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CN117948348B - Self-lubricating hub bearing unit - Google Patents

Self-lubricating hub bearing unit Download PDF

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Publication number
CN117948348B
CN117948348B CN202311845182.8A CN202311845182A CN117948348B CN 117948348 B CN117948348 B CN 117948348B CN 202311845182 A CN202311845182 A CN 202311845182A CN 117948348 B CN117948348 B CN 117948348B
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oil
lubricating
sliding
control device
bearing unit
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CN117948348A (en
Inventor
肖鹿
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Zhejiang Jinben Auto Parts Co ltd
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Zhejiang Jinben Auto Parts Co ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • F16C33/58Raceways; Race rings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • F16C33/58Raceways; Race rings
    • F16C33/583Details of specific parts of races
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • F16C33/66Special parts or details in view of lubrication
    • F16C33/6637Special parts or details in view of lubrication with liquid lubricant

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Sliding-Contact Bearings (AREA)

Abstract

本发明涉及汽车工业机械领域,公开了一种自润滑的轮毂轴承单元,包括内导轨、控油装置、滑动装置、输油装置和防漏装置;所述滑动装置与所述内导轨滑动连接,所述控油装置固定设置在所述滑动装置的上侧,所述输油装置内储有润滑油,所述输油装置设置在所述控油装置的上侧,所述防漏装置设置在所述滑动装置的下端靠近所述内导轨的一侧;所述输油装置通过所述控油装置的调节以均匀流速向所述滑动装置输送滑动所需润滑油,所述防漏装置与所述控油装置电性连接,润滑油泄漏时,所述防漏装置在吸收溢出润滑油的同时控制所述控油装置停止向所述滑动装置输油,在持续润滑滑动装置的同时有效防止漏油,使自润滑的轮毂轴承单元的使用更具安全性。

The present invention relates to the field of automobile industrial machinery, and discloses a self-lubricating wheel hub bearing unit, comprising an inner guide rail, an oil control device, a sliding device, an oil delivery device and a leak-proof device; the sliding device is slidably connected to the inner guide rail, the oil control device is fixedly arranged on the upper side of the sliding device, lubricating oil is stored in the oil delivery device, the oil delivery device is arranged on the upper side of the oil control device, and the leak-proof device is arranged on the lower end of the sliding device close to the inner guide rail; the oil delivery device delivers lubricating oil required for sliding to the sliding device at a uniform flow rate through the regulation of the oil control device, the leak-proof device is electrically connected to the oil control device, and when the lubricating oil leaks, the leak-proof device controls the oil control device to stop delivering oil to the sliding device while absorbing the overflowed lubricating oil, effectively preventing oil leakage while continuously lubricating the sliding device, making the use of the self-lubricating wheel hub bearing unit safer.

Description

一种自润滑的轮毂轴承单元A self-lubricating hub bearing unit

技术领域Technical Field

本发明涉及汽车工业机械领域,具体是一种自润滑的轮毂轴承单元。The invention relates to the field of automobile industrial machinery, in particular to a self-lubricating wheel hub bearing unit.

背景技术Background Art

轮毂轴承单元”是汽车零件的一种,主要用于汽车的车轮轮毂。这种单元通常包含轴承和轮毂,是一个整体化的组件。它的主要作用是支撑车轮的转动,减少摩擦,提高车辆的行驶平稳性和安全性。轮毂轴承单元的设计允许车轮在车辆行驶时能够顺畅旋转,同时也承担车辆重量的部分负荷;在现代汽车设计中,轮毂轴承单元已经成为一个重要的部分。与传统的轴承系统相比,轮毂轴承单元通常具有更长的使用寿命,更少的维护需求,以及更好的性能。轮毂轴承单元的安装也相对简单,有助于减少汽车制造的复杂性和成本。The "wheel hub bearing unit" is a type of automotive part, mainly used for the wheel hub of a car. This unit usually contains a bearing and a hub, and is an integrated component. Its main function is to support the rotation of the wheel, reduce friction, and improve the driving stability and safety of the vehicle. The design of the wheel hub bearing unit allows the wheel to rotate smoothly when the vehicle is driving, while also bearing part of the load of the vehicle's weight; in modern car design, the wheel hub bearing unit has become an important part. Compared with traditional bearing systems, wheel hub bearing units generally have longer service life, less maintenance requirements, and better performance. The installation of the wheel hub bearing unit is also relatively simple, which helps to reduce the complexity and cost of automobile manufacturing.

在现有技术中自润滑的轮毂轴承单元往往会因为润滑油不足而产生较大摩擦,造成故障,而润滑油加入不规范也会导致润滑油的泄露,造成机械故障,产生较大损失。In the prior art, self-lubricating hub bearing units often produce greater friction due to insufficient lubricating oil, causing failures, and improper addition of lubricating oil will also lead to leakage of lubricating oil, causing mechanical failures and generating greater losses.

基于以上技术问题,有必要提供一种自润滑的轮毂轴承单元解决上述技术问题。Based on the above technical problems, it is necessary to provide a self-lubricating hub bearing unit to solve the above technical problems.

发明内容Summary of the invention

本发明的目的在于提供一种自润滑的轮毂轴承单元,以解决上述背景技术中提出的问题。The object of the present invention is to provide a self-lubricating hub bearing unit to solve the problems raised in the above background technology.

基于上述思路,本发明提供如下技术方案:一种自润滑的轮毂轴承单元,包括内导轨、控油装置、滑动装置、输油装置和防漏装置;所述滑动装置与所述内导轨滑动连接,所述控油装置固定设置在所述滑动装置的上侧,所述输油装置内储有润滑油,所述输油装置设置在所述控油装置的上侧,所述防漏装置设置在所述滑动装置的下端靠近所述内导轨的一侧;所述输油装置通过所述控油装置的调节以均匀流速向所述滑动装置输送滑动所需润滑油,所述防漏装置与所述控油装置电性连接,润滑油泄漏时,所述防漏装置在吸收溢出润滑油的同时控制所述控油装置停止向所述滑动装置输油,在持续润滑滑动装置的同时有效防止漏油,使自润滑的轮毂轴承单元的使用更具安全性。Based on the above ideas, the present invention provides the following technical solutions: a self-lubricating wheel hub bearing unit, comprising an inner guide rail, an oil control device, a sliding device, an oil delivery device and a leak-proof device; the sliding device is slidably connected to the inner guide rail, the oil control device is fixedly arranged on the upper side of the sliding device, the oil delivery device stores lubricating oil, the oil delivery device is arranged on the upper side of the oil control device, and the leak-proof device is arranged on the lower end of the sliding device close to the inner guide rail; the oil delivery device delivers the lubricating oil required for sliding to the sliding device at a uniform flow rate through the regulation of the oil control device, the leak-proof device is electrically connected to the oil control device, and when the lubricating oil leaks, the leak-proof device controls the oil control device to stop delivering oil to the sliding device while absorbing the overflowed lubricating oil, effectively preventing oil leakage while continuously lubricating the sliding device, making the use of the self-lubricating wheel hub bearing unit safer.

优选地,所述滑动装置包括下盖、钢球、储油槽、导向槽和缺口;所述下盖的上端面开设有所述导向槽,所述导向槽呈环形设置,所述导向槽内设有多个所述钢球,多个所述钢球互相贴合,所述导向槽的中间位置开设有用于储存润滑油的所述储油槽,所述储油槽向所述钢球的方向开设了多个所述缺口,所述钢球的外侧与所述内导轨凹陷的直槽贴合,润滑油存于储油槽中,通过缺口持续向运动的钢球输送润滑油,通过钢球与内导轨的配合有效将摩擦力降低,提高内导轨的耐用程度和精度。Preferably, the sliding device includes a lower cover, a steel ball, an oil storage tank, a guide groove and a notch; the upper end surface of the lower cover is provided with the guide groove, the guide groove is annularly arranged, a plurality of the steel balls are arranged in the guide groove, the plurality of the steel balls are fitted together, the middle position of the guide groove is provided with the oil storage tank for storing lubricating oil, the oil storage tank is provided with a plurality of notches in the direction of the steel ball, the outer side of the steel ball is fitted with the recessed straight groove of the inner guide rail, the lubricating oil is stored in the oil storage tank, and the lubricating oil is continuously transported to the moving steel ball through the notch, and the friction is effectively reduced through the cooperation between the steel ball and the inner guide rail, thereby improving the durability and precision of the inner guide rail.

优选地,所述控油装置包括上盖、插杆、电磁铁、软管、所述软管竖直贯穿所述上盖,所述插杆延伸进所述上盖的两侧,所述插杆位于所述上盖内的端部可挤压所述软管产生形变,所述插杆位于所述上盖外的端部具有磁性,所述电磁铁固定设置在所述插杆与上盖的连接位置处,通过控制插杆的深度挤压软管可以改变软管的横截面积,达到控制润滑油流量的效果,可以根据实际生产需要调节适合的润滑油流量。Preferably, the oil control device includes an upper cover, an insertion rod, an electromagnet, and a hose, the hose vertically passing through the upper cover, the insertion rod extending into both sides of the upper cover, the end of the insertion rod located inside the upper cover can squeeze the hose to cause deformation, the end of the insertion rod located outside the upper cover is magnetic, the electromagnet is fixedly arranged at the connection position between the insertion rod and the upper cover, and the cross-sectional area of the hose can be changed by controlling the depth of the insertion rod to squeeze the hose, thereby achieving the effect of controlling the flow rate of the lubricating oil, and the appropriate flow rate of the lubricating oil can be adjusted according to actual production needs.

优选地,所述上盖固定设置在所述下盖的上侧,所述软管的下端部正对所述储油槽。Preferably, the upper cover is fixedly arranged on the upper side of the lower cover, and the lower end of the hose faces the oil storage tank.

优选地,所述输油装置包括、储油腔、视窗、出油口、转杆、绕绳轮、浮标、滑槽、牵引绳、端盖和转盘;所述视窗固定设置在所述储油腔的上侧,所述出油口设置在储油腔的下侧,所述浮标设有两个,两个所述浮标与开设在所述储油腔内部的所述滑槽滑动连接,所述储油腔的底部转动设有所述绕绳轮,所述绕绳轮上绕有所述牵引绳,所述牵引绳与所述浮标连接,所述绕绳轮的上侧固定设有所述转杆,所述转杆的上侧设有所述转盘,所述转盘在所述视窗内部转动连接,所述端盖设在所述储油腔的一侧,绕绳轮与储油腔的连接位置可设有扭簧,当浮标降低绕绳轮随扭簧作用可逐渐旋转,可通过绕绳轮的旋转带动转盘旋转,可在转盘和视窗上刻有刻度和指针,通过观察转盘的旋转情况得知油量情况,油量过小时可通过端盖向储油腔内加油。Preferably, the oil delivery device comprises an oil storage chamber, a window, an oil outlet, a rotating rod, a rope wheel, a buoy, a slide, a traction rope, an end cover and a rotating disk; the window is fixedly arranged on the upper side of the oil storage chamber, the oil outlet is arranged on the lower side of the oil storage chamber, two buoys are provided, and the two buoys are slidably connected with the slide opened in the oil storage chamber, the rope wheel is rotatably arranged at the bottom of the oil storage chamber, the traction rope is wound around the rope wheel, the traction rope is connected to the buoy, and the rope wheel is rotatably arranged at the bottom of the oil storage chamber, The rotating rod is fixedly provided on the upper side of the rope wheel, and the rotating disk is provided on the upper side of the rotating rod. The rotating disk is rotatably connected inside the window. The end cover is provided on one side of the oil storage chamber. A torsion spring may be provided at the connecting position between the rope wheel and the oil storage chamber. When the buoy is lowered, the rope wheel may gradually rotate with the action of the torsion spring, and the rotating disk can be driven to rotate by the rotation of the rope wheel. Scales and pointers may be engraved on the rotating disk and the oil level can be known by observing the rotation of the turntable. If the oil level is too small, oil can be added to the oil storage chamber through the end cover.

优选地,所述储油腔固定设置在所述上盖的上侧,所述出油口插接进所述软管的内部。Preferably, the oil storage chamber is fixedly arranged on the upper side of the upper cover, and the oil outlet is inserted into the interior of the hose.

优选地,所述防漏装置包括集油仓、通孔、电源、导电片、垫板、填充物、导电口、红外发生器和漏油孔;所述通孔开设在所述集油仓的上端面,所述填充物设置在所述集油仓的底部,所述填充物的上端面设有与所述集油仓内壁滑动连接的垫板,所述垫板上开设有多个所述漏油孔,所述垫板的上端固定设有所述电源,所述电源的两侧设有所述导电片,所述集油仓的内壁两侧固定设有所述导电口,所述填充物采用遇油膨胀的物质制成,在所述填充物未膨胀时,所述导电片与所述导电口不接触导电;在所述填充物膨胀时,所述导电片与所述导电口接触导电,所述红外发生器固定设置在所述集油仓的外侧,所述红外发生器与所述导电口电性连接,填充物可通过橡胶里面添加吸油树脂制成,在内导轨漏油后,润滑油浸润填充物,电源通过导电口导通红外发生器发生红外线信号。Preferably, the leakage prevention device includes an oil collecting bin, a through hole, a power supply, a conductive sheet, a pad, a filler, a conductive port, an infrared generator and an oil leakage hole; the through hole is provided on the upper end surface of the oil collecting bin, the filler is arranged at the bottom of the oil collecting bin, the upper end surface of the filler is provided with a pad slidably connected to the inner wall of the oil collecting bin, a plurality of the oil leakage holes are provided on the pad, the power supply is fixedly provided on the upper end of the pad, the conductive sheet is provided on both sides of the power supply, the conductive port is fixedly provided on both sides of the inner wall of the oil collecting bin, the filler is made of a material that swells when exposed to oil, when the filler is not expanded, the conductive sheet and the conductive port are not in contact for conduction; when the filler is expanded, the conductive sheet and the conductive port are in contact for conduction, the infrared generator is fixedly provided on the outside of the oil collecting bin, the infrared generator is electrically connected to the conductive port, the filler can be made by adding oil-absorbing resin into rubber, after the inner guide rail leaks oil, the lubricating oil soaks the filler, the power supply conducts through the conductive port to the infrared generator to generate an infrared signal.

优选地,所述滑动装置还包括导流分槽和导流总槽,所述导流分槽设有多个,多个导流分槽开设在所述下盖靠近所述内导轨的一侧,多个所述导流分槽汇集于所述导流总槽,所述导流总槽的下端对应所述通孔,当装置漏油时,溢出的润滑油通过导流槽的作用,可以直接流入集油仓被收集,不会不规则溢出导致工件的损坏。Preferably, the sliding device also includes a guide sub-groove and a guide main groove. There are multiple guide sub-grooves, and multiple guide sub-grooves are opened on the side of the lower cover close to the inner guide rail. Multiple guide sub-grooves converge in the guide main groove, and the lower end of the guide main groove corresponds to the through hole. When the device leaks oil, the overflowed lubricating oil can directly flow into the oil collecting bin and be collected through the action of the guide groove, and will not overflow irregularly to cause damage to the workpiece.

优选地,所述电磁铁与所述导电口电性连接,通电后的所述电磁铁可以吸引所述插杆位于所述上盖外侧的一端,插杆被吸引后,端部完全挤压软管,阻隔润滑油的流入,从源头阻隔润滑油的泄露。Preferably, the electromagnet is electrically connected to the conductive port. When energized, the electromagnet can attract one end of the insertion rod located outside the upper cover. After the insertion rod is attracted, the end completely squeezes the hose to block the inflow of lubricating oil, thereby blocking the leakage of lubricating oil from the source.

优选地,还包括警报装置;红外接受器;警报装置与所述红外接受器电性连接,当红外接受器接收来自所述红外发生器的信号时,发出警报,防止损失进一步扩大,有助于工作人员及时修理,恢复正常生产,节约成本。Preferably, it also includes an alarm device; an infrared receiver; the alarm device is electrically connected to the infrared receiver, and when the infrared receiver receives a signal from the infrared generator, an alarm is issued to prevent further losses, which helps staff to repair in time, resume normal production, and save costs.

与现有技术相比,本发明的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:

1、通过插杆控制润滑油流量,在润滑油泄露时导通电磁铁,使插杆及时阻隔润滑油的流入。1. The flow of lubricating oil is controlled by the plunger. When the lubricating oil leaks, the electromagnet is turned on so that the plunger can block the inflow of lubricating oil in time.

2、通过集油仓、填充物、导流分槽和导流总槽的设置,可以将泄露的润滑油有规则的收集,防止泄露的润滑油损坏装置或工件。2. Through the setting of oil collecting bins, fillers, diversion sub-slots and diversion main slots, the leaked lubricating oil can be collected regularly to prevent the leaked lubricating oil from damaging the device or workpiece.

3、通过填充物的遇油膨胀特性将阻隔润滑油流入、收集润滑油和及时发出警报运动的三个效果有机联动,不需要设置多个装置完成上述操作。3. The oil-expanding property of the filler can organically link the three effects of blocking the inflow of lubricating oil, collecting lubricating oil and issuing an alarm in time, without the need to set up multiple devices to complete the above operations.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本发明总体的剖视图;Fig. 1 is a cross-sectional view of the present invention as a whole;

图2为本发明电磁铁连通时控油装置的剖视图;FIG2 is a cross-sectional view of the oil control device of the present invention when the electromagnet is connected;

图3为本发明滑动装置的俯视图;FIG3 is a top view of the sliding device of the present invention;

图4为本发明滑动装置的侧视图;FIG4 is a side view of the sliding device of the present invention;

图5为本发明输油装置的剖视图;FIG5 is a cross-sectional view of the oil delivery device of the present invention;

图6为本发明防漏装置的剖视图;FIG6 is a cross-sectional view of the leakage prevention device of the present invention;

图7为本发明防漏装置的内部俯视图。FIG. 7 is an internal top view of the leakage prevention device of the present invention.

图中:1、内导轨;2、控油装置;201、上盖;202、插杆;203、电磁铁;204、软管;3、滑动装置;301、下盖;302、钢球;303、储油槽;305、缺口;306、导流分槽;307、导流总槽;4、输油装置;401、储油腔;402、视窗;403、出油口;404、转杆;405、绕绳轮;406、浮标;407、滑槽;408、牵引绳;410、转盘;501、集油仓;502、通孔;503、电源;504、导电片;505、垫板;506、填充物;507、导电口。In the figure: 1. inner guide rail; 2. oil control device; 201. upper cover; 202. plug rod; 203. electromagnet; 204. hose; 3. sliding device; 301. lower cover; 302. steel ball; 303. oil storage tank; 305. notch; 306. diversion sub-slot; 307. diversion main slot; 4. oil delivery device; 401. oil storage chamber; 402. window; 403. oil outlet; 404. rotating rod; 405. rope wheel; 406. buoy; 407. slideway; 408. traction rope; 410. turntable; 501. oil collecting bin; 502. through hole; 503. power supply; 504. conductive sheet; 505. pad; 506. filler; 507. conductive port.

具体实施方式DETAILED DESCRIPTION

请参阅图1~7,本发明实施例中,一种自润滑的轮毂轴承单元,包括内导轨1;控油装置2;滑动装置3;输油装置4;防漏装置;所述滑动装置3与所述内导轨1滑动连接,所述控油装置2固定设置在所述滑动装置3的上侧,所述输油装置4内储有润滑油,所述输油装置4设置在所述控油装置2的上侧,所述防漏装置设置在所述滑动装置3的下端靠近所述内导轨1的一侧;所述输油装置4通过所述控油装置2的调节以均匀流速向所述滑动装置3输送滑动所需润滑油,所述防漏装置与所述控油装置电性连接,润滑油泄漏时,所述防漏装置在吸收溢出润滑油的同时控制所述控油装置2停止向所述滑动装置3输油,在持续润滑滑动装置3的同时有效防止漏油,使自润滑的轮毂轴承单元的使用更具安全性。Please refer to Figures 1 to 7. In an embodiment of the present invention, a self-lubricating hub bearing unit includes an inner guide rail 1; an oil control device 2; a sliding device 3; an oil delivery device 4; and a leak-proof device. The sliding device 3 is slidably connected to the inner guide rail 1, the oil control device 2 is fixedly arranged on the upper side of the sliding device 3, and the oil delivery device 4 stores lubricating oil. The oil delivery device 4 is arranged on the upper side of the oil control device 2, and the leak-proof device is arranged on the lower end of the sliding device 3 near the inner guide rail 1. The oil delivery device 4 delivers the lubricating oil required for sliding to the sliding device 3 at a uniform flow rate through the regulation of the oil control device 2, and the leak-proof device is electrically connected to the oil control device. When the lubricating oil leaks, the leak-proof device controls the oil control device 2 to stop delivering oil to the sliding device 3 while absorbing the overflowed lubricating oil, effectively preventing oil leakage while continuously lubricating the sliding device 3, making the use of the self-lubricating hub bearing unit safer.

具体地,所述滑动装置3包括:下盖301;钢球302;储油槽303;导向槽;缺口305;所述下盖301的上端面开设有所述导向槽,所述导向槽呈环形设置,所述导向槽内设有多个所述钢球302,多个所述钢球302互相贴合,所述导向槽的中间位置开设有用于储存润滑油的所述储油槽303,所述储油槽303向所述钢球302的方向开设了多个所述缺口305,所述钢球302的外侧与所述内导轨1凹陷的直槽贴合,润滑油存于储油槽303中,通过缺口305持续向运动的钢球302输送润滑油,通过钢球302与内导轨1的配合有效将摩擦力降低,提高内导轨1的耐用程度和精度。Specifically, the sliding device 3 includes: a lower cover 301; a steel ball 302; an oil storage tank 303; a guide groove; and a notch 305; the upper end surface of the lower cover 301 is provided with the guide groove, the guide groove is annularly arranged, a plurality of the steel balls 302 are arranged in the guide groove, the plurality of the steel balls 302 fit together, the middle position of the guide groove is provided with the oil storage tank 303 for storing lubricating oil, the oil storage tank 303 is provided with a plurality of notches 305 in the direction of the steel ball 302, the outer side of the steel ball 302 fits with the recessed straight groove of the inner guide rail 1, the lubricating oil is stored in the oil storage tank 303, and the lubricating oil is continuously transported to the moving steel ball 302 through the notch 305, and the friction is effectively reduced through the cooperation between the steel ball 302 and the inner guide rail 1, thereby improving the durability and precision of the inner guide rail 1.

具体地,所述控油装置2包括:上盖201;插杆202;电磁铁203;软管204;所述软管204竖直贯穿所述上盖201,所述插杆202延伸进所述上盖201的两侧,所述插杆202位于所述上盖201内的端部可挤压所述软管204产生形变,所述插杆202位于所述上盖201外的端部具有磁性,所述电磁铁203固定设置在所述插杆202与上盖201的连接位置处,通过控制插杆202的深度挤压软管204可以改变软管204的横截面积,达到控制润滑油流量的效果,可以根据实际生产需要调节适合的润滑油流量。Specifically, the oil control device 2 includes: an upper cover 201; an insertion rod 202; an electromagnet 203; and a hose 204; the hose 204 vertically penetrates the upper cover 201, the insertion rod 202 extends into both sides of the upper cover 201, the end of the insertion rod 202 located inside the upper cover 201 can squeeze the hose 204 to produce deformation, the end of the insertion rod 202 located outside the upper cover 201 is magnetic, and the electromagnet 203 is fixedly arranged at the connection position between the insertion rod 202 and the upper cover 201. By controlling the depth of the insertion rod 202 to squeeze the hose 204, the cross-sectional area of the hose 204 can be changed, thereby achieving the effect of controlling the flow rate of lubricating oil, and the appropriate flow rate of lubricating oil can be adjusted according to actual production needs.

具体地,所述上盖201固定设置在所述下盖301的上侧,所述软管204的下端部正对所述储油槽303。Specifically, the upper cover 201 is fixedly disposed on the upper side of the lower cover 301 , and the lower end of the hose 204 faces the oil storage tank 303 .

具体地,所述输油装置4包括:储油腔401;视窗402;出油口403;转杆404;绕绳轮405;浮标406;滑槽407;牵引绳408;端盖;转盘410;所述视窗402固定设置在所述储油腔401的上侧,所述出油口403设置在储油腔401的下侧,所述浮标406设有两个,两个所述浮标406与开设在所述储油腔401内部的所述滑槽407滑动连接,所述储油腔401的底部转动设有所述绕绳轮405,所述绕绳轮405上绕有所述牵引绳408,所述牵引绳408与所述浮标406连接,所述绕绳轮405的上侧固定设有所述转杆404,所述转杆404的上侧设有所述转盘410,所述转盘410在所述视窗402内部转动连接,所述端盖设在所述储油腔401的一侧,绕绳轮405与储油腔401的连接位置可设有扭簧,当浮标406降低绕绳轮405随扭簧作用可逐渐旋转,可通过绕绳轮405的旋转带动转盘410旋转,可在转盘410和视窗402上刻有刻度和指针,通过观察转盘410的旋转情况得知油量情况,油量过小时可通过端盖向储油腔401内加油。Specifically, the oil delivery device 4 includes: an oil storage chamber 401; a viewing window 402; an oil outlet 403; a rotating rod 404; a rope reel 405; a buoy 406; a slide 407; a traction rope 408; an end cover; and a turntable 410; the viewing window 402 is fixedly arranged on the upper side of the oil storage chamber 401, the oil outlet 403 is arranged on the lower side of the oil storage chamber 401, two buoys 406 are provided, and the two buoys 406 are slidably connected to the slide 407 opened inside the oil storage chamber 401, the rope reel 405 is rotatably arranged at the bottom of the oil storage chamber 401, the traction rope 408 is wound around the rope reel 405, and the traction rope 408 is connected to the buoy The buoy 406 is connected, the rotating rod 404 is fixedly provided on the upper side of the rope winding wheel 405, and the rotating disk 410 is provided on the upper side of the rotating rod 404. The rotating disk 410 is rotatably connected inside the window 402, and the end cover is provided on one side of the oil storage chamber 401. A torsion spring may be provided at the connection position between the rope winding wheel 405 and the oil storage chamber 401. When the buoy 406 is lowered, the rope winding wheel 405 may gradually rotate with the action of the torsion spring, and the rotating disk 410 may be driven to rotate by the rotation of the rope winding wheel 405. Scales and pointers may be engraved on the rotating disk 410 and the window 402. The oil level can be known by observing the rotation of the rotating disk 410. If the oil level is too small, refueling can be added to the oil storage chamber 401 through the end cover.

具体地,所述储油腔401固定设置在所述上盖201的上侧,所述出油口403插接进所述软管204的内部。Specifically, the oil storage chamber 401 is fixedly disposed on the upper side of the upper cover 201 , and the oil outlet 403 is plugged into the interior of the hose 204 .

具体地,所述防漏装置包括:集油仓501;通孔502;电源503;导电片504;垫板505;填充物506;导电口507;红外发生器508;漏油孔509;所述通孔502开设在所述集油仓501的上端面,所述填充物506设置在所述集油仓501的底部,所述填充物506的上端面设有与所述集油仓501内壁滑动连接的垫板505,所述垫板505上开设有多个所述漏油孔509,所述垫板505的上端固定设有所述电源503,所述电源503的两侧设有所述导电片504,所述集油仓501的内壁两侧固定设有所述导电口507,所述填充物506采用遇油膨胀的物质制成,在所述填充物506未膨胀时,所述导电片504与所述导电口507不接触导电;在所述填充物506膨胀时,所述导电片504与所述导电口507接触导电,所述红外发生器508固定设置在所述集油仓501的外侧,所述红外发生器508与所述导电口507电性连接,填充物506可通过橡胶里面添加吸油树脂制成,在内导轨1漏油后,润滑油浸润填充物506,电源503通过导电口507导通红外发生器发生红外线信号。Specifically, the leakage prevention device includes: an oil collecting bin 501; a through hole 502; a power supply 503; a conductive sheet 504; a pad 505; a filler 506; a conductive port 507; an infrared generator 508; and an oil leakage hole 509; the through hole 502 is opened on the upper end surface of the oil collecting bin 501, the filler 506 is arranged at the bottom of the oil collecting bin 501, the upper end surface of the filler 506 is provided with a pad 505 slidably connected to the inner wall of the oil collecting bin 501, a plurality of oil leakage holes 509 are opened on the pad 505, the power supply 503 is fixedly provided on the upper end of the pad 505, the conductive sheets 504 are provided on both sides of the power supply 503, and the oil collecting bin 501 is provided with a conductive sheet 504. The conductive ports 507 are fixedly provided on both sides of the inner wall, and the filler 506 is made of a material that swells when exposed to oil. When the filler 506 is not expanded, the conductive sheet 504 and the conductive port 507 are not in contact with each other for conductivity; when the filler 506 is expanded, the conductive sheet 504 and the conductive port 507 are in contact with each other for conductivity. The infrared generator 508 is fixedly provided on the outside of the oil collecting bin 501, and the infrared generator 508 is electrically connected to the conductive port 507. The filler 506 can be made by adding oil-absorbing resin to rubber. After the inner guide rail 1 leaks oil, the lubricating oil soaks the filler 506, and the power supply 503 turns on the infrared generator through the conductive port 507 to generate an infrared signal.

具体地,所述滑动装置3还包括导流分槽306和导流总槽307,所述导流分槽306设有多个,多个导流分槽306开设在所述下盖301靠近所述内导轨1的一侧,多个所述导流分槽306汇集于所述导流总槽307,所述导流总槽307的下端对应所述通孔502,当装置漏油时,溢出的润滑油通过导流槽的作用,可以直接流入集油仓501被收集,不会不规则溢出导致工件的损坏。Specifically, the sliding device 3 also includes a guide groove 306 and a guide groove 307. There are multiple guide grooves 306. The multiple guide grooves 306 are opened on the side of the lower cover 301 close to the inner guide rail 1. The multiple guide grooves 306 converge into the guide groove 307. The lower end of the guide groove 307 corresponds to the through hole 502. When the device leaks oil, the overflowed lubricating oil can directly flow into the oil collecting bin 501 and be collected through the guide groove, and will not overflow irregularly to cause damage to the workpiece.

具体地,所述电磁铁203与所述导电口507电性连接,通电后的所述电磁铁203可以吸引所述插杆202位于所述上盖201外侧的一端,插杆202被吸引后,端部完全挤压软管204,阻隔润滑油的流入,从源头阻隔润滑油的泄露。Specifically, the electromagnet 203 is electrically connected to the conductive port 507. When energized, the electromagnet 203 can attract one end of the insertion rod 202 located outside the upper cover 201. After the insertion rod 202 is attracted, the end completely squeezes the hose 204 to block the inflow of lubricating oil, thereby blocking the leakage of lubricating oil from the source.

具体地,还包括:警报装置;Specifically, it also includes: an alarm device;

红外接受器;Infrared receiver;

警报装置与所述红外接受器电性连接,当红外接受器接收来自所述红外发生器的信号时,发出警报。The alarm device is electrically connected to the infrared receiver, and when the infrared receiver receives the signal from the infrared generator, an alarm is issued.

Claims (8)

1. A self-lubricating hub-bearing unit, comprising:
An inner rail;
an oil control device;
a sliding device;
an oil delivery device;
A leakage preventing device;
The sliding device is in sliding connection with the inner guide rail, the oil control device is fixedly arranged on the upper side of the sliding device, lubricating oil is stored in the oil delivery device, the oil delivery device is arranged on the upper side of the oil control device, and the leakage-proof device is arranged on one side, close to the inner guide rail, of the lower end of the sliding device; the oil conveying device conveys lubricating oil required by sliding to the sliding device at a uniform flow rate through the adjustment of the oil control device, the leakage prevention device is electrically connected with the oil control device, and when the lubricating oil leaks, the leakage prevention device controls the oil control device to stop conveying the lubricating oil to the sliding device while absorbing the overflowed lubricating oil;
The oil control device comprises:
an upper cover;
A rod;
An electromagnet;
A hose;
The hose vertically penetrates through the upper cover, the inserted bars extend into two sides of the upper cover, the end parts of the inserted bars, which are positioned in the upper cover, can squeeze the hose to deform, the end parts of the inserted bars, which are positioned outside the upper cover, are provided with magnetism, and the electromagnet is fixedly arranged at the connection position of the inserted bars and the upper cover;
The leakage preventing device comprises:
an oil collection bin;
A through hole;
A power supply;
a conductive sheet;
A backing plate;
a filler;
a conductive opening;
An infrared generator;
oil leakage holes;
The through holes are formed in the upper end face of the oil collecting bin, the filler is arranged at the bottom of the oil collecting bin, a base plate which is in sliding connection with the inner wall of the oil collecting bin is arranged on the upper end face of the filler, a plurality of oil leakage holes are formed in the base plate, the power supply is fixedly arranged at the upper end of the base plate, the conducting plates are arranged at the two sides of the power supply, the conducting ports are fixedly arranged at the two sides of the inner wall of the oil collecting bin, the filler is made of materials which swell when the filler does not swell, and the conducting plates do not contact with the conducting ports for conducting electricity; when the filler expands, the conducting strip is in contact with the conducting port for conducting electricity, the infrared generator is fixedly arranged on the outer side of the oil collecting bin, and the infrared generator is electrically connected with the conducting port.
2. A self-lubricating hub-bearing unit according to claim 1, wherein the sliding means comprises:
A lower cover;
a steel ball;
An oil storage tank;
A guide groove;
A notch;
the upper end face of the lower cover is provided with the guide groove, the guide groove is in an annular arrangement, a plurality of steel balls are arranged in the guide groove, the steel balls are mutually attached, the middle position of the guide groove is provided with the oil storage groove for storing lubricating oil, the oil storage groove is provided with a plurality of notches towards the direction of the steel balls, and the outer side of the steel balls are attached to the straight groove with the concave inner guide rail.
3. A self-lubricating hub bearing unit according to claim 2, wherein said upper cover is fixedly provided on the upper side of said lower cover, and the lower end of said hose is faced to said oil reservoir.
4. A self-lubricating hub-bearing unit according to claim 3, wherein said oil delivery means comprises:
An oil storage chamber;
A window;
An oil outlet;
A rotating rod;
A rope winding wheel;
a buoy;
A chute;
A traction rope;
An end cap;
A turntable;
The window is fixed to be set up the upside of oil storage chamber, the oil-out sets up the downside in oil storage chamber, the buoy is equipped with two, two the buoy with offer the oil storage intracavity portion spout sliding connection, the bottom rotation of oil storage chamber is equipped with around the rope sheave, around having on the rope sheave haulage rope, haulage rope with the buoy is connected, around the fixed bull stick that is equipped with of upside of rope sheave, the upside of bull stick is equipped with the carousel, the carousel is in window inside rotation connection, the end cover is established one side of oil storage chamber.
5. The self-lubricating hub bearing unit according to claim 4, wherein said oil storage chamber is fixedly provided on an upper side of said upper cover, and said oil outlet is inserted into an interior of said hose.
6. The self-lubricating hub bearing unit according to claim 5, wherein the sliding device further comprises a plurality of diversion sub-grooves and a diversion total groove, the diversion sub-grooves are formed in a plurality of at least one side of the lower cover close to the inner guide rail, the diversion sub-grooves are converged in the diversion total groove, and the lower ends of the diversion total grooves correspond to the through holes.
7. The self-lubricating hub bearing unit of claim 6, wherein the electromagnet is electrically connected to the conductive port, and the electromagnet after being energized attracts the plunger to be located at an end of the outer side of the upper cover.
8. The self-lubricating hub-bearing unit of claim 7, further comprising:
an alarm device;
An infrared receiver;
the alarm device is electrically connected with the infrared receiver, and when the infrared receiver receives the signal from the infrared generator, an alarm is sent out.
CN202311845182.8A 2023-12-29 2023-12-29 Self-lubricating hub bearing unit Active CN117948348B (en)

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CN113586611A (en) * 2021-08-10 2021-11-02 南昌工程学院 Low-resistance trigger type self-lubricating porous material rolling bearing
CN217441336U (en) * 2022-04-15 2022-09-16 苏州野牛机械科技有限公司 Oil way distributor with oil leakage monitoring function

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Publication number Priority date Publication date Assignee Title
JP3331280B2 (en) * 1995-07-31 2002-10-07 日本トムソン株式会社 Linear motion rolling guide unit
CN217873798U (en) * 2022-07-08 2022-11-22 青岛山珑机械有限公司 Self-lubricating guide rail plate

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113586611A (en) * 2021-08-10 2021-11-02 南昌工程学院 Low-resistance trigger type self-lubricating porous material rolling bearing
CN217441336U (en) * 2022-04-15 2022-09-16 苏州野牛机械科技有限公司 Oil way distributor with oil leakage monitoring function

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