CN118037268A - Equipment point detection method, device, equipment and storage medium - Google Patents
Equipment point detection method, device, equipment and storage medium Download PDFInfo
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Abstract
The invention discloses a device point detection method, a device and a storage medium, wherein the method comprises the following steps: acquiring an equipment reference book of equipment to be checked, an equipment structure tree data table of the equipment to be checked and current team information; generating a device spot inspection plan of the device to be spot inspected according to spot inspection content of the device to be spot inspected and team member information of the associated team, and sending the device spot inspection plan to the team members of the associated team; acquiring equipment spot inspection information of spot inspected equipment, and analyzing according to the equipment spot inspection information to obtain spot inspection results of the spot inspected equipment: and taking the equipment running state, the equipment running parameters and the equipment abnormal problem point of the checked equipment as the checking result of the checked equipment. The invention can realize the electronization of the equipment point inspection and improve the point inspection efficiency of the equipment point inspection.
Description
Technical Field
The present invention relates to the field of equipment point inspection technologies, and in particular, to an equipment point inspection method, an apparatus, a device, and a storage medium.
Background
For equipment spot inspection, most enterprises currently generally still adopt a paper manual equipment spot inspection mode, spot inspection personnel check, judge and record the field condition and equipment parameters of equipment by means of spot inspection experience of the spot inspection personnel, discover potential safety hazards to be immediately processed, and immediately record and report the potential safety hazards which cannot be processed, thereby preventing accidents or limiting the faults within a minimum range.
However, manual equipment spot inspection has the following disadvantages: ① The field device security standard books are used in a scattered manner, and various device point inspection such as daily point inspection, fixed inspection, lubrication point inspection, cleaning point inspection, fastening point inspection and the like exist respectively, so that the overall management of the device total point inspection standard is not facilitated; ② The paper version security reference book has long revision and perfection period, and the business reference is not revised in time; ③ The timeliness of problem point record management on the paper particle inspection table is poor; ④ The paper edition equipment spot inspection requires an administrator to check the equipment spot inspection implementation condition from site to site every day, and the inspection management efficiency is extremely low. In conclusion, the defect of spot inspection by using paper edition equipment mainly shows that the spot inspection efficiency is low, the spot inspection problem and the spot management efficiency are low, the spot inspection process and the management time cost are relatively large, and the field paper use amount is huge. Therefore, the equipment maintenance is changed from the traditional paper point inspection to the electronic point inspection, and the trend is necessarily that the equipment maintenance is changed into the electronic point inspection.
Disclosure of Invention
The invention provides a device point inspection method, a device, equipment and a storage medium, which are used for solving the technical problem that the point inspection efficiency of the conventional manual device point inspection is low.
In order to solve the above technical problems, an embodiment of the present invention provides an apparatus point detection method, including:
Acquiring an equipment reference book of equipment to be checked, an equipment structure tree data table of the equipment to be checked and current team information; wherein, the device reference book includes: the equipment codes of the equipment to be checked and the checking content; the device structure tree data table includes: the point detection level of each point detection device and the corresponding level code; the team information includes: team name and team member information;
When the equipment codes of the equipment to be checked are consistent with the layer codes, associating the equipment to be checked of each checking layer with the corresponding group according to the group name;
Generating a device spot inspection plan of the device to be spot inspected according to spot inspection content of the device to be spot inspected and group member information of the associated group, and sending the device spot inspection plan to the group members of the associated group so that the corresponding group members carry out spot inspection on the device to be spot inspected according to the device spot inspection plan;
Acquiring equipment spot inspection information of the spot inspected equipment, analyzing and obtaining equipment running state, equipment running parameters and equipment abnormal problem points of the spot inspected equipment according to the equipment spot inspection information, and taking the equipment running state, the equipment running parameters and the equipment abnormal problem points as spot inspection results of the spot inspected equipment.
Preferably, the generating of the device reference book includes:
Acquiring a preset equipment reference book template, and spot inspection reference detail information and reference book basic information of equipment to be spot inspected; wherein, the spot inspection reference detail information comprises: the spot inspection content of the spot inspection equipment; the spot check content comprises: a point inspection standard, a point inspection method, a point inspection tool, an abnormality handling method, a point inspection man-hour, a point inspection period, an equipment state, a point inspection project and a point inspection person; the reference book base information includes: the name of the reference book, the importance level of the equipment to be checked, the workshop to which the equipment belongs, the name of the equipment and the equipment code;
And generating a spot inspection reference book of the equipment to be spot inspected according to the equipment reference book template, the spot inspection reference detail information and the reference book basic information of the equipment to be spot inspected.
As a preferred solution, after generating the spot inspection reference book of the to-be-inspected device according to the device reference book template, the spot inspection reference detail information and the reference book basic information of the to-be-inspected device, the method further includes:
Comparing the format of the spot check reference book with the standard format of a preset standard spot check reference book;
Comparing the equipment code of the equipment to be checked with a standard equipment code corresponding to the same equipment name in a preset equipment data management library according to the equipment name and the equipment code of the equipment to be checked;
When the format of the spot inspection reference book is consistent with the standard format and the equipment code of the equipment to be spot inspected is consistent with the standard equipment code, generating a spot inspection reference book generation success prompt; and when the format of the spot check reference book is inconsistent with the standard format or the equipment code of the equipment to be spot checked is inconsistent with the standard equipment code, generating a spot check reference book to generate an error prompt.
Preferably, the generating of the device structure tree data table includes:
acquiring a preset equipment structure tree data table template and equipment structure data of equipment to be checked; wherein the device configuration data comprises: the point detection level of each point detection device and the corresponding level code; the spot inspection level comprises: company, department of business, workshop, line body, father device, son device, grandson device, component layer, part layer and sub part layer;
And generating an equipment structure tree data table of the equipment to be checked according to the equipment structure tree data table template and the equipment structure data of the equipment to be checked.
Preferably, after the generating the device structure tree data table of the device to be checked according to the device structure tree data table template and the device structure data of the device to be checked, the method further includes:
Comparing the format of the equipment structure tree data table with the standard format of a preset standard equipment structure tree data table;
when the format of the equipment structure tree data table is consistent with the standard format, generating an equipment structure tree data table to generate a success prompt; and when the format of the equipment structure tree data table is inconsistent with the standard format, generating an equipment structure tree data table to generate an error prompt.
As a preferred solution, the generating a device point inspection plan of the device to be point inspected according to point inspection content of the device to be point inspected and group member information of an associated group, and sending the device point inspection plan to the group members of the associated group includes:
acquiring the scheduling working days and the rest days of a production system, and generating a working calendar for spot inspection of equipment according to the scheduling working days and the rest days;
And generating an equipment spot inspection plan of the equipment to be spot inspected according to the working calendar of the equipment spot inspected, spot inspected content of the equipment to be spot inspected and team member information of the associated team, and sending the equipment spot inspection plan to the team member of the associated team on the corresponding production scheduling working day.
As a preferred solution, the obtaining the equipment point detection information of the checked equipment, and analyzing according to the equipment point detection information to obtain the equipment operation state, the equipment operation parameters and the equipment abnormality problem point of the checked equipment, includes:
Acquiring equipment spot inspection information of spot inspected equipment; wherein, the equipment point inspection information includes: checking abnormal conditions of equipment, equipment parameters, equipment state pictures and solving closed loop conditions of problems;
Analyzing according to the equipment spot inspection information to obtain equipment operation states, equipment operation parameters and equipment abnormality problem points of the spot inspected equipment;
And generating the point inspection implementation rate, the omission rate and the inspection abnormality number of the current point inspected equipment according to the equipment point inspection information of all the current point inspected equipment.
On the basis of the above embodiment, another embodiment of the present invention provides an apparatus point inspection device, including: the system comprises a device information acquisition module, a device and team association module, a device point inspection plan generation module and a device point inspection result analysis module;
The equipment information acquisition module is used for acquiring an equipment reference book of equipment to be checked, an equipment structure tree data table of the equipment to be checked and current team information; wherein, the device reference book includes: the equipment codes of the equipment to be checked and the checking content; the device structure tree data table includes: the point detection level of each point detection device and the corresponding level code; the team information includes: team name and team member information;
the equipment and group association module is used for associating the equipment to be checked at each checking level with the corresponding group according to the group name when the equipment codes of the equipment to be checked are consistent with the level codes;
the equipment spot inspection plan generation module is used for generating an equipment spot inspection plan of the equipment to be spot inspected according to spot inspection content of the equipment to be spot inspected and team member information of an associated team, and sending the equipment spot inspection plan to the team members of the associated team so that the corresponding team members carry out spot inspection on the equipment to be spot inspected according to the equipment spot inspection plan;
The equipment spot inspection result analysis module is used for acquiring equipment spot inspection information of the spot inspected equipment, analyzing equipment operation states, equipment operation parameters and equipment abnormal problem points of the spot inspected equipment according to the equipment spot inspection information, and taking the equipment operation states, the equipment operation parameters and the equipment abnormal problem points as spot inspection results of the spot inspected equipment.
On the basis of the above embodiment, a further embodiment of the present invention provides an electronic device, where the device includes a processor, a memory, and a computer program stored in the memory and configured to be executed by the processor, where the processor executes the computer program to implement the device point detection method according to the embodiment of the present invention.
On the basis of the above embodiment, a further embodiment of the present invention provides a storage medium, where the storage medium includes a stored computer program, where the computer program controls an apparatus where the storage medium is located to execute the apparatus spot inspection method according to the above embodiment of the present invention when running.
Compared with the prior art, the embodiment of the invention has the following beneficial effects:
The invention provides a device spot inspection method, which comprises the steps of obtaining a device reference book of a device to be spot inspected, a device structure tree data table of the device to be spot inspected and current team information; wherein, the device reference book includes: the equipment codes of the equipment to be checked and the checking content; the device structure tree data table includes: the point detection level of each point detection device and the corresponding level code; the team information includes: team name and team member information; when the equipment codes of the equipment to be checked are consistent with the layer codes, associating the equipment to be checked of each checking layer with the corresponding group according to the group name; generating a device spot inspection plan of the device to be spot inspected according to spot inspection content of the device to be spot inspected and group member information of the associated group, and sending the device spot inspection plan to the group members of the associated group so that the corresponding group members carry out spot inspection on the device to be spot inspected according to the device spot inspection plan; acquiring equipment spot inspection information of the spot inspected equipment, analyzing and obtaining equipment running state, equipment running parameters and equipment abnormal problem points of the spot inspected equipment according to the equipment spot inspection information, and taking the equipment running state, the equipment running parameters and the equipment abnormal problem points as spot inspection results of the spot inspected equipment.
According to the invention, the equipment point inspection plan of the equipment to be point inspected can be automatically generated according to the equipment reference book, the equipment structure tree data table and the group information by uploading the equipment reference book of the equipment to be point inspected, the equipment structure tree data table of the equipment to be point inspected and the current group information in advance, so that corresponding group members can point inspect the equipment to be point inspected according to the equipment point inspection plan; and after the spot inspection is finished, receiving the equipment spot inspection information of the spot inspected equipment uploaded by the team members, and automatically analyzing the spot inspection result of the spot inspected equipment according to the equipment spot inspection information. The invention can realize the electronization of the equipment point inspection and improve the point inspection efficiency of the equipment point inspection.
Drawings
FIG. 1 is a schematic flow chart of a method for checking a device according to an embodiment of the present invention;
FIG. 2 is a schematic diagram of spot check reference details of a device to be spot checked;
FIG. 3 is a diagram of basic information of a reference book of a device to be spot checked;
FIG. 4 is a schematic diagram of device configuration data of a device to be spot checked;
FIG. 5 is an exemplary diagram of naming and numbering rules for devices at various levels;
FIG. 6 is a schematic diagram of an association of team member information with a corresponding hierarchy of devices;
FIG. 7 is a schematic diagram of a calendar of device checkups;
FIG. 8 is a click result interface diagram of the device click result;
Fig. 9 is a schematic structural diagram of a device inspection apparatus according to an embodiment of the present invention.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the present application more apparent, the technical solutions of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application, and it is apparent that the described embodiments are some embodiments of the present application, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application; the terms "comprising" and "having" and any variations thereof in the description of the application and the claims and the description of the drawings above are intended to cover a non-exclusive inclusion.
In the description of embodiments of the present application, the technical terms "first," "second," and the like are used merely to distinguish between different objects and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated, a particular order or a primary or secondary relationship. In the description of the embodiments of the present application, the meaning of "plurality" is two or more unless explicitly defined otherwise.
Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment may be included in at least one embodiment of the application. The appearances of such phrases in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. Those of skill in the art will explicitly and implicitly appreciate that the embodiments described herein may be combined with other embodiments.
In the description of the embodiments of the present application, the term "and/or" is merely an association relationship describing an association object, and indicates that three relationships may exist, for example, a and/or B may indicate: a exists alone, A and B exist together, and B exists alone. In addition, the character "/" herein generally indicates that the front and rear associated objects are an "or" relationship.
In the description of the embodiments of the present application, the term "plurality" means two or more (including two), and similarly, "plural sets" means two or more (including two), and "plural sheets" means two or more (including two).
In the description of the embodiments of the present application, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured" and the like should be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally formed; or may be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the embodiments of the present application will be understood by those of ordinary skill in the art according to specific circumstances.
Example 1
Referring to fig. 1, a flow chart of a method for checking equipment according to an embodiment of the invention includes the following specific steps:
S1, acquiring an equipment reference book of equipment to be checked, an equipment structure tree data table of the equipment to be checked and current team information; wherein, the device reference book includes: the equipment codes of the equipment to be checked and the checking content; the device structure tree data table includes: the point detection level of each point detection device and the corresponding level code;
The team information includes: team name and team member information;
Preferably, the generating of the device reference book includes: acquiring a preset equipment reference book template, and spot inspection reference detail information and reference book basic information of equipment to be spot inspected; wherein, the spot inspection reference detail information comprises: the spot inspection content of the spot inspection equipment; the spot check content comprises: a point inspection standard, a point inspection method, a point inspection tool, an abnormality handling method, a point inspection man-hour, a point inspection period, an equipment state, a point inspection project and a point inspection person; the reference book base information includes: the name of the reference book, the importance level of the equipment to be checked, the workshop to which the equipment belongs, the name of the equipment and the equipment code; and generating a spot inspection reference book of the equipment to be spot inspected according to the equipment reference book template, the spot inspection reference detail information and the reference book basic information of the equipment to be spot inspected.
Preferably, after the generating the spot inspection reference book of the to-be-inspected device according to the device reference book template, the spot inspection reference detail information and the reference book basic information of the to-be-inspected device, the method further includes: comparing the format of the spot check reference book with the standard format of a preset standard spot check reference book; comparing the equipment code of the equipment to be checked with a standard equipment code corresponding to the same equipment name in a preset equipment data management library according to the equipment name and the equipment code of the equipment to be checked; when the format of the spot inspection reference book is consistent with the standard format and the equipment code of the equipment to be spot inspected is consistent with the standard equipment code, generating a spot inspection reference book generation success prompt; and when the format of the spot check reference book is inconsistent with the standard format or the equipment code of the equipment to be spot checked is inconsistent with the standard equipment code, generating a spot check reference book to generate an error prompt.
The invention develops a device point inspection system based on a device tree mechanism and a device total point inspection management mode, can realize the electronization of device point inspection through the device point inspection system, and can statistically manage the point inspection implementation rate of the device, point inspection problem point management, security reference books and the like, effectively improve the point inspection efficiency of the device point inspection, improve the security reference management and field application efficiency, improve the point inspection problem point management efficiency and improve the point inspection execution efficiency, and the specific application process is as follows:
(1) Total spot inspection reference integration
Referring to fig. 2, a schematic diagram of point inspection reference detail information of an apparatus to be point inspected is shown, and first, a corresponding apparatus reference book template is downloaded in the apparatus point inspection system, and the point inspection reference detail information is filled in according to content requirements. As shown in fig. 2, in the reference book detail information, the unit of the equipment spot check period is a day (which is beneficial to the spot check project period operation calculation); the device operating state includes: stopping, running, powering on and powering off (facilitating the development of the spot inspection time period), distinguishing (i.e. spot inspection items) includes: daily spot inspection, cleaning, lubrication, fastening and foreknowledge security (including all spot inspection items that equipment needs to develop), acts as (i.e., spot inspection personnel) including: maintenance workers and operators (facilitating division of spot inspection responsibilities and pushing of spot inspection information);
Referring to fig. 3, a schematic diagram of basic information of a reference book of a to-be-spot inspection device is shown, and after the spot inspection reference detail information is filled, the basic information of the reference book is continuously filled according to the content of the template of the reference book. As shown in fig. 3, in the basic information of the reference book, the importance level of the spot check device is required to be consistent with the annual device importance information of the device (in a specific embodiment, the importance level of each device is classified by carrying out the annual production device importance evaluation within the enterprise to obtain the importance level of the spot check device, the normal spot check and bottleneck device are generally classified as a specific device, three grades of devices a/B/C are classified by evaluating the accumulated value of points from the aspect of Q, D, C, S, and the specific A, A grade device is classified as a company key device for carrying out the spot check maintenance operation on the device rated as a specific A, A, B grade); the device name and the device code should be consistent with the data in the device data management database (the device code is a system key identification code and is consistent with the corresponding device code in the device data management).
Importing the filled device reference book into a device point inspection system, and if the format content of the reference book is correct and the device code is consistent with the device code in the device data management database, prompting that the reference book is successfully imported, and generating a point inspection reference book generation success prompt; if the format content of the reference book is wrong, the equipment codes are inconsistent with the equipment codes in the equipment data management database, otherwise, the unsuccessful importing of the reference book is prompted, and an error prompt is generated by checking the reference book.
The invention manages by using the total point inspection of the equipment, and comprises all point inspection items of the equipment, such as daily point inspection, fixed inspection, lubrication, cleaning, fastening and the like, which need to develop a security standard. The reference project application can be switched in real time according to the equipment state; the spot inspection of each project can be rolled and run according to the period, the rest days are planned to be automatically staggered, the security operation is efficiently and reasonably arranged, the security plan automatically pushes information to the airlines, and the completion and missed inspection conditions of spot inspection tasks of the day/the previous day of the whole company/the workshop can be inquired; the electronic approval process of the reference book revision is realized, the iterative upgrading speed of the reference book is improved, and the new reference content revision can be applied to the site the next day.
Preferably, the generating of the device structure tree data table includes: acquiring a preset equipment structure tree data table template and equipment structure data of equipment to be checked; wherein the device configuration data comprises: the point detection level of each point detection device and the corresponding level code; the spot inspection level comprises: company, department of business, workshop, line body, father device, son device, grandson device, component layer, part layer and sub part layer; and generating an equipment structure tree data table of the equipment to be checked according to the equipment structure tree data table template and the equipment structure data of the equipment to be checked.
Preferably, after the generating the device structure tree data table of the device to be checked according to the device structure tree data table template and the device structure data of the device to be checked, the method further includes: comparing the format of the equipment structure tree data table with the standard format of a preset standard equipment structure tree data table; when the format of the equipment structure tree data table is consistent with the standard format, generating an equipment structure tree data table to generate a success prompt; and when the format of the equipment structure tree data table is inconsistent with the standard format, generating an equipment structure tree data table to generate an error prompt.
(2) Device structure tree datamation: the system data is spread and managed layer by taking the equipment structure tree as a carrier.
Referring to fig. 4 and 5, fig. 4 is a schematic diagram of device structure data of a device to be inspected, and fig. 5 is an exemplary diagram of naming and numbering rules of devices at each level. Downloading an equipment data template in an equipment point inspection system and filling in equipment structure tree data according to requirements; wherein, equipment structure tree divide into 10 levels such as company, career department, workshop (department), line body, father's equipment, child equipment, grandchild equipment, component layer, part layer, sub-part layer (part layer, sub-part layer belong to spare part management, do not take into equipment structure point inspection for the moment), equipment structure tree data includes: the name of each layer, the checking layer to which each device to be checked belongs and the corresponding layer code, if a certain layer of device needs to be checked electronically, the layer code of the device should be consistent with the device code in the basic information of the reference book.
Then importing the filled device data into a device point inspection system, if the format content of the device data table is correct, prompting that the device data is successfully imported, and generating a device structure tree data table to generate a success prompt; if the content of the device data table is wrong, the device data table can prompt that the reference book is not successfully imported, and a device structure tree data table is generated to generate an error prompt. When a certain layer code in the imported device data is consistent with the device code in the basic information of the reference book, the point detection two-dimensional code of the device is displayed at the position corresponding to the detailed information of the hierarchical device, and meanwhile, the device reference book synchronously associated with the hierarchical device can be checked.
Through the datamation of the equipment structure tree, 8 equipment tree structure levels such as a company level, a business department, a workshop level, a production line level, an equipment assembly level, an equipment part level and equipment parts can be subjected to electronic code scanning spot inspection (a part layer and a sub part layer belong to spare part layer management and are temporarily not brought into the equipment structure spot inspection); the management and maintenance of the total point inspection standard can be realized for each sequence of equipment tree; the integrated management display equipment tree structure can be used for consulting and managing parameters of each level and the checking number.
S2, when the equipment codes of the to-be-checked equipment are consistent with the layer codes, associating the to-be-checked equipment of each to-be-checked layer with the corresponding group according to the group name;
(3) Point inspection visualization of equipment
After the device reference book, the device structure tree data table and the current team information (information such as name, account number, enterprise WeChat account number and the like) are all imported into the device point inspection system, the electronic point inspection of the point inspection device can be realized, and the specific point inspection process is as follows:
A. When the equipment codes of the to-be-checked equipment are consistent with the hierarchy codes, the to-be-checked equipment of each to-be-checked hierarchy is associated with the corresponding group according to the group name: and the corresponding personnel are put into the corresponding teams, and the teams are simultaneously checked and associated with each level of equipment as a whole, at the moment, the members under the teams are associated with the checked level of equipment, please refer to fig. 6, and fig. 6 is a schematic association diagram after the team member information and the corresponding level of equipment are associated.
S3, generating an equipment spot inspection plan of the equipment to be spot inspected according to spot inspection content of the equipment to be spot inspected and team member information of the associated team, and sending the equipment spot inspection plan to the team members of the associated team so that the corresponding team members carry out spot inspection on the equipment to be spot inspected according to the equipment spot inspection plan;
Preferably, the generating a device point inspection plan of the device to be point inspected according to the point inspection content of the device to be point inspected and the group member information of the associated group, and sending the device point inspection plan to the group member of the associated group includes: acquiring the scheduling working days and the rest days of a production system, and generating a working calendar for spot inspection of equipment according to the scheduling working days and the rest days; and generating an equipment spot inspection plan of the equipment to be spot inspected according to the working calendar of the equipment spot inspected, spot inspected content of the equipment to be spot inspected and team member information of the associated team, and sending the equipment spot inspection plan to the team member of the associated team on the corresponding production scheduling working day.
B. Referring to fig. 7, a schematic diagram of a working calendar for equipment spot inspection is shown, the system first automatically generates an equipment spot inspection plan according to a reference period, then maintains the working calendar according to the fluctuation of the production schedule or rest days of each day of the production system, and realizes the periodic operation of a security project by rolling operation of the working calendar to push the spot inspection plan to each team leader, and the team leader and team members scan the spot inspection operation through an enterprise platform according to spot inspection reminding information.
S4, acquiring equipment spot inspection information of the spot inspected equipment, analyzing and obtaining equipment running states, equipment running parameters and equipment abnormal problem points of the spot inspected equipment according to the equipment spot inspection information, and taking the equipment running states, the equipment running parameters and the equipment abnormal problem points as spot inspection results of the spot inspected equipment.
Preferably, the obtaining the equipment point detection information of the checked equipment, and analyzing according to the equipment point detection information to obtain the equipment operation state, the equipment operation parameters and the equipment abnormality problem point of the checked equipment, includes:
acquiring equipment spot inspection information of spot inspected equipment; wherein, the equipment point inspection information includes: checking abnormal conditions of equipment, equipment parameters, equipment state pictures and solving closed loop conditions of problems; analyzing according to the equipment spot inspection information to obtain equipment operation states, equipment operation parameters and equipment abnormality problem points of the spot inspected equipment; and generating the point inspection implementation rate, the omission rate and the inspection abnormality number of the current point inspected equipment according to the equipment point inspection information of all the current point inspected equipment.
C. And when receiving the equipment spot inspection plan, the team member performs spot inspection on equipment to be spot inspected according to the equipment spot inspection plan, and uploads equipment spot inspection information of the spot inspected equipment to a system.
In a specific embodiment, referring to fig. 8, as a point inspection result interface diagram of an equipment point inspection result, team members can receive an equipment point inspection task through mobile phone code scanning, and can implement point inspection according to a point inspection filling interface by scanning a corresponding equipment point inspection two-dimensional code through enterprise WeChat; the interface spot inspection display content is divided into: spot inspection plan items within 1 day, 2-7 days, 8-90 days and more than 90 days. Filling out each point detection part in the interface through clicking the point detection, and checking the point detection reference content of the corresponding point detection part; clicking a 'no detection' button in a spot detection filling interface to enter spot detection content filling of a corresponding spot detection part; the entry point inspection content filling interface can fill in records according to the equipment point inspection standard, can fill in abnormal problem point inspection when the equipment is abnormal, can photograph and upload real-time running state pictures of the equipment, and can select whether the abnormal problem solves a closed loop or not. After the corresponding spot check content spot check is completed, returning to the spot check filling main interface, and displaying the spot checked item as a checked state; before the 'submit' button is clicked, the 'checked' state item can be entered at any time to modify the check record result. If the submit button is clicked, the click information can be filled only for the display of not checked.
When filling in the spot inspection information, whether the spot inspection is abnormal, equipment parameters, equipment state pictures and the problem solving closed-loop condition can be filled in; after the mobile phone scans the spot inspection implementation condition, inputting corresponding screening conditions through a report table inquiry interface in an equipment spot inspection system according to the spot inspection plan implementation completion condition, and inquiring the equipment spot inspection implementation rate, the missing inspection rate and the abnormal problem number; by clicking the inquiry point detection details, the operation state, parameters and abnormal problem points of each device can be inquired and known in real time.
Through the equipment point inspection visualization, the statistics and management of the equipment point inspection implementation rate, the omission rate and the problem number can be realized in real time, and the day/month/year equipment point inspection data of all workshops/production lines/single production equipment in the range of a query company can be monitored; the running state and parameters of the equipment can be mastered in real time, the abnormal problem points of the equipment point detection can be quickly received, the overall equipment security policy can be quickly arranged, and the security efficiency is improved; the operation parameters, the security records and the abnormal problems in the life cycle of the equipment can be queried through a system, and the data can be applied to state monitoring diagnosis, life failure analysis, security policy and benchmark formulation.
In a specific embodiment, the practical scenarios that the device spot inspection system developed by the present invention can employ and popularize include, but are not limited to, the following scenarios: equipment spot inspection, tooling spot inspection, 5S daily spot inspection, vehicle performance endurance test spot inspection, safety inspection spot inspection, fire-fighting equipment spot inspection and the like.
In summary, the invention provides a device spot inspection method, which can realize the electronization of device spot inspection and improve the spot inspection efficiency of device spot inspection.
Example two
Referring to fig. 9, a schematic structural diagram of a device point inspection apparatus according to an embodiment of the present invention is provided, where the device includes: the system comprises a device information acquisition module, a device and team association module, a device point inspection plan generation module and a device point inspection result analysis module;
The equipment information acquisition module is used for acquiring an equipment reference book of equipment to be checked, an equipment structure tree data table of the equipment to be checked and current team information; wherein, the device reference book includes: the equipment codes of the equipment to be checked and the checking content; the device structure tree data table includes: the point detection level of each point detection device and the corresponding level code; the team information includes: team name and team member information;
the equipment and group association module is used for associating the equipment to be checked at each checking level with the corresponding group according to the group name when the equipment codes of the equipment to be checked are consistent with the level codes;
the equipment spot inspection plan generation module is used for generating an equipment spot inspection plan of the equipment to be spot inspected according to spot inspection content of the equipment to be spot inspected and team member information of an associated team, and sending the equipment spot inspection plan to the team members of the associated team so that the corresponding team members carry out spot inspection on the equipment to be spot inspected according to the equipment spot inspection plan;
The equipment spot inspection result analysis module is used for acquiring equipment spot inspection information of the spot inspected equipment, analyzing equipment operation states, equipment operation parameters and equipment abnormal problem points of the spot inspected equipment according to the equipment spot inspection information, and taking the equipment operation states, the equipment operation parameters and the equipment abnormal problem points as spot inspection results of the spot inspected equipment.
It should be noted that the above-described apparatus embodiments are merely illustrative, and the units described as separate units may or may not be physically separate, and units shown as units may or may not be physical units, may be located in one place, or may be distributed over a plurality of network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution of this embodiment. In addition, in the drawings of the embodiment of the device provided by the invention, the connection relation between the modules represents that the modules have communication connection, and can be specifically implemented as one or more communication buses or signal lines. Those of ordinary skill in the art will understand and implement the present invention without undue burden.
It will be clearly understood by those skilled in the art that, for convenience and brevity, the specific working process of the apparatus described above may refer to the corresponding process in the foregoing method embodiment, which is not described herein again.
Example III
Accordingly, an embodiment of the present invention provides an electronic device, where the device includes a processor, a memory, and a computer program stored in the memory and configured to be executed by the processor, where the processor implements the device spot inspection method described in the embodiment of the present invention when executing the computer program.
The electronic equipment can be a desktop computer, a notebook computer, a palm computer, a cloud server and other computing equipment. The device may include, but is not limited to, a processor, a memory.
The Processor may be a central processing unit (Central Processing Unit, CPU), other general purpose Processor, digital signal Processor (DIGITAL SIGNAL Processor, DSP), application SPECIFIC INTEGRATED Circuit (ASIC), off-the-shelf Programmable gate array (Field-Programmable GATE ARRAY, FPGA) or other Programmable logic device, discrete gate or transistor logic device, discrete hardware components, or the like. A general purpose processor may be a microprocessor or the processor may be any conventional processor or the like that is a control center of the device, connecting the various parts of the overall device using various interfaces and lines.
Example IV
Accordingly, an embodiment of the present invention provides a storage medium, where the storage medium includes a stored computer program, where when the computer program runs, a device where the storage medium is controlled to execute the device point detection method described in the embodiment of the present invention.
The memory may be used to store the computer program, and the processor may implement various functions of the device by running or executing the computer program stored in the memory, and invoking data stored in the memory. The memory may mainly include a storage program area and a storage data area, wherein the storage program area may store an operating system, an application program required for at least one function, and the like; the storage data area may store data created according to the use of the cellular phone, etc. In addition, the memory may include high-speed random access memory, and may also include non-volatile memory, such as a hard disk, memory, plug-in hard disk, smart memory card (SMART MEDIA CARD, SMC), secure Digital (SD) card, flash memory card (FLASH CARD), at least one disk storage device, flash memory device, or other volatile solid-state storage device.
The storage medium is a computer readable storage medium, and the computer program is stored in the computer readable storage medium, and when executed by a processor, the computer program can implement the steps of the above-mentioned method embodiments. Wherein the computer program comprises computer program code which may be in source code form, object code form, executable file or some intermediate form etc. The computer readable medium may include: any entity or device capable of carrying the computer program code, a recording medium, a U disk, a removable hard disk, a magnetic disk, an optical disk, a computer Memory, a Read-Only Memory (ROM), a random access Memory (RAM, random Access Memory), an electrical carrier signal, a telecommunications signal, a software distribution medium, and so forth. It should be noted that the computer readable medium contains content that can be appropriately scaled according to the requirements of jurisdictions in which such content is subject to legislation and patent practice, such as in certain jurisdictions in which such content is subject to legislation and patent practice, the computer readable medium does not include electrical carrier signals and telecommunication signals.
While the foregoing is directed to the preferred embodiments of the present invention, it will be appreciated by those skilled in the art that changes and modifications may be made without departing from the principles of the invention, such changes and modifications are also intended to be within the scope of the invention.
Claims (10)
1. A method for spot inspection of a device, comprising:
Acquiring an equipment reference book of equipment to be checked, an equipment structure tree data table of the equipment to be checked and current team information; wherein, the device reference book includes: the equipment codes of the equipment to be checked and the checking content; the device structure tree data table includes: the point detection level of each point detection device and the corresponding level code; the team information includes: team name and team member information;
When the equipment codes of the equipment to be checked are consistent with the layer codes, associating the equipment to be checked of each checking layer with the corresponding group according to the group name;
Generating a device spot inspection plan of the device to be spot inspected according to spot inspection content of the device to be spot inspected and group member information of the associated group, and sending the device spot inspection plan to the group members of the associated group so that the corresponding group members carry out spot inspection on the device to be spot inspected according to the device spot inspection plan;
Acquiring equipment spot inspection information of the spot inspected equipment, analyzing and obtaining equipment running state, equipment running parameters and equipment abnormal problem points of the spot inspected equipment according to the equipment spot inspection information, and taking the equipment running state, the equipment running parameters and the equipment abnormal problem points as spot inspection results of the spot inspected equipment.
2. The device spot inspection method of claim 1, wherein the generating of the device reference book comprises:
Acquiring a preset equipment reference book template, and spot inspection reference detail information and reference book basic information of equipment to be spot inspected; wherein, the spot inspection reference detail information comprises: the spot inspection content of the spot inspection equipment; the spot check content comprises: a point inspection standard, a point inspection method, a point inspection tool, an abnormality handling method, a point inspection man-hour, a point inspection period, an equipment state, a point inspection project and a point inspection person; the reference book base information includes: the name of the reference book, the importance level of the equipment to be checked, the workshop to which the equipment belongs, the name of the equipment and the equipment code;
And generating a spot inspection reference book of the equipment to be spot inspected according to the equipment reference book template, the spot inspection reference detail information and the reference book basic information of the equipment to be spot inspected.
3. The device spot inspection method according to claim 2, further comprising, after the generating the spot inspection reference book of the device to be spot inspected according to the device reference book template, and the spot inspection reference detail information and the reference book base information of the device to be spot inspected:
Comparing the format of the spot check reference book with the standard format of a preset standard spot check reference book;
Comparing the equipment code of the equipment to be checked with a standard equipment code corresponding to the same equipment name in a preset equipment data management library according to the equipment name and the equipment code of the equipment to be checked;
When the format of the spot inspection reference book is consistent with the standard format and the equipment code of the equipment to be spot inspected is consistent with the standard equipment code, generating a spot inspection reference book generation success prompt; and when the format of the spot check reference book is inconsistent with the standard format or the equipment code of the equipment to be spot checked is inconsistent with the standard equipment code, generating a spot check reference book to generate an error prompt.
4. The device point inspection method of claim 1, wherein the generating of the device structure tree data table comprises:
acquiring a preset equipment structure tree data table template and equipment structure data of equipment to be checked; wherein the device configuration data comprises: the point detection level of each point detection device and the corresponding level code; the spot inspection level comprises: company, department of business, workshop, line body, father device, son device, grandson device, component layer, part layer and sub part layer;
And generating an equipment structure tree data table of the equipment to be checked according to the equipment structure tree data table template and the equipment structure data of the equipment to be checked.
5. The device spot inspection method of claim 4, further comprising, after the generating the device structure tree data table of the device to be spot inspected according to the device structure tree data table template and the device structure data of the device to be spot inspected:
Comparing the format of the equipment structure tree data table with the standard format of a preset standard equipment structure tree data table;
when the format of the equipment structure tree data table is consistent with the standard format, generating an equipment structure tree data table to generate a success prompt; and when the format of the equipment structure tree data table is inconsistent with the standard format, generating an equipment structure tree data table to generate an error prompt.
6. The device spot inspection method as claimed in claim 1, wherein the generating a device spot inspection plan of the device to be spot inspected according to spot inspection content of the device to be spot inspected and team member information of the associated team, and transmitting the device spot inspection plan to the team member of the associated team comprises:
acquiring the scheduling working days and the rest days of a production system, and generating a working calendar for spot inspection of equipment according to the scheduling working days and the rest days;
And generating an equipment spot inspection plan of the equipment to be spot inspected according to the working calendar of the equipment spot inspected, spot inspected content of the equipment to be spot inspected and team member information of the associated team, and sending the equipment spot inspection plan to the team member of the associated team on the corresponding production scheduling working day.
7. The method for checking equipment according to claim 1, wherein the step of obtaining equipment checking information of checked equipment, and analyzing to obtain equipment operation states, equipment operation parameters and equipment abnormality points of the checked equipment according to the equipment checking information comprises the steps of:
Acquiring equipment spot inspection information of spot inspected equipment; wherein, the equipment point inspection information includes: checking abnormal conditions of equipment, equipment parameters, equipment state pictures and solving closed loop conditions of problems;
Analyzing according to the equipment spot inspection information to obtain equipment operation states, equipment operation parameters and equipment abnormality problem points of the spot inspected equipment;
And generating the point inspection implementation rate, the omission rate and the inspection abnormality number of the current point inspected equipment according to the equipment point inspection information of all the current point inspected equipment.
8. A device point inspection apparatus, comprising: the system comprises a device information acquisition module, a device and team association module, a device point inspection plan generation module and a device point inspection result analysis module;
The equipment information acquisition module is used for acquiring an equipment reference book of equipment to be checked, an equipment structure tree data table of the equipment to be checked and current team information; wherein, the device reference book includes: the equipment codes of the equipment to be checked and the checking content; the device structure tree data table includes: the point detection level of each point detection device and the corresponding level code; the team information includes: team name and team member information;
the equipment and group association module is used for associating the equipment to be checked at each checking level with the corresponding group according to the group name when the equipment codes of the equipment to be checked are consistent with the level codes;
the equipment spot inspection plan generation module is used for generating an equipment spot inspection plan of the equipment to be spot inspected according to spot inspection content of the equipment to be spot inspected and team member information of an associated team, and sending the equipment spot inspection plan to the team members of the associated team so that the corresponding team members carry out spot inspection on the equipment to be spot inspected according to the equipment spot inspection plan;
The equipment spot inspection result analysis module is used for acquiring equipment spot inspection information of the spot inspected equipment, analyzing equipment operation states, equipment operation parameters and equipment abnormal problem points of the spot inspected equipment according to the equipment spot inspection information, and taking the equipment operation states, the equipment operation parameters and the equipment abnormal problem points as spot inspection results of the spot inspected equipment.
9. An electronic device comprising a processor, a memory, and a computer program stored in the memory and configured to be executed by the processor, the processor implementing the device spot check method according to any one of claims 1 to 7 when executing the computer program.
10. A storage medium comprising a stored computer program, wherein the computer program, when run, controls a device in which the storage medium is located to perform the device spot check method according to any one of claims 1 to 7.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN119045405A (en) * | 2024-09-05 | 2024-11-29 | 环晟光伏(江苏)有限公司 | Point inspection processing method and device based on battery assembly production equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN119045405A (en) * | 2024-09-05 | 2024-11-29 | 环晟光伏(江苏)有限公司 | Point inspection processing method and device based on battery assembly production equipment |
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