CN117967407A - A cooling structure for the trailing edge of a turbine moving blade - Google Patents
A cooling structure for the trailing edge of a turbine moving blade Download PDFInfo
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- CN117967407A CN117967407A CN202410095213.0A CN202410095213A CN117967407A CN 117967407 A CN117967407 A CN 117967407A CN 202410095213 A CN202410095213 A CN 202410095213A CN 117967407 A CN117967407 A CN 117967407A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
- F01D5/12—Blades
- F01D5/14—Form or construction
- F01D5/18—Hollow blades, i.e. blades with cooling or heating channels or cavities; Heating, heat-insulating or cooling means on blades
- F01D5/186—Film cooling
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2260/00—Function
- F05D2260/20—Heat transfer, e.g. cooling
- F05D2260/202—Heat transfer, e.g. cooling by film cooling
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2260/00—Function
- F05D2260/20—Heat transfer, e.g. cooling
- F05D2260/221—Improvement of heat transfer
- F05D2260/2212—Improvement of heat transfer by creating turbulence
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2260/00—Function
- F05D2260/20—Heat transfer, e.g. cooling
- F05D2260/221—Improvement of heat transfer
- F05D2260/2214—Improvement of heat transfer by increasing the heat transfer surface
- F05D2260/22141—Improvement of heat transfer by increasing the heat transfer surface using fins or ribs
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Turbine Rotor Nozzle Sealing (AREA)
Abstract
本申请提供了一种透平动叶尾缘冷却结构,属于燃气轮机叶片冷却的技术领域,具体包括位于透平动叶尾缘内部的冷却腔室,冷却腔室内设有若干柱肋,冷却腔室的一侧设有进气通道,进气通道和叶片叶根的进气口连通,冷却腔室的另一侧设有尾缘劈缝,冷却腔室内对应叶片的压力面和/或吸力面的内壁面上设有若干个条状微肋,条状微肋突出冷却腔室的内壁面,条状微肋穿过柱肋之间的空隙区域,条状微肋位于柱肋背对叶片尾缘的一侧;冷气从进气口沿叶片高度方向进入进气通道,再经过冷却腔室中的条状微肋和柱肋后从尾缘劈缝流出,条状微肋用于对进入冷却腔室的气流产生流动阻力,缩小进气通道靠近叶片叶顶区域的回旋涡,提高透平动叶尾缘换热的均匀性。
The present application provides a cooling structure for the trailing edge of a turbine moving blade, which belongs to the technical field of gas turbine blade cooling, and specifically comprises a cooling chamber located inside the trailing edge of the turbine moving blade, a plurality of column ribs being arranged in the cooling chamber, an air inlet passage being arranged on one side of the cooling chamber, the air inlet passage being connected to an air inlet at the root of the blade, a trailing edge slit being arranged on the other side of the cooling chamber, a plurality of strip-shaped micro-ribs being arranged on the inner wall surface of the pressure surface and/or the suction surface of the blade corresponding to the cooling chamber, the strip-shaped micro-ribs protruding from the inner wall surface of the cooling chamber, the strip-shaped micro-ribs passing through the gap area between the column ribs, and the strip-shaped micro-ribs being located on the side of the column ribs facing away from the trailing edge of the blade; cold air enters the air inlet passage from the air inlet along the blade height direction, and then flows out from the trailing edge slit after passing through the strip-shaped micro-ribs and column ribs in the cooling chamber, the strip-shaped micro-ribs are used to generate flow resistance to the airflow entering the cooling chamber, reduce the vortex in the air inlet passage close to the blade tip area, and improve the uniformity of heat exchange at the trailing edge of the turbine moving blade.
Description
技术领域Technical Field
本申请涉及燃气轮机叶片冷却的领域,尤其是涉及一种透平动叶尾缘冷却结构。The present application relates to the field of gas turbine blade cooling, and in particular to a turbine moving blade trailing edge cooling structure.
背景技术Background technique
燃气轮机作为一种先进的动力装置,广泛应用于发电、航空推进与化工等领域。在“双碳”背景下,重型燃气轮机联合循环发电以其更高的效率,占比逐年提升。现阶段,先进重型燃气轮机的透平进口温度远超其材料的熔点,透平叶片通常需要设计复杂的冷却结构来保证叶片在如此高的温度下正常运行。As an advanced power device, gas turbines are widely used in power generation, aviation propulsion, chemical industry and other fields. Under the background of "dual carbon", the proportion of heavy-duty gas turbine combined cycle power generation is increasing year by year due to its higher efficiency. At present, the turbine inlet temperature of advanced heavy-duty gas turbines is far higher than the melting point of their materials. Turbine blades usually need to be designed with complex cooling structures to ensure the normal operation of the blades at such high temperatures.
现阶段,透平动叶尾缘通常采用柱肋结构进行强化换热,柱肋结构连接两侧端壁(压力面和吸力面),对来流冷气进行扰动。冷气来流流经柱肋前缘滞止形成的马蹄涡系强化了两侧端壁的换热,柱肋后缘不稳定的涡脱落也增加了内部流动的湍流度,强化下游区域的换热。柱肋在增强内部冷却通道换热的同时也会对较薄的叶片尾缘起到一定的支撑作用,增强叶片尾缘强度。At present, the trailing edge of turbine blades usually adopts column rib structure to enhance heat exchange. The column rib structure connects the two side end walls (pressure side and suction side) to disturb the incoming cold air. The horseshoe vortex system formed by the stagnation of the cold air flow through the leading edge of the column rib enhances the heat exchange of the two side end walls. The unstable vortex shedding at the trailing edge of the column rib also increases the turbulence of the internal flow and enhances the heat exchange in the downstream area. While enhancing the heat exchange of the internal cooling channel, the column rib also plays a certain supporting role for the thinner trailing edge of the blade, enhancing the strength of the trailing edge of the blade.
透平动叶尾缘腔的冷气通常是从叶根注入,先沿着叶高方向流动,然后经偏转,流经柱肋布置的冷却通道,沿叶片轴向流动,最终通过叶片尾缘劈缝排出并形成气膜保护叶片吸力面,这种冷却结构也存在一定的不足,冷气在流经叶顶区域时,常常会在此区域内形成一个大的回旋涡,这种流动结构也造成了尾缘区域的流量分配的不均匀,使得流向叶顶的流量较低,叶顶冷却不足,透平叶片的冷却不均,热应力大等问题,由此造成的叶片尾缘烧蚀问题是叶片失效的重要因素。The cooling air in the trailing edge cavity of the turbine moving blade is usually injected from the blade root, first flows along the blade height direction, then is deflected, flows through the cooling channel arranged with column ribs, flows along the blade axis, and finally is discharged through the slit of the trailing edge of the blade to form an air film to protect the suction surface of the blade. This cooling structure also has certain shortcomings. When the cooling air flows through the blade tip area, a large vortex is often formed in this area. This flow structure also causes uneven flow distribution in the trailing edge area, resulting in a lower flow to the blade tip, insufficient cooling of the blade tip, uneven cooling of the turbine blade, large thermal stress and other problems. The resulting blade trailing edge ablation problem is an important factor in blade failure.
重型燃气轮机更大的叶片尺寸通常也带来了更高的雷诺数、毕渥数,尤其是高毕渥数下,叶片因冷却不均产生的热应力问题更加凸显。为了应对日益增长的透平进口温度和有限的冷气流量,急需更为高效、冷却均匀的叶片尾缘冷却结构。The larger blade size of heavy-duty gas turbines usually also leads to higher Reynolds numbers and Biot numbers. Especially at high Biot numbers, the thermal stress problem caused by uneven cooling of the blades becomes more prominent. In order to cope with the increasing turbine inlet temperature and limited cooling air flow, a more efficient and uniform cooling blade trailing edge cooling structure is urgently needed.
发明内容Summary of the invention
有鉴于此,本申请提供一种透平动叶尾缘冷却结构,解决了现有技术中的问题,提高透平动叶尾缘换热的均匀性。In view of this, the present application provides a turbine blade trailing edge cooling structure, which solves the problems in the prior art and improves the uniformity of heat exchange at the turbine blade trailing edge.
本申请提供的一种透平动叶尾缘冷却结构采用如下的技术方案:The present application provides a turbine blade trailing edge cooling structure that adopts the following technical solution:
一种透平动叶尾缘冷却结构,包括位于透平动叶尾缘内部的冷却腔室,所述冷却腔室内设有若干柱肋,所述冷却腔室的一侧设有进气通道,所述进气通道和叶片叶根的进气口连通,所述冷却腔室的另一侧设有尾缘劈缝,所述冷却腔室内对应叶片的压力面和/或吸力面的内壁面上设有若干个条状微肋,所述条状微肋突出所述冷却腔室的内壁面,所述条状微肋穿过柱肋之间的空隙区域,所述条状微肋位于柱肋背对叶片尾缘的一侧;A turbine blade trailing edge cooling structure, comprising a cooling chamber located inside the turbine blade trailing edge, a plurality of column ribs arranged in the cooling chamber, an air inlet passage arranged on one side of the cooling chamber, the air inlet passage being in communication with an air inlet of a blade root, a trailing edge slit arranged on the other side of the cooling chamber, a plurality of strip-shaped micro-ribs arranged on the inner wall surface of the cooling chamber corresponding to the pressure surface and/or the suction surface of the blade, the strip-shaped micro-ribs protruding from the inner wall surface of the cooling chamber, the strip-shaped micro-ribs passing through the gap area between the column ribs, and the strip-shaped micro-ribs located on the side of the column ribs facing away from the blade trailing edge;
其中,冷气从所述进气口沿叶片高度方向进入进气通道,再经过所述冷却腔室中的条状微肋和柱肋后从尾缘劈缝流出,所述条状微肋用于对进入冷却腔室的气流产生流动阻力,缩小进气通道靠近叶片叶顶区域的回旋涡。Among them, cold air enters the air inlet channel from the air inlet along the blade height direction, and then flows out from the trailing edge slit after passing through the strip micro-ribs and column ribs in the cooling chamber. The strip micro-ribs are used to generate flow resistance to the airflow entering the cooling chamber, thereby reducing the vortex in the air inlet channel near the blade top area.
可选的,,所述条状微肋的长度方向相对叶片高度方向倾斜设置,不同所述条状微肋相对叶片高度方向的倾斜角度相同或不同。Optionally, the length direction of the strip-shaped micro-ribs is inclined relative to the height direction of the blade, and the inclination angles of different strip-shaped micro-ribs relative to the height direction of the blade are the same or different.
可选的,在靠近叶片叶顶区域的部分所述条状微肋在从叶片的前缘至尾缘的方向上,逐渐从叶片的叶顶向叶片的叶根一侧倾斜;Optionally, the strip-shaped micro-ribs in the portion close to the blade top region gradually incline from the blade top to the blade root side in the direction from the leading edge to the trailing edge of the blade;
在靠近叶片叶根区域的所述条状微肋在从叶片的前缘至尾缘的方向上,逐渐从叶片的叶根向叶片的叶顶一侧倾斜。The strip-shaped micro-ribs near the root area of the blade gradually incline from the root of the blade to the tip of the blade in the direction from the leading edge to the trailing edge of the blade.
可选的,所述冷却腔室内设有沿叶片前缘至尾缘延伸方向依次分布的若干列柱肋列,至少部分所述条状微肋沿伸范围内对应不同所述柱肋列的所述柱肋。Optionally, the cooling chamber is provided with a plurality of column rib rows distributed in sequence along the extension direction from the leading edge to the trailing edge of the blade, and at least part of the strip-shaped micro-ribs correspond to the column ribs of different column rib rows within the extension range.
可选的,所述冷却腔室内设有沿叶片叶顶至叶片叶根延伸方向分布的若干排柱肋排,同一所述条状微肋对应的不同所述柱肋列的所述柱肋所在的柱肋排不同。Optionally, the cooling chamber is provided with a plurality of rows of column ribs distributed along the extension direction from the blade top to the blade root, and the column rib rows where the column ribs of different column rib columns corresponding to the same strip-shaped micro-rib are located are different.
可选的,所述条状微肋穿过同一所述柱肋列中相邻的两个所述柱肋之间的空隙,同一所述柱肋列中相邻的两个柱肋之间均存在条状微肋。Optionally, the strip-shaped micro-rib passes through a gap between two adjacent column ribs in the same column rib row, and there are strip-shaped micro-ribs between two adjacent column ribs in the same column rib row.
可选的,所述冷却腔室内设有沿叶片前缘至尾缘延伸方向依次分布的若干列柱肋列,每列所述柱肋列朝向叶片前缘的一侧均设有所述条状微肋,每个所述柱肋列对应的所述条状微肋的数量至少为一个。Optionally, the cooling chamber is provided with a plurality of columns of column ribs distributed in sequence along the extension direction from the leading edge to the trailing edge of the blade, each column rib column is provided with the strip-shaped micro-ribs on the side facing the leading edge of the blade, and the number of the strip-shaped micro-ribs corresponding to each column rib column is at least one.
可选的,每个所述柱肋列对应的所述条状微肋的数量为多个,每个所述柱肋列对应的多个所述条状微肋相对叶片高度方向的倾斜角度相同或不同。Optionally, the number of the strip-shaped micro-ribs corresponding to each column rib row is multiple, and the inclination angles of the multiple strip-shaped micro-ribs corresponding to each column rib row relative to the blade height direction are the same or different.
可选的,所述冷却腔室内设有沿叶片前缘至尾缘延伸方向依次分布的若干柱肋组,每组所述柱肋组包括第一柱肋列和第二柱肋列,所述第一柱肋列和所述第二柱肋列均包括沿叶片高度方向分布的多个所述柱肋,所述第一柱肋列和所述第二柱肋列的所述柱肋交错分布,不同所述柱肋组的所有所述第一柱肋列同一排的所述柱肋在叶片的相同高度位置上,不同所述柱肋组的所有所述第二柱肋列同一排的所述柱肋在叶片的相同高度位置上。Optionally, the cooling chamber is provided with a plurality of column rib groups distributed in sequence along the extension direction from the leading edge to the trailing edge of the blade, each group of the column rib groups includes a first column rib row and a second column rib row, the first column rib row and the second column rib row both include a plurality of the column ribs distributed along the height direction of the blade, the column ribs of the first column rib row and the second column rib row are staggered, the column ribs in the same row of all the first column rib rows of different column rib groups are at the same height position of the blade, and the column ribs in the same row of all the second column rib rows of different column rib groups are at the same height position of the blade.
可选的,所述条状微肋凸出冷却腔室的内壁面的高度和所述柱肋的高度比小于0.3。Optionally, the ratio of the height of the strip-shaped micro-ribs protruding from the inner wall surface of the cooling chamber to the height of the column ribs is less than 0.3.
综上所述,本申请包括以下有益技术效果:In summary, this application includes the following beneficial technical effects:
本申请中条状微肋位于柱肋的上游区域,当流体流经条状微肋时,条状微肋产生的近壁面扰动可以强化柱肋前缘马蹄涡强度,增强换热,提高冷却结构的换热系数。In the present application, the strip micro-ribs are located in the upstream area of the column ribs. When the fluid flows through the strip micro-ribs, the near-wall disturbance generated by the strip micro-ribs can strengthen the horseshoe vortex strength at the leading edge of the column ribs, enhance heat transfer, and improve the heat transfer coefficient of the cooling structure.
本申请条状微肋用于对进入冷却腔室的气流产生流动阻力,调节在叶片高度方向上的冷气流量分配,缩小进气通道靠近叶顶区域的回旋涡和位于进气口靠近叶根处的分离涡,缩小了原有叶片叶顶和叶根部的低换热区域,使得尾缘劈缝处不同叶高位置流出的气膜更加均匀,也降低了由于上游流动不均、冷流进入尾缘劈缝台阶所形成的通道产生的分离情况,提高尾缘劈缝处的气膜冷却效率,降低了由于冷却不均造成的热应力,从而实现对叶片尾缘均匀换热的目的,延长叶片的使用寿命。The strip-shaped micro-ribs of the present application are used to generate flow resistance to the air flow entering the cooling chamber, adjust the cold air flow distribution in the blade height direction, reduce the vortex in the inlet channel near the blade top area and the separation vortex located at the air inlet near the blade root, reduce the low heat exchange area at the original blade top and blade root, make the air film flowing out at different blade height positions at the trailing edge split more uniform, and also reduce the separation caused by uneven upstream flow and the channel formed by the cold flow entering the trailing edge split step, thereby improving the air film cooling efficiency at the trailing edge split and reducing the thermal stress caused by uneven cooling, thereby achieving the purpose of uniform heat exchange on the trailing edge of the blade and extending the service life of the blade.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本申请实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
图1为未设置条状微肋时冷却结构的气流流向示意图;FIG1 is a schematic diagram of the air flow direction of the cooling structure when no strip-shaped micro-fins are provided;
图2为本申请设置条状微肋时冷却结构的气流流向示意图。FIG. 2 is a schematic diagram of the airflow direction of the cooling structure when strip-shaped micro-ribs are provided in the present application.
附图标记说明:1、进气通道;11、进气口;12、回旋涡;2、冷却腔室;21、柱肋;22、条状微肋;23、第一柱肋列;24、第二柱肋列;3、尾缘劈缝;31、劈缝台阶;32、气膜;4、叶顶;5、叶根。Explanation of the reference numerals: 1. Inlet passage; 11. Inlet port; 12. Swirl vortex; 2. Cooling chamber; 21. Column rib; 22. Strip micro-rib; 23. First column rib row; 24. Second column rib row; 3. Trailing edge slit; 31. slit step; 32. Air film; 4. Blade top; 5. Blade root.
具体实施方式Detailed ways
下面结合附图对本申请实施例进行详细描述。The embodiments of the present application are described in detail below with reference to the accompanying drawings.
以下通过特定的具体实例说明本申请的实施方式,本领域技术人员可由本说明书所揭露的内容轻易地了解本申请的其他优点与功效。显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。本申请还可以通过另外不同的具体实施方式加以实施或应用,本说明书中的各项细节也可以基于不同观点与应用,在没有背离本申请的精神下进行各种修饰或改变。需说明的是,在不冲突的情况下,以下实施例及实施例中的特征可以相互组合。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The following describes the implementation methods of the present application through specific specific examples, and those skilled in the art can easily understand other advantages and effects of the present application from the content disclosed in this specification. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. The present application can also be implemented or applied through other different specific implementation methods, and the details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present application. It should be noted that, in the absence of conflict, the following embodiments and the features in the embodiments can be combined with each other. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without making creative work belong to the scope of protection of the present application.
要说明的是,下文描述在所附权利要求书的范围内的实施例的各种方面。应显而易见,本文中所描述的方面可体现于广泛多种形式中,且本文中所描述的任何特定结构及/或功能仅为说明性的。基于本申请,所属领域的技术人员应了解,本文中所描述的一个方面可与任何其它方面独立地实施,且可以各种方式组合这些方面中的两者或两者以上。举例来说,可使用本文中所阐述的任何数目个方面来实施设备及/或实践方法。另外,可使用除了本文中所阐述的方面中的一或多者之外的其它结构及/或功能性实施此设备及/或实践此方法。It should be noted that various aspects of the embodiments within the scope of the appended claims are described below. It should be apparent that the aspects described herein can be embodied in a wide variety of forms, and any specific structure and/or function described herein is merely illustrative. Based on the present application, it should be understood by those skilled in the art that an aspect described herein can be implemented independently of any other aspect, and two or more of these aspects can be combined in various ways. For example, any number of aspects described herein can be used to implement the device and/or practice the method. In addition, other structures and/or functionalities other than one or more of the aspects described herein can be used to implement this device and/or practice this method.
还需要说明的是,以下实施例中所提供的图示仅以示意方式说明本申请的基本构想,图示中仅显示与本申请中有关的组件而非按照实际实施时的组件数目、形状及尺寸绘制,其实际实施时各组件的型态、数量及比例可为一种随意的改变,且其组件布局型态也可能更为复杂。It should also be noted that the illustrations provided in the following embodiments are only schematic illustrations of the basic concept of the present application. The illustrations only show the components related to the present application rather than being drawn according to the number, shape and size of the components in actual implementation. In actual implementation, the type, quantity and proportion of each component may be changed arbitrarily, and the component layout may also be more complicated.
另外,在以下描述中,提供具体细节是为了便于透彻理解实例。然而,所属领域的技术人员将理解,可在没有这些特定细节的情况下实践所述方面。Additionally, in the following description, specific details are provided to facilitate a thorough understanding of the examples. However, one skilled in the art will appreciate that the aspects described may be practiced without these specific details.
本申请实施例提供一种透平动叶尾缘冷却结构。An embodiment of the present application provides a turbine blade trailing edge cooling structure.
如图1和图2所示,一种透平动叶尾缘冷却结构,包括位于透平动叶尾缘内部的冷却腔室2,所述冷却腔室2内设有若干柱肋21,所述冷却腔室2的一侧设有进气通道1,所述进气通道1和叶片叶根5的进气口11连通,所述冷却腔室2的另一侧设有尾缘劈缝3,尾缘劈缝3包括多个沿叶片高度方向间隔设置的劈缝台阶31,进气通道1、冷却腔室2和尾缘劈缝3沿叶片前缘至尾缘的方向依次分布。本申请在所述冷却腔室2内对应叶片的压力面和/或吸力面的内壁面上设有若干个条状微肋22,所述条状微肋22突出所述冷却腔室2的内壁面,所述条状微肋22穿过柱肋21之间的空隙区域,所述条状微肋22位于柱肋21背对叶片尾缘的一侧。图1和图2中实心箭头为冷气路径,在未设置条状微肋22时,冷气从叶片叶根5的所述进气口11沿叶片高度方向进入进气通道1,气在进气通道1中先沿叶片高度方向流动,然后经过偏转,流经布置有柱肋21的冷却腔室2,冷气在冷却腔室2中沿叶片轴向方向流动,最后通过尾缘劈缝3的劈缝台阶31之间的空间排出并形成气膜32保护叶片吸力面,这种布置结构在进气通道1靠近叶片叶顶4的区域内形成了一个大的回旋涡12,使得冷气流动受限,无法很好的冷却叶片叶顶4,由于进气通道1流量分配的不均匀,使得尾缘劈缝3不同叶高位置的气膜32的出流也出现不均匀的现象。其中,需要解释的包括:叶片高度方向指的是叶片安装在涡轮转子上后叶片沿涡轮径向的方向,叶片轴向方向指的是叶片安装在涡轮转子上后叶片沿涡轮轴向的方向;叶片叶根5用于和涡轮转子连接,叶片叶顶4为叶片靠近涡轮机匣的一端。As shown in Figures 1 and 2, a cooling structure for the trailing edge of a turbine moving blade comprises a cooling chamber 2 located inside the trailing edge of the turbine moving blade, wherein a plurality of column ribs 21 are arranged in the cooling chamber 2, an air inlet passage 1 is arranged on one side of the cooling chamber 2, wherein the air inlet passage 1 is connected to an air inlet 11 of a blade root 5, and a trailing edge slit 3 is arranged on the other side of the cooling chamber 2, wherein the trailing edge slit 3 comprises a plurality of slit steps 31 arranged at intervals along the height direction of the blade, and the air inlet passage 1, the cooling chamber 2 and the trailing edge slit 3 are sequentially distributed along the direction from the leading edge to the trailing edge of the blade. The present application provides a plurality of strip-shaped micro-ribs 22 on the inner wall surface of the pressure surface and/or the suction surface of the blade corresponding to the cooling chamber 2, wherein the strip-shaped micro-ribs 22 protrude from the inner wall surface of the cooling chamber 2, wherein the strip-shaped micro-ribs 22 pass through the gap area between the column ribs 21, and wherein the strip-shaped micro-ribs 22 are located on the side of the column ribs 21 facing away from the trailing edge of the blade. The solid arrows in Figures 1 and 2 are cooling air paths. When the strip micro-ribs 22 are not provided, cooling air enters the air inlet passage 1 from the air inlet 11 at the blade root 5 along the blade height direction. The air first flows along the blade height direction in the air inlet passage 1, and then is deflected and flows through the cooling chamber 2 provided with column ribs 21. The cooling air flows along the blade axial direction in the cooling chamber 2, and finally is discharged through the space between the slit steps 31 of the trailing edge slit 3 to form an air film 32 to protect the blade suction surface. This arrangement structure forms a large vortex 12 in the area of the air inlet passage 1 close to the blade top 4, which restricts the flow of cooling air and makes it impossible to cool the blade top 4 well. Due to the uneven flow distribution of the air inlet passage 1, the outflow of the air film 32 at different blade height positions of the trailing edge slit 3 is also uneven. Among them, the following need to be explained: the blade height direction refers to the direction of the blade along the radial direction of the turbine after the blade is installed on the turbine rotor, and the blade axial direction refers to the direction of the blade along the axial direction of the turbine after the blade is installed on the turbine rotor; the blade root 5 is used to connect with the turbine rotor, and the blade tip 4 is the end of the blade close to the turbine casing.
本申请中条状微肋22位于柱肋21的上游区域,当流体流经条状微肋22时,条状微肋22产生的近壁面扰动可以强化柱肋21前缘马蹄涡强度,增强换热,提高冷却结构的换热系数,冷却结构引入了条状微肋22结构对近壁面流动进行扰动,强化柱肋21换热,延展了柱肋21附近的高换热区面积。而且所述条状微肋22用于对进入冷却腔室2的气流产生流动阻力,调节在叶片高度方向上的冷气流量分配,提高在叶片高度方向上冷气流量的均匀性,缩小进气通道1靠近叶顶4区域的回旋涡12和位于进气口11靠近叶根5处的分离涡,缩小了原有叶片叶顶4和叶根5部的低换热区域,提高尾缘劈缝3处不同叶高位置流出气膜32的均匀性,也降低了由于上游流动不均、冷流进入尾缘劈缝3所形成的通道产生的分离情况,提高尾缘劈缝3处的气膜32冷却效率,降低了由于冷却不均造成的热应力,从而实现对叶片尾缘均匀换热的目的,延长叶片的使用寿命。In the present application, the strip micro-ribs 22 are located in the upstream area of the column ribs 21. When the fluid flows through the strip micro-ribs 22, the near-wall disturbance generated by the strip micro-ribs 22 can strengthen the strength of the horseshoe vortex at the leading edge of the column ribs 21, enhance heat transfer, and improve the heat transfer coefficient of the cooling structure. The cooling structure introduces the strip micro-ribs 22 structure to disturb the near-wall flow, enhance the heat transfer of the column ribs 21, and extend the area of the high heat transfer zone near the column ribs 21. Moreover, the strip-shaped micro-ribs 22 are used to generate flow resistance to the air flow entering the cooling chamber 2, adjust the cold air flow distribution in the blade height direction, improve the uniformity of the cold air flow in the blade height direction, reduce the vortex 12 in the air inlet channel 1 near the blade top 4 area and the separation vortex located at the air inlet 11 near the blade root 5, reduce the low heat exchange area of the original blade top 4 and blade root 5, improve the uniformity of the outflow air film 32 at different blade height positions at the trailing edge split 3, and also reduce the separation caused by uneven upstream flow and the cold flow entering the channel formed by the trailing edge split 3, improve the cooling efficiency of the air film 32 at the trailing edge split 3, and reduce the thermal stress caused by uneven cooling, thereby achieving the purpose of uniform heat exchange on the trailing edge of the blade and extending the service life of the blade.
如图2所示,所述条状微肋22的长度方向相对叶片高度方向倾斜设置,不同所述条状微肋22相对叶片高度方向的倾斜角度α相同或不同。不同的条状微肋22的倾斜角度α可以使条状微肋22与流经条状微肋22的气流的流动方向呈一定的角度β,当气流流动方向与条状微肋22垂直时,此时流动阻力最大,相比条状微肋22垂直与气流流动方向,当流动方向与条状微肋22结构成一定的角度β<90°时,流动阻力均有所下降。通过根据透平叶片尾缘不同位置的流动特点与流体的流向,在不同的区域布置不同倾斜角度α的条状微肋22结构,通过当地流体的流向与条状微肋22结构成不同的角度而产生不同的流动阻力,来实现对透平叶片尾缘区域流量的均匀分配,以达到换热系数分布均匀性的要求。在其他实施例中,条状微肋22的长度方向也可以平行于叶片高度方向或垂直于叶片高度方向。As shown in FIG. 2 , the length direction of the strip micro-rib 22 is inclined relative to the blade height direction, and the inclination angle α of different strip micro-ribs 22 relative to the blade height direction is the same or different. Different inclination angles α of the strip micro-ribs 22 can make the strip micro-ribs 22 and the flow direction of the airflow flowing through the strip micro-ribs 22 form a certain angle β. When the flow direction of the airflow is perpendicular to the strip micro-ribs 22, the flow resistance is the largest. Compared with the strip micro-ribs 22 being perpendicular to the flow direction of the airflow, when the flow direction forms a certain angle β<90° with the strip micro-rib 22 structure, the flow resistance is reduced. According to the flow characteristics of different positions of the trailing edge of the turbine blade and the flow direction of the fluid, the strip micro-rib 22 structures with different inclination angles α are arranged in different areas, and different flow resistances are generated by the flow direction of the local fluid and the strip micro-rib 22 structure at different angles, so as to achieve the uniform distribution of the flow rate in the trailing edge area of the turbine blade, so as to meet the requirement of uniform distribution of the heat transfer coefficient. In other embodiments, the length direction of the strip micro-ribs 22 can also be parallel to the blade height direction or perpendicular to the blade height direction.
在一个实施例中,所述冷却腔室2内设有沿叶片前缘至尾缘延伸方向依次分布的若干列柱肋列,具体的,所述冷却腔室2内设有沿叶片前缘至尾缘延伸方向依次分布的若干柱肋组,每组所述柱肋组包括第一柱肋列23和第二柱肋列24,每个柱肋列的柱肋21分布在一条直线上,所述第一柱肋列23和所述第二柱肋列24均包括沿叶片高度方向分布的多个所述柱肋21,所述第一柱肋列23和所述第二柱肋列24的所述柱肋21交错分布,不同所述柱肋组的所有所述第一柱肋列23同一排的所述柱肋21在叶片的相同高度位置上,不同所述柱肋组的所有所述第二柱肋列24同一排的所述柱肋21在叶片的相同高度位置上。本申请实施例中,在靠近叶片叶顶4区域的部分所述条状微肋22在从叶片的前缘至尾缘的方向上,条状微肋22逐渐从叶片的叶顶4向叶片的叶根5一侧倾斜,即靠近叶片叶顶4区域的所述条状微肋22的倾斜角度α大于90°;在靠近叶片叶根5区域的所述条状微肋22在从叶片的前缘至后缘的方向上,条状微肋22逐渐从叶片的叶根5向叶片的叶顶4一侧倾斜,即靠近叶片叶根5区域的所述条状微肋22的倾斜角度α小于90°。在其他实施例中,每个柱肋列也可以呈相同的分布,使多个柱肋21呈矩阵分布;还可以根据叶片的具体结构改变条状微肋22的倾斜角度α,以使冷却结构的换热均匀性和换热系数达到需求;进一步在其他实施例中,多个柱肋21也可以呈不规则分布,条状微肋22根据柱肋21的分布选择合适的空间进行设置,使条状微肋22能起到对进入冷却腔室2的气流产生流动阻力的作用即可,进而通过调节条状微肋22相对叶片高度方向的倾斜角度α达到换热需求。In one embodiment, the cooling chamber 2 is provided with a plurality of column rib rows distributed in sequence along the extension direction from the leading edge to the trailing edge of the blade. Specifically, the cooling chamber 2 is provided with a plurality of column rib groups distributed in sequence along the extension direction from the leading edge to the trailing edge of the blade, each group of the column rib groups includes a first column rib row 23 and a second column rib row 24, the column ribs 21 of each column rib row are distributed in a straight line, the first column rib row 23 and the second column rib row 24 both include a plurality of the column ribs 21 distributed along the height direction of the blade, the column ribs 21 of the first column rib row 23 and the second column rib row 24 are staggered, the column ribs 21 of the same row of all the first column rib rows 23 of different column rib groups are at the same height position of the blade, and the column ribs 21 of the same row of all the second column rib rows 24 of different column rib groups are at the same height position of the blade. In the embodiment of the present application, in the part of the strip micro-rib 22 near the blade top 4 area, in the direction from the leading edge to the trailing edge of the blade, the strip micro-rib 22 gradually inclines from the blade top 4 to the blade root 5 side, that is, the inclination angle α of the strip micro-rib 22 near the blade top 4 area is greater than 90°; in the part of the strip micro-rib 22 near the blade root 5 area, in the direction from the leading edge to the trailing edge of the blade, the strip micro-rib 22 gradually inclines from the blade root 5 to the blade top 4 side, that is, the inclination angle α of the strip micro-rib 22 near the blade root 5 area is less than 90°. In other embodiments, each column rib row may also be distributed in the same manner, so that multiple column ribs 21 are distributed in a matrix; the inclination angle α of the strip micro-ribs 22 may also be changed according to the specific structure of the blade, so that the heat transfer uniformity and heat transfer coefficient of the cooling structure meet the requirements; further in other embodiments, multiple column ribs 21 may also be distributed irregularly, and the strip micro-ribs 22 are arranged in a suitable space according to the distribution of the column ribs 21, so that the strip micro-ribs 22 can play a role in generating flow resistance to the airflow entering the cooling chamber 2, and then the heat exchange requirements are met by adjusting the inclination angle α of the strip micro-ribs 22 relative to the blade height direction.
在一个实施例中,所述冷却腔室2内设有沿叶片前缘至尾缘延伸方向依次分布的若干列柱肋列,每个柱肋列的单个柱肋21在叶片上的高度一一对应,多个柱肋21形成多排多列的矩阵分布,同一排的柱肋21在叶片的相同高度位置上,至少部分所述条状微肋22沿伸范围内对应不同所述柱肋列的所述柱肋21,一个倾斜的条状微肋22的扰流范围覆盖不同列的柱肋列上的单个柱肋21,使一个条状微肋22对不同列的柱肋21的上游侧进行扰流,可以设置呈相同倾斜角度的条状微肋22覆盖所有的柱肋21,对每个柱肋21上游侧气流进行扰流;也可以设置多种倾斜角度的条状微肋22,每种倾斜角度的条状微肋22的数量可以是一个,也可以是多个。在其他实施例中,同一排的柱肋21也可以在叶片的不同高度位置上,同一排的柱肋21可以在一条直线上,也可以不在一条直线上。需要解释说明的是,柱肋21的列沿叶片高度方向,以最靠近进气通道1的一侧为第一列,以最靠近尾缘劈缝3的为最后一列,第一列和最后一列的定义也可以相反;柱肋21的排沿叶片的轴向方向,以最靠近叶根5一侧的为第一排,以最靠近叶顶4的一侧为最后一排,第一排和最后一排的定义也可以相反。In one embodiment, the cooling chamber 2 is provided with a plurality of columns of column ribs distributed in sequence along the extension direction from the leading edge to the trailing edge of the blade, and the height of the single column rib 21 of each column rib column on the blade corresponds one to one, and the plurality of column ribs 21 form a matrix distribution of multiple rows and columns, and the column ribs 21 of the same row are at the same height position of the blade, and at least part of the strip micro-ribs 22 correspond to the column ribs 21 of different column rib columns within the extension range, and the turbulence range of an inclined strip micro-rib 22 covers the single column ribs 21 on the column rib columns of different columns, so that a strip micro-rib 22 turbules the upstream side of the column ribs 21 of different columns, and the strip micro-ribs 22 with the same inclination angle can be set to cover all the column ribs 21, and turbulence the airflow on the upstream side of each column rib 21; the strip micro-ribs 22 with multiple inclination angles can also be set, and the number of the strip micro-ribs 22 with each inclination angle can be one or more. In other embodiments, the column ribs 21 of the same row can also be at different height positions of the blade, and the column ribs 21 of the same row can be in a straight line or not in a straight line. It should be explained that the columns of the column ribs 21 are arranged along the height direction of the blade, with the side closest to the air inlet passage 1 being the first row and the side closest to the trailing edge split 3 being the last row, and the definitions of the first row and the last row may also be reversed; the rows of the column ribs 21 are arranged along the axial direction of the blade, with the side closest to the blade root 5 being the first row and the side closest to the blade top 4 being the last row, and the definitions of the first row and the last row may also be reversed.
在一个实施例中,所述冷却腔室2内设有沿叶片叶顶4至叶片叶根5延伸方向分布的若干排柱肋排,同一所述条状微肋22对应的不同所述柱肋列的所述柱肋21所在的柱肋排不同。具体可以是同一条状微肋22到不同列的柱肋21的距离相同,即,同一条状微肋22在覆盖不同列的柱肋21,对应的柱肋列不同时,对应的柱肋排也不同。在其他实施例中,同一条状微肋22的扰动范围覆盖不同列的柱肋21时,对应的所有柱肋21也可以对应同一柱肋排,即,同一条状微肋22位于同一柱肋排的一侧,条状微肋22相对叶片高度方向倾斜时,条状微肋22到同一柱肋排的不同柱肋21的间距不同。In one embodiment, the cooling chamber 2 is provided with a plurality of rows of column ribs distributed along the extension direction from the blade tip 4 to the blade root 5, and the column rib rows where the column ribs 21 of different column rib rows are located are different corresponding to the same strip-shaped micro-rib 22. Specifically, the distances from the same strip-shaped micro-rib 22 to column ribs 21 of different columns are the same, that is, when the same strip-shaped micro-rib 22 covers column ribs 21 of different columns and the corresponding column rib rows are different, the corresponding column rib rows are also different. In other embodiments, when the disturbance range of the same strip-shaped micro-rib 22 covers column ribs 21 of different columns, all the corresponding column ribs 21 may also correspond to the same column rib row, that is, when the same strip-shaped micro-rib 22 is located on one side of the same column rib row, and the strip-shaped micro-rib 22 is inclined relative to the blade height direction, the spacings from the strip-shaped micro-rib 22 to different column ribs 21 of the same column rib row are different.
在一个实施例中,所述条状微肋22穿过同一所述柱肋列中相邻的两个所述柱肋21之间的空隙,同一所述柱肋列中相邻的两个柱肋21之间均存在条状微肋22;使每个柱肋21均对应有条状微肋22。In one embodiment, the strip micro-rib 22 passes through the gap between two adjacent column ribs 21 in the same column rib row, and there is a strip micro-rib 22 between two adjacent column ribs 21 in the same column rib row; so that each column rib 21 corresponds to a strip micro-rib 22.
在一个实施例中,所述冷却腔室2内设有沿叶片前缘至尾缘延伸方向依次分布的若干列柱肋列,每列所述柱肋列朝向叶片前缘的一侧均设有所述条状微肋22,每个所述柱肋列对应的所述条状微肋22的数量至少为一个。将同一条状微肋22设置在同一列柱肋列的一侧,而不是覆盖多个柱肋列,同一柱肋列上游侧的条状微肋22可以是连续的一个,也可以是分段设置的多个。In one embodiment, the cooling chamber 2 is provided with a plurality of column ribs arranged in sequence along the direction extending from the leading edge to the trailing edge of the blade, and each column rib is provided with the strip micro-ribs 22 on the side facing the leading edge of the blade, and the number of the strip micro-ribs 22 corresponding to each column rib is at least one. The same strip micro-rib 22 is arranged on one side of the same column rib, rather than covering multiple column ribs, and the strip micro-ribs 22 on the upstream side of the same column rib may be a continuous one or multiple strip micro-ribs arranged in sections.
每个所述柱肋列对应的所述条状微肋22的数量为多个,每个所述柱肋列对应的多个所述条状微肋22相对叶片高度方向的倾斜角度相同或不同。There are multiple strip-shaped micro-ribs 22 corresponding to each column rib row, and the multiple strip-shaped micro-ribs 22 corresponding to each column rib row have the same or different inclination angles relative to the blade height direction.
在一个实施例中,所述条状微肋22凸出冷却腔室2的内壁面的高度和所述柱肋21的高度比小于0.3。In one embodiment, the ratio of the height of the strip-shaped micro-ribs 22 protruding from the inner wall surface of the cooling chamber 2 to the height of the column ribs 21 is less than 0.3.
以上所述,仅为本申请的具体实施方式,但本申请的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本申请揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本申请的保护范围之内。因此,本申请的保护范围应以权利要求的保护范围为准。The above is only a specific implementation of the present application, but the protection scope of the present application is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art within the technical scope disclosed in the present application should be included in the protection scope of the present application. Therefore, the protection scope of the present application shall be based on the protection scope of the claims.
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