CN117996119A - Heat management system for standby power supply of fuel cell of transformer substation and control method of heat management system - Google Patents
Heat management system for standby power supply of fuel cell of transformer substation and control method of heat management system Download PDFInfo
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/04—Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids
- H01M8/04298—Processes for controlling fuel cells or fuel cell systems
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/04—Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids
- H01M8/04007—Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids related to heat exchange
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/04—Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids
- H01M8/04007—Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids related to heat exchange
- H01M8/04014—Heat exchange using gaseous fluids; Heat exchange by combustion of reactants
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/04—Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids
- H01M8/04007—Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids related to heat exchange
- H01M8/04029—Heat exchange using liquids
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- H—ELECTRICITY
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- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/04—Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids
- H01M8/04298—Processes for controlling fuel cells or fuel cell systems
- H01M8/043—Processes for controlling fuel cells or fuel cell systems applied during specific periods
- H01M8/04302—Processes for controlling fuel cells or fuel cell systems applied during specific periods applied during start-up
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- H—ELECTRICITY
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- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/04—Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids
- H01M8/04298—Processes for controlling fuel cells or fuel cell systems
- H01M8/04694—Processes for controlling fuel cells or fuel cell systems characterised by variables to be controlled
- H01M8/04701—Temperature
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- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/24—Grouping of fuel cells, e.g. stacking of fuel cells
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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Abstract
本发明公开了一种变电站燃料电池备用电源热管理系统及其控制方法,系统包括燃料电池电堆、过滤器、主冷却回路水泵、三通阀、主冷却回路散热器、PTC电加热器、阴、阳极气体换热器、副冷却回路水泵、副冷却回路散热器、RS485总线和控制器等结构,通过采用新型合金储氢技术的变电站燃料电池备用电源提供热管理方案,使得系统还具有针对电堆升温、电堆散热和电堆散热三种运行模式的控制方法。本发明解决了燃料电池作为站用电源长时间运行时的散热问题和低温环境下快速冷启动的问题,且能有效提高电堆温度控制的精度。
The present invention discloses a thermal management system for a fuel cell backup power supply for a substation and a control method thereof. The system includes a fuel cell stack, a filter, a main cooling circuit water pump, a three-way valve, a main cooling circuit radiator, a PTC electric heater, a cathode and anode gas heat exchangers, a secondary cooling circuit water pump, a secondary cooling circuit radiator, an RS485 bus, a controller and other structures. The fuel cell backup power supply for a substation using a new alloy hydrogen storage technology provides a thermal management solution, so that the system also has control methods for three operating modes: stack heating, stack heat dissipation and stack heat dissipation. The present invention solves the heat dissipation problem when the fuel cell is used as a station power supply for a long time and the problem of rapid cold start in a low temperature environment, and can effectively improve the accuracy of stack temperature control.
Description
技术领域Technical Field
本发明属于燃料电池作为大型供电电源的热管理领域,更具体地,涉及一种变电站燃料电池备用电源热管理系统及其控制方法。The present invention belongs to the field of thermal management of fuel cells as large-scale power supply, and more specifically, relates to a thermal management system for a fuel cell backup power supply of a transformer substation and a control method thereof.
背景技术Background technique
燃料电池是一种把燃料存储的化学能直接转换成电能的化学装置,通常以氢气作为燃料通入阳极,空气作为氧化剂通入阴极进行反应,反应产物为水。燃料电池根据电解质可以分为质子交换膜燃料电池(PEMFC)、碱性燃料电池(AFC)、磷酸燃料电池(PAFC)、固体氧化物燃料电池(SOFC)以及熔融碳酸盐燃料电池(MCFC)。其中质子交换膜燃料电池具有环境友好、可靠性高、启动时间快、能量转化效率高和运行温度低等优势,非常适合作为变电站的备用电源使用。A fuel cell is a chemical device that converts chemical energy stored in fuel directly into electrical energy. Hydrogen is usually used as fuel and passed into the anode, and air is used as an oxidant and passed into the cathode for reaction. The reaction product is water. Fuel cells can be divided into proton exchange membrane fuel cells (PEMFC), alkaline fuel cells (AFC), phosphoric acid fuel cells (PAFC), solid oxide fuel cells (SOFC) and molten carbonate fuel cells (MCFC) according to the electrolyte. Among them, proton exchange membrane fuel cells have the advantages of being environmentally friendly, highly reliable, fast startup time, high energy conversion efficiency and low operating temperature, and are very suitable for use as a backup power source for substations.
备用电源是保证变电站站用电源可靠性的重要设备。针对传统铅蓄电池搭配柴油发电机作为备用电源存在的能量密度低、维护不便、环境友好性差、更换周期短等问题,引入燃料电池作为新型站用电源,采用新型金属氢化物储氢技术,结合高效电力电子变换技术研究变电站新型备用电源架构,将有利于解决传统变电站站用电源系统交直流割裂问题,构建新型、高效、安全的绿色变电站站用电源系统。Backup power supply is an important device to ensure the reliability of power supply for substations. In view of the low energy density, inconvenient maintenance, poor environmental friendliness, and short replacement cycle of traditional lead-acid batteries and diesel generators as backup power supplies, the introduction of fuel cells as a new type of station power supply, the use of new metal hydride hydrogen storage technology, and the study of new substation backup power supply architecture combined with high-efficiency power electronic conversion technology will help solve the AC/DC split problem of traditional substation power supply systems and build a new, efficient, and safe green substation power supply system.
质子交换膜燃料电池理想的工作温度范围约为60℃-80℃,电堆温度的变化对燃料电池的性能有显著影响。燃料电池内部进行着复杂的电化学反应,在提供电能的同时,往往伴随着大量的产热,使电堆温度上升。一方面,当燃料电池大功率、长时间运行时,往往需要合理的散热系统来控制温度,防止运行温度超过上限和局部过热;另一方面,在低温环境下,燃料电池电化学反应产热可能无法维持使系统维持在适宜温度,或者面临燃料电池启动速度过慢甚至无法正常启动的问题,此时需要利用原有的冷却回路对燃料电池电堆进行辅助加热。研究表明,燃料电池系统中约8%的成本属于热管理。因此,针对具体应用场景为燃料电池设计热管理系统至关重要。The ideal operating temperature range of proton exchange membrane fuel cells is about 60℃-80℃, and changes in the temperature of the stack have a significant impact on the performance of the fuel cell. Complex electrochemical reactions are taking place inside the fuel cell. While providing electrical energy, they are often accompanied by a large amount of heat generation, which causes the temperature of the stack to rise. On the one hand, when the fuel cell is running at high power and for a long time, a reasonable heat dissipation system is often required to control the temperature to prevent the operating temperature from exceeding the upper limit and local overheating; on the other hand, in a low temperature environment, the heat generated by the electrochemical reaction of the fuel cell may not be able to maintain the system at a suitable temperature, or face the problem of the fuel cell starting too slowly or even failing to start normally. At this time, the original cooling circuit needs to be used to assist in heating the fuel cell stack. Studies have shown that about 8% of the cost in a fuel cell system belongs to thermal management. Therefore, it is crucial to design a thermal management system for fuel cells based on specific application scenarios.
金属氢化物储氢是一种新型的储氢技术,即利用储氢合金在一定的温度和压力条件下与氢气发生化学反应,生成金属氢化物,从而实现高密度储氢,随后再通过加热将氢气释放出来。吸放氢反应式可表示为Metal hydride hydrogen storage is a new type of hydrogen storage technology, which uses hydrogen storage alloys to react chemically with hydrogen under certain temperature and pressure conditions to generate metal hydrides, thereby achieving high-density hydrogen storage, and then releasing hydrogen by heating. The hydrogen absorption and desorption reaction formula can be expressed as
镁系储氢合金凭借其储氢量大、成本低廉等优势被公认为最有前景的储氢材料,但脱氢所需的加热温度通常在280℃以上,所产生的高温气体需要经过预冷却过程才能通入阳极参与反应。同时,经过压缩机向阴极供应的空气温度通常高达上百度。因此,采用金属氢化物储氢的变电站用燃料电池系统阴阳极的反应物均为高温高压的气体,在通入阴阳极前需要经过冷却过程,防止膜电极上出现局部高温,造成膜电极损坏。Magnesium-based hydrogen storage alloys are recognized as the most promising hydrogen storage materials due to their large hydrogen storage capacity and low cost. However, the heating temperature required for dehydrogenation is usually above 280°C, and the high-temperature gas generated needs to undergo a pre-cooling process before it can be passed into the anode to participate in the reaction. At the same time, the temperature of the air supplied to the cathode through the compressor is usually as high as hundreds of degrees. Therefore, the reactants of the anode and cathode of the fuel cell system for substations that uses metal hydride hydrogen storage are both high-temperature and high-pressure gases, which need to undergo a cooling process before passing into the anode and cathode to prevent local high temperatures on the membrane electrode and damage to the membrane electrode.
燃料电池冷却回路内部有压强限制,其中燃料电池电堆冷却腔的承压能力尤为有限,如果将水泵连接在燃料电池电堆冷却腔入口,需要重点关注入口处的冷却液压强。冷却回路中需要避免出现气泡和杂质,防止冷却腔中局部传热不均引起膜电极局部高温。电堆通过双极板将热量传递到冷却回路中,由于双极板同时也起到收集传导电流的作用,冷却液作为与双极板直接接触的对象,必须维持极低的电导率。燃料电池系统启动后,当冷却回路温度升高,冷却液将受热膨胀。在设计热管理系统时还必须考虑如何容纳冷却液的膨胀量,维持冷却回路压力稳定。There are pressure limitations inside the fuel cell cooling circuit, among which the pressure bearing capacity of the fuel cell stack cooling chamber is particularly limited. If the water pump is connected to the inlet of the fuel cell stack cooling chamber, it is necessary to pay special attention to the cooling fluid pressure at the inlet. Bubbles and impurities need to be avoided in the cooling circuit to prevent local high temperature of the membrane electrode caused by uneven local heat transfer in the cooling chamber. The stack transfers heat to the cooling circuit through the bipolar plate. Since the bipolar plate also plays the role of collecting and conducting current, the coolant, as an object in direct contact with the bipolar plate, must maintain extremely low conductivity. After the fuel cell system is started, when the temperature of the cooling circuit rises, the coolant will expand due to heat. When designing the thermal management system, it is also necessary to consider how to accommodate the expansion of the coolant and maintain the stability of the cooling circuit pressure.
为实现燃料电池的高性能运行,防止部件损坏,附加热管理系统是必要的。针对不同类型的燃料电池及其应用场景,有被动冷却、空气冷却、液体冷却和相变材料冷却等不同的冷却方法。目前,对于长时间大功率运行的站用电源燃料电池系统,通常采用液体冷却是最优选择。In order to achieve high-performance operation of fuel cells and prevent component damage, an additional thermal management system is necessary. For different types of fuel cells and their application scenarios, there are different cooling methods such as passive cooling, air cooling, liquid cooling and phase change material cooling. At present, for station power fuel cell systems that operate for a long time and at high power, liquid cooling is usually the best choice.
然而,现有技术中燃料电池的热管理系统中存在如下的不足:However, the thermal management system of fuel cells in the prior art has the following deficiencies:
Lu Xing等人在2022年于“Modeling and thermal management of protonexchange membrane fuel cell for fuel cell/battery hybrid automotive vehicle[J].International Journal of Hydrogen Energy,2022,47(3):1888-1900.”论文中提出了一种包含燃料电池热管理系统的的混合动力汽车模型,并在实际驱动循环下测试了热管理系统的性能。其中燃料电池电堆冷却回路的结构图如图1所示,模型采用PID控制调节冷却水流量,随后在实际驱动循环下测试了热管理系统的性能。燃料电池是典型的非线性时变强耦合动态系统,运行过程中存在大量随机扰动,采用传统PID控制可能难以满足系统的动态性能需求。事实上,所提出的热管理系统模型仅在CLTC-P工况的低速阶段进行了测试,无法证明该热管理系统在燃料电池高功率运行时的有效性。In 2022, Lu Xing et al. proposed a hybrid vehicle model including a fuel cell thermal management system in the paper "Modeling and thermal management of proton exchange membrane fuel cell for fuel cell/battery hybrid automotive vehicle[J].International Journal of Hydrogen Energy,2022,47(3):1888-1900." and tested the performance of the thermal management system under an actual driving cycle. The structural diagram of the fuel cell stack cooling circuit is shown in Figure 1. The model uses PID control to adjust the cooling water flow, and then the performance of the thermal management system is tested under an actual driving cycle. Fuel cells are typical nonlinear time-varying strongly coupled dynamic systems. There are a large number of random disturbances during operation. It may be difficult to meet the dynamic performance requirements of the system using traditional PID control. In fact, the proposed thermal management system model was only tested in the low-speed stage of the CLTC-P operating condition, and it is impossible to prove the effectiveness of the thermal management system when the fuel cell is running at high power.
Bo Zhang等人在2020年为开放阴极式质子交换膜燃料电池设计了热管理系统,于“Design and implementation of model predictive control for an open-cathodefuel cell thermal management system[J].Renewable Energy,2020,154:1014-1024.”中提出了一种新型模型预测控制(MPC)方法作为冷却系统中鼓风机的控制策略,所搭建的热管理系统如图2所示。该系统采用空气冷却方法,控制对象仅有开放阴极质子交换膜燃料电池系统中的冷却风扇,不存在多散热装置的耦合问题,并且冷却系统的规模有限,仅能满足小型燃料电池系统的冷却需求。Bo Zhang et al. designed a thermal management system for an open cathode proton exchange membrane fuel cell in 2020. In "Design and implementation of model predictive control for an open-cathode fuel cell thermal management system[J].Renewable Energy, 2020, 154:1014-1024.", they proposed a new model predictive control (MPC) method as a control strategy for the blower in the cooling system. The constructed thermal management system is shown in Figure 2. The system uses air cooling, and the only controlled object is the cooling fan in the open cathode proton exchange membrane fuel cell system. There is no coupling problem of multiple heat sinks, and the scale of the cooling system is limited, which can only meet the cooling needs of small fuel cell systems.
叶遥立等人也于中国专利CN115863694A中提出了一种大功率燃料电池双水泵散热系统,但该系统没有考虑到阳极供应气体的预冷却,不适用于采用新型合金储氢技术的变电站燃料电池备用电源系统,且其散热控制能力不够强。Ye Yaoli et al. also proposed a high-power fuel cell dual water pump cooling system in Chinese patent CN115863694A, but the system did not take into account the pre-cooling of the anode supply gas, was not suitable for the substation fuel cell backup power system using the new alloy hydrogen storage technology, and its heat dissipation control capability was not strong enough.
国内外学者针对燃料电池热管理进行的研究主要集中在两个方向,即散热系统结构的设计和散热器控制策略的研究。目前基于燃料电池的新型变电站备用电源架构正处于试点推广阶段,关于变电站燃料电池备用电源热管理系统的研究相对薄弱。针对实际应用情景进行分析可知,长时间大功率运行的站用电源热管理系统的设计主要存在以下三个要点:The research on fuel cell thermal management conducted by domestic and foreign scholars mainly focuses on two directions, namely the design of the cooling system structure and the research on the radiator control strategy. At present, the new substation backup power architecture based on fuel cells is in the pilot promotion stage, and the research on the thermal management system of substation fuel cell backup power is relatively weak. According to the analysis of actual application scenarios, the design of the thermal management system of the station power supply with long-term high-power operation mainly has the following three key points:
(1)一是系统既要有足够的散热能力,以应对站用电源长时间、高功率运行期间的温度控制问题;又要有通过冷却回路对电堆进行辅助加热的功能,以应对低温环境下燃料电池启动速度过慢甚至无法正常启动的问题,从而拓宽系统的应用场景。(1) The system must have sufficient heat dissipation capacity to cope with the temperature control problem during long-term, high-power operation of the station power supply; it must also have the function of auxiliary heating of the fuel cell stack through the cooling circuit to deal with the problem of slow startup or even failure to start the fuel cell in a low-temperature environment, thereby broadening the application scenarios of the system.
(2)二是热管理系统的控制回路需要与站用电源的二次系统进行有效结合。(2) Secondly, the control loop of the thermal management system needs to be effectively integrated with the secondary system of the station power supply.
(3)三是对于采用采用新型合金储氢技术的变电站燃料电池备用电源,需要考虑到阳极通入反应气体的预冷却过程,且需要进一步提高散热模式下的散热能力。(3) Third, for the fuel cell backup power supply of substations using the new alloy hydrogen storage technology, it is necessary to consider the pre-cooling process of the reaction gas entering the anode, and it is necessary to further improve the heat dissipation capacity under the heat dissipation mode.
因此,急需设计一种变电站燃料电池备用电源热管理系统及其控制方法,能够燃料电池作为站用电源长时间运行时的散热问题和低温环境下快速冷启动的问题。Therefore, there is an urgent need to design a thermal management system and control method for a substation fuel cell backup power supply, which can solve the heat dissipation problem when the fuel cell is used as a station power supply for a long time and the problem of rapid cold start in a low temperature environment.
发明内容Summary of the invention
(一)要解决的技术问题1. Technical issues to be resolved
基于上述缺陷,本发明提出了一种变电站燃料电池备用电源热管理系统及其控制方法,该系统将为采用新型合金储氢技术的变电站燃料电池备用电源提供热管理方案,具有电堆升温、电堆散热和电堆散热三种运行模式,解决了燃料电池作为站用电源长时间运行时的散热问题和低温环境下快速冷启动的问题。Based on the above defects, the present invention proposes a thermal management system for a substation fuel cell backup power supply and a control method thereof. The system will provide a thermal management solution for the substation fuel cell backup power supply adopting a new alloy hydrogen storage technology. The system has three operating modes: stack heating, stack heat dissipation and stack heat dissipation. It solves the heat dissipation problem of the fuel cell when it runs for a long time as a station power supply and the problem of rapid cold start in a low temperature environment.
(二)技术方案(II) Technical solution
本发明公开了一种变电站燃料电池备用电源热管理系统,包括燃料电池电堆、过滤器、主冷却回路水泵、第一三通阀、第二三通阀、第三三通阀、第四三通阀、PTC电加热器和主冷却回路散热器,所述过滤器的出口与燃料电池电堆的冷却腔入口连接,所述主冷却回路水泵的出口通过管道与过滤器的入口连接,所述第一三通阀和第二三通阀为两进一出的三通阀,所述第三三通阀和第四三通阀为两出一进的三通阀,所述主冷却回路散热器的冷却液出口通过管道与第二三通阀的第一入口连接,所述第二三通阀的出口与第一三通阀的第一入口连接,所述第一三通阀的出口与主冷却回路水泵的入口连接,所述PTC电加热器设置在第三三通阀的第一出口与第一三通阀的第二入口之间的管道上,以构成第二支路,所述第四三通阀的第一出口与第二三通阀的第二入口通过管道连接,以构成第三支路,所述燃料电池电堆的冷却腔出口与所述第三三通阀的入口连接,所述第三三通阀的第二出口与第四三通阀的入口连接,所述第四三通阀的第二出口与所述主冷却回路散热器的入口连接。The present invention discloses a thermal management system for a fuel cell backup power supply in a substation, comprising a fuel cell stack, a filter, a main cooling circuit water pump, a first three-way valve, a second three-way valve, a third three-way valve, a fourth three-way valve, a PTC electric heater and a main cooling circuit radiator, wherein the outlet of the filter is connected to the inlet of a cooling chamber of the fuel cell stack, the outlet of the main cooling circuit water pump is connected to the inlet of the filter through a pipeline, the first three-way valve and the second three-way valve are two-inlet and one-outlet three-way valves, the third three-way valve and the fourth three-way valve are two-outlet and one-inlet three-way valves, and the coolant outlet of the main cooling circuit radiator is connected to the first inlet of the second three-way valve through a pipeline , the outlet of the second three-way valve is connected to the first inlet of the first three-way valve, the outlet of the first three-way valve is connected to the inlet of the main cooling circuit water pump, the PTC electric heater is arranged on the pipeline between the first outlet of the third three-way valve and the second inlet of the first three-way valve to form a second branch, the first outlet of the fourth three-way valve is connected to the second inlet of the second three-way valve through a pipeline to form a third branch, the cooling chamber outlet of the fuel cell stack is connected to the inlet of the third three-way valve, the second outlet of the third three-way valve is connected to the inlet of the fourth three-way valve, and the second outlet of the fourth three-way valve is connected to the inlet of the main cooling circuit radiator.
优选的,所述主冷却回路散热器包括导热金属板、散热鳍片和风扇组,所述导热金属板由铜制成,内部通过加工形成微细的空腔,腔内预先充入相变材料,所述散热鳍片由铝合金制成,设置在导热金属板上方,所述风扇组直吹散热鳍片,且所述风扇组内风扇数不少于4个。Preferably, the main cooling circuit radiator includes a heat-conducting metal plate, cooling fins and a fan group. The heat-conducting metal plate is made of copper, and a fine cavity is formed inside by processing. The cavity is pre-filled with phase change material. The cooling fins are made of aluminum alloy and are arranged above the heat-conducting metal plate. The fan group directly blows the cooling fins, and the number of fans in the fan group is not less than 4.
优选的,还包括第一支路中的主冷却回路膨胀水箱和去离子器,所述主冷却回路膨胀水箱的入口通过管道与所述燃料电池电堆的冷却腔出口连接,所述去离子器的入口通过管道与所述主冷却回路膨胀水箱的出口连接,所述去离子器的出口通过管道与主冷却回路水泵的入口连接。Preferably, it also includes a main cooling circuit expansion water tank and a deionizer in the first branch, the inlet of the main cooling circuit expansion water tank is connected to the outlet of the cooling chamber of the fuel cell stack through a pipe, the inlet of the deionizer is connected to the outlet of the main cooling circuit expansion water tank through a pipe, and the outlet of the deionizer is connected to the inlet of the main cooling circuit water pump through a pipe.
优选的,还包括入口压力传感器、入口温度传感器和出口温度传感器,入口压力传感器和入口温度传感器置于所述燃料电池电堆的冷却腔入口和过滤器的出口之间,所述出口温度传感器置于燃料电池电堆的冷却腔出口与所述主冷却回路膨胀水箱的入口之间。Preferably, it also includes an inlet pressure sensor, an inlet temperature sensor and an outlet temperature sensor, the inlet pressure sensor and the inlet temperature sensor are placed between the cooling chamber inlet of the fuel cell stack and the outlet of the filter, and the outlet temperature sensor is placed between the cooling chamber outlet of the fuel cell stack and the inlet of the main cooling circuit expansion water tank.
优选的,还包括副冷却回路,所述副冷却回路中包括阴极气体换热器、阳极气体换热器、副冷却回路水泵、副冷却回路膨胀水箱和副冷却回路散热器,所述副冷却回路水泵的出口通过管道与阴极气体换热器和阳极气体换热器的冷却液入口连接,所述副冷却回路膨胀水箱的入口通过管道与阴极气体换热器和阳极气体换热器的冷却液出口连接,所述副冷却回路散热器的冷却液出口通过管道与副回路冷却水泵的入口连接,且所述副冷却回路散热器的冷却液入口通过管道与副冷却回路膨胀水箱的出口连接。Preferably, a secondary cooling circuit is further included, wherein the secondary cooling circuit includes a cathode gas heat exchanger, an anode gas heat exchanger, a secondary cooling circuit water pump, a secondary cooling circuit expansion water tank and a secondary cooling circuit radiator, the outlet of the secondary cooling circuit water pump is connected to the coolant inlet of the cathode gas heat exchanger and the anode gas heat exchanger through a pipeline, the inlet of the secondary cooling circuit expansion water tank is connected to the coolant outlet of the cathode gas heat exchanger and the anode gas heat exchanger through a pipeline, the coolant outlet of the secondary cooling circuit radiator is connected to the inlet of the secondary cooling circuit cooling water pump through a pipeline, and the coolant inlet of the secondary cooling circuit radiator is connected to the outlet of the secondary cooling circuit expansion water tank through a pipeline.
优选的,还包括RS485总线、第一控制器和第二控制器,所述第一控制器通过RS485总线进行主冷却回路以及各个支路的热管理控制,所述第二控制器通过RS485总线进行副冷却回路的热管理控制。Preferably, it also includes an RS485 bus, a first controller and a second controller, the first controller performs thermal management control of the main cooling circuit and each branch through the RS485 bus, and the second controller performs thermal management control of the auxiliary cooling circuit through the RS485 bus.
另外以方面,本发明还设计了一种变电站燃料电池备用电源热管理系统的控制方法,通过所述变电站燃料电池备用电源热管理系统能控制实现电堆升温模式、电堆散热模式、电堆辅热模式三种工作模式;In another aspect, the present invention also designs a control method for a substation fuel cell backup power supply thermal management system, through which the substation fuel cell backup power supply thermal management system can control and realize three working modes: stack heating mode, stack heat dissipation mode, and stack auxiliary heating mode;
所述电堆升温模式下,冷却液不流经主冷却回路散热器和第二支路,仅通过所述第三支路;In the stack heating mode, the coolant does not flow through the main cooling circuit radiator and the second branch, but only through the third branch;
所述电堆散热模式下,冷却液仅流经主冷却回路的主冷却回路散热器,不经过第二支路和第三支路;此时能根据燃料电池电堆的温度和功率数据调节主冷却回路水泵的控制电压和主冷却回路散热器的风扇档位;In the stack heat dissipation mode, the coolant flows only through the main cooling circuit radiator of the main cooling circuit, and does not pass through the second branch and the third branch; at this time, the control voltage of the main cooling circuit water pump and the fan gear position of the main cooling circuit radiator can be adjusted according to the temperature and power data of the fuel cell stack;
所述电堆辅热模式下,冷却液不流经主冷却回路散热器和第三支路,仅通过所述PTC电加热器所在的第二支路,且启动PTC电加热器对冷却回路进行加热。In the stack auxiliary heating mode, the coolant does not flow through the main cooling circuit radiator and the third branch, but only through the second branch where the PTC electric heater is located, and the PTC electric heater is started to heat the cooling circuit.
此外,所述电堆散热模式时,第一控制器能运行基于FFRLS在线辨识和LSTM神经网络的MARC最优温度自适应控制方法,该方法包括FFRLS在线辨识模型建模、基于LSTM神经网络的最优温度预测器、MRAC模型参考自适应控制方法,具体参见后文。In addition, when the battery stack is in heat dissipation mode, the first controller can run the MARC optimal temperature adaptive control method based on FFRLS online identification and LSTM neural network. The method includes FFRLS online identification model modeling, optimal temperature predictor based on LSTM neural network, and MRAC model reference adaptive control method. See the following text for details.
(三)有益效果(III) Beneficial effects
1.本发明提出一种变电站燃料电池备用电源热管理系统,该系统将为采用新型合金储氢技术的变电站燃料电池备用电源提供热管理方案,系统包括燃料电池电堆、过滤器、主冷却回路水泵、三通阀、主冷却回路散热器、PTC电加热器、阴、阳极气体换热器、副冷却回路水泵、副冷却回路散热器、RS485总线和控制器等结构,系统的控制与通讯模块将与变电站二次系统结合,成为变电站新型备用电源架构的重要组成部分。为了应对变电站燃料电池系统长时间、大功率运行期间的热管理问题,提高燃料电池备用电源的安全性和可靠性,其具备燃料电池温度控制和快速冷启动功能,系统有电堆散热、电堆升温、电堆辅热三种工作模式相互配合工作,在满足燃料电池高温控制需求的同时,同时考虑到了低温环境下燃料电池快速启动的需求,通过设置冷却回路分支和PTC电加热器,加入了电堆升温模式和电堆辅热模式,实现了全温度范围内的快速启动,有效拓宽了热管理系统的应用场景。1. The present invention proposes a thermal management system for a fuel cell backup power supply for a substation, which will provide a thermal management solution for a fuel cell backup power supply for a substation using a new alloy hydrogen storage technology. The system includes a fuel cell stack, a filter, a main cooling circuit water pump, a three-way valve, a main cooling circuit radiator, a PTC electric heater, a cathode and anode gas heat exchangers, a secondary cooling circuit water pump, a secondary cooling circuit radiator, an RS485 bus and a controller. The control and communication module of the system will be combined with the secondary system of the substation to become an important part of the new backup power supply architecture of the substation. In order to cope with the thermal management problem of the fuel cell system of the substation during long-term and high-power operation, and to improve the safety and reliability of the fuel cell backup power supply, the system has the functions of fuel cell temperature control and rapid cold start. The system has three working modes of stack heat dissipation, stack heating, and stack auxiliary heating, which work in coordination with each other. While meeting the high-temperature control requirements of the fuel cell, the requirements for rapid start of the fuel cell in a low-temperature environment are taken into account. By setting a cooling circuit branch and a PTC electric heater, a stack heating mode and a stack auxiliary heating mode are added, and rapid start in the full temperature range is achieved, effectively broadening the application scenarios of the thermal management system.
2.针对采用新型合金储氢技术的燃料电池系统反应气体的预冷却问题,本发明还在硬件改进上设置了独立的副冷却回路,该回路与主冷却回路无耦合关系,用于阴阳极高温反应气体的预冷却,防止高温气体直接通入阴阳极造成系统组件寿命缩短和损坏,且降低了系统的控制复杂度。2. In order to solve the problem of pre-cooling the reaction gas of the fuel cell system using the new alloy hydrogen storage technology, the present invention also sets up an independent auxiliary cooling circuit in hardware improvement. The circuit is not coupled with the main cooling circuit and is used for pre-cooling the high-temperature reaction gas of the anode and cathode to prevent the high-temperature gas from directly entering the anode and cathode and causing the life of the system components to be shortened and damaged, and reduce the control complexity of the system.
3.因为在电堆散热模式下控制器需要根据燃料电池电堆的温度和功率数据调节主冷却回路水泵的控制电压和主冷却回路散热器的风扇档位,以通过多变量调节进行散热降温的温度控制,对此本发明设计了一种最优温度模型参考自适应控制策略,其基于FFRLS在线辨识和LSTM神经网络的PEMFC最优温度自适应控制方法,实现了散热模式下对燃料电池电堆温度的精确控制。3. Because in the stack heat dissipation mode, the controller needs to adjust the control voltage of the main cooling circuit water pump and the fan gear of the main cooling circuit radiator according to the temperature and power data of the fuel cell stack, so as to perform temperature control of heat dissipation and cooling through multi-variable adjustment, the present invention designs an optimal temperature model reference adaptive control strategy, which is a PEMFC optimal temperature adaptive control method based on FFRLS online identification and LSTM neural network, and realizes precise control of the fuel cell stack temperature in the heat dissipation mode.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本发明或现有技术中的技术方案,下面将对实施例所需要使用的附图进行简单地介绍:In order to more clearly illustrate the technical solutions in the present invention or the prior art, the drawings required for use in the embodiments are briefly introduced below:
图1为现有技术中车用PEMFC冷却回路结构图;FIG1 is a structural diagram of a PEMFC cooling circuit for a vehicle in the prior art;
图2为现有技术中开放阴极式质子交换膜燃料电池冷却系统示意图;FIG2 is a schematic diagram of an open cathode proton exchange membrane fuel cell cooling system in the prior art;
图3为本发明提出的变电站燃料电池备用电源热管理系统整体架构示意图;FIG3 is a schematic diagram of the overall architecture of a thermal management system for a fuel cell backup power supply for a substation proposed by the present invention;
图4为本发明变电站燃料电池备用电源热管理系统的运行流程图;FIG4 is an operation flow chart of the thermal management system of the fuel cell backup power supply for a substation according to the present invention;
图5为本发明中基于FFRLS在线辨识和LSTM神经网络的PEMFC最优温度自适应控制方法原理图。FIG5 is a schematic diagram of the optimal temperature adaptive control method for PEMFC based on FFRLS online identification and LSTM neural network in the present invention.
附图中的标记为:The markings in the accompanying drawings are:
010-燃料电池电堆,011-阴极气体换热器,012-阳极气体换热器,020-入口压力传感器,021-入口温度传感器,022-出口温度传感器,030-过滤器,041-主冷却回路水泵,042-副冷却回路水泵,051-第一三通阀,052-第二三通阀,053-第三三通阀,054-第四三通阀,061-第一控制器,062-第二控制器,070-PTC电加热器,080-主冷却回路散热器,090-去离子器,101-主冷却回路膨胀水箱,102-副冷却回路膨胀水箱,110-副冷却回路散热器,120-RS485总线。010-fuel cell stack, 011-cathode gas heat exchanger, 012-anode gas heat exchanger, 020-inlet pressure sensor, 021-inlet temperature sensor, 022-outlet temperature sensor, 030-filter, 041-main cooling circuit water pump, 042-auxiliary cooling circuit water pump, 051-first three-way valve, 052-second three-way valve, 053-third three-way valve, 054-fourth three-way valve, 061-first controller, 062-second controller, 070-PTC electric heater, 080-main cooling circuit radiator, 090-deionizer, 101-main cooling circuit expansion water tank, 102-auxiliary cooling circuit expansion water tank, 110-auxiliary cooling circuit radiator, 120-RS485 bus.
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明中的技术方案进行清楚、完整地描述。显然,所描述的实施例是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solution and advantages of the present invention clearer, the technical solution of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
为解决燃料电池作为变电站的站用电源长时间运行时的散热问题和低温环境下的快速冷启动问题。如图3所示,本发明提供了一种变电站燃料电池备用电源热管理系统,包括燃料电池电堆010、过滤器030、主冷却回路水泵041、第一三通阀051、第二三通阀052、第三三通阀053、第四三通阀054、PTC电加热器070和主冷却回路散热器080,过滤器030的出口与燃料电池电堆010的冷却腔入口连接,主冷却回路水泵041的出口通过管道与过滤器030的入口连接,051-054的四个三通阀用于连接各支路与主冷却回路,且第一三通阀051和第二三通阀052为两进一出的三通阀,第三三通阀053和第四三通阀054为两出一进的三通阀,主冷却回路散热器080的冷却液出口通过管道与第二三通阀052的第一入口连接,第二三通阀052的出口与第一三通阀051的第一入口连接,第一三通阀051的出口与主冷却回路水泵041的入口连接,PTC电加热器070设置在第三三通阀053的第一出口与第一三通阀051的第二入口之间的管道上,第四三通阀054的第一出口与第二三通阀052的第二入口通过管道连接,燃料电池电堆010的冷却腔出口与第三三通阀053的入口连接,第三三通阀053的第二出口与第四三通阀054的入口连接,第四三通阀054的第二出口与主冷却回路散热器080的入口连接。故可知主冷却回路散热器080的冷却液出口通过管道和三通阀051、052与主冷却回路水泵041的入口连接,燃料电池电堆010的冷却腔出口通过管道和三通阀053、054与主冷却回路散热器080连接。燃料电池电堆、过滤器、主冷却回路水泵、三通阀及主冷却回路散热器共同构成主冷却回路。To solve the heat dissipation problem when the fuel cell is used as the power source of the substation for a long time and the problem of rapid cold start in a low temperature environment. As shown in Figure 3, the present invention provides a substation fuel cell backup power supply thermal management system, including a fuel cell stack 010, a filter 030, a main cooling circuit water pump 041, a first three-way valve 051, a second three-way valve 052, a third three-way valve 053, a fourth three-way valve 054, a PTC electric heater 070 and a main cooling circuit radiator 080, the outlet of the filter 030 is connected to the cooling chamber inlet of the fuel cell stack 010, the outlet of the main cooling circuit water pump 041 is connected to the inlet of the filter 030 through a pipeline, the four three-way valves 051-054 are used to connect each branch with the main cooling circuit, and the first three-way valve 051 and the second three-way valve 052 are two-in and one-out three-way valves, the third three-way valve 053 and the fourth three-way valve 054 are two-out and one-in three-way valves, and the main cooling circuit radiator 080 is connected to the main cooling circuit radiator 080. The coolant outlet of the cooling circuit radiator 080 is connected to the first inlet of the second three-way valve 052 through a pipeline, the outlet of the second three-way valve 052 is connected to the first inlet of the first three-way valve 051, the outlet of the first three-way valve 051 is connected to the inlet of the main cooling circuit water pump 041, the PTC electric heater 070 is arranged on the pipeline between the first outlet of the third three-way valve 053 and the second inlet of the first three-way valve 051, the first outlet of the fourth three-way valve 054 is connected to the second inlet of the second three-way valve 052 through a pipeline, the cooling chamber outlet of the fuel cell stack 010 is connected to the inlet of the third three-way valve 053, the second outlet of the third three-way valve 053 is connected to the inlet of the fourth three-way valve 054, and the second outlet of the fourth three-way valve 054 is connected to the inlet of the main cooling circuit radiator 080. Therefore, it can be known that the coolant outlet of the main cooling circuit radiator 080 is connected to the inlet of the main cooling circuit water pump 041 through the pipeline and three-way valves 051 and 052, and the cooling cavity outlet of the fuel cell stack 010 is connected to the main cooling circuit radiator 080 through the pipeline and three-way valves 053 and 054. The fuel cell stack, filter, main cooling circuit water pump, three-way valve and main cooling circuit radiator together constitute the main cooling circuit.
变电站燃料电池备用电源热管理系统中还包括第一支路中的主冷却回路膨胀水箱101和去离子器090,主冷却回路膨胀水箱101的入口通过管道与燃料电池电堆010的冷却腔出口连接,去离子器090的入口通过管道与主冷却回路膨胀水箱101出口连接,且去离子器出口090通过管道与主冷却回路水泵041的入口连接,主冷却回路膨胀水箱101和去离子器090共同构成第一支路。The substation fuel cell backup power supply thermal management system also includes a main cooling circuit expansion water tank 101 and a deionizer 090 in the first branch. The inlet of the main cooling circuit expansion water tank 101 is connected to the cooling chamber outlet of the fuel cell stack 010 through a pipeline, the inlet of the deionizer 090 is connected to the outlet of the main cooling circuit expansion water tank 101 through a pipeline, and the deionizer outlet 090 is connected to the inlet of the main cooling circuit water pump 041 through a pipeline. The main cooling circuit expansion water tank 101 and the deionizer 090 together constitute the first branch.
此外,第二支路由PTC电加热器070和上下两个三通阀051和053构成,PTC电加热器070能通过加热腔对回路中的冷却液进行加热,PTC电加热器070的加热腔入口通过第三三通阀053和管道与燃料电池电堆010的冷却腔出口连接,PTC电加热器070的加热腔出口通过第一三通阀051和管道与主冷却回路水泵041的入口连接。In addition, the second branch is composed of a PTC electric heater 070 and two upper and lower three-way valves 051 and 053. The PTC electric heater 070 can heat the coolant in the circuit through the heating chamber. The heating chamber inlet of the PTC electric heater 070 is connected to the cooling chamber outlet of the fuel cell stack 010 through the third three-way valve 053 and a pipeline. The heating chamber outlet of the PTC electric heater 070 is connected to the inlet of the main cooling circuit water pump 041 through the first three-way valve 051 and a pipeline.
第三支路设置在第二三通阀052和第四三通阀054之间,第三支路的功能是调节冷却液流量,该支路经三通阀052、054同主冷却回路散热器并联,第三支路的入口通过管道和三通阀053、054与燃料电池电堆010的冷却腔出口连接,第三支路的出口通过管道和三通阀051、052与主回路冷却水泵041的入口连接。The third branch is arranged between the second three-way valve 052 and the fourth three-way valve 054. The function of the third branch is to adjust the coolant flow rate. The branch is connected in parallel with the main cooling circuit radiator through the three-way valves 052 and 054. The inlet of the third branch is connected to the cooling chamber outlet of the fuel cell stack 010 through the pipeline and the three-way valves 053 and 054. The outlet of the third branch is connected to the inlet of the main circuit cooling water pump 041 through the pipeline and the three-way valves 051 and 052.
主冷却回路散热器080包括导热金属板、散热鳍片和风扇组。导热金属板由铜制成,内部通过加工形成微细的空腔,腔内预先充入相变材料。相变材料受热气化,遇冷又快速冷凝,并沿内部的毛细管流回导热金属板下方,该过程反复进行从而快速对冷却液进行降温。散热鳍片由铝合金制成,设置在导热金属板上方,用于增大散热器与空气的接触面积,增强热对流。风扇组直吹散热鳍片,风扇转速有数个档位可根据散热需要进行选择。风扇组内风扇数不少于4个,以保证进风量。The main cooling circuit radiator 080 includes a heat-conducting metal plate, heat-dissipating fins and a fan group. The heat-conducting metal plate is made of copper, and a fine cavity is formed inside through processing, and the cavity is pre-filled with phase change material. The phase change material vaporizes when heated, and quickly condenses when cooled, and flows back to the bottom of the heat-conducting metal plate along the internal capillary. This process is repeated to quickly cool the coolant. The heat-dissipating fins are made of aluminum alloy and are arranged above the heat-conducting metal plate to increase the contact area between the radiator and the air and enhance heat convection. The fan group blows directly to the heat-dissipating fins, and the fan speed has several gears that can be selected according to the heat dissipation needs. The number of fans in the fan group is not less than 4 to ensure the air intake.
主冷却回路中还布置有入口压力传感器020和入口温度传感器021,其置于燃料电池电堆010的冷却腔入口和过滤器030的出口之间,此外,还设有出口温度传感器022,置于燃料电池电堆010的冷却腔出口与第一支路上主冷却回路膨胀水箱101的入口之间。The main cooling circuit is also provided with an inlet pressure sensor 020 and an inlet temperature sensor 021, which are placed between the cooling chamber inlet of the fuel cell stack 010 and the outlet of the filter 030. In addition, an outlet temperature sensor 022 is provided, which is placed between the cooling chamber outlet of the fuel cell stack 010 and the inlet of the main cooling circuit expansion tank 101 on the first branch.
除了主冷却回路以外,变电站燃料电池备用电源热管理系统中还设计了独立于主冷却回路的副冷却回路,副冷却回路中包括阴极气体换热器011、阳极气体换热器012、副冷却回路水泵042、副冷却回路膨胀水箱102和副冷却回路散热器110,副冷却回路水泵042的出口通过管道与阴极气体换热器011和阳极气体换热器012的冷却液入口连接,副冷却回路膨胀水箱102的入口通过管道与阴极气体换热器011和阳极气体换热器012的冷却液出口连接,副冷却回路散热器110包含冷板、风扇组等结构,副冷却回路散热器110的冷却液出口通过管道与副回路冷却水泵042的入口连接,且副冷却回路散热器110的冷却液入口通过管道与副冷却回路膨胀水箱102的出口连接。故阴极气体换热器、阳极气体换热器、副冷却回路水泵、副冷却回路膨胀水箱、副冷却回路散热器共同构成独立于主冷却回路的副冷却回路循环,副冷却回路与主冷却回路没有直接的连接关系。In addition to the main cooling circuit, a secondary cooling circuit independent of the main cooling circuit is also designed in the thermal management system of the fuel cell backup power supply of the substation. The secondary cooling circuit includes a cathode gas heat exchanger 011, an anode gas heat exchanger 012, a secondary cooling circuit water pump 042, a secondary cooling circuit expansion water tank 102 and a secondary cooling circuit radiator 110. The outlet of the secondary cooling circuit water pump 042 is connected to the coolant inlet of the cathode gas heat exchanger 011 and the anode gas heat exchanger 012 through a pipeline, and the inlet of the secondary cooling circuit expansion water tank 102 is connected to the coolant outlet of the cathode gas heat exchanger 011 and the anode gas heat exchanger 012 through a pipeline. The secondary cooling circuit radiator 110 includes structures such as a cold plate and a fan group. The coolant outlet of the secondary cooling circuit radiator 110 is connected to the inlet of the secondary circuit cooling water pump 042 through a pipeline, and the coolant inlet of the secondary cooling circuit radiator 110 is connected to the outlet of the secondary cooling circuit expansion water tank 102 through a pipeline. Therefore, the cathode gas heat exchanger, the anode gas heat exchanger, the auxiliary cooling circuit water pump, the auxiliary cooling circuit expansion water tank, and the auxiliary cooling circuit radiator together constitute an auxiliary cooling circuit circulation independent of the main cooling circuit, and the auxiliary cooling circuit has no direct connection with the main cooling circuit.
为了对主冷却回路和副冷却回路进行独立控制,系统中还包括RS485总线120、第一控制器061和第二控制器062等通讯模块,RS485总线120收集燃料电池电堆110、阴极气体换热器011和阳极气体换热器012内部的传感器,以及入口压力传感器020、入口温度传感器021和出口温度传感器022等传感器发送的信号。第一控制器061和第二控制器062读取RS485总线上的信号,对接收到的传感器数据进行分析和处理,并根据预先烧录的控制程序对主回路冷却水泵、三通阀、主冷却回路散热器、副冷却回路水泵、副冷却回路等散热结构和PTC电加热器进行控制。同时,RS485总线和控制器将与变电站内的工控机进行实时通讯,完成数据存储与处理、系统运行信息的可视化、控制策略的实时调整等任务,上述控制与通讯模块将构成变电站二次系统的一部分。In order to independently control the main cooling circuit and the auxiliary cooling circuit, the system also includes communication modules such as RS485 bus 120, first controller 061 and second controller 062. RS485 bus 120 collects signals sent by sensors inside the fuel cell stack 110, cathode gas heat exchanger 011 and anode gas heat exchanger 012, as well as inlet pressure sensor 020, inlet temperature sensor 021 and outlet temperature sensor 022. The first controller 061 and the second controller 062 read the signals on the RS485 bus, analyze and process the received sensor data, and control the main circuit cooling water pump, three-way valve, main cooling circuit radiator, auxiliary cooling circuit water pump, auxiliary cooling circuit and other heat dissipation structures and PTC electric heaters according to the pre-burned control program. At the same time, the RS485 bus and controller will communicate with the industrial computer in the substation in real time to complete tasks such as data storage and processing, visualization of system operation information, and real-time adjustment of control strategies. The above control and communication modules will constitute part of the substation secondary system.
在通讯模块中,主冷却回路中的燃料电池电堆010、入口压力传感器020、入口温度传感器021、出口温度传感器022的检测信号通过RS485总线120与第一控制器061连接,第一控制器061可为DSP处理器,且第一控制器061的控制端与主冷却回路水泵041、四个三通阀051-054、PTC电加热器070、主冷却回路散热器080通信连接,从而对主冷却回路的进行温度控制,其通过第一控制器实现的控制方法参见图4。此外,副冷却回路中的阴极气体换热器011和阳极气体换热器012的检测信号通过RS485总线120与第二控制器062通信连接,可为DSP处理器的第二控制器062的控制口与副冷却回路水泵042和副冷却回路散热器110的控制端连接,以进行副冷却回路的温度控制。In the communication module, the detection signals of the fuel cell stack 010, the inlet pressure sensor 020, the inlet temperature sensor 021, and the outlet temperature sensor 022 in the main cooling circuit are connected to the first controller 061 through the RS485 bus 120. The first controller 061 can be a DSP processor, and the control end of the first controller 061 is connected to the main cooling circuit water pump 041, the four three-way valves 051-054, the PTC electric heater 070, and the main cooling circuit radiator 080 for communication, so as to control the temperature of the main cooling circuit. The control method implemented by the first controller is shown in FIG4. In addition, the detection signals of the cathode gas heat exchanger 011 and the anode gas heat exchanger 012 in the auxiliary cooling circuit are connected to the second controller 062 through the RS485 bus 120. The control port of the second controller 062, which can be a DSP processor, is connected to the control end of the auxiliary cooling circuit water pump 042 and the auxiliary cooling circuit radiator 110 to control the temperature of the auxiliary cooling circuit.
在描述了系统中的各个组件以及组件之间的连接方式后,可知变电站用燃料电池热管理系统总体上由主冷却回路、副冷却回路、第一支路、第二支路、第三支路和控制与通讯模块组成,下面对各模块的功能进行简述,以便于了解该系统的优点。After describing the various components in the system and the connection methods between the components, it can be seen that the fuel cell thermal management system for substations is generally composed of a main cooling circuit, a secondary cooling circuit, a first branch, a second branch, a third branch and a control and communication module. The functions of each module are briefly described below to facilitate understanding of the advantages of the system.
(1)主冷却回路(1) Main cooling circuit
燃料电池电堆、过滤器、主冷却回路水泵、四个三通阀及主冷却回路散热器共同构成主冷却回路,实现电堆散热功能。在系统运行期间,通过调节主冷却回路水泵041的转速调整流经电堆冷却腔的冷却液流量。在本发明的实际应用场景中,可根据电堆输出功率和电堆温度信号建立转速的二维映射表,根据传感器测量的信号实时确定水泵转速档位的控制电压。过滤器030的作用是去除冷却液中的固体颗粒物,防止冷却腔内传热不均。The fuel cell stack, filter, main cooling circuit water pump, four three-way valves and main cooling circuit radiator together constitute the main cooling circuit to realize the heat dissipation function of the stack. During the operation of the system, the flow rate of coolant flowing through the stack cooling chamber is adjusted by adjusting the speed of the main cooling circuit water pump 041. In the actual application scenario of the present invention, a two-dimensional mapping table of the speed can be established according to the stack output power and the stack temperature signal, and the control voltage of the water pump speed gear can be determined in real time according to the signal measured by the sensor. The function of the filter 030 is to remove solid particles in the coolant to prevent uneven heat transfer in the cooling chamber.
(2)第一支路(2) First branch
主冷却回路膨胀水箱和去离子器共同构成第一支路,第一支路可始终运行,其本身并没有温度调节功能。膨胀水箱101可容纳冷却液因温度上升而产生的体积膨胀量,维持冷却回路压力稳定。同时,膨胀水箱还有排出冷却回路内气泡的功能。去离子器090通过树脂吸附的方式去除冷却液中的导电离子,降低冷却液的电导率。The expansion water tank and deionizer of the main cooling circuit together constitute the first branch, which can always operate and has no temperature regulation function. The expansion water tank 101 can accommodate the volume expansion of the coolant due to the temperature rise and maintain the pressure of the cooling circuit stable. At the same time, the expansion water tank also has the function of discharging bubbles in the cooling circuit. The deionizer 090 removes the conductive ions in the coolant by resin adsorption to reduce the conductivity of the coolant.
(3)第二支路(3) Second branch
第二支路的主要组件是PTC电加热器,主要用于实现电堆快速启动和电堆辅热功能。PTC电加热器070可通过加热腔对回路中的冷却液进行加热,使电堆温度快速上升到理想的运行温度范围内,或者防止电堆温度下降到低于运行温度下限。The main component of the second branch is the PTC electric heater, which is mainly used to achieve rapid start-up of the battery stack and auxiliary heating of the battery stack. The PTC electric heater 070 can heat the coolant in the loop through the heating chamber, so that the temperature of the battery stack quickly rises to the ideal operating temperature range, or prevents the temperature of the battery stack from falling below the lower limit of the operating temperature.
(4)第三支路(4) The third branch
在系统处于电堆升温模式时,可通过调节第四三通阀和第二三通阀使冷却液绕过主冷却回路,仅流经第三支路,通过调节第三支路的冷却液流量可使电堆温度迅速上升。When the system is in the stack heating mode, the fourth three-way valve and the second three-way valve can be adjusted to allow the coolant to bypass the main cooling circuit and flow only through the third branch. The stack temperature can be rapidly increased by adjusting the coolant flow in the third branch.
(5)副冷却回路(5) Auxiliary cooling circuit
阴极气体换热器,阳极气体换热器,副冷却回路水泵,副冷却回路膨胀水箱,副冷却回路散热器共同构成独立于主冷却回路的副冷却回路循环。由背景技术可知,燃料电池阳极的反应物为280℃以上加热储氢合金后释放出的高温氢气,阴极的反应物为经过压缩机处理的高温高压的空气。因此,在反应物通入燃料电池的气体扩散层之前,需要经过副冷却回路的预处理,防止局部高温造成系统部件损坏。当系统输出功率变化时,通过调节副冷却回路水泵042的转速将供应气体温度控制在合理范围。副冷却回路膨胀水箱102可容纳冷却液因温度上升而产生的体积膨胀量,维持冷却回路压力稳定。副冷却回路散热器110包含冷板、风扇组等结构,以提高散热效率。此外,副冷却回路在燃料电池系统运行期间始终维持运行,与主冷却回路是否进入电堆散热模式无关。The cathode gas heat exchanger, the anode gas heat exchanger, the auxiliary cooling circuit water pump, the auxiliary cooling circuit expansion water tank, and the auxiliary cooling circuit radiator together constitute an auxiliary cooling circuit cycle independent of the main cooling circuit. As can be seen from the background technology, the reactant of the anode of the fuel cell is the high-temperature hydrogen released after heating the hydrogen storage alloy above 280°C, and the reactant of the cathode is the high-temperature and high-pressure air processed by the compressor. Therefore, before the reactant is introduced into the gas diffusion layer of the fuel cell, it needs to be pre-treated by the auxiliary cooling circuit to prevent local high temperature from causing damage to system components. When the system output power changes, the supply gas temperature is controlled within a reasonable range by adjusting the speed of the auxiliary cooling circuit water pump 042. The auxiliary cooling circuit expansion water tank 102 can accommodate the volume expansion of the coolant due to the temperature rise, and maintain the cooling circuit pressure stable. The auxiliary cooling circuit radiator 110 includes structures such as a cold plate and a fan group to improve the heat dissipation efficiency. In addition, the auxiliary cooling circuit is always maintained during the operation of the fuel cell system, regardless of whether the main cooling circuit enters the stack heat dissipation mode.
(6)控制与通讯模块(6) Control and communication module
系统的控制与通讯模块将与变电站二次系统直接结合,包括RS485总线、控制器等结构。RS485总线120收集系统内所有传感器测量的温度、压力、功率等信号。第一控制器061和第二控制器062读取RS485总线120上的信号,根据各传感器发送的系统状态信息确定热管理系统的工作模式,随后按照指定的控制策略调节主冷却回路水泵041、副冷却回路水泵042的转速档位,调节主冷却回路散热器080、副冷却回路散热器110的风扇档位,调节PTC电加热器070的功率档位,调节四个三通阀051、052、053、054的开度从而调整冷却液流经主冷却回路和各支路的比例。同时,RS485总线和控制器将与变电站内的工控机进行实时通讯,完成数据存储与处理、系统运行信息的可视化、控制策略的实时调整等任务。需要指出的是,因为第二控制器的温度控制比较简单(其硬件和变量少,可控性强),故本发明主要对第一控制器的控制策略进行研究。The control and communication module of the system will be directly combined with the secondary system of the substation, including structures such as RS485 bus and controller. RS485 bus 120 collects temperature, pressure, power and other signals measured by all sensors in the system. The first controller 061 and the second controller 062 read the signal on the RS485 bus 120, determine the working mode of the thermal management system according to the system status information sent by each sensor, and then adjust the speed gear of the main cooling circuit water pump 041 and the auxiliary cooling circuit water pump 042 according to the specified control strategy, adjust the fan gear of the main cooling circuit radiator 080 and the auxiliary cooling circuit radiator 110, adjust the power gear of the PTC electric heater 070, and adjust the opening of the four three-way valves 051, 052, 053, and 054 to adjust the proportion of coolant flowing through the main cooling circuit and each branch. At the same time, the RS485 bus and controller will communicate with the industrial computer in the substation in real time to complete tasks such as data storage and processing, visualization of system operation information, and real-time adjustment of control strategies. It should be pointed out that, because the temperature control of the second controller is relatively simple (it has less hardware and variables and strong controllability), the present invention mainly studies the control strategy of the first controller.
变电站燃料电池备用电源热管理系统能通过第一控制器061的控制实现电堆散热、电堆升温、电堆辅热三种工作模式,且可根据燃料电池的具体工作场景切换不同的工作模式,将电堆温度维持在理想区间内,控制方法具体可参见图4。The thermal management system of the fuel cell backup power supply of the substation can realize three working modes of stack heat dissipation, stack heating and stack auxiliary heating through the control of the first controller 061, and can switch different working modes according to the specific working scenarios of the fuel cell to maintain the stack temperature within the ideal range. The specific control method can be seen in Figure 4.
其中,电堆散热、电堆升温、电堆辅热三种工作模式下的开关状态介绍如下:Among them, the switch states in the three working modes of stack heat dissipation, stack heating, and stack auxiliary heating are introduced as follows:
(1)电堆升温模式(1) Stack heating mode
当电堆启动时,变电站用燃料电池热管理系统工作模式为电堆升温。控制器061调节四个三通阀051、052、053、054的开度,使冷却液不流经主冷却回路散热器080和第二支路(此时PTC电加热器070不启动),仅通过第三支路,通过三通阀调节冷却液流量大小使得电堆自行升温。该模式利用燃料电池电堆010自身电化学反应产生的热量使电堆迅速升温,从而实现快速启动。当燃料电池电堆010的冷却腔出口处冷却液温度大于60℃时,将电堆升温模式切换为电堆散热模式,在此过程中调节三通阀开度即可,无需对主冷却回路水泵进行启停。When the stack is started, the working mode of the fuel cell thermal management system for the substation is stack heating. The controller 061 adjusts the opening of the four three-way valves 051, 052, 053, and 054 so that the coolant does not flow through the main cooling circuit radiator 080 and the second branch (the PTC electric heater 070 is not started at this time), and only flows through the third branch. The three-way valve is used to adjust the coolant flow rate so that the stack heats up by itself. This mode uses the heat generated by the electrochemical reaction of the fuel cell stack 010 to quickly heat up the stack, thereby achieving rapid start-up. When the coolant temperature at the outlet of the cooling chamber of the fuel cell stack 010 is greater than 60°C, the stack heating mode is switched to the stack heat dissipation mode. In this process, the three-way valve opening can be adjusted without starting and stopping the main cooling circuit water pump.
(2)电堆散热模式(2) Stack cooling mode
当燃料电池电堆010冷却腔出口处冷却液的温度达到60℃以上,且燃料电池电堆010继续升温时,启动电堆散热模式,第一控制器061调节四个三通阀051、052、053、054的开度,使冷却液仅流经主冷却回路。控制器根据燃料电池电堆010的温度和功率数据调节主冷却回路水泵041的控制电压和主冷却回路散热器080的风扇档位,通过一种最优温度模型参考自适应控制策略,实现对燃料电池电堆010温度的精确控制。所采用的自适应控制方法的原理图如图5所示,整体简述参见后文。When the temperature of the coolant at the outlet of the cooling chamber of the fuel cell stack 010 reaches above 60°C and the fuel cell stack 010 continues to heat up, the stack heat dissipation mode is started, and the first controller 061 adjusts the opening of the four three-way valves 051, 052, 053, and 054 so that the coolant only flows through the main cooling circuit. The controller adjusts the control voltage of the main cooling circuit water pump 041 and the fan gear position of the main cooling circuit radiator 080 according to the temperature and power data of the fuel cell stack 010, and realizes precise control of the temperature of the fuel cell stack 010 through an optimal temperature model reference adaptive control strategy. The schematic diagram of the adaptive control method used is shown in Figure 5, and the overall brief description is shown later.
(3)电堆辅热模式(3) Stack auxiliary heating mode
当燃料电池处于低温环境中,燃料电池电堆010自身电化学反应产生的热量无法满足电堆升温的需要,甚至无法启动,此时切换变电站用燃料电池热管理系统工作模式为电堆辅热。控制器061调节三通阀051、052、053、054的开度,使冷却液不流经主冷却回路散热器080和第三支路,仅通过PTC电加热器070所在的第二支路,并启动PTC电加热器070。PTC电加热器070对冷却回路进行加热,冷却液通过循环将热量送往燃料电池电堆010,使燃料电池电堆010快速达到理想温度范围。当燃料电池电堆010冷却腔出口处冷却液温度达到60℃时,根据情况切换到其他工作模式。When the fuel cell is in a low-temperature environment, the heat generated by the electrochemical reaction of the fuel cell stack 010 itself cannot meet the needs of heating the stack, and it may even fail to start. At this time, the working mode of the fuel cell thermal management system for the substation is switched to auxiliary heating of the stack. The controller 061 adjusts the opening of the three-way valves 051, 052, 053, and 054 so that the coolant does not flow through the main cooling circuit radiator 080 and the third branch, but only through the second branch where the PTC electric heater 070 is located, and starts the PTC electric heater 070. The PTC electric heater 070 heats the cooling circuit, and the coolant sends heat to the fuel cell stack 010 through circulation, so that the fuel cell stack 010 quickly reaches the ideal temperature range. When the coolant temperature at the outlet of the cooling chamber of the fuel cell stack 010 reaches 60°C, it switches to other working modes according to the situation.
如图4所示,本发明中基于上述三种工作模式切换的典型控制方法包括如下步骤:As shown in FIG. 4 , the typical control method based on the above three working mode switching in the present invention includes the following steps:
步骤1:在燃料电池系统启动期间,根据环境温度是否大于0℃选择电堆升温模式或者电堆辅热模式,即决定是否需要启动PTC电加热器,若是则进入电堆升温模式,若否则进入电堆辅热模式;Step 1: During the startup of the fuel cell system, the stack heating mode or the stack auxiliary heating mode is selected according to whether the ambient temperature is greater than 0°C, that is, whether the PTC electric heater needs to be started. If yes, the stack heating mode is entered, otherwise, the stack auxiliary heating mode is entered;
步骤2:当电堆温度高于60℃后,认为电堆已达到较高运行效率,关闭PTC电加热器,此时若电堆自身产热能够将运行温度维持在60℃以上,则热管理系统进入电堆散热模式;若电堆温度无法维持在60℃以上,则重新启动电堆辅热模式。Step 2: When the stack temperature is higher than 60°C, it is considered that the stack has reached a high operating efficiency and the PTC electric heater is turned off. At this time, if the stack's own heat generation can maintain the operating temperature above 60°C, the thermal management system enters the stack heat dissipation mode; if the stack temperature cannot be maintained above 60°C, the stack auxiliary heating mode is restarted.
由此可知,通过上述步骤1-2,可以有效利用电堆散热、电堆升温、电堆辅热三种工作模式各自的优点进行热管理,从而解决燃料电池作为变电站的站用电源长时间运行时的散热问题和低温环境下的快速冷启动问题。It can be seen that through the above steps 1-2, the advantages of the three working modes of stack heat dissipation, stack heating, and stack auxiliary heating can be effectively utilized for thermal management, thereby solving the heat dissipation problem when the fuel cell is used as the station power supply of the substation for a long time and the problem of rapid cold start in a low temperature environment.
因为主副冷却回路分离后系统复杂度降低,故电堆散热模式下的可控性增强,此时为了使得电堆尽量长时间保持在电堆散热模式下工作,本发明还进一步设计了一套针对电堆散热的高精度温度控制方法,图5所示为基于FFRLS在线辨识和LSTM神经网络的燃料电池MRAC最优温度自适应控制方法的原理图,该方法包括FFRLS在线辨识模型建模、基于LSTM神经网络的最优温度预测器、MRAC模型参考自适应控制方法三方面的设计。Because the system complexity is reduced after the separation of the main and auxiliary cooling circuits, the controllability in the heat dissipation mode of the fuel cell stack is enhanced. At this time, in order to make the fuel cell stack work in the heat dissipation mode for as long as possible, the present invention further designs a set of high-precision temperature control methods for heat dissipation of the fuel cell stack. FIG5 is a schematic diagram of the optimal temperature adaptive control method of the fuel cell MRAC based on FFRLS online identification and LSTM neural network. The method includes three designs: FFRLS online identification model modeling, optimal temperature predictor based on LSTM neural network, and MRAC model reference adaptive control method.
(A)FFRLS在线辨识模型建模(A) FFRLS online identification model building
将进气参数、冷却水进出口温度、风扇和水泵的控制电压等与电堆温度高度相关的特征分别设定为[u1,u2,…,un],考虑到燃料电池动态响应缓慢的特点,引入系统迟滞d,建立燃料电池温度的动态预测模型:The characteristics highly related to the stack temperature, such as the intake parameters, cooling water inlet and outlet temperatures, and the control voltages of the fan and water pump, are set as [u 1 ,u 2 ,…, un ], respectively. Considering the slow dynamic response of the fuel cell, the system hysteresis d is introduced to establish a dynamic prediction model for the fuel cell temperature:
T(k)=f{u1(k-d),u2(k-d),…,un(k-d)} (2)T(k)=f{u 1 (kd),u 2 (kd),…, un (kd)} (2)
其中,k表示系统的离散采样时间,T(k)、un(k-d)分别对应k时刻的电堆运行温度和(k-d)时刻的模型输入特征。Where k represents the discrete sampling time of the system, T(k) and un (kd) correspond to the stack operating temperature at time k and the model input characteristics at time (kd), respectively.
将式(2)表示为:Formula (2) can be expressed as:
其中y(k)表示系统输出,表示模型输入量,θ为待辨识的参数,v(k)表示辨识误差。Where y(k) represents the system output, represents the model input, θ is the parameter to be identified, and v(k) represents the identification error.
θ=[θ1,θ2,…,θm] (5)θ=[θ 1 ,θ 2 ,…,θ m ] (5)
系统输出y(k)的辨识值表示为The identified value of the system output y(k) is expressed as
则辨识误差可表示为The identification error can be expressed as
在递推最小二乘法(RLS)的基础上引入遗忘因子μ,即基于遗忘因子的递推最小二乘法(FFRLS),通过迭代公式(8)完成参数辨识。The forgetting factor μ is introduced on the basis of the recursive least squares method (RLS), namely the forgetting factor-based recursive least squares method (FFRLS), and the parameter identification is completed by iterative formula (8).
其中,协方差矩阵P(k)表示参数辨识值与实际值的差异,增益矩阵K(k)表示一次迭代的修正程度,I为单位矩阵。Among them, the covariance matrix P(k) represents the difference between the parameter identification value and the actual value, the gain matrix K(k) represents the degree of correction of one iteration, and I is the unit matrix.
FFRLS算法的优化目标函数J为:The optimization objective function J of the FFRLS algorithm is:
通过遗忘因子递推最小二乘算法(FFRLS)拟合燃料电池动态模型中的未知参数,并在系统状态改变时实时更新模型参数,快速辨识过氧比、占空比、冷却液温度等参数与电堆温度的函数关系,从而通过数学模型反映燃料电池热管理系统的非线性时变特点,实现对系统温度Tp的实时预测。The unknown parameters in the fuel cell dynamic model are fitted by the forgetting factor recursive least squares algorithm (FFRLS), and the model parameters are updated in real time when the system state changes. The functional relationship between parameters such as overoxygen ratio, duty cycle, coolant temperature and the stack temperature is quickly identified, thereby reflecting the nonlinear time-varying characteristics of the fuel cell thermal management system through a mathematical model and realizing real-time prediction of the system temperature Tp .
(B)基于LSTM神经网络的最优温度预测器(B) Optimal temperature predictor based on LSTM neural network
在建立基于FFRLS在线辨识算法的燃料电池动态模型后,为实现最优温度控制,还需要根据系统当前状态对系统的最优运行温度Tr进行实时预测,以作为温度控制目标。在恒定电流下,电堆温度变化将引起膜水合性和催化剂活性改变,从而影响输出电压。当输出电压最大时,对应燃料电池的最大功率点,此时的电堆温度定义为最优温度。电堆运行的最优温度受环境条件和负载工况的影响,通过长短期记忆神经网络LSTM强大的非线性处理和时间序列预测能力,可以实现对燃料电池最优温度曲线的预测。After establishing a fuel cell dynamic model based on the FFRLS online identification algorithm, in order to achieve optimal temperature control, it is also necessary to predict the optimal operating temperature Tr of the system in real time according to the current state of the system as the temperature control target. Under constant current, changes in the stack temperature will cause changes in membrane hydration and catalyst activity, thereby affecting the output voltage. When the output voltage is maximum, it corresponds to the maximum power point of the fuel cell, and the stack temperature at this time is defined as the optimal temperature. The optimal temperature of the stack operation is affected by environmental conditions and load conditions. Through the powerful nonlinear processing and time series prediction capabilities of the long short-term memory neural network LSTM, the optimal temperature curve of the fuel cell can be predicted.
定义t时刻输入的燃料电池状态量为xt,输出的预测量为ht,长短期记忆神经网络LSTM通过遗忘门ft决定t-1时刻的预测信息ht-1在多大程度上进入t时刻神经元的记忆状态Ct。Define the fuel cell state quantity input at time t as x t , the output prediction quantity as h t , and the long short-term memory neural network LSTM determines the extent to which the prediction information h t-1 at time t-1 enters the memory state C t of the neuron at time t through the forget gate f t .
ft=σ(Wf·[ht-1,xt]+Wf) (10) ft = σ( Wf ·[ht -1 , xt ] + Wf ) (10)
式中函数Wf和Wf分别表示遗忘门的权重矩阵和偏置项。Function Wf and Wf represent the weight matrix and bias term of the forget gate, respectively.
通过输入门决定t时刻的输入量xt在多大程度上保留在Ct中,式中正切双曲函数 The input gate determines to what extent the input xt at time t is retained in Ct , where the tangent hyperbolic function
it=σ(Wi·[ht-1,xt]+bi) (11) it =σ( Wi ·[ ht-1 , xt ]+ bi ) (11)
将ft与上一时刻的记忆状态Ct-1相乘,决定本次迭代需要遗忘的记忆,并结合输出层的结果更新t时刻的记忆状态Ct。Multiply f t by the memory state C t-1 of the previous moment to determine the memory that needs to be forgotten in this iteration, and update the memory state C t at moment t in combination with the result of the output layer.
通过输出门决定Ct在多大程度上影响t时刻的输出量ht,将Ct经tanh函数处理后与输出门的ot相乘,最终输出t时刻的预测量ht。The output gate determines to what extent C t affects the output h t at time t. C t is processed by the tanh function and multiplied by the output gate o t to finally output the predicted value h t at time t.
ot=σ(Wo·[ht-1,xt]+bo) (14)o t =σ(W o ·[h t-1 ,x t ]+b o ) (14)
ht=ot·tanh(Ct) (15)h t = o t ·tanh(C t ) (15)
将预测量ht的值作为t时刻的最优运行温度Tr,以上式中的Wi、Wo和WC分别表示输入门、输出门和特征提取过程中ht–1的权重矩阵;bi、bo和bC分别表示输入门、输出门和特征提取过程中的偏置项。The predicted value h t is taken as the optimal operating temperature Tr at time t. In the above formula, Wi , Wo and WC respectively represent the weight matrices of h t–1 in the input gate, output gate and feature extraction process; bi , b o and b C respectively represent the bias terms in the input gate, output gate and feature extraction process.
③MRAC控制方法③MRAC control method
燃料电池运行过程中会产生大量随机扰动,例如负载、流速和环境温湿度的波动。针对变负荷、强扰动下燃料电池的热管理和温度控制问题,以实现最优温度控制、保障系统平稳高效运行为目标,本发明中采用模型参考自适应控制方法(MRAC)对电堆温度进行控制。A large number of random disturbances will be generated during the operation of fuel cells, such as fluctuations in load, flow rate, and ambient temperature and humidity. Aiming at the thermal management and temperature control problems of fuel cells under variable load and strong disturbance, the present invention adopts the model reference adaptive control method (MRAC) to control the temperature of the fuel cell stack in order to achieve optimal temperature control and ensure the smooth and efficient operation of the system.
首先,建立表征电堆温度特性的动态方程。First, a dynamic equation characterizing the temperature characteristics of the fuel cell stack is established.
其中,T、Tflow分别表示电堆温度和冷却水入口温度,ufan、upump分别表示风扇和水泵的占空比,i、λ、Tamb分别表示电堆负载、过氧比和环境温度,在最优运行温度Tr附近分别通过线性拟合函数f、g、v将动态方程局部线性化,获取燃料电池冷却系统的状态空间模型,模型中Ap、Bp、Vp均为未知参数。Among them, T and T flow represent the stack temperature and cooling water inlet temperature respectively, u fan and u pump represent the duty cycle of the fan and the water pump respectively, i, λ, and Tamb represent the stack load, the excess oxygen ratio and the ambient temperature respectively. The dynamic equation is locally linearized by linear fitting functions f, g, and v near the optimal operating temperature Tr to obtain the state space model of the fuel cell cooling system. A p , B p , and V p in the model are all unknown parameters.
基于式(17)的状态空间模型,将被控对象和参考模型分别描述为以下方程Based on the state space model of formula (17), the controlled object and the reference model are described as follows:
将理想控制律u用未知参数Kx、Kr描述为The ideal control law u is described by using unknown parameters K x and K r as
u=-KxΔr+KrΔxp (20)u=-K x Δr+K r Δx p (20)
假设存在使系统温度能够跟随参考模型输出,则有Assume existence To make the system temperature follow the reference model output, we have
定义参考模型和被控对象的状态偏差e和系统的损失函数JDefine the state deviation e between the reference model and the controlled object and the system loss function J
e=Δxm-Δxp (24)e=Δx m -Δx p (24)
随后基于MIT梯度下降法或李雅普诺夫第二法完成自适应律的参数整定。Then the parameters of the adaptive law are adjusted based on the MIT gradient descent method or Lyapunov's second method.
将上述基于LSTM的最优温度预测器获取的最优温度轨迹与FFRLS在线辨识模型预测的电堆温度曲线做差得到燃料电池热管理系统的输入控制序列,经滚动优化和输入约束处理后输入MARC控制器。在MRAC框架下,基于MIT梯度下降法或李雅普诺夫第二法实现自适应控制器参数的自优化与自整定,使电堆温度快速、精确地跟踪最优温度参考轨迹,同时最大程度抑制系统随机扰动的影响。The optimal temperature trajectory obtained by the above LSTM-based optimal temperature predictor is subtracted from the stack temperature curve predicted by the FFRLS online identification model to obtain the input control sequence of the fuel cell thermal management system, which is input into the MARC controller after rolling optimization and input constraint processing. Under the MRAC framework, the self-optimization and self-tuning of the adaptive controller parameters are realized based on the MIT gradient descent method or Lyapunov's second method, so that the stack temperature can quickly and accurately track the optimal temperature reference trajectory, while minimizing the impact of random disturbances in the system.
综上可知,与现有的技术比较,本发明的特色与创新之处在于:In summary, compared with the prior art, the characteristics and innovations of the present invention are:
1.本发明所提出的系统将为采用新型合金储氢技术的变电站燃料电池备用电源提供热管理方案,应对变电站燃料电池系统长时间、大功率运行期间的热管理问题,使燃料电池系统始终维持在最佳反应温度,提高系统整体的运行效率,延长各部件的使用寿命。另外,热管理系统通过设置冷却回路分支和PTC电加热器,加入了能与电堆散热模式相互配合的电堆升温模式和电堆辅热模式,实现了全温度范围内燃料电池的快速启动,有效拓宽了热管理系统的应用场景。1. The system proposed in the present invention will provide a thermal management solution for the backup power supply of fuel cells in substations using the new alloy hydrogen storage technology, address the thermal management issues during the long-term, high-power operation of the fuel cell system in the substation, and keep the fuel cell system at the optimal reaction temperature, improve the overall operating efficiency of the system, and extend the service life of each component. In addition, the thermal management system adds a stack heating mode and a stack auxiliary heating mode that can cooperate with the stack heat dissipation mode by setting a cooling circuit branch and a PTC electric heater, thereby achieving rapid startup of the fuel cell in the full temperature range and effectively broadening the application scenarios of the thermal management system.
2.本发明为采用新型合金储氢技术的变电站燃料电池备用电源的热管理系统,阴阳极通入的均为高温反应气体,因此本发明同时设置了阴极气体冷却回路和阳极气体冷却回路,并将气体冷却回路从主冷却回路中独立出来,完成了主副冷却回路的去耦,降低了系统的控制复杂度。此外,系统控制复杂度降低了以后,散热模式可控性增强,故本发明还基于FFRLS在线辨识和LSTM神经网络的PEMFC最优温度自适应控制方法,进一步实现了对散热模式下燃料电池电堆温度的精确控制。2. The present invention is a thermal management system for a fuel cell backup power supply for a substation that uses a new alloy hydrogen storage technology. Both the cathode and anode electrodes are fed with high-temperature reaction gases. Therefore, the present invention simultaneously sets up a cathode gas cooling circuit and an anode gas cooling circuit, and separates the gas cooling circuit from the main cooling circuit, completing the decoupling of the main and auxiliary cooling circuits and reducing the control complexity of the system. In addition, after the system control complexity is reduced, the controllability of the heat dissipation mode is enhanced. Therefore, the present invention is also based on the PEMFC optimal temperature adaptive control method of FFRLS online identification and LSTM neural network, which further realizes the precise control of the fuel cell stack temperature under the heat dissipation mode.
最后说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。Finally, it is noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
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