment of the operating speed of the electric motor 4 based on the result of this comparison is made independently of any pump conditions such as pump flow, pump pressure or stroke length. Due to the limited space in the well, it is difficult to make room for the measuring wires in the pump section, because the pumping capacity will be greatly reduced, and the maximum speed of the downhole self-propelled wireline tool will also be reduced. Therefore, by controlling the downhole self-propelled wireline tool 1 according to the present method, the hydraulic pump is designed to use the full diameter of the tool, so that the maximum speed is significantly increased compared to known tools.
因此,通过调节电动马达4的运行转速,井下自推进式电缆工具1的第一速度被调节至第二速度。在不确定所使用的功率的情况下执行控制,而是仅通过确定130电动马达4的马达输出转矩、基于马达输出转矩确定140最大允许马达转速、以及比较150运行转速和最大允许马达转速来执行控制。Thus, the first speed of the downhole self-propelled wireline tool 1 is adjusted to the second speed by adjusting the operating speed of the electric motor 4. Control is performed without determining the power used, but only by determining 130 the motor output torque of the electric motor 4, determining 140 the maximum permissible motor speed based on the motor output torque, and comparing 150 the operating speed with the maximum permissible motor speed.
在图5中,控制井下自推进式电缆工具1的方法还可包括确定145电动马达4的转速,并且可通过测量125电动马达三相位上的电流来确定电动马达的输出转矩。In FIG. 5 , the method of controlling a downhole self-propelled wireline tool 1 may further include determining 145 the rotational speed of the electric motor 4 , and the output torque of the electric motor may be determined by measuring 125 the current on three phases of the electric motor.
从图5中可看出,该方法还可包括测量135电动马达4的电流需求/输入和测量135b电动马达的电压输入,并且于是基于马达输出转矩确定140最大允许马达速度还可基于电动马达的测量电流和测量电压。通过测量电动马达4的实际电流需求和电压,可更精确地确定最大允许马达速度,因为电动马达的效率根据电动马达的运行转速而变化。因此,对于马达的相同输出功率,在高转速下的电流需求相对低于低转速下的电流需求,这是因为电动马达4的变化的效率,并且最大功率因此可变化为在高转速下比假设最大功率恒定时稍大。这样,井下自推进式电缆工具1能够以甚至更高的最大速度驱动,并且最大拉力也增加了。As can be seen from FIG. 5 , the method may further comprise measuring 135 the current demand/input of the electric motor 4 and measuring 135 b the voltage input of the electric motor, and thus determining 140 the maximum permissible motor speed based on the motor output torque may also be based on the measured current and measured voltage of the electric motor. By measuring the actual current demand and voltage of the electric motor 4, the maximum permissible motor speed may be determined more accurately, since the efficiency of the electric motor varies depending on the operating speed of the electric motor. Thus, for the same output power of the motor, the current demand at high speed is relatively lower than the current demand at low speed, because of the varying efficiency of the electric motor 4, and the maximum power may therefore vary to be slightly greater at high speed than when the maximum power is assumed to be constant. In this way, the downhole self-propelled cable tool 1 can be driven at an even higher maximum speed, and the maximum pulling force is also increased.
电动马达4的容许效果随着温度而变化,因此在较低温度下,例如200℃以下时,电动马达可以比在较高温度下更高的效果运行。因此,井下自推进式电缆工具可包括温度传感器,用于测量电动马达的温度并相应地调节马达的容许效果水平。The permissible efficiency of the electric motor 4 varies with temperature, so at lower temperatures, for example below 200° C., the electric motor may operate at a higher efficiency than at higher temperatures. Therefore, the downhole self-propelled wireline tool may include a temperature sensor for measuring the temperature of the electric motor and adjusting the permissible efficiency level of the motor accordingly.
如图7所示,电动马达4的运行转速的调节160a还可基于电动马达的所测量的电流需求或电动马达的所计算的负载。As shown in FIG. 7 , the adjustment 160 a of the operating speed of the electric motor 4 may also be based on a measured current demand of the electric motor or a calculated load of the electric motor.
电动马达的运行转速的调节可连续进行,以便优化工具的拉力F和速度,从而将功率需求保持在图8所示的区域A中与工具的拉力和速度相关的曲线图的功率曲线P以下。这样,所有可用的功率都以最佳方式使用,以确保井下自推进式电缆工具以最大速度驱动,同时能够在井中任何位置处提供所需的拉力。The regulation of the operating speed of the electric motor can be continuously performed in order to optimize the tension F and speed of the tool so as to keep the power demand below the power curve P of the graph relating the tension and speed of the tool in region A shown in FIG8. In this way, all the available power is used in an optimal way to ensure that the downhole self-propelled wireline tool is driven at maximum speed while being able to provide the required tension at any position in the well.
在图1中,电控单元18包括马达驱动器28、主控制器和/或电压逆变器。根据图5的方法,电控单元18确定145或者马达驱动器28确定145a电动马达4的运行转速,并且马达驱动器28配置成能测量125马达三相位上的电流以确定130电动马达4的马达输出转矩。电控单元18或马达驱动器28配置成能基于马达输出转矩确定140最大允许马达转速,以及将运行转速与最大允许马达转速进行比较150,然后基于比较的结果调节160电动马达4的运行转速,以便在运行转速高于最大允许马达转速的情况下将第一速度调节至第二速度。可选地,基于马达输出转矩确定140最大允许马达转速还可基于最大功率或最大电流的预设值142。此外,电控单元18或马达驱动器28可测量135电动马达4的电流需求/输入,并测量135电动马达的电压输入,并且基于马达输出转矩确定140最大允许马达速度也可基于电动马达4的测量电流和测量电压。In FIG1 , the electronic control unit 18 includes a motor driver 28, a main controller and/or a voltage inverter. According to the method of FIG5 , the electronic control unit 18 determines 145 or the motor driver 28 determines 145a the operating speed of the electric motor 4, and the motor driver 28 is configured to measure 125 the current on the three phases of the motor to determine 130 the motor output torque of the electric motor 4. The electronic control unit 18 or the motor driver 28 is configured to determine 140 the maximum allowable motor speed based on the motor output torque, and compare 150 the operating speed with the maximum allowable motor speed, and then adjust 160 the operating speed of the electric motor 4 based on the result of the comparison, so as to adjust the first speed to the second speed when the operating speed is higher than the maximum allowable motor speed. Optionally, the maximum allowable motor speed determined 140 based on the motor output torque can also be based on a preset value 142 of the maximum power or the maximum current. Additionally, ECU 18 or motor driver 28 may measure 135 current demand/input of electric motor 4 and measure 135 voltage input of the electric motor and determine 140 a maximum allowable motor speed based on motor output torque which may also be based on the measured current and measured voltage of electric motor 4 .
在图6中,该方法包括通过第一压力传感器49连续地测量130d第二流体压力,并且电动马达4的转速的调节160c基于第二流体压力,作为步骤130-150的补充或替代。In FIG. 6 , the method comprises continuously measuring 130d the second fluid pressure by means of the first pressure sensor 49 , and the adjustment 160c of the rotation speed of the electric motor 4 is based on the second fluid pressure, in addition to or instead of steps 130 - 150 .
如图5、6和7所示的方法还包括借助于井下自推进式电缆工具1的液压区段15中的第一可控阀16基于第二流体压力控制170第一流体压力。该方法还可以可选地包括基于转矩输出确定180电动马达4上的负载。5, 6 and 7 further comprises controlling 170 the first fluid pressure based on the second fluid pressure by means of a first controllable valve 16 in the hydraulic section 15 of the downhole self-propelled wireline tool 1. The method may also optionally comprise determining 180 a load on the electric motor 4 based on the torque output.
在图6中,该方法包括连续地测量130b第二流体的第二流体压力,并且电动马达4的运行转速的调节160d基于第二流体压力,作为步骤130-150的补充或替代。In FIG. 6 , the method comprises continuously measuring 130b a second fluid pressure of a second fluid, and adjusting 160d the operating speed of the electric motor 4 based on the second fluid pressure, in addition to or instead of steps 130 - 150 .
如图1所示,井下自推进式电缆工具1还包括第一压力传感器49和液压区段15,第一压力传感器49连续地测量第二流体的第二流体压力以驱动每个液压马达10旋转轮子8,液压区段15包括第一可控阀16,第一可控阀16基于第二流体压力控制用于伸出臂组件6的第一流体压力。液压区段15可基于第二压力仅调节用于控制第一流体压力的第一可控阀16,从而确保向轮臂6提供足够的功率,但不超过需要的功率。通过具有基于第二压力控制第一流体压力的第一可控阀16,液压驱动的井下自推进式电缆工具1的连续控制被甚至进一步优化,使得除用于在轮子8与壁部之间获得最佳摩擦以驱动液压驱动的井下自推进式电缆工具1前进所需的功率之外,没有功率被浪费在使可突伸的臂组件6朝向井的壁部向外伸出。As shown in FIG1 , the downhole self-propelled cable tool 1 further comprises a first pressure sensor 49 that continuously measures the second fluid pressure of the second fluid to drive each hydraulic motor 10 to rotate the wheel 8, and a hydraulic section 15 that comprises a first controllable valve 16 that controls the first fluid pressure for extending the arm assembly 6 based on the second fluid pressure. The hydraulic section 15 can adjust only the first controllable valve 16 for controlling the first fluid pressure based on the second pressure, thereby ensuring that sufficient power is provided to the wheel arm 6, but not more than the required power. By having the first controllable valve 16 that controls the first fluid pressure based on the second pressure, the continuous control of the hydraulically driven downhole self-propelled cable tool 1 is even further optimized, so that no power is wasted in extending the extendable arm assembly 6 outward toward the wall of the well, except for the power required for obtaining the best friction between the wheel 8 and the wall to drive the hydraulically driven downhole self-propelled cable tool 1 forward.
通过使第一可控阀16基于第二压力控制第一流体压力,轮子8不会被向外压得比需要的更多。第二流体压力越高,第一压力需要越高,以便以最佳方式推进井下自推进式电缆工具1在井中前进。当具有低的第二压力时,调节第一压力以匹配低的第二压力,从而不会浪费功率来提供高于所需的第一流体压力。此外,如果第一流体压力高于与当前第二流体压力相匹配的最佳第一流体压力,则太多的摩擦被施加到井的壁部,从而损害井下驱动单元的最大可用速率。By having the first controllable valve 16 control the first fluid pressure based on the second pressure, the wheels 8 are not pressed outward more than necessary. The higher the second fluid pressure, the higher the first pressure needs to be in order to optimally propel the downhole self-propelled cable tool 1 forward in the well. When there is a low second pressure, the first pressure is adjusted to match the low second pressure so that power is not wasted to provide a higher than required first fluid pressure. In addition, if the first fluid pressure is higher than the optimal first fluid pressure that matches the current second fluid pressure, too much friction is applied to the wall of the well, thereby compromising the maximum available rate of the downhole drive unit.
第一压力传感器49连续地测量第二流体压力,并且代表测量的第二流体压力的数据被传送到电控单元。当第二流体压力变化时,电控单元通过向阀传导电力以将阀移动到打开更多或打开更少的打开位置而来电控第一可控阀,因此第一可控阀16基于第二流体压力控制第一流体压力。因此,传感器和阀可被视为反馈回路,其中测量值被反馈以控制所述阀,因此第二流体压力的增加或减少被用于在阀上提供结果动作,以便基于轮子的转速增加或减少伸出所述臂的压力。The first pressure sensor 49 continuously measures the second fluid pressure, and data representing the measured second fluid pressure is transmitted to the electronic control unit. When the second fluid pressure changes, the electronic control unit electrically controls the first controllable valve by conducting electricity to the valve to move the valve to an open position that is more open or less open, so that the first controllable valve 16 controls the first fluid pressure based on the second fluid pressure. Therefore, the sensor and valve can be regarded as a feedback loop, in which the measured value is fed back to control the valve, so that an increase or decrease in the second fluid pressure is used to provide a resulting action on the valve to increase or decrease the pressure to extend the arm based on the rotational speed of the wheel.
在图1中,第一液压泵12产生用于所述多个可突伸的臂组件6伸出的第一流体压力,在图2中,井下自推进式电缆工具1还包括第二液压泵14,用于产生用于所述多个可突伸的臂组件6突伸出的第一流体压力。In FIG. 1 , a first hydraulic pump 12 generates a first fluid pressure for extending the plurality of extendable arm assemblies 6 , and in FIG. 2 , the downhole self-propelled cable tool 1 further includes a second hydraulic pump 14 for generating a first fluid pressure for extending the plurality of extendable arm assemblies 6 .
如图1所示,液压区段15还包括控制第二流体压力的第二可控阀17。可控阀16、17是可电子调节的。井下自推进式电缆工具1具有两个带轮区段/驱动区段30,其中一个带轮区段相对于另一个带轮区段围绕工具的圆周旋转90度,以便使工具在井中居中。在对中不重要的其他作业中,井下自推进式电缆工具1仅具有一个驱动区段30,如图2所示。这种作业可以是铣削或研磨作业,其中井下自推进式电缆工具包括如图2所示的操作工具。As shown in FIG1 , the hydraulic section 15 also includes a second controllable valve 17 for controlling the pressure of the second fluid. The controllable valves 16, 17 are electronically adjustable. The downhole self-propelled cable tool 1 has two pulley sections/drive sections 30, one of which is rotated 90 degrees around the circumference of the tool relative to the other pulley section in order to center the tool in the well. In other operations where centering is not important, the downhole self-propelled cable tool 1 has only one drive section 30, as shown in FIG2 . Such operations may be milling or grinding operations, in which the downhole self-propelled cable tool includes an operating tool as shown in FIG2 .
井下自推进式电缆工具1还包括补偿器35,用于在工具中提供预定的过压,使得井筒流体不会进入工具并危及工具的功能,并且使得脏的井筒流体不会与工具中的液压流体混合。The downhole self-propelled wireline tool 1 further comprises a compensator 35 for providing a predetermined overpressure in the tool so that wellbore fluid does not enter the tool and jeopardize the function of the tool and so that dirty wellbore fluid does not mix with the hydraulic fluid in the tool.
井下自推进式电缆工具1还包括地面读出模块29,用于向地面发送测量的工具参数,例如第一流体压力、第二流体压力、电动马达4的运行转速和/或马达输出转矩。The downhole self-propelled cable tool 1 further comprises a surface readout module 29 for sending measured tool parameters to the surface, such as the first fluid pressure, the second fluid pressure, the operating speed of the electric motor 4 and/or the motor output torque.
在图2中,井下自推进式电缆工具1包括操作工具38,例如测井工具38b(如图4所示)或机加工工具32,其具有压缩接头33和用于执行机加工操作的钻头39,压缩接头包括邻近机加工工具的测压元件34,以便测量钻头上的实际重量。操作工具38还包括电控单元40、补偿器41、电动马达42和齿轮区段43,齿轮区段用于以不同于马达42转速的另一速度旋转钻头39,马达42通常以较低的速度旋转。包括测压元件34的压缩接头33布置在电控单元40和驱动区段30之间,驱动区段包括在可突伸的臂组件6上的轮子8。In FIG2 , the downhole self-propelled cable tool 1 includes an operating tool 38, such as a logging tool 38b (as shown in FIG4 ) or a machining tool 32, having a compression joint 33 and a drill bit 39 for performing machining operations, the compression joint including a load cell 34 adjacent to the machining tool to measure the actual weight on the drill bit. The operating tool 38 also includes an electronic control unit 40, a compensator 41, an electric motor 42 and a gear section 43, the gear section being used to rotate the drill bit 39 at another speed different from the speed of the motor 42, which usually rotates at a lower speed. The compression joint 33 including the load cell 34 is arranged between the electronic control unit 40 and the drive section 30, the drive section including the wheel 8 on the extendable arm assembly 6.
当井下自推进式电缆工具1还包括测井工具38b,并且井下自推进式电缆工具已经将自身推进到将要执行测井作业的点时,则运行转速被设定为电动马达4的预定恒定运行转速。When the downhole self-propelled wireline tool 1 also includes a logging tool 38 b and the downhole self-propelled wireline tool has propelled itself to a point where a logging operation is to be performed, the operating speed is set to a predetermined constant operating speed of the electric motor 4 .
如图6所示,当井下自推进式电缆工具1还包括具有用于执行井下作业(例如铣削)的钻头39的操作工具32,并且井下自推进式电缆工具已经将自身推进到将要执行铣削作业的点时,该方法还包括测量130b第二流体压力,估计140c钻头上的重量/钻压(WOB),比较150a所估计的钻头上的重量与预定的钻头上的重量,和基于该比较的结果来调节160e第二流体压力。步骤130b、140c、150a和160e可以是步骤130-160的补充或替代。As shown in Figure 6, when the downhole self-propelled cable tool 1 also includes an operating tool 32 having a drill bit 39 for performing downhole operations (such as milling), and the downhole self-propelled cable tool has advanced itself to a point where the milling operation is to be performed, the method also includes measuring 130b the second fluid pressure, estimating 140c the weight on the drill bit/weight on bit (WOB), comparing 150a the estimated weight on the drill bit with a predetermined weight on the drill bit, and adjusting 160e the second fluid pressure based on the result of the comparison. Steps 130b, 140c, 150a and 160e may be in addition to or in place of steps 130-160.
如图6所示,当井下自推进式电缆工具1还包括压缩接头33和具有用于执行井下作业(例如铣削)的钻头39的操作工具32时,该方法还可包括通过压缩接头测量130c钻头上的重量,将测量的钻头上的重量与预定的钻头上的重量进行比较150b,和基于该比较的结果来调节160f第二流体压力。步骤130c、150b和160f可以是步骤130-160的补充或替代。As shown in Figure 6, when the downhole self-propelled cable tool 1 also includes a compression joint 33 and an operating tool 32 having a drill bit 39 for performing downhole operations (such as milling), the method may also include measuring 130c the weight on the drill bit through the compression joint, comparing 150b the measured weight on the drill bit with a predetermined weight on the drill bit, and adjusting 160f the second fluid pressure based on the result of the comparison. Steps 130c, 150b and 160f may be a supplement or alternative to steps 130-160.
在图3中,电动马达4是第一电动马达4,并且井下自推进式电缆工具1包括驱动第二液压泵14的第二电动马达22,第一电动马达4驱动第一液压泵12。第一电动马达4因此驱动第一液压泵12,用于产生用于使可突伸的臂组件6突伸的流体和产生用于使一个驱动区段30a的轮子8旋转的流体,并且第二电动马达22因此驱动第二液压泵14以产生用于使可突伸的臂组件23突伸的流体和用于使第二驱动区段30b的轮子24旋转的流体。第二液压泵14产生第三流体压力,用于第二组多个可突伸的臂组件23的突伸。第二液压泵14产生第四流体压力,用于驱动液压马达10来旋转第二组多个轮子24。用于第一驱动区段30a的液压区段15是第一液压区段15,并且井下自推进式电缆工具1还包括第二液压区段25,该第二液压区段包括控制第三流体压力的第三可控阀26和控制第四流体压力的第四可控阀27。第一可控阀16和第二可控阀17都可通过电控单元18电控,第三可控阀26和第四可控阀27可通过第二电控单元18b电控。第一电动马达4和/或第二电动马达22是同步电机。In FIG3 , the electric motor 4 is a first electric motor 4, and the downhole self-propelled cable tool 1 includes a second electric motor 22 driving a second hydraulic pump 14, and the first electric motor 4 drives the first hydraulic pump 12. The first electric motor 4 thus drives the first hydraulic pump 12 for producing a fluid for extending the extendable arm assembly 6 and for rotating the wheels 8 of one drive section 30a, and the second electric motor 22 thus drives the second hydraulic pump 14 to produce a fluid for extending the extendable arm assembly 23 and a fluid for rotating the wheels 24 of the second drive section 30b. The second hydraulic pump 14 produces a third fluid pressure for the extension of the second plurality of extendable arm assemblies 23. The second hydraulic pump 14 produces a fourth fluid pressure for driving the hydraulic motor 10 to rotate the second plurality of wheels 24. The hydraulic section 15 for the first drive section 30a is the first hydraulic section 15, and the downhole self-propelled cable tool 1 also includes a second hydraulic section 25, which includes a third controllable valve 26 for controlling the pressure of the third fluid and a fourth controllable valve 27 for controlling the pressure of the fourth fluid. The first controllable valve 16 and the second controllable valve 17 can be electrically controlled by the electronic control unit 18, and the third controllable valve 26 and the fourth controllable valve 27 can be electrically controlled by the second electronic control unit 18b. The first electric motor 4 and/or the second electric motor 22 are synchronous motors.
因此,图3的工具管柱是安装为一个电缆工具的两个井下自推进式电缆工具1,其中每个电缆工具具有单独的电控制单元、单独的电动马达、一个或两个单独的液压泵、单独的液压区段和一个或多个单独的驱动区段30。第一井下自推进式电缆工具1a包括电控单元18、电动马达4、一个或两个液压泵12、液压区段15和驱动区段30、30a,驱动区段30、30a具有在可突伸的臂组件6上的轮子8。第二井下自推进式电缆工具1b包括电控单元18b、第二电动马达22、一个或两个液压泵14、液压区段15和驱动区段30、30b,驱动区段30、30b具有在可突伸的臂组件23上的轮子24。所述多个可突伸的臂组件23在第一臂端7b处与工具主体3可移动地连接,并且每个轮子包括用于使轮子旋转以提供自推进运动的液压马达10b,每个轮子与臂组件23之一的第二臂端11b连接。第一井下自推进式电缆工具1a连接到电缆头44和电缆5。液压区段15配置成通过第一压力传感器49和第二压力传感器48测量第一和第二流体压力,并基于测量的第一和第二流体压力控制所述阀。第二液压区段25配置成能通过第三压力传感器48b和第四压力传感器49b测量第三和第四流体压力,并基于测量的第三和第四流体压力控制所述阀。可控阀16、17、26、27是可控减压阀。因此,工具管柱的功率在第一和第二电动马达4、22之间平均分配,使得每个电动马达限于电流极限的一半,以确保工具管柱不超过电缆上的允许电流极限。Thus, the tool string of FIG3 is two downhole self-propelled wireline tools 1 mounted as one wireline tool, wherein each wireline tool has a separate electrical control unit, a separate electric motor, one or two separate hydraulic pumps, a separate hydraulic section and one or more separate drive sections 30. The first downhole self-propelled wireline tool 1a comprises an electrical control unit 18, an electric motor 4, one or two hydraulic pumps 12, a hydraulic section 15 and drive sections 30, 30a having wheels 8 on an extendable arm assembly 6. The second downhole self-propelled wireline tool 1b comprises an electrical control unit 18b, a second electric motor 22, one or two hydraulic pumps 14, a hydraulic section 15 and drive sections 30, 30b having wheels 24 on an extendable arm assembly 23. The plurality of extendable arm assemblies 23 are movably connected to the tool body 3 at the first arm end 7b, and each wheel includes a hydraulic motor 10b for rotating the wheel to provide self-propelled movement, and each wheel is connected to the second arm end 11b of one of the arm assemblies 23. The first downhole self-propelled cable tool 1a is connected to the cable head 44 and the cable 5. The hydraulic section 15 is configured to measure the first and second fluid pressures through the first pressure sensor 49 and the second pressure sensor 48, and control the valve based on the measured first and second fluid pressures. The second hydraulic section 25 is configured to measure the third and fourth fluid pressures through the third pressure sensor 48b and the fourth pressure sensor 49b, and control the valve based on the measured third and fourth fluid pressures. The controllable valves 16, 17, 26, 27 are controllable pressure reducing valves. Therefore, the power of the tool string is evenly distributed between the first and second electric motors 4, 22, so that each electric motor is limited to half of the current limit to ensure that the tool string does not exceed the allowable current limit on the cable.
下入110的步骤包括将第一和第二井下自推进式电缆工具1、1a、1b下入井孔2中,供应120电力的步骤包括向第一和第二井下自推进式电缆工具1、1a、1b供应电力,以便以第一速度操作第一和第二井下自推进式电缆工具1、1a、1b,从而以第一力迫使工具管柱通过井孔2,确定130的步骤包括确定第一和第二电动马达4、22的马达输出转矩,确定140的步骤包括基于第一和第二电动马达4、22的马达输出转矩确定最大允许马达转速,比较150的步骤包括将第一和第二电动马达4、22的运行转速与最大允许马达转速进行比较,并且其中调节160的步骤包括基于比较结果调节第一和第二电动马达4、22的运行转速,以便如果运行转速高于最大允许马达转速,则将第一速度调节至第二速度。The step of lowering 110 includes lowering the first and second downhole self-propelled cable tools 1, 1a, 1b into the wellbore 2, the step of supplying 120 power includes supplying power to the first and second downhole self-propelled cable tools 1, 1a, 1b so as to operate the first and second downhole self-propelled cable tools 1, 1a, 1b at a first speed, thereby forcing the tool string through the wellbore 2 with a first force, the step of determining 130 includes determining the motor output torque of the first and second electric motors 4, 22, the step of determining 140 includes determining the maximum allowable motor speed based on the motor output torque of the first and second electric motors 4, 22, the step of comparing 150 includes comparing the operating speed of the first and second electric motors 4, 22 with the maximum allowable motor speed, and wherein the step of adjusting 160 includes adjusting the operating speed of the first and second electric motors 4, 22 based on the comparison result so that if the operating speed is higher than the maximum allowable motor speed, the first speed is adjusted to the second speed.
在图3中,电控单元18还包括电压控制单元19和电流测量单元20,电压控制单元具有过电压保护单元,使得供给工具的电压保持更加恒定。在图4中,电控单元18包括电容器50,其用作能量存储单元或蓄能器。井下自推进式电缆工具1还包括用于执行机加工操作的机加工工具32和压缩接头33,压缩接头33包括邻近机加工工具32的测压元件34。在另一个实施例中,电控单元18基于电控单元18测量的电流和/或电压控制可控阀16、17、26、27。In FIG3 , the electronic control unit 18 further comprises a voltage control unit 19 and a current measuring unit 20, the voltage control unit having an overvoltage protection unit so that the voltage supplied to the tool remains more constant. In FIG4 , the electronic control unit 18 comprises a capacitor 50, which serves as an energy storage unit or accumulator. The downhole self-propelled cable tool 1 further comprises a machining tool 32 for performing machining operations and a compression joint 33, the compression joint 33 comprising a pressure measuring element 34 adjacent to the machining tool 32. In another embodiment, the electronic control unit 18 controls the controllable valves 16, 17, 26, 27 based on the current and/or voltage measured by the electronic control unit 18.
在图3中,每个电动马达4、22还可包括功率或电流限制单元31,以便分配来自电缆5的电流的第一部分来为第一电动马达4供电,以及分配电流的第二部分来为第二电动马达22供电。第一和第二井下自推进式电缆工具1、1a、1b可并联电连接。井下自推进式电缆工具1还可包括电流分配单元21,以便分配来自电缆5的电流的第一部分来为第一电动马达4供电,以及分配电流的第二部分来为第二电动马达22供电。可应用电流分配单元21来代替功率限制单元31,以便分配来自线缆5的电流的第一部分来为第一电动马达4供电,以及分配电流的第二部分来为第二电动马达22供电。In FIG3 , each electric motor 4, 22 may further include a power or current limiting unit 31 so as to distribute a first portion of the current from the cable 5 to power the first electric motor 4 and a second portion of the current to power the second electric motor 22. The first and second downhole self-propelled cable tools 1, 1a, 1b may be electrically connected in parallel. The downhole self-propelled cable tool 1 may further include a current distribution unit 21 so as to distribute a first portion of the current from the cable 5 to power the first electric motor 4 and a second portion of the current to power the second electric motor 22. The current distribution unit 21 may be applied instead of the power limiting unit 31 so as to distribute a first portion of the current from the cable 5 to power the first electric motor 4 and a second portion of the current to power the second electric motor 22.
通过具有功率限制单元,功率可以最佳地分配为来自电缆的电流的第一部分为第一电动马达供电,并且电流的第二部分为第二电动马达供电。这使得能够在第一井下自推进式电缆工具1a和第二井下自推进式电缆工具1b没有脱离同步的情况下驱动每个驱动区段具有至少一个泵的井下自推进式电缆工具管柱,从而一个比另一个驱动得更快,并因此起到“制动器”的作用。By having a power limiting unit, the power can be optimally distributed so that a first part of the current from the cable powers the first electric motor and a second part of the current powers the second electric motor. This enables a downhole self-propelled cable tool string having at least one pump per drive section to be driven without the first downhole self-propelled cable tool 1a and the second downhole self-propelled cable tool 1b becoming out of sync, so that one is driven faster than the other and thus acts as a "brake".
通过为每个驱动区段各设置电动马达和泵,井下自推进式电缆工具管柱1能够作为一个驱动区段全速驱动,并且作为两个驱动区段具有双拉力。具有一个用于驱动两个驱动区段的泵的已知井下工具管柱的功率曲线(例如3kW)在与每个驱动区段各具有至少一个泵的工具管柱的功率曲线相同的最大力处开始,但是每个驱动区段各具有至少一个泵的井下工具管柱的功率曲线(如图8所示)延伸到速度是已知井下工具管柱的两倍的点。因此,在低速时,对于已知的工具管柱和本发明的工具管柱来说,可用的拉力是相同的,但每个驱动区段各具有至少一个泵的井下自推进式电缆工具管柱1在高速时能够驱动的是仅具有一个用于驱动两个驱动区段的泵的已知工具管柱驱动的两倍快。这是由于泵送的流体不必经过一个驱动区段而被输送到下一个驱动区段,因此在从一个驱动区段到下一个驱动区段的过渡中没有能量浪费。通过使一个泵用于一个驱动区段,驱动区段中的流体通道的直径可比泵必须向多于一个的驱动区段提供流体时更大。工具管柱1的总直径受到井的限制,因此泵通常是一个限制因素,因为更大的泵送能力需要更大的直径。通过仅具有一个驱动区段,直接使用泵送力,并且可使流体通道更大,由于这个原因,与由一个泵驱动几个驱动区段的已知工具管柱相比,更有效地使用了电缆中的受限电流。By providing an electric motor and pump for each drive section, the downhole self-propelled wireline tool string 1 can be driven at full speed as one drive section and have double the pulling force as two drive sections. The power curve of a known downhole tool string with one pump for driving two drive sections (e.g. 3kW) starts at the same maximum force as the power curve of a tool string with at least one pump per drive section, but the power curve of a downhole tool string with at least one pump per drive section (as shown in FIG8 ) extends to a point where the speed is twice that of the known downhole tool string. Therefore, at low speeds, the available pulling force is the same for the known tool string and the tool string of the present invention, but the downhole self-propelled wireline tool string 1 with at least one pump per drive section can be driven twice as fast at high speeds as the known tool string with only one pump for driving two drive sections. This is because the pumped fluid does not have to pass through one drive section to be delivered to the next drive section, so no energy is wasted in the transition from one drive section to the next. By having one pump for one drive section, the diameter of the fluid passage in the drive section can be larger than when the pump has to provide fluid to more than one drive section. The overall diameter of the tool string 1 is limited by the well, so the pump is usually a limiting factor, as a larger diameter is required for greater pumping capacity. By having only one drive section, the pumping force is used directly, and the fluid passage can be made larger, for which reason the limited current in the cable is used more efficiently than in known tool strings where several drive sections are driven by one pump.
在图4中,井下自推进式电缆工具1是地面37上的用户界面36,用于控制井下自推进式电缆工具1的至少一部分。因此,现场工程师可被告知电缆/缆线的电流极限,并通过用户界面设置工具的每个马达的电流极限,并且功率限制单元31或电流分配单元21在形成工具1的第一井下自推进线缆工具1a和第二井下自推进线缆工具1b之间均等地分配电流,使得两者能够以相同的速度驱动并因此以相同的速度驱动工具管柱。为了以相同的速度驱动工具管柱,第一电动马达4可能需要比第二电动马达22更多的功率,但是这是可能的,因为第一和第二井下自推进式电缆工具1、1a、1b并联电连接。尽管未示出,但井下自推进式电缆工具管柱还可包括冲程工具。In FIG4 , the downhole self-propelled cable tool 1 is a user interface 36 on the surface 37 for controlling at least a portion of the downhole self-propelled cable tool 1. Thus, the field engineer can be informed of the current limit of the cable/cable and set the current limit of each motor of the tool through the user interface, and the power limiting unit 31 or current distribution unit 21 distributes the current equally between the first downhole self-propelled cable tool 1a and the second downhole self-propelled cable tool 1b forming the tool 1, so that both can be driven at the same speed and thus drive the tool string at the same speed. In order to drive the tool string at the same speed, the first electric motor 4 may require more power than the second electric motor 22, but this is possible because the first and second downhole self-propelled cable tools 1, 1a, 1b are electrically connected in parallel. Although not shown, the downhole self-propelled cable tool string may also include a stroke tool.
冲程工具是用于提供轴向力的工具。该冲程工具包括用于驱动泵的电动马达。泵将流体泵送到活塞壳体中以使活塞在活塞壳体中动作。该活塞布置在冲程杆上。该泵可在一侧上将流体泵送到活塞壳体中并且同时在活塞的另一侧抽吸出流体。A stroke tool is a tool for providing an axial force. The stroke tool comprises an electric motor for driving a pump. The pump pumps fluid into a piston housing to cause a piston to act in the piston housing. The piston is arranged on a stroke rod. The pump can pump fluid into the piston housing on one side and simultaneously suck out fluid on the other side of the piston.
“流体”或“井筒流体”是指存在于油井或气井井下的任何类型的流体,如天然气、石油、油基泥浆、原油、水等。“气体”是指存在于井、完井、或裸井中的任何类型的气体组分,并且“油”是指任何类型的油组分,例如原油,含油流体等。气体、油和水流体可因此均分别包括除气体、油和/或水之外的其它元素或物质。"Fluid" or "wellbore fluid" refers to any type of fluid present downhole in an oil or gas well, such as natural gas, petroleum, oil-based mud, crude oil, water, etc. "Gas" refers to any type of gas component present in a well, a completed well, or an open hole, and "oil" refers to any type of oil component, such as crude oil, oil-containing fluids, etc. Gas, oil, and water fluids may therefore each include other elements or substances in addition to gas, oil, and/or water, respectively.
“套管”或“金属井管结构”是指井下使用的与石油或天然气生产有关的任何类型的管、管道、管结构、衬管、管柱等。"Casing" or "metal well casing" means any type of pipe, tubing, tubular structure, liner, tubular string, etc. used downhole in connection with oil or natural gas production.
尽管上面已经结合本发明的优选实施例对本发明进行了描述,但在不背离如下面的权利要求所限定的本发明的情况下可想到的若干变型对本领域技术人员来说将是显而易见的。Although the invention has been described above in conjunction with preferred embodiments thereof, it will be apparent to a person skilled in the art that several modifications are conceivable without departing from the invention as defined in the following claims.
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PCT/EP2022/078044 WO2023061909A1 (en) | 2021-10-11 | 2022-10-10 | Hydraulically driven downhole self-propelling wireline tool |
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