CN118022111A - Atomizing device - Google Patents
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- CN118022111A CN118022111A CN202211364878.4A CN202211364878A CN118022111A CN 118022111 A CN118022111 A CN 118022111A CN 202211364878 A CN202211364878 A CN 202211364878A CN 118022111 A CN118022111 A CN 118022111A
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M15/00—Inhalators
- A61M15/0065—Inhalators with dosage or measuring devices
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M11/00—Sprayers or atomisers specially adapted for therapeutic purposes
- A61M11/02—Sprayers or atomisers specially adapted for therapeutic purposes operated by air or other gas pressure applied to the liquid or other product to be sprayed or atomised
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Abstract
本发明提供一种雾化装置,包括压力定量吸入器,其包括开设有喷口的外壳、安装于外壳内的储罐、设置于储罐内的计量室、与计量室连接的计量阀及与计量阀连通的膨胀室,雾化装置还包括:连接管,其第一端与膨胀室的出口连通;夹持套管,其第一端与连接管的第二端连通,其第二端朝向喷口;微孔道芯片,固定于夹持套管内部,包括:芯片主体,其包括第一表面,第一表面平行于夹持套管的延伸方向;多个导流通道,开设于第一表面朝向膨胀室的一端;第一喷射通道和第二喷射通道,开设于第一表面,均设置于导流通道朝向喷口的一侧,分别与导流通道连通,均延伸至芯片主体的端部,两者朝向喷口方向的延长线相交;微孔道芯片与夹持套管的内壁之间设置密封圈。
The invention provides an atomizing device, comprising a pressure metered dose inhaler, which comprises a shell with a nozzle, a storage tank installed in the shell, a metering chamber arranged in the storage tank, a metering valve connected to the metering chamber and an expansion chamber communicated with the metering valve, and the atomizing device also comprises: a connecting pipe, a first end of which is communicated with an outlet of the expansion chamber; a clamping sleeve, a first end of which is communicated with a second end of the connecting pipe, and a second end of which faces the nozzle; a micro-channel chip fixed inside the clamping sleeve, comprising: a chip body, which comprises a first surface, and the first surface is parallel to the extension direction of the clamping sleeve; a plurality of guide channels, which are arranged at one end of the first surface facing the expansion chamber; a first injection channel and a second injection channel, which are opened on the first surface, are both arranged on a side of the guide channel facing the nozzle, are respectively communicated with the guide channel, and both extend to the end of the chip body, and the extension lines of the two facing the nozzle intersect; a sealing ring is arranged between the micro-channel chip and the inner wall of the clamping sleeve.
Description
技术领域Technical Field
本发明涉及吸入给药装置技术领域,具体涉及一种雾化装置。The invention relates to the technical field of inhalation medication devices, and in particular to an atomization device.
背景技术Background technique
吸入给药是指药物经特定的装置从呼吸道吸入的一种给药方式。目前很多呼吸道疾病仍缺乏理想的治疗手段,吸入给药因其本身的特点和独特的优势,逐渐成为哮喘、慢性阻塞性肺病等疾病的最佳治疗方法。Inhalation drug delivery refers to a drug delivery method in which drugs are inhaled from the respiratory tract through a specific device. Currently, many respiratory diseases still lack ideal treatment methods. Due to its own characteristics and unique advantages, inhalation drug delivery has gradually become the best treatment for diseases such as asthma and chronic obstructive pulmonary disease.
吸入药物需要专用的给药装置。吸入给药装置有三种主要类型:干粉吸入器(DPI)、压力定量吸入器(pMDI)和雾化器。这些装置都旨在将药物雾化产生用于输送到肺部的气溶胶,气溶胶是一组具有低沉降体积的颗粒,治疗性气溶胶的有效质量平均空气动力学直径介于0.5和5μm之间。Inhaled medications require dedicated delivery devices. There are three main types of inhaled delivery devices: dry powder inhalers (DPIs), pressurized metered dose inhalers (pMDIs), and nebulizers. These devices are designed to aerosolize medications to produce an aerosol for delivery to the lungs. An aerosol is a group of particles with a low settling volume. The effective mass mean aerodynamic diameter of a therapeutic aerosol is between 0.5 and 5 μm.
pMDI是目前众多吸入给药技术中的一种,它是一种移动的、可以手动驱动的便携式设备,患者可以随时随地使用该设备进行吸入给药。pMDI主要由外壳、储罐、计量室、计量阀和膨胀室等组成,当启动时,手动按压储罐,利用储罐中抛射剂的减压气化喷射药物、抛射剂和辅料等的复合物,经计量室和计量阀输送精确的雾化剂量的复合物至膨胀室,通常递送量在25-100μL,经膨胀室雾化后的气溶胶从外壳的喷口排出,供人体肺部吸入。但是由于pMDI产生的气溶胶的粒径因素的影响,气溶胶颗粒会有很大一部分沉积在口咽部,肺部沉积率只有20%-40%。pMDI is one of the many inhalation drug delivery technologies currently available. It is a portable device that can be driven manually and can be used by patients for inhalation drug delivery anytime and anywhere. pMDI is mainly composed of a shell, a storage tank, a metering chamber, a metering valve and an expansion chamber. When started, the storage tank is manually pressed to use the decompression gasification of the propellant in the storage tank to spray the compound of the drug, propellant and excipients, and deliver the precise atomized dose of the compound to the expansion chamber through the metering chamber and the metering valve. The delivery amount is usually 25-100μL. The aerosol atomized in the expansion chamber is discharged from the nozzle of the shell for inhalation by the human lungs. However, due to the influence of the particle size of the aerosol generated by pMDI, a large part of the aerosol particles will be deposited in the oropharynx, and the lung deposition rate is only 20%-40%.
发明内容Summary of the invention
有鉴于此,本发明提供一种雾化装置,将压力定量吸入器与微孔道芯片相结合,由压力定量吸入器喷射出的气溶胶颗粒经微孔道芯片上的第一喷射通道和第二喷射通道喷出的过程中,两股射流呈一定角度进行碰撞,产生雾化的粒径更小的气溶胶颗粒,从而使得喷雾时间延长,提供更高的肺部沉积率,以克服现有技术的缺陷。In view of this, the present invention provides an atomization device, which combines a pressure metered dose inhaler with a micro-channel chip. During the process of aerosol particles ejected from the pressure metered dose inhaler being ejected through a first ejection channel and a second ejection channel on the micro-channel chip, the two jets collide at a certain angle to generate atomized aerosol particles with a smaller particle size, thereby extending the spray time and providing a higher lung deposition rate, so as to overcome the defects of the prior art.
本发明提供的雾化装置包括压力定量吸入器,所述压力定量吸入器包括开设有喷口的外壳、安装于所述外壳内的储罐、设置于所述储罐内的计量室、与所述计量室连接的计量阀以及通过输出管与所述计量阀连通的膨胀室,还包括:连接管,所述连接管的第一端与所述膨胀室的出口连通;夹持套管,所述夹持套管的第一端与所述连接管的第二端连通,所述夹持套管的第二端朝向所述喷口;微孔道芯片,所述微孔道芯片固定于所述夹持套管内部,包括:芯片主体,所述芯片主体包括第一表面,所述第一表面平行于所述夹持套管的延伸方向;多个导流通道,多个所述导流通道开设于所述第一表面朝向所述膨胀室的一端;第一喷射通道和第二喷射通道,所述第一喷射通道和所述第二喷射通道开设于所述第一表面,均设置于所述导流通道朝向所述喷口的一侧,分别与所述导流通道连通,且均延伸至所述芯片主体的端部,两者朝向所述喷口方向的延长线相交;所述微孔道芯片与所述夹持套管的内壁之间设置有密封圈。The atomizing device provided by the present invention comprises a pressure metered dose inhaler, which comprises a shell with a nozzle, a storage tank installed in the shell, a metering chamber arranged in the storage tank, a metering valve connected to the metering chamber, and an expansion chamber connected to the metering valve through an output pipe, and further comprises: a connecting pipe, a first end of which is connected to an outlet of the expansion chamber; a clamping sleeve, a first end of which is connected to a second end of the connecting pipe, and the second end of the clamping sleeve faces the nozzle; a microchannel chip, which is fixed inside the clamping sleeve, and comprises: a chip main The chip body comprises a first surface, which is parallel to the extension direction of the clamping sleeve; a plurality of guide channels, which are opened at one end of the first surface facing the expansion chamber; a first injection channel and a second injection channel, which are opened on the first surface, are both arranged on the side of the guide channel facing the nozzle, are respectively connected with the guide channel, and both extend to the end of the chip body, and the extension lines of the two toward the nozzle intersect; a sealing ring is arranged between the microchannel chip and the inner wall of the clamping sleeve.
可选地,所述雾化装置所述微孔道芯片还包括:过滤组件,所述过滤组件设置于所述导流通道与所述第一喷射通道和所述第二喷射通道之间。Optionally, the microchannel chip of the atomization device further includes: a filter component, and the filter component is arranged between the guide channel and the first injection channel and the second injection channel.
可选地,所述过滤组件包括:多个过滤片,多个所述过滤片在朝向所述第一喷射通道和所述第二喷射通道的方向上间隔排列。Optionally, the filter assembly includes: a plurality of filter plates, and the plurality of filter plates are arranged at intervals in a direction toward the first injection channel and the second injection channel.
可选地,所述雾化装置还包括:限位件,所述限位件与所述夹持套管的第二端连接,且所述限位件上贯穿开设有喷射孔。Optionally, the atomization device further comprises: a limiting member, the limiting member is connected to the second end of the clamping sleeve, and a spray hole is formed through the limiting member.
可选地,所述夹持套管的第二端的内壁设置有内螺纹,所述限位件与所述夹持套管螺纹连接。Optionally, an inner wall of the second end of the clamping sleeve is provided with an internal thread, and the limiting member is threadably connected to the clamping sleeve.
可选地,所述第一喷射通道和所述第二喷射通道朝向所述喷口方向的延长线之间的夹角为60°-90°。Optionally, an angle between the extension lines of the first injection channel and the second injection channel toward the nozzle is 60°-90°.
可选地,所述第一喷射通道和所述第二喷射通道在所述芯片主体端部的间距为160μm-320μm。Optionally, a distance between the first injection channel and the second injection channel at the end of the chip body is 160 μm-320 μm.
可选地,所述第一喷射通道在所述芯片主体端部的深度为50μm-75μm,宽度为100μm-150μm;和/或,所述第二喷射通道在所述芯片主体端部的深度为50μm-75μm,宽度为100μm-150μm。Optionally, the first injection channel has a depth of 50 μm-75 μm and a width of 100 μm-150 μm at the end of the chip body; and/or the second injection channel has a depth of 50 μm-75 μm and a width of 100 μm-150 μm at the end of the chip body.
可选地,所述微孔道芯片由蚀刻、键合、切割工艺制作而成。Optionally, the microchannel chip is manufactured by etching, bonding and cutting processes.
可选地,所述夹持套管由耐高压材料制作而成。Optionally, the clamping sleeve is made of high pressure resistant material.
本发明提供的以上技术方案,与现有技术相比,至少具有如下有益效果:Compared with the prior art, the above technical solution provided by the present invention has at least the following beneficial effects:
采用本发明雾化装置,将压力定量吸入器与微孔道芯片相结合,由压力定量吸入器喷射出的气溶胶颗粒经微孔道芯片上的第一喷射通道和第二喷射通道喷出的过程中,两股射流呈一定角度进行撞击,产生雾化的粒径更小的气溶胶颗粒,延长了喷雾时间,提高了肺部沉积率,增强了使用过程中的手口协调性,能够达到更好的药物递送效果。By using the atomization device of the present invention, a pressure metered dose inhaler is combined with a micro-channel chip. During the process of aerosol particles ejected from the pressure metered dose inhaler being ejected through the first ejection channel and the second ejection channel on the micro-channel chip, the two jets collide at a certain angle to generate atomized aerosol particles with a smaller particle size, thereby extending the spray time, improving the lung deposition rate, enhancing the hand-mouth coordination during use, and achieving a better drug delivery effect.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明一个实施例所述的雾化装置的示意图;FIG1 is a schematic diagram of an atomization device according to an embodiment of the present invention;
图2为图1所示雾化装置的微孔道芯片的3D示意图;FIG2 is a 3D schematic diagram of the microchannel chip of the atomization device shown in FIG1 ;
图3为图2所示微孔道芯片的侧视图。FIG. 3 is a side view of the microchannel chip shown in FIG. 2 .
附图标记:Reference numerals:
1:压力定量吸入器;11:外壳;111:喷口;12:储罐;13:计量室;14:计量阀;15:输出管;16:膨胀室;2:连接管;3:夹持套管;4:微孔道芯片;41:芯片主体;42:导流通道;43:第一喷射通道;44:第二喷射通道;45:过滤组件;451:过滤片;5:限位件。1: pressure metered dose inhaler; 11: housing; 111: nozzle; 12: storage tank; 13: metering chamber; 14: metering valve; 15: output pipe; 16: expansion chamber; 2: connecting pipe; 3: clamping sleeve; 4: microchannel chip; 41: chip body; 42: guide channel; 43: first injection channel; 44: second injection channel; 45: filter assembly; 451: filter plate; 5: limiter.
具体实施方式Detailed ways
下面将结合附图进一步说明本发明实施例。在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明的简化描述,而不是指示或暗示所指的装置或组件必需具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。其中,术语“第一位置”和“第二位置”为两个不同的位置。The embodiments of the present invention will be further described below in conjunction with the accompanying drawings. In the description of the present invention, it should be noted that the orientations or positional relationships indicated by the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. are based on the orientations or positional relationships shown in the accompanying drawings, and are only simplified descriptions for the convenience of describing the present invention, rather than indicating or implying that the device or component referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance. Among them, the terms "first position" and "second position" are two different positions.
图1为本发明一个实施例所述的雾化装置的示意图;图2为图1所示雾化装置的微孔道芯片的3D示意图;图3为图2所示微孔道芯片的侧视图。FIG. 1 is a schematic diagram of an atomization device according to an embodiment of the present invention; FIG. 2 is a 3D schematic diagram of a microchannel chip of the atomization device shown in FIG. 1 ; and FIG. 3 is a side view of the microchannel chip shown in FIG. 2 .
如图1-图3所示,所述雾化装置包括压力定量吸入器1、连接管2、夹持套管3和微孔道芯片4。As shown in FIGS. 1 to 3 , the atomization device includes a pressure metered dose inhaler 1 , a connecting tube 2 , a clamping sleeve 3 and a microchannel chip 4 .
所述压力定量吸入器1包括开设有喷口111的外壳11、安装于所述外壳11内的储罐12、设置于所述储罐12内的计量室13、与所述计量室13连接的计量阀14以及通过输出管15与所述计量阀14连通的膨胀室16。所述连接管2的第一端与所述膨胀室16的出口连通;所述夹持套管3的第一端与所述连接管2的第二端连通,所述夹持套管3的第二端朝向所述喷口111。所述微孔道芯片4固定于所述夹持套管3内部,包括芯片主体41、多个导流通道42、第一喷射通道43和第二喷射通道44。所述芯片主体41包括第一表面,所述第一表面平行于所述夹持套管3的延伸方向;多个所述导流通道42开设于所述第一表面朝向所述膨胀室16的一端;所述第一喷射通道43和所述第二喷射通道44开设于所述第一表面,均设置于所述导流通道42朝向所述喷口111的一侧,分别与所述导流通道42连通,且均延伸至所述芯片主体41的端部,两者朝向所述喷口111方向的延长线相交。所述微孔道芯片4与所述夹持套管3的内壁之间设置有密封圈(未示出)。The pressure metered dose inhaler 1 comprises a housing 11 with a nozzle 111, a storage tank 12 installed in the housing 11, a metering chamber 13 arranged in the storage tank 12, a metering valve 14 connected to the metering chamber 13, and an expansion chamber 16 connected to the metering valve 14 through an output pipe 15. The first end of the connecting pipe 2 is connected to the outlet of the expansion chamber 16; the first end of the clamping sleeve 3 is connected to the second end of the connecting pipe 2, and the second end of the clamping sleeve 3 faces the nozzle 111. The microchannel chip 4 is fixed inside the clamping sleeve 3, and comprises a chip body 41, a plurality of guide channels 42, a first injection channel 43 and a second injection channel 44. The chip body 41 includes a first surface, which is parallel to the extension direction of the clamping sleeve 3; a plurality of the guide channels 42 are opened at one end of the first surface facing the expansion chamber 16; the first injection channel 43 and the second injection channel 44 are opened on the first surface, both are arranged on the side of the guide channel 42 facing the nozzle 111, are connected to the guide channel 42 respectively, and both extend to the end of the chip body 41, and the extension lines of the two in the direction of the nozzle 111 intersect. A sealing ring (not shown) is arranged between the microchannel chip 4 and the inner wall of the clamping sleeve 3.
如图1所示,所述储罐12倒置于所述外壳11内,所述储罐12内上部为抛射剂气体,下部为药液。使用时,手动按压所述储罐12,则在所述储罐12内抛射剂气体的推力作用下,药液经所述计量室13后,满足一次喷射剂量的药液从所述计量阀14喷出,经与所述计量阀14连通的所述输出管15进入所述膨胀室16,在所述膨胀室16内雾化为气溶胶颗粒后,由所述膨胀室16的出口喷射进入所述连接管2,再经所述连接管2进入与其连通的所述夹持套管3,所述微孔道芯片4设置于所述夹持套管3内,且所述夹持套管3的内壁与所述微孔道芯片4之间的空间内填充有所述密封圈,因此,进入所述夹持套管3的药液射流只能通过所述芯片主体41的所述第一表面上开设的多个所述导流通道42沿所述第一表面继续喷射,并分别进入与所述导流通道42连通的所述第一喷射通道43和所述第二喷射通道44,形成两股喷射流,两股喷射流分别沿所述第一喷射通道43和所述第二喷射通道44喷射,因所述第一喷射通道43和所述第二喷射通道44均延伸至所述芯片主体41的端部,且朝向所述喷口111方向的延长线相交,因此,两股喷射流之间呈一定夹角分别从两个喷射通道喷射出,并相互撞击,撞击后产生雾化的粒径更小的气溶胶颗粒,并经所述夹持套管3的端口及所述喷口111喷射出,供使用者吸入,因气溶胶颗粒的粒径进一步减小,因此更加不易沉积,保持悬浮的时间更长,在口咽部沉降的气溶胶颗粒减少,在肺部沉降的气溶胶颗粒增多。As shown in FIG1 , the storage tank 12 is inverted in the housing 11, and the upper part of the storage tank 12 is propellant gas, and the lower part is liquid medicine. When in use, the storage tank 12 is manually pressed, and then under the thrust of the propellant gas in the storage tank 12, the liquid medicine passes through the metering chamber 13, and the liquid medicine that meets the one-time injection dose is ejected from the metering valve 14, and enters the expansion chamber 16 through the output pipe 15 connected to the metering valve 14, and after being atomized into aerosol particles in the expansion chamber 16, it is ejected from the outlet of the expansion chamber 16 into the connecting pipe 2, and then enters the clamping sleeve 3 connected to it through the connecting pipe 2, and the micro-channel chip 4 is arranged in the clamping sleeve 3, and the space between the inner wall of the clamping sleeve 3 and the micro-channel chip 4 is filled with the sealing ring, so that the liquid medicine jet entering the clamping sleeve 3 can only continue to be ejected along the first surface through the multiple guide channels 42 opened on the first surface of the chip body 41, and They respectively enter the first jet channel 43 and the second jet channel 44 connected to the guide channel 42 to form two jet streams, which are respectively ejected along the first jet channel 43 and the second jet channel 44. Since the first jet channel 43 and the second jet channel 44 both extend to the end of the chip body 41 and the extension lines toward the nozzle 111 intersect, the two jet streams are ejected from the two jet channels at a certain angle and collide with each other, generating atomized aerosol particles with smaller particle size after the collision, and ejected through the port of the clamping sleeve 3 and the nozzle 111 for inhalation by the user. Since the particle size of the aerosol particles is further reduced, it is more difficult to deposit and remains suspended longer, the aerosol particles settled in the oropharynx are reduced, and the aerosol particles settled in the lungs are increased.
采用本发明雾化装置,将所述压力定量吸入器1与所述微孔道芯片4相结合,由所述压力定量吸入器1喷射出的气溶胶颗粒经所述微孔道芯片4上的第一喷射通道43和第二喷射通道44喷出的过程中,两股射流呈一定角度进行撞击,产生雾化的粒径更小的气溶胶颗粒,延长了喷雾时间,提高了肺部沉积率,增强了使用过程中的手口协调性,能够达到更好的药物递送效果。By using the atomization device of the present invention, the pressure metered dose inhaler 1 is combined with the micro-channel chip 4. During the process of aerosol particles ejected from the pressure metered dose inhaler 1 being ejected through the first ejection channel 43 and the second ejection channel 44 on the micro-channel chip 4, the two jets collide at a certain angle to generate atomized aerosol particles with a smaller particle size, thereby extending the spray time, improving the lung deposition rate, enhancing the hand-mouth coordination during use, and achieving a better drug delivery effect.
在本实施例中,如图1-图3所示,所述压力定量吸入器1采用现有技术,所述夹持套管3平行于所述喷口111处的所述外壳11设置,所述连接管2的左端紧密套接于所述膨胀室16的出口,所述连接管2的右端紧密套接于所述夹持套管3的左端,套接处可以借助密封环等,保证密封无泄漏,所述夹持套管3的右端靠近所述喷口111。所述微孔道芯片4固定于所述夹持套管3内,且靠近所述夹持套管3右端,也即靠近所述喷口111一侧设置。如图2、图3所示,所述芯片主体41整体呈长方体,固定于所述夹持套管3中后,所述芯片主体41平行于所述夹持套管3的延伸方向,图2中所述芯片主体41的上表面即所述第一表面,所述第一表面的左侧朝向所述膨胀室16,右侧朝向所述喷口111,所述导流通道42开设有多个,沿所述第一表面的左端等间距排列,且均延伸至所述芯片主体41的左端端部,经所述膨胀室16喷射出的气溶胶颗粒在经过所述导流通道42时,所述导流通道42除对气溶胶颗粒起到导流作用,使其顺利进入所述芯片主体41,还起到过滤作用,粒度大于所述导流通道42宽度的气溶胶颗粒被拦截,较小颗粒的气溶胶顺利通过。所述第一喷射通道33和所述第二喷射通道34开设于所述第一表面的右侧中部,所述导流通道42与所述第一喷射通道33和所述第二喷射通道34之间通过所述第一表面的凹槽连通,所述第一喷射通道33和所述第二喷射通道34的倾斜方向相对设置,使得二者之间的距离在朝向所述喷口111的方向上逐渐减小。在本实施例中,所述微孔道芯片4由长×宽×高为2×2.5×0.665mm的硅片蚀刻、与玻璃片键合、载切割制成,所述第一喷射通道33和所述第二喷射通道34在图2中所述芯片主体41的右端端面上的横截面尺寸为50×100μm。所述微孔道芯片4与所述夹持套管3内壁之间设置有所述密封圈,封堵了所述微孔道芯片4所在位置处,除所述微孔道芯片4以外的所述夹持套管3的横截面,因此,由所述膨胀室16雾化喷射出的气溶胶颗粒进入所述夹持套管3至所述微孔道芯片4处时,只能够沿所述导流通道42继续喷射,并进一步喷射至所述第一喷射通道33和所述第二喷射通道34,形成两股呈一定夹角的射流,并在图2中所述芯片主体41的右端端部喷射出时,两股呈一定夹角的射流相互撞击,形成粒径更小的气溶胶颗粒,最后经所述夹持套管3的右端端口及所述喷口111喷出供人体吸入。在本实施例中,所述密封圈由金属开孔螺帽固定,从而夹住所述微孔道芯片4。在本实施例中,由两片完全相同的所述微孔道芯片4组成一个结构单元放置于所述夹持套管3内进行操作,两片所述微孔道芯片4贴合,使得两个所述第一表面相互背离设置,这样,由所述膨胀室16雾化喷射出的气溶胶颗粒可以经两片所述微孔道芯片4进行处理,同一时间能够有更多的气溶胶颗粒被分流至两片所述微孔道芯片4上的所述第一喷射通道33和所述第二喷射通道34,并在喷射出后撞击形成粒径更小的气溶胶颗粒。根据实际应用情况,所述夹持套管3中也可以只设置一片所述微孔道芯片4,所述芯片主体41的规格尺寸、所述导流通道42的数量、所述第一喷射通道33和所述第二喷射通道34的尺寸及二者之间的间距、延长线之间的夹角,均可以进行调整。所述压力定量吸入器1为成熟的现有技术,其喷射药物的具体工作原理在此不再赘述。In this embodiment, as shown in Fig. 1 to Fig. 3, the pressure metered dose inhaler 1 adopts the prior art, the clamping sleeve 3 is arranged parallel to the housing 11 at the nozzle 111, the left end of the connecting pipe 2 is tightly sleeved at the outlet of the expansion chamber 16, the right end of the connecting pipe 2 is tightly sleeved at the left end of the clamping sleeve 3, and the sleeve joint can be sealed with a sealing ring, etc. to ensure no leakage, and the right end of the clamping sleeve 3 is close to the nozzle 111. The microchannel chip 4 is fixed in the clamping sleeve 3 and is arranged close to the right end of the clamping sleeve 3, that is, close to the nozzle 111 side. As shown in Figures 2 and 3, the chip body 41 is a rectangular parallelepiped as a whole. After being fixed in the clamping sleeve 3, the chip body 41 is parallel to the extension direction of the clamping sleeve 3. The upper surface of the chip body 41 in Figure 2 is the first surface. The left side of the first surface faces the expansion chamber 16, and the right side faces the nozzle 111. A plurality of guide channels 42 are opened, which are arranged at equal intervals along the left end of the first surface and extend to the left end of the chip body 41. When the aerosol particles ejected from the expansion chamber 16 pass through the guide channel 42, the guide channel 42 not only guides the aerosol particles so that they can smoothly enter the chip body 41, but also filters them. Aerosol particles with a particle size larger than the width of the guide channel 42 are intercepted, and aerosol particles with smaller particles pass smoothly. The first jet channel 33 and the second jet channel 34 are opened in the middle of the right side of the first surface, and the guide channel 42 is connected with the first jet channel 33 and the second jet channel 34 through the groove of the first surface. The first jet channel 33 and the second jet channel 34 are arranged in opposite directions, so that the distance between them gradually decreases in the direction toward the nozzle 111. In this embodiment, the microchannel chip 4 is made of a silicon wafer with a length×width×height of 2×2.5×0.665mm, etched, bonded with a glass sheet, and cut. The cross-sectional dimensions of the first jet channel 33 and the second jet channel 34 on the right end face of the chip body 41 in FIG. 2 are 50×100μm. The sealing ring is arranged between the micro-channel chip 4 and the inner wall of the clamping sleeve 3, which blocks the cross section of the clamping sleeve 3 except the micro-channel chip 4 at the location of the micro-channel chip 4. Therefore, when the aerosol particles sprayed by the expansion chamber 16 enter the clamping sleeve 3 to the micro-channel chip 4, they can only continue to spray along the guide channel 42, and further spray to the first spray channel 33 and the second spray channel 34, forming two jets with a certain angle, and when the right end of the chip body 41 in FIG. 2 is sprayed, the two jets with a certain angle collide with each other to form aerosol particles with a smaller particle size, and finally sprayed through the right end port of the clamping sleeve 3 and the nozzle 111 for human inhalation. In this embodiment, the sealing ring is fixed by a metal perforated nut to clamp the micro-channel chip 4. In the present embodiment, a structural unit composed of two identical micro-channel chips 4 is placed in the clamping sleeve 3 for operation, and the two micro-channel chips 4 are fitted so that the two first surfaces are arranged away from each other, so that the aerosol particles sprayed by the expansion chamber 16 can be processed by the two micro-channel chips 4, and more aerosol particles can be shunted to the first injection channel 33 and the second injection channel 34 on the two micro-channel chips 4 at the same time, and collide to form aerosol particles with smaller particle size after ejection. According to actual application, only one micro-channel chip 4 can be set in the clamping sleeve 3, and the size of the chip body 41, the number of the diversion channel 42, the size of the first injection channel 33 and the second injection channel 34 and the spacing between the two, and the angle between the extension lines can all be adjusted. The pressure metered dose inhaler 1 is a mature prior art, and the specific working principle of its spraying medicine is not repeated here.
可选地,所述微孔道芯片4还包括过滤组件45,所述过滤组件45设置于所述导流通道42与所述第一喷射通道43和所述第二喷射通道44之间。此种设置,将由所述膨胀室16喷射出的颗粒较大的气溶胶颗粒拦截,避免其经所述微孔道芯片4喷射出后仍保持较大颗粒,沉降至口咽部。Optionally, the micro-channel chip 4 further includes a filter assembly 45, which is disposed between the diversion channel 42 and the first injection channel 43 and the second injection channel 44. This arrangement intercepts the larger aerosol particles ejected from the expansion chamber 16, preventing them from remaining larger particles after being ejected from the micro-channel chip 4 and settling in the oropharynx.
在本实施例中,如图2、图3所示,所述过滤组件45设置于所述导流通道42与所述第一喷射通道43和所述第二喷射通道44之间,整体呈“M”型,完全罩设各个所述导流通道42,使得经各个所述导流通道42喷射出的药液气溶胶颗粒,均需要经过所述过滤组件45的过滤作用后,才能进入所述第一喷射通道43和所述第二喷射通道44,确保拦截所有大颗粒气溶胶。根据实际应用情况,所述过滤组件45可以采用任意过滤结构,只要保证大颗粒气溶胶无法通过,小颗粒气溶胶顺利通过即可。In this embodiment, as shown in FIG. 2 and FIG. 3 , the filter assembly 45 is disposed between the guide channel 42 and the first injection channel 43 and the second injection channel 44, and is in an “M” shape as a whole, completely covering each of the guide channels 42, so that the liquid medicine aerosol particles ejected through each of the guide channels 42 need to be filtered by the filter assembly 45 before entering the first injection channel 43 and the second injection channel 44, ensuring that all large-particle aerosols are intercepted. According to actual application conditions, the filter assembly 45 can adopt any filtering structure, as long as it ensures that large-particle aerosols cannot pass through and small-particle aerosols pass smoothly.
可选地,所述过滤组件45包括多个过滤片451,多个所述过滤片451在朝向所述第一喷射通道43和所述第二喷射通道44的方向上间隔排列。此种设置,简化了所述过滤组件45的结构,便于加工。Optionally, the filter assembly 45 includes a plurality of filter sheets 451, and the plurality of filter sheets 451 are arranged at intervals in a direction toward the first injection channel 43 and the second injection channel 44. This arrangement simplifies the structure of the filter assembly 45 and facilitates processing.
在本实施例中,如图2、图3所示,多个所述过滤片451等间距排列设置,每一所述过滤片451均平行于所述芯片主体41的左端面,且每相邻两个所述过滤片451在所述芯片主体41左端面的投影均存在重叠部分,整体排列为“M”型,相邻两个所述过滤片451之间的空隙小于所述导流通道42的宽度,气溶胶颗粒的射流经所述导流通道42初步过滤并朝向所述过滤组件45喷射后,小颗粒的气溶胶颗粒经各相邻所述过滤片451之间的间隙喷射出并最终进入所述第一喷射通道43和所述第二喷射通道44,较大颗粒的气溶胶颗粒被拦截,无法通过。根据实际应用情况,所述过滤片451的设置数量及在所述芯片主体41上的具体排列方式可以调整,只要能够拦截大颗粒的气溶胶即可。优选地,所述导流通道42与各所述过滤片451的延长线之间的夹角设置为90°-135°。In this embodiment, as shown in FIG. 2 and FIG. 3 , a plurality of filter sheets 451 are arranged at equal intervals, each filter sheet 451 is parallel to the left end face of the chip body 41, and the projections of each two adjacent filter sheets 451 on the left end face of the chip body 41 have overlapping parts, and the overall arrangement is "M"-shaped, and the gap between the two adjacent filter sheets 451 is smaller than the width of the guide channel 42. After the jet of aerosol particles is initially filtered through the guide channel 42 and sprayed toward the filter assembly 45, the aerosol particles of small particles are sprayed out through the gaps between the adjacent filter sheets 451 and finally enter the first spray channel 43 and the second spray channel 44, and the aerosol particles of larger particles are intercepted and cannot pass through. According to the actual application, the number of filter sheets 451 and the specific arrangement method on the chip body 41 can be adjusted, as long as the aerosol of large particles can be intercepted. Preferably, the angle between the guide channel 42 and the extension line of each filter sheet 451 is set to 90°-135°.
可选地,所述雾化装置还包括限位件5,所述限位件5与所述夹持套管3的第二端连接,且所述限位件5上贯穿开设有喷射孔。此种设置,使得所述限位件5对所述夹持套管3内的所述微孔道芯片4起到约束限位作用,防止所述微孔道芯片4发生移动,进而从所述夹持套管3内滑出,同时防止药液泄漏。Optionally, the atomization device further includes a stopper 5, which is connected to the second end of the clamping sleeve 3, and a spray hole is formed through the stopper 5. This arrangement enables the stopper 5 to constrain and limit the microchannel chip 4 in the clamping sleeve 3, thereby preventing the microchannel chip 4 from moving and then sliding out of the clamping sleeve 3, and preventing the drug solution from leaking.
在本实施例中,如图1所示,所述限位件5采用金属螺帽,由所述夹持套管3的右端端部插入,可以与所述微孔道芯片4抵接或间隔设置,所述限位件5上贯穿开设的所述喷射孔对应所述第一喷射通道43和所述第二喷射通道44设置,使得由所述第一喷射通道43和所述第二喷射通道44喷射出的气溶胶颗粒可以经所述喷射孔顺利喷射至所述喷口111供人体吸入。根据实际应用情况,所述限位件5可以采用任意限位结构。In this embodiment, as shown in FIG1 , the stopper 5 is a metal nut, which is inserted from the right end of the clamping sleeve 3 and can be abutted against or spaced from the microchannel chip 4. The injection holes through which the stopper 5 is opened are arranged corresponding to the first injection channel 43 and the second injection channel 44, so that the aerosol particles ejected from the first injection channel 43 and the second injection channel 44 can be smoothly ejected to the nozzle 111 through the injection holes for human inhalation. According to actual application conditions, the stopper 5 can adopt any stopper structure.
可选地,所述夹持套管3的第二端的内壁设置有内螺纹,所述限位件5与所述夹持套管3螺纹连接。此种设置,简化了所述限位件5与所述夹持套管3的连接关系,有利于提高组装效率。Optionally, the inner wall of the second end of the clamping sleeve 3 is provided with an internal thread, and the stopper 5 is threadedly connected to the clamping sleeve 3. This arrangement simplifies the connection relationship between the stopper 5 and the clamping sleeve 3, which is conducive to improving assembly efficiency.
在本实施例中,如图2所示,所述夹持套管3的右端端部的一段距离的内壁上设置有内螺纹,所述限位件5采用金属螺帽,螺帽由所述夹持套管3的右端端口插入,实现螺纹连接。In this embodiment, as shown in FIG. 2 , an internal thread is provided on the inner wall of a certain distance from the right end of the clamping sleeve 3 , and the limiter 5 is a metal nut which is inserted into the right end port of the clamping sleeve 3 to achieve a threaded connection.
可选地,所述第一喷射通道43和所述第二喷射通道44朝向所述喷口111方向的延长线之间的夹角为60°-90°。此种设置,由所述第一喷射通道43和所述第二喷射通道44喷射出的两股气溶胶射流能够更大程度更充分地发生碰撞,使得碰撞后得到粒径更小的气溶胶颗粒,以进一步提高药物的肺部沉积率。Optionally, the angle between the extension lines of the first injection channel 43 and the second injection channel 44 in the direction of the nozzle 111 is 60°-90°. In this arrangement, the two aerosol jets ejected from the first injection channel 43 and the second injection channel 44 can collide to a greater extent and more fully, so that aerosol particles with smaller particle size are obtained after the collision, so as to further improve the lung deposition rate of the drug.
在本实施例中,所述第一喷射通道43和所述第二喷射通道44朝向所述喷口111方向的延长线之间的夹角设置为60°。根据实际应用情况,所述第一喷射通道43和所述第二喷射通道44朝向所述喷口111方向的延长线之间的夹角可以设置为60°-90°之间的任意角度。In this embodiment, the angle between the extension lines of the first injection channel 43 and the second injection channel 44 in the direction of the nozzle 111 is set to 60°. According to actual application conditions, the angle between the extension lines of the first injection channel 43 and the second injection channel 44 in the direction of the nozzle 111 can be set to any angle between 60° and 90°.
可选地,所述第一喷射通道43和所述第二喷射通道44在所述芯片主体41端部的间距为160μm-320μm。此种设置,由所述第一喷射通道43和所述第二喷射通道44喷射出的两股气溶胶射流能够更大程度更充分地发生碰撞,使得碰撞后得到粒径更小的气溶胶颗粒,以进一步提高药物的肺部沉积率。Optionally, the first jet channel 43 and the second jet channel 44 are spaced 160 μm to 320 μm apart at the end of the chip body 41. With this arrangement, the two aerosol jets ejected from the first jet channel 43 and the second jet channel 44 can collide more fully to a greater extent, so that aerosol particles with a smaller particle size are obtained after the collision, thereby further improving the lung deposition rate of the drug.
在本实施例中,如图2、图3所示,所述第一喷射通道43和所述第二喷射通道44在所述芯片主体41右端端部的间距为160μm,且两者延长线的夹角为60°,此种设置下,由所述第一喷射通道43和所述第二喷射通道44喷射出的两股射流撞击后的气溶胶颗粒的粒径主要分布在5-20μm。In this embodiment, as shown in Figures 2 and 3, the distance between the first jet channel 43 and the second jet channel 44 at the right end of the chip body 41 is 160μm, and the angle between the extension lines of the two is 60°. Under this setting, the particle size of the aerosol particles after the collision of the two jets ejected from the first jet channel 43 and the second jet channel 44 is mainly distributed in the range of 5-20μm.
可选地,所述第一喷射通道43在所述芯片主体41端部的深度为50μm-75μm,宽度为100μm-150μm;和/或,所述第二喷射通道44在所述芯片主体41端部的深度为50μm-75μm,宽度为100μm-150μm。此种设置,有利于气溶胶颗粒经所述第一喷射通道43和所述第二喷射通道44顺利喷射出,且相互之间发生充分碰撞。Optionally, the first injection channel 43 has a depth of 50 μm-75 μm and a width of 100 μm-150 μm at the end of the chip body 41; and/or the second injection channel 44 has a depth of 50 μm-75 μm and a width of 100 μm-150 μm at the end of the chip body 41. This arrangement is conducive to smooth injection of aerosol particles through the first injection channel 43 and the second injection channel 44, and sufficient collision between them.
在本实施例中,所述第一喷射通道43在所述芯片主体41端部的深度×宽度为50μm×100μm,同样地,所述第二喷射通道44在所述芯片主体41端部的深度×宽度也是50μm×100μm。根据实际应用情况,所述第一喷射通道43和所述第二喷射通道44在所述芯片主体41端部的深度与宽度尺寸可以相同,也可以不同。In this embodiment, the depth×width of the first injection channel 43 at the end of the chip body 41 is 50μm×100μm, and similarly, the depth×width of the second injection channel 44 at the end of the chip body 41 is also 50μm×100μm. According to actual application conditions, the depth and width of the first injection channel 43 and the second injection channel 44 at the end of the chip body 41 can be the same or different.
可选地,所述微孔道芯片4由蚀刻、键合、切割工艺制作而成。采用上述工艺,操作灵活,效率高。Optionally, the microchannel chip 4 is made by etching, bonding, and cutting processes. The above process is flexible to operate and highly efficient.
在本实施例中,利用光刻技术对硅片进行蚀刻,将所述导流通道42、所述过滤片451、所述第一喷射通道43和所述第二喷射通道44蚀刻在2×2.5mm的硅片上。In this embodiment, the silicon wafer is etched by using photolithography technology, and the guide channel 42, the filter 451, the first injection channel 43 and the second injection channel 44 are etched on a 2×2.5 mm silicon wafer.
可选地,所述夹持套管3由耐高压材料制作而成。采用耐高压材料,以承载在所述夹持套管3内喷射的高压药物射流。Optionally, the clamping sleeve 3 is made of a high-pressure resistant material to support the high-pressure drug jet injected into the clamping sleeve 3 .
根据实际应用情况,可以选用市售的满足压力条件的任意耐高压材料。According to the actual application, any commercially available high-pressure resistant material that meets the pressure conditions can be selected.
下面进一步介绍所述雾化装置的使用过程:The following further describes the use process of the atomization device:
使用时,手动按压所述储罐12,则在所述储罐12内抛射剂气体的推力作用下,药液经所述计量室13后,满足一次喷射剂量的药液从所述计量阀14喷出,经与所述计量阀14连通的所述输出管15进入所述膨胀室16,在所述膨胀室16内雾化为气溶胶颗粒后,由所述膨胀室16的出口喷射进入所述连接管2,再经所述连接管2进入与其连通的所述夹持套管3,所述微孔道芯片4设置于所述夹持套管3内,且所述夹持套管3的内壁与所述微孔道芯片4之间的空间内填充有所述密封圈,因此,进入所述夹持套管3的药液射流只能通过所述芯片主体41的所述第一表面上开设的多个所述导流通道42沿所述第一表面继续喷射,经所述导流通道42导流并初步过滤的药液射流经过所述过滤组件45时,较大颗粒的气溶胶颗粒被所述过滤组件45二次过滤并拦截,较小颗粒的气溶胶颗粒顺利通过,并分别进入所述第一喷射通道43和所述第二喷射通道44,形成两股喷射流,两股喷射流分别沿所述第一喷射通道43和所述第二喷射通道44喷射,因所述第一喷射通道43和所述第二喷射通道44均延伸至所述芯片主体41的端部,且朝向所述喷口111方向的延长线相交,因此,两股喷射流之间呈一定角度分别从两个喷射通道喷射出,并相互撞击,撞击后产生雾化的粒径更小的气溶胶颗粒,并经所述夹持套管3的端口及所述喷口111喷射出,供使用者吸入,因气溶胶颗粒的粒径进一步减小,因此更加不易沉积,保持悬浮的时间更长,在口咽部沉降的气溶胶颗粒减少,在肺部沉降的气溶胶颗粒增多。When in use, the storage tank 12 is manually pressed. Then, under the thrust of the propellant gas in the storage tank 12, after the liquid medicine passes through the metering chamber 13, the liquid medicine that meets the one-time injection dose is ejected from the metering valve 14, and enters the expansion chamber 16 through the output pipe 15 connected to the metering valve 14. After being atomized into aerosol particles in the expansion chamber 16, the liquid medicine is ejected from the outlet of the expansion chamber 16 into the connecting pipe 2, and then enters the clamping sleeve 3 connected thereto through the connecting pipe 2. The micro-channel chip 4 is arranged in the clamping sleeve 3, and the space between the inner wall of the clamping sleeve 3 and the micro-channel chip 4 is filled with the sealing ring. Therefore, the liquid medicine jet entering the clamping sleeve 3 can only continue to be ejected along the first surface through the multiple guide channels 42 opened on the first surface of the chip body 41. When the liquid medicine jet guided and preliminarily filtered by the guide channel 42 passes through the filter assembly 45, The larger aerosol particles are filtered and intercepted for the second time by the filter assembly 45, and the smaller aerosol particles pass smoothly and enter the first injection channel 43 and the second injection channel 44 respectively to form two jet streams, which are respectively ejected along the first injection channel 43 and the second injection channel 44. Since the first injection channel 43 and the second injection channel 44 both extend to the end of the chip body 41 and the extension lines toward the nozzle 111 intersect, the two jet streams are ejected from the two injection channels at a certain angle and collide with each other, generating atomized aerosol particles with smaller particle size after the collision, and ejected through the port of the clamping sleeve 3 and the nozzle 111 for inhalation by the user. Since the particle size of the aerosol particles is further reduced, it is more difficult to settle and remains suspended for a longer time, the aerosol particles settled in the oropharynx are reduced, and the aerosol particles settled in the lungs are increased.
采用本发明雾化装置,将所述压力定量吸入器1与所述微孔道芯片4相结合,由所述压力定量吸入器1喷射出的气溶胶颗粒经所述微孔道芯片4上的第一喷射通道43和第二喷射通道44喷出的过程中,两股射流呈一定角度进行撞击,产生雾化的粒径更小的气溶胶颗粒,延长了喷雾时间,提高了肺部沉积率,增强了使用过程中的手口协调性,能够达到更好的药物递送效果。By using the atomization device of the present invention, the pressure metered dose inhaler 1 is combined with the micro-channel chip 4. During the process of aerosol particles ejected from the pressure metered dose inhaler 1 being ejected through the first ejection channel 43 and the second ejection channel 44 on the micro-channel chip 4, the two jets collide at a certain angle to generate atomized aerosol particles with a smaller particle size, thereby extending the spray time, improving the lung deposition rate, enhancing the hand-mouth coordination during use, and achieving a better drug delivery effect.
最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.
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CN114681723A (en) * | 2020-12-30 | 2022-07-01 | 亿索智能科技(上海)有限公司 | Precise inhalation administration atomizer |
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US5472143A (en) * | 1992-09-29 | 1995-12-05 | Boehringer Ingelheim International Gmbh | Atomising nozzle and filter and spray generation device |
CN1271296A (en) * | 1997-09-26 | 2000-10-25 | 贝林格尔·英格海姆国际有限公司 | Microstructured filter |
US20030178507A1 (en) * | 2000-08-28 | 2003-09-25 | Maria Rijn Van Cornelis Johannes | Nozzle device and nozzle for atomisation and/or filtration and methods for using the same |
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