CN118031080B - Oil immersion equipment for processing transmission gear and oil immersion method thereof - Google Patents
Oil immersion equipment for processing transmission gear and oil immersion method thereof Download PDFInfo
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- CN118031080B CN118031080B CN202410430610.9A CN202410430610A CN118031080B CN 118031080 B CN118031080 B CN 118031080B CN 202410430610 A CN202410430610 A CN 202410430610A CN 118031080 B CN118031080 B CN 118031080B
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- supporting
- transmission gear
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N7/00—Arrangements for supplying oil or unspecified lubricant from a stationary reservoir or the equivalent in or on the machine or member to be lubricated
- F16N7/14—Arrangements for supplying oil or unspecified lubricant from a stationary reservoir or the equivalent in or on the machine or member to be lubricated the lubricant being conveyed from the reservoir by mechanical means
- F16N7/28—Dip lubrication
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N19/00—Lubricant containers for use in lubricators or lubrication systems
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- General Details Of Gearings (AREA)
Abstract
The invention discloses oil immersion equipment for processing a transmission gear and an oil immersion method thereof, and relates to the technical field of gear processing. The lifting device comprises a lifting plate, a group of annular array hydraulic telescopic rods are fixedly connected to the bottom of the lifting plate, a servo motor is arranged at the top of the lifting plate and connected to the lifting plate through a mounting plate, a rotating shaft is fixedly connected to an output shaft of the servo motor, and the bottom of the rotating shaft is fixedly connected to the rotating plate. According to the oil immersion device, the auxiliary assembly and the supporting assembly are arranged, so that when the transmission gears are immersed in oil, gaps between the transmission gears can be increased, contact between two sides of the transmission gears and oil is increased, meanwhile, the transmission gears can be alternately supported through two groups of supporting plates which are oppositely arranged, the inner ring surfaces of the transmission gears can be fully contacted with the oil, and the oil immersion effect of the transmission gears is increased.
Description
Technical Field
The invention relates to the technical field of gear machining, in particular to oil immersion equipment for machining a transmission gear and an oil immersion method thereof.
Background
The transmission gear is used as a device of transmission machinery, so that frequent oil immersion is often required in the use process, the lubrication function in use is increased, and the abrasion is reduced; before processing, assembling or leaving the factory, an oil immersion process is also needed to be carried out, so that an oil film is attached to the surface of the transmission gear, and the protection of the gear is enhanced. The existing method is that the gear is placed in a hollowed container, then the container and the gear are put into an oil pool with oil together for soaking, after soaking for a certain time, a worker lifts the container and takes out the gear, and the oil soaking process is completed.
However, in prior art, in order to make things convenient for batch immersion oil, drive gear mostly stacks together, be convenient for unify place and take, but this kind of mode drive gear's side inconvenient and the fluid in the immersion oil pond fully contact on the one hand, influence the effect of immersion oil, on the other hand the gear that stacks together appears wearing and tearing easily, influence the gear follow-up to use, further, to automaticly, adopt the manipulator to operate, put into and take out of gear, all need the manipulator to stretch into the operation in the oil pond, this kind of mode can undoubtedly influence the manipulator, in the prior art, some means is through the member to hang the immersion oil to the gear simultaneously, but this kind of mode involves inside support for drive gear's inner ring always has part to contact with the surface of pole, the part of contact will influence the effect of immersion oil when the immersion oil. Aiming at the problems, innovative design is urgently needed on the basis of the original design.
Disclosure of Invention
The invention aims to provide oil immersion equipment for processing a transmission gear and an oil immersion method thereof, so as to solve the problem that the transmission gear is easy to have a shielded place when the transmission gear is immersed in oil, so that the oil immersion effect of the transmission gear is poor.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a drive gear processing is with equipment of soaking oil, includes the lifter plate, the bottom fixedly connected with of lifter plate a set of annular array's hydraulic telescoping rod, the top of lifter plate is provided with servo motor, servo motor passes through the mounting panel and connects on the lifter plate, fixedly connected with rotation axis on servo motor's the output shaft, the bottom fixedly connected with of rotation axis is on the rotor plate, be provided with the oil immersion tank under the lifter plate, be provided with the three connecting plate that is annular array on the rotor plate, every the equal fixed connection of connecting plate is on different baffles, every equal fixedly connected with of one side of baffle places a section of thick bamboo, place and cup jointed drive gear on the section of thick bamboo, place and have the clearance between the outer wall of a section of thick bamboo and the inner ring of drive gear, the last pinion rack of fixedly connected with three sets of annular array on the inner wall of oil immersion tank, the rack is set up relatively with last rack plate down, any one the upper plate all is located two adjacent rack plates down, place the equal fixedly connected with annular array of section of thick bamboo is for the annular array, place the annular array is connected with the annular array on the fixed subassembly, place the annular array is used for the fixed assembly, place the annular array is connected with the annular array on the fixed assembly.
Preferably, the auxiliary assembly comprises a power rod, a push plate is connected to the power rod in a threaded mode, and a group of first oil storage tanks in annular arrays are fixedly connected to one side of the push plate.
Preferably, a group of evenly spaced threaded rods are arranged on the power rod, a group of evenly spaced sliding grooves are formed in the power rod, any one of the sliding grooves is located between two adjacent threaded rods, a group of sliding groove annular arrays are arranged on the power rod, conical teeth are arranged on one side of the power rod, a threaded sleeve is fixedly connected with the middle of the push plate, the push plate is connected onto the threaded rods through the threaded sleeve in a threaded manner, a group of annular arrays of limiting rods are fixedly connected onto the push plate, a first piston rod is arranged in the first oil storage tank, a second oil storage tank is fixedly connected onto one side of the first oil storage tank, a second piston rod is arranged inside the second oil storage tank, and the diameters of each group of second oil storage tanks in the same placing cylinder are gradually reduced.
Preferably, one end of the power rod is rotatably connected to the baffle, the conical teeth are meshed with the lower toothed plate, and the first oil storage tank is fixedly connected to the fixed plate.
Preferably, the support assembly comprises a first support ring and a second support ring, a group of annular array limiting plates are fixedly connected between the first support ring and the second support ring, a rotary lug is rotatably connected between the first support ring and the second support ring, and an annular array supporting plate is arranged on the rotary lug.
Preferably, the limiting holes are formed in the first supporting ring and the second supporting ring, the limiting plates are provided with lifting holes, two opposite lifting holes are formed in the limiting plates on the same side, a group of auxiliary plates which are arranged oppositely are fixedly connected to the first supporting ring and the second supporting ring, two mutually parallel supporting grooves are formed in the peripheral sides of the rotating protruding blocks, the sliding blocks of the annular arrays are fixedly connected to the inner rings of the rotating protruding blocks, the rotating grooves are formed in the two sides of the rotating protruding blocks, one side of each supporting plate is fixedly connected with a lifting rod, a first spring is sleeved on each lifting rod, and one end of each lifting rod is fixedly connected with a supporting block.
Preferably, the top and the bottom of the rotating lug are provided with grooves, one group of supporting plates which are arranged oppositely are connected in one supporting groove on the rotating lug in a sliding way through supporting blocks, the other group of supporting plates which are arranged oppositely are connected in the other supporting groove on the rotating lug in a sliding way through supporting blocks, the lifting rod is connected in the lifting hole in a sliding way, the auxiliary plate on the first supporting ring is connected on the rotating groove on one side of the rotating lug in a rotating way, and the auxiliary plate on the second supporting ring is connected on the rotating groove on the other side of the rotating lug in a rotating way.
Preferably, the sliding block in the rotating lug is slidably connected in the sliding groove of the power rod, one end of the second piston rod is fixedly connected to one side of the first support ring, and the limiting rod is slidably connected in the limiting hole.
Preferably, the lifting rod penetrates through a limiting groove on the placing cylinder, the first spring is located between the limiting plate and the supporting block, the supporting plate is an arc-shaped plate, and the supporting plate is supported on the inner ring of the transmission gear.
The application also provides an oil immersion method of the oil immersion equipment for processing the transmission gear, which comprises the following steps:
S1, sleeving transmission gears to be immersed with oil after production on each placement cylinder, enabling a supporting plate in a supporting assembly to be supported on an inner ring of the transmission gears, starting a hydraulic telescopic rod, and enabling a lifting plate to gradually descend with a servo motor;
S2, when the conical teeth in the auxiliary assembly are meshed with the lower toothed plate in the oil immersion tank, the transmission gear is immersed in oil in the oil immersion tank, and meanwhile, the hydraulic telescopic rod stops moving;
S3, starting a servo motor, driving the rotating plate and the placing cylinder to rotate by the rotating shaft, enabling the conical teeth to rotate under the action of the lower toothed plate, and enabling the power rod to start autorotation;
s4, when the bevel gear rotates on the lower toothed plate, the three groups of transmission gears on the placing cylinder gradually move to generate distances between the transmission gears, meanwhile, the rotation of the placing cylinder drives the transmission gears to rotate in oil in the oil immersion tank, and when the bevel gear rotates on the upper toothed plate, the three groups of transmission gears on the placing cylinder gradually approach each other;
S5, after the oil immersing time of the transmission gear in the oil immersing tank is over, the servo motor is stopped rotating, the hydraulic telescopic rod is lifted, the transmission gear leaves the oil immersing tank, and finally the transmission gear is taken down from the placing cylinder.
Compared with the prior art, the invention has at least the following beneficial effects:
In the scheme, through setting up auxiliary assembly and immersion oil pond, at the in-process that drive gear carries out the immersion oil, through the rotation of placing the section of thick bamboo, can make the drive gear that is close to each other separate for drive gear's side and outer loop all can be even with the contact of the fluid in the immersion oil pond, avoided drive gear at the in-process of immersion oil, owing to press close to each other, lead to the side less with the contact of fluid, thereby influence drive gear's immersion oil, realized at drive gear immersion oil's in-process, make drive gear's both sides can be even with the contact of the fluid in the immersion oil pond.
Through setting up supporting component, at the transmission gear in-process that soaks oil, through the rotation of placing the section of thick bamboo, can make the inner ring surface that leaves transmission gear that is located two sets of backup pads indirection on the transmission gear inner ring, realized at transmission gear in-process that soaks oil has at least a set of backup pad to realize the support to transmission gear on the one hand, on the other hand can be through when two sets of backup pads support transmission gear in turn, can realize the abundant contact of surface and fluid of rotation gear inner ring.
In summary, through setting up auxiliary assembly and supporting component, make the transmission gear when carrying out the immersion oil, can make the clearance increase between the transmission gear, increase the contact of transmission gear both sides and fluid, simultaneously can also be through the backup pad of two sets of relative settings, can realize supporting the transmission gear in turn, make the inner ring surface of transmission gear can fully contact with fluid, greatly increased the effect of transmission gear immersion oil, further, through this mode, can be convenient with the manipulator cooperation, only need the manipulator to the gear of shifting up take in unison can, improve automation level, need not the manipulator to stretch into the oil bath inside, protect the manipulator, simultaneously the gear is at the time of upwards shifting and breaking away from the oil bath, fluid on the gear can drip under the effect of gravity, can not remain too much fluid on the gear, on the one hand protect the manipulator, on the other hand can save fluid, the while solving the handling problem that the subsequent belt that the face was taken out directly from the oil bath through the manipulator in traditional technique, in the traditional technique, the mode of adopting piles up, the circumstances such as there is the friction between the gears, and the like easily appears, and wear and tear in the invention, in the subsequent oil contact with the oil, the subsequent oil and the wear on the other hand can be reduced, the subsequent wear and tear on the mechanical oil and the subsequent processing cost is reduced, and the subsequent abrasion on the side is reduced, and the mechanical abrasion is greatly reduced, and the subsequent abrasion is finished.
Drawings
FIG. 1 is a schematic diagram of an oil immersion device for processing a transmission gear and an oil immersion method thereof;
FIG. 2 is a schematic view of a part of the structure of the present invention;
FIG. 3 is a schematic diagram of the oil immersion tank structure of the present invention;
FIG. 4 is a schematic diagram of the internal structure of the oil immersion tank of the present invention;
FIG. 5 is a schematic view of a rotary plate according to the present invention;
FIG. 6 is a schematic view of the structure of the inventive placement barrel;
FIG. 7 is a partial cross-sectional view of a deployment barrel in accordance with the present invention;
FIG. 8 is a schematic view of a portion of the structure of a placement plate according to the present invention;
FIG. 9 is a schematic view of the auxiliary assembly structure of the present invention;
FIG. 10 is a schematic view of a power lever structure of the present invention;
FIG. 11 is a schematic view of an exploded view of a support assembly according to the present invention;
FIG. 12 is a schematic view of a portion of the structure of a placement barrel according to the present invention;
FIG. 13 is a schematic view of the connection structure of the push plate and the first support ring of the present invention;
FIG. 14 is a schematic view of a support assembly according to the present invention;
FIG. 15 is a schematic view of a first tank principle structure of the present invention;
FIG. 16 is a side view of a portion of the structure of the present invention;
fig. 17 is a partial structure front view of the present invention.
In the figure: 1. a hydraulic telescopic rod; 2. a lifting plate; 3. a servo motor; 31. a mounting plate; 32. a rotation shaft; 4. a rotating plate; 5. an oil immersion tank; 51. a lower toothed plate; 52. an upper toothed plate; 6. placing a cylinder; 61. a fixing plate; 611. a limit groove; 62. a baffle; 621. a connecting plate; 7. an auxiliary component; 71. a power lever; 711. a threaded rod; 712. a chute; 713. conical teeth; 72. a push plate; 721. a thread sleeve; 722. a limit rod; 73. a first oil reservoir; 731. a first piston rod; 732. a second oil reservoir; 733. a second piston rod; 8. a support assembly; 81. a first support ring; 811. a limiting plate; 812. lifting holes; 82. a second support ring; 821. a limiting hole; 822. an auxiliary plate; 83. rotating the bump; 831. a rotary groove; 832. a slide block; 833. a support groove; 84. a support plate; 841. a lifting rod; 842. a first spring; 843. and a supporting block.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1 to 17, the present invention provides a technical solution: the oil immersion device for processing the transmission gear comprises a lifting plate 2, wherein the bottom of the lifting plate 2 is fixedly connected with a group of annular array hydraulic telescopic rods 1, the top of the lifting plate 2 is provided with a servo motor 3, the servo motor 3 is connected to the lifting plate 2 through a mounting plate 31, the output shaft of the servo motor 3 is fixedly connected with a rotating shaft 32, the bottom of the rotating shaft 32 is fixedly connected to a rotating plate 4, an oil immersion tank 5 is arranged right below the lifting plate 2, the rotating plate 4 is provided with three annular array connecting plates 621, each connecting plate 621 is fixedly connected to a different baffle 62, one side of each baffle plate 62 is fixedly connected with a placing cylinder 6, a transmission gear is sleeved on the placing cylinder 6, a gap exists between the outer wall of the placing cylinder 6 and the inner ring of the transmission gear, three groups of annular array lower toothed plates 51 are fixedly connected on the inner wall of the oil immersion tank 5, three groups of annular array upper toothed plates 52 are fixedly connected on the inner wall of the oil immersion tank 5, the lower toothed plates 51 and the upper toothed plates 52 are oppositely arranged, any one upper toothed plate 52 is positioned between two adjacent lower toothed plates 51, the lower toothed plates 51 and the upper toothed plates 52 are of circular arc structures, a group of annular array fixing plates 61 are fixedly connected on the inner wall of the placing cylinder 6, annular array limiting grooves 611 are formed on the placing cylinder 6, any one of the fixing plates 61 is positioned between two adjacent limiting grooves 611, the auxiliary assembly 7 is rotationally connected to the placing cylinders 6, the auxiliary assembly 7 is used for changing the position of the transmission gear on the placing cylinders 6, a group of uniformly-spaced supporting assemblies 8 are slidingly connected to the placing cylinders 6, the supporting assemblies 8 are used for supporting the transmission gear, the supporting assemblies 8 are contacted with the inner ring of the transmission gear, when the transmission gear after production is immersed with oil, firstly, the transmission gear to be immersed with oil is sleeved on three placing cylinders 6, one transmission gear is arranged on each supporting assembly 8 in each placing cylinder 6, then the hydraulic telescopic rod 1 is started, the hydraulic telescopic rod 1 starts to shrink, at this time, the lifting plate 2 positioned at the top of the hydraulic telescopic rod 1 starts to gradually descend with the servo motor 3, the placing cylinder 6 is positioned at the bottom of the servo motor 3, along with the gradual descending of the position of the servo motor 3, the placing cylinder 6 gradually enters the oil in the oil immersion tank 5, when the hydraulic telescopic rod 1 stops shrinking, the conical teeth 713 on the power rod 71 in the auxiliary assembly 7 are meshed with the lower toothed plate 51 in the oil immersion tank 5, the transmission gear is also completely immersed in the oil immersion tank 5, when the hydraulic telescopic rod 1 stops shrinking, the servo motor 3 starts to rotate, when the servo motor 3 rotates, the rotating plate 4 is driven to rotate through the rotating shaft 32, at this time, the placing cylinders 6 on the rotating plate 4 rotate in the oil immersion tank 5, when the placing cylinders 6 rotate, the conical teeth 713 on the power rod 71 drive the power rod 71 to rotate under the action of the lower toothed plate 51, so that the auxiliary components 7 move each supporting component 8 on the same placing cylinder 6 by different distances, as each supporting component 8 is sleeved with a transmission gear, at this time, a gap with different sizes appears between each transmission gear, when the placing cylinders 6 rotate, most of the area of each transmission gear on the placing cylinders 6 can be fully contacted with the oil in the oil immersion tank 5, when the power rod 71 rotates, the rotary lug 83 in the support assembly 8 can be rotated, the support plate 84 on the inner ring of the transmission gear can be indirectly contacted with the inner ring of the transmission gear through the rotation of the rotary lug 83, and when the placing cylinder 6 rotates, the inner ring of the transmission gear can be fully contacted with oil in the oil immersion tank 5, after the oil immersion time of the transmission gear is finished, the servo motor 3 stops rotating, meanwhile, the hydraulic telescopic rod 1 starts to stretch, the lifting plate 2 lifts up with the servo motor 3, the transmission gear leaves the oil in the oil immersion tank 5 through the lifting of the servo motor 3, and the oil on the transmission gear can be uniformly collected and stored after no drop of the oil on the transmission gear occurs.
Referring to fig. 1 to 11 and 15, the present invention provides a technical solution: the oil immersion equipment for processing the transmission gear comprises an auxiliary component 7, wherein the auxiliary component 7 comprises a power rod 71, a push plate 72 is connected on the power rod 71 in a threaded manner, one side of the push plate 72 is fixedly connected with a group of first oil storage tanks 73 in annular arrays, a group of evenly-spaced threaded rods 711 are arranged on the power rod 71, a group of evenly-spaced sliding grooves 712 are arranged on the power rod 71, two ends of any sliding groove 712 are positioned between two adjacent threaded rods 711, a group of sliding grooves 712 are annularly arranged on the power rod 71, one side of the power rod 71 is provided with conical teeth 713, the middle of the push plate 72 is fixedly connected with a thread sleeve 721, the push plate 72 is in threaded connection with a threaded rod 711 through the thread sleeve 721, the push plate 72 is fixedly connected with a group of annular-array limiting rods 722, a first piston rod 731 is arranged in the first oil storage tank 73, one side of the first oil storage tank 73 is fixedly connected with a second oil storage tank 732, the second oil storage tank 732 is internally provided with a second piston rod 733, the diameter of each group of second oil storage tanks 732 in the same placing cylinder 6 is gradually reduced, one end of the power rod 71 is rotationally connected with the baffle plate 62, the conical teeth 713 are in meshed connection with the lower toothed plate 51, the first oil storage tank 73 is fixedly connected with the fixed plate 61, when the placing cylinder 6 rotates, since the conical teeth 713 at one end of the power rod 71 are engaged with the lower toothed plate 51 connected to the oil bath 5, the conical teeth 713 rotate on the lower toothed plate 51, thereby rotating the power rod 71, and when the power rod 71 rotates, the push plate 72 screwed on the power rod 71 gradually moves in the placing cylinder 6 under the action of the limit rod 722, the push plate 72 presses the first piston rod 731 during the movement, since the first oil tank 73 is fixedly connected to the fixed plate 61 in the placing cylinder 6, at this time the first piston rod 731 presses the oil in the first oil tank 73, and presses the oil in the first oil tank 73 into the second oil tank 732, the oil entering the second oil reservoir 732 presses and pushes the second piston rod 733, when the second piston rod 733 is pushed, the second piston rod 733 is extended from the second oil reservoir 732 and pushes the first support ring 81 at the same time, when the first support ring 81 is pushed, the first support ring 81 and the second support ring 82 move in the placing cylinder 6, when the first support ring 81 and the second support ring 82 move, the support plate 84 is driven to move, since the support plate 84 is supported on the inner ring of the transmission gear, which is then moved in synchronization with the movement of the first support ring 81 and the second support ring 82, since the power lever 71 is provided with a set of push plates 72 with equal intervals, as the power rod 71 rotates, each push plate 72 moves the same distance in the placement barrel 6, and accordingly, the length of each push plate 72 pushing the first piston rod 731 is the same, but since the diameter of the second oil reservoir 732 is gradually reduced, the diameter of the second oil reservoir 732 closer to the baffle 62 is larger, the distance that the oil entering the second oil reservoir 732 pushes the second piston rod 733 decreases when the diameter of the second oil reservoir 732 is larger, the distance that the oil entering the second oil reservoir 732 pushes the second piston rod 733 increases when the diameter of the second oil reservoir 732 is smaller, since the distance that the first and second support rings 81 and 82 move is determined by the moving length of the second piston rod 733, the distance that the transmission gear closer to the barrier 62 moves is smaller and the distance that the transmission gear farther from the barrier 62 moves is larger when the power lever 71 rotates, and therefore, when the power lever 71 rotates, since the distance that a set of transmission gears on the placement cylinder 6 moves is gradually increased, both sides and the outer ring of the transmission gears can be brought into sufficient contact with oil when the placement cylinder 6 rotates, when the tapered teeth 713 of the power lever 71 move away from the lower toothed plate 51, the distance that the transmission gear farthest from the barrier 62 moves reaches the maximum, when the conical teeth 713 are positioned between the lower toothed plate 51 and the upper toothed plate 52, the transmission gear on the placing cylinder 6 stops moving, when the conical teeth 713 and the upper toothed plate 52 are in meshed connection, the power rod 71 rotates reversely, when the power rod 71 rotates reversely, the push plate 72 moves reversely in the placing cylinder 6 and pulls the first piston rod 731 to draw oil in the second oil storage tank 732 back into the first oil storage tank 73, the second piston rod 733 is restored to the original position, the transmission gear on the placing cylinder 6 moves reversely and gradually approaches each other in the process, and finally when the conical teeth 713 leave the upper toothed plate 52, the transmission gear is restored to the original position.
Referring to fig. 1 to 8 and fig. 11 to 14, the present invention provides a technical solution: the oil immersion equipment for processing the transmission gear comprises a support component 8, wherein the support component 8 comprises a first support ring 81 and a second support ring 82, a group of annular array limiting plates 811 are fixedly connected between the first support ring 81 and the second support ring 82, a rotary lug 83 is rotationally connected between the first support ring 81 and the second support ring 82, annular array supporting plates 84 are arranged on the rotary lug 83, limiting holes 821 are formed in the first support ring 81 and the second support ring 82, lifting holes 812 are formed in the limiting plates 811, the lifting holes 812 on the two opposite limit plates 811 are positioned on the same side, a group of auxiliary plates 822 which are arranged oppositely are fixedly connected on the first support ring 81 and the second support ring 82, two mutually parallel support grooves 833 are formed on the peripheral side of the rotary lug 83, the inner ring of the rotary lug 83 is fixedly connected with a sliding block 832 which is in an annular array, the two sides of the rotary lug 83 are respectively provided with a rotary groove 831, one side of the support plate 84 is fixedly connected with a lifting rod 841, a first spring 842 is sleeved on the lifting rod 841, one end of the lifting rod 841 is fixedly connected with a support block 843, the top and the bottom of the rotary lug 83 are provided with grooves, one set of the opposite supporting plates 84 is slidably coupled to one of the supporting grooves 833 of the rotating lug 83 through the supporting block 843, the other set of the opposite supporting plates 84 is slidably coupled to the other supporting groove 833 of the rotating lug 83 through the supporting block 843, the elevating rod 841 is slidably coupled to the elevating hole 812, the auxiliary plate 822 on the first supporting ring 81 is rotatably coupled to the rotating groove 831 on one side of the rotating lug 83, the auxiliary plate 822 on the second supporting ring 82 is rotatably coupled to the rotating groove 831 on the other side of the rotating lug 83, the slider 832 in the rotating lug 83 is slidably coupled to the sliding groove 712 of the power lever 71, one end of the second piston rod 733 is fixedly connected to one side of the first support ring 81, the limit rod 722 is slidably connected to the limit hole 821, the lifting rod 841 penetrates the limit groove 611 on the placement barrel 6, the first spring 842 is located between the limit plate 811 and the support block 843, the support plate 84 is an arc plate, the support plate 84 is supported on the inner ring of the transmission gear, when the power rod 71 rotates, since the rotation lug 83 is connected to the power rod 71 through the slider 832, the rotation lug 83 rotates synchronously with the power rod 71, when the rotation lug 83 rotates, since the lifting rod 841 is slidably connected to the limit plate 811, at this time, the supporting block 843 slides in the supporting groove 833 of the rotating lug 83, when the supporting block 843 moves from the groove of the rotating lug 83 to the arc surface on the rotating lug 83, the lifting rod 841 is gradually extended by the rotating lug 83, the supporting plate 84 is gradually close to the inner ring of the transmission gear, and since one end of the first spring 842 is pressed against the limit plate 811, the first spring 842 is pressed while the lifting rod 841 moves, and when a set of oppositely arranged supporting blocks 843 moves to the arc surface of the rotating lug 83, the supporting plate 84 is supported on one side of the inner ring of the transmission gear, at this time, two sets of support plates 84 oppositely arranged on the rotary lug 83 are supported on the inner ring of the transmission gear, along with the rotation of the rotary lug 83, the other set of opposite support blocks 843 move from the arc surface of the rotary lug 83 to the grooves of the rotary lug 83, at the moment, under the action of the first spring 842, the support blocks 843 move against the support grooves 833 in the grooves of the rotary lug 83, the position of the lifting rod 841 descends, so that the support plates 84 leave the inner ring of the transmission gear, and indirectly leave the inner ring of the transmission gear through the two sets of support plates 84, so that the transmission gear always has the support plates 84 to support the transmission gear when oil immersion is carried out, and simultaneously the inner ring surface of the transmission gear can be fully contacted with the oil in the oil immersion tank 5.
As shown in fig. 1 to 17, an embodiment of the present invention provides an oil immersion method of an oil immersion apparatus for processing a transmission gear, comprising:
S1, sleeving transmission gears to be immersed with oil after production on each placement cylinder 6, enabling a supporting plate 84 in a supporting assembly 8 to be supported on the inner ring of the transmission gears, starting a hydraulic telescopic rod 1, and enabling a lifting plate 2 to gradually descend with a servo motor 3;
S2, when the conical teeth 713 in the auxiliary assembly 7 are meshed with the lower toothed plate 51 in the oil immersion tank 5, the transmission gear is immersed in oil in the oil immersion tank 5, and meanwhile, the hydraulic telescopic rod 1 stops moving;
s3, starting the servo motor 3, driving the rotating plate 4 and the placing cylinder 6 to rotate by the rotating shaft 32, and enabling the conical teeth 713 to rotate under the action of the lower toothed plate 51, so that the power rod 71 starts to rotate;
s4, when the conical teeth 713 rotate on the lower toothed plate 51, three groups of transmission gears on the placing cylinder 6 gradually move to generate distances between the transmission gears, meanwhile, the rotation of the placing cylinder 6 drives the transmission gears to rotate in the oil immersion tank 5, and when the conical teeth 713 rotate on the upper toothed plate 52, the three groups of transmission gears on the placing cylinder 6 gradually approach;
S5, after the oil immersion time of the transmission gear in the oil immersion tank 5 is over, the servo motor 3 is stopped to rotate, the hydraulic telescopic rod 1 is lifted, the transmission gear leaves the oil immersion tank 5, and finally the transmission gear is taken down from the placement cylinder 6.
Working principle: when the produced transmission gears are immersed in oil, firstly, the transmission gears to be immersed in oil are sleeved on three placing cylinders 6, so that each supporting component 8 in each placing cylinder 6 is provided with one transmission gear, then, the hydraulic telescopic rod 1 is started to start to shrink, at the moment, the lifting plate 2 positioned at the top of the hydraulic telescopic rod 1 starts to gradually descend with the servo motor 3, because the placing cylinder 6 is positioned at the bottom of the servo motor 3 and gradually descends along with the position of the servo motor 3, the placing cylinders 6 gradually enter oil in the oil immersing tank 5, when the hydraulic telescopic rod 1 stops shrinking, at the moment, the conical teeth 713 on the power rod 71 in the auxiliary component 7 are meshed with the lower toothed plate 51 in the oil immersing tank 5, the transmission gear is also completely immersed in the oil immersion tank 5, after the hydraulic telescopic rod 1 stops shrinking, the servo motor 3 starts to rotate, when the servo motor 3 rotates, the rotating plate 4 is driven to rotate through the rotating shaft 32, the placing cylinder 6 positioned on the rotating plate 4 rotates in the oil immersion tank 5, when the placing cylinder 6 rotates, as the conical teeth 713 at one end of the power rod 71 are meshed with the lower toothed plate 51 connected in the oil immersion tank 5, the conical teeth 713 rotate on the lower toothed plate 51, so that the power rod 71 rotates, when the power rod 71 rotates, the push plate 72 which is in threaded connection with the power rod 71 gradually moves in the placing cylinder 6 under the action of the limiting rod 722, during the movement of the push plate 72, the first piston rod 731 is pressed, since the first oil tank 73 is fixedly connected to the fixed plate 61 in the placement barrel 6, at this time, the first piston rod 731 presses the oil in the first oil tank 73 and presses the oil in the first oil tank 73 into the second oil tank 732, the oil entering the second oil tank 732 presses and pushes the second piston rod 733, when the second piston rod 733 is pushed, the second piston rod 733 protrudes from the second oil tank 732 and simultaneously pushes the first support ring 81, when the first support ring 81 is pushed, the first support ring 81 and the second support ring 82 move in the placement barrel 6, when the first support ring 81 and the second support ring 82 move, the support plate 84 is driven to move, and because the support plate 84 is supported on the inner ring of the transmission gear, the transmission gear moves synchronously with the movement of the first support ring 81 and the second support ring 82 at this time, and because the power rod 71 is provided with a group of push plates 72 with equal intervals, when the power rod 71 rotates, each push plate 72 moves by the same distance in the placing cylinder 6, and accordingly, the length of each push plate 72 pushing the first piston rod 731 is the same, but because the diameter of the second oil storage tank 732 is gradually reduced, the diameter of the second oil storage tank 732 closer to the baffle 62 is larger, when the diameter of the second oil reservoir 732 is large, the distance that the oil introduced into the second oil reservoir 732 pushes the second piston rod 733 is reduced, and when the diameter of the second oil reservoir 732 is small, the distance that the oil introduced into the second oil reservoir 732 pushes the second piston rod 733 is further, because the distance that the first support ring 81 and the second support ring 82 move is determined by the moving length of the second piston rod 733, when the power lever 71 rotates, the distance that the transmission gear closer to the baffle 62 moves is smaller, the distance that the transmission gear farther from the baffle 62 moves is larger, and therefore, when the power lever 71 rotates, since the distance of the movement of the set of transmission gears on the placement barrel 6 is gradually increased, when the placement barrel 6 rotates, both sides and the outer ring of the transmission gears can be fully contacted with oil, when the conical teeth 713 of the power rod 71 are separated from the lower toothed plate 51, the distance of the transmission gears furthest from the baffle plate 62 at the moment reaches the maximum value, when the conical teeth 713 are positioned between the lower toothed plate 51 and the upper toothed plate 52, the transmission gears on the placement barrel 6 stop moving, when the conical teeth 713 and the upper toothed plate 52 are engaged and connected, the power rod 71 reversely rotates at the moment, when the power rod 71 reversely rotates, the push plate 72 reversely moves in the placement barrel 6, and pulls the first piston rod 731 to draw the oil in the second oil storage tank 732 back into the first oil storage tank 73, so that the second piston rod 733 is restored to its original position, and the driving gears on the placing cylinder 6 are moved reversely and gradually approach each other in this process, finally when the conical teeth 713 are separated from the upper toothed plate 52, the driving gears are restored to their original positions, and when the power lever 71 rotates, since the rotating protrusion 83 is connected to the power lever 71 through the slider 832, the rotating protrusion 83 rotates synchronously with the power lever 71, when the rotating protrusion 83 rotates, since the lifting rod 841 is slidably connected to the limiting plate 811, and at this time the supporting block 843 slides in the supporting groove 833 of the rotating protrusion 83, when the supporting block 843 moves from the recess of the rotating lug 83 to the circular arc surface on the rotating lug 83, the lifting rod 841 is gradually extended by the rotating lug 83, the supporting plate 84 is gradually close to the inner ring of the transmission gear, and since one end of the first spring 842 is pressed against the limit plate 811, the first spring 842 is pressed while the lifting rod 841 moves, when one set of oppositely arranged supporting blocks 843 moves to the circular arc surface of the rotating lug 83, the supporting plate 84 is supported on one side of the inner ring of the transmission gear, at this time, two sets of oppositely arranged supporting plates 84 on the rotating lug 83 are both supported on the inner ring of the transmission gear, with the rotation of the rotating lug 83, the other set of opposite supporting blocks 843 moves from the arc surface of the rotating lug 83 to the groove of the rotating lug 83, at this time, under the action of the first spring 842, the supporting blocks 843 move against the supporting grooves 833 in the groove of the rotating lug 83, and the position of the lifting rod 841 is lowered, so that the supporting plates 84 leave the inner ring of the transmission gear, and indirectly leave the inner ring of the transmission gear through the two sets of supporting plates 84, so that the transmission gear always has the supporting plates 84 to support the transmission gear when oil immersion is performed, and simultaneously the inner ring surface of the transmission gear can be fully contacted with oil in the oil immersion tank 5, after the oil immersion time of the transmission gear is finished, the servo motor 3 stops rotating, and meanwhile the hydraulic telescopic rod 1 starts to stretch, so that the lifting plate 2 rises with the servo motor 3, the transmission gear leaves oil in the oil immersion tank 5 through the rising of the servo motor 3, and the oil on the transmission gear can be collected and stored uniformly after no drop of the oil on the transmission gear occurs.
What has not been described in detail in this specification is prior art that is well known to those skilled in the art, and in the description of the present invention, unless otherwise specified, the meaning of "a plurality" is two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front," "rear," "head," "tail," and the like are used as an orientation or positional relationship based on that shown in the drawings, merely to facilitate description of the invention and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the invention. Furthermore, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "connected," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
Although the present invention has been described with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements and changes may be made without departing from the spirit and principles of the present invention.
Claims (6)
1. The utility model provides a drive gear processing is with immersion oil equipment, its characterized in that, including lifter plate (2), the bottom fixedly connected with of lifter plate (2) is a set of annular array's hydraulic telescoping rod (1), the top of lifter plate (2) is provided with servo motor (3), servo motor (3) are connected on lifter plate (2) through mounting panel (31), fixedly connected with rotation axis (32) on the output shaft of servo motor (3), the bottom fixedly connected with of rotation axis (32) is on rotor plate (4), be provided with immersion oil pond (5) under lifter plate (2), be provided with on rotor plate (4) three connecting plate (621) that are annular array, every connecting plate (621) are all fixedly connected on different baffle (62), one side of every baffle (62) all fixedly connected with places a section of thick bamboo (6), cup joint drive gear on placing a section of thick bamboo (6) has the clearance between the inner ring of outer wall and the drive gear of a section of thick bamboo (6), be provided with on the inner wall of immersion oil pond (5) is fixedly connected with on three annular array's (52) on the annular array (52) of tooth plates (52), any one of the upper toothed plates (52) is positioned between two adjacent lower toothed plates (51), and the lower toothed plates (51) and the upper toothed plates (52) are of circular arc structures;
A group of annular array fixed plates (61) are fixedly connected to the inner wall of the placement barrel (6), a group of annular array limiting grooves (611) are formed in the placement barrel (6), any one of the fixed plates (61) is located between two adjacent limiting grooves (611), an auxiliary assembly (7) is rotationally connected to the placement barrel (6), the auxiliary assembly (7) is used for changing the position of a transmission gear on the placement barrel (6), the auxiliary assembly (7) comprises a power rod (71), a push plate (72) is connected to the power rod (71) in a threaded manner, a group of annular array first oil storage tanks (73) are fixedly connected to one side of the push plate (72), a group of uniformly spaced threaded rods (711) are arranged on the power rod (71), a group of uniformly spaced sliding grooves (712) are formed in the power rod (71), two ends of any one sliding groove (712) are located between two adjacent threaded rods (711), a group of sliding grooves (712) are annularly arranged on the power rod (71), a group of the annular array is connected to the power rod (71) in a threaded manner, one side of the push plate (721) is fixedly connected to the middle of the push plate (721) in a threaded sleeve (72), a group of annular array limiting rods (722) are fixedly connected to the push plate (72), a first piston rod (731) is arranged in the first oil storage tank (73), a second oil storage tank (732) is fixedly connected to one side of the first oil storage tank (73), a second piston rod (733) is arranged in the second oil storage tank (732), and the diameter of each group of second oil storage tanks (732) in the same placing cylinder (6) is gradually reduced;
The utility model discloses a rotary support device for a rotary sliding block type electric motor, which comprises a storage barrel (6), wherein a group of evenly spaced supporting components (8) are slidingly connected in the storage barrel (6), the supporting components (8) are used for supporting a transmission gear, the supporting components (8) are in contact with an inner ring of the transmission gear, the supporting components (8) comprise a first supporting ring (81) and a second supporting ring (82), a group of annular array limiting plates (811) are fixedly connected between the first supporting ring (81) and the second supporting ring (82), rotary lugs (83) are rotationally connected between the first supporting ring (81) and the second supporting ring (82), annular array supporting plates (84) are arranged on the rotary lugs (83), limiting holes (821) are formed in the first supporting ring (81) and the second supporting ring (82), lifting holes (812) are formed in the limiting plates (811), the lifting holes (812) are positioned on the same side, a group of annular array limiting plates (822) are fixedly connected between the first supporting ring (81) and the second supporting ring (82), a group of rotary lugs (83) are rotatably connected on the two sides of the rotary lugs (83) and the two inner sides (83) are rotatably connected with one another, one side fixedly connected with lifter (841) of backup pad (84), cup joint first spring (842) on lifter (841), the one end fixedly connected with supporting shoe (843) of lifter (841).
2. The oil immersion apparatus for processing a transmission gear according to claim 1, wherein: one end of the power rod (71) is rotatably connected to the baffle plate (62), the conical teeth (713) are in meshed connection with the lower toothed plate (51), and the first oil storage tank (73) is fixedly connected to the fixed plate (61).
3. The oil immersion apparatus for processing a transmission gear according to claim 1, wherein: the top and the bottom of rotatory lug (83) are seted up flutedly, and a set of relative setting backup pad (84) pass through supporting shoe (843) sliding connection in one of them supporting groove (833) on rotatory lug (83), and another set of backup pad (84) of relative setting pass through supporting shoe (843) sliding connection in another supporting groove (833) on rotatory lug (83), lifter (841) sliding connection is in lifting hole (812), be located on first supporting ring (81) auxiliary plate (822) rotate connect on rotatory groove (831) of rotatory lug (83) one side, be located on second supporting ring (82) auxiliary plate (822) rotate connect on rotatory groove (831) of rotatory lug (83) opposite side.
4. The oil immersion apparatus for processing a transmission gear according to claim 1, wherein: the sliding block (832) in the rotary lug (83) is slidably connected in the sliding groove (712) of the power rod (71), one end of the second piston rod (733) is fixedly connected to one side of the first supporting ring (81), and the limiting rod (722) is slidably connected in the limiting hole (821).
5. The oil immersion apparatus for processing a transmission gear according to claim 1, wherein: the lifting rod (841) penetrates through a limiting groove (611) in the placement barrel (6), the first spring (842) is located between the limiting plate (811) and the supporting block (843), the supporting plate (84) is an arc-shaped plate, and the supporting plate (84) is supported on the inner ring of the transmission gear.
6. The oil immersion method of an oil immersion apparatus for transmission gear processing according to any one of claims 1 to5, comprising the steps of:
S1, sleeving transmission gears to be immersed with oil after production on each placement cylinder (6), enabling a supporting plate (84) in a supporting component (8) to be supported on the inner ring of the transmission gears, starting a hydraulic telescopic rod (1), and enabling a lifting plate (2) to gradually descend with a servo motor (3);
S2, when conical teeth (713) in the auxiliary assembly (7) are meshed with a lower toothed plate (51) in the oil immersion tank (5), the transmission gear is immersed in oil in the oil immersion tank (5), and meanwhile, the hydraulic telescopic rod (1) stops moving;
S3, starting the servo motor (3), driving the rotating plate (4) and the placing cylinder (6) to rotate by the rotating shaft (32), enabling the conical teeth (713) to rotate under the action of the lower toothed plate (51), and enabling the power rod (71) to start rotating;
S4, when the conical teeth (713) rotate on the lower toothed plate (51), three groups of transmission gears on the placing cylinder (6) gradually move to generate distances between the transmission gears, meanwhile, the rotation of the placing cylinder (6) drives the transmission gears to rotate in oil in the oil immersion tank (5), and when the conical teeth (713) rotate on the upper toothed plate (52), the three groups of transmission gears on the placing cylinder (6) gradually approach each other;
s5, after the oil immersing time of the transmission gear in the oil immersing tank (5) is over, the servo motor (3) is stopped to rotate, the hydraulic telescopic rod (1) is lifted, the transmission gear leaves the oil immersing tank (5), and finally the transmission gear is taken off from the placing cylinder (6).
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| CN202410430610.9A CN118031080B (en) | 2024-04-11 | 2024-04-11 | Oil immersion equipment for processing transmission gear and oil immersion method thereof |
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Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN213670178U (en) * | 2020-08-13 | 2021-07-13 | 南京益腾机械制造有限公司 | Rust-proof device for gear |
| CN217190543U (en) * | 2021-09-30 | 2022-08-16 | 芜湖力锐达塑料制品有限公司 | Oil immersion device of plastic gear |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| GB860955A (en) * | 1958-02-19 | 1961-02-15 | Hilary Page Sensible Toys Ltd | Method of and apparatus for the dip-coating of articles |
| JP2022188926A (en) * | 2021-06-10 | 2022-12-22 | 本田技研工業株式会社 | Powder coating device and powder coating method |
| CN219664206U (en) * | 2023-03-06 | 2023-09-12 | 甘肃亿家粮油加工有限公司 | Efficient oil immersion device |
| CN219683160U (en) * | 2023-05-11 | 2023-09-15 | 安阳恒超科技有限公司 | Surface antioxidation processing device for spring steel wire |
| CN220160379U (en) * | 2023-06-13 | 2023-12-12 | 常州南都齿轮有限公司 | Oil immersion device for gear production |
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN213670178U (en) * | 2020-08-13 | 2021-07-13 | 南京益腾机械制造有限公司 | Rust-proof device for gear |
| CN217190543U (en) * | 2021-09-30 | 2022-08-16 | 芜湖力锐达塑料制品有限公司 | Oil immersion device of plastic gear |
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