CN118002940A - Slitter edge cutting device is used in plastic part processing - Google Patents
Slitter edge cutting device is used in plastic part processing Download PDFInfo
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- CN118002940A CN118002940A CN202410414048.0A CN202410414048A CN118002940A CN 118002940 A CN118002940 A CN 118002940A CN 202410414048 A CN202410414048 A CN 202410414048A CN 118002940 A CN118002940 A CN 118002940A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/38—Removing material by boring or cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/08—Devices involving relative movement between laser beam and workpiece
- B23K26/0869—Devices involving movement of the laser head in at least one axial direction
- B23K26/0876—Devices involving movement of the laser head in at least one axial direction in at least two axial directions
- B23K26/0884—Devices involving movement of the laser head in at least one axial direction in at least two axial directions in at least in three axial directions, e.g. manipulators, robots
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/16—Removal of by-products, e.g. particles or vapours produced during treatment of a workpiece
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/40—Removing material taking account of the properties of the material involved
- B23K26/402—Removing material taking account of the properties of the material involved involving non-metallic material, e.g. isolators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
- B23K26/702—Auxiliary equipment
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- Optics & Photonics (AREA)
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- Mechanical Engineering (AREA)
- Robotics (AREA)
- Laser Beam Processing (AREA)
Abstract
Description
技术领域Technical Field
本发明属于塑胶加工技术领域,具体而言,涉及一种塑胶件加工用废边切除装置。The invention belongs to the technical field of plastic processing, and in particular relates to a waste edge cutting device for processing plastic parts.
背景技术Background technique
在塑胶件注塑成型过程中,常常会在模具分模线、灌注点或者产品边缘产生多余的材料,这些被称为废边、披锋或毛边。它们不仅影响产品的外观质量和精度,也可能影响后续装配和使用功能,因此在加工完成后需要对塑胶件进行废边切除的操作。During the plastic injection molding process, excess material is often produced at the mold parting line, injection point or product edge, which is called waste edge, flash or burr. They not only affect the appearance quality and precision of the product, but may also affect the subsequent assembly and use functions. Therefore, it is necessary to remove the waste edge of the plastic part after processing.
目前的废边切除工艺对不同形状、大小和材质的塑胶件需要不同的切除策略和切除装置,难以在同一切除装置上灵活适应各种复杂的产品结构和加工需求,适应性不强,并且面对不同形状、大小和材质的塑胶件,还需要更换到相适应的刀具来对塑胶件的废边进行切除,而刀具的频繁更换则容易影响到废边切除工作的效率。The current waste edge removal process requires different removal strategies and removal devices for plastic parts of different shapes, sizes and materials. It is difficult to flexibly adapt to various complex product structures and processing requirements on the same removal device, and the adaptability is not strong. In addition, when facing plastic parts of different shapes, sizes and materials, it is necessary to replace the appropriate tools to remove the waste edges of the plastic parts. The frequent replacement of tools can easily affect the efficiency of the waste edge removal work.
发明内容Summary of the invention
本发明的目的是为了克服上述现有技术的缺点,提供一种能够在同一切除装置上灵活适应各种复杂的塑胶件,适应性强的塑胶件加工用废边切除装置。The purpose of the present invention is to overcome the above-mentioned shortcomings of the prior art and to provide a waste edge cutting device for plastic parts processing which can flexibly adapt to various complex plastic parts on the same cutting device and has strong adaptability.
为了解决上述技术问题,本发明提供了这样一种塑胶件加工用废边切除装置,包括:安装板、支撑柱、X轴模组、Z轴模组、Y轴模组、激光切割机、工位台和塑胶件夹台,安装板的后部上侧设有两个左右相对的支撑柱,支撑柱上设有X轴模组,用于调节激光切割机在左右方向的位置,X轴模组的滑动件上设有Z轴模组,用于调节激光切割机在上下方向的位置,Z轴模组的滑动件上设有Y轴模组,用于调节激光切割机在前后方向的位置,Y轴模组的滑动件上安装有激光切割机;安装板的前部上侧设有两个左右相对的工位台,工位台上装配有可替换的塑胶件夹台,塑胶件夹台依据不同塑胶件的几何形状和尺寸特性进行精准设计,并在工位台上进行替换使用,适用于针对不同塑胶件的精密夹持与固定,确保在废边切除过程中达到理想的定位效果和稳定性。In order to solve the above technical problems, the present invention provides a waste edge removal device for plastic parts processing, comprising: a mounting plate, a support column, an X-axis module, a Z-axis module, a Y-axis module, a laser cutting machine, a work station and a plastic parts clamping table. Two left and right supporting columns opposite to each other are arranged on the upper rear side of the mounting plate. An X-axis module is arranged on the supporting column for adjusting the position of the laser cutting machine in the left and right directions. A Z-axis module is arranged on the sliding member of the X-axis module for adjusting the position of the laser cutting machine in the up and down directions. A Y-axis module is arranged on the sliding member of the Z-axis module for adjusting the position of the laser cutting machine in the front and back directions. A laser cutting machine is installed on the sliding member of the Y-axis module. Two left and right work stations opposite to each other are arranged on the upper front side of the mounting plate. A replaceable plastic parts clamping table is installed on the work station. The plastic parts clamping table is precisely designed according to the geometric shapes and size characteristics of different plastic parts, and is replaced on the work station for use. It is suitable for precise clamping and fixation of different plastic parts, ensuring ideal positioning effect and stability during the waste edge removal process.
优选地,还包括:无杆气缸和缓冲器,工位台滑动设在安装板上,安装板的上侧安装有无杆气缸,无杆气缸的滑动件与工位台相连;安装板的上侧安装有适于与工位台接触配合的缓冲器。Preferably, it also includes: a rodless cylinder and a buffer, the work station is slidably arranged on the mounting plate, the rodless cylinder is installed on the upper side of the mounting plate, and the sliding part of the rodless cylinder is connected to the work station; the buffer suitable for contacting and cooperating with the work station is installed on the upper side of the mounting plate.
优选地,还包括:静止限位元件、电动伸缩杆和运动限位元件,工位台上连接有位于该工位台下方的静止限位元件;安装板上安装有电动伸缩杆,电动伸缩杆的伸缩件上连接有运动限位元件,运动限位元件与静止限位元件嵌入式配合,静止限位元件为凹块,运动限位元件为凸块。Preferably, it also includes: a static limiting element, an electric telescopic rod and a motion limiting element. The workbench is connected to a static limiting element located below the workbench; an electric telescopic rod is installed on the mounting plate, and the telescopic part of the electric telescopic rod is connected to a motion limiting element. The motion limiting element is embedded in the static limiting element, the static limiting element is a concave block, and the motion limiting element is a convex block.
优选地,塑胶件夹台包括:底板、立柱、仿形件和旋转下压气缸,工位台的上侧安装有底板,底板的上侧设有四个矩形阵列的立柱;立柱的上侧安装有仿形件,仿形件的形状和尺寸依据塑胶件的几何形状和尺寸特性进行设计;四个立柱的上部均安装有旋转下压气缸,旋转下压气缸用于将塑胶件压紧至仿形件的上侧。Preferably, the plastic parts clamping table includes: a base plate, a column, a profiling member and a rotary downward pressing cylinder. The base plate is installed on the upper side of the work station, and four columns in a rectangular array are provided on the upper side of the base plate; the profiling member is installed on the upper side of the column, and the shape and size of the profiling member are designed according to the geometric shape and dimensional characteristics of the plastic part; the upper part of the four columns is installed with a rotary downward pressing cylinder, and the rotary downward pressing cylinder is used to press the plastic part to the upper side of the profiling member.
优选地,工位台和底板上开有相对应的销孔,通过在销孔上插入销钉以实现对工位台的定位安装;工位台和底板上开有相对应的螺纹孔,通过在螺纹孔上旋入螺丝以实现对工位台的固定安装。Preferably, corresponding pin holes are opened on the work station and the base plate, and the work station is positioned and installed by inserting pins into the pin holes; corresponding threaded holes are opened on the work station and the base plate, and the work station is fixed and installed by screwing screws into the threaded holes.
优选地,还包括:螺丝一,立柱的下部开有往前后方向延伸的腰形孔,底板上螺纹连接有螺丝一,螺丝一贯穿于立柱上的腰形孔,通过螺丝一将立柱固定设在底板上。Preferably, it also includes: a screw 1, a waist-shaped hole extending in the front-rear direction is opened at the lower part of the column, a screw 1 is threadedly connected on the bottom plate, the screw 1 passes through the waist-shaped hole on the column, and the column is fixed to the bottom plate by the screw 1.
优选地,还包括:螺丝二,仿形件的下部开有往左右方向延伸的腰形孔,仿形件上的腰形孔垂直于立柱上的腰形孔,立柱的上部螺纹连接有螺丝二,螺丝二贯穿于仿形件上的腰形孔,通过螺丝二将仿形件固定在立柱上。Preferably, it also includes: screw 2, a waist-shaped hole extending to the left and right directions is opened at the lower part of the shaped piece, the waist-shaped hole on the shaped piece is perpendicular to the waist-shaped hole on the column, the upper part of the column is threadedly connected with screw 2, screw 2 passes through the waist-shaped hole on the shaped piece, and the shaped piece is fixed to the column by screw 2.
优选地,还包括:调节块和连接件,旋转下压气缸的旋转下压件上设有调节块,通过调节块代替旋转下压气缸的旋转下压件与塑胶件进行接触;调节块上开有腰形孔,旋转下压气缸的旋转下压件与调节块的腰形孔之间连接有连接件,连接件包括:螺丝三和与螺丝三螺纹连接的螺母,螺丝三螺纹连接在旋转下压气缸的旋转下压件上,且螺丝三贯穿于调节块的腰形孔。Preferably, it also includes: an adjusting block and a connecting piece, the adjusting block is provided on the rotating pressing piece of the rotating pressing cylinder, and the adjusting block replaces the rotating pressing piece of the rotating pressing cylinder to contact the plastic part; a waist-shaped hole is opened on the adjusting block, and a connecting piece is connected between the rotating pressing piece of the rotating pressing cylinder and the waist-shaped hole of the adjusting block, and the connecting piece includes: screw three and a nut threadedly connected to screw three, screw three is threadedly connected to the rotating pressing piece of the rotating pressing cylinder, and screw three passes through the waist-shaped hole of the adjusting block.
优选地,还包括:扁吸嘴,两个支撑柱之间设有扁吸嘴,扁吸嘴的吸口处设有滤网,扁吸嘴用于外接吸气设备;安装板上开有位于扁吸嘴下方的排屑口。Preferably, it also includes: a flat suction nozzle, a flat suction nozzle is arranged between two support columns, a filter is arranged at the suction port of the flat suction nozzle, and the flat suction nozzle is used for external suction equipment; and a chip removal port is opened on the mounting plate and located below the flat suction nozzle.
优选地,还包括:转板、滑块、螺栓和限位杆,两个支撑柱上均转动设有转板,扁吸嘴与两个转板相连,扁吸嘴通过转板活动设在支撑柱上;转板上开有腰形孔,支撑柱上预留有凹槽,支撑柱的凹槽上滑动设有滑块,滑块上螺纹连接有螺栓,螺栓贯穿于转板上的腰形孔;螺栓靠近头部的位置上设有限位杆,限位杆和螺栓的头部分别位于转板的两侧。Preferably, it also includes: a rotating plate, a sliding block, a bolt and a limiting rod. A rotating plate is rotatably provided on the two support columns. The flat suction nozzle is connected to the two rotating plates, and the flat suction nozzle is movably arranged on the support column through the rotating plate. A waist-shaped hole is opened on the rotating plate, and a groove is reserved on the support column. A sliding block is slidably provided on the groove of the support column. A bolt is threadedly connected on the sliding block, and the bolt passes through the waist-shaped hole on the rotating plate. A limiting rod is provided near the head of the bolt, and the head of the limiting rod and the bolt are respectively located on both sides of the rotating plate.
本发明在克服现有技术缺点的基础上,所能够达到的有益效果有:The present invention overcomes the shortcomings of the prior art and can achieve the following beneficial effects:
1、通过X轴模组、Z轴模组和Y轴模组方便调节激光切割机的位置,从而灵活地对塑胶件进行废边切除;激光切割机则能够代替多种刀具进行切割;可替换的塑胶件夹台能够更加灵活地适应各种复杂的塑胶件。1. The position of the laser cutting machine can be easily adjusted through the X-axis module, Z-axis module and Y-axis module, so as to flexibly remove the waste edges of plastic parts; the laser cutting machine can replace a variety of cutting tools for cutting; the replaceable plastic clamping table can more flexibly adapt to various complex plastic parts.
2、工位台移动会带动静止限位元件移动,通过静止限位元件的挤压力能够对静止限位元件做前后方向的矫正,进而保证工位台在加工位置上的精准性。2. The movement of the workstation will drive the movement of the static limit element. The extrusion force of the static limit element can correct the static limit element in the front and back directions, thereby ensuring the accuracy of the workstation in the processing position.
3、掉落至安装板上的碎屑会在扁吸嘴吸附力的作用下沿安装板运动至排屑口,通过排屑口排出碎屑,方便处理在废边切除时所产生的烟尘和碎屑,保证工作环境。3. The debris that falls onto the mounting plate will move along the mounting plate to the chip discharge port under the action of the flat suction nozzle's adsorption force, and the debris will be discharged through the chip discharge port, which is convenient for handling the smoke and debris generated during waste edge removal and ensuring the working environment.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的装配示意图。FIG. 1 is a schematic diagram of an assembly of the present invention.
图2为本发明工位台和无杆气缸的示意图。FIG. 2 is a schematic diagram of a workstation and a rodless cylinder according to the present invention.
图3为本发明图2的右侧示意图。FIG. 3 is a schematic diagram of the right side of FIG. 2 of the present invention.
图4为本发明塑胶件夹台的示意图。FIG. 4 is a schematic diagram of the plastic parts clamping platform of the present invention.
图5为本发明旋转下压气缸和调节块的爆炸图。FIG. 5 is an exploded view of the rotary downward pressure cylinder and the adjusting block of the present invention.
图6为本发明支撑柱和扁吸嘴的示意图。FIG. 6 is a schematic diagram of a support column and a flat suction nozzle according to the present invention.
图7为本发明支撑柱和转板的示意图。FIG. 7 is a schematic diagram of a support column and a rotating plate according to the present invention.
图8为本发明图7的右侧示意图。FIG8 is a schematic diagram of the right side of FIG7 of the present invention.
本发明所提供的附图中的标记为:1-安装板,2-支撑柱,3-X轴模组,4-Z轴模组,5-Y轴模组,6-激光切割机,7-工位台,8-无杆气缸,81-静止限位元件,82-电动伸缩杆,83-运动限位元件,9-塑胶件夹台,91-底板,92-销孔,93-螺纹孔,94-立柱,95-螺丝一,96-仿形件,97-螺丝二,98-旋转下压气缸,99-调节块,910-连接件,10-扁吸嘴,11-转板,12-滑块,13-螺栓,14-限位杆,01-排屑口,02-缓冲器。The marks in the accompanying drawings provided by the present invention are: 1-mounting plate, 2-support column, 3-X-axis module, 4-Z-axis module, 5-Y-axis module, 6-laser cutting machine, 7-work station, 8-rodless cylinder, 81-static limit element, 82-electric telescopic rod, 83-motion limit element, 9-plastic parts clamping table, 91-base plate, 92-pin hole, 93-threaded hole, 94-column, 95-screw one, 96-profile, 97-screw two, 98-rotating downward pressure cylinder, 99-adjusting block, 910-connecting part, 10-flat suction nozzle, 11-turn plate, 12-slider, 13-bolt, 14-limit rod, 01-chip discharge port, 02-buffer.
具体实施方式Detailed ways
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they should not be understood as limitations on the present invention.
此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。下面将结合附图对本发明的技术方案进行清楚、完整地描述,须知,下面所描述的本发明不同实施方式中所涉及的技术特征只要彼此之间未构成冲突就可以相互结合。In addition, the terms "first", "second" and "third" are used for descriptive purposes only and should not be understood as indicating or implying relative importance. The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. It should be noted that the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.
实施例1:一种塑胶件加工用废边切除装置,如图1-图4所示,包括:安装板1、支撑柱2、X轴模组3、Z轴模组4、Y轴模组5、激光切割机6、工位台7和塑胶件夹台9,安装板1的后部上侧设有两个左右相对的支撑柱2,支撑柱2上设有X轴模组3,用于调节激光切割机6在左右方向的位置,X轴模组3的滑动件上设有Z轴模组4,用于调节激光切割机6在上下方向的位置,Z轴模组4的滑动件上设有Y轴模组5,用于调节激光切割机6在前后方向的位置,Y轴模组5的滑动件上安装有激光切割机6,通过预设程序使X轴模组3、Z轴模组4和Y轴模组5带动激光切割机6运动,激光切割机6代替多刀具的使用以对塑胶件的废边进行高精度自动化切除,并且通过调整激光切割机6的参数,可以适应多种塑胶材料的切割需求,而不需要根据材质的不同更换刀具;安装板1的前部上侧设有两个左右相对的工位台7,在本实施例中,工位台7也可以左右排列设置多个,相应地调换不同长度的X轴模组3即可,工位台7上装配有可替换的塑胶件夹台9,塑胶件夹台9依据不同塑胶件的几何形状和尺寸特性进行精准设计,并在工位台7上进行替换使用,以此满足对不同形态或功能需求的塑胶件进行灵活且高效的更新与匹配,适用于针对不同塑胶件的精密夹持与固定,确保在废边切除过程中达到理想的定位效果和稳定性;使用时,根据不同的塑胶件预先设定好相适应的塑胶件夹台9,以此在需要对下一批不同型号的塑胶件进行废边切除时,能够直接将预先设定好的塑胶件夹台9替换装配至工位台7上,从而能够在同一切除装置上灵活适应各种复杂的塑胶件,无需另外使用不同的切除装置,适应性强。Embodiment 1: A waste edge removal device for plastic parts processing, as shown in Figures 1 to 4, comprises: a mounting plate 1, a support column 2, an X-axis module 3, a Z-axis module 4, a Y-axis module 5, a laser cutting machine 6, a work station 7 and a plastic parts clamping table 9. Two left and right opposing support columns 2 are arranged on the upper rear side of the mounting plate 1. The support column 2 is provided with an X-axis module 3 for adjusting the position of the laser cutting machine 6 in the left and right directions. The sliding member of the X-axis module 3 is provided with a Z-axis module 4 for adjusting the position of the laser cutting machine 6 in the up and down directions. The sliding member of the Z-axis module 4 is provided with a Y-axis module 5 for adjusting the position of the laser cutting machine 6 in the front and back directions. The sliding member of the Y-axis module 5 is provided with a laser cutting machine 6. The X-axis module 3, the Z-axis module 4 and the Y-axis module 5 drive the laser cutting machine 6 to move through a preset program. The laser cutting machine 6 replaces the use of multiple tools to perform high-precision automatic removal of waste edges of plastic parts. Moreover, by adjusting the parameters of the laser cutting machine 6, it can meet the cutting requirements of various plastic materials without the need to adjust the cutting parameters according to the material. Different quality of replacement tools; two left and right opposite workstations 7 are provided on the upper front side of the mounting plate 1. In the present embodiment, multiple workstations 7 can also be arranged in a left-right arrangement, and X-axis modules 3 of different lengths can be replaced accordingly. A replaceable plastic parts clamping table 9 is installed on the workstation 7. The plastic parts clamping table 9 is precisely designed according to the geometric shapes and size characteristics of different plastic parts, and is replaced and used on the workstation 7, so as to meet the flexible and efficient updating and matching of plastic parts with different forms or functional requirements, and is suitable for precise clamping and fixing of different plastic parts, ensuring the ideal positioning effect and stability during the waste edge cutting process; when in use, the corresponding plastic parts clamping table 9 is pre-set according to different plastic parts, so that when the waste edge of the next batch of plastic parts of different models needs to be cut, the pre-set plastic parts clamping table 9 can be directly replaced and assembled on the workstation 7, so that various complex plastic parts can be flexibly adapted to the same cutting device, without the need to use different cutting devices separately, and the adaptability is strong.
如图2所示,还包括:无杆气缸8和缓冲器02,工位台7滑动设在安装板1上,安装板1的上侧安装有无杆气缸8,无杆气缸8的滑动件与工位台7相连;安装板1的上侧安装有适于与工位台7接触配合的缓冲器02,由无杆气缸8驱动工位台7带动塑胶件夹台9前后运动,以此能够方便塑胶件的取放;当塑胶件夹台9前移至合适位置或阈值时,即可对塑胶件进行取放,塑胶件夹台9后移至阈值时,则通过激光切割机6对塑胶件进行废边切除;当工位台7后移至阈值时,会与缓冲器02接触配合,以此起到缓冲减震的作用。As shown in Figure 2, it also includes: a rodless cylinder 8 and a buffer 02. The work station 7 is slidably arranged on the mounting plate 1. The rodless cylinder 8 is installed on the upper side of the mounting plate 1, and the sliding part of the rodless cylinder 8 is connected to the work station 7. The buffer 02 suitable for contacting and cooperating with the work station 7 is installed on the upper side of the mounting plate 1. The rodless cylinder 8 drives the work station 7 to drive the plastic part clamping table 9 to move back and forth, so as to facilitate the placement of plastic parts. When the plastic part clamping table 9 moves forward to a suitable position or threshold, the plastic parts can be placed. When the plastic part clamping table 9 moves backward to the threshold, the waste edge of the plastic parts is cut off by the laser cutting machine 6. When the work station 7 moves backward to the threshold, it will contact and cooperate with the buffer 02, thereby playing a role in buffering and shock absorption.
如图3所示,还包括:静止限位元件81、电动伸缩杆82和运动限位元件83,工位台7上连接有位于该工位台7下方的静止限位元件81,需要对塑胶件进行废边切除时,工位台7后移会带动静止限位元件81后移;安装板1上安装有电动伸缩杆82,电动伸缩杆82的伸缩件上连接有运动限位元件83,运动限位元件83与静止限位元件81嵌入式配合,静止限位元件81为凹块,运动限位元件83为凸块,当工位台7带动静止限位元件81后移至阈值时,此时静止限位元件81位于运动限位元件83上方,控制电动伸缩杆82驱动运动限位元件83上移,运动限位元件83随即会与静止限位元件81相嵌合并逐渐挤压静止限位元件81,此时无杆气缸8上的滑动件会适应性地运动,从而以运动限位元件83的挤压力对静止限位元件81做前后方向的矫正,进而保证工位台7在加工位置上的精准性。As shown in FIG3 , it also includes: a static limiting element 81, an electric telescopic rod 82 and a motion limiting element 83. The station table 7 is connected with the static limiting element 81 located below the station table 7. When the waste edge of the plastic part needs to be removed, the station table 7 moves backward to drive the static limiting element 81 to move backward. The mounting plate 1 is installed with an electric telescopic rod 82, and the telescopic part of the electric telescopic rod 82 is connected with the motion limiting element 83. The motion limiting element 83 is embedded with the static limiting element 81. The static limiting element 81 is a concave block, and the motion limiting element 83 is a concave block. It is a convex block. When the work station 7 drives the static limit element 81 to move back to the threshold value, the static limit element 81 is located above the moving limit element 83. The electric telescopic rod 82 is controlled to drive the moving limit element 83 to move up. The moving limit element 83 will then be embedded with the static limit element 81 and gradually squeeze the static limit element 81. At this time, the sliding part on the rodless cylinder 8 will move adaptively, so as to correct the static limit element 81 in the front and rear directions with the squeezing force of the moving limit element 83, thereby ensuring the accuracy of the work station 7 in the processing position.
如图4所示,塑胶件夹台9包括:底板91、立柱94、仿形件96和旋转下压气缸98,工位台7的上侧安装有底板91,底板91的上侧设有四个矩形阵列的立柱94;立柱94的上侧安装有仿形件96,通过四个立柱94上的仿形件96能够共同支撑或单独支撑塑胶件,仿形件96的形状和尺寸依据塑胶件的几何形状和尺寸特性进行设计,例如塑胶件为盆状时,则可在仿形件96的边缘处倒出圆角以进行适应性支撑;四个立柱94的上部均安装有旋转下压气缸98,旋转下压气缸98用于将塑胶件压紧至仿形件96的上侧,当激光切割机6需要经过旋转下压气缸98所夹紧的塑胶件的部分时,能够控制旋转下压气缸98暂时松开塑胶件以供激光切割机6对塑胶件进行废边切除;将底板91从工位台7上拆卸以对整个塑胶件夹台9进行替换,从而能够使用预先设计好的仿形件96来对不同的塑胶件进行支撑夹持。As shown in FIG4 , the plastic part clamping table 9 includes: a bottom plate 91, a column 94, a profiling member 96 and a rotary downward pressing cylinder 98. The bottom plate 91 is installed on the upper side of the workstation 7, and four columns 94 in a rectangular array are arranged on the upper side of the bottom plate 91; the profiling member 96 is installed on the upper side of the column 94, and the profiling members 96 on the four columns 94 can support the plastic part together or individually. The shape and size of the profiling member 96 are designed according to the geometric shape and size characteristics of the plastic part. For example, when the plastic part is in the shape of a basin, the edge of the profiling member 96 can be rounded to make it Adaptive support; a rotary pressing cylinder 98 is installed on the upper part of each of the four columns 94, and the rotary pressing cylinder 98 is used to press the plastic part to the upper side of the profiling part 96. When the laser cutting machine 6 needs to pass through the part of the plastic part clamped by the rotary pressing cylinder 98, the rotary pressing cylinder 98 can be controlled to temporarily loosen the plastic part so that the laser cutting machine 6 can remove the waste edge of the plastic part; the base plate 91 is removed from the work station 7 to replace the entire plastic part clamping table 9, so that the pre-designed profiling part 96 can be used to support and clamp different plastic parts.
如图2-图4所示,工位台7和底板91上开有相对应的销孔92,通过在销孔92上插入销钉以实现对工位台7的定位安装;工位台7和底板91上开有相对应的螺纹孔93,通过在螺纹孔93上旋入螺丝以实现对工位台7的固定安装。As shown in Figures 2 to 4, corresponding pin holes 92 are opened on the work station 7 and the base plate 91, and the work station 7 is positioned and installed by inserting pins into the pin holes 92; corresponding threaded holes 93 are opened on the work station 7 and the base plate 91, and the work station 7 is fixedly installed by screwing screws into the threaded holes 93.
如图4所示,还包括:螺丝一95,立柱94的下部开有往前后方向延伸的腰形孔,底板91上螺纹连接有螺丝一95,螺丝一95贯穿于立柱94上的腰形孔,通过螺丝一95将立柱94固定设在底板91上;拧松螺丝一95,即可对立柱94的前后位置进行调节,使腰形孔沿螺丝一95滑动,立柱94移动会带动仿形件96移动,从而调节相邻仿形件96之间的位置,进而更加灵活地适应不同的塑胶件。As shown in FIG. 4 , the structure further includes: a screw 95. A waist-shaped hole extending in the front-rear direction is formed at the lower part of the column 94. The bottom plate 91 is threadedly connected with a screw 95. The screw 95 passes through the waist-shaped hole on the column 94. The column 94 is fixed to the bottom plate 91 by the screw 95. By loosening the screw 95, the front-rear position of the column 94 can be adjusted, so that the waist-shaped hole slides along the screw 95. The movement of the column 94 will drive the contour piece 96 to move, thereby adjusting the position between adjacent contour pieces 96, thereby more flexibly adapting to different plastic parts.
如图4所示,还包括:螺丝二97,仿形件96的下部开有往左右方向延伸的腰形孔,仿形件96上的腰形孔垂直于立柱94上的腰形孔,立柱94的上部螺纹连接有螺丝二97,螺丝二97贯穿于仿形件96上的腰形孔,通过螺丝二97将仿形件96固定在立柱94上;拧松螺丝二97,即可对仿形件96的左右位置进行调节,另外,还能够将仿形件96从立柱94上拆卸下替换成不同的仿形件96,使其更加适应于不同的塑胶件。As shown in FIG. 4 , the second screw 97 is also included. The lower part of the profiling member 96 is provided with a waist-shaped hole extending to the left and right directions. The waist-shaped hole on the profiling member 96 is perpendicular to the waist-shaped hole on the column 94. The upper part of the column 94 is threadedly connected with the second screw 97. The second screw 97 passes through the waist-shaped hole on the profiling member 96. The profiling member 96 is fixed to the column 94 by the second screw 97. By loosening the second screw 97, the left and right position of the profiling member 96 can be adjusted. In addition, the profiling member 96 can be removed from the column 94 and replaced with a different profiling member 96 to make it more suitable for different plastic parts.
如图5所示,还包括:调节块99和连接件910,旋转下压气缸98的旋转下压件上设有调节块99,通过调节块99代替旋转下压气缸98的旋转下压件与塑胶件进行接触;调节块99上开有腰形孔,旋转下压气缸98的旋转下压件与调节块99的腰形孔之间连接有连接件910,拧松连接件910,以改变调节块99上腰形孔的位置,连接件910包括:螺丝三和与螺丝三螺纹连接的螺母,螺丝三螺纹连接在旋转下压气缸98的旋转下压件上,且螺丝三贯穿于调节块99的腰形孔,使螺丝三贯穿于旋转下压气缸98的旋转下压件和调节块99的腰形孔之间,再将螺母拧紧至螺丝三上,以此通过螺母将调节块99压紧进行固定。As shown in Figure 5, it also includes: an adjusting block 99 and a connecting piece 910. The adjusting block 99 is provided on the rotating pressing piece of the rotating pressing cylinder 98, and the adjusting block 99 replaces the rotating pressing piece of the rotating pressing cylinder 98 to contact the plastic part; a waist-shaped hole is opened on the adjusting block 99, and a connecting piece 910 is connected between the rotating pressing piece of the rotating pressing cylinder 98 and the waist-shaped hole of the adjusting block 99. Loosening the connecting piece 910 can change the position of the waist-shaped hole on the adjusting block 99. The connecting piece 910 includes: a screw three and a nut threadedly connected to the screw three. The screw three is threadedly connected to the rotating pressing piece of the rotating pressing cylinder 98, and the screw three passes through the waist-shaped hole of the adjusting block 99, so that the screw three passes between the rotating pressing piece of the rotating pressing cylinder 98 and the waist-shaped hole of the adjusting block 99, and then the nut is tightened onto the screw three, so that the adjusting block 99 is pressed and fixed by the nut.
本实例通过X轴模组3、Z轴模组4和Y轴模组5调节激光切割机6在不同位置上进行移动,从而灵活地对塑胶件进行废边切除;并且激光切割机6能够代替多种刀具进行切割;可替换的塑胶件夹台9能够更加灵活地适应各种复杂的塑胶件。In this example, the laser cutting machine 6 is adjusted to move in different positions through the X-axis module 3, the Z-axis module 4 and the Y-axis module 5, so as to flexibly remove the waste edges of the plastic parts; and the laser cutting machine 6 can replace a variety of cutting tools for cutting; the replaceable plastic parts clamping table 9 can more flexibly adapt to various complex plastic parts.
实施例2:在实施例1的基础之上,如图1和图6所示,还包括:扁吸嘴10,两个支撑柱2之间设有扁吸嘴10,扁吸嘴10的吸口处设有滤网,扁吸嘴10用于外接吸气设备,通过扁吸嘴10对激光切割机6进行废边切除时所产生的烟尘和碎屑进行吸附;安装板1上开有位于扁吸嘴10下方的排屑口01,掉落至安装板1上的碎屑会在扁吸嘴10吸附力的作用下沿安装板1运动至排屑口01,而部分重量小的碎屑会被滤网挡住,在扁吸嘴10停止吸附时,杂质则从滤网掉落至排屑口01,以此通过排屑口01排出碎屑。Embodiment 2: On the basis of Embodiment 1, as shown in Figures 1 and 6, it also includes: a flat suction nozzle 10, a flat suction nozzle 10 is provided between the two support columns 2, a filter is provided at the suction port of the flat suction nozzle 10, and the flat suction nozzle 10 is used for an external suction device, and the smoke and debris generated when the laser cutting machine 6 performs waste edge cutting is adsorbed through the flat suction nozzle 10; a chip discharge port 01 is opened on the mounting plate 1 below the flat suction nozzle 10, and the debris falling onto the mounting plate 1 will move along the mounting plate 1 to the chip discharge port 01 under the action of the adsorption force of the flat suction nozzle 10, and some light debris will be blocked by the filter, and when the flat suction nozzle 10 stops adsorption, the impurities will fall from the filter to the chip discharge port 01, so that the debris is discharged through the chip discharge port 01.
如图6-图8所示,还包括:转板11、滑块12、螺栓13和限位杆14,两个支撑柱2上均转动设有转板11,扁吸嘴10与两个转板11相连,扁吸嘴10通过转板11活动设在支撑柱2上,通过转板11能够调节扁吸嘴10的吸入角度进行调节,以此根据废边切除的情况提高吸入的效果,适应性强;转板11上开有腰形孔,支撑柱2上预留有凹槽,支撑柱2的凹槽上滑动设有滑块12,滑块12上螺纹连接有螺栓13,螺栓13贯穿于转板11上的腰形孔;螺栓13靠近头部的位置上设有限位杆14,限位杆14和螺栓13的头部分别位于转板11的两侧;通过滑块12带动螺栓13下移,同时拧动螺栓13使其前移,以此能够通过螺栓13头部和限位杆14的挤压使得转板11的上部向前旋转,从而实现对扁吸嘴10角度的调节。As shown in FIGS. 6 to 8 , it also includes: a rotating plate 11, a slider 12, a bolt 13 and a limiting rod 14. The two support columns 2 are rotatably provided with a rotating plate 11. The flat suction nozzle 10 is connected to the two rotating plates 11. The flat suction nozzle 10 is movably arranged on the support column 2 through the rotating plate 11. The suction angle of the flat suction nozzle 10 can be adjusted by the rotating plate 11, so as to improve the suction effect according to the waste edge cutting situation, and the adaptability is strong; a waist-shaped hole is opened on the rotating plate 11, and a groove is reserved on the support column 2. The groove of the support column 2 A slider 12 is provided on the upper slide, and a bolt 13 is threadedly connected to the slider 12, and the bolt 13 passes through the waist-shaped hole on the rotating plate 11; a limit rod 14 is provided near the head of the bolt 13, and the limit rod 14 and the head of the bolt 13 are respectively located on both sides of the rotating plate 11; the bolt 13 is driven downward by the slider 12, and the bolt 13 is turned to move forward at the same time, so that the upper part of the rotating plate 11 can be rotated forward by the squeezing of the head of the bolt 13 and the limit rod 14, thereby realizing the adjustment of the angle of the flat suction nozzle 10.
显然,以上描述的实施例仅是本发明的一部分实施例,而不是全部的实施例,其仅表达了本发明的优选实施方式,描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。Obviously, the embodiments described above are only part of the embodiments of the present invention, rather than all of the embodiments. They only express the preferred implementation modes of the present invention, and the description is relatively specific and detailed, but it cannot be understood as limiting the patent scope of the present invention.
应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形、数量增减、改进及替代,因此,基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。It should be pointed out that, for ordinary technicians in this field, several modifications, increases and decreases in quantity, improvements and substitutions can be made without departing from the concept of the present invention. Therefore, based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative work are within the scope of protection of the present invention.
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CN212192897U (en) * | 2020-05-20 | 2020-12-22 | 昆山同丰数控机械有限公司 | Profiling jig convenient to disassemble and replace |
CN212389373U (en) * | 2020-06-19 | 2021-01-22 | 李海龙 | Dust collecting device for coal mine excavation |
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CN216730676U (en) * | 2021-12-08 | 2022-06-14 | 北京星航机电装备有限公司 | Inorganic phenolic aerogel cabin section class structure clamping frock |
CN216780539U (en) * | 2021-06-01 | 2022-06-21 | 襄阳祥达机电有限公司 | Machining device for key groove of motor pressing ring |
CN219193659U (en) * | 2022-12-20 | 2023-06-16 | 曲靖中铭科技有限公司 | Automatic runner device of cutting of laser |
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2024
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JPH04201041A (en) * | 1990-11-29 | 1992-07-22 | Matsushita Electric Ind Co Ltd | Positioning device for substrate |
CN1180472A (en) * | 1996-03-14 | 1998-04-29 | 松下电器产业株式会社 | Printed circuit board position correction device |
CN203994550U (en) * | 2014-07-04 | 2014-12-10 | 东莞广泽汽车饰件有限公司 | A kind of plastic parts mouth of a river milling tool |
CN212192897U (en) * | 2020-05-20 | 2020-12-22 | 昆山同丰数控机械有限公司 | Profiling jig convenient to disassemble and replace |
CN212389373U (en) * | 2020-06-19 | 2021-01-22 | 李海龙 | Dust collecting device for coal mine excavation |
CN216780539U (en) * | 2021-06-01 | 2022-06-21 | 襄阳祥达机电有限公司 | Machining device for key groove of motor pressing ring |
CN216098501U (en) * | 2021-09-07 | 2022-03-22 | 北京阿帕科蓝科技有限公司 | Positioning device and production system |
CN216730676U (en) * | 2021-12-08 | 2022-06-14 | 北京星航机电装备有限公司 | Inorganic phenolic aerogel cabin section class structure clamping frock |
CN219193659U (en) * | 2022-12-20 | 2023-06-16 | 曲靖中铭科技有限公司 | Automatic runner device of cutting of laser |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN118595639A (en) * | 2024-08-07 | 2024-09-06 | 福建东钢钢铁有限公司 | A steel laser cutting equipment |
CN118595639B (en) * | 2024-08-07 | 2024-10-25 | 福建东钢钢铁有限公司 | A steel laser cutting equipment |
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Application publication date: 20240510 |