CN117957469A - Optical laminate and image display device - Google Patents
Optical laminate and image display device Download PDFInfo
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- CN117957469A CN117957469A CN202280063073.8A CN202280063073A CN117957469A CN 117957469 A CN117957469 A CN 117957469A CN 202280063073 A CN202280063073 A CN 202280063073A CN 117957469 A CN117957469 A CN 117957469A
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Abstract
Description
技术领域Technical Field
本发明涉及光学层叠体和图像显示装置。The present invention relates to an optical layered body and an image display device.
背景技术Background technique
已知在以有机电致发光(EL)显示装置为代表的图像显示装置中,为了抑制由外部光的反射而导致的可视性的降低,使用圆偏振板等来提高防反射性能〔例如,日本特开2020-134934号公报(专利文献1)〕。圆偏振板是包含直线偏振板和相位差层的光学层叠体。It is known that in image display devices represented by organic electroluminescent (EL) display devices, in order to suppress the reduction of visibility caused by reflection of external light, a circular polarizing plate or the like is used to improve anti-reflection performance [for example, Japanese Patent Publication No. 2020-134934 (Patent Document 1)]. The circular polarizing plate is an optical laminate including a linear polarizing plate and a phase difference layer.
现有技术文献Prior art literature
专利文献Patent Literature
专利文献1:日本特开2020-134934号公报Patent Document 1: Japanese Patent Application Publication No. 2020-134934
发明内容Summary of the invention
发明要解决的课题Problems to be solved by the invention
圆偏振板通常配置于有机EL显示元件等图像显示元件的观察侧。通过这样配置圆偏振板,从而能够抑制入射至图像显示元件的外部光被该元件所具有的内部电极等反射而射出至外部的内部反射光。特别是已知如果圆偏振板为包含具有逆波长色散性的λ/4层的构成,则能够在宽的可见范围内抑制内部反射光,因此容易实现黑显示(使圆偏振板的反射色调为中性)。The circular polarizing plate is usually arranged on the observation side of an image display element such as an organic EL display element. By configuring the circular polarizing plate in this way, it is possible to suppress the internal reflected light that is incident on the image display element and is reflected by the internal electrodes of the element and emitted to the outside. In particular, it is known that if the circular polarizing plate is a structure including a λ/4 layer with inverse wavelength dispersion, the internal reflected light can be suppressed in a wide visible range, so it is easy to achieve a black display (making the reflection color tone of the circular polarizing plate neutral).
然而,存在如下问题:圆偏振板的反射色调越成为中性,则由圆偏振板的面内的反射色调的轻微偏差(日文:振れ)引起的内部反射光的轻微泄漏(以下,也称为“轻微漏光”。)越容易被观察为不均。However, there is a problem that as the reflection hue of the circularly polarizing plate becomes more neutral, slight leakage of internal reflected light (hereinafter also referred to as "slight light leakage") caused by slight deviation of the reflection hue within the plane of the circularly polarizing plate becomes more easily observed as unevenness.
本发明的目的在于,提供一种光学层叠体,其能够用作圆偏振板,在应用于图像显示装置时,在确保充分小的反射率的同时不易观察到上述轻微漏光。本发明的另一目的在于,提供包含该光学层叠体的图像显示装置。An object of the present invention is to provide an optical layered body that can be used as a circular polarizing plate and, when applied to an image display device, ensures a sufficiently low reflectivity while making the above-mentioned slight light leakage less likely to be observed. Another object of the present invention is to provide an image display device including the optical layered body.
用于解决课题的手段Means for solving problems
本发明提供以下的光学层叠体和图像显示装置。The present invention provides the following optical layered body and image display device.
[1]一种光学层叠体,其依次包含光学功能层(A)、直线偏振片和具有逆波长色散性的相位差层,[1] An optical laminate comprising, in order, an optical functional layer (A), a linear polarizing plate, and a phase difference layer having reverse wavelength dispersion,
上述光学功能层(A)的波长450nm处的反射率R(450)与波长550nm处的反射率R(550)之比:R(450)/R(550)为1.07以上且1.55以下,The ratio of the reflectivity R(450)/R(550) of the optical functional layer (A) at a wavelength of 450 nm to the reflectivity R(550) at a wavelength of 550 nm is 1.07 or more and 1.55 or less.
上述反射率R(550)小于6.0%。The above-mentioned reflectivity R(550) is less than 6.0%.
[2]根据[1]中记载的光学层叠体,其中,上述光学功能层(A)包含波长550nm处的折射率为1.6以上的高折射率层。[2] The optical layered body according to [1], wherein the optical function layer (A) includes a high refractive index layer having a refractive index of 1.6 or more at a wavelength of 550 nm.
[3]根据[2]中记载的光学层叠体,其中,上述光学功能层(A)包含基材膜和层叠于其上的上述高折射率层。[3] The optical layered body according to [2], wherein the optical functional layer (A) comprises a substrate film and the high refractive index layer laminated thereon.
[4]根据[1]~[3]中任一项记载的光学层叠体,其中,上述反射率R(450)与上述反射率R(550)之比:R(450)/R(550)为1.07以上且1.35以下。[4] The optical layered body according to any one of [1] to [3], wherein the ratio of the reflectivity R(450) to the reflectivity R(550): R(450)/R(550) is greater than or equal to 1.07 and less than or equal to 1.35.
[5]根据[1]~[4]中任一项记载的光学层叠体,其中,上述相位差层包含1层以上的液晶固化层。[5] The optical layered body according to any one of [1] to [4], wherein the retardation layer includes one or more liquid crystal cured layers.
[6]根据[1]~[5]中任一项记载的光学层叠体,其中,上述光学功能层(A)还包含前面板。[6] The optical layered body according to any one of [1] to [5], wherein the optical functional layer (A) further includes a front plate.
[7]根据[1]~[6]中任一项记载的光学层叠体,其还包含配置于上述相位差层的与上述直线偏振片相反侧的粘合剂层。[7] The optical layered body according to any one of [1] to [6], further comprising a pressure-sensitive adhesive layer disposed on the opposite side of the retardation layer to the linear polarizing plate.
[8]根据[7]中记载的光学层叠体,其还包含配置于上述粘合剂层的与上述相位差层相反侧的隔膜。[8] The optical laminate according to [7], further comprising a separator disposed on the side of the pressure-sensitive adhesive layer opposite to the retardation layer.
[9]根据[1]~[8]中任一项记载的光学层叠体,其在上述光学功能层(A)的与上述直线偏振片相反侧的面还具有防护膜。[9] The optical layered body according to any one of [1] to [8], further comprising a protective film on the surface of the optical functional layer (A) opposite to the linear polarizer.
[10]一种图像显示装置,其包含[1]~[9]中任一项记载的光学层叠体。[10] An image display device comprising the optical layered body according to any one of [1] to [9].
发明效果Effects of the Invention
能够提供一种光学层叠体和包含该光学层叠体的图像显示装置,所述光学层叠体能够用作圆偏振板,在应用于图像显示装置时,在确保充分小的反射率的同时不易观察到上述轻微漏光。An optical layered body that can be used as a circular polarizing plate and in which the slight light leakage is not easily observed while ensuring a sufficiently low reflectance when used in an image display device, and an image display device including the optical layered body can be provided.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是表示本发明的光学层叠体的一个例子的示意截面图。FIG. 1 is a schematic cross-sectional view showing an example of the optical layered body of the present invention.
图2是表示本发明的光学层叠体的另一个例子的示意截面图。FIG. 2 is a schematic cross-sectional view showing another example of the optical layered body of the present invention.
图3是表示本发明的光学层叠体的又一个例子的示意截面图。FIG. 3 is a schematic cross-sectional view showing still another example of the optical layered body of the present invention.
图4是表示本发明的光学层叠体的又一个例子的示意截面图。FIG. 4 is a schematic cross-sectional view showing still another example of the optical layered body of the present invention.
图5是表示本发明的光学层叠体的又一个例子的示意截面图。FIG. 5 is a schematic cross-sectional view showing still another example of the optical layered body of the present invention.
图6是表示本发明的图像显示装置的一个例子的示意截面图。FIG. 6 is a schematic cross-sectional view showing an example of the image display device of the present invention.
具体实施方式Detailed ways
以下,参照附图对本发明的实施方式进行说明,但本发明并不限定于以下的实施方式。以下的所有附图是为了帮助理解本发明而示出的,附图所示的各构成要素的尺寸、形状未必与实际的构成要素的尺寸、形状一致。Hereinafter, the embodiments of the present invention will be described with reference to the accompanying drawings, but the present invention is not limited to the following embodiments. All the following drawings are shown to help understand the present invention, and the size and shape of each component shown in the drawings may not be consistent with the size and shape of the actual component.
<光学层叠体><Optical laminate>
本发明的光学层叠体(以下,也简称为“光学层叠体”。)能够用作圆偏振板,依次包含光学功能层(A)、直线偏振片和具有逆波长色散性的相位差层。术语“圆偏振板”包括椭圆偏振板。The optical laminate of the present invention (hereinafter also referred to as "optical laminate") can be used as a circular polarizing plate, and comprises an optical functional layer (A), a linear polarizer, and a phase difference layer having reverse wavelength dispersion in this order. The term "circular polarizing plate" includes an elliptical polarizing plate.
图1是表示本发明的光学层叠体的一个例子的示意截面图。图1所示的光学层叠体具备光学功能层(A)1、直线偏振片2和具有逆波长色散性的相位差层3。光学功能层(A)1与直线偏振片2可以借助第1贴合层10层叠。直线偏振片2与相位差层3可以借助第2贴合层20层叠。在将该光学层叠体应用于图像显示装置(有机EL显示装置等)的情况下,以该光学层叠体的光学功能层(A)1侧成为观察侧、即相位差层3侧成为图像显示元件(有机EL显示元件等)侧的方式配置于图像显示元件的观察侧。FIG1 is a schematic cross-sectional view showing an example of an optical laminate of the present invention. The optical laminate shown in FIG1 comprises an optical functional layer (A) 1, a linear polarizer 2 and a phase difference layer 3 having reverse wavelength dispersion. The optical functional layer (A) 1 and the linear polarizer 2 can be laminated with the aid of a first laminating layer 10. The linear polarizer 2 and the phase difference layer 3 can be laminated with the aid of a second laminating layer 20. When the optical laminate is applied to an image display device (organic EL display device, etc.), the optical functional layer (A) 1 side of the optical laminate becomes the observation side, that is, the phase difference layer 3 side becomes the image display element (organic EL display element, etc.) side, and is arranged on the observation side of the image display element.
以下,对光学层叠体中包含或可包含的构成要素进行详细说明。Hereinafter, the components included or which may be included in the optical layered body will be described in detail.
(1)光学功能层(A)(1) Optical functional layer (A)
光学功能层(A)是配置于直线偏振片2的观察侧的层,具有以下的反射特性。The optical function layer (A) is a layer disposed on the observation side of the linear polarizing plate 2 and has the following reflection characteristics.
〔a〕波长450nm处的反射率R(450)与波长550nm处的反射率R(550)之比(反射率R(450)/反射率R(550)。以下,也简称为“反射率比”。)为1.07以上且1.55以下。[a] The ratio of the reflectivity R(450) at a wavelength of 450 nm to the reflectivity R(550) at a wavelength of 550 nm (reflectivity R(450)/reflectivity R(550). Hereinafter, it is also simply referred to as the "reflectivity ratio") is greater than or equal to 1.07 and less than or equal to 1.55.
〔b〕反射率R(550)小于6.0%。[b] The reflectivity R(550) is less than 6.0%.
光学功能层(A)通常具有层叠结构。在第1贴合层10的反射率是有意义的(日文:有意な)值的情况下,由光学功能层(A)1和第1贴合层10构成的层叠结构、即由配置于直线偏振片2的观察侧的全部层构成的层叠结构相当于“光学功能层(A)”。另一方面,在第1贴合层10的反射率不是有意义的值的情况下,即在光学功能层(A)1的反射特性与上述层叠结构的反射特性实质上相等的情况下,可以将光学功能层(A)1视为光学功能层(A)。The optical functional layer (A) usually has a laminated structure. When the reflectivity of the first laminating layer 10 is a meaningful value, the laminated structure composed of the optical functional layer (A) 1 and the first laminating layer 10, that is, the laminated structure composed of all layers arranged on the observation side of the linear polarizer 2, is equivalent to the "optical functional layer (A)". On the other hand, when the reflectivity of the first laminating layer 10 is not a meaningful value, that is, when the reflection characteristics of the optical functional layer (A) 1 are substantially equal to the reflection characteristics of the above-mentioned laminated structure, the optical functional layer (A) 1 can be regarded as the optical functional layer (A).
通过在直线偏振片2的观察侧赋予具有上述反射特性的光学功能层(A)1,从而能够使在光学层叠体的观察侧表面反射的反射光成为带蓝色的颜色,因此能够使上述的轻微漏光不易被观察到。本发明的光学层叠体具备具有逆波长色散性的相位差层,由此能够大幅抑制内部反射,因此,通过赋予光学功能层(A)1来控制在光学层叠体的观察侧表面反射的反射光的本发明的方法在不易观察到轻微漏光方面是有效的。另一方面,即使将光学功能层(A)1配置于直线偏振片2的观察侧,也能够抑制来自于图像显示元件的透射光(白显示)变化为带蓝色的颜色。By imparting the optical functional layer (A) 1 having the above-mentioned reflective characteristics to the observation side of the linear polarizer 2, the reflected light reflected on the observation side surface of the optical laminate can be made bluish in color, so that the above-mentioned slight light leakage can be made difficult to be observed. The optical laminate of the present invention has a phase difference layer with reverse wavelength dispersion, which can greatly suppress internal reflection. Therefore, the method of the present invention for controlling the reflected light reflected on the observation side surface of the optical laminate by imparting the optical functional layer (A) 1 is effective in making it difficult to observe slight light leakage. On the other hand, even if the optical functional layer (A) 1 is arranged on the observation side of the linear polarizer 2, it is possible to suppress the transmitted light (white display) from the image display element from changing to a bluish color.
通过调整圆偏振板所具有的相位差层的相位差特性,也能够使圆偏振板的反射色调成为带蓝色的颜色。例如,通过增大波长色散α,能够成为带蓝色的颜色。但是,在该情况下,产生从斜向的反射色调的变化变大的其他问题。根据将具有上述反射特性的光学功能层(A)1赋予至直线偏振片2的观察侧的方法,能够在不产生这样的问题的情况下使轻微漏光不易被观察到。By adjusting the phase difference characteristics of the phase difference layer of the circular polarizing plate, the reflection hue of the circular polarizing plate can also be made into a bluish color. For example, by increasing the wavelength dispersion α, it can be made into a bluish color. However, in this case, other problems arise from the change of the oblique reflection hue. According to the method of imparting the optical functional layer (A) 1 having the above-mentioned reflection characteristics to the observation side of the linear polarizing plate 2, it is possible to make slight light leakage difficult to be observed without causing such problems.
需要说明的是,波长色散α是指波长450nm处的面内相位差值Re(450)与波长550nm处的面内相位差值Re(550)之比。It should be noted that the wavelength dispersion α refers to the ratio of the in-plane phase difference value Re(450) at a wavelength of 450 nm to the in-plane phase difference value Re(550) at a wavelength of 550 nm.
波长色散α=面内相位差值Re(450)/面内相位差值Re(550)Wavelength dispersion α = in-plane phase difference Re (450) / in-plane phase difference Re (550)
另外,根据本发明的光学层叠体,能够使光学层叠体的反射色调适度地成为带蓝色的颜色,因此能够对图像显示装置的显示赋予高级感。反射色调的发蓝程度可以通过在上述范围内调整反射率R(450)、反射率R(550)和/或它们的反射率比来控制。In addition, according to the optical laminate of the present invention, the reflection hue of the optical laminate can be appropriately bluish, thereby giving a high-end feeling to the display of the image display device. The bluish degree of the reflection hue can be controlled by adjusting the reflectivity R(450), the reflectivity R(550) and/or their reflectivity ratio within the above range.
从不易观察到轻微漏光的观点和/或适度减小光学层叠体的反射率Y的观点出发,反射率比优选为1.07以上且1.45以下,更优选为1.07以上且1.35以下,进一步优选为1.10以上且1.35以下,更进一步优选为1.12以上且1.35以下。如果反射率比超过1.55,则存在光学层叠体的反射色调的发蓝变得过强的趋势。如果反射率比小于1.07,则无法得到不易观察到轻微漏光的效果。From the viewpoint of not being easy to observe slight light leakage and/or the viewpoint of appropriately reducing the reflectivity Y of the optical laminate, the reflectivity ratio is preferably 1.07 or more and 1.45 or less, more preferably 1.07 or more and 1.35 or less, further preferably 1.10 or more and 1.35 or less, and further preferably 1.12 or more and 1.35 or less. If the reflectivity ratio exceeds 1.55, there is a tendency that the bluish color of the reflection hue of the optical laminate becomes too strong. If the reflectivity ratio is less than 1.07, the effect of not being easy to observe slight light leakage cannot be obtained.
从适度减小光学层叠体的反射率Y等观点出发,反射率R(550)优选为5.8%以下,更优选为5.6%以下,进一步优选为5.4%以下。如果反射率R(550)为6.0%以上,则光学层叠体的反射率Y变得过大,存在图像显示装置的可视性降低的趋势。反射率R(550)可以为0.0%,但通常超过0.0%,例如为0.1%以上,优选为1.0%以上,更优选为4.0%以上,进一步优选为4.2%以上。From the viewpoint of appropriately reducing the reflectivity Y of the optical laminate, the reflectivity R (550) is preferably 5.8% or less, more preferably 5.6% or less, and further preferably 5.4% or less. If the reflectivity R (550) is 6.0% or more, the reflectivity Y of the optical laminate becomes too large, and there is a tendency for the visibility of the image display device to decrease. The reflectivity R (550) may be 0.0%, but is usually greater than 0.0%, for example, 0.1% or more, preferably 1.0% or more, more preferably 4.0% or more, and further preferably 4.2% or more.
从不易观察到轻微漏光的观点和/或适度减小光学层叠体的反射率Y的观点出发,反射率R(450)优选为4.0%以上且10.0%以下,更优选为4.5%以上且9.0%以下,进一步优选为5.0%以上且8.0%以下。From the perspective of making it difficult to observe slight light leakage and/or moderately reducing the reflectivity Y of the optical layered body, the reflectivity R(450) is preferably 4.0% to 10.0%, more preferably 4.5% to 9.0%, and further preferably 5.0% to 8.0%.
从图像显示装置的可视性的观点出发,光学层叠体的反射率Y优选小于6.0%,更优选为5.9%以下,进一步优选为5.8%以下,更进一步优选为5.7%以下。反射率Y通常为4.0%以上。From the viewpoint of visibility of an image display device, the reflectance Y of the optical layered body is preferably less than 6.0%, more preferably 5.9% or less, further preferably 5.8% or less, and further preferably 5.7% or less. The reflectance Y is usually 4.0% or more.
光学功能层(A)的反射率R(450)和反射率R(550)以及光学层叠体的反射率Y可以按照后述的[实施例]一项中记载的方法进行测定。The reflectance R(450) and the reflectance R(550) of the optical functional layer (A) and the reflectance Y of the optical layered body can be measured by the method described in the section [Examples] described later.
光学功能层(A)1例如可以包含高折射率层、含色素层(例如含黄色色素层)、高折射率层与低折射率层的交替多层、液晶层、荧光发光性层、或它们的组合等。高折射率层利用界面反射来实现上述反射特性。含色素层例如是含有吸收黄色光的色素的层,是提高反射光的发蓝的层。高折射率层与低折射率层的交替多层利用高折射率层与低折射率层的界面处的界面反射来实现上述反射特性。液晶层例如利用基于胆甾液晶的圆偏振光的反射来实现上述反射特性。其中,从实现具有上述反射特性的光学功能层(A)的容易性和制造的容易性的观点、调整光学层叠体的反射色调的容易性的观点、以及优选不使来自于图像显示元件的透射光着色的观点出发,光学功能层(A)1优选包含高折射率层。The optical functional layer (A) 1 may include, for example, a high refractive index layer, a pigment layer (for example, a yellow pigment layer), an alternating multilayer of a high refractive index layer and a low refractive index layer, a liquid crystal layer, a fluorescent light-emitting layer, or a combination thereof. The high refractive index layer utilizes interface reflection to realize the above-mentioned reflection characteristics. The pigment layer is, for example, a layer containing a pigment that absorbs yellow light, and is a layer that improves the bluishness of reflected light. The alternating multilayer of the high refractive index layer and the low refractive index layer utilizes interface reflection at the interface of the high refractive index layer and the low refractive index layer to realize the above-mentioned reflection characteristics. The liquid crystal layer utilizes, for example, the reflection of circularly polarized light based on cholesteric liquid crystal to realize the above-mentioned reflection characteristics. Among them, from the viewpoint of the ease of realizing the optical functional layer (A) having the above-mentioned reflection characteristics and the ease of manufacture, the viewpoint of the ease of adjusting the reflection hue of the optical laminate, and the viewpoint of preferably not coloring the transmitted light from the image display element, the optical functional layer (A) 1 preferably includes a high refractive index layer.
作为高折射率层,可以使用以往公知的构成的高折射率层,优选举出在粘结剂树脂中分散有折射率赋予剂的层。作为折射率赋予剂,例如可举出由氧化锆、氧化钛、氧化锡、氧化锌、氧化铟锡、氧化铟、氧化铝、氧化硅、氧化钇、氧化锑等金属氧化物构成的粒子。该粒子的平均粒径例如为0.01nm以上且100nm以下,优选为0.1nm以上且50nm以下。As the high refractive index layer, a high refractive index layer of a known structure can be used, preferably a layer in which a refractive index imparting agent is dispersed in a binder resin. As the refractive index imparting agent, for example, particles composed of metal oxides such as zirconium oxide, titanium oxide, tin oxide, zinc oxide, indium tin oxide, indium oxide, aluminum oxide, silicon oxide, yttrium oxide, and antimony oxide can be cited. The average particle size of the particles is, for example, more than 0.01nm and less than 100nm, preferably more than 0.1nm and less than 50nm.
从高折射率层的折射率和该层的制膜容易性的观点出发,高折射率层100质量%中,高折射率层中的折射率赋予剂的含量优选为10质量%以上且90质量%以下,更优选为20质量%以上且80质量%以下,进一步优选为30质量%以上且70质量%以下,更进一步优选为40质量%以上且60质量%以下。高折射率层的折射率可以通过高折射率层中的折射率赋予剂的含量来调整。高折射率层中的折射率赋予剂的含量越多,越能够提高高折射率层的折射率。From the viewpoint of the refractive index of high refractive index layer and the film making ease of this layer, in high refractive index layer 100 mass %, the content of the refractive index imparting agent in the high refractive index layer is preferably more than 10 mass % and below 90 mass %, more preferably more than 20 mass % and below 80 mass %, further preferably more than 30 mass % and below 70 mass %, more preferably more than 40 mass % and below 60 mass %.The refractive index of high refractive index layer can be adjusted by the content of the refractive index imparting agent in the high refractive index layer.The more the content of the refractive index imparting agent in the high refractive index layer is, the more the refractive index of the high refractive index layer can be improved.
粘结剂树脂可以是热塑性树脂,也可以是固化性树脂的固化物。高折射率层可以具有硬涂性,在该情况下,高折射率层可以由包含紫外线固化型树脂等活性能量射线固化型树脂和折射率赋予剂的硬涂层形成用组合物的固化物形成。作为活性能量射线固化型树脂,例如可举出(甲基)丙烯酸系树脂、有机硅系树脂、聚酯系树脂、氨基甲酸酯系树脂、酰胺系树脂、环氧系树脂等,优选为紫外线固化型树脂。构成粘结剂树脂的紫外线固化型树脂优选为(甲基)丙烯酸系树脂,从固化性的观点出发,更优选为包含来自于多官能的(甲基)丙烯酸类单体的结构单元的(甲基)丙烯酸系树脂。The binder resin may be a thermoplastic resin or a cured product of a curable resin. The high refractive index layer may have hard coating properties. In this case, the high refractive index layer may be formed by a cured product of a hard coating layer forming composition comprising an active energy ray-curable resin such as an ultraviolet-curable resin and a refractive index imparting agent. As active energy ray-curable resins, for example, (meth) acrylic resins, silicone resins, polyester resins, carbamate resins, amide resins, epoxy resins, etc. may be cited, preferably ultraviolet-curable resins. The ultraviolet-curable resin constituting the binder resin is preferably a (meth) acrylic resin, and from the viewpoint of curability, it is more preferably a (meth) acrylic resin comprising a structural unit from a multifunctional (meth) acrylic monomer.
需要说明的是,在本说明书中,“(甲基)丙烯酸”是指可以为丙烯酸或甲基丙烯酸中的任一者。(甲基)丙烯酸酯等的“(甲基)”也是同样的含义。In addition, in this specification, "(meth)acrylic acid" means that it may be either acrylic acid or methacrylic acid. The "(meth)" of (meth)acrylate etc. has the same meaning.
从高折射率层的折射率的观点,并且不易观察到轻微漏光的观点出发,高折射率层的厚度(光学膜厚)优选为10nm以上且1000nm以下,更优选为10nm以上且500nm以下,进一步优选为20nm以上且300nm以下,更进一步优选为40nm以上且250nm以下,特别优选为100nm以上且200nm以下。From the viewpoint of the refractive index of the high refractive index layer and the viewpoint that slight light leakage is not easily observed, the thickness (optical film thickness) of the high refractive index layer is preferably from 10 nm to 1000 nm, more preferably from 10 nm to 500 nm, further preferably from 20 nm to 300 nm, further preferably from 40 nm to 250 nm, and particularly preferably from 100 nm to 200 nm.
从不易观察到轻微漏光的观点出发,高折射率层优选波长550nm处的折射率为1.6以上,更优选为1.62以上。从使光学层叠体的反射色调为适度的发蓝的观点出发,该折射率优选为1.75以下,更优选为1.70以下。The high refractive index layer preferably has a refractive index of 1.6 or more, more preferably 1.62 or more, at a wavelength of 550 nm to prevent slight light leakage from being observed. The refractive index is preferably 1.75 or less, more preferably 1.70 or less, to make the reflection hue of the optical laminate moderately bluish.
光学功能层(A)1通常直接层叠于直线偏振板2的表面。例如,通过将高折射率层形成用组合物涂布于直线偏振片2的表面,并根据需要使其干燥和/或固化,从而能够使高折射率层直接层叠于直线偏振片2的表面。The optical functional layer (A) 1 is usually directly laminated on the surface of the linear polarizing plate 2. For example, the high refractive index layer can be directly laminated on the surface of the linear polarizing plate 2 by applying a high refractive index layer-forming composition on the surface of the linear polarizing plate 2 and drying and/or curing the composition as needed.
光学功能层(A)1可以包含基材膜和层叠于其上的高折射率层。在该情况下,光学功能层(A)1可以以其基材膜侧与直线偏振片2对置的方式例如借助第1贴合层10层叠于直线偏振片2上。通过将高折射率层形成用组合物涂布于基材膜上,并根据需要使其干燥和/或固化,能够形成包含基材膜和高折射率层的光学功能层(A)。或者,也可以通过将上述基材膜作为直线偏振片2的保护膜层叠于直线偏振片2的观察侧而制作直线偏振板,进一步将基材膜以外的构成光学功能层(A)1的层与直线偏振板贴合来制作光学层叠体。在该情况下,光学功能层(A)1具有基材膜以外的构成光学功能层(A)1的层和基材膜。The optical functional layer (A) 1 may include a substrate film and a high refractive index layer stacked thereon. In this case, the optical functional layer (A) 1 may be stacked on the linear polarizer 2, for example, by means of the first laminating layer 10, in a manner such that its substrate film side is opposed to the linear polarizer 2. By applying a high refractive index layer forming composition on the substrate film, and drying and/or curing it as required, an optical functional layer (A) comprising a substrate film and a high refractive index layer can be formed. Alternatively, a linear polarizing plate may be prepared by laminating the above-mentioned substrate film as a protective film of the linear polarizer 2 on the observation side of the linear polarizer 2, and further laminating the layers constituting the optical functional layer (A) 1 other than the substrate film to the linear polarizer to prepare an optical laminate. In this case, the optical functional layer (A) 1 has layers constituting the optical functional layer (A) 1 other than the substrate film and the substrate film.
作为基材膜,可以使用后述的热塑性树脂膜。从薄型化的观点出发,基材膜的厚度通常为100μm以下,优选为80μm以下,更优选为60μm以下,进一步优选为40μm以下,更进一步优选为30μm以下,另外,通常为5μm以上,优选为10μm以上。As the substrate film, a thermoplastic resin film described later can be used. From the viewpoint of thinning, the thickness of the substrate film is usually 100 μm or less, preferably 80 μm or less, more preferably 60 μm or less, further preferably 40 μm or less, further preferably 30 μm or less, and usually 5 μm or more, preferably 10 μm or more.
其中,基材膜优选为环状聚烯烃系树脂膜、纤维素酯系树脂膜、聚酯系树脂膜或(甲基)丙烯酸系树脂膜。Among them, the substrate film is preferably a cyclic polyolefin-based resin film, a cellulose ester-based resin film, a polyester-based resin film, or a (meth)acrylic resin film.
光学功能层(A)1可以包含上述基材膜以外的热塑性树脂膜。例如,可以通过将该热塑性树脂膜作为直线偏振片2的保护膜层叠于直线偏振片2的观察侧而制作直线偏振板,进一步将该热塑性树脂膜以外的构成光学功能层(A)1的层与直线偏振板贴合来制作光学层叠体。在该情况下,光学功能层(A)1具有热塑性树脂膜以外的构成光学功能层(A)1的层和热塑性树脂膜。关于热塑性树脂膜的详细情况,在后文叙述。The optical functional layer (A) 1 may include a thermoplastic resin film other than the above-mentioned substrate film. For example, a linear polarizing plate can be prepared by laminating the thermoplastic resin film as a protective film of the linear polarizing plate 2 on the observation side of the linear polarizing plate 2, and further laminating the layer constituting the optical functional layer (A) 1 other than the thermoplastic resin film to the linear polarizing plate to prepare an optical laminate. In this case, the optical functional layer (A) 1 includes a layer constituting the optical functional layer (A) 1 other than the thermoplastic resin film and a thermoplastic resin film. The details of the thermoplastic resin film will be described later.
在光学功能层(A)包含高折射率层和基材膜的情况下,从不易观察到轻微漏光的观点出发,波长550nm处的它们的折射率差优选为0.05以上且0.30以下,更优选为0.08以上且0.26以下,进一步优选为0.10以上且0.24以下。When the optical functional layer (A) includes a high refractive index layer and a substrate film, the difference in their refractive index at a wavelength of 550 nm is preferably 0.05 to 0.30, more preferably 0.08 to 0.26, and further preferably 0.10 to 0.24, from the viewpoint that slight light leakage is not easily observed.
在光学功能层(A)包含高折射率层和基材膜的情况下,可以在高折射率层与基材膜之间夹设树脂层,也可以在高折射率层的与基材膜相反的一侧配置树脂层。树脂层的例子为硬涂层。另外,能够夹设在高折射率层与基材膜之间的树脂层可以为底涂层。关于硬涂层,引用后述的记载。When the optical functional layer (A) comprises a high refractive index layer and a substrate film, a resin layer can be sandwiched between the high refractive index layer and the substrate film, or a resin layer can be configured on the side opposite to the substrate film of the high refractive index layer. The example of the resin layer is a hard coat. In addition, the resin layer that can be sandwiched between the high refractive index layer and the substrate film can be a primer. About the hard coat, the record described later is cited.
在光学功能层(A)包含基材膜和树脂层的情况下,可以通过将该基材膜和该树脂层分别作为直线偏振片2的保护膜和硬涂层层叠于直线偏振片2的观察侧而制作直线偏振板,进一步将该基材膜和该树脂层以外的构成光学功能层(A)1的层与直线偏振板贴合来制作光学层叠体。在该情况下,光学功能层(A)1具有该基材膜和该树脂层以外的构成光学功能层(A)1的层、基材膜和树脂层。When the optical functional layer (A) includes a substrate film and a resin layer, a linear polarizing plate can be prepared by laminating the substrate film and the resin layer as a protective film and a hard coating layer of the linear polarizing plate 2 on the viewing side of the linear polarizing plate 2, respectively, and further laminating the substrate film and the layer constituting the optical functional layer (A) 1 other than the resin layer to the linear polarizing plate to prepare an optical laminate. In this case, the optical functional layer (A) 1 includes the layers constituting the optical functional layer (A) 1 other than the substrate film and the resin layer, the substrate film, and the resin layer.
从不易观察到轻微漏光的观点出发,在包含上述树脂层的情况下,该树脂层与高折射率层之间的波长550nm处的折射率差优选为0.05以上且0.30以下,更优选为0.08以上且0.26以下,进一步优选为0.10以上且0.24以下。From the viewpoint of making it difficult to observe slight light leakage, when the above-mentioned resin layer is included, the refractive index difference between the resin layer and the high refractive index layer at a wavelength of 550nm is preferably greater than 0.05 and less than 0.30, more preferably greater than 0.08 and less than 0.26, and further preferably greater than 0.10 and less than 0.24.
光学功能层(A)1除了包含高折射率层、含色素层(例如含黄色色素层)、高折射率层与低折射率层的交替多层、液晶层、荧光发光性层、或它们的组合以外,还可以包含1层或2层以上的能够调整光学层叠体的反射特性(反射率Y、反射色调)的层。作为这样的层,例如可举出上述树脂层。树脂层能够配置于高折射率层与基材膜之间、或者高折射率层的与基材膜相反的一侧。树脂层可以为粘合剂层。Optical functional layer (A) 1 can also include 1 or more than 2 layers of the layer that can adjust the reflective characteristics (reflectivity γ, reflection hue) of the optical laminate except comprising high refractive index layer, containing pigment layer (for example containing yellow pigment layer), high refractive index layer and low refractive index layer alternating multilayer, liquid crystal layer, fluorescent luminescent layer or their combination.As such layer, for example, can enumerate above-mentioned resin layer.Resin layer can be configured between high refractive index layer and substrate film or high refractive index layer with the opposite side of substrate film.Resin layer can be adhesive layer.
作为能够调整光学层叠体的反射特性的层的另一个例子,可举出在高折射率层的与基材膜相反的一侧借助粘合剂层(后述的第6贴合层80)而配置的后述的前面板90。作为能够调整光学层叠体的反射特性的层的又一个例子,可举出上述的基材膜以外的热塑性树脂膜。As another example of a layer capable of adjusting the reflective properties of an optical laminate, there can be mentioned a front panel 90 described later disposed on the side of the high refractive index layer opposite to the substrate film via an adhesive layer (the sixth bonding layer 80 described later). As another example of a layer capable of adjusting the reflective properties of an optical laminate, there can be mentioned a thermoplastic resin film other than the above-mentioned substrate film.
光学功能层(A)1优选电绝缘性高,例如优选为电阻值超过1.0×107Ω/□的层。另外,为了提高电绝缘性,优选不具有金属网层等网状结构的光学功能层、即在整个面均匀的光学功能层。The optical functional layer (A) 1 preferably has high electrical insulation, for example, preferably a layer having a resistance value exceeding 1.0×10 7 Ω/□. In order to improve electrical insulation, it is preferred that the optical functional layer not have a mesh structure such as a metal mesh layer, that is, an optical functional layer that is uniform over the entire surface.
(2)直线偏振片(2) Linear polarizer
直线偏振片2具有从自然光等非偏振光的光线中选择性地透射某一方向的直线偏振光的功能。作为直线偏振片,可举出吸附有二色性色素的拉伸膜或拉伸层、包含聚合性液晶化合物的固化物和二色性色素的液晶固化层等。光学功能层(A)1与直线偏振片2可以借助第1贴合层10而层叠。The linear polarizer 2 has the function of selectively transmitting linear polarized light in a certain direction from non-polarized light such as natural light. As the linear polarizer, there can be cited a stretched film or stretched layer adsorbed with a dichroic pigment, a cured product containing a polymerizable liquid crystal compound and a liquid crystal cured layer of a dichroic pigment, etc. The optical functional layer (A) 1 and the linear polarizer 2 can be laminated via a first laminating layer 10.
作为吸附有二色性色素的拉伸膜的直线偏振片通常可以经过如下工序来制造:将聚乙烯醇系树脂膜进行单轴拉伸的工序;通过将聚乙烯醇系树脂膜用碘等二色性色素染色,从而使该二色性色素吸附的工序;将吸附有二色性色素的聚乙烯醇系树脂膜用硼酸水溶液进行处理的工序;以及在基于硼酸水溶液的处理后进行水洗的工序。A linear polarizer as a stretched film with adsorbed dichroic dye can generally be manufactured through the following steps: a step of uniaxially stretching a polyvinyl alcohol resin film; a step of dyeing the polyvinyl alcohol resin film with a dichroic dye such as iodine to adsorb the dichroic dye; a step of treating the polyvinyl alcohol resin film with adsorbed dichroic dye with an aqueous boric acid solution; and a step of washing with water after the treatment with the aqueous boric acid solution.
吸附有二色性色素的拉伸膜的厚度通常为30μm以下,优选为18μm以下,更优选为15μm以下。该厚度通常为1μm以上,例如可以为5μm以上。The thickness of the stretched film to which the dichroic dye is adsorbed is usually 30 μm or less, preferably 18 μm or less, and more preferably 15 μm or less. The thickness is usually 1 μm or more, for example, 5 μm or more.
聚乙烯醇系树脂是通过将聚乙酸乙烯酯系树脂皂化而得到的。作为聚乙酸乙烯酯系树脂,除了作为乙酸乙烯酯的均聚物的聚乙酸乙烯酯以外,还可以使用乙酸乙烯酯和能够与其共聚的其他单体的共聚物。作为能够与乙酸乙烯酯共聚的其他单体,例如可举出不饱和羧酸系化合物、烯烃系化合物、乙烯基醚系化合物、不饱和砜系化合物、具有铵基的(甲基)丙烯酰胺系化合物。The polyvinyl alcohol resin is obtained by saponifying a polyvinyl acetate resin. As the polyvinyl acetate resin, in addition to polyvinyl acetate which is a homopolymer of vinyl acetate, copolymers of vinyl acetate and other monomers copolymerizable therewith can be used. Examples of other monomers copolymerizable with vinyl acetate include unsaturated carboxylic acid compounds, olefin compounds, vinyl ether compounds, unsaturated sulfone compounds, and (meth)acrylamide compounds having an ammonium group.
聚乙烯醇系树脂的皂化度通常为85摩尔%以上且100摩尔%以下左右,优选为98摩尔%以上。聚乙烯醇系树脂可以被改性,也可以使用用醛类改性了的聚乙烯醇缩甲醛、聚乙烯醇缩乙醛等。聚乙烯醇系树脂的聚合度通常为1000以上且10000以下,优选为1500以上且5000以下。The saponification degree of the polyvinyl alcohol resin is usually 85 mol% or more and 100 mol% or less, preferably 98 mol% or more. The polyvinyl alcohol resin may be modified, and polyvinyl formal, polyvinyl acetal, etc. modified with aldehydes may also be used. The polymerization degree of the polyvinyl alcohol resin is usually 1000 or more and 10000 or less, preferably 1500 or more and 5000 or less.
作为吸附有二色性色素的拉伸层的直线偏振片通常可以经过如下工序来制造:将包含上述聚乙烯醇系树脂的涂布液涂布于基材层上的工序;将所得到的层叠膜进行单轴拉伸的工序;将经单轴拉伸的层叠膜的聚乙烯醇系树脂层用二色性色素染色,从而使该二色性色素吸附的工序;将吸附有二色性色素的膜用硼酸水溶液进行处理的工序;以及在基于硼酸水溶液的处理后进行水洗的工序。基材层可以用作直线偏振片的保护膜,也可以从直线偏振片剥离除去。基材层的材料和厚度可以与后述的热塑性树脂膜的材料和厚度相同。The linear polarizer as a stretched layer adsorbed with a dichroic dye can usually be manufactured through the following steps: a step of applying a coating liquid containing the above-mentioned polyvinyl alcohol resin on a substrate layer; a step of uniaxially stretching the obtained laminated film; a step of dyeing the polyvinyl alcohol resin layer of the uniaxially stretched laminated film with a dichroic dye to adsorb the dichroic dye; a step of treating the film adsorbed with the dichroic dye with an aqueous boric acid solution; and a step of washing with water after the treatment with the aqueous boric acid solution. The substrate layer can be used as a protective film for the linear polarizer, or it can be peeled off and removed from the linear polarizer. The material and thickness of the substrate layer can be the same as the material and thickness of the thermoplastic resin film described later.
光学层叠体可以包含层叠于作为吸附有二色性色素的拉伸膜或拉伸层的直线偏振片的单面或两面的保护膜。作为保护膜,可以使用后述的热塑性树脂膜。直线偏振片和保护膜可以借助后述的贴合层而层叠。The optical laminate may include a protective film laminated on one or both sides of a linear polarizer as a stretched film or a stretched layer adsorbed with a dichroic pigment. As the protective film, a thermoplastic resin film described later may be used. The linear polarizer and the protective film may be laminated with the aid of a laminating layer described later.
如上所述,层叠于直线偏振片的观察侧的热塑性树脂膜(保护膜)被包含在光学功能层(A)中。该热塑性树脂膜与直线偏振片可以借助第1贴合层而贴合。As described above, the thermoplastic resin film (protective film) laminated on the viewing side of the linear polarizing plate is included in the optical functional layer (A). The thermoplastic resin film and the linear polarizing plate may be bonded together via the first bonding layer.
作为构成热塑性树脂膜的热塑性树脂,例如可举出三乙酰纤维素等纤维素树脂;聚对苯二甲酸乙二醇酯、聚萘二甲酸乙二醇酯等聚酯树脂;聚醚砜树脂;聚砜树脂;聚碳酸酯树脂;尼龙、芳香族聚酰胺等聚酰胺树脂;聚酰亚胺树脂;聚乙烯、聚丙烯、乙烯-丙烯共聚物等聚烯烃树脂;具有环系和降冰片烯结构的环状聚烯烃树脂(也称为降冰片烯系树脂);(甲基)丙烯酸类树脂;聚芳酯树脂;聚苯乙烯树脂;聚乙烯醇树脂等。其中,热塑性树脂膜优选为环状聚烯烃系树脂膜、纤维素酯系树脂膜、聚酯系树脂膜或(甲基)丙烯酸系树脂膜。Examples of the thermoplastic resin constituting the thermoplastic resin film include cellulose resins such as triacetyl cellulose; polyester resins such as polyethylene terephthalate and polyethylene naphthalate; polyethersulfone resins; polysulfone resins; polycarbonate resins; polyamide resins such as nylon and aromatic polyamide; polyimide resins; polyolefin resins such as polyethylene, polypropylene, and ethylene-propylene copolymers; cyclic polyolefin resins having a ring system and a norbornene structure (also referred to as norbornene resins); (meth) acrylic resins; polyarylate resins; polystyrene resins; polyvinyl alcohol resins, etc. Among them, the thermoplastic resin film is preferably a cyclic polyolefin resin film, a cellulose ester resin film, a polyester resin film, or a (meth) acrylic resin film.
从薄型化的观点出发,热塑性树脂膜的厚度通常为100μm以下,优选为80μm以下,更优选为60μm以下,进一步优选为40μm以下,更进一步优选为30μm以下,另外,通常为5μm以上,优选为10μm以上。From the viewpoint of thinning, the thickness of the thermoplastic resin film is usually 100 μm or less, preferably 80 μm or less, more preferably 60 μm or less, further preferably 40 μm or less, further preferably 30 μm or less, and is usually 5 μm or more, preferably 10 μm or more.
可以在热塑性树脂膜上形成硬涂层。硬涂层可以形成于热塑性树脂膜的一面,也可以形成于两面。通过设置硬涂层,能够制成提高了硬度和耐擦伤性的热塑性树脂膜。A hard coating layer may be formed on the thermoplastic resin film. The hard coating layer may be formed on one side of the thermoplastic resin film or on both sides. By providing the hard coating layer, a thermoplastic resin film having improved hardness and scratch resistance may be produced.
硬涂层例如为活性能量射线固化型树脂、优选为紫外线固化型树脂的固化层。作为紫外线固化型树脂,例如可举出(甲基)丙烯酸系树脂、有机硅系树脂、聚酯系树脂、氨基甲酸酯系树脂、酰胺系树脂、环氧系树脂等。为了提高强度,硬涂层可以包含添加剂。添加剂没有特别限定,可举出无机系微粒、有机系微粒或它们的混合物。The hard coat layer is, for example, a cured layer of an active energy ray-curable resin, preferably an ultraviolet-curable resin. As ultraviolet-curable resins, for example, (meth) acrylic resins, silicone resins, polyester resins, urethane resins, amide resins, epoxy resins, etc. can be cited. In order to improve the strength, the hard coat layer may contain additives. The additives are not particularly limited, and inorganic microparticles, organic microparticles, or mixtures thereof can be cited.
用于形成作为液晶固化层的直线偏振片的聚合性液晶化合物是具有聚合性反应基团且显示液晶性的化合物。聚合性反应基团是参与聚合反应的基团,优选为光聚合性反应基团。光聚合性反应基团是指能够通过由光聚合引发剂产生的活性自由基、酸等而参与聚合反应的基团。作为光聚合性反应基团,可举出乙烯基、乙烯氧基、1-氯乙烯基、异丙烯基、4-乙烯基苯基、丙烯酰氧基、甲基丙烯酰氧基、环氧乙烷基、氧杂环丁基等。其中,优选丙烯酰氧基、甲基丙烯酰氧基、乙烯氧基、环氧乙烷基和氧杂环丁基,更优选丙烯酰氧基。聚合性液晶化合物的种类没有特别限定,可以使用棒状液晶化合物、圆盘状液晶化合物和它们的混合物。聚合性液晶化合物的液晶性可以为热致性液晶,也可以为溶致性液晶,如果以有序度对热致液晶进行分类,则可以为向列液晶,也可以为近晶液晶。The polymerizable liquid crystal compound used to form a linear polarizer as a liquid crystal curing layer is a compound having a polymerizable reaction group and showing liquid crystal properties. The polymerizable reaction group is a group that participates in the polymerization reaction, preferably a photopolymerizable reaction group. The photopolymerizable reaction group refers to a group that can participate in the polymerization reaction through active free radicals, acids, etc. generated by a photopolymerization initiator. As a photopolymerizable reaction group, vinyl, vinyloxy, 1-chlorovinyl, isopropenyl, 4-vinylphenyl, acryloyloxy, methacryloyloxy, oxirane, oxetane, etc. can be cited. Among them, acryloyloxy, methacryloyloxy, vinyloxy, oxirane and oxetane are preferred, and acryloyloxy is more preferred. The type of polymerizable liquid crystal compound is not particularly limited, and rod-shaped liquid crystal compounds, disc-shaped liquid crystal compounds and mixtures thereof can be used. The liquid crystal properties of the polymerizable liquid crystal compound can be thermotropic liquid crystals or lyotropic liquid crystals. If the thermotropic liquid crystals are classified by order, they can be nematic liquid crystals or smectic liquid crystals.
在液晶固化层中,二色性色素分散在聚合性液晶化合物的固化物中并进行取向。作为液晶固化层的直线偏振片中使用的二色性色素,优选在300nm以上且700nm以下的范围具有吸收极大波长的二色性色素。作为这样的二色性色素,例如可举出吖啶色素、噁嗪色素、花青色素、萘色素、偶氮色素和蒽醌色素等,其中,优选偶氮色素。作为偶氮色素,可举出单偶氮色素、双偶氮色素、三偶氮色素、四偶氮色素和茋偶氮色素等,优选为双偶氮色素和三偶氮色素。二色性色素可以单独使用,也可以组合使用2种以上,优选组合使用3种以上。特别是更优选组合3种以上的偶氮化合物。二色性色素的一部分可以具有反应性基团,另外也可以具有液晶性。In the liquid crystal solidification layer, the dichroic pigment is dispersed in the solidified material of the polymerizable liquid crystal compound and oriented. As the dichroic pigment used in the linear polarizer of the liquid crystal solidification layer, it is preferred that the dichroic pigment has a maximum absorption wavelength in the range of more than 300nm and less than 700nm. As such a dichroic pigment, for example, acridine pigment, oxazine pigment, cyanine pigment, naphthalene pigment, azo pigment and anthraquinone pigment, etc. can be mentioned, wherein, preferably azo pigment. As azo pigment, monoazo pigment, disazo pigment, triazo pigment, tetraazo pigment and stilbene azo pigment, etc. can be mentioned, preferably disazo pigment and triazo pigment. The dichroic pigment can be used alone, or two or more can be used in combination, preferably three or more can be used in combination. In particular, more preferably azo compounds of more than three kinds are combined. A part of the dichroic pigment can have a reactive group, and it can also have liquid crystallinity in addition.
作为液晶固化层的直线偏振片例如可以通过在形成于基材层上的取向膜上涂布包含聚合性液晶化合物和二色性色素的直线偏振片形成用组合物,使聚合性液晶化合物聚合而固化,从而形成。也可以通过在基材层上涂布直线偏振片形成用组合物而形成涂膜,将该涂膜与基材层一起拉伸,从而形成直线偏振片。用于形成直线偏振片的基材层可以用作直线偏振片的保护膜。基材层的材料和厚度可以与上述热塑性树脂膜的材料和厚度相同。The linear polarizer as a liquid crystal solidification layer can be formed, for example, by coating a linear polarizer-forming composition comprising a polymerizable liquid crystal compound and a dichroic pigment on an orientation film formed on a substrate layer, and polymerizing and solidifying the polymerizable liquid crystal compound. It is also possible to form a coating film by coating a linear polarizer-forming composition on a substrate layer, and stretching the coating film together with the substrate layer to form a linear polarizer. The substrate layer for forming a linear polarizer can be used as a protective film for the linear polarizer. The material and thickness of the substrate layer can be the same as the material and thickness of the above-mentioned thermoplastic resin film.
作为包含聚合性液晶化合物和二色性色素的直线偏振片形成用组合物、以及使用了该组合物的直线偏振片的制造方法,可例示日本特开2013-37353号公报、日本特开2013-33249号公报、日本特开2017-83843号公报等中记载的内容。直线偏振片形成用组合物除了聚合性液晶化合物和二色性色素以外,还可以进一步包含溶剂、聚合引发剂、交联剂、流平剂、抗氧化剂、增塑剂、敏化剂等添加剂。这些成分可以分别仅使用1种,也可以组合使用2种以上。As a composition for forming a linear polarizer including a polymerizable liquid crystal compound and a dichroic pigment, and a method for manufacturing a linear polarizer using the composition, the contents described in Japanese Patent Publication No. 2013-37353, Japanese Patent Publication No. 2013-33249, Japanese Patent Publication No. 2017-83843, etc. can be exemplified. In addition to the polymerizable liquid crystal compound and the dichroic pigment, the composition for forming a linear polarizer may further include additives such as a solvent, a polymerization initiator, a crosslinking agent, a leveling agent, an antioxidant, a plasticizer, and a sensitizer. These components may be used in one kind only, or in combination of two or more kinds.
直线偏振片形成用组合物可以含有的聚合引发剂是能够引发聚合性液晶化合物的聚合反应的化合物,从能够在更低温条件下引发聚合反应的观点出发,优选光聚合性引发剂。具体而言,可举出能够通过光的作用而产生活性自由基或酸的光聚合引发剂,其中,优选通过光的作用而产生自由基的光聚合引发剂。相对于聚合性液晶化合物的总量100质量份,聚合引发剂的含量优选为1质量份以上且10质量份以下,更优选为3质量份以上且8质量份以下。如果在该范围内,则聚合性基团的反应充分进行,且容易使液晶化合物的取向状态稳定化。The polymerization initiator that the linear polarizer forming composition may contain is a compound that can initiate the polymerization reaction of a polymerizable liquid crystal compound. From the viewpoint of being able to initiate the polymerization reaction under lower temperature conditions, a photopolymerization initiator is preferred. Specifically, a photopolymerization initiator that can generate active free radicals or acids by the action of light can be cited, wherein a photopolymerization initiator that generates free radicals by the action of light is preferred. Relative to the total amount of 100 parts by mass of the polymerizable liquid crystal compound, the content of the polymerization initiator is preferably 1 part by mass or more and 10 parts by mass or less, more preferably 3 parts by mass or more and 8 parts by mass or less. If within this range, the reaction of the polymerizable group is fully carried out, and it is easy to stabilize the orientation state of the liquid crystal compound.
作为液晶固化层的直线偏振片的厚度通常为10μm以下,优选为0.5μm以上且8μm以下,更优选为1μm以上且5μm以下。The thickness of the linear polarizing plate as the liquid crystal solidified layer is usually 10 μm or less, preferably 0.5 μm or more and 8 μm or less, and more preferably 1 μm or more and 5 μm or less.
光学层叠体可以包含形成作为液晶固化层的直线偏振片的上述基材层。该基材层可以为光学功能层(A)中所含的上述热塑性树脂膜或直线偏振片的保护膜。或者,基材层可以从直线偏振片剥离除去。光学层叠体可以具有上述取向膜,也可以不具有上述取向膜。The optical laminate may include the substrate layer forming a linear polarizer as a liquid crystal solidification layer. The substrate layer may be the thermoplastic resin film or the protective film of the linear polarizer contained in the optical functional layer (A). Alternatively, the substrate layer may be peeled off from the linear polarizer. The optical laminate may or may not have the alignment film.
作为液晶固化层的直线偏振片出于保护直线偏振片等目的,可以在其单面或两面具有外涂层。外涂层例如可以通过在直线偏振片上涂布用于形成外涂层的组合物而形成。作为构成外涂层的材料,例如可举出光固化型树脂、水溶性聚合物等,具体而言,可以使用(甲基)丙烯酸系树脂、聚乙烯醇系树脂等。The linear polarizer as a liquid crystal solidification layer may have an outer coating on one or both sides thereof for the purpose of protecting the linear polarizer, etc. The outer coating may be formed, for example, by applying a composition for forming an outer coating on the linear polarizer. As materials constituting the outer coating, for example, photocurable resins, water-soluble polymers, etc. may be cited, and specifically, (meth) acrylic resins, polyvinyl alcohol resins, etc. may be used.
直线偏振片的可见度修正偏振度Py通常为95%以上,优选为97%以上,更优选为98%以上,进一步优选为98.7%以上,更进一步优选为99.0%以上,特别优选为99.4%以上,可以为99.9%以上。直线偏振片的可见度修正偏振度Py可以为99.999%以下或99.99%以下。The visibility-corrected polarization degree Py of the linear polarizer is usually 95% or more, preferably 97% or more, more preferably 98% or more, further preferably 98.7% or more, further preferably 99.0% or more, particularly preferably 99.4% or more, and can be 99.9% or more. The visibility-corrected polarization degree Py of the linear polarizer can be 99.999% or less or 99.99% or less.
可见度修正偏振度Py可以通过使用带积分球的分光光度计(日本分光株式会社制的“V7100”),利用“JIS Z 8701”的2度视野(C光源)对所得到的偏振度进行可见度修正来算出。The visibility-corrected polarization degree Py can be calculated by performing visibility correction on the obtained polarization degree using a spectrophotometer with an integrating sphere ("V7100" manufactured by JASCO Corporation) using a 2-degree field of view (C light source) of "JIS Z 8701".
提高直线偏振片的可见度修正偏振度Py在提高光学层叠体的防反射功能的方面是有利的。如果可见度修正偏振度Py小于95%,则有时无法发挥防反射功能。Increasing the visibility correction polarization degree Py of the linear polarizing plate is advantageous in improving the antireflection function of the optical laminate. If the visibility correction polarization degree Py is less than 95%, the antireflection function may not be exhibited.
直线偏振片的可见度修正单体透射率Ty通常为41%以上,优选为41.1%以上,更优选为41.2%以上,可以为42%以上,也可以为42.5%以上。直线偏振片的可见度修正单体透射率Ty通常为50%以下,可以为48%以下,也可以为46%以下,还可以为44%以下,还可以为43%以下。如果可见度修正单体透射率Ty过高,则可见度修正偏振度Py变得过低,有时光学层叠体的防反射功能变得不充分。The visibility correction single transmittance Ty of the linear polarizer is usually 41% or more, preferably 41.1% or more, more preferably 41.2% or more, and can be 42% or more, or 42.5% or more. The visibility correction single transmittance Ty of the linear polarizer is usually 50% or less, and can be 48% or less, or 46% or less, or 44% or less, or 43% or less. If the visibility correction single transmittance Ty is too high, the visibility correction polarization degree Py becomes too low, and sometimes the anti-reflection function of the optical laminate becomes insufficient.
可见度修正单体透射率Ty可以通过使用带积分球的分光光度计(日本分光株式会社制的“V7100”),利用“JIS Z 8701”的2度视野(C光源)对所得到的透射率进行可见度修正来算出。The visibility-corrected single transmittance Ty can be calculated by performing visibility correction on the obtained transmittance using a spectrophotometer with an integrating sphere ("V7100" manufactured by JASCO Corporation) using a 2-degree field of view (C light source) of "JIS Z 8701".
直线偏振片的正交色调a*优选为-5~5的范围,更优选为-3~3的范围。另外,正交色调b*优选为-10~10的范围,更优选为-5~5的范围,进一步优选为-3~3的范围。使用带积分球的分光光度计(日本分光株式会社制的“V7100”),使用C光源的等色函数对所得到的透射率算出L*a*b*(CIE)表色系中的色度a*和b*,由此得到直线偏振片单体的色调(单体色调)、将直线偏振片平行配置的色调(平行色调)、将直线偏振片正交配置的色调(正交色调)。The orthogonal hue a* of the linear polarizer is preferably in the range of -5 to 5, more preferably in the range of -3 to 3. In addition, the orthogonal hue b* is preferably in the range of -10 to 10, more preferably in the range of -5 to 5, and further preferably in the range of -3 to 3. Using a spectrophotometer with an integrating sphere ("V7100" manufactured by JASCO Corporation), the chromaticity a* and b* in the L*a*b* (CIE) colorimetric system are calculated for the obtained transmittance using the colorimetric function of the C light source, thereby obtaining the hue of the linear polarizer monomer (monomer hue), the hue of the linear polarizers arranged in parallel (parallel hue), and the hue of the linear polarizers arranged orthogonally (orthogonal hue).
(3)相位差层(3) Phase difference layer
光学层叠体包含具有第1相位差层3a的相位差层3。直线偏振片2与第1相位差层3a可以借助第2贴合层20层叠。在直线偏振片2的与观察侧相反的一侧层叠有保护膜的情况下,可以将该保护膜与第1相位差层3a借助第2贴合层20层叠。The optical laminate includes a phase difference layer 3 having a first phase difference layer 3a. The linear polarizing plate 2 and the first phase difference layer 3a may be laminated via a second bonding layer 20. When a protective film is laminated on the side opposite to the observation side of the linear polarizing plate 2, the protective film and the first phase difference layer 3a may be laminated via the second bonding layer 20.
相位差层3可以仅具有第1相位差层3a,也可以是由2层以上的相位差层构成的层叠结构。即,相位差层3可以包含1层以上的与第1相位差层3a不同的相位差层。相位差层3也可以具有保护其表面的外涂层、支撑相位差层3的基材层等。The phase difference layer 3 may have only the first phase difference layer 3a, or may have a laminated structure consisting of two or more phase difference layers. That is, the phase difference layer 3 may include one or more phase difference layers different from the first phase difference layer 3a. The phase difference layer 3 may also have an outer coating layer to protect its surface, a substrate layer to support the phase difference layer 3, and the like.
第1相位差层3a例如为λ/4层。在相位差层3包含2层的相位差层的情况下,作为该层的相位差层的组合,可举出从直线偏振板2侧起依次为λ/4层与正C层的组合、λ/2层与λ/4层的组合、正C层与λ/4层的组合。相位差层彼此的层叠可以使用后述的贴合层(第5贴合层)。The first phase difference layer 3a is, for example, a λ/4 layer. When the phase difference layer 3 includes two phase difference layers, the combination of the phase difference layers of the layer includes, from the linear polarizing plate 2 side, a combination of a λ/4 layer and a positive C layer, a combination of a λ/2 layer and a λ/4 layer, and a combination of a positive C layer and a λ/4 layer. The lamination of the phase difference layers can use a laminating layer (fifth laminating layer) described later.
λ/4层的波长550nm处的面内相位差值Re(550)通常为90nm以上且220nm以下的范围,优选为100nm以上且200nm以下的范围。λ/2层的波长550nm处的面内相位差值Re(550)优选为100nm以上且300nm以下,更优选为150nm以上且300nm以下,进一步优选为200nm以上且300nm以下的范围。另外,正C层的波长550nm处的厚度方向的相位差值Rth(550)通常为-170nm以上且-10nm以下的范围,优选为-150nm以上且-20nm以下的范围。The in-plane phase difference value Re(550) of the λ/4 layer at a wavelength of 550nm is usually in the range of 90nm to 220nm, preferably in the range of 100nm to 200nm. The in-plane phase difference value Re(550) of the λ/2 layer at a wavelength of 550nm is preferably in the range of 100nm to 300nm, more preferably in the range of 150nm to 300nm, and further preferably in the range of 200nm to 300nm. In addition, the phase difference value Rth(550) in the thickness direction at a wavelength of 550nm of the positive C layer is usually in the range of -170nm to -10nm, preferably in the range of -150nm to -20nm.
相位差层3具有逆波长色散性,其中,波长色散α优选为0.80以上且0.88以下。由此,能够有效地抑制上述的内部反射。The retardation layer 3 has reverse wavelength dispersion, and the wavelength dispersion α is preferably 0.80 or more and 0.88 or less. This can effectively suppress the above-mentioned internal reflection.
波长色散α是指波长450nm处的面内相位差值Re(450)与波长550nm处的面内相位差值Re(550)之比。The wavelength dispersion α refers to the ratio of the in-plane phase difference value Re(450) at a wavelength of 450 nm to the in-plane phase difference value Re(550) at a wavelength of 550 nm.
波长色散α=面内相位差值Re(450)/面内相位差值Re(550)Wavelength dispersion α = in-plane phase difference Re (450) / in-plane phase difference Re (550)
第1相位差层3a和其他相位差层可以是由上述热塑性树脂膜通过拉伸等而形成的相位差膜,也可以是液晶固化层。液晶固化层是聚合性液晶化合物以取向状态聚合固化而成的固化物层。相位差层3可以包含1层以上的液晶固化层,也可以包含2层或2层以上的层。The first phase difference layer 3a and other phase difference layers may be phase difference films formed by stretching the above-mentioned thermoplastic resin film, or may be liquid crystal cured layers. The liquid crystal cured layer is a cured layer formed by polymerizing and curing a polymerizable liquid crystal compound in an oriented state. The phase difference layer 3 may include one or more liquid crystal cured layers, or may include two or more layers.
作为聚合性液晶化合物,可举出棒状的聚合性液晶化合物和圆盘状的聚合性液晶化合物,可以使用它们中的一者,也可以使用包含它们两者的混合物。在棒状的聚合性液晶化合物相对于基材层水平取向或垂直取向的情况下,该聚合性液晶化合物的光轴与该聚合性液晶化合物的长轴方向一致。在圆盘状的聚合性液晶化合物进行取向的情况下,该聚合性液晶化合物的光轴存在于与该聚合性液晶化合物的圆盘面正交的方向。As the polymerizable liquid crystal compound, a rod-shaped polymerizable liquid crystal compound and a disc-shaped polymerizable liquid crystal compound can be cited. One of them can be used, or a mixture containing both of them can be used. In the case where the rod-shaped polymerizable liquid crystal compound is horizontally oriented or vertically oriented relative to the substrate layer, the optical axis of the polymerizable liquid crystal compound is consistent with the long axis direction of the polymerizable liquid crystal compound. In the case where the disc-shaped polymerizable liquid crystal compound is oriented, the optical axis of the polymerizable liquid crystal compound exists in a direction orthogonal to the disc surface of the polymerizable liquid crystal compound.
为了使通过将聚合性液晶化合物聚合而形成的液晶固化层显现面内相位差,使聚合性液晶化合物在合适的方向取向即可。在聚合性液晶化合物为棒状的情况下,通过使该聚合性液晶化合物的光轴相对于基材层平面水平地取向而显现面内相位差,在该情况下,光轴方向与慢轴方向一致。在聚合性液晶化合物为圆盘状的情况下,通过使该聚合性液晶化合物的光轴相对于基材层平面水平地取向而显现面内相位差,在该情况下,光轴与慢轴正交。聚合性液晶化合物的取向状态可以通过取向层与聚合性液晶化合物的组合来调整。In order to make the liquid crystal solidified layer formed by polymerizing the polymerizable liquid crystal compound show an in-plane phase difference, the polymerizable liquid crystal compound can be oriented in a suitable direction. In the case where the polymerizable liquid crystal compound is rod-shaped, the in-plane phase difference is manifested by aligning the optical axis of the polymerizable liquid crystal compound horizontally relative to the plane of the substrate layer, in which case the direction of the optical axis is consistent with the direction of the slow axis. In the case where the polymerizable liquid crystal compound is disc-shaped, the in-plane phase difference is manifested by aligning the optical axis of the polymerizable liquid crystal compound horizontally relative to the plane of the substrate layer, in which case the optical axis is orthogonal to the slow axis. The orientation state of the polymerizable liquid crystal compound can be adjusted by a combination of an orientation layer and a polymerizable liquid crystal compound.
聚合性液晶化合物为具有至少1个聚合性反应基团且具有液晶性的化合物。在并用2种以上聚合性液晶化合物的情况下,优选至少1种在分子内具有2个以上的聚合性反应基团。聚合性反应基团是参与聚合反应的基团,优选为光聚合性反应基团。光聚合性反应基团是指能够通过由光聚合引发剂产生的活性自由基、酸等而参与聚合反应的基团。光聚合性反应基团的例子与上述相同。聚合性液晶化合物所具有的液晶性可以为热致性液晶,也可以为溶致液晶,如果以有序度对热致液晶进行分类,则可以为向列液晶,也可以为近晶液晶。The polymerizable liquid crystal compound is a compound having at least one polymerizable reaction group and having liquid crystal properties. When two or more polymerizable liquid crystal compounds are used in combination, it is preferred that at least one has two or more polymerizable reaction groups in the molecule. The polymerizable reaction group is a group that participates in the polymerization reaction, preferably a photopolymerizable reaction group. The photopolymerizable reaction group refers to a group that can participate in the polymerization reaction through active free radicals, acids, etc. generated by a photopolymerization initiator. Examples of photopolymerizable reaction groups are the same as above. The liquid crystal properties possessed by the polymerizable liquid crystal compound can be thermotropic liquid crystals or lyotropic liquid crystals. If thermotropic liquid crystals are classified by order, they can be nematic liquid crystals or smectic liquid crystals.
光学层叠体可以包含与相位差层相邻的取向层。取向层具有使聚合性液晶化合物沿所期望的方向取向的取向限制力。取向层可以是使聚合性液晶化合物的分子轴相对于基材层垂直取向的垂直取向层,也可以是使聚合性液晶化合物的分子轴相对于基材层水平取向的水平取向层,还可以是使聚合性液晶化合物的分子轴相对于基材层倾斜取向的倾斜取向层。The optical laminate may include an alignment layer adjacent to the phase difference layer. The alignment layer has an alignment restriction force that orients the polymerizable liquid crystal compound in a desired direction. The alignment layer may be a vertical alignment layer that orients the molecular axis of the polymerizable liquid crystal compound vertically relative to the substrate layer, a horizontal alignment layer that orients the molecular axis of the polymerizable liquid crystal compound horizontally relative to the substrate layer, or an inclined alignment layer that orients the molecular axis of the polymerizable liquid crystal compound obliquely relative to the substrate layer.
液晶固化层的厚度可以为0.1μm以上,也可以为0.5μm以上,还可以为1μm以上,还可以为2μm以上,另外,优选为10μm以下,可以为8μm以下,也可以为5μm以下。The thickness of the liquid crystal solidified layer may be 0.1 μm or more, 0.5 μm or more, 1 μm or more, or 2 μm or more, and is preferably 10 μm or less, 8 μm or less, or 5 μm or less.
液晶固化层可以是通过在基材层上涂布包含聚合性液晶化合物的液晶层形成用组合物,进行干燥,使聚合性液晶化合物聚合而形成的。液晶层形成用组合物可以涂布于在基材层上形成的取向层上。基材层的材料和厚度可以与上述的热塑性树脂膜的材料和厚度相同。基材层可以与作为液晶固化层的相位差层一起被组装于光学层叠体,也可以将基材层剥离而仅将液晶固化层、或将该液晶固化层和取向层组装于光学层叠体。The liquid crystal solidification layer can be formed by coating a liquid crystal layer-forming composition containing a polymerizable liquid crystal compound on the substrate layer, drying it, and polymerizing the polymerizable liquid crystal compound. The liquid crystal layer-forming composition can be coated on the alignment layer formed on the substrate layer. The material and thickness of the substrate layer can be the same as the material and thickness of the above-mentioned thermoplastic resin film. The substrate layer can be assembled in the optical laminate together with the phase difference layer as the liquid crystal solidification layer, or the substrate layer can be peeled off and only the liquid crystal solidification layer, or the liquid crystal solidification layer and the alignment layer are assembled in the optical laminate.
(4)粘合剂层(4) Adhesive layer
图2是表示本发明的光学层叠体的另一个例子的示意截面图。图2所示的光学层叠体具备光学功能层(A)1、第1贴合层10、直线偏振片2、第2贴合层20、具有逆波长色散性的相位差层3和粘合剂层50。粘合剂层50可以层叠于光学层叠体的与观察侧(光学功能层(A)1侧)相反侧的面,可以用于光学层叠体向有机EL显示元件等图像显示元件的贴合。Fig. 2 is a schematic cross-sectional view showing another example of the optical laminate of the present invention. The optical laminate shown in Fig. 2 comprises an optical functional layer (A) 1, a first laminating layer 10, a linear polarizer 2, a second laminating layer 20, a phase difference layer 3 having reverse wavelength dispersion, and an adhesive layer 50. The adhesive layer 50 can be laminated on the surface of the optical laminate opposite to the observation side (optical functional layer (A) 1 side), and can be used for laminating the optical laminate to an image display element such as an organic EL display element.
在图2所示的光学层叠体中,光学功能层(A)1从观察侧起依次具备高折射率层1a、基材膜1b、第3贴合层30和热塑性树脂膜11。在直线偏振片2的与观察侧相反的一侧,借助第4贴合层40层叠有保护膜12。可以省略第3贴合层30和热塑性树脂膜11。也可以省略第4贴合层40和保护膜12。In the optical laminate shown in FIG2 , the optical functional layer (A) 1 includes, in order from the observation side, a high refractive index layer 1a, a base film 1b, a third laminating layer 30, and a thermoplastic resin film 11. On the side opposite to the observation side of the linear polarizer 2, a protective film 12 is laminated via a fourth laminating layer 40. The third laminating layer 30 and the thermoplastic resin film 11 may be omitted. The fourth laminating layer 40 and the protective film 12 may also be omitted.
在图2所示的光学层叠体中,相位差层3具备第1相位差层3a和第2相位差层3b。第1相位差层3a与第2相位差层3b通过第5贴合层3c贴合。然而,可以省略第5贴合层3c和第2相位差层3b。In the optical laminate shown in Fig. 2, the retardation layer 3 includes a first retardation layer 3a and a second retardation layer 3b. The first retardation layer 3a and the second retardation layer 3b are bonded together via a fifth bonding layer 3c. However, the fifth bonding layer 3c and the second retardation layer 3b may be omitted.
粘合剂层50的厚度例如可以为250μm以下,从薄型化的观点出发,优选为100μm以下,更优选为50μm以下,进一步优选为40μm以下。从耐久性的观点出发,该粘合剂层的厚度的下限值例如可以为1μm以上,优选为5μm以上,更优选为10μm以上。The thickness of the adhesive layer 50 may be, for example, 250 μm or less, preferably 100 μm or less, more preferably 50 μm or less, and further preferably 40 μm or less from the viewpoint of thinning. From the viewpoint of durability, the lower limit of the thickness of the adhesive layer may be, for example, 1 μm or more, preferably 5 μm or more, and more preferably 10 μm or more.
粘合剂层50可以由以(甲基)丙烯酸系树脂、橡胶系树脂、氨基甲酸酯系树脂、酯系树脂、有机硅系树脂、聚乙烯基醚系树脂为主成分的粘合剂组合物构成。其中,以透明性、耐候性、耐热性等优异的(甲基)丙烯酸系树脂为基础聚合物的粘合剂组合物是适宜的。粘合剂组合物可以为活性能量射线固化型或热固化型。The adhesive layer 50 may be composed of an adhesive composition mainly composed of (meth) acrylic resin, rubber resin, urethane resin, ester resin, silicone resin, and polyvinyl ether resin. Among them, an adhesive composition based on a (meth) acrylic resin having excellent transparency, weather resistance, heat resistance, etc. is suitable. The adhesive composition may be active energy ray curing type or heat curing type.
作为粘合剂组合物中使用的(甲基)丙烯酸系树脂(基础聚合物),适宜使用以(甲基)丙烯酸丁酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸异辛酯、(甲基)丙烯酸2-乙基己酯等(甲基)丙烯酸酯中的1种或2种以上为单体的聚合物或共聚物。优选使极性单体与基础聚合物共聚。作为极性单体,可举出(甲基)丙烯酸、(甲基)丙烯酸2-羟基丙酯、(甲基)丙烯酸羟基乙酯、(甲基)丙烯酰胺、(甲基)丙烯酸N,N-二甲基氨基乙酯、(甲基)丙烯酸缩水甘油酯等具有羧基、羟基、酰胺基、氨基、环氧基等的单体。As the (meth) acrylic resin (base polymer) used in the adhesive composition, it is suitable to use a polymer or copolymer using one or more of (meth) acrylic acid esters such as butyl (meth) acrylate, ethyl (meth) acrylate, isooctyl (meth) acrylate, 2-ethylhexyl (meth) acrylate as monomers. It is preferred to copolymerize a polar monomer with the base polymer. As polar monomers, monomers having carboxyl groups, hydroxyl groups, amide groups, amino groups, epoxy groups, etc., such as (meth) acrylic acid, 2-hydroxypropyl (meth) acrylate, hydroxyethyl (meth) acrylate, (meth) acrylamide, N,N-dimethylaminoethyl (meth) acrylate, and glycidyl (meth) acrylate can be cited.
粘合剂组合物可以仅包含上述基础聚合物,但通常还含有交联剂。作为交联剂,可举出2价以上且在与羧基之间形成羧酸金属盐的金属离子、在与羧基之间形成酰胺键的多胺化合物、在与羧基之间形成酯键的聚环氧化合物或多元醇、在与羧基之间形成酰胺键的多异氰酸酯化合物。其中,优选多异氰酸酯化合物。The adhesive composition may only contain the above-mentioned base polymer, but usually also contains a crosslinking agent. As the crosslinking agent, metal ions having a valence of more than two and forming a carboxylic acid metal salt with a carboxyl group, polyamine compounds forming an amide bond with a carboxyl group, polyepoxide compounds or polyols forming an ester bond with a carboxyl group, and polyisocyanate compounds forming an amide bond with a carboxyl group can be cited. Among them, polyisocyanate compounds are preferred.
粘合剂层50可以包含光选择吸收剂。光选择吸收剂例如在可见光的短波长区域即波长390~430nm的波长区域具有极大吸收波长。在此,在本实施方式中,“可见光”是包含在390nm~830nm的范围内的波长的光。作为这样的光选择吸收剂,可举出水杨酸酯系化合物、二苯甲酮系化合物、苯并三唑系化合物、氰基丙烯酸酯系化合物、三嗪系化合物、镍络盐系化合物等。The adhesive layer 50 may include a light selective absorber. The light selective absorber has a maximum absorption wavelength in the short wavelength region of visible light, i.e., the wavelength region of 390 to 430 nm. Here, in the present embodiment, "visible light" is light with a wavelength in the range of 390 nm to 830 nm. Examples of such light selective absorbers include salicylate compounds, benzophenone compounds, benzotriazole compounds, cyanoacrylate compounds, triazine compounds, and nickel complex salt compounds.
另外,可以通过公知的方法合成在波长390~430nm的波长区域具有极大吸收波长的化合物,并用作光选择吸收剂。这样的色素例如可以使用日本特开2017-120430号公报记载的作为光选择吸收性化合物而已知的化合物。In addition, a compound having a maximum absorption wavelength in the wavelength region of 390 to 430 nm can be synthesized by a known method and used as a light selective absorber. Such a pigment can use, for example, a compound known as a light selective absorption compound described in Japanese Patent Application Laid-Open No. 2017-120430.
粘合剂层50可以是满足下述式(1)的粘合剂层。The adhesive layer 50 may be an adhesive layer satisfying the following formula (1).
A(410)≥0.1 (1)A(410)≥0.1 (1)
[式(1)中,A(410)表示波长410nm处的吸光度。][In formula (1), A(410) represents the absorbance at a wavelength of 410 nm.]
A(410)的值越大,表示波长410nm处的光吸收越高。如果A(410)的值小于0.1,则波长410nm处的光吸收低,容易因400nm附近的光而引起有机EL显示元件和作为液晶固化层的相位差层的劣化。A(410)的值优选为0.3以上,更优选为0.8以上,特别优选为1.0以上。上限没有特别限定,通常为10以下。The larger the value of A(410), the higher the light absorption at a wavelength of 410 nm. If the value of A(410) is less than 0.1, the light absorption at a wavelength of 410 nm is low, and it is easy to cause degradation of the organic EL display element and the phase difference layer as a liquid crystal curing layer due to light near 400 nm. The value of A(410) is preferably 0.3 or more, more preferably 0.8 or more, and particularly preferably 1.0 or more. The upper limit is not particularly limited, and is usually 10 or less.
如上所述,在粘合剂层50包含光选择吸收剂且具有光选择吸收性能的情况下,反射色调接近于黑显示(使圆偏振板的反射色调为中性),因此容易观察到轻微漏光。因此,具有光学功能层(A)且能够使轻微漏光不易观察到的本发明的光学层叠体在包含具有光选择吸收性能的层的情况下也是有利的。需要说明的是,光吸收性能不仅可以赋予至粘合剂层,还可以赋予至树脂层或硬涂层、贴合层等。上述光选择吸收剂可以包含在树脂层或硬涂层、贴合层等中。As described above, when the adhesive layer 50 includes a light selective absorber and has a light selective absorption performance, the reflection hue is close to a black display (making the reflection hue of the circular polarizing plate neutral), so it is easy to observe slight light leakage. Therefore, the optical laminate of the present invention having an optical functional layer (A) and being able to make slight light leakage difficult to observe is also advantageous when including a layer with a light selective absorption performance. It should be noted that the light absorption performance can be imparted not only to the adhesive layer, but also to the resin layer or hard coating, laminating layer, etc. The above-mentioned light selective absorber can be contained in a resin layer or hard coating, laminating layer, etc.
活性能量射线固化型粘合剂组合物具有受到紫外线、电子束之类的活性能量射线的照射而固化的性质,具有在照射活性能量射线前也具有粘合性而能够与膜等被粘物密合、通过活性能量射线的照射而固化从而能够调整密合力的性质。活性能量射线固化型粘合剂组合物优选为紫外线固化型。活性能量射线固化型粘合剂组合物除了基础聚合物、交联剂以外,还含有活性能量射线聚合性化合物。可以根据需要含有光聚合引发剂、光敏化剂等。The active energy ray-curable adhesive composition has the property of being cured by being irradiated with active energy rays such as ultraviolet rays and electron beams, and has the property of being adhesive before being irradiated with active energy rays and being able to be closely attached to adherends such as films, and being cured by being irradiated with active energy rays so as to adjust the close adhesion. The active energy ray-curable adhesive composition is preferably an ultraviolet curable adhesive composition. In addition to the base polymer and the crosslinking agent, the active energy ray-curable adhesive composition also contains an active energy ray polymerizable compound. It may contain a photopolymerization initiator, a photosensitizer, etc. as needed.
(5)隔膜(5) Diaphragm
如图3所示,光学层叠体可以具备用于保护粘合剂层50的外表面(与第2相位差层3b相反侧的表面)的隔膜60。图3所示的光学层叠体除了具有隔膜60以外,具有与图2所示的光学层叠体相同的层构成。隔膜60通常由在单面实施了利用有机硅系、氟系等脱模剂等的脱模处理的热塑性树脂膜构成,其脱模处理面贴合于粘合剂层50。As shown in FIG3 , the optical laminate may include a diaphragm 60 for protecting the outer surface (the surface opposite to the second phase difference layer 3 b) of the adhesive layer 50. The optical laminate shown in FIG3 has the same layer structure as the optical laminate shown in FIG2 except that it has the diaphragm 60. The diaphragm 60 is usually composed of a thermoplastic resin film subjected to a release treatment using a silicone-based, fluorine-based or other release agent on one side, and the release-treated surface is attached to the adhesive layer 50.
构成隔膜60的热塑性树脂例如为聚乙烯等聚乙烯系树脂、聚丙烯等聚丙烯系树脂、聚对苯二甲酸乙二醇酯、聚萘二甲酸乙二醇酯等聚酯系树脂等。隔膜60的厚度例如为10μm以上且50μm以下。Thermoplastic resin constituting the separator 60 is, for example, polyethylene resin such as polyethylene, polypropylene resin such as polypropylene, polyester resin such as polyethylene terephthalate and polyethylene naphthalate, etc. The separator 60 has a thickness of, for example, 10 μm to 50 μm.
(6)防护膜(6) Protective film
如图4所示,光学层叠体可以包含层叠于光学功能层(A)1侧的面的防护膜70。图4所示的光学层叠体除了具有防护膜70以外,具有与图3所示的光学层叠体相同的层构成。防护膜70例如由基材膜和层叠于其上的粘合剂层构成。关于粘合剂层,引用上述记载。构成基材膜的树脂例如可以为聚乙烯之类的聚乙烯系树脂、聚丙烯之类的聚丙烯系树脂、聚对苯二甲酸乙二醇酯、聚萘二甲酸乙二醇酯之类的聚酯系树脂、聚碳酸酯系树脂等热塑性树脂。优选为聚对苯二甲酸乙二醇酯等聚酯系树脂。As shown in FIG4 , the optical laminate may include a protective film 70 laminated on the surface of the optical functional layer (A) 1 side. The optical laminate shown in FIG4 has the same layer structure as the optical laminate shown in FIG3 except that it has a protective film 70. The protective film 70 is composed of, for example, a substrate film and an adhesive layer laminated thereon. Regarding the adhesive layer, the above description is cited. The resin constituting the substrate film may be, for example, a polyethylene resin such as polyethylene, a polypropylene resin such as polypropylene, a polyester resin such as polyethylene terephthalate, polyethylene naphthalate, a polycarbonate resin, or other thermoplastic resin. Polyester resins such as polyethylene terephthalate are preferred.
(7)前面板(7) Front panel
如图5所示,光学功能层(A)1可以进一步包含前面板90。前面板90通常配置于光学层叠体的观察侧的最外表面。前面板90例如可以借助第6贴合层80层叠于高折射率层1a的观察侧的面。在该情况下,光学功能层(A)1包含第6贴合层80和前面板90。图5所示的光学层叠体除了具有第6贴合层80和前面板90以外,具有与图3所示的光学层叠体相同的层构成。As shown in Figure 5, the optical functional layer (A) 1 may further include a front panel 90. The front panel 90 is usually arranged on the outermost surface of the observation side of the optical laminate. The front panel 90 can be laminated on the surface of the observation side of the high refractive index layer 1a with the help of the sixth bonding layer 80. In this case, the optical functional layer (A) 1 includes the sixth bonding layer 80 and the front panel 90. The optical laminate shown in Figure 5 has the same layer structure as the optical laminate shown in Figure 3 except that it has the sixth bonding layer 80 and the front panel 90.
前面板90只要是能够透射光的板状体,则材料和厚度没有限定。前面板90可以仅由1层构成,也可以由2层以上构成。作为前面板90,可举出树脂制的板状体(例如树脂板、树脂片、树脂膜等)、玻璃制的板状体(例如玻璃板、玻璃膜等)、树脂制的板状体与玻璃制的板状体的层叠体。前面板可以构成显示装置的最外表面。As long as the front panel 90 is a plate-like body capable of transmitting light, the material and thickness are not limited. The front panel 90 can be composed of only one layer, or can be composed of more than two layers. As the front panel 90, a plate-like body made of resin (such as a resin plate, a resin sheet, a resin film, etc.), a plate-like body made of glass (such as a glass plate, a glass film, etc.), and a laminate of a plate-like body made of resin and a plate-like body made of glass can be cited. The front panel can constitute the outermost surface of the display device.
前面板90的厚度例如为1000μm以下,优选为800μm以下。该厚度通常为10μm以上,优选为20μm以上。The thickness of the front panel 90 is, for example, 1000 μm or less, or preferably 800 μm or less. The thickness is usually 10 μm or more, or preferably 20 μm or more.
作为构成树脂制的板状体的树脂,例如可举出三乙酰纤维素、乙酰纤维素丁酸酯、乙烯-乙酸乙烯酯共聚物、丙酰基纤维素、丁酰基纤维素、乙酰丙酰基纤维素、聚酯、聚苯乙烯、聚酰胺、聚醚酰亚胺、聚(甲基)丙烯酸类树脂(日文:ポリ(メタ)アクリル)、聚酰亚胺、聚醚砜、聚砜、聚乙烯、聚丙烯、聚甲基戊烯、聚氯乙烯、聚偏二氯乙烯、聚乙烯醇、聚乙烯醇缩醛、聚醚酮、聚醚醚酮、聚醚砜、聚甲基丙烯酸甲酯、聚对苯二甲酸乙二醇酯、聚对苯二甲酸丁二醇酯、聚萘二甲酸乙二醇酯、聚碳酸酯、聚酰胺酰亚胺等热塑性树脂。这些热塑性树脂可以单独使用或混合使用2种以上。从提高强度和透明性的观点出发,树脂制的板状体优选为由聚酰亚胺、聚酰胺、聚酰胺酰亚胺等形成的热塑性树脂膜。As the resin constituting the plate-like body of resin, for example, triacetyl cellulose, acetyl cellulose butyrate, ethylene-vinyl acetate copolymer, propionyl cellulose, butyryl cellulose, levulinyl cellulose, polyester, polystyrene, polyamide, polyetherimide, poly(methyl) acrylic resin (Japanese: ポリ(メタ)アクリル), polyimide, polyether sulfone, polysulfone, polyethylene, polypropylene, polymethylpentene, polyvinyl chloride, polyvinylidene chloride, polyvinyl alcohol, polyvinyl acetal, polyether ketone, polyether ether ketone, polyether sulfone, polymethyl methacrylate, polyethylene terephthalate, polybutylene terephthalate, polyethylene naphthalate, polycarbonate, thermoplastic resins such as polyamide-imide can be enumerated. These thermoplastic resins can be used alone or in combination with two or more. From the viewpoint of improving strength and transparency, the plate-like body of resin is preferably a thermoplastic resin film formed by polyimide, polyamide, polyamide-imide, etc.
从硬度的观点出发,前面板90可以是具备硬涂层的热塑性树脂膜。硬涂层可以形成于热塑性树脂膜的一面,也可以形成于两面。通过设置硬涂层,能够提高硬度和耐擦伤性。关于硬涂层,引用关于能够形成于热塑性树脂膜上的硬涂层的上述记载。From the viewpoint of hardness, front panel 90 can be a thermoplastic resin film with hard coating. Hard coating can be formed on one side of thermoplastic resin film, and can also be formed on both sides. By arranging hard coating, hardness and scratch resistance can be improved. About hard coating, quote the above-mentioned record about the hard coating that can be formed on thermoplastic resin film.
在前面板90为玻璃板的情况下,玻璃板优选使用显示器用强化玻璃。玻璃板的厚度例如可以为10μm以上且1000μm以下,也可以为10μm以上且800μm以下。通过使用玻璃板,能够构成具有优异的机械强度和表面硬度的前面板。When the front panel 90 is a glass plate, the glass plate is preferably tempered glass for display. The thickness of the glass plate can be, for example, 10 μm to 1000 μm, or 10 μm to 800 μm. By using a glass plate, a front panel having excellent mechanical strength and surface hardness can be formed.
前面板90优选刚性高,例如杨氏模量为70GPa以上,也可以为80GPa以上。前面板90的杨氏模量通常为100GPa以下。杨氏模量可以如下测定。使用超级切割器切出长边110mm×短边10mm的前面板60的测定用样品。接下来,用拉伸试验机(株式会社岛津制作所制,Autograph AG-Xplus试验机)的上下夹具,以夹具的间隔成为5cm的方式夹持上述测定用样品的长边方向两端,在温度23℃、相对湿度55%的环境下,以拉伸速度4mm/分钟沿测定用样品的长度方向拉伸,根据所得到的应力-应变曲线中的20~40MPa间的直线的斜率,能够算出温度23℃、相对湿度55%下的杨氏模量。The front panel 90 preferably has high rigidity, for example, the Young's modulus is 70GPa or more, and can also be 80GPa or more. The Young's modulus of the front panel 90 is usually less than 100GPa. The Young's modulus can be measured as follows. Use a super cutter to cut out a measurement sample of the front panel 60 with a long side of 110mm×short side of 10mm. Next, use the upper and lower clamps of a tensile testing machine (manufactured by Shimadzu Corporation, Autograph AG-Xplus testing machine) to clamp the two ends of the long side direction of the above-mentioned measurement sample in a manner such that the interval between the clamps becomes 5cm. Under an environment of temperature 23°C and relative humidity 55%, stretch along the length direction of the measurement sample at a stretching speed of 4mm/min. According to the slope of the straight line between 20 and 40MPa in the obtained stress-strain curve, the Young's modulus at a temperature of 23°C and a relative humidity of 55% can be calculated.
在光学功能层(A)1包含借助第6贴合层80层叠于高折射率层1a的观察侧的面的前面板90的情况下,从不易观察到轻微漏光的观点出发,第6贴合层80的波长550nm处的折射率优选为1.45以上且1.51以下,更优选为1.46以上且1.50以下,前面板90的波长550nm处的折射率优选为1.49以上且1.52以下,更优选为1.50以上且1.52以下。第6贴合层80优选为粘合剂层。In the case where the optical functional layer (A) 1 includes a front panel 90 laminated on the observation side of the high refractive index layer 1a via a sixth bonding layer 80, from the viewpoint that slight light leakage is not easily observed, the refractive index of the sixth bonding layer 80 at a wavelength of 550 nm is preferably 1.45 to 1.51, more preferably 1.46 to 1.50, and the refractive index of the front panel 90 at a wavelength of 550 nm is preferably 1.49 to 1.52, more preferably 1.50 to 1.52. The sixth bonding layer 80 is preferably an adhesive layer.
在将光学层叠体应用于图像显示装置的情况下,前面板90不仅具有保护图像显示装置的前面(画面)的功能(作为窗膜的功能),还可以具有作为触摸传感器的功能、蓝光截止功能、视角调整功能等。When the optical laminate is applied to an image display device, the front panel 90 not only has the function of protecting the front face (screen) of the image display device (function as a window film), but can also have functions as a touch sensor, a blue light cutoff function, a viewing angle adjustment function, etc.
(8)贴合层(8) Lamination layer
光学层叠体可以包含用于将2个层(或膜)接合的贴合层。作为贴合层,可举出将光学功能层(A)1与直线偏振片2贴合的第1贴合层10、将直线偏振片2(或保护膜12)与相位差层3贴合的第2贴合层20、将基材膜1b与热塑性树脂膜11贴合的第3贴合层30、将直线偏振片2与保护膜12贴合的第4贴合层40、将第1相位差层3a与第2相位差层3b贴合的第5贴合层3c、用于将前面板90贴合的第6贴合层80等。The optical laminate may include a laminating layer for joining two layers (or films). As the laminating layer, there may be mentioned a first laminating layer 10 for laminating the optical functional layer (A) 1 to the linear polarizer 2, a second laminating layer 20 for laminating the linear polarizer 2 (or protective film 12) to the phase difference layer 3, a third laminating layer 30 for laminating the substrate film 1b to the thermoplastic resin film 11, a fourth laminating layer 40 for laminating the linear polarizer 2 to the protective film 12, a fifth laminating layer 3c for laminating the first phase difference layer 3a to the second phase difference layer 3b, and a sixth laminating layer 80 for laminating the front panel 90.
贴合层是由粘合剂组合物构成的粘合剂层或由粘接剂组合物构成的粘接剂层。关于粘合剂组合物和粘合剂层,引用上述(4)的记载。The laminating layer is an adhesive layer composed of an adhesive composition or an adhesive layer composed of an adhesive composition. The description of the adhesive composition and the adhesive layer is as described in the above (4) .
作为粘接剂组合物,例如可举出水系粘接剂、活性能量射线固化型粘接剂等。作为水系粘接剂,例如可举出聚乙烯醇系树脂水溶液、水系双组份型氨基甲酸酯系乳液粘接剂等。活性能量射线固化型粘接剂是通过照射紫外线等活性能量射线而固化的粘接剂,例如可举出包含聚合性化合物和光聚合性引发剂的粘接剂、包含光反应性树脂的粘接剂、包含粘结剂树脂和光反应性交联剂的粘接剂等。作为上述聚合性化合物,可举出光固化性环氧系单体、光固化性(甲基)丙烯酸系单体、光固化性氨基甲酸酯系单体等光聚合性单体、以及来自于这些单体的低聚物等。作为上述光聚合引发剂,可举出包含照射紫外线等活性能量射线而产生中性自由基、阴离子自由基、阳离子自由基等活性种的物质的化合物。As the adhesive composition, for example, water-based adhesives, active energy ray-curable adhesives, etc. can be cited. As the water-based adhesive, for example, polyvinyl alcohol resin aqueous solution, water-based two-component urethane emulsion adhesive, etc. can be cited. Active energy ray-curable adhesives are adhesives that are cured by irradiating active energy rays such as ultraviolet rays, and for example, adhesives containing polymerizable compounds and photopolymerization initiators, adhesives containing photoreactive resins, adhesives containing binder resins and photoreactive crosslinking agents can be cited. As the above-mentioned polymerizable compounds, photopolymerizable monomers such as photocurable epoxy monomers, photocurable (meth) acrylic monomers, photocurable urethane monomers, and oligomers derived from these monomers can be cited. As the above-mentioned photopolymerization initiator, compounds containing substances that generate active species such as neutral free radicals, anionic free radicals, and cationic free radicals by irradiating active energy rays such as ultraviolet rays can be cited.
由粘接剂组合物构成的贴合层的厚度例如可以为0.1μm以上,优选为0.5μm以上、1μm以上或2μm以上,可以为100μm以下、50μm以下、25μm以下、15μm以下或5μm以下。The thickness of the bonding layer composed of the adhesive composition may be, for example, 0.1 μm or more, preferably 0.5 μm or more, 1 μm or more or 2 μm or more, and may be 100 μm or less, 50 μm or less, 25 μm or less, 15 μm or less or 5 μm or less.
借助贴合层而贴合的对置的两个表面可以预先进行电晕处理、等离子体处理、火焰处理等表面活化处理。The two opposing surfaces to be bonded together via the bonding layer may be subjected to surface activation treatment such as corona treatment, plasma treatment, or flame treatment in advance.
<图像显示装置><Image display device>
本发明的图像显示装置包含本发明的光学层叠体和图像显示元件(有机EL显示元件等)。光学层叠体配置于图像显示元件的观察侧。可以使用粘合剂层50将光学层叠体贴合于图像显示元件。The image display device of the present invention comprises the optical laminate of the present invention and an image display element (organic EL display element, etc.). The optical laminate is disposed on the viewing side of the image display element. The optical laminate can be bonded to the image display element using an adhesive layer 50 .
图6是表示本发明的图像显示装置的一个例子的示意截面图。在图6中,作为光学层叠体的一个例子,使用了图5所示的光学层叠体。光学层叠体使用其粘合剂层50贴合于图像显示元件100。在光学层叠体的与粘合剂层50相反侧的面(观察侧的最外表面),借助第6贴合层80层叠有前面板90。Fig. 6 is a schematic cross-sectional view showing an example of an image display device of the present invention. In Fig. 6, as an example of an optical laminate, the optical laminate shown in Fig. 5 is used. The optical laminate is bonded to the image display element 100 using its adhesive layer 50. On the surface of the optical laminate opposite to the adhesive layer 50 (the outermost surface on the observation side), a front panel 90 is laminated with the sixth bonding layer 80.
图像显示装置没有特别限定,例如可举出有机电致发光(有机EL)显示装置、无机电致发光(无机EL)显示装置、液晶显示装置、电致发光显示装置等图像显示装置。The image display device is not particularly limited, and examples thereof include image display devices such as organic electroluminescent (organic EL) display devices, inorganic electroluminescent (inorganic EL) display devices, liquid crystal display devices, and electroluminescent display devices.
图像显示装置可以用作智能手机、平板电脑等移动设备、电视、数码相框、电子广告牌、测定器或计量仪器类、办公用设备、医疗设备、电算设备等。Image display devices can be used as mobile devices such as smartphones and tablets, televisions, digital photo frames, electronic billboards, measuring instruments or measuring instruments, office equipment, medical equipment, computer equipment, and the like.
实施例Example
以下,示出实施例和比较例对本发明进行更具体的说明,但本发明并不限定于这些例子。Hereinafter, the present invention will be described in more detail with reference to Examples and Comparative Examples, but the present invention is not limited to these Examples.
[测定][Measurement]
(1)光学功能层的反射率(1) Reflectivity of the optical functional layer
光学功能层的反射率R(450)和反射率R(550)使用柯尼卡美能达公司制的“Cm2600d”进行测定。在测定时,在光学功能层的与入射光的面相反侧的面借助粘合剂层贴合黑色亚克力板(株式会社KANASE制的“KANASE LITE 1410”)。The reflectance R(450) and reflectance R(550) of the optical functional layer were measured using "Cm2600d" manufactured by Konica Minolta Inc. During the measurement, a black acrylic plate ("KANASE LITE 1410" manufactured by KANASE Co., Ltd.) was attached to the surface of the optical functional layer opposite to the surface on which incident light was incident via an adhesive layer.
(2)折射率和光学膜厚(2) Refractive index and optical film thickness
膜和层的波长550nm处的折射率如下测定。使用岛津制作所制的分光光度计“MPC-2200”测定可见光区域的反射率。在测定时,在测定面的背面侧借助粘合剂层贴合黑色亚克力板(株式会社KANASE制的“KANASE LITE 1410”)。对于所得到的反射光谱,进行光谱拟合,以使根据薄膜干涉光谱的计算式算出的光谱的特别是波长550nm的反射率一致,算出波长550nm处的折射率和光学膜厚。然而,关于层叠体B-1,高折射率层的波长550nm处的折射率和光学膜厚通过下述方法进行测定。The refractive index at a wavelength of 550nm of the film and layer is measured as follows. The spectrophotometer "MPC-2200" made by Shimadzu Corporation is used to measure the reflectivity in the visible light region. During the measurement, a black acrylic plate ("KANASE LITE 1410" made by KANASE Co., Ltd.) is attached to the back side of the measurement surface with the aid of an adhesive layer. For the obtained reflection spectrum, a spectrum fitting is performed to make the reflectivity of the spectrum calculated according to the calculation formula of the thin film interference spectrum, in particular, at a wavelength of 550nm consistent, and the refractive index and optical film thickness at a wavelength of 550nm are calculated. However, with respect to laminate B-1, the refractive index and optical film thickness at a wavelength of 550nm of the high refractive index layer are measured by the following method.
(3)相位差层的相位差特性(3) Phase difference characteristics of phase difference layer
相位差层的相位差特性使用王子计测机器株式会社的“KOBRA-WPR”进行测定。The retardation characteristics of the retardation layer were measured using “KOBRA-WPR” manufactured by Oji Scientific Instruments Co., Ltd.
以下,在本实施例和比较例中,将由层叠体A-1~A-5、B-1和B-2得到的光学层叠体中的光学功能层分别称为光学功能层A-1’~A-5’、B-1’和B-2’。Hereinafter, in the present examples and comparative examples, the optical functional layers in the optical layered bodies obtained from the layered bodies A-1 to A-5, B-1 and B-2 are referred to as optical functional layers A-1' to A-5', B-1' and B-2', respectively.
<制造例1:光学功能层的制作><Production Example 1: Preparation of Optical Functional Layer>
(1)高折射率层形成用组合物的制备(1) Preparation of high refractive index layer forming composition
在以下的各实施例中,高折射率层形成用组合物分别通过以下的步骤制备。In each of the following examples, the high refractive index layer-forming composition was prepared by the following steps.
将光聚合引发剂(BASF公司制的“Irgacure 184”)和稀释溶剂(甲乙酮/丙二醇单甲醚乙酸酯质量比=5/1)混合并进行搅拌。向其中加入紫外线固化性树脂(日本化药公司制的“KAYARAD-DPHA”)并进行搅拌。此外,加入氧化锆粒子分散液(CIK-Nano Tek公司制的“ZRMIBK15WT%-P03”,固体成分15质量%,平均一次粒径7.8nm)并进行搅拌,制备高折射率层形成用组合物。A photopolymerization initiator ("Irgacure 184" manufactured by BASF) and a diluent solvent (methyl ethyl ketone/propylene glycol monomethyl ether acetate mass ratio = 5/1) were mixed and stirred. An ultraviolet curable resin ("KAYARAD-DPHA" manufactured by Nippon Kayaku Co., Ltd.) was added and stirred. In addition, a zirconium oxide particle dispersion ("ZRMIBK15WT%-P03" manufactured by CIK-Nano Tek, solid content 15% by mass, average primary particle size 7.8 nm) was added and stirred to prepare a composition for forming a high refractive index layer.
(2)层叠体A-1~A-5的制作(2) Preparation of Laminated Materials A-1 to A-5
在作为基材膜的厚度40μm的三乙酰纤维素膜(波长550nm处的折射率1.49。以下,也称为“TAC膜”。)上,使用棒涂机涂布高折射率层形成用组合物,进行干燥,并进行紫外线照射,从而制作了由基材膜和具有表1所示的光学膜厚的高折射率层构成的层叠体A-1。同样地在TAC膜上分别涂布高折射率层形成用组合物,进行干燥,并进行紫外线照射,从而制作了层叠体A-2~层叠体A-5。将高折射率层的波长550nm处的折射率和光学膜厚一并示于表1。On a triacetylcellulose film (refractive index 1.49 at a wavelength of 550nm, hereinafter also referred to as a "TAC film") having a thickness of 40μm as a substrate film, a high refractive index layer forming composition was applied using a rod coater, dried, and irradiated with ultraviolet light, thereby producing a laminate A-1 consisting of a substrate film and a high refractive index layer having an optical film thickness shown in Table 1. Similarly, a high refractive index layer forming composition was applied to the TAC film, dried, and irradiated with ultraviolet light, thereby producing laminates A-2 to A-5. The refractive index and optical film thickness of the high refractive index layer at a wavelength of 550nm are shown in Table 1.
(3)光学功能层A-1’~A-5’的制作(3) Preparation of optical functional layers A-1' to A-5'
在层叠体A-1的与高折射率层相反侧的面(即,基材膜侧的面),借助粘合剂层(波长550nm处的折射率1.47)贴合带硬涂层的环状聚烯烃系树脂膜(HC-COP)[波长590nm处的面内相位差值Re:100nm,HC层的厚度:3μm]。此外,在层叠体A-1的高折射率层之上层叠了粘合剂层(波长550nm处的折射率1.47,雾度0.2%)。在粘合剂层贴合无碱玻璃板(波长550nm处的折射率1.51),得到了由玻璃板/粘合剂层/高折射率层/基材膜/粘合剂层/HC-COP构成的光学功能层A-1’。On the surface of the laminate A-1 opposite to the high refractive index layer (i.e., the surface on the substrate film side), a cyclic polyolefin resin film (HC-COP) with a hard coating layer [in-plane phase difference Re at a wavelength of 590nm: 100nm, thickness of HC layer: 3μm] was bonded via an adhesive layer (refractive index at a wavelength of 550nm: 1.47). In addition, an adhesive layer (refractive index at a wavelength of 550nm: 1.47, haze 0.2%) was laminated on the high refractive index layer of the laminate A-1. An alkali-free glass plate (refractive index at a wavelength of 550nm: 1.51) was bonded to the adhesive layer to obtain an optical functional layer A-1' consisting of glass plate/adhesive layer/high refractive index layer/substrate film/adhesive layer/HC-COP.
除了使用层叠体A-2以外,与上述同样地得到了光学功能层A-2’。An optical function layer A-2' was obtained in the same manner as above except that the laminate A-2 was used.
除了使用层叠体A-3以外,与上述同样地得到了光学功能层A-3’。An optical function layer A-3' was obtained in the same manner as above except that the laminate A-3 was used.
除了使用层叠体A-4以外,与上述同样地得到了光学功能层A-4’。An optical function layer A-4' was obtained in the same manner as above except that the laminate A-4 was used.
除了使用层叠体A-5以外,与上述同样地得到了光学功能层A-5’。An optical function layer A-5' was obtained in the same manner as above except that the laminate A-5 was used.
(4)光学功能层A-2”~A-5”的制作(4) Preparation of optical functional layers A-2" to A-5"
在层叠体A-2的与高折射率层相反侧的面(即,基材膜侧的面),借助粘合剂层(波长550nm处的折射率1.47)贴合带硬涂(HC)层的环状聚烯烃系树脂膜(HC-COP),得到了由高折射率层/基材膜/粘合剂层/HC-COP构成的光学功能层A-2”。A cyclic polyolefin resin film (HC-COP) with a hard coating (HC) layer was bonded to the surface of the laminate A-2 opposite to the high refractive index layer (i.e., the surface on the substrate film side) via an adhesive layer (refractive index 1.47 at a wavelength of 550 nm), thereby obtaining an optical functional layer A-2 consisting of high refractive index layer/substrate film/adhesive layer/HC-COP.
除了使用层叠体A-3以外,与上述同样地得到了光学功能层A-3”。An optical function layer A-3" was obtained in the same manner as above except that the laminate A-3 was used.
除了使用层叠体A-4以外,与上述同样地得到了光学功能层A-4”。An optical function layer A-4" was obtained in the same manner as above except that the laminate A-4 was used.
除了使用层叠体A-5以外,与上述同样地得到了光学功能层A-5”。An optical function layer A-5" was obtained in the same manner as above except that the laminate A-5 was used.
(5)光学功能层B-1”的制作(5) Preparation of Optical Functional Layer B-1"
作为层叠体B-1,使用了Sumika Acryl株式会社制的“TECHNOLLOY C000”(聚碳酸酯树脂膜,整体的厚度:75μm)(为单层膜,为了方便,称为层叠体B-1)。将层叠体B-1的波长550nm处的折射率和光学膜厚一并示于表1。光学膜厚使用接触式的厚度计进行测定。折射率依据JIS K7142进行测定。As laminate B-1, "TECHNOLLOY C000" (polycarbonate resin film, total thickness: 75 μm) manufactured by Sumika Acryl Co., Ltd. was used (a single-layer film, for convenience, referred to as laminate B-1). The refractive index and optical film thickness of laminate B-1 at a wavelength of 550 nm are shown in Table 1. The optical film thickness was measured using a contact thickness meter. The refractive index was measured in accordance with JIS K7142.
在层叠体B-1的单面,借助粘合剂层(波长550nm处的折射率1.47)贴合带硬涂层的环状聚烯烃系树脂膜(HC-COP),得到了由层叠体B-1/粘合剂层/HC-COP构成的光学功能层B-1”。A cyclic polyolefin resin film (HC-COP) with a hard coating layer was bonded to one side of the laminate B-1 via an adhesive layer (refractive index 1.47 at a wavelength of 550 nm) to obtain an optical functional layer B-1 consisting of laminate B-1/adhesive layer/HC-COP.
(6)光学功能层B-2”的制作(6) Preparation of Optical Functional Layer B-2"
在作为基材膜的厚度40μm的TAC膜(波长550nm处的折射率1.49)上,使用棒涂机涂布高折射率层形成用组合物,进行干燥,并进行紫外线照射,从而制作了由基材膜和具有表1所示的光学膜厚的高折射率层构成的层叠体B-2。将高折射率层的波长550nm处的折射率和光学膜厚一并示于表1。The composition for forming a high refractive index layer was applied on a TAC film (refractive index 1.49 at a wavelength of 550 nm) having a thickness of 40 μm as a substrate film using a bar coater, dried, and irradiated with ultraviolet light to prepare a laminate B-2 consisting of a substrate film and a high refractive index layer having an optical film thickness shown in Table 1. The refractive index and optical film thickness of the high refractive index layer at a wavelength of 550 nm are shown in Table 1.
在层叠体B-2的单面,借助粘合剂层(波长550nm处的折射率1.47)贴合带硬涂层的环状聚烯烃系树脂膜(HC-COP),得到了由层叠体B-2/粘合剂层/HC-COP构成的光学功能层B-2”。A cyclic polyolefin resin film (HC-COP) with a hard coating layer was bonded to one side of the laminate B-2 via an adhesive layer (refractive index 1.47 at a wavelength of 550 nm) to obtain an optical functional layer B-2 consisting of laminate B-2/adhesive layer/HC-COP.
[表1][Table 1]
各光学功能层的反射率R(450)、反射率R(550)和反射率R(630)、以及反射率比(反射率R(450)/反射率R(550))如表2所示。Table 2 shows the reflectivity R(450), reflectivity R(550) and reflectivity R(630) of each optical functional layer, as well as the reflectivity ratio (reflectivity R(450)/reflectivity R(550)).
[表2][Table 2]
<制造例2:直线偏振板的制作><Production Example 2: Preparation of Linear Polarizing Plate>
(1)直线偏振片的制作(1) Fabrication of linear polarizer
通过干式拉伸将厚度20μm的聚乙烯醇系树脂膜(平均聚合度约2400,皂化度99.9摩尔%以上)纵向单轴拉伸至约5倍,进一步保持张紧状态不变地,在温度60℃的纯水中浸渍1分钟后,在碘/碘化钾/水的质量比为0.05/5/100的温度28℃的水溶液中浸渍60秒钟。然后,在碘化钾/硼酸/水的质量比为8.5/8.5/100的温度72℃的水溶液中浸渍300秒钟。接着,用温度26℃的纯水清洗20秒钟后,在温度65℃进行干燥处理,得到了碘在聚乙烯醇系树脂膜进行了吸附取向的厚度8μm的直线偏振片。所得到的直线偏振片的可见度修正单体透射率Ty为42.5%,可见度修正偏振度Py为99.99%,正交色调a*为0.1,正交色调b*为-0.3。A 20 μm thick polyvinyl alcohol resin film (average degree of polymerization of about 2400, saponification degree of 99.9 mol% or more) was longitudinally uniaxially stretched to about 5 times by dry stretching, and then immersed in pure water at a temperature of 60°C for 1 minute while maintaining the tension state, and then immersed in an aqueous solution at a temperature of 28°C with a mass ratio of iodine/potassium iodide/water of 0.05/5/100 for 60 seconds. Then, it was immersed in an aqueous solution at a temperature of 72°C with a mass ratio of potassium iodide/boric acid/water of 8.5/8.5/100 for 300 seconds. Then, after washing with pure water at a temperature of 26°C for 20 seconds, it was dried at a temperature of 65°C to obtain a linear polarizer with a thickness of 8 μm in which iodine was adsorbed and oriented on the polyvinyl alcohol resin film. The obtained linear polarizer had a visibility-corrected single transmittance Ty of 42.5%, a visibility-corrected polarization degree Py of 99.99%, an orthogonal hue a* of 0.1, and an orthogonal hue b* of -0.3.
(2)水系粘接剂的制备(2) Preparation of water-based adhesive
相对于水100质量份,溶解羧基改性聚乙烯醇〔株式会社Kuraray制的“KL-318”〕3质量份,制备聚乙烯醇水溶液。在所得到的水溶液中,以相对于水100质量份为1.5质量份的比例混合水溶性聚酰胺环氧树脂(田冈化学工业株式会社制的“Sumirez Resin650(30)”,固体成分浓度30质量%),得到了水系粘接剂。A polyvinyl alcohol aqueous solution was prepared by dissolving 3 parts by mass of carboxyl-modified polyvinyl alcohol ("KL-318" manufactured by Kuraray Co., Ltd.) in 100 parts by mass of water. A water-soluble polyamide epoxy resin ("Sumirez Resin 650 (30)" manufactured by Taoka Chemical Industry Co., Ltd., solid content concentration 30% by mass) was mixed in the obtained aqueous solution at a ratio of 1.5 parts by mass to 100 parts by mass of water to obtain a water-based adhesive.
(3)直线偏振板的制作(3) Fabrication of linear polarization plates
在上述得到的直线偏振片的一面涂布上述得到的水系粘接剂,层叠带硬涂(HC)层的环状聚烯烃系树脂膜(HC-COP),在直线偏振片的另一面涂布上述得到的水系粘接剂,层叠TAC膜,在温度80℃下干燥5分钟,由此得到了在直线偏振片的两面具有保护膜的直线偏振板。直线偏振板的层结构为HC-COP/水系粘接剂层/直线偏振片/水系粘接剂层/TAC膜。在直线偏振板的HC层上层叠在基材膜上具有粘合剂层的防护膜,得到了带防护膜的直线偏振板(以下,也称为“带PF的直线偏振板”。)。The above-obtained water-based adhesive is applied to one side of the above-obtained linear polarizer, and a cyclic polyolefin resin film (HC-COP) with a hard coating (HC) layer is laminated. The above-obtained water-based adhesive is applied to the other side of the linear polarizer, and a TAC film is laminated, and dried at a temperature of 80°C for 5 minutes, thereby obtaining a linear polarizer having protective films on both sides of the linear polarizer. The layer structure of the linear polarizer is HC-COP/water-based adhesive layer/linear polarizer/water-based adhesive layer/TAC film. A protective film having an adhesive layer on a substrate film is laminated on the HC layer of the linear polarizer to obtain a linear polarizer with a protective film (hereinafter also referred to as a "linear polarizer with PF").
需要说明的是,本直线偏振板中,水系粘接剂层的反射率未被测定为有意义的值。In addition, in this linear polarizing plate, the reflectance of the water-based adhesive layer was not measured to a significant value.
<制造例3:相位差层层叠体的制作><Production Example 3: Preparation of Phase Difference Layer Laminated Body>
(1)第1相位差层的制作(1) Preparation of the first phase difference layer
在包含透明树脂的第1基材层上形成取向层,涂布包含棒状的向列聚合性液晶化合物的第1相位差层形成用组合物,制作带第1基材层的第1相位差层。第1相位差层为λ/4层。第1相位差层的厚度为2μm。第1相位差层的波长色散α〔面内相位差值Re(450)/面内相位差值Re(550)〕为0.85,Re(550)为142nm(面内12处的平均值)。An orientation layer is formed on a first substrate layer comprising a transparent resin, and a first phase difference layer forming composition comprising a rod-shaped nematic polymerizable liquid crystal compound is applied to prepare a first phase difference layer with a first substrate layer. The first phase difference layer is a λ/4 layer. The thickness of the first phase difference layer is 2 μm. The wavelength dispersion α of the first phase difference layer [in-plane phase difference value Re(450)/in-plane phase difference value Re(550)] is 0.85, and Re(550) is 142 nm (average value at 12 points in the plane).
另外,对于第1相位差层,切成140mm×70mm,实施第1相位差层的面内相位差值的面内12处测定。测定、算出面内相位差值Re(550)的偏差,结果最大为143nm,最小为141nm。最大与最小之差为2nm。关于第1相位差层的制作,将详细情况示于以下。In addition, the first phase difference layer was cut into 140 mm × 70 mm, and the in-plane phase difference value of the first phase difference layer was measured at 12 locations in the plane. The deviation of the in-plane phase difference value Re (550) was measured and calculated, and the maximum was 143 nm and the minimum was 141 nm. The difference between the maximum and the minimum was 2 nm. The details of the preparation of the first phase difference layer are shown below.
[取向层形成用组合物(X)的制备][Preparation of Alignment Layer Forming Composition (X)]
下述结构的光取向性材料(重均分子量:50000,m:n=50:50)依据日本特开2021-196514中记载的方法来制造。将光取向性材料2质量份和环戊酮(溶剂)98质量份作为成分进行混合,将所得到的混合物在80℃下搅拌1小时,由此制备取向层形成用组合物(X)。The photo-alignment material (weight average molecular weight: 50000, m:n=50:50) of the following structure was produced according to the method described in Japanese Patent Application Laid-Open No. 2021-196514. 2 parts by mass of the photo-alignment material and 98 parts by mass of cyclopentanone (solvent) were mixed as components, and the obtained mixture was stirred at 80° C. for 1 hour to prepare a composition (X) for forming an alignment layer.
光取向性材料:Photo-oriented materials:
[化学式1][Chemical formula 1]
[向列聚合性液晶化合物的制造][Manufacturing of Nematic Polymerizable Liquid Crystal Compound]
分别制备具有下述所示的结构的聚合性液晶化合物(A1)和聚合性液晶化合物(A2)。聚合性液晶化合物(A1)与日本特开2019-003177中记载的方法同样地准备。聚合性液晶化合物(A2)与日本特开2009-173893号公报中记载的方法同样地准备。A polymerizable liquid crystal compound (A1) and a polymerizable liquid crystal compound (A2) having the structures shown below were prepared respectively. The polymerizable liquid crystal compound (A1) was prepared in the same manner as described in Japanese Patent Application Laid-Open No. 2019-003177. The polymerizable liquid crystal compound (A2) was prepared in the same manner as described in Japanese Patent Application Laid-Open No. 2009-173893.
聚合性液晶化合物(A1):Polymerizable liquid crystal compound (A1):
[化学式2][Chemical formula 2]
聚合性液晶化合物(A2):Polymerizable liquid crystal compound (A2):
[化学式3][Chemical formula 3]
使聚合性液晶化合物(A1)1mg溶解于氯仿10mL而得到溶液。将所得到的溶液加入到光路长1cm的测定用比色皿中作为测定用试样,将测定用试样设置于紫外可见分光光度计(株式会社岛津制作所制“UV-2450”),测定吸收光谱。根据所得到的吸收光谱读取成为极大吸收度的波长,结果波长300~400nm的范围内的极大吸收波长λmax为356nm。1 mg of polymerizable liquid crystal compound (A1) was dissolved in 10 mL of chloroform to obtain a solution. The obtained solution was added to a measuring cuvette with an optical path length of 1 cm as a measuring sample, and the measuring sample was set in an ultraviolet visible spectrophotometer ("UV-2450" manufactured by Shimadzu Corporation) to measure the absorption spectrum. The wavelength of the maximum absorbance was read from the obtained absorption spectrum, and the maximum absorption wavelength λmax in the range of 300 to 400 nm was 356 nm.
[第1相位差层形成用组合物(Y)的制备][Preparation of the first phase difference layer forming composition (Y)]
将聚合性液晶化合物(A1)和聚合性液晶化合物(A2)以质量比93:7混合,得到了混合物。相对于所得到的混合物100质量份,添加流平剂“BYK-361N”(BM Chemie公司制)0.1质量份和作为光聚合引发剂的“Irgacure OXE-03”(BASF Japan株式会社制)3质量份。此外,以固体成分浓度成为13质量%的方式添加N-甲基-2-吡咯烷酮(NMP)。将该混合物在温度80℃下搅拌1小时,由此制备第1相位差层形成用组合物(Y)。The polymerizable liquid crystal compound (A1) and the polymerizable liquid crystal compound (A2) were mixed in a mass ratio of 93:7 to obtain a mixture. 0.1 mass parts of a leveling agent "BYK-361N" (manufactured by BM Chemie) and 3 mass parts of "Irgacure OXE-03" (manufactured by BASF Japan Co., Ltd.) as a photopolymerization initiator were added to 100 mass parts of the obtained mixture. In addition, N-methyl-2-pyrrolidone (NMP) was added in such a manner that the solid content concentration became 13 mass%. The mixture was stirred at a temperature of 80°C for 1 hour to prepare a first phase difference layer forming composition (Y).
[第1相位差层的制作][Production of the first phase difference layer]
利用棒涂机在作为第1基材层的双轴拉伸聚对苯二甲酸乙二醇酯(PET)膜(DIAFOIL三菱树脂株式会社制)涂布上述取向层形成用组合物(X)。将所得到的涂布膜在120℃下干燥2分钟后,冷却至室温,形成干燥被膜。然后,使用UV照射装置(SPOT CURE SP-9;USHIO电机株式会社制),照射偏振紫外光100mJ(313nm基准),得到了取向层。使用日本分光株式会社制的椭偏仪M-220测定的取向层的膜厚为100nm。The above-mentioned composition (X) for forming an alignment layer was applied to a biaxially stretched polyethylene terephthalate (PET) film (DIAFOIL manufactured by Mitsubishi Resins Co., Ltd.) as the first substrate layer using a rod coater. The obtained coating film was dried at 120°C for 2 minutes and then cooled to room temperature to form a dry film. Then, a UV irradiation device (SPOT CURE SP-9; manufactured by USHIO Electric Co., Ltd.) was used to irradiate 100mJ (313nm reference) of polarized ultraviolet light to obtain an alignment layer. The film thickness of the alignment layer measured using an ellipsometer M-220 manufactured by JASCO Corporation was 100nm.
利用棒涂机在所得到的取向层上涂布上述第1相位差层形成用组合物(Y),形成涂布膜。将该涂布膜在120℃下加热干燥2分钟后,冷却至室温,得到了干燥被膜。接下来,使用高压汞灯(USHIO电机株式会社制“Unicure VB-15201BY-A”),在氮气氛下对上述干燥被膜照射曝光量500mJ/cm2(365nm基准)的紫外光,由此形成聚合性液晶化合物在相对于基材面内沿水平方向取向的状态下固化而成的第1相位差层,得到了由第1基材层/取向层/第1相位差层(水平取向液晶固化膜)构成的带第1基材层的第1相位差层。使用奥林巴斯株式会社制的激光显微镜LEXT OLS4100测定的第1相位差层的膜厚为2.0μm。The above-mentioned first phase difference layer forming composition (Y) was applied to the obtained orientation layer using a rod coater to form a coating film. The coating film was heated and dried at 120°C for 2 minutes, and then cooled to room temperature to obtain a dry film. Next, a high-pressure mercury lamp ("Unicure VB-15201BY-A" manufactured by USHIO Electric Co., Ltd.) was used to irradiate the above-mentioned dry film with ultraviolet light with an exposure amount of 500mJ/ cm2 (365nm reference) under a nitrogen atmosphere, thereby forming a first phase difference layer in which the polymerizable liquid crystal compound was cured in a state of being oriented in a horizontal direction relative to the substrate surface, and a first phase difference layer with a first substrate layer composed of a first substrate layer/orientation layer/first phase difference layer (horizontally oriented liquid crystal cured film) was obtained. The film thickness of the first phase difference layer measured using a laser microscope LEXT OLS4100 manufactured by Olympus Corporation was 2.0μm.
(2)第2相位差层的制作(2) Preparation of the Second Phase Difference Layer
通过以下的方法,制作带第2基材层的第2相位差层。The second retardation layer with the second base layer was produced by the following method.
[第2相位差层形成用组合物(Y2)的制备][Preparation of the second phase difference layer forming composition (Y2)]
将聚合性液晶化合物Paliocolor LC242(BASF Japan公司制)100质量份、流平剂“BYK-361N”(BYK-Chemie公司制)0.1质量份和光聚合引发剂“Omnirad907”(IGM ResinB.V.公司制)2.5质量份混合。此外,添加丙二醇1-单甲醚2-乙酸酯(PGME)400质量份,将所得到的混合物在温度80℃下搅拌1小时,由此制备第2相位差层形成用组合物(Y2)。100 parts by mass of a polymerizable liquid crystal compound Paliocolor LC242 (manufactured by BASF Japan), 0.1 parts by mass of a leveling agent "BYK-361N" (manufactured by BYK-Chemie) and 2.5 parts by mass of a photopolymerization initiator "Omnirad907" (manufactured by IGM Resin B.V.) were mixed. In addition, 400 parts by mass of propylene glycol 1-monomethyl ether 2-acetate (PGME) was added, and the resulting mixture was stirred at a temperature of 80° C. for 1 hour to prepare a second phase difference layer forming composition (Y2).
聚合性液晶化合物LC242:Polymerizable liquid crystal compound LC242:
[化学式4][Chemical formula 4]
[取向层形成用组合物(X2)的制备][Preparation of Alignment Layer Forming Composition (X2)]
以固体成分量成为1质量%的方式向作为市售的取向性聚合物的SUNEVER SE-610(日产化学工业株式会社制)中加入2-丁氧基乙醇,得到了取向层形成用组合物(X2)。2-Butoxyethanol was added to SUNEVER SE-610 (manufactured by Nissan Chemical Industries, Ltd.), a commercially available aligning polymer, so that the solid content became 1% by mass, to obtain an alignment layer-forming composition (X2).
[第2相位差层的制作][Production of the Second Phase Difference Layer]
作为第2基材层,使用环烯烃聚合物(COP)(日本ZEON株式会社制,ZF14),使用电晕处理装置(AGF-B10;春日电机株式会社制)对其单面实施电晕处理,使用棒涂机在其表面涂布取向层形成用组合物(X2),在90℃下干燥1分钟。利用激光显微镜对所得到的取向层的膜厚进行了测定,结果为30nm。接着,使用棒涂机在取向层上涂布第2相位差层形成用组合物(Y2),在90℃下干燥1分钟后,使用高压汞灯(USHIO电机株式会社制“Unicure VB-15201BY-A”),在氮气氛下对上述干燥被膜照射曝光量1000mJ/cm2(365nm基准)的紫外光,由此得到了带第2基材层的第2相位差层。利用激光显微镜测定膜厚,结果第2相位差层的膜厚为450nm。面内相位差值使用王子计测机器株式会社制的KOBRA-WR进行测定。其结果是,Re(550)=1nm、Rth(550)=-75nm。因此,带第2基材层的第2相位差层具有nx≈ny<nz所示的光学特性。需要说明的是,COP的波长550nm处的相位差值大致为0,因此对该光学特性没有影响。As the second substrate layer, a cycloolefin polymer (COP) (ZF14 manufactured by ZEON Co., Ltd. of Japan) was used. A corona treatment device (AGF-B10; manufactured by Kasuga Electric Co., Ltd.) was used to perform a corona treatment on one side. The composition for forming an alignment layer (X2) was applied on the surface using a rod coater and dried at 90°C for 1 minute. The film thickness of the obtained alignment layer was measured using a laser microscope, and the result was 30 nm. Next, the composition for forming a second phase difference layer (Y2) was applied on the alignment layer using a rod coater. After drying at 90°C for 1 minute, a high-pressure mercury lamp ("Unicure VB-15201BY-A" manufactured by USHIO Electric Co., Ltd.) was used to irradiate the dried film with ultraviolet light at an exposure amount of 1000 mJ/cm 2 (365 nm reference) in a nitrogen atmosphere, thereby obtaining a second phase difference layer with a second substrate layer. The film thickness was measured using a laser microscope, and the film thickness of the second phase difference layer was 450 nm. The in-plane phase difference value was measured using KOBRA-WR manufactured by Oji Instruments Co., Ltd. The results were Re(550)=1nm, Rth(550)=-75nm. Therefore, the second phase difference layer with the second substrate layer has the optical properties shown by nx≈ny<nz. It should be noted that the phase difference value at a wavelength of 550nm of COP is approximately 0, so it has no effect on the optical properties.
(3)紫外线固化型粘接剂的制备(3) Preparation of UV-curable adhesive
将以下所示的阳离子固化性成分混合,制备紫外线固化型粘接剂。The cationic curable components shown below were mixed to prepare an ultraviolet curable adhesive.
3,4-环氧环己烷甲酸3’,4’-环氧环己基甲酯(商品名:CEL2021P,株式会社Daicel制):70质量份3',4'-Epoxycyclohexylmethyl 3,4-epoxycyclohexanecarboxylate (trade name: CEL2021P, manufactured by Daicel Corporation): 70 parts by mass
新戊二醇二缩水甘油醚(商品名:EX-211,Nagase ChemteX株式会社制):20质量份Neopentyl glycol diglycidyl ether (trade name: EX-211, manufactured by Nagase ChemteX Corporation): 20 parts by mass
2-乙基己基缩水甘油醚(商品名:EX-121,Nagase ChemteX株式会社制):10质量份2-Ethylhexyl glycidyl ether (trade name: EX-121, manufactured by Nagase ChemteX Corporation): 10 parts by mass
阳离子聚合引发剂(商品名:CPI-100,50%溶液,San-Apro株式会社制):4.5质量份(实质固体成分2.25质量份)Cationic polymerization initiator (trade name: CPI-100, 50% solution, manufactured by San-Apro Co., Ltd.): 4.5 parts by mass (substantial solid content: 2.25 parts by mass)
1,4-二乙氧基萘:2.0质量份1,4-diethoxynaphthalene: 2.0 parts by mass
(4)相位差层层叠体的制作(4) Preparation of Phase Difference Layer Laminate
对带第1基材层的第1相位差层的相位差层侧和带第2基材层的第2相位差层的相位差层侧分别实施电晕处理。在一个电晕处理面涂布所制备的紫外线固化性粘接剂,将带第1基材层的第1相位差层与带第2基材层的第2相位差层贴合。从第2基材层侧照射紫外线而使紫外线固化型粘接剂固化,形成粘接剂层。固化后的紫外线固化型粘接剂层的厚度为1.5μm。The phase difference layer side of the first phase difference layer with the first substrate layer and the phase difference layer side of the second phase difference layer with the second substrate layer were subjected to corona treatment, respectively. The prepared ultraviolet curable adhesive was applied to one of the corona treated surfaces, and the first phase difference layer with the first substrate layer and the second phase difference layer with the second substrate layer were bonded together. The ultraviolet curable adhesive was cured by irradiating ultraviolet rays from the second substrate layer side to form an adhesive layer. The thickness of the cured ultraviolet curable adhesive layer was 1.5 μm.
<实施例1><Example 1>
(1)光学层叠体的制作(1) Preparation of optical laminate
在制造例2中得到的直线偏振板的TAC膜侧的表面贴合含有光选择吸收剂的粘合剂层(A(410)=1.10,厚度15μm)。接下来,将制造例3中得到的相位差层叠体的第1基材层剥离除去,在露出的取向层上,以含有光选择吸收剂的粘合剂层进行接触的方式层叠上述直线偏振板。An adhesive layer (A(410)=1.10, thickness 15 μm) containing a light selective absorber was bonded to the surface of the TAC film side of the linear polarizing plate obtained in Production Example 2. Next, the first substrate layer of the phase difference laminate obtained in Production Example 3 was peeled off and removed, and the linear polarizing plate was laminated on the exposed orientation layer in such a manner that the adhesive layer containing a light selective absorber was in contact with the linear polarizing plate.
接着,在直线偏振板的HC层上,借助粘合剂层(储能模量:25500Pa,波长550nm处的折射率1.47,雾度0.2%,不含有光选择吸收剂),以与TAC膜侧接触的方式层叠了层叠体A-1。此外,在层叠体A-1的高折射率层之上层叠了粘合剂层(储能模量:25500Pa,波长550nm处的折射率1.47,雾度0.2%,不含有光选择吸收剂)。将无碱玻璃板(波长550nm处的折射率1.51)贴合于粘合剂层,得到了包含光学功能层A-1’的光学层叠体。Next, on the HC layer of the linear polarizing plate, the laminate A-1 was laminated in contact with the TAC film side with the aid of an adhesive layer (storage modulus: 25500 Pa, refractive index 1.47 at a wavelength of 550 nm, haze 0.2%, and no light selective absorber). In addition, an adhesive layer (storage modulus: 25500 Pa, refractive index 1.47 at a wavelength of 550 nm, haze 0.2%, and no light selective absorber) was laminated on the high refractive index layer of the laminate A-1. An alkali-free glass plate (refractive index 1.51 at a wavelength of 550 nm) was bonded to the adhesive layer to obtain an optical laminate containing an optical functional layer A-1'.
(2)反射特性的测定和评价(2) Measurement and evaluation of reflection characteristics
使用柯尼卡美能达公司制的“Cm2600d”,测定上述(1)中得到的光学层叠体的反射率Y和反射色调a*和b*。将结果示于表4。在测定时,在光学层叠体的与入射光的面相反侧的面(光学层叠体的与光学功能层相反侧的面)借助粘合剂层(储能模量:25500Pa,波长550nm处的折射率1.47,雾度0.2%,不含有光选择吸收剂)贴合玻璃板(厚度0.7mm,Corning公司制的“EAGLE XG”)。将上述得到的带玻璃板的光学层叠体以光学功能层朝上的方式载置于反射板(反射率:96%以上,漫反射率:9%以下)之上,在设为反射板/空气/玻璃板/光学层叠体的层构成的状态下进行测定。按照下述基准评价光学层叠体的反射率Y。将结果示于表4。The reflectivity Y and the reflection hues a* and b* of the optical laminate obtained in (1) above were measured using "Cm2600d" manufactured by Konica Minolta. The results are shown in Table 4. During the measurement, a glass plate (thickness 0.7 mm, "EAGLE XG" manufactured by Corning) was bonded to the surface of the optical laminate opposite to the surface of the incident light (the surface of the optical laminate opposite to the optical functional layer) with the aid of an adhesive layer (storage modulus: 25500 Pa, refractive index 1.47 at a wavelength of 550 nm, haze 0.2%, and no light selective absorber). The optical laminate with the glass plate obtained above was placed on a reflector (reflectivity: 96% or more, diffuse reflectivity: 9% or less) with the optical functional layer facing upward, and the measurement was performed in a state where the layer structure was set to reflector/air/glass plate/optical laminate. The reflectivity Y of the optical laminate was evaluated according to the following criteria. The results are shown in Table 4.
A:反射率Y小于6.0%。A: The reflectance Y is less than 6.0%.
B:反射率Y为6.0%以上。B: The reflectance Y is 6.0% or more.
(3)漏光的测定和评价(3) Measurement and evaluation of light leakage
从上述(1)中得到的光学层叠体中剥离除去第2基材层,在其露出面上,将作为反射板的铝箔(作为株式会社UACJ制的铝箔的“マイホイル厚形50”,厚度20μm)以其非光泽面侧进行层叠。在荧光灯下,从自光学层叠体的观察侧(与铝箔相反的一侧)向上方离开30cm的地点,通过目视观察上述的轻微漏光的状态,按照下述基准进行评价。将结果示于表4。The second substrate layer was peeled off from the optical laminate obtained in (1) above, and an aluminum foil ("マイホイル重形50", 20 μm thick, aluminum foil manufactured by UACJ Co., Ltd.) as a reflector was laminated on its non-glossy side on the exposed surface. The state of slight light leakage was visually observed from a point 30 cm upward from the observation side (the side opposite to the aluminum foil) of the optical laminate under a fluorescent lamp, and evaluated according to the following criteria. The results are shown in Table 4.
A:未观察到漏光。A: No light leakage was observed.
B:观察到漏光。B: Light leakage was observed.
<实施例2、3、5、6><Examples 2, 3, 5, 6>
分别使用层叠体A-2、A-3、A-4、A-5来代替层叠体A-1,除此以外,与实施例1同样地操作,制作分别包含光学功能层A-2’、A-3’、A-4’、A-5’的光学层叠体,对反射特性和漏光进行测定、评价。将结果示于表4。Optical laminates including optical functional layers A-2', A-3', A-4', and A-5' were prepared in the same manner as in Example 1, except that laminates A-2, A-3, A-4, and A-5 were used instead of laminate A-1, respectively, and the reflection characteristics and light leakage were measured and evaluated. The results are shown in Table 4.
<实施例4><Example 4>
在制造例2中得到的直线偏振板的TAC膜侧的表面贴合含有光选择吸收剂的粘合剂层(A(410)=1.10,厚度15μm)。接下来,将制造例3中得到的相位差层叠体的第1基材层剥离除去,在露出的取向层上,以含有光选择吸收剂的粘合剂层进行接触的方式层叠上述直线偏振板。An adhesive layer (A(410)=1.10, thickness 15 μm) containing a light selective absorber was bonded to the surface of the TAC film side of the linear polarizing plate obtained in Production Example 2. Next, the first substrate layer of the phase difference laminate obtained in Production Example 3 was peeled off and removed, and the linear polarizing plate was laminated on the exposed orientation layer in such a manner that the adhesive layer containing a light selective absorber was in contact with the linear polarizing plate.
接着,在直线偏振板的HC层上,借助粘合剂层(储能模量:25500Pa,波长550nm处的折射率1.47,雾度0.2%,不含有光选择吸收剂),以与TAC膜侧接触的方式层叠层叠体A-3,得到了包含光学功能层A-3”的光学层叠体。Next, on the HC layer of the linear polarizing plate, a laminate A-3 was laminated in contact with the TAC film side with the aid of an adhesive layer (storage modulus: 25500 Pa, refractive index at a wavelength of 550 nm: 1.47, haze: 0.2%, and containing no light selective absorber), to obtain an optical laminate containing an optical functional layer A-3″.
<实施例7、8><Examples 7 and 8>
分别使用层叠体A-4、A-2来代替层叠体A-3,除此以外,与实施例4同样地操作,制作分别包含光学功能层A-4”、A-2”的光学层叠体,对反射特性和漏光进行测定、评价。将结果示于表4。Optical laminates including optical functional layers A-4″ and A-2″ were prepared in the same manner as in Example 4 except that laminates A-4 and A-2 were used instead of laminate A-3, and the reflection characteristics and light leakage were measured and evaluated. The results are shown in Table 4.
<比较例1><Comparative Example 1>
在制造例2中得到的直线偏振板的TAC膜侧的表面贴合含有光选择吸收剂的粘合剂层(A(410)=1.10,厚度15μm)。接下来,剥离除去制造例3中得到的相位差层叠体的第1基材层,在露出的取向层上,以含有光选择吸收剂的粘合剂层进行接触的方式层叠上述直线偏振板,制作光学层叠体,与实施例1同样地操作,对反射特性和漏光进行测定、评价。将结果示于表4。The surface of the linear polarizing plate obtained in Manufacturing Example 2 on the TAC film side was bonded with an adhesive layer containing a light selective absorber (A(410)=1.10, thickness 15 μm). Next, the first substrate layer of the phase difference laminate obtained in Manufacturing Example 3 was peeled off and removed, and the above-mentioned linear polarizing plate was laminated on the exposed orientation layer in a manner that the adhesive layer containing a light selective absorber was in contact with the linear polarizing plate to prepare an optical laminate. The reflection characteristics and light leakage were measured and evaluated in the same manner as in Example 1. The results are shown in Table 4.
<比较例2><Comparative Example 2>
在比较例1的光学层叠体的直线偏振板上,借助粘合剂层(储能模量:25500Pa,波长550nm处的折射率1.47,雾度0.2%,不含有光选择吸收剂)层叠无碱玻璃板(波长550nm处的折射率1.51),制作光学层叠体,与实施例1同样地操作,对反射特性和漏光进行测定、评价。将结果示于表4。An alkali-free glass plate (refractive index at a wavelength of 550 nm: 1.51) was laminated on the linear polarizing plate of the optical laminate of Comparative Example 1 via an adhesive layer (storage modulus: 25500 Pa, refractive index at a wavelength of 550 nm: 1.47, haze: 0.2%, and containing no light selective absorber) to prepare an optical laminate, and the reflection characteristics and light leakage were measured and evaluated in the same manner as in Example 1. The results are shown in Table 4.
对于比较例1和比较例2的光学层叠体中所含的下述的部分层叠结构,测定反射率R(450)、反射率R(550)和反射率R(630)、以及反射率比(反射率R(450)/反射率R(550)),结果如表3所示。For the following partial stacking structures contained in the optical stacks of Comparative Examples 1 and 2, the reflectivity R(450), reflectivity R(550) and reflectivity R(630), as well as the reflectivity ratio (reflectivity R(450)/reflectivity R(550)) were measured. The results are shown in Table 3.
比较例1:HC-COPComparative Example 1: HC-COP
比较例2:玻璃板/粘合剂层/HC-COPComparative Example 2: Glass plate/adhesive layer/HC-COP
[表3][table 3]
<比较例3~5><Comparative Examples 3 to 5>
分别使用层叠体B-1、B-2、A-5来代替层叠体A-3,除此以外,与实施例4同样地操作,制作分别包含光学功能层B-1”、B-2”、A-5”的光学层叠体,对反射特性和漏光进行测定、评价。将结果示于表4。Optical laminates each including optical functional layers B-1″, B-2″, and A-5″ were prepared in the same manner as in Example 4 except that laminates B-1, B-2, and A-5 were used instead of laminate A-3, and the reflection characteristics and light leakage were measured and evaluated. The results are shown in Table 4.
[表4][Table 4]
附图标记说明Description of Reference Numerals
1:光学功能层(A),1a:高折射率层,1b:基材膜,2:直线偏振片,3:相位差层,3a:第1相位差层,3b:第2相位差层,3c:第5贴合层,10:第1贴合层,11:热塑性树脂膜,12:保护膜,20:第2贴合层,30:第3贴合层,40:第4贴合层,50:粘合剂层,60:隔膜,70:防护膜,80:第6贴合层,90:前面板,100:图像显示元件。1: optical functional layer (A), 1a: high refractive index layer, 1b: substrate film, 2: linear polarizer, 3: phase difference layer, 3a: first phase difference layer, 3b: second phase difference layer, 3c: fifth bonding layer, 10: first bonding layer, 11: thermoplastic resin film, 12: protective film, 20: second bonding layer, 30: third bonding layer, 40: fourth bonding layer, 50: adhesive layer, 60: diaphragm, 70: protective film, 80: sixth bonding layer, 90: front panel, 100: image display element.
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CN202280063073.8A Pending CN117957469A (en) | 2021-10-01 | 2022-09-29 | Optical laminate and image display device |
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CN (1) | CN117957469A (en) |
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2022
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