CN117946506A - Degradable polylactic resin and application thereof in food packaging - Google Patents
Degradable polylactic resin and application thereof in food packaging Download PDFInfo
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Abstract
一种可降解聚乳酸树脂及其在食品包装中的应用,属于高分子材料技术领域,所述可降解聚乳酸树脂的组成主要包括聚乳酸、改性淀粉、结晶成核剂、增塑剂,质量比为150~330:55~95:5~20:10~35;本发明得到的可降解聚乳酸树脂,拉伸强度60.3~64.9MPa,断裂伸长率为288~313%,热变形温度80.9~82.2℃,缺口冲击强度25.6~27.0kJ/m2。A degradable polylactic acid resin and application thereof in food packaging, belonging to the technical field of polymer materials. The degradable polylactic acid resin mainly comprises polylactic acid, modified starch, a crystal nucleating agent and a plasticizer, and the mass ratio is 150-330:55-95:5-20:10-35. The degradable polylactic acid resin obtained by the invention has a tensile strength of 60.3-64.9 MPa, an elongation at break of 288-313%, a heat deformation temperature of 80.9-82.2°C and a notched impact strength of 25.6-27.0 kJ/ m2 .
Description
技术领域Technical Field
本发明涉及一种可降解聚乳酸树脂及其在食品包装中的应用,属于高分子材料技术领域。The invention relates to a degradable polylactic acid resin and application thereof in food packaging, belonging to the technical field of polymer materials.
背景技术Background technique
聚乳酸(PLA)是一种典型的生物可降解材料,属于α-羟基酸衍生物,具有良好的生物相容性。制备 PLA 的乳酸单体来源于丰富可再生的植物资源,由植物淀粉经糖化得到葡萄糖再经过菌种发酵制成,乳酸分子中的羟基和羧基具有较强的活性,在一定条件下可直接脱水缩合形成高分子量的PLA,或先合成丙交酯,再由丙交酯开环聚合得到PLA。PLA 具有通用高分子材料的基本特性,有着良好的机械加工性能,收缩率低,能够胜任大多数合成塑料的用途,被广泛用于包装材料、3D打印耗材以及医疗器械等。但PLA 脆性大韧性差、冲击强度低、耐热性差等缺陷,使其难以在食品包装领域得到大规模应用。Polylactic acid (PLA) is a typical biodegradable material, which is an α-hydroxy acid derivative and has good biocompatibility. The lactic acid monomer for preparing PLA comes from abundant and renewable plant resources. It is made by saccharifying plant starch to obtain glucose and then fermenting it with bacteria. The hydroxyl and carboxyl groups in the lactic acid molecule have strong activity. Under certain conditions, they can be directly dehydrated and condensed to form high molecular weight PLA, or lactide can be synthesized first, and then PLA can be obtained by ring-opening polymerization of lactide. PLA has the basic characteristics of general polymer materials, good mechanical processing properties, low shrinkage, and can be used for most synthetic plastics. It is widely used in packaging materials, 3D printing consumables, and medical devices. However, PLA has defects such as high brittleness, poor toughness, low impact strength, and poor heat resistance, which make it difficult to be widely used in the field of food packaging.
中国专利CN111978695A公开了一种可降解全生物基高韧性聚乳酸复合材料及其制备方法,该聚乳酸复合材料包括环氧化植物油5~15份,辐射交联剂1~5份,聚乳酸80~95份;按配比将所有原料混合均匀后加入双螺杆挤出机中熔融挤出,烘干后注塑出得到样条,将样条经过γ辐射源照射后得到本发明可降解全生物基高韧性聚乳酸复合材料。该专利所得聚乳酸复合材料,冲击强度比较低,韧性并不是太好,而且制备方法需要放射性元素的辐射,产业化风险性太高,并不是适合大规模制备食品包装领域用的聚乳酸材料。Chinese patent CN111978695A discloses a degradable all-bio-based high-toughness polylactic acid composite material and its preparation method, the polylactic acid composite material includes 5-15 parts of epoxidized vegetable oil, 1-5 parts of radiation crosslinking agent, and 80-95 parts of polylactic acid; all raw materials are mixed evenly according to the ratio, added into a twin-screw extruder for melt extrusion, dried and injection molded to obtain a sample strip, and the sample strip is irradiated by a γ radiation source to obtain the degradable all-bio-based high-toughness polylactic acid composite material of the present invention. The polylactic acid composite material obtained by this patent has relatively low impact strength and not very good toughness, and the preparation method requires radiation of radioactive elements, and the industrialization risk is too high, and it is not suitable for large-scale preparation of polylactic acid materials used in the field of food packaging.
中国专利CN101948613A公开了一种全生物降解高韧性聚乳酸树脂及其制备方法。本发明的全生物降解高韧性聚乳酸树脂由聚乳酸树脂和添加物组成;添加物由玉米淀粉、聚乙二醇和偶联剂反应生成,通过偶联剂的偶联作用,使一部分聚乙二醇分子接枝到玉米淀粉表面,改善玉米淀粉与聚乳酸基体的相容性,同时游离的聚乙二醇分子富集到玉米淀粉粒子周围,形成核壳结构,使聚乳酸树脂与添加物组成的全生物降解高韧性聚乳酸树脂具有优良的力学性能。该专利制备的全生物降解高韧性聚乳酸树脂,缺口冲击强度非常低,韧性很差,难以达到食品包装方面的应用要求。Chinese patent CN101948613A discloses a fully biodegradable high-toughness polylactic acid resin and its preparation method. The fully biodegradable high-toughness polylactic acid resin of the present invention is composed of polylactic acid resin and additives; the additives are generated by the reaction of corn starch, polyethylene glycol and a coupling agent, and through the coupling action of the coupling agent, a part of the polyethylene glycol molecules are grafted onto the surface of corn starch, thereby improving the compatibility of corn starch with the polylactic acid matrix, and at the same time, the free polyethylene glycol molecules are enriched around the corn starch particles to form a core-shell structure, so that the fully biodegradable high-toughness polylactic acid resin composed of the polylactic acid resin and the additive has excellent mechanical properties. The fully biodegradable high-toughness polylactic acid resin prepared by this patent has very low notched impact strength and poor toughness, and it is difficult to meet the application requirements in food packaging.
以上可以看到,目前聚乳酸可降解材料仍存在脆性大韧性差、冲击强度低、耐热性差等显著问题而阻碍其在食品包装领域的应用,因此开发韧性好、缺口冲击强度高且耐热性好的可降解聚乳酸树脂具有非常重要且现实的意义。From the above, we can see that the current polylactic acid biodegradable materials still have significant problems such as high brittleness, poor toughness, low impact strength, and poor heat resistance, which hinder their application in the field of food packaging. Therefore, it is of great and practical significance to develop a biodegradable polylactic acid resin with good toughness, high notch impact strength and good heat resistance.
发明内容Summary of the invention
针对上述现有技术存在的不足,本发明提供一种可降解聚乳酸树脂及其在食品包装中的应用,实现以下发明目的:制备出高韧性、耐热性好且抗冲击的可降解聚乳酸树脂并将其应用于食品包装领域。In view of the deficiencies in the above-mentioned prior art, the present invention provides a degradable polylactic acid resin and its application in food packaging, to achieve the following invention objectives: to prepare a degradable polylactic acid resin with high toughness, good heat resistance and impact resistance and apply it to the field of food packaging.
为实现上述发明目的,本发明采取以下技术方案:In order to achieve the above-mentioned invention object, the present invention adopts the following technical scheme:
一种可降解聚乳酸树脂及其在食品包装中的应用,所述可降解聚乳酸树脂的组成主要包括聚乳酸、改性淀粉、结晶成核剂、增塑剂;A degradable polylactic acid resin and its application in food packaging, wherein the degradable polylactic acid resin mainly comprises polylactic acid, modified starch, a crystal nucleating agent and a plasticizer;
所述结晶成核剂为改性坡缕石与超支化聚缩水甘油的复配物;The crystal nucleating agent is a compound of modified palygorskite and hyperbranched polyglycidol;
所述可降解聚乳酸树脂的制备方法包括改性淀粉的制备、结晶成核剂的制备、熔融共混3个步骤;The preparation method of the degradable polylactic acid resin comprises three steps: preparation of modified starch, preparation of a crystal nucleating agent, and melt blending;
以下是对上述技术方案的进一步改进:The following are further improvements to the above technical solution:
步骤1、改性淀粉的制备Step 1, preparation of modified starch
将直链淀粉加入醋酸水溶液中,控制搅拌速率600~950转/分下,升温至55~80℃,然后加入三氟乙酸,冷凝回流状态下,恒温搅拌反应3~6小时后,迅速冷却至0~5℃,离心分离,得到的固体用无水乙醇洗涤3~5次后,于40~55℃真空烘箱中干燥4~9小时后,得到蓬松的淀粉粉末,然后将淀粉粉末放入反应釜中,加入氢氧化钾的甲醇溶液,控制搅拌速率450~750转/分下,升温并恒温至45~60℃,然后加入三甲基氯硅烷,冷凝回流状态下持续搅拌反应3~7小时后,降至室温,过滤,滤出物用去离子水洗涤至中性后,放入真空烘箱中,50~65℃下干燥6~10小时,得到改性淀粉;Add amylose to an acetic acid aqueous solution, control the stirring rate to 600-950 rpm, raise the temperature to 55-80°C, then add trifluoroacetic acid, stir and react at a constant temperature for 3-6 hours under condensation reflux, quickly cool to 0-5°C, centrifuge, wash the obtained solid with anhydrous ethanol for 3-5 times, dry it in a vacuum oven at 40-55°C for 4-9 hours, and obtain fluffy starch powder, then put the starch powder into a reactor, add a methanol solution of potassium hydroxide, control the stirring rate to 450-750 rpm, raise the temperature and keep the temperature constant to 45-60°C, then add trimethylsilyl chloride, continue to stir and react for 3-7 hours under condensation reflux, cool to room temperature, filter, wash the filtrate with deionized water until neutral, put it in a vacuum oven, and dry it at 50-65°C for 6-10 hours to obtain modified starch;
所述直链淀粉的分子量为1.2×104~2.3×105g/mol;The molecular weight of the amylose is 1.2×10 4 ~2.3×10 5 g/mol;
所述醋酸水溶液中醋酸的质量分数为14~35wt%;The mass fraction of acetic acid in the acetic acid aqueous solution is 14-35wt%;
所述直链淀粉与醋酸水溶液的质量比为1~4:20;The mass ratio of the amylose to the acetic acid aqueous solution is 1-4:20;
所述三氟乙酸的加入质量为直链淀粉质量的2~7wt%;The added mass of trifluoroacetic acid is 2-7wt% of the mass of amylose;
所述淀粉粉末与氢氧化钾的甲醇溶液,二者质量比为5~40:80;The starch powder and the methanol solution of potassium hydroxide have a mass ratio of 5 to 40:80;
所述氢氧化钾的甲醇溶液,其中氢氧化钾的质量分数为4~15wt%;The methanol solution of potassium hydroxide, wherein the mass fraction of potassium hydroxide is 4-15wt%;
所述三甲基氯硅烷的加入质量为淀粉粉末质量的9~20wt%。The added mass of trimethylchlorosilane is 9-20wt% of the mass of starch powder.
步骤2、结晶成核剂的制备Step 2: Preparation of crystal nucleating agent
坡缕石放入烘箱中,90~115℃下干燥5~10小时后放入干燥的反应釜中,然后加入无水乙醇,控制搅拌速率350~650转/分,升温并恒温至50~80℃,再加入N-(β-氨乙基)-γ-氨丙基甲基二甲氧基硅烷,冷凝回流状态下恒温搅拌反应5~11小时后,降至室温过滤,滤出物在60~85℃下干燥10~18小时,得到改性坡缕石,接着将改性坡缕石放入真空搅拌釜中,开启真空泵将釜内抽至负压-0.1~-0.096MPa,持续抽真空维持上述负压15~24小时,然后关闭真空泵打开进料阀,依靠釜内负压将超支化聚缩水甘油倒吸入搅拌釜内,待改性坡缕石全部被超支化聚缩水甘油浸没后,关闭进料阀,密闭静置25~36小时后,卸去负压,出料过滤,滤出的固体即为结晶成核剂;The palygorskite is placed in an oven, dried at 90-115°C for 5-10 hours, and then placed in a dry reactor. Anhydrous ethanol is then added, the stirring rate is controlled at 350-650 rpm, the temperature is raised and kept constant at 50-80°C, and N-(β-aminoethyl)-γ-aminopropylmethyldimethoxysilane is added. After constant temperature stirring and reaction for 5-11 hours under condensation reflux, the temperature is cooled to room temperature and filtered. The filtrate is dried at 60-85°C for 10-18 hours to obtain modified palygorskite. The modified palygorskite is placed in a vacuum stirred kettle, and the vacuum pump is turned on to evacuate the kettle to a negative pressure of -0.1 to -0.096 MPa. The vacuum is continuously evacuated to maintain the negative pressure for 15 to 24 hours. Then, the vacuum pump is turned off and the feed valve is opened. The hyperbranched polyglycidol is sucked back into the stirred kettle by the negative pressure in the kettle. After the modified palygorskite is completely immersed in the hyperbranched polyglycidol, the feed valve is closed. After being sealed and left to stand for 25 to 36 hours, the negative pressure is removed, and the material is filtered. The filtered solid is the crystallization nucleating agent.
所述坡缕石的粒径为100~5000nm;The particle size of the palygorskite is 100-5000 nm;
所述无水乙醇的加入质量为坡缕石质量的1.5~3.5倍;The added mass of the anhydrous ethanol is 1.5 to 3.5 times the mass of the palygorskite;
所述N-(β-氨乙基)-γ-氨丙基甲基二甲氧基硅烷的加入质量为坡缕石质量的1~4wt%;The added mass of the N-(β-aminoethyl)-γ-aminopropylmethyldimethoxysilane is 1-4wt% of the mass of palygorskite;
所述超支化聚缩水甘油的分子量为1000~7500g/mol。The molecular weight of the hyperbranched polyglycidol is 1000-7500 g/mol.
步骤3、熔融共混Step 3: Melt blending
将聚乳酸、改性淀粉、结晶成核剂、增塑剂按质量比150~330:55~95:5~20:10~35混合后,放入捏合机中,控制温度80~110℃、搅拌速率55~100转/分下,搅拌热混10~25分钟后,趁热将混合料转入双螺杆挤出机中,控制双螺杆挤出机的转速30~55转/分,加热温度依次控制为一区135~146℃、二区147~158℃、三区159~172℃、四区173~183℃、五区173~185℃,挤出后迅速风冷至室温造粒,得到的颗粒即为可降解聚乳酸树脂,放于干燥的容器中储存;The polylactic acid, modified starch, crystal nucleating agent and plasticizer are mixed in a mass ratio of 150-330:55-95:5-20:10-35, and then put into a kneader. The mixture is stirred and hot mixed for 10-25 minutes at a temperature of 80-110° C. and a stirring rate of 55-100 rpm. The mixture is transferred into a twin-screw extruder while hot, and the speed of the twin-screw extruder is controlled at 30-55 rpm. The heating temperatures are sequentially controlled to be 135-146° C. for the first zone, 147-158° C. for the second zone, 159-172° C. for the third zone, 173-183° C. for the fourth zone, and 173-185° C. for the fifth zone. After extrusion, the mixture is rapidly cooled to room temperature for granulation. The obtained particles are degradable polylactic acid resin, which are stored in a dry container.
所述增塑剂为山梨糖醇酐脂肪酸酯和三聚甘油单棕榈酸酯的混合物;The plasticizer is a mixture of sorbitan fatty acid ester and triglycerol monopalmitate;
所述山梨糖醇酐脂肪酸酯和三聚甘油单棕榈酸酯的质量比为25~60:100;The mass ratio of the sorbitan fatty acid ester to triglycerol monopalmitate is 25-60:100;
所述聚乳酸的熔点为140~190℃,熔融指数在测试条件190℃、2.16㎏下为2.0~20g/10min,热变形温度为55~65℃。The polylactic acid has a melting point of 140-190°C, a melt index of 2.0-20 g/10 min under the test conditions of 190°C and 2.16 kg, and a heat deformation temperature of 55-65°C.
与现有技术相比,本发明取得以下有益效果:Compared with the prior art, the present invention achieves the following beneficial effects:
1、本发明用三氟乙酸和醋酸的混合溶液对直链淀粉末端羟基做了氧化处理,使直链淀粉末端变成反应性更强的羧基,然后在碱性环境下直链淀粉末端羧基与三甲基氯硅烷反应,使直链淀粉末端变成非极性很强的硅烷基团,这促进了后续熔融共混过程中直链淀粉与聚乳酸树脂之间的相容性,使直链淀粉起到更好的增强增韧作用;1. The present invention uses a mixed solution of trifluoroacetic acid and acetic acid to perform oxidation treatment on the terminal hydroxyl group of amylose, so that the terminal of amylose becomes a carboxyl group with stronger reactivity, and then the terminal carboxyl group of amylose reacts with trimethylchlorosilane in an alkaline environment, so that the terminal of amylose becomes a silane group with strong non-polarity, which promotes the compatibility between amylose and polylactic acid resin in the subsequent melt blending process, so that amylose plays a better role in strengthening and toughening;
2、本发明制备的以超支化聚缩水甘油为功能性成分的结晶成核剂,首先用N-(β-氨乙基)-γ-氨丙基甲基二甲氧基硅烷对坡缕石做了疏水改性,使坡缕石内外表面的极性降低,然后利用负压吸附工艺和坡缕石自身的高吸附性,将超支化聚缩水甘油负载在坡缕石内部微孔中,这种结构的结晶成核剂,在熔融共混工艺过程中与聚乳酸基体树脂均匀混合后,坡缕石表面和内部吸附的超支化聚缩水甘油,受热后会有部分脱附或溢出,超支化聚缩水甘油含有大量的羟基,能与聚乳酸末端羧基形成强氢键作用,因此具有非常显著的异相成核和诱导结晶作用,而且坡缕石的尺寸较小,可以提供很多的异相成核点,继而能够大幅度加速聚乳酸聚合物的结晶速率,加深聚乳酸树脂在成型过程中微晶化和细晶化的程度,从而显著提升可降解聚乳酸树脂的力学性能和耐热性;2. The crystal nucleating agent with hyperbranched polyglycidol as a functional component prepared by the present invention is firstly hydrophobically modified with N-(β-aminoethyl)-γ-aminopropylmethyldimethoxysilane to reduce the polarity of the inner and outer surfaces of the palygorskite, and then the hyperbranched polyglycidol is loaded in the micropores inside the palygorskite by using the negative pressure adsorption process and the high adsorption of the palygorskite itself. After the crystal nucleating agent with this structure is uniformly mixed with the polylactic acid matrix resin during the melt blending process, the surface and internal adsorption of the palygorskite are The hyperbranched polyglycidol will partially desorb or overflow after being heated. The hyperbranched polyglycidol contains a large number of hydroxyl groups, which can form strong hydrogen bonds with the terminal carboxyl groups of polylactic acid, so it has very significant heterogeneous nucleation and induced crystallization effects. In addition, the size of palygorskite is small, which can provide many heterogeneous nucleation points, and then can greatly accelerate the crystallization rate of polylactic acid polymers, deepen the degree of microcrystallization and fine crystallization of polylactic acid resins during the molding process, thereby significantly improving the mechanical properties and heat resistance of degradable polylactic acid resins.
3、本发明加入了山梨糖醇酐脂肪酸酯和三聚甘油单棕榈酸酯两种增塑剂,测试数据表明这两种增塑剂的加入,能够显著提升聚乳酸树脂的韧性,同时对耐热性的影响并不大;3. The present invention adds two plasticizers, sorbitan fatty acid ester and triglycerol monopalmitate. Test data show that the addition of these two plasticizers can significantly improve the toughness of polylactic acid resin, while having little effect on heat resistance;
4、本发明得到的可降解聚乳酸树脂,拉伸强度60.3~64.9MPa,断裂伸长率为288~313%,热变形温度80.9~82.2℃,缺口冲击强度25.6~27.0kJ/m2。4. The degradable polylactic acid resin obtained by the present invention has a tensile strength of 60.3-64.9 MPa, an elongation at break of 288-313%, a heat deformation temperature of 80.9-82.2°C, and a notched impact strength of 25.6-27.0 kJ/m 2 .
具体实施方式Detailed ways
以下对本发明的优选实施例进行说明,应当理解,此处所描述的优选实施例仅用于说明和解释本发明,并不用于限定本发明。The preferred embodiments of the present invention are described below. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.
实施例1: 一种可降解聚乳酸树脂的制备方法Example 1: A method for preparing a degradable polylactic acid resin
步骤1、改性淀粉的制备Step 1, preparation of modified starch
将直链淀粉加入醋酸水溶液中,控制搅拌速率850转/分下,升温至70℃,然后加入三氟乙酸,冷凝回流状态下,恒温搅拌反应5小时后,迅速冷却至2℃,离心分离,得到的固体用无水乙醇洗涤4次后,于50℃真空烘箱中干燥7小时后,得到蓬松的淀粉粉末,然后将淀粉粉末放入反应釜中,加入氢氧化钾的甲醇溶液,控制搅拌速率600转/分下,升温并恒温至50℃,然后加入三甲基氯硅烷,冷凝回流状态下持续搅拌反应6小时后,降至室温,过滤,滤出物用去离子水洗涤至中性后,放入真空烘箱中,60℃下干燥7小时,得到改性淀粉;Add amylose to an acetic acid aqueous solution, control the stirring rate to 850 rpm, raise the temperature to 70°C, then add trifluoroacetic acid, and react under constant temperature stirring for 5 hours under condensation reflux, then quickly cool to 2°C, centrifuge, wash the obtained solid with anhydrous ethanol 4 times, dry it in a vacuum oven at 50°C for 7 hours, and obtain fluffy starch powder, then put the starch powder into a reactor, add a methanol solution of potassium hydroxide, control the stirring rate to 600 rpm, raise the temperature and keep it constant at 50°C, then add trimethylsilyl chloride, continue stirring and react under condensation reflux for 6 hours, cool to room temperature, filter, wash the filtrate with deionized water until neutral, put it into a vacuum oven, and dry it at 60°C for 7 hours to obtain modified starch;
所述直链淀粉的分子量为2.0×105g/mol;The molecular weight of the amylose is 2.0×10 5 g/mol;
所述醋酸水溶液中醋酸的质量分数为19wt%;The mass fraction of acetic acid in the acetic acid aqueous solution is 19wt%;
所述直链淀粉与醋酸水溶液的质量比为3:20;The mass ratio of the amylose to the acetic acid aqueous solution is 3:20;
所述三氟乙酸的加入质量为直链淀粉质量的5wt%;The added mass of trifluoroacetic acid is 5wt% of the mass of amylose;
所述淀粉粉末与氢氧化钾的甲醇溶液,二者质量比为27:80;The starch powder and the methanol solution of potassium hydroxide have a mass ratio of 27:80;
所述氢氧化钾的甲醇溶液,其中氢氧化钾的质量分数为9wt%;The methanol solution of potassium hydroxide, wherein the mass fraction of potassium hydroxide is 9wt%;
所述三甲基氯硅烷的加入质量为淀粉粉末质量的15wt%。The added mass of trimethylchlorosilane is 15wt% of the mass of starch powder.
步骤2、结晶成核剂的制备Step 2: Preparation of crystal nucleating agent
坡缕石放入烘箱中,105℃下干燥8小时后放入干燥的反应釜中,然后加入无水乙醇,控制搅拌速率550转/分,升温并恒温至70℃,再加入N-(β-氨乙基)-γ-氨丙基甲基二甲氧基硅烷,冷凝回流状态下恒温搅拌反应9小时后,降至室温过滤,滤出物在76℃下干燥15小时,得到改性坡缕石,接着将改性坡缕石放入真空搅拌釜中,开启真空泵将釜内抽至负压-0.099MPa,持续抽真空维持上述负压19小时,然后关闭真空泵打开进料阀,依靠釜内负压将超支化聚缩水甘油倒吸入搅拌釜内,待改性坡缕石全部被超支化聚缩水甘油浸没后,关闭进料阀,密闭静置29小时后,卸去负压,出料过滤,滤出的固体即为结晶成核剂;The palygorskite was placed in an oven, dried at 105° C. for 8 hours, and then placed in a dry reactor. Anhydrous ethanol was added, the stirring rate was controlled to 550 rpm, the temperature was raised and kept constant at 70° C., and N-(β-aminoethyl)-γ-aminopropylmethyldimethoxysilane was added. After constant temperature stirring and reaction for 9 hours under condensation reflux, the mixture was cooled to room temperature for filtration, and the filtrate was dried at 76° C. for 15 hours to obtain modified palygorskite. The modified palygorskite was then placed in a vacuum stirred reactor, and the vacuum pump was turned on to evacuate the reactor to a negative pressure of -0.099 MPa. The negative pressure was maintained for 19 hours, and then the vacuum pump was turned off and the feed valve was opened. The hyperbranched polyglycidol was sucked back into the stirred reactor by the negative pressure in the reactor. After the modified palygorskite was completely immersed in the hyperbranched polyglycidol, the feed valve was closed, and the negative pressure was removed after standing for 29 hours. The discharged material was filtered, and the filtered solid was the crystallization nucleating agent.
所述坡缕石的粒径为500nm;The particle size of the palygorskite is 500 nm;
所述无水乙醇的加入质量为坡缕石质量的1.8倍;The added mass of the anhydrous ethanol is 1.8 times the mass of the palygorskite;
所述N-(β-氨乙基)-γ-氨丙基甲基二甲氧基硅烷的加入质量为坡缕石质量的3wt%;The added mass of the N-(β-aminoethyl)-γ-aminopropylmethyldimethoxysilane is 3wt% of the mass of palygorskite;
所述超支化聚缩水甘油的分子量为3600g/mol。The molecular weight of the hyperbranched polyglycidol is 3600 g/mol.
步骤3、熔融共混Step 3: Melt blending
将聚乳酸、改性淀粉、结晶成核剂、增塑剂按质量比195:80:16:17混合后,放入捏合机中,控制温度95℃、搅拌速率90转/分下,搅拌热混17分钟后,趁热将混合料转入双螺杆挤出机中,控制双螺杆挤出机的转速39转/分,加热温度依次控制为一区139℃、二区148℃、三区162℃、四区178℃、五区180℃,挤出后迅速风冷至室温造粒,得到的颗粒即为可降解聚乳酸树脂,放于干燥的容器中储存;Polylactic acid, modified starch, crystal nucleating agent and plasticizer are mixed in a mass ratio of 195:80:16:17, and then put into a kneader. The mixture is stirred and hot mixed for 17 minutes at a temperature of 95° C. and a stirring rate of 90 rpm. The mixture is transferred into a twin-screw extruder while hot, and the speed of the twin-screw extruder is controlled to 39 rpm. The heating temperatures are sequentially controlled to 139° C. for zone 1, 148° C. for zone 2, 162° C. for zone 3, 178° C. for zone 4 and 180° C. for zone 5. After extrusion, the mixture is rapidly cooled to room temperature for granulation. The obtained particles are degradable polylactic acid resin, which are stored in a dry container.
所述增塑剂为山梨糖醇酐脂肪酸酯和三聚甘油单棕榈酸酯的混合物;The plasticizer is a mixture of sorbitan fatty acid ester and triglycerol monopalmitate;
所述山梨糖醇酐脂肪酸酯和三聚甘油单棕榈酸酯的质量比为29:100;The mass ratio of the sorbitan fatty acid ester to triglycerol monopalmitate is 29:100;
所述聚乳酸的熔点为180℃,熔融指数在测试条件190℃、2.16㎏下为12g/10min,热变形温度为62℃。The polylactic acid has a melting point of 180°C, a melt index of 12 g/10 min under the test conditions of 190°C and 2.16 kg, and a heat deformation temperature of 62°C.
实施例2: 一种可降解聚乳酸树脂的制备方法Example 2: A method for preparing a degradable polylactic acid resin
步骤1、改性淀粉的制备Step 1, preparation of modified starch
将直链淀粉加入醋酸水溶液中,控制搅拌速率600转/分下,升温至55℃,然后加入三氟乙酸,冷凝回流状态下,恒温搅拌反应3小时后,迅速冷却至0℃,离心分离,得到的固体用无水乙醇洗涤3次后,于40℃真空烘箱中干燥4小时后,得到蓬松的淀粉粉末,然后将淀粉粉末放入反应釜中,加入氢氧化钾的甲醇溶液,控制搅拌速率450转/分下,升温并恒温至45℃,然后加入三甲基氯硅烷,冷凝回流状态下持续搅拌反应3小时后,降至室温,过滤,滤出物用去离子水洗涤至中性后,放入真空烘箱中,50℃下干燥6小时,得到改性淀粉;Add amylose to an acetic acid aqueous solution, control the stirring rate to 600 rpm, raise the temperature to 55°C, then add trifluoroacetic acid, and react under constant temperature stirring for 3 hours under condensation reflux, then quickly cool to 0°C, centrifuge, wash the obtained solid with anhydrous ethanol 3 times, and dry it in a vacuum oven at 40°C for 4 hours to obtain fluffy starch powder, then put the starch powder into a reactor, add a methanol solution of potassium hydroxide, control the stirring rate to 450 rpm, raise the temperature and keep it constant at 45°C, then add trimethylchlorosilane, continue stirring and react under condensation reflux for 3 hours, cool to room temperature, filter, wash the filtrate with deionized water until neutral, put it into a vacuum oven, and dry it at 50°C for 6 hours to obtain modified starch;
所述直链淀粉的分子量为1.2×104g/mol;The molecular weight of the amylose is 1.2×10 4 g/mol;
所述醋酸水溶液中醋酸的质量分数为14wt%;The mass fraction of acetic acid in the acetic acid aqueous solution is 14wt%;
所述直链淀粉与醋酸水溶液的质量比为1:20;The mass ratio of the amylose to the acetic acid aqueous solution is 1:20;
所述三氟乙酸的加入质量为直链淀粉质量的2wt%;The added mass of trifluoroacetic acid is 2wt% of the mass of amylose;
所述淀粉粉末与氢氧化钾的甲醇溶液,二者质量比为5:80;The starch powder and the methanol solution of potassium hydroxide have a mass ratio of 5:80;
所述氢氧化钾的甲醇溶液,其中氢氧化钾的质量分数为4wt%;The methanol solution of potassium hydroxide, wherein the mass fraction of potassium hydroxide is 4wt%;
所述三甲基氯硅烷的加入质量为淀粉粉末质量的9wt%。The added mass of trimethylchlorosilane is 9wt% of the mass of starch powder.
步骤2、结晶成核剂的制备Step 2: Preparation of crystal nucleating agent
坡缕石放入烘箱中,90℃下干燥5小时后放入干燥的反应釜中,然后加入无水乙醇,控制搅拌速率350转/分,升温并恒温至50℃,再加入N-(β-氨乙基)-γ-氨丙基甲基二甲氧基硅烷,冷凝回流状态下恒温搅拌反应5小时后,降至室温过滤,滤出物在60℃下干燥10小时,得到改性坡缕石,接着将改性坡缕石放入真空搅拌釜中,开启真空泵将釜内抽至负压-0.1MPa,持续抽真空维持上述负压15小时,然后关闭真空泵打开进料阀,依靠釜内负压将超支化聚缩水甘油倒吸入搅拌釜内,待改性坡缕石全部被超支化聚缩水甘油浸没后,关闭进料阀,密闭静置25小时后,卸去负压,出料过滤,滤出的固体即为结晶成核剂;The palygorskite is placed in an oven, dried at 90° C. for 5 hours, and then placed in a dry reactor. Anhydrous ethanol is then added, the stirring rate is controlled to 350 rpm, the temperature is raised and kept constant at 50° C., and N-(β-aminoethyl)-γ-aminopropylmethyldimethoxysilane is added. After constant temperature stirring and reaction for 5 hours under condensation reflux, the mixture is cooled to room temperature and filtered. The filtrate is dried at 60° C. for 10 hours to obtain modified palygorskite. The modified palygorskite is then placed in a vacuum stirred tank, and the vacuum pump is turned on to evacuate the tank to a negative pressure of -0.1 MPa. The vacuum is continuously evacuated to maintain the negative pressure for 15 hours, and then the vacuum pump is turned off and the feed valve is opened. The hyperbranched polyglycidol is sucked back into the stirred tank by the negative pressure in the tank. After the modified palygorskite is completely immersed in the hyperbranched polyglycidol, the feed valve is closed, and the mixture is allowed to stand for 25 hours in a closed state, the negative pressure is removed, and the discharged material is filtered. The filtered solid is the crystallization nucleating agent;
所述坡缕石的粒径为100nm;The particle size of the palygorskite is 100 nm;
所述无水乙醇的加入质量为坡缕石质量的1.5倍;The added mass of the anhydrous ethanol is 1.5 times the mass of the palygorskite;
所述N-(β-氨乙基)-γ-氨丙基甲基二甲氧基硅烷的加入质量为坡缕石质量的1wt%;The added mass of the N-(β-aminoethyl)-γ-aminopropylmethyldimethoxysilane is 1wt% of the mass of palygorskite;
所述超支化聚缩水甘油的分子量为1000g/mol。The molecular weight of the hyperbranched polyglycidol is 1000 g/mol.
步骤3、熔融共混Step 3: Melt blending
将聚乳酸、改性淀粉、结晶成核剂、增塑剂按质量比150:55:5:10混合后,放入捏合机中,控制温度80℃、搅拌速率55转/分下,搅拌热混10分钟后,趁热将混合料转入双螺杆挤出机中,控制双螺杆挤出机的转速30转/分,加热温度依次控制为一区135℃、二区147℃、三区159℃、四区173℃、五区173℃,挤出后迅速风冷至室温造粒,得到的颗粒即为可降解聚乳酸树脂,放于干燥的容器中储存;Polylactic acid, modified starch, crystal nucleating agent and plasticizer are mixed in a mass ratio of 150:55:5:10, and then put into a kneader. The mixture is stirred and hot mixed for 10 minutes at a temperature of 80° C. and a stirring rate of 55 rpm. The mixture is transferred into a twin-screw extruder while hot, and the speed of the twin-screw extruder is controlled at 30 rpm. The heating temperatures are sequentially controlled to 135° C. for zone 1, 147° C. for zone 2, 159° C. for zone 3, 173° C. for zone 4 and 173° C. for zone 5. After extrusion, the mixture is rapidly cooled to room temperature for granulation. The obtained granules are degradable polylactic acid resin, which are stored in a dry container.
所述增塑剂为山梨糖醇酐脂肪酸酯和三聚甘油单棕榈酸酯的混合物;The plasticizer is a mixture of sorbitan fatty acid ester and triglycerol monopalmitate;
所述山梨糖醇酐脂肪酸酯和三聚甘油单棕榈酸酯的质量比为25:100;The mass ratio of the sorbitan fatty acid ester to triglycerol monopalmitate is 25:100;
所述聚乳酸的熔点为140℃,熔融指数在测试条件190℃、2.16㎏下为2.0g/10min,热变形温度为55℃。The polylactic acid has a melting point of 140°C, a melt index of 2.0 g/10 min under the test conditions of 190°C and 2.16 kg, and a heat deformation temperature of 55°C.
实施例3: 一种可降解聚乳酸树脂的制备方法Example 3: A method for preparing a degradable polylactic acid resin
步骤1、改性淀粉的制备Step 1, preparation of modified starch
将直链淀粉加入醋酸水溶液中,控制搅拌速率950转/分下,升温至80℃,然后加入三氟乙酸,冷凝回流状态下,恒温搅拌反应6小时后,迅速冷却至5℃,离心分离,得到的固体用无水乙醇洗涤5次后,于55℃真空烘箱中干燥9小时后,得到蓬松的淀粉粉末,然后将淀粉粉末放入反应釜中,加入氢氧化钾的甲醇溶液,控制搅拌速率750转/分下,升温并恒温至60℃,然后加入三甲基氯硅烷,冷凝回流状态下持续搅拌反应7小时后,降至室温,过滤,滤出物用去离子水洗涤至中性后,放入真空烘箱中,65℃下干燥10小时,得到改性淀粉;Add amylose to an acetic acid aqueous solution, control the stirring rate to 950 rpm, raise the temperature to 80°C, then add trifluoroacetic acid, and react under constant temperature stirring for 6 hours under condensation reflux, then quickly cool to 5°C, centrifuge, wash the obtained solid with anhydrous ethanol 5 times, dry it in a vacuum oven at 55°C for 9 hours, and obtain fluffy starch powder, then put the starch powder into a reactor, add a methanol solution of potassium hydroxide, control the stirring rate to 750 rpm, raise the temperature and keep the temperature constant to 60°C, then add trimethylchlorosilane, continue stirring and react under condensation reflux for 7 hours, cool to room temperature, filter, wash the filtrate with deionized water until neutral, put it into a vacuum oven, and dry it at 65°C for 10 hours to obtain modified starch;
所述直链淀粉的分子量为2.3×105g/mol;The molecular weight of the amylose is 2.3×10 5 g/mol;
所述醋酸水溶液中醋酸的质量分数为35wt%;The mass fraction of acetic acid in the acetic acid aqueous solution is 35wt%;
所述直链淀粉与醋酸水溶液的质量比为4:20;The mass ratio of the amylose to the acetic acid aqueous solution is 4:20;
所述三氟乙酸的加入质量为直链淀粉质量的7wt%;The added mass of trifluoroacetic acid is 7wt% of the mass of amylose;
所述淀粉粉末与氢氧化钾的甲醇溶液,二者质量比为40:80;The starch powder and the methanol solution of potassium hydroxide have a mass ratio of 40:80;
所述氢氧化钾的甲醇溶液,其中氢氧化钾的质量分数为15wt%;The methanol solution of potassium hydroxide, wherein the mass fraction of potassium hydroxide is 15wt%;
所述三甲基氯硅烷的加入质量为淀粉粉末质量的20wt%。The added mass of trimethylchlorosilane is 20wt% of the mass of starch powder.
步骤2、结晶成核剂的制备Step 2: Preparation of crystal nucleating agent
坡缕石放入烘箱中,115℃下干燥10小时后放入干燥的反应釜中,然后加入无水乙醇,控制搅拌速率650转/分,升温并恒温至80℃,再加入N-(β-氨乙基)-γ-氨丙基甲基二甲氧基硅烷,冷凝回流状态下恒温搅拌反应11小时后,降至室温过滤,滤出物在85℃下干燥18小时,得到改性坡缕石,接着将改性坡缕石放入真空搅拌釜中,开启真空泵将釜内抽至负压-0.096MPa,持续抽真空维持上述负压24小时,然后关闭真空泵打开进料阀,依靠釜内负压将超支化聚缩水甘油倒吸入搅拌釜内,待改性坡缕石全部被超支化聚缩水甘油浸没后,关闭进料阀,密闭静置36小时后,卸去负压,出料过滤,滤出的固体即为结晶成核剂;The palygorskite is placed in an oven, dried at 115° C. for 10 hours, and then placed in a dry reactor. Anhydrous ethanol is then added, the stirring rate is controlled to 650 rpm, the temperature is raised and kept constant at 80° C., and N-(β-aminoethyl)-γ-aminopropylmethyldimethoxysilane is added. After constant temperature stirring and reaction for 11 hours under condensation reflux, the mixture is cooled to room temperature for filtration, and the filtrate is dried at 85° C. for 18 hours to obtain modified palygorskite. The modified palygorskite is then placed in a vacuum stirred tank, and the vacuum pump is turned on to evacuate the tank to a negative pressure of -0.096 MPa. The vacuum is continuously evacuated to maintain the negative pressure for 24 hours, and then the vacuum pump is turned off and the feed valve is opened. The hyperbranched polyglycidol is sucked back into the stirred tank by the negative pressure in the tank. After the modified palygorskite is completely immersed in the hyperbranched polyglycidol, the feed valve is closed, and the negative pressure is removed after standing for 36 hours. The discharged material is filtered, and the filtered solid is the crystallization nucleating agent;
所述坡缕石的粒径为5000nm;The particle size of the palygorskite is 5000nm;
所述无水乙醇的加入质量为坡缕石质量的3.5倍;The added mass of the anhydrous ethanol is 3.5 times the mass of the palygorskite;
所述N-(β-氨乙基)-γ-氨丙基甲基二甲氧基硅烷的加入质量为坡缕石质量的4wt%;The added mass of the N-(β-aminoethyl)-γ-aminopropylmethyldimethoxysilane is 4wt% of the mass of palygorskite;
所述超支化聚缩水甘油的分子量为7500g/mol。The molecular weight of the hyperbranched polyglycidol is 7500 g/mol.
步骤3、熔融共混Step 3: Melt blending
将聚乳酸、改性淀粉、结晶成核剂、增塑剂按质量比330:95:20:35混合后,放入捏合机中,控制温度110℃、搅拌速率100转/分下,搅拌热混25分钟后,趁热将混合料转入双螺杆挤出机中,控制双螺杆挤出机的转速55转/分,加热温度依次控制为一区146℃、二区158℃、三区172℃、四区183℃、五区185℃,挤出后迅速风冷至室温造粒,得到的颗粒即为可降解聚乳酸树脂,放于干燥的容器中储存;Polylactic acid, modified starch, crystal nucleating agent and plasticizer are mixed in a mass ratio of 330:95:20:35, and then put into a kneader. The mixture is stirred and hot mixed for 25 minutes at a temperature of 110° C. and a stirring rate of 100 rpm. The mixture is transferred into a twin-screw extruder while hot, and the speed of the twin-screw extruder is controlled to 55 rpm. The heating temperatures are sequentially controlled to 146° C. for zone 1, 158° C. for zone 2, 172° C. for zone 3, 183° C. for zone 4 and 185° C. for zone 5. After extrusion, the mixture is rapidly cooled to room temperature for granulation. The obtained granules are degradable polylactic acid resin, which are stored in a dry container.
所述增塑剂为山梨糖醇酐脂肪酸酯和三聚甘油单棕榈酸酯的混合物;The plasticizer is a mixture of sorbitan fatty acid ester and triglycerol monopalmitate;
所述山梨糖醇酐脂肪酸酯和三聚甘油单棕榈酸酯的质量比为60:100;The mass ratio of the sorbitan fatty acid ester to triglycerol monopalmitate is 60:100;
所述聚乳酸的熔点为190℃,熔融指数在测试条件190℃、2.16㎏下为20g/10min,热变形温度为65℃。The melting point of the polylactic acid is 190°C, the melt index is 20g/10min under the test conditions of 190°C and 2.16kg, and the heat deformation temperature is 65°C.
可降解聚乳酸树脂在食品包装中的应用:Application of biodegradable polylactic acid resin in food packaging:
以上实施例得到的可降解聚乳酸树脂,可通过挤出流延成型、发泡成型、相分离成型、纺丝成型等方法制成薄膜状的可降解食品包装;The degradable polylactic acid resin obtained in the above embodiment can be made into a film-shaped degradable food packaging by extrusion casting, foaming, phase separation, spinning and other methods;
对比例1:实施例1基础上,不进行步骤1、改性淀粉的制备,步骤3、熔融共混中,将80份改性淀粉等量替换为80份直链淀粉,具体操作如下:Comparative Example 1: Based on Example 1, step 1, preparation of modified starch, is not performed. In step 3, in melt blending, 80 parts of modified starch are replaced by 80 parts of amylose. The specific operation is as follows:
不进行步骤1、改性淀粉的制备;The step 1, preparation of modified starch is not performed;
步骤2操作同于实施例1;The operation of step 2 is the same as that of embodiment 1;
步骤3、熔融共混Step 3: Melt blending
将聚乳酸、直链淀粉、结晶成核剂、增塑剂按质量比195:80:16:17混合后,放入捏合机中,控制温度95℃、搅拌速率90转/分下,搅拌热混17分钟后,趁热将混合料转入双螺杆挤出机中,控制双螺杆挤出机的转速39转/分,加热温度依次控制为一区139℃、二区148℃、三区162℃、四区178℃、五区180℃,挤出后迅速风冷至室温造粒,得到的颗粒即为可降解聚乳酸树脂,放于干燥的容器中储存;The polylactic acid, amylose, crystal nucleating agent and plasticizer are mixed in a mass ratio of 195:80:16:17, and then put into a kneader. The mixture is stirred and hot mixed for 17 minutes at a temperature of 95°C and a stirring rate of 90 rpm. The mixture is transferred into a twin-screw extruder while hot, and the speed of the twin-screw extruder is controlled to 39 rpm. The heating temperatures are sequentially controlled to 139°C in the first zone, 148°C in the second zone, 162°C in the third zone, 178°C in the fourth zone and 180°C in the fifth zone. After extrusion, the mixture is rapidly cooled to room temperature for granulation. The obtained granules are degradable polylactic acid resin, which are stored in a dry container.
所述直链淀粉的分子量为2.0×105g/mol;The molecular weight of the amylose is 2.0×10 5 g/mol;
所述增塑剂为山梨糖醇酐脂肪酸酯和三聚甘油单棕榈酸酯的混合物;The plasticizer is a mixture of sorbitan fatty acid ester and triglycerol monopalmitate;
所述山梨糖醇酐脂肪酸酯和三聚甘油单棕榈酸酯的质量比为29:100;The mass ratio of the sorbitan fatty acid ester to triglycerol monopalmitate is 29:100;
所述聚乳酸的熔点为180℃,熔融指数在测试条件190℃、2.16㎏下为12g/10min,热变形温度为62℃。The polylactic acid has a melting point of 180°C, a melt index of 12 g/10 min under the test conditions of 190°C and 2.16 kg, and a heat deformation temperature of 62°C.
对比例2:实施例1基础上,不进行步骤2、结晶成核剂的制备,步骤3、熔融共混中,将16份结晶成核剂等量替换为16份聚乳酸,具体操作如下:Comparative Example 2: Based on Example 1, step 2, preparation of a crystallization nucleating agent, is not performed. In step 3, in melt blending, 16 parts of the crystallization nucleating agent are replaced by 16 parts of polylactic acid in equal amounts. The specific operation is as follows:
步骤1操作同于实施例1;The operation of step 1 is the same as that of embodiment 1;
不进行步骤2、结晶成核剂的制备;Step 2, preparation of a crystal nucleating agent, is not performed;
步骤3、熔融共混Step 3: Melt blending
将聚乳酸、改性淀粉、增塑剂按质量比211:80:17混合后,放入捏合机中,控制温度95℃、搅拌速率90转/分下,搅拌热混17分钟后,趁热将混合料转入双螺杆挤出机中,控制双螺杆挤出机的转速39转/分,加热温度依次控制为一区139℃、二区148℃、三区162℃、四区178℃、五区180℃,挤出后迅速风冷至室温造粒,得到的颗粒即为可降解聚乳酸树脂,放于干燥的容器中储存;The polylactic acid, modified starch and plasticizer were mixed in a mass ratio of 211:80:17, and then put into a kneader. The mixture was stirred and hot mixed for 17 minutes at a temperature of 95°C and a stirring rate of 90 rpm. The mixture was transferred into a twin-screw extruder while hot, and the speed of the twin-screw extruder was controlled to 39 rpm. The heating temperatures were sequentially controlled to 139°C in the first zone, 148°C in the second zone, 162°C in the third zone, 178°C in the fourth zone, and 180°C in the fifth zone. After extrusion, the mixture was quickly cooled to room temperature for granulation. The obtained granules were degradable polylactic acid resin, which were stored in a dry container.
所述增塑剂为山梨糖醇酐脂肪酸酯和三聚甘油单棕榈酸酯的混合物;The plasticizer is a mixture of sorbitan fatty acid ester and triglycerol monopalmitate;
所述山梨糖醇酐脂肪酸酯和三聚甘油单棕榈酸酯的质量比为29:100;The mass ratio of the sorbitan fatty acid ester to triglycerol monopalmitate is 29:100;
所述聚乳酸的熔点为180℃,熔融指数在测试条件190℃、2.16㎏下为12g/10min,热变形温度为62℃。The polylactic acid has a melting point of 180°C, a melt index of 12 g/10 min under the test conditions of 190°C and 2.16 kg, and a heat deformation temperature of 62°C.
对比例3:实施例1基础上,步骤3、熔融共混中,不加入增塑剂,将17份增塑剂等量替换为17份聚乳酸,具体操作如下:Comparative Example 3: Based on Example 1, in step 3, in melt blending, no plasticizer is added, and 17 parts of plasticizer are replaced by 17 parts of polylactic acid. The specific operation is as follows:
步骤1、2操作同于实施例1;The operations of steps 1 and 2 are the same as those of Example 1;
步骤3、熔融共混Step 3: Melt blending
将聚乳酸、改性淀粉、结晶成核剂按质量比212:80:16混合后,放入捏合机中,控制温度95℃、搅拌速率90转/分下,搅拌热混17分钟后,趁热将混合料转入双螺杆挤出机中,控制双螺杆挤出机的转速39转/分,加热温度依次控制为一区139℃、二区148℃、三区162℃、四区178℃、五区180℃,挤出后迅速风冷至室温造粒,得到的颗粒即为可降解聚乳酸树脂,放于干燥的容器中储存;The polylactic acid, modified starch and crystal nucleating agent are mixed in a mass ratio of 212:80:16, and then put into a kneader. The mixture is stirred and hot mixed for 17 minutes at a temperature of 95°C and a stirring rate of 90 rpm. The mixture is transferred into a twin-screw extruder while hot, and the speed of the twin-screw extruder is controlled to 39 rpm. The heating temperatures are sequentially controlled to 139°C in the first zone, 148°C in the second zone, 162°C in the third zone, 178°C in the fourth zone and 180°C in the fifth zone. After extrusion, the mixture is quickly cooled to room temperature for granulation. The obtained particles are degradable polylactic acid resin, which are stored in a dry container.
所述聚乳酸的熔点为180℃,熔融指数在测试条件190℃、2.16㎏下为12g/10min,热变形温度为62℃。The polylactic acid has a melting point of 180°C, a melt index of 12 g/10 min under the test conditions of 190°C and 2.16 kg, and a heat deformation temperature of 62°C.
性能测试:Performance Testing:
将实施例1、2、3和对比例1、2、3得到的可降解聚乳酸树脂,热压成片后根据GB/T1634国标中的相关要求测试热变形温度,根据《GB/T 1043.1-2018 塑料 简支梁冲击性能的测定》测试缺口冲击强度;另外采用相分离成型方法制备成可降解食品包装膜,先将可降解聚乳酸树脂溶解在三氯甲烷溶液中得到铸膜液,可降解聚乳酸树脂和三氯甲烷的质量比为1:25,真空脱泡后,将铸膜液倒在水平玻璃板上,用刮刀刮涂成膜,于通风橱中室温干燥8小时后成膜,得到可降解食品包装膜,然后依据《GB/T 1040. 3-2006塑料拉伸性能的测定第3部分:薄膜和薄片的试验条件》对可降解食品包装膜进行相关性能的检测,具体结果见表1;The degradable polylactic acid resin obtained in Examples 1, 2, 3 and Comparative Examples 1, 2, 3 was hot-pressed into sheets, and then the heat deformation temperature was tested according to the relevant requirements of GB/T1634 national standard, and the notched impact strength was tested according to GB/T 1043.1-2018 Determination of impact properties of simply supported beams of plastics. In addition, a phase separation molding method was used to prepare a degradable food packaging film, firstly, the degradable polylactic acid resin was dissolved in a chloroform solution to obtain a casting solution, the mass ratio of the degradable polylactic acid resin to the chloroform was 1:25, after vacuum degassing, the casting solution was poured onto a horizontal glass plate, and a film was formed by scraping with a scraper, and the film was formed after drying at room temperature in a fume hood for 8 hours to obtain a degradable food packaging film, and then the relevant properties of the degradable food packaging film were tested according to GB/T 1040. 3-2006 Determination of tensile properties of plastics Part 3: Test conditions for films and sheets, and the specific results are shown in Table 1;
表1Table 1
从表1中数据可以看出,淀粉不进行改性的对比例1,力学性能和热变形温度在所有实施例和对比例中最低,这说明淀粉不做改性,与聚乳酸的相容性非常差,导致聚乳酸树脂的各项性能剧烈下降;对比例2中不加入结晶成核剂,可降解聚乳酸树脂的力学性能显著下降,热变形温度降至最低,可见结晶成核剂能够显著提高聚乳酸树脂的结晶度,对耐热性的提高起到非常关键的作用;对比例3不加山梨糖醇酐脂肪酸酯和三聚甘油单棕榈酸酯两种增塑剂,力学性能方面缺口冲击强度下降较大,这说明增塑剂对提高聚乳酸树脂的韧性起到比较重要的作用。From the data in Table 1, it can be seen that in Comparative Example 1 in which starch is not modified, the mechanical properties and heat deformation temperature are the lowest among all the embodiments and comparative examples, which indicates that starch is not modified and has very poor compatibility with polylactic acid, resulting in a sharp decline in various properties of the polylactic acid resin; in Comparative Example 2, no crystallization nucleating agent is added, and the mechanical properties of the degradable polylactic acid resin are significantly reduced, and the heat deformation temperature is reduced to the lowest. It can be seen that the crystallization nucleating agent can significantly improve the crystallinity of the polylactic acid resin, and plays a very critical role in improving the heat resistance; in Comparative Example 3, two plasticizers, sorbitan fatty acid ester and triglycerol monopalmitate, are not added, and the notched impact strength of the mechanical properties decreases significantly, which indicates that the plasticizer plays a relatively important role in improving the toughness of the polylactic acid resin.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
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