CN117948044B - A six-degree-of-freedom wave compensation offshore drilling platform and its working method - Google Patents
A six-degree-of-freedom wave compensation offshore drilling platform and its working method Download PDFInfo
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- B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
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- B63B—SHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING
- B63B43/00—Improving safety of vessels, e.g. damage control, not otherwise provided for
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- E—FIXED CONSTRUCTIONS
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- E21B15/00—Supports for the drilling machine, e.g. derricks or masts
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- E21B15/04—Supports for the drilling machine, e.g. derricks or masts specially adapted for directional drilling, e.g. slant hole rigs
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- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B15/00—Supports for the drilling machine, e.g. derricks or masts
- E21B15/04—Supports for the drilling machine, e.g. derricks or masts specially adapted for directional drilling, e.g. slant hole rigs
- E21B15/045—Hydraulic, pneumatic or electric circuits for their positioning
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- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B17/00—Drilling rods or pipes; Flexible drill strings; Kellies; Drill collars; Sucker rods; Cables; Casings; Tubings
- E21B17/02—Couplings; joints
- E21B17/03—Couplings; joints between drilling rod or pipe and drill motor or surface drive, e.g. between drilling rod and hammer
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- E21B17/00—Drilling rods or pipes; Flexible drill strings; Kellies; Drill collars; Sucker rods; Cables; Casings; Tubings
- E21B17/10—Wear protectors; Centralising devices, e.g. stabilisers
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- E21B19/00—Handling rods, casings, tubes or the like outside the borehole, e.g. in the derrick; Apparatus for feeding the rods or cables
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Abstract
Description
技术领域Technical Field
本发明涉及深海装备,具体涉及一种六自由度波浪补偿的海上钻井平台及其工作方法。The invention relates to deep-sea equipment, and in particular to an offshore drilling platform with six degrees of freedom wave compensation and a working method thereof.
背景技术Background Art
随着世界各国对石油天然气等资源需求量的日益增加,油气资源勘探已从陆地拓展向海洋以应对陆地油气资源短缺的问题,勘探难度也越来越大。在进行海上石油钻采作业过程中,由于风、浪、流等海洋环境的干扰,钻井设备会产生周期性的起伏震荡致使钻头无法稳定贴合井底进行钻进工作,影响钻井作业质量,严重的甚至会导致各类安全事故,威胁工作人员的生命健康。因此,为了应对海浪干扰运动对海上石油钻采工作的影响,保证钻井平台作业的稳定性和可靠性,需要提供一种具有波浪补偿功能的海上石油钻井平台,使得钻头能够与井底稳定接触。With the increasing demand for resources such as oil and natural gas in various countries around the world, oil and gas resource exploration has expanded from land to sea to cope with the shortage of land oil and gas resources, and the difficulty of exploration has become increasingly greater. During offshore oil drilling and production operations, due to the interference of marine environments such as wind, waves, and currents, the drilling equipment will produce periodic fluctuations, causing the drill bit to be unable to stably fit the bottom of the well for drilling, affecting the quality of drilling operations, and even causing various safety accidents in serious cases, threatening the lives and health of workers. Therefore, in order to cope with the impact of wave interference on offshore oil drilling and production work and ensure the stability and reliability of drilling platform operations, it is necessary to provide an offshore oil drilling platform with wave compensation function so that the drill bit can stably contact the bottom of the well.
公开号为CN103939033A的现有技术公开了一种海洋钻机液压波浪补偿装置,包括钻塔、塔顶滑轮、钢丝绳、和液压波浪补偿装置,通过充放液压波浪补偿装置中蓄能器上端的压力气体实现钻头在海浪环境下始终处于同一高度。The prior art with publication number CN103939033A discloses a hydraulic wave compensation device for an offshore drilling rig, including a drilling tower, a tower top pulley, a wire rope, and a hydraulic wave compensation device. The drill bit is kept at the same height in a wave environment by charging and discharging pressurized gas at the upper end of an accumulator in the hydraulic wave compensation device.
公开号为CN105253264B的现有技术公开了一种深水半潜式钻井平台的海浪补偿装置,包括三个呈等边三角形状分布的刚性立柱,通过控制三个刚性立柱的运动补偿上平台主甲板的横摇、纵摇和垂荡运动。The prior art with publication number CN105253264B discloses a wave compensation device for a deepwater semi-submersible drilling platform, including three rigid columns distributed in an equilateral triangle shape, which compensates for the roll, pitch and heave motion of the main deck of the upper platform by controlling the movement of the three rigid columns.
上述发明不具备对海浪六自由度干扰运动的综合补偿,且没有设置相应的钻杆限位机构,钻杆在移动过程中可能会出现歪斜,影响钻井作业质量。The above invention does not have the comprehensive compensation for the six-degree-of-freedom interference motion of the waves, and no corresponding drill rod limiting mechanism is set. The drill rod may be skewed during the movement, affecting the quality of the drilling operation.
发明内容Summary of the invention
本发明目的在于提供一种六自由度波浪补偿的海上钻井平台及其工作方法,能够有效地补偿海浪的侧移、纵移、升沉以及俯仰、侧倾、偏航等六自由度海浪干扰运动,并能够进一步增大钻头的钻探深度,从而保证海上石油钻采过程中钻头在井底的稳定钻进,能够减少接单根的操作次数,缩短石油钻采周期,有效提升系统的综合性能。The purpose of the present invention is to provide an offshore drilling platform with six-degree-of-freedom wave compensation and a working method thereof, which can effectively compensate for the lateral displacement, longitudinal displacement, heave and six-degree-of-freedom wave interference movements such as pitch, roll and yaw of the waves, and can further increase the drilling depth of the drill bit, thereby ensuring the stable drilling of the drill bit at the bottom of the well during offshore oil drilling and production, can reduce the number of operations for connecting single roots, shorten the oil drilling and production cycle, and effectively improve the comprehensive performance of the system.
技术方案:本发明的一种六自由度波浪补偿的海上钻井平台,包括浮船体,通过钻塔安装在浮船体上方的波浪补偿装置,连接在波浪补偿装置下方的升降装置;Technical solution: A six-degree-of-freedom wave-compensated offshore drilling platform of the present invention comprises a floating hull, a wave-compensating device installed above the floating hull via a drilling tower, and a lifting device connected below the wave-compensating device;
所述波浪补偿装置用于调整钻机的位姿及控制钻头的钻进工作,升降装置用于进一步增大钻头的钻探深度;The wave compensation device is used to adjust the position of the drilling rig and control the drilling work of the drill bit, and the lifting device is used to further increase the drilling depth of the drill bit;
所述升降装置上表面安装钻机,钻机的输出轴连接有钻杆,钻杆穿过升降装置的升降板并伸入浮船体用于钻进工作;A drilling rig is installed on the upper surface of the lifting device, and a drill rod is connected to the output shaft of the drilling rig. The drill rod passes through the lifting plate of the lifting device and extends into the floating hull for drilling work;
所述升降装置下表面安装限位器,限位器用于控制钻杆在钻进工作中保持竖直;A limiter is installed on the lower surface of the lifting device, and the limiter is used to control the drill rod to remain vertical during drilling;
所述浮船体安装惯性导航系统和总控平台,惯性导航系统用于监测浮船体的位置、速度以及方位角数据;所述总控平台与惯性导航系统、波浪补偿装置、升降装置、钻机、限位器连接,总控平台对惯性导航系统测得的数据进行处理后,基于计算结果控制各部分运动。The floating hull is installed with an inertial navigation system and a master control platform. The inertial navigation system is used to monitor the position, speed and azimuth data of the floating hull. The master control platform is connected with the inertial navigation system, the wave compensation device, the lifting device, the drilling rig and the limiter. After the master control platform processes the data measured by the inertial navigation system, the movement of each part is controlled based on the calculation results.
进一步的,所述升降装置下表面呈中心对称安装有两组限位器,限位器包括滚轮,滚轮的槽口正对钻杆,滚轮安装在传动组件上,传动组件在驱动组件作用下推动滚轮朝钻杆移动,直至抵压钻杆,使得钻杆在钻进工作中保持竖直。Furthermore, two sets of limiters are installed symmetrically on the lower surface of the lifting device. The limiters include rollers, the grooves of the rollers are facing the drill rod, and the rollers are installed on the transmission assembly. The transmission assembly pushes the rollers toward the drill rod under the action of the driving assembly until they are pressed against the drill rod, so that the drill rod remains vertical during drilling.
进一步的,所述驱动组件包括驱动电机,传动组件包括丝杠、X型滑架;所述驱动电机通过联轴器与丝杠连接,X型滑架的两个底部支腿分别与滑动轴和固定轴铰接,滑动轴与丝杠之间通过螺母座进行连接,将丝杠的转动转换成滑动轴的纵向运动;Furthermore, the driving assembly includes a driving motor, and the transmission assembly includes a lead screw and an X-shaped slide; the driving motor is connected to the lead screw through a coupling, and two bottom legs of the X-shaped slide are respectively hinged to the sliding shaft and the fixed shaft, and the sliding shaft and the lead screw are connected through a nut seat, so that the rotation of the lead screw is converted into the longitudinal movement of the sliding shaft;
所述滑动轴向下移动时推动X型滑架朝中心延伸,滑动轴向上移动时推动X型滑架缩回。When the sliding shaft moves downward, it pushes the X-shaped slide to extend toward the center, and when the sliding shaft moves upward, it pushes the X-shaped slide to retract.
进一步的,所述限位器包括限位器控制箱,其上纵向开设有用于安装滑动轴的滑槽,滑槽下方开设有用于安装固定轴的定位孔;Furthermore, the limiter includes a limiter control box, on which a slide groove for installing the sliding shaft is longitudinally opened, and a positioning hole for installing the fixed shaft is opened below the slide groove;
所述限位器控制箱的内部固定安装有横向支撑板和竖向支撑板,其中,竖向支撑板上开设有滑槽和定位孔,其与限位器控制箱上的滑槽和定位孔同轴心并同比缩小。A horizontal support plate and a vertical support plate are fixedly installed inside the limiter control box, wherein a slide groove and a positioning hole are opened on the vertical support plate, which are coaxial with the slide groove and the positioning hole on the limiter control box and are smaller than the same axis.
进一步的,所述X型滑架的两个顶部支腿上安装推板,推板上纵向开设有用于安装另一滑动轴的滑槽,滑槽下方开设有用于安装另一固定轴的定位孔,X型滑架的两个顶部支腿分别与另一滑动轴和另一固定轴铰接连接;Furthermore, a push plate is installed on the two top legs of the X-shaped slide, a slide groove for installing another sliding shaft is longitudinally opened on the push plate, a positioning hole for installing another fixed shaft is opened below the slide groove, and the two top legs of the X-shaped slide are respectively hingedly connected to the other sliding shaft and the other fixed shaft;
启动所述限位器的驱动电机,驱动电机通过联轴器将转动传递给丝杠,丝杠与螺母座之间通过螺旋配合将丝杠的转动转换成螺母座的平移运动,滑动轴跟随螺母座进行上下平移,推动X型滑架朝中心延伸和缩回运动,从而带动推板的平移运动;The drive motor of the limiter is started, and the drive motor transmits the rotation to the lead screw through the coupling. The lead screw and the nut seat are matched with each other to convert the rotation of the lead screw into the translational motion of the nut seat. The sliding shaft follows the nut seat to translate up and down, pushing the X-shaped slide to extend and retract toward the center, thereby driving the translational motion of the push plate;
所述推板上固定连接有滚轮安装框,滚轮安装框靠近钻杆的一端开设两个竖向布置的通孔,用于活动安装滚动轴;The push plate is fixedly connected with a roller mounting frame, and the roller mounting frame has two vertically arranged through holes at one end close to the drill rod for movably mounting the rolling shaft;
所述滚动轴贯穿滚轮轴端中心,并与滚轮固定连接,滚轮的槽口正对钻杆,随着限位器驱动电机的转动,滚轮中心逐渐抵压或远离钻杆,通过两组限位器的配合,使得钻杆在钻进工作中保持竖直。The rolling shaft passes through the center of the roller shaft end and is fixedly connected to the roller. The groove of the roller faces the drill rod. As the limiter drive motor rotates, the center of the roller gradually presses against or moves away from the drill rod. Through the cooperation of the two sets of limiters, the drill rod remains vertical during drilling.
进一步的,所述波浪补偿装置包括平台基座、补偿板、六个驱动电缸以及对应的驱动伺服电机;Further, the wave compensation device includes a platform base, a compensation plate, six driving electric cylinders and corresponding driving servo motors;
所述驱动电缸的两端通过虎克铰或球铰分别与平台基座和补偿板铰接,六个铰接点依次连接呈规则六边形,其中三组对边分别相等;The two ends of the driving electric cylinder are respectively hinged to the platform base and the compensation plate through Hooke's joints or ball joints, and the six hinge points are connected in sequence to form a regular hexagon, in which three groups of opposite sides are equal;
所述驱动电缸分为电缸上端和电缸下端,电缸上端通过虎克铰或球铰与补偿板上的轴承座铰接,电缸下端通过虎克铰或球铰与平台基座上的轴承座铰接。The driving electric cylinder is divided into an electric cylinder upper end and an electric cylinder lower end. The electric cylinder upper end is hinged to the bearing seat on the compensation plate through a Hook's joint or a ball joint, and the electric cylinder lower end is hinged to the bearing seat on the platform base through a Hook's joint or a ball joint.
进一步的,所述驱动电缸采用直线式电缸,驱动伺服电机通过联轴器直接与驱动电缸的传动丝杠相连。Furthermore, the driving electric cylinder adopts a linear electric cylinder, and the driving servo motor is directly connected to the driving screw of the driving electric cylinder through a coupling.
进一步的,所述升降装置包括底座、升降板、三个电动缸及电控系统;Furthermore, the lifting device includes a base, a lifting plate, three electric cylinders and an electric control system;
所述底座通过螺栓固定安装于波浪补偿装置的补偿板上,三个电动缸呈等边三角形分布,均垂直于底座安装,电动缸的上端通过虎克铰或球铰与升降板上的轴承座铰接,电动缸的下端通过销轴与底座连接;The base is fixedly mounted on the compensation plate of the wave compensation device by bolts, and the three electric cylinders are distributed in an equilateral triangle and are all installed perpendicular to the base. The upper end of the electric cylinder is hinged to the bearing seat on the lifting plate by a Hook joint or a ball joint, and the lower end of the electric cylinder is connected to the base by a pin shaft;
所述升降板的中心处开设通孔,通孔与浮船体上的井口位置对齐,供钻杆竖直穿过;A through hole is provided at the center of the lifting plate, and the through hole is aligned with the wellhead position on the floating hull, so that the drill rod can pass vertically;
所述电控系统与电动缸相连接,用于电动缸的驱动控制。The electric control system is connected to the electric cylinder and is used for driving and controlling the electric cylinder.
进一步的,所述钻机包括驱动电机、联轴器、钻机支撑架、限位套;所述驱动电机固定安装于钻机支撑架的支撑板上,驱动电机的输出端通过联轴器与钻杆的轴端相连,钻机支撑架包括两侧的支撑腿以及与支撑腿顶部固定连接的支撑板,支撑板的中心处固定连接有限位套,钻杆分为螺纹端和螺孔端,通过螺纹和螺孔的配合将多根钻杆依次连接。Furthermore, the drilling rig includes a driving motor, a coupling, a drilling rig support frame, and a limit sleeve; the driving motor is fixedly installed on the support plate of the drilling rig support frame, the output end of the driving motor is connected to the shaft end of the drill rod through the coupling, the drilling rig support frame includes support legs on both sides and a support plate fixedly connected to the top of the support legs, the center of the support plate is fixedly connected to the limit sleeve, the drill rod is divided into a threaded end and a screw hole end, and multiple drill rods are connected in sequence through the cooperation of the thread and the screw hole.
基于相同的发明构思,本发明还包括一种六自由度波浪补偿的海上钻井平台的工作方法,该方法应用于上述六自由度波浪补偿的海上石油钻井平台,包括以下步骤:Based on the same inventive concept, the present invention also includes a working method of an offshore drilling platform with six degrees of freedom wave compensation, which is applied to the above-mentioned offshore oil drilling platform with six degrees of freedom wave compensation, and includes the following steps:
惯性导航系统测量浮船体的实时位置、速度以及方位角数据;The inertial navigation system measures the real-time position, velocity and azimuth data of the floating hull;
总控平台中的数据处理模块进行信息处理,将浮船体的位姿变化量与钻机需要钻进的位移量进行耦合;The data processing module in the master control platform processes information and couples the position change of the floating hull with the displacement required by the drilling rig;
利用坐标变换将耦合量转换成波浪补偿装置中的平台基座上铰接点的坐标变化,并根据平台基座上铰接点新坐标以及波浪补偿装置中的补偿板上铰接点的固定坐标得到波浪补偿装置中的驱动电缸的实时长度;The coupling amount is converted into the coordinate change of the hinge point on the platform base in the wave compensation device by using coordinate transformation, and the real-time length of the driving electric cylinder in the wave compensation device is obtained according to the new coordinate of the hinge point on the platform base and the fixed coordinate of the hinge point on the compensation plate in the wave compensation device;
计算驱动电缸的实时长度与初始位置时长度之间的差值,得到驱动电缸的补偿量;Calculate the difference between the real-time length of the driving electric cylinder and the length at the initial position to obtain the compensation amount of the driving electric cylinder;
总控平台根据驱动电缸补偿量发送控制指令,控制驱动电缸进行移动;The master control platform sends control instructions according to the compensation amount of the driving electric cylinder to control the driving electric cylinder to move;
重复上述步骤,实现对海浪干扰运动的实时补偿。Repeat the above steps to achieve real-time compensation for the wave interference motion.
有益效果:本发明的技术方案与现有技术相比,其有益效果在于:Beneficial effects: Compared with the prior art, the technical solution of the present invention has the following beneficial effects:
(1)能够实现海上石油钻采作业过程中对海浪侧移、纵移、升沉以及俯仰、侧倾、偏航等干扰运动的综合补偿,使得钻头能够在井底稳定钻进,保证钻井平台作业的稳定性和可靠性;(1) It can realize comprehensive compensation for the lateral displacement, longitudinal displacement, heave, pitch, roll, yaw and other interfering motions of the waves during offshore oil drilling and production operations, so that the drill bit can drill stably at the bottom of the well, ensuring the stability and reliability of the drilling platform operation;
(2)本发明中的波浪补偿装置为六自由度波浪补偿平台,误差小、稳定性强且承载能力强,有利于提升海上石油钻井平台的整体性能,并且其既可以进行海浪六自由度干扰运动的补偿,又能控制钻探设备的钻进和退回等操作;本发明中的升沉装置进一步提升了钻头钻探一次的深度,减少了接单根的步骤,缩短了石油钻采的时间;(2) The wave compensation device in the present invention is a six-degree-of-freedom wave compensation platform with small error, strong stability and strong bearing capacity, which is conducive to improving the overall performance of the offshore oil drilling platform. It can not only compensate for the six-degree-of-freedom interference motion of the waves, but also control the drilling and retraction operations of the drilling equipment; the heave device in the present invention further increases the drilling depth of the drill bit, reduces the steps of connecting a single root, and shortens the time of oil drilling;
(3)本发明采用浮船体作为钻井平台的载体,在一次资源勘探后可进行移位再次利用,避免了投资浪费;本发明中的钻机结构配有限位器,可以限定钻杆的位置,使其在钻进工作中保持竖直,不易出现歪斜,保证了海上石油钻采作业质量。(3) The present invention adopts a floating hull as a carrier of the drilling platform, which can be moved and reused after a resource exploration, thus avoiding waste of investment; the drilling rig structure in the present invention is equipped with a limiter, which can limit the position of the drill rod, so that it can remain vertical during drilling work and is not prone to skewing, thereby ensuring the quality of offshore oil drilling operations.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明所述六自由度波浪补偿的海上钻井平台的结构示意图;FIG1 is a schematic structural diagram of an offshore drilling platform with six degrees of freedom wave compensation according to the present invention;
图2为本发明中波浪补偿装置的结构示意图;FIG2 is a schematic diagram of the structure of the wave compensation device in the present invention;
图3为本发明中升沉装置的结构示意图;FIG3 is a schematic diagram of the structure of the heave device in the present invention;
图4为本发明中升沉装置的结构示意图;FIG4 is a schematic diagram of the structure of the heave device in the present invention;
图5为本发明所述六自由度波浪补偿的海上钻井平台的工作方法的流程示意图;FIG5 is a schematic flow chart of a working method of an offshore drilling platform with six degrees of freedom wave compensation according to the present invention;
图6为本发明中的位置补偿误差图;FIG6 is a diagram of position compensation error in the present invention;
图7为本发明中的姿态补偿误差图。FIG. 7 is a diagram of the posture compensation error in the present invention.
具体实施方式DETAILED DESCRIPTION
下面结合具体实施方式和说明书附图对本发明的技术方案进行详细介绍。The technical solution of the present invention is described in detail below in conjunction with specific implementation methods and the accompanying drawings.
实施例1Example 1
如图1所示,本发明的六自由度波浪补偿的海上钻井平台,包括浮船体1、总控平台2、钻杆3、限位器4、钻机5、波浪补偿装置6、升降装置7、钻塔8、惯性导航系统9、推进器10。浮船体1为中空钢制结构,其下部安装有四个推进器10,船首和船尾各并列布置两个,提供动力来源,在浮船体1上开设了井口,使得钻杆3可以穿过井口进行钻进工作。钻塔8为四棱台桁架结构,为补偿设备和钻机设备等提供安装环境,其下部底座固定安装于浮船体1甲板上,顶部安装板上采用螺栓固定安装波浪补偿装置6。波浪补偿装置6安装在浮船体1上方,升降装置7连接在波浪补偿装置6下方。升降装置7上表面安装钻机5,钻机5的输出轴连接有钻杆3,钻杆3穿过升降装置7的升降板71并通过井口伸入浮船体1用于钻进工作。升降装置7下表面安装限位器4,限位器4用于控制钻杆3在钻进工作中保持竖直。浮船体1上方安装惯性导航系统9和总控平台2,惯性导航系统9用于监测浮船体1的位置、速度以及方位角等数据;总控平台2与惯性导航系统9、波浪补偿装置6、升降装置7、钻机5、限位器4连接,总控平台2对惯性导航系统9测得的数据进行处理后,基于计算结果控制各部分运动。As shown in FIG1 , the offshore drilling platform with six degrees of freedom wave compensation of the present invention comprises a floating hull 1, a master control platform 2, a drill rod 3, a stopper 4, a drilling rig 5, a wave compensation device 6, a lifting device 7, a drilling tower 8, an inertial navigation system 9, and a thruster 10. The floating hull 1 is a hollow steel structure, and four thrusters 10 are installed at its lower part, two of which are arranged in parallel at the bow and the stern to provide a power source. A wellhead is opened on the floating hull 1 so that the drill rod 3 can pass through the wellhead for drilling. The drilling tower 8 is a four-sided truss structure, which provides an installation environment for compensation equipment and drilling equipment, etc. Its lower base is fixedly installed on the deck of the floating hull 1, and the wave compensation device 6 is fixedly installed on the top mounting plate by bolts. The wave compensation device 6 is installed above the floating hull 1, and the lifting device 7 is connected below the wave compensation device 6. A drilling rig 5 is installed on the upper surface of the lifting device 7. The output shaft of the drilling rig 5 is connected to a drill rod 3. The drill rod 3 passes through the lifting plate 71 of the lifting device 7 and extends into the floating hull 1 through the wellhead for drilling. A limiter 4 is installed on the lower surface of the lifting device 7. The limiter 4 is used to control the drill rod 3 to remain vertical during drilling. An inertial navigation system 9 and a master control platform 2 are installed above the floating hull 1. The inertial navigation system 9 is used to monitor the position, speed, azimuth and other data of the floating hull 1; the master control platform 2 is connected to the inertial navigation system 9, the wave compensation device 6, the lifting device 7, the drilling rig 5, and the limiter 4. After the master control platform 2 processes the data measured by the inertial navigation system 9, it controls the movement of each part based on the calculation results.
惯性导航系统9用于监测浮船体1的位置、速度以及方位角等信息。总控平台2包括数据处理模块和驱动控制模块,其中,数据处理模块对惯性导航系统9得到的信息进行处理,将浮船体1的位姿变化量与钻机5需要钻进的位移量进行耦合,并通过坐标变换将耦合量转换成波浪补偿装置6中平台基座63上铰接点的坐标变化,根据平台基座63上铰接点的新坐标以及补偿板61上每个铰接点的固定坐标得到六个驱动电缸65的实时长度,根据实时长度与初始位置长度之间的差值得到驱动电缸65的补偿量。驱动控制模块根据补偿量发出控制指令,驱动电缸运动进行海浪六自由度干扰运动的综合补偿及钻探工作的运动控制。The inertial navigation system 9 is used to monitor the position, speed, azimuth and other information of the floating body 1. The master control platform 2 includes a data processing module and a drive control module, wherein the data processing module processes the information obtained by the inertial navigation system 9, couples the position change of the floating body 1 with the displacement required by the drilling rig 5, and converts the coupling amount into the coordinate change of the hinge point on the platform base 63 in the wave compensation device 6 through coordinate transformation, obtains the real-time length of the six driving electric cylinders 65 according to the new coordinates of the hinge point on the platform base 63 and the fixed coordinates of each hinge point on the compensation plate 61, and obtains the compensation amount of the driving electric cylinder 65 according to the difference between the real-time length and the initial position length. The drive control module issues a control instruction according to the compensation amount, drives the electric cylinder to move, performs comprehensive compensation of the six-degree-of-freedom interference motion of the sea wave and motion control of the drilling work.
如图2所示,波浪补偿装置6为六自由度波浪补偿平台,用于调整钻机的位姿及控制钻头的钻进工作,包括平台基座63、补偿板61、六个驱动电缸65以及对应的驱动伺服电机62。驱动电缸65的两端通过虎克铰或球铰分别与平台基座63和补偿板61铰接,六个铰接点依次连接呈规则六边形,其中三组对边分别相等,较近铰点与较远铰点所对应的圆心角之和为120°,保证承载力均匀分布。驱动电缸65分为电缸上端652和电缸下端651,电缸上端652通过虎克铰或球铰与补偿板61上的轴承座64铰接,电缸下端651通过虎克铰或球铰与平台基座63上的轴承座64铰接。As shown in FIG2 , the wave compensation device 6 is a six-degree-of-freedom wave compensation platform, which is used to adjust the position of the drilling rig and control the drilling work of the drill bit, and includes a platform base 63, a compensation plate 61, six driving electric cylinders 65 and corresponding driving servo motors 62. The two ends of the driving electric cylinder 65 are respectively hinged to the platform base 63 and the compensation plate 61 through a Hooke's hinge or a ball hinge, and the six hinge points are connected in sequence to form a regular hexagon, in which three groups of opposite sides are equal, and the sum of the central angles corresponding to the closer hinge point and the farther hinge point is 120°, ensuring that the bearing capacity is evenly distributed. The driving electric cylinder 65 is divided into an electric cylinder upper end 652 and an electric cylinder lower end 651. The electric cylinder upper end 652 is hinged to the bearing seat 64 on the compensation plate 61 through a Hooke's hinge or a ball hinge, and the electric cylinder lower end 651 is hinged to the bearing seat 64 on the platform base 63 through a Hooke's hinge or a ball hinge.
本实施例中,驱动电缸65采用直线式电缸,驱动伺服电机62通过联轴器直接与驱动电缸65的传动丝杠相连,提高了控制精度。In this embodiment, the driving electric cylinder 65 is a linear electric cylinder, and the driving servo motor 62 is directly connected to the driving screw of the driving electric cylinder 65 through a coupling, thereby improving the control accuracy.
如图3所示,升降装置7用于进一步增大钻头的钻探深度,包括底座73、升降板71、三个电动缸74及电控系统。底座73通过螺栓固定安装于波浪补偿装置6的补偿板61上,三个电动缸74呈等边三角形分布,均垂直于底座73安装,保证承载力能够均匀分布。电动缸74的上端742通过虎克铰或球铰与升降板71上的轴承座铰接,电动缸74的下端741通过销轴与底座73连接。电控系统与电动缸74相连接,电控系统单独控制各个电动缸,以实现电动缸74的驱动控制。升降板71的中心处开设了通孔72,通孔72与浮船体1上的井口位置上下对齐,使得钻杆3可以竖直穿过。As shown in FIG3 , the lifting device 7 is used to further increase the drilling depth of the drill bit, and includes a base 73, a lifting plate 71, three electric cylinders 74 and an electric control system. The base 73 is fixedly mounted on the compensation plate 61 of the wave compensation device 6 by bolts, and the three electric cylinders 74 are distributed in an equilateral triangle and are all installed perpendicular to the base 73 to ensure that the bearing capacity can be evenly distributed. The upper end 742 of the electric cylinder 74 is hinged to the bearing seat on the lifting plate 71 through a Hook hinge or a ball hinge, and the lower end 741 of the electric cylinder 74 is connected to the base 73 through a pin shaft. The electric control system is connected to the electric cylinder 74, and the electric control system controls each electric cylinder separately to realize the drive control of the electric cylinder 74. A through hole 72 is opened at the center of the lifting plate 71, and the through hole 72 is aligned with the wellhead position on the floating hull 1 up and down, so that the drill rod 3 can pass vertically.
如图4所示,钻机5包括驱动电机53、联轴器55、钻机支撑架51、限位套52。驱动电机53固定安装于钻机支撑架51的支撑板上,驱动电机53的输出端54通过联轴器55与钻杆3的轴端相连,钻机支撑架51包括两侧的支撑腿以及与支撑腿顶部固定连接的支撑板,支撑板的中心处固定连接有限位套52,钻杆3分为螺纹端和螺孔端,通过螺纹和螺孔的配合将多根钻杆3依次连接。As shown in Fig. 4, the drilling rig 5 includes a driving motor 53, a coupling 55, a drilling rig support frame 51, and a limiting sleeve 52. The driving motor 53 is fixedly mounted on a support plate of the drilling rig support frame 51, and an output end 54 of the driving motor 53 is connected to the shaft end of the drill rod 3 through a coupling 55. The drilling rig support frame 51 includes support legs on both sides and a support plate fixedly connected to the top of the support legs, and a limiting sleeve 52 is fixedly connected to the center of the support plate. The drill rod 3 is divided into a threaded end and a screw hole end, and multiple drill rods 3 are connected in sequence through the cooperation of the thread and the screw hole.
升降装置7下表面呈中心对称安装有两组限位器4,两组限位器4共同作用控制钻杆3在钻进工作中保持竖直。限位器4包括滚轮44,滚轮44的槽口正对钻杆3,滚轮44安装在传动组件上,传动组件在驱动组件作用下推动滚轮44朝钻杆3移动,直至抵压钻杆3,使得钻杆3在钻进工作中保持竖直。Two sets of stoppers 4 are installed symmetrically on the lower surface of the lifting device 7. The two sets of stoppers 4 work together to control the drill rod 3 to remain vertical during drilling. The stopper 4 includes a roller 44, the notch of the roller 44 faces the drill rod 3, and the roller 44 is installed on the transmission assembly. The transmission assembly pushes the roller 44 to move toward the drill rod 3 under the action of the driving assembly until it presses against the drill rod 3, so that the drill rod 3 remains vertical during drilling.
本实施例中,驱动组件包括驱动电机,传动组件包括丝杠41、X型滑架48;驱动电机通过联轴器与丝杠41连接,X型滑架48的两个底部支腿分别与滑动轴42和固定轴46铰接,滑动轴42与丝杠41之间通过螺母座进行连接,将丝杠41的转动转换成滑动轴42的纵向运动。滑动轴42向下移动时推动X型滑架48朝中心延伸,滑动轴42向上移动时推动X型滑架48缩回。In this embodiment, the driving assembly includes a driving motor, and the transmission assembly includes a lead screw 41 and an X-shaped slide 48; the driving motor is connected to the lead screw 41 through a coupling, and the two bottom legs of the X-shaped slide 48 are respectively hinged to the sliding shaft 42 and the fixed shaft 46, and the sliding shaft 42 is connected to the lead screw 41 through a nut seat, so that the rotation of the lead screw 41 is converted into the longitudinal movement of the sliding shaft 42. When the sliding shaft 42 moves downward, it pushes the X-shaped slide 48 to extend toward the center, and when the sliding shaft 42 moves upward, it pushes the X-shaped slide 48 to retract.
本实施例中,限位器4的限位器控制箱43上纵向开设有用于安装滑动轴42的滑槽47,滑槽47下方开设有用于安装固定轴46的定位孔,便于滑动轴42和固定轴46的安装与拆卸。限位器控制箱43的内部固定安装有横向支撑板和竖向支撑板,其中,竖向支撑板上开设有滑槽47和定位孔,其与限位器控制箱43上的滑槽47和定位孔同轴心并同比缩小。In this embodiment, a slide groove 47 for installing the sliding shaft 42 is longitudinally provided on the limiter control box 43 of the limiter 4, and a positioning hole for installing the fixed shaft 46 is provided below the slide groove 47, so as to facilitate the installation and removal of the sliding shaft 42 and the fixed shaft 46. A transverse support plate and a vertical support plate are fixedly installed inside the limiter control box 43, wherein a slide groove 47 and a positioning hole are provided on the vertical support plate, which are coaxial with the slide groove 47 and the positioning hole on the limiter control box 43 and are smaller than the same period.
X型滑架48的两个顶部支腿上安装推板45,推板45上纵向开设有用于安装另一滑动轴42的滑槽47,滑槽47下方开设有用于安装另一固定轴46的定位孔,X型滑架48的两个顶部支腿分别与另一滑动轴42和另一固定轴46铰接连接。限位器4的驱动电机通过联轴器将转动传递给丝杠41,丝杠41与螺母座之间通过螺旋配合将丝杠41的转动转换成螺母座的平移运动,滑动轴42跟随螺母座进行上下平移,推动X型滑架48朝中心延伸和缩回运动,从而带动推板的平移运动。The two top legs of the X-shaped slide 48 are provided with a push plate 45, a slide groove 47 for installing another sliding shaft 42 is longitudinally opened on the push plate 45, and a positioning hole for installing another fixed shaft 46 is opened below the slide groove 47. The two top legs of the X-shaped slide 48 are respectively hingedly connected with the other sliding shaft 42 and the other fixed shaft 46. The driving motor of the limiter 4 transmits the rotation to the lead screw 41 through the coupling, and the lead screw 41 and the nut seat are screw-fitted to convert the rotation of the lead screw 41 into the translational motion of the nut seat, and the sliding shaft 42 follows the nut seat to translate up and down, pushing the X-shaped slide 48 to extend and retract toward the center, thereby driving the translational motion of the push plate.
推板45上固定连接有滚轮安装框,滚轮安装框靠近钻杆3的一端开设两个竖向布置的通孔,用于活动安装滚动轴,目的是使得安装的滚轮可以滚动,滚动轴轴端活动安装在通孔上,滚动轴的中心部分固定着滚轮。滚动轴贯穿滚轮44轴端中心,并与滚轮44固定连接,滚轮44的槽口正对钻杆3,随着限位器驱动电机的转动,滚轮中心逐渐抵压或远离钻杆,通过两组限位器4的配合,保证钻杆3在钻进工作中保持竖直。The push plate 45 is fixedly connected with a roller mounting frame. The roller mounting frame has two vertically arranged through holes at one end close to the drill rod 3, which are used to movably mount a rolling shaft, so that the installed roller can roll. The shaft end of the rolling shaft is movably mounted on the through hole, and the center of the rolling shaft is fixed with the roller. The rolling shaft passes through the center of the shaft end of the roller 44 and is fixedly connected to the roller 44. The notch of the roller 44 faces the drill rod 3. As the stopper driving motor rotates, the center of the roller gradually presses against or moves away from the drill rod. Through the cooperation of the two sets of stoppers 4, the drill rod 3 is ensured to remain vertical during drilling.
本发明的工作过程为:首先,将钻机5需要钻进的位移量设为0,启动波浪补偿装置6,根据波浪补偿方法驱动六个电缸65以实现对海浪干扰运动的实时补偿;启动限位器4的驱动电机,通过丝杠41传动将电机的转动转换成推板45的平移运动,通过两组滚轮44限制钻杆3的位置,使其仅能进行轴向移动和旋转,无法偏转歪斜;当需要钻头钻进时,启动钻机5的驱动电机53,驱动电机53的输出端54通过联轴器55将转动传递给钻杆3,在总控平台2中输入钻机5需要钻进的位移量,当波浪补偿装置6的驱动电缸65行程到达极限时,钻进位移量不再增加,此时根据钻进位移量控制升降装置7的三个驱动电缸74同步伸长,进一步增大钻机5的钻探深度,当需要钻头退出时,控制升降装置7的三个驱动电缸74同步收缩,当升降装置7的驱动电缸74全部缩回仍需要进行钻头退出时,在总控平台2中输入钻机5需要退出的位移量,实现钻头的进一步退出工作,高效完成海上石油钻采作业。The working process of the present invention is as follows: first, the displacement amount required for drilling by the drilling rig 5 is set to 0, the wave compensation device 6 is started, and the six electric cylinders 65 are driven according to the wave compensation method to realize real-time compensation for the interference movement of the sea waves; the driving motor of the limiter 4 is started, and the rotation of the motor is converted into the translational movement of the push plate 45 through the screw 41, and the position of the drill rod 3 is limited by two sets of rollers 44, so that it can only move and rotate axially and cannot deflect or tilt; when the drill bit needs to drill, the driving motor 53 of the drilling rig 5 is started, and the output end 54 of the driving motor 53 transmits the rotation to the drill rod 3 through the coupling 55, and in total The displacement amount required for drilling of the drilling rig 5 is input into the control platform 2. When the stroke of the driving electric cylinder 65 of the wave compensation device 6 reaches the limit, the drilling displacement amount no longer increases. At this time, the three driving electric cylinders 74 of the lifting device 7 are controlled to extend synchronously according to the drilling displacement amount, so as to further increase the drilling depth of the drilling rig 5. When the drill bit needs to be withdrawn, the three driving electric cylinders 74 of the lifting device 7 are controlled to shrink synchronously. When the driving electric cylinders 74 of the lifting device 7 are fully retracted and the drill bit still needs to be withdrawn, the displacement amount required for withdrawal of the drilling rig 5 is input into the main control platform 2 to realize the further withdrawal of the drill bit and efficiently complete the offshore oil drilling and production operation.
实施例2Example 2
如图5所示,本发明的一种六自由度波浪补偿的海上钻井平台的工作方法,应用于上述六自由度波浪补偿的海上钻井平台,包括以下步骤:As shown in FIG5 , a working method of an offshore drilling platform with six degrees of freedom wave compensation according to the present invention is applied to the above-mentioned offshore drilling platform with six degrees of freedom wave compensation, and comprises the following steps:
S1、惯性导航系统9测量浮船体1的实时位置、速度以及方位角数据。S1. The inertial navigation system 9 measures the real-time position, speed and azimuth data of the floating hull 1.
在此步骤中,利用安装在浮船体1甲板上的惯性导航系统9测量出浮船体1的实时位置、速度以及方位角等信息并将数据发送给总控平台2,其中,惯性导航系统9的坐标系为u-xyz。In this step, the inertial navigation system 9 installed on the deck of the floating hull 1 is used to measure the real-time position, speed, azimuth and other information of the floating hull 1 and send the data to the master control platform 2, wherein the coordinate system of the inertial navigation system 9 is u-xyz.
S2、总控平台2中的数据处理模块进行信息处理,将浮船体1的位姿变化量与钻机5需要钻进的位移量进行耦合。S2. The data processing module in the master control platform 2 performs information processing to couple the position change of the floating hull 1 with the displacement required for drilling by the drilling rig 5.
S3、利用坐标变换将耦合量转换成波浪补偿装置6中的平台基座63上铰接点的坐标变化,并根据平台基座63上铰接点新坐标以及波浪补偿装置6中的补偿板61上铰接点的固定坐标得到波浪补偿装置6中的驱动电缸65的实时长度。S3. Use coordinate transformation to convert the coupling amount into the coordinate change of the hinge point on the platform base 63 in the wave compensation device 6, and obtain the real-time length of the driving electric cylinder 65 in the wave compensation device 6 according to the new coordinates of the hinge point on the platform base 63 and the fixed coordinates of the hinge point on the compensation plate 61 in the wave compensation device 6.
在此步骤中,定义平台基座63的坐标系为w-xyz;坐标变换方法利用惯性导航系统9测得浮船体1的运动以及其相较于平台基座63坐标系的偏移量,得到每一时刻下波浪补偿装置中铰接点在固定坐标系中的新坐标。In this step, the coordinate system of the platform base 63 is defined as w-xyz; the coordinate transformation method uses the inertial navigation system 9 to measure the movement of the floating body 1 and its offset compared to the coordinate system of the platform base 63, and obtains the new coordinates of the hinge point in the wave compensation device in the fixed coordinate system at each moment.
本实施例中,平台基座63在海浪干扰运动下的实时姿态的求解方法为:采用欧拉角xyz型方法对平台基座63进行位姿描述,将平台基座初始位置坐标系w-xyz首先绕x轴旋转α到达坐标系w-xy’z’,然后绕y’轴旋转β到达坐标系w-x’y’z1,最后绕z1轴旋转γ到达坐标系w-x1y1z1,并得到最终的旋转变换矩阵,旋转变换矩阵的表达式为:In this embodiment, the method for solving the real-time posture of the platform base 63 under the wave interference motion is: the Euler angle xyz type method is used to describe the posture of the platform base 63, and the initial position coordinate system w-xyz of the platform base is first rotated around the x-axis by α to reach the coordinate system w-xy'z', then rotated around the y' axis by β to reach the coordinate system w-x'y'z 1 , and finally rotated around the z 1 axis by γ to reach the coordinate system wx 1 y 1 z 1 , and the final rotation transformation matrix is obtained. The expression of the rotation transformation matrix is:
S4、计算驱动电缸65的实时长度与初始位置时长度之间的差值,得到驱动电缸65的补偿量。S4. Calculate the difference between the real-time length of the driving electric cylinder 65 and the length at the initial position to obtain the compensation amount of the driving electric cylinder 65.
在此步骤中,将平台基座63在海浪干扰运动下的驱动电缸65长度与初始位置时的长度相比较,求得平台基座63由初始位置运动到实时位置时驱动电缸65所需要的长度变化值Δli(i=1,2,…6)。In this step, the length of the driving cylinder 65 of the platform base 63 under the wave interference motion is compared with the length at the initial position to obtain the length change Δl i (i=1, 2, ... 6) required for the driving cylinder 65 when the platform base 63 moves from the initial position to the real-time position.
S5、总控平台2根据驱动电缸65补偿量发送控制指令,控制驱动电缸65进行移动。S5. The master control platform 2 sends a control instruction according to the compensation amount of the driving electric cylinder 65 to control the driving electric cylinder 65 to move.
在此步骤中,控制器发送控制指令,根据驱动电缸65的长度变化值控制驱动电缸65进行移动,使得补偿板61的位姿保持恒定,其中,定义补偿板61的坐标系为v-xyz;In this step, the controller sends a control instruction to control the driving electric cylinder 65 to move according to the length change value of the driving electric cylinder 65, so that the position and posture of the compensation plate 61 remain constant, wherein the coordinate system of the compensation plate 61 is defined as v-xyz;
S6、重复上述步骤,实现对海浪干扰运动的实时补偿,保证钻头与井底的稳定接触。S6. Repeat the above steps to achieve real-time compensation for the wave interference movement and ensure stable contact between the drill bit and the bottom of the well.
如图6所示,在海浪六自由度干扰运动下,波浪补偿装置中的补偿板中心位置坐标在X轴、Y轴和Z轴上的分量,即其侧移、纵移与升沉量,仅仅在0.2毫米内波动,波动范围极小,波浪补偿装置中的补偿板中心姿态坐标在X轴、Y轴和Z轴上的分量如图7所示,即其俯仰、侧倾和偏航分量,均在0.005°内上下起伏,说明波浪补偿装置中的补偿板基本处于静止状态,从而验证了波浪补偿方法的有效性,保证了钻井作业的安全性和高效性。As shown in Figure 6, under the six-degree-of-freedom interference motion of waves, the components of the center position coordinates of the compensation plate in the wave compensation device on the X-axis, Y-axis and Z-axis, that is, its lateral displacement, longitudinal displacement and heave, fluctuate only within 0.2 mm, and the fluctuation range is extremely small. The components of the center attitude coordinates of the compensation plate in the wave compensation device on the X-axis, Y-axis and Z-axis are shown in Figure 7, that is, its pitch, roll and yaw components all fluctuate within 0.005°, indicating that the compensation plate in the wave compensation device is basically in a static state, thereby verifying the effectiveness of the wave compensation method and ensuring the safety and efficiency of drilling operations.
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