CN117946478B - Toughened isotactic polypropylene composite material and preparation method thereof, method for improving the impact strength of isotactic polypropylene - Google Patents
Toughened isotactic polypropylene composite material and preparation method thereof, method for improving the impact strength of isotactic polypropylene Download PDFInfo
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- 239000004743 Polypropylene Substances 0.000 title claims abstract description 139
- -1 polypropylene Polymers 0.000 title claims abstract description 103
- 229920001155 polypropylene Polymers 0.000 title claims abstract description 101
- 239000002131 composite material Substances 0.000 title claims abstract description 42
- 238000002360 preparation method Methods 0.000 title claims abstract description 24
- 238000000034 method Methods 0.000 title claims abstract description 23
- 229920000571 Nylon 11 Polymers 0.000 claims abstract description 80
- 239000000178 monomer Substances 0.000 claims abstract description 36
- 239000004433 Thermoplastic polyurethane Substances 0.000 claims abstract description 23
- 229920002803 thermoplastic polyurethane Polymers 0.000 claims abstract description 23
- 229920001971 elastomer Polymers 0.000 claims abstract description 15
- 239000000806 elastomer Substances 0.000 claims abstract description 14
- 239000002994 raw material Substances 0.000 claims abstract description 13
- 238000002156 mixing Methods 0.000 claims description 19
- 238000007731 hot pressing Methods 0.000 claims description 11
- 239000011258 core-shell material Substances 0.000 claims description 9
- 238000000465 moulding Methods 0.000 claims description 8
- 238000001816 cooling Methods 0.000 claims description 3
- 238000005453 pelletization Methods 0.000 claims description 3
- 101000701497 Homo sapiens STE20/SPS1-related proline-alanine-rich protein kinase Proteins 0.000 abstract description 141
- 102100030491 STE20/SPS1-related proline-alanine-rich protein kinase Human genes 0.000 abstract description 141
- VXROOKJCZCDMMS-UHFFFAOYSA-N dcht Chemical compound CC(=O)OC1C(OC(C)=O)C2(C)CC(C)CCC2C(OC(C)=O)C2CC(=O)C(C)=C1C2(C)C VXROOKJCZCDMMS-UHFFFAOYSA-N 0.000 abstract description 141
- 239000000203 mixture Substances 0.000 abstract description 20
- 239000004677 Nylon Substances 0.000 abstract description 9
- 229920001778 nylon Polymers 0.000 abstract description 9
- 238000001338 self-assembly Methods 0.000 abstract description 6
- 239000000463 material Substances 0.000 abstract description 3
- 239000002861 polymer material Substances 0.000 abstract description 2
- 230000001105 regulatory effect Effects 0.000 abstract description 2
- 230000000052 comparative effect Effects 0.000 description 22
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- 238000001000 micrograph Methods 0.000 description 15
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- 102220040412 rs587778307 Human genes 0.000 description 10
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- 238000010586 diagram Methods 0.000 description 7
- 238000001228 spectrum Methods 0.000 description 7
- OXJCOJXHCPVIPV-UHFFFAOYSA-N 4-n,4-n-dicyclohexylbenzene-1,4-dicarboxamide Chemical compound C1=CC(C(=O)N)=CC=C1C(=O)N(C1CCCCC1)C1CCCCC1 OXJCOJXHCPVIPV-UHFFFAOYSA-N 0.000 description 6
- 238000002425 crystallisation Methods 0.000 description 6
- 230000008025 crystallization Effects 0.000 description 6
- 229920002292 Nylon 6 Polymers 0.000 description 5
- 229920000305 Nylon 6,10 Polymers 0.000 description 5
- 229920000572 Nylon 6/12 Polymers 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 230000006911 nucleation Effects 0.000 description 3
- 238000010899 nucleation Methods 0.000 description 3
- 229920002943 EPDM rubber Polymers 0.000 description 2
- 239000005065 High vinyl polybutadiene Substances 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 238000011065 in-situ storage Methods 0.000 description 2
- 238000001746 injection moulding Methods 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 239000002667 nucleating agent Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
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- 238000010292 electrical insulation Methods 0.000 description 1
- 238000000635 electron micrograph Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 229920001903 high density polyethylene Polymers 0.000 description 1
- 239000004700 high-density polyethylene Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 239000002048 multi walled nanotube Substances 0.000 description 1
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- 239000000377 silicon dioxide Substances 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/10—Homopolymers or copolymers of propene
- C08L23/12—Polypropene
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2207/00—Properties characterising the ingredient of the composition
- C08L2207/04—Thermoplastic elastomer
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Abstract
Description
技术领域Technical Field
本申请涉及一种增韧等规聚丙烯复合材料及其制备方法、提高等规聚丙烯冲击强度的方法,属于高分子材料领域。The present application relates to a toughened isotactic polypropylene composite material and a preparation method thereof, and a method for improving the impact strength of isotactic polypropylene, and belongs to the field of polymer materials.
背景技术Background technique
等规聚丙烯具有综合力学性能优良、电绝缘性好、耐化学腐蚀等优点,同时价格低廉,已被广泛应用于日用品、家电、汽车等领域。但等规聚丙烯的抗冲击性能较差,限制了其应用范围,因此等规聚丙烯增韧一直是国内外重点研究内容。Isotactic polypropylene has the advantages of excellent comprehensive mechanical properties, good electrical insulation, chemical corrosion resistance, etc., and is also inexpensive, and has been widely used in daily necessities, home appliances, automobiles, etc. However, the impact resistance of isotactic polypropylene is poor, which limits its application range. Therefore, the toughening of isotactic polypropylene has always been a key research topic at home and abroad.
例如,中国专利申请CN201310193831.0公开了一种以无规聚丙烯作为弹性体增韧等规聚丙烯iPP制品的方法,该方法包括如下步骤:将无规聚丙烯aPP与等规聚丙烯iPP粒料于双螺杆挤出机中熔融共混挤出,共混物中无规聚丙烯的含量低于30wt%;再经干燥和注塑成型处理将aPP/iPP共混物粒料在普通注塑机上加工为制品。For example, Chinese patent application CN201310193831.0 discloses a method for toughening isotactic polypropylene (iPP ) products using random polypropylene as an elastomer, the method comprising the following steps: melt-blending and extruding random polypropylene (aPP) and isotactic polypropylene (iPP ) pellets in a twin-screw extruder, wherein the content of random polypropylene in the blend is less than 30 wt %; and then drying and injection molding the aPP/ iPP blend pellets on a common injection molding machine to form products.
中国专利申请CN201910933449.6公开了一种增韧的等规聚丙烯复合材料及其制备方法,该方案制备的复合填料为将表面包覆SiO2的钛酸盐晶须与多壁碳纳米管复合填料对等规聚丙烯进行熔融共混改性,所得复合材料的冲击强度有较大幅度提高,同时在材料的杨氏模量也有提高的情况下,拉伸强度几乎不受影响。Chinese patent application CN201910933449.6 discloses a toughened isotactic polypropylene composite material and a preparation method thereof. The composite filler prepared in this scheme is to melt-blend and modify isotactic polypropylene by surface-coated SiO2 titanate whiskers and multi-walled carbon nanotube composite fillers. The impact strength of the obtained composite material is greatly improved. At the same time, the tensile strength is almost unaffected while the Young's modulus of the material is also improved.
中国专利申CN201510000542.3公开了一种原位增韧聚丙烯合金的制备方法,该方法通过反应挤出方法在聚丙烯分子链上原位接枝高乙烯基聚丁二烯,以提高聚丙烯和高乙烯基聚丁二烯的界面相容程度。Chinese patent application CN201510000542.3 discloses a method for preparing an in-situ toughened polypropylene alloy, in which high-vinyl polybutadiene is in-situ grafted onto a polypropylene molecular chain by a reactive extrusion method to improve the interfacial compatibility between polypropylene and high-vinyl polybutadiene.
目前,等规聚丙烯共混增韧的主要方式是引入橡胶、弹性体或半结晶聚合物,如二元乙丙橡胶、三元乙丙橡胶、高密度聚乙烯等,由于其相容性不好,常需要聚丙烯接枝马来酸酐作为增容剂。At present, the main way to toughen isotactic polypropylene is to introduce rubber, elastomer or semi-crystalline polymer, such as EPDM rubber, EPDM rubber, high-density polyethylene, etc. Due to their poor compatibility, polypropylene grafted with maleic anhydride is often required as a compatibilizer.
为此,迫切需要一种新的方法和/或材料,以解决上述问题。Therefore, a new method and/or material is urgently needed to solve the above problems.
发明内容Summary of the invention
本申请的发明目的在于,提供一种增韧等规聚丙烯复合材料及其制备方法、提高等规聚丙烯冲击强度的方法,以实现等规聚丙烯增韧的效果。The invention object of the present application is to provide a toughened isotactic polypropylene composite material and a preparation method thereof, and a method for improving the impact strength of isotactic polypropylene, so as to achieve the toughening effect of isotactic polypropylene.
本发明的技术方案:The technical solution of the present invention:
本发明要解决的第一个技术问题是提供一种增韧等规聚丙烯复合材料,其原料包括等规聚丙烯、第二单体和N’N-二环己基对苯二甲酰胺,所述第二单体为尼龙11、尼龙1212或热塑性聚氨酯弹性体;The first technical problem to be solved by the present invention is to provide a toughened isotactic polypropylene composite material, the raw materials of which include isotactic polypropylene, a second monomer and N'N-dicyclohexyl terephthalamide, wherein the second monomer is nylon 11, nylon 1212 or a thermoplastic polyurethane elastomer;
当所述第二单体为尼龙11或尼龙1212,各原料比例为:When the second monomer is nylon 11 or nylon 1212, the ratio of each raw material is:
等规聚丙烯 70~97重量份,Isotactic polypropylene 70-97 parts by weight,
第二单体 3~30重量份,3 to 30 parts by weight of the second monomer,
N’N-二环己基对苯二甲酰胺 0.05~1重量份;N'N-dicyclohexylterephthalamide 0.05-1 parts by weight;
当所述第二单体为热塑性聚氨酯弹性体,各原料比例为:When the second monomer is a thermoplastic polyurethane elastomer, the ratio of each raw material is:
等规聚丙烯 80重量份,Isotactic polypropylene 80 parts by weight,
第二单体 20重量份,The second monomer: 20 parts by weight,
N’N-二环己基对苯二甲酰胺 0.05~1重量份。N'N-dicyclohexylterephthalamide 0.05 to 1 parts by weight.
当所述第二单体为尼龙11或尼龙1212,各原料比例为:When the second monomer is nylon 11 or nylon 1212, the ratio of each raw material is:
等规聚丙烯 80重量份,Isotactic polypropylene 80 parts by weight,
第二单体 20重量份,The second monomer: 20 parts by weight,
N’N-二环己基对苯二甲酰胺 0.05~1重量份。N'N-dicyclohexylterephthalamide 0.05 to 1 parts by weight.
所述复合材料具有核壳结构。The composite material has a core-shell structure.
进一步,本发明要解决的第二个技术问题是提供前述增韧等规聚丙烯复合材料的制备方法,所述制备方法为:按比例将等规聚丙烯与第二单体混合均匀后,加入N’N-二环己基对苯二甲酰胺,进行熔融共混得到第一熔体;然后将所得到的第一熔体经冷却、切粒后,热压成型,即得增韧等规聚丙烯复合材料。Furthermore, the second technical problem to be solved by the present invention is to provide a method for preparing the aforementioned toughened isotactic polypropylene composite material, the preparation method comprising: uniformly mixing isotactic polypropylene and a second monomer in proportion, adding N'N-dicyclohexylterephthalamide, and melt blending to obtain a first melt; then cooling and pelletizing the obtained first melt, and hot pressing and molding to obtain a toughened isotactic polypropylene composite material.
进一步,在温度180℃-200℃、时间6-30min、转速30-60rpm的条件下,进行熔融共混,得到第一熔体。Further, melt blending is performed at a temperature of 180° C.-200° C., a time of 6-30 min, and a rotation speed of 30-60 rpm to obtain a first melt.
进一步,在温度180℃、时间10min、转速50rpm的条件下,进行熔融共混。Furthermore, melt blending was performed at a temperature of 180° C., a time of 10 min, and a rotation speed of 50 rpm.
进一步,热压成型温度为200℃~240℃。Furthermore, the hot pressing molding temperature is 200°C to 240°C.
本发明要解决的第三个技术问题是提供一种提高等规聚丙烯冲击强度的方法,所述方法为,在等规聚丙烯中引入N’N-二环己基对苯二甲酰胺和第二单体,所述第二单体选自尼龙11或尼龙1212或热塑性聚氨酯弹性体;The third technical problem to be solved by the present invention is to provide a method for improving the impact strength of isotactic polypropylene, the method comprising introducing N'N-dicyclohexyl terephthalamide and a second monomer into isotactic polypropylene, wherein the second monomer is selected from nylon 11 or nylon 1212 or a thermoplastic polyurethane elastomer;
当所述第二单体为尼龙11或尼龙1212,各原料比例为:When the second monomer is nylon 11 or nylon 1212, the ratio of each raw material is:
等规聚丙烯 70~97重量份,Isotactic polypropylene 70-97 parts by weight,
第二单体 3~30重量份,3 to 30 parts by weight of the second monomer,
N’N-二环己基对苯二甲酰胺 0.05~1重量份;N'N-dicyclohexylterephthalamide 0.05-1 parts by weight;
当所述第二单体为热塑性聚氨酯弹性体,各原料比例为:When the second monomer is a thermoplastic polyurethane elastomer, the ratio of each raw material is:
等规聚丙烯 80重量份,Isotactic polypropylene 80 parts by weight,
第二单体 20重量份,The second monomer: 20 parts by weight,
N’N-二环己基对苯二甲酰胺 0.05~1重量份。N'N-dicyclohexylterephthalamide 0.05 to 1 parts by weight.
采用包括如下步骤的方法提高等规聚丙烯冲击强度:按比例将等规聚丙烯与第二单体混合均匀后,加入N’N-二环己基对苯二甲酰胺,进行熔融共混,得到第一熔体;然后将所得到的第一熔体经冷却、切粒后,热压成型,即得增韧等规聚丙烯复合材料。The impact strength of isotactic polypropylene is improved by a method comprising the following steps: isotactic polypropylene and a second monomer are uniformly mixed according to a proportion, N'N-dicyclohexyl terephthalamide is added, and melt blending is performed to obtain a first melt; the first melt is then cooled, pelletized, and hot-pressed to obtain a toughened isotactic polypropylene composite material.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为实施例1中iPP/20%PA11共混体系冲击断裂的电镜图:从左至右依次对应240℃下0.1%DCHT含量、200℃下1.0%DCHT含量、240℃下0.3%DCHT含量。Figure 1 is an electron microscope image of the impact fracture of the iPP /20%PA11 blend system in Example 1: from left to right, they correspond to 0.1% DCHT content at 240°C, 1.0% DCHT content at 200°C, and 0.3% DCHT content at 240°C.
图2为实施例1中iPP/20%PA11共混物体系中不同DCHT浓度及不同温度下的电镜图:第一排从左至右依次对应200℃下0.05%DCHT含量、200℃下0.1%DCHT含量、200℃下0.3%DCHT含量、200℃下0.5%DCHT含量、200℃下1%DCHT含量,第二排从左至右依次对应240℃下0.05%DCHT含量、240℃下0.1%DCHT含量、240℃下0.3%DCHT含量、240℃下0.5%DCHT含量、240℃下1%DCHT含量。Figure 2 is an electron microscope image of different DCHT concentrations and different temperatures in the iPP /20%PA11 blend system in Example 1: the first row corresponds from left to right to 0.05% DCHT content at 200°C, 0.1% DCHT content at 200°C, 0.3% DCHT content at 200°C, 0.5% DCHT content at 200°C, and 1% DCHT content at 200°C; the second row corresponds from left to right to 0.05% DCHT content at 240°C, 0.1% DCHT content at 240°C, 0.3% DCHT content at 240°C, 0.5% DCHT content at 240°C, and 1% DCHT content at 240°C.
图3为实施例1所制备iPP/20%PA11复合材料的力学性能图:左图为iPP/20%PA11在不同DCHT含量及加工温度下的拉伸强度,右图为iPP/20%PA11在不同DCHT含量及加工温度下的冲击强度。Figure 3 is a diagram of the mechanical properties of the i PP/20% PA11 composite material prepared in Example 1: the left figure shows the tensile strength of i PP/20% PA11 at different DCHT contents and processing temperatures, and the right figure shows the impact strength of i PP/20% PA11 at different DCHT contents and processing temperatures.
图4为实施例2中iPP/0.3%DCHT下不同PA11含量共混体系的电镜图:第一排从左至右依次对应200℃下3%PA11含量、200℃下10%PA11含量、200℃下15%PA11含量、200℃下20%PA11含量、200℃下30%PA11含量,第二排从左至右依次对应240℃下3%PA11含量、240℃下10%PA11含量、240℃下15%PA11含量、240℃下20%PA11含量、240℃下30%PA11含量。Figure 4 is an electron microscope image of the i PP/0.3%DCHT blend system with different PA11 contents in Example 2: the first row corresponds from left to right to 3% PA11 content at 200°C, 10% PA11 content at 200°C, 15% PA11 content at 200°C, 20% PA11 content at 200°C, and 30% PA11 content at 200°C; the second row corresponds from left to right to 3% PA11 content at 240°C, 10% PA11 content at 240°C, 15% PA11 content at 240°C, 20% PA11 content at 240°C, and 30% PA11 content at 240°C.
图5为实施例2中iPP/0.3%DCHT下不同PA11含量共混体系的力学性能图:左图为iPP/0.3%DCHT在不同PA11含量及加工温度下的拉伸强度,右图为iPP/0.3%DCHT在不同PA11含量及加工温度下的冲击强度。Figure 5 is a diagram of the mechanical properties of the i PP/0.3%DCHT blend system with different PA11 contents in Example 2: the left figure shows the tensile strength of i PP/0.3%DCHT at different PA11 contents and processing temperatures, and the right figure shows the impact strength of i PP/0.3%DCHT at different PA11 contents and processing temperatures.
图6为实施例3中iPP/20%TPU372X共混物体系中不同DCHT浓度及不同温度下的电镜图:第一排从左至右依次对应200℃下0.05%DCHT含量、200℃下0.1%DCHT含量、200℃下0.3%DCHT含量、200℃下0.5%DCHT含量、200℃下1%DCHT含量,第二排从左至右依次对应220℃下0.05%DCHT含量、220℃下0.1%DCHT含量、220℃下0.3%DCHT含量、220℃下0.5%DCHT含量、220℃下1%DCHT含量,第三排从左至右依次对应240℃下0.05%DCHT含量、240℃下0.1%DCHT含量、240℃下0.3%DCHT含量、240℃下0.5%DCHT含量、240℃下1%DCHT含量。 FIG . 6 is a diagram of the embodiment 3. Electron microscope images of different DCHT concentrations and temperatures in the PP/20%TPU372X blend system: the first row corresponds from left to right to 0.05% DCHT content at 200°C, 0.1% DCHT content at 200°C, 0.3% DCHT content at 200°C, 0.5% DCHT content at 200°C, and 1% DCHT content at 200°C; the second row corresponds from left to right to 0.05% DCHT content at 220°C, 0.1% DCHT content at 220°C, 0.3% DCHT content at 220°C, 0.5% DCHT content at 220°C, and 1% DCHT content at 220°C; the third row corresponds from left to right to 0.05% DCHT content at 240°C, 0.1% DCHT content at 240°C, 0.3% DCHT content at 240°C, 0.5% DCHT content at 240°C, and 1% DCHT content at 240°C.
图7为实施例3中iPP/20%TPU372X共混体系的力学性能图:左图为iPP/20%TPU372X在不同DCHT含量及加工温度下的拉伸强度,右图为iPP/20%TPU372X在不同DCHT含量及加工温度下的冲击强度。Figure 7 is a diagram of the mechanical properties of the i PP/20% TPU372X blend system in Example 3: the left figure shows the tensile strength of i PP/20% TPU372X at different DCHT contents and processing temperatures, and the right figure shows the impact strength of i PP/20% TPU372X at different DCHT contents and processing temperatures.
图8为实施例4中iPP/10%TPU372X/10%TPU1135AU共混体系的力学性能图:左图为iPP/10%TPU372X/10%TPU1135AU在不同DCHT含量及加工温度下的拉伸强度,右图为iPP/10%TPU372X/10%TPU1135AU在不同DCHT含量及加工温度下的冲击强度。Figure 8 is a diagram of the mechanical properties of the i PP/10%TPU372X/10%TPU1135AU blend system in Example 4: the left figure shows the tensile strength of i PP/10%TPU372X/10%TPU1135AU at different DCHT contents and processing temperatures, and the right figure shows the impact strength of i PP/10%TPU372X/10%TPU1135AU at different DCHT contents and processing temperatures.
图9给出了对比例4、对比例1、对比例2、对比例3、实施例6、实施例5的DSC图谱:第一排从左至右依次对应iPP/0.05%DCHT、iPP/3%PA6/0.05%DCHT、iPP/3%PA610/0.05%DCHT,第二排从左至右依次对应iPP/3%PA612/0.05%DCHT、iPP/3%PA11/0.05%DCHT、iPP/3%PA1212/0.05%DCHT。Figure 9 shows the DSC spectra of Comparative Example 4, Comparative Example 1, Comparative Example 2, Comparative Example 3, Example 6, and Example 5: the first row corresponds from left to right to i PP/0.05%DCHT, i PP/3%PA6/0.05%DCHT, i PP/3%PA610/0.05%DCHT, and the second row corresponds from left to right to i PP/3%PA612/0.05%DCHT, i PP/3%PA11/0.05%DCHT, i PP/3%PA1212/0.05%DCHT.
图10给出了对比例4、对比例1、对比例2、对比例3、实施例6、实施例5的偏光显微镜图:从上至下依次对应iPP/0.05%DCHT、iPP/3%PA6/0.05%DCHT、iPP/3%PA610/0.05%DCHT、iPP/3%PA612/0.05%DCHT、iPP/3%PA11/0.05%DCHT、iPP/3%PA1212/0.05%DCHT。Figure 10 shows polarizing microscope images of Comparative Example 4, Comparative Example 1, Comparative Example 2, Comparative Example 3, Example 6, and Example 5: from top to bottom, they correspond to i PP/0.05%DCHT, i PP/3%PA6/0.05%DCHT, i PP/3%PA610/0.05%DCHT, i PP/3%PA612/0.05%DCHT, i PP/3%PA11/0.05%DCHT, and i PP/3%PA1212/0.05%DCHT.
图11给出了实施例6与对比例4的流变图。FIG11 shows the rheological diagrams of Example 6 and Comparative Example 4.
具体实施方式Detailed ways
针对等规聚丙烯增韧的问题,本申请提供一种增韧等规聚丙烯复合材料及其制备方法。更具体地,本申请提供的是一种增韧的等规聚丙烯复合材料及其制备方法。本申请的配方中,DCHT既是等规聚丙烯的成核剂,能诱导等规聚丙烯形成β晶,同时DCHT上的酰胺键能与PA11(或PA1212)及TPU形成氢键,能起增容作用。进一步,本申请制备的复合材料中,以PA11(或PA1212)或TPU为内核,DCHT吸附在PA11(或PA1212)或TPU表面,同时DCHT诱导等规聚丙烯结晶,DCHT及部分结晶的等规聚丙烯形成外壳,从而形成具有核壳结构的增韧等规聚丙烯复合材料。试验结果表明,本申请能够提升等规聚丙烯共混物的韧性。进一步,本申请中,DCHT在不同温度浓度下会形成不同自组装形貌,通过改变加工温度及浓度,能够调控等规聚丙烯共混物的力学性能,从而满足不同力学性能材料的等规聚丙烯制备需求。In view of the problem of toughening isotactic polypropylene, the present application provides a toughened isotactic polypropylene composite material and a preparation method thereof. More specifically, the present application provides a toughened isotactic polypropylene composite material and a preparation method thereof. In the formula of the present application, DCHT is both a nucleating agent for isotactic polypropylene and can induce isotactic polypropylene to form β crystals. At the same time, the amide bonds on DCHT can form hydrogen bonds with PA11 (or PA1212) and TPU, which can play a role in volume expansion. Furthermore, in the composite material prepared by the present application, PA11 (or PA1212) or TPU is used as the core, DCHT is adsorbed on the surface of PA11 (or PA1212) or TPU, and DCHT induces isotactic polypropylene to crystallize. DCHT and partially crystallized isotactic polypropylene form an outer shell, thereby forming a toughened isotactic polypropylene composite material with a core-shell structure. The experimental results show that the present application can improve the toughness of isotactic polypropylene blends. Furthermore, in the present application, DCHT will form different self-assembly morphologies at different temperature concentrations. By changing the processing temperature and concentration, the mechanical properties of the isotactic polypropylene blend can be regulated, thereby meeting the preparation requirements of isotactic polypropylene with different mechanical properties.
本说明书中公开的所有特征,或公开的所有方法或过程中的步骤,除了互相排斥的特征和/或步骤以外,均可以以任何方式组合。All features disclosed in this specification, or steps in all methods or processes disclosed, except mutually exclusive features and/or steps, can be combined in any manner.
本说明书中公开的任一特征,除非特别叙述,均可被其他等效或具有类似目的的替代特征加以替换。即,除非特别叙述,每个特征只是一系列等效或类似特征中的一个例子而已。Any feature disclosed in this specification, unless otherwise stated, can be replaced by other equivalent or alternative features with similar purposes. That is, unless otherwise stated, each feature is only an example of a series of equivalent or similar features.
实施例1Example 1
表1 实施例1中各组分的质量比Table 1 Mass ratio of each component in Example 1
表1中,DCHT含量(%)的计算公式如下:In Table 1, the calculation formula for DCHT content (%) is as follows:
DCHT的质量/(iPP的质量+尼龙11的质量)=DCHT含量(%)。The mass of DCHT/(the mass of iPP +the mass of nylon 11)=DCHT content (%).
本实施例的增韧等规聚丙烯复合材料的制备方法如下:The preparation method of the toughened isotactic polypropylene composite material of this embodiment is as follows:
(1)分别按表1的重量配比称取各组分,备用;(1) Weigh each component according to the weight ratio in Table 1 and set aside;
(2)将称取的等规聚丙烯与尼龙11混合均匀,加入密炼机,同时加入N’N-二环己基对苯二甲酰胺,并在温度180℃、时间10min、转速50rpm的条件下,进行熔融共混,得到熔体,再将所得到的熔体冷却切粒;(2) The weighed isotactic polypropylene and nylon 11 are mixed uniformly, added into an internal mixer, and N'N-dicyclohexyl terephthalamide is added at the same time, and melt blending is performed at a temperature of 180°C, a time of 10 min, and a rotation speed of 50 rpm to obtain a melt, and then the obtained melt is cooled and pelletized;
(3)将所得的粒料分别在200℃、240℃下,使用平板硫化仪热压成型,即可。(3) The obtained pellets are hot-pressed at 200°C and 240°C using a flat plate vulcanizer.
图1给出了本实施例中iPP/20%PA11共混体系冲击断裂的电镜图。图1中,从左至右依次对应240℃下0.1%DCHT含量、200℃下1.0%DCHT含量、240℃下0.3%DCHT含量;其中DCHT含量对应表1中DCHT含量,200℃、240℃对应热压成型温度。Figure 1 shows the electron microscope image of the impact fracture of the iPP /20%PA11 blend system in this embodiment. In Figure 1, from left to right, it corresponds to 0.1% DCHT content at 240°C, 1.0% DCHT content at 200°C, and 0.3% DCHT content at 240°C; the DCHT content corresponds to the DCHT content in Table 1, and 200°C and 240°C correspond to the hot pressing molding temperatures.
图1从左侧起,第一、第二张图可以看到明显的核壳结构,破开的球体中白色部分为内核PA11,表面的灰色部分为外壳DCHT及等规聚丙烯结晶。图1从左侧起,第三张图可以看出,冲击断面上半球形坑中有白色雪花状聚丙烯残留,说明核壳结构的球体与聚丙烯基体结合紧密。From the left side of Figure 1, the first and second pictures show an obvious core-shell structure. The white part of the broken sphere is the core PA11, and the gray part on the surface is the shell DCHT and isotactic polypropylene crystals. From the left side of Figure 1, the third picture shows that there are white snowflake-shaped polypropylene residues in the hemispherical pit on the impact section, indicating that the core-shell structure sphere is tightly combined with the polypropylene matrix.
图2给出了本实施例中iPP/0.3%DCHT下不同PA11含量共混体系的电镜图。图2中,第一列从左至右依次对应200℃下0.05%DHCT含量、200℃下0.1%DHCT含量、200℃下0.3%DHCT含量、200℃下0.5%DHCT含量、200℃下1%DHCT含量,第二列从左至右依次对应240℃下0.05%DHCT含量、240℃下0.1%DHCT含量、240℃下0.3%DHCT含量、240℃下0.5%DHCT含量、240℃下1%DHCT含量。Figure 2 shows the electron microscope images of the blending system of different PA11 contents under i PP/0.3%DCHT in this embodiment. In Figure 2, the first column corresponds from left to right to 0.05% DHCT content at 200°C, 0.1% DHCT content at 200°C, 0.3% DHCT content at 200°C, 0.5% DHCT content at 200°C, and 1% DHCT content at 200°C, and the second column corresponds from left to right to 0.05% DHCT content at 240°C, 0.1% DHCT content at 240°C, 0.3% DHCT content at 240°C, 0.5% DHCT content at 240°C, and 1% DHCT content at 240°C.
从图2中可以看出,在较高DCHT含量(0.5%、1%)下,球体表面的DCHT主要为棒状晶体,在较低DCHT含量下(0.05%、0.1%)球体表面的DCHT为花纹状晶体。0.3%DCHT较为特殊,200℃时棒状和花纹状晶体共存,温度升高240℃时DCHT晶体熔融再组装为花纹状。图2结论:不同热压温度会改变DCHT的晶体形貌,花纹状晶体由于其晶体更细密,且在PA11表面覆盖均匀,增容效果更好。As can be seen from Figure 2, at higher DCHT content (0.5%, 1%), the DCHT on the surface of the sphere is mainly rod-shaped crystals, and at lower DCHT content (0.05%, 0.1%), the DCHT on the surface of the sphere is patterned crystals. 0.3% DCHT is quite special. At 200°C, rod-shaped and patterned crystals coexist. When the temperature rises to 240°C, the DCHT crystals melt and assemble into patterned shapes. Figure 2 Conclusion: Different hot pressing temperatures will change the crystal morphology of DCHT. Patterned crystals have better capacity expansion effect because their crystals are finer and cover the PA11 surface evenly.
本实施例所制备增韧等规聚丙烯复合材料的力学性能结果如图3所示。从图3中可以看出,拉伸强度随DCHT浓度升高而降低,悬臂梁缺口冲击强度随DCHT浓度升高先增后降,在0.5%DCHT含量240%时最好可达10.1kJ/m2,此时拉伸强度也能保持在25.9MPa。可以发现,在较高DCHT浓度(0.3、0.5、1)时,240℃样品悬臂梁缺口冲击强度大于200℃,这是由于温度更高时,DCHT晶体熔融重组后晶体更细小(如图2电镜所示),对PA11与iPP增容作用更好。The mechanical properties of the toughened isotactic polypropylene composite prepared in this example are shown in Figure 3. As can be seen from Figure 3, the tensile strength decreases with the increase of DCHT concentration, and the Izod notched impact strength increases first and then decreases with the increase of DCHT concentration. When the DCHT content is 0.5% and 240%, it can best reach 10.1 kJ/ m2 , and the tensile strength can also be maintained at 25.9 MPa. It can be found that at higher DCHT concentrations (0.3, 0.5, 1), the Izod notched impact strength of the 240℃ sample is greater than that of 200℃. This is because at higher temperatures, the DCHT crystals are finer after melting and reorganization (as shown in the electron microscope in Figure 2), and the compatibilization effect on PA11 and i PP is better.
实施例2Example 2
表2 实施例2中各组分的质量比Table 2 Mass ratio of each component in Example 2
表2中,本实施例中,等规聚丙烯与PA11的质量之和为100kg,PA11含量(%)的计算公式如下:In Table 2, in this embodiment, the sum of the masses of isotactic polypropylene and PA11 is 100 kg, and the calculation formula of the PA11 content (%) is as follows:
PA11的质量/100kg=PA11含量(%)。Mass of PA11/100kg=PA11 content (%).
本实施例的增韧等规聚丙烯复合材料的制备方法如下:The preparation method of the toughened isotactic polypropylene composite material of this embodiment is as follows:
(1)分别按表2的重量配比称取各组分,备用;(1) Weigh each component according to the weight ratio in Table 2 and set aside;
(2)将称取的等规聚丙烯与尼龙11混合均匀,加入密炼机,同时加入N’N-二环己基对苯二甲酰胺,并在温度180℃、时间10min、转速50rpm的条件下,进行熔融共混,得到熔体,再将所得到的熔体冷却切粒;(2) The weighed isotactic polypropylene and nylon 11 are mixed uniformly, added into an internal mixer, and N'N-dicyclohexyl terephthalamide is added at the same time, and melt blending is performed at a temperature of 180°C, a time of 10 min, and a rotation speed of 50 rpm to obtain a melt, and then the obtained melt is cooled and pelletized;
(3)将所得的粒料分别在200℃、240℃下,使用平板硫化仪热压成型,即可。(3) The obtained pellets are hot-pressed at 200°C and 240°C using a flat plate vulcanizer.
图4给出了本实施例中iPP/0.3%DCHT下不同PA11含量共混体系的电镜图。图4中,第一列从左至右依次对应200℃下3%PA11含量、200℃下10%PA11含量、200℃下15%PA11含量、200℃下20%PA11含量、200℃下30%PA11含量,第二列从左至右依次对应240℃下3%PA11含量、240℃下10%PA11含量、240℃下15%PA11含量、240℃下20%PA11含量、240℃下30%PA11含量;其中PA11含量对应表1中PA11含量,200℃、240℃对应热压成型温度。Figure 4 shows the electron microscope images of the blending system with different PA11 contents under i PP/0.3%DCHT in this embodiment. In Figure 4, the first column corresponds from left to right to 3% PA11 content at 200°C, 10% PA11 content at 200°C, 15% PA11 content at 200°C, 20% PA11 content at 200°C, and 30% PA11 content at 200°C, and the second column corresponds from left to right to 3% PA11 content at 240°C, 10% PA11 content at 240°C, 15% PA11 content at 240°C, 20% PA11 content at 240°C, and 30% PA11 content at 240°C; wherein the PA11 content corresponds to the PA11 content in Table 1, and 200°C and 240°C correspond to the hot pressing molding temperatures.
从图4中可以看出,随PA11含量增加,PA11球体尺寸增大且更不均一,在较大球体上可以明显的看到,DCHT晶体包裹住整个PA11球体。同时,DCHT晶体在200℃时,棒状和花纹状晶体共存,当温度升高240℃时,熔融再组装为花纹状。As can be seen from Figure 4, with the increase of PA11 content, the size of PA11 spheres increases and becomes more uneven. It can be clearly seen on larger spheres that DCHT crystals wrap the entire PA11 sphere. At the same time, DCHT crystals coexist in rod-shaped and pattern-shaped crystals at 200°C. When the temperature rises to 240°C, they melt and assemble into pattern-shaped crystals.
本实施例所制备增韧等规聚丙烯复合材料的力学性能结果如图5所示。从图5中可以看出,随PA11含量增加体系拉伸强度降低,悬臂梁缺口冲击强度先增后降,其中10%PA11下240℃时样品的悬臂梁缺口冲击强度最好为10.3kJ/m2,此时拉伸强度能保持在28.5MPa。同时,240℃下样品的悬臂梁缺口冲击强度均高于200℃,与图3原因一致,是DCHT晶体在较高温度下更细小使其相容性更好所致。The mechanical properties of the toughened isotactic polypropylene composite material prepared in this example are shown in FIG5 . As can be seen from FIG5 , as the PA11 content increases, the tensile strength of the system decreases, and the Izod notched impact strength increases first and then decreases. The Izod notched impact strength of the sample at 240°C under 10% PA11 is preferably 10.3 kJ/m 2 , and the tensile strength can be maintained at 28.5 MPa. At the same time, the Izod notched impact strength of the sample at 240°C is higher than that at 200°C, which is consistent with the reason in FIG3 , because the DCHT crystals are finer at higher temperatures, making them more compatible.
实施例3Example 3
表3 实施例3中各组分的质量比Table 3 Mass ratio of each component in Example 3
表3中,DCHT含量(%)的计算公式如下:In Table 3, the calculation formula for DCHT content (%) is as follows:
DCHT的质量/(iPP的质量+TPU的质量)=DCHT含量(%)。The mass of DCHT/(the mass of iPP +the mass of TPU)=DCHT content (%).
本实施例的增韧等规聚丙烯复合材料的制备方法如下:The preparation method of the toughened isotactic polypropylene composite material of this embodiment is as follows:
(1)分别按表3的重量配比称取各组分,备用;(1) Weigh each component according to the weight ratio in Table 3 and set aside;
(2)将称取的等规聚丙烯与TPU混合均匀,加入密炼机,同时加入N’N-二环己基对苯二甲酰胺,并在温度190℃、时间10min、转速50rpm的条件下,进行熔融共混,得到熔体,再将所得到的熔体冷却切粒;(2) The weighed isotactic polypropylene and TPU are mixed evenly, added into an internal mixer, and N'N-dicyclohexyl terephthalamide is added at the same time, and melt blending is performed at a temperature of 190°C, a time of 10 min, and a rotation speed of 50 rpm to obtain a melt, and then the obtained melt is cooled and pelletized;
(3)将所得的粒料分别在200℃、220℃、240℃下,使用平板硫化仪热压成型,即可。(3) The obtained pellets are hot-pressed at 200°C, 220°C, and 240°C using a flat plate vulcanizer.
图6给出了本实施例中iPP/20%TPU372X共混物体系中不同DCHT浓度及不同温度下的电镜图。图6中,第一列从左至右依次对应200℃下0.05%DCHT含量、200℃下0.1%DCHT含量、200℃下0.3%DCHT含量、200℃下0.5%DCHT含量、200℃下1.0%DCHT含量,第二列从左至右依次对应220℃下0.05%DCHT含量、220℃下0.1%DCHT含量、220℃下0.3%DCHT含量、220℃下0.5%DCHT含量、220℃下1.0%DCHT含量,第三列从左至右依次对应240℃下0.05%DCHT含量、240℃下0.1%DCHT含量、240℃下0.3%DCHT含量、240℃下0.5%DCHT含量、240℃下1.0%DCHT含量。图6中,均采用同样的8μm标尺。FIG. 6 shows electron micrographs of the i PP/20% TPU372X blend system at different DCHT concentrations and different temperatures in this embodiment. In Figure 6, the first column corresponds from left to right to 0.05% DCHT content at 200°C, 0.1% DCHT content at 200°C, 0.3% DCHT content at 200°C, 0.5% DCHT content at 200°C, and 1.0% DCHT content at 200°C. The second column corresponds from left to right to 0.05% DCHT content at 220°C, 0.1% DCHT content at 220°C, 0.3% DCHT content at 220°C, 0.5% DCHT content at 220°C, and 1.0% DCHT content at 220°C. The third column corresponds from left to right to 0.05% DCHT content at 240°C, 0.1% DCHT content at 240°C, 0.3% DCHT content at 240°C, 0.5% DCHT content at 240°C, and 1.0% DCHT content at 240°C. In Figure 6, the same 8μm scale is used.
从图6中可以看出,热压成型的温度为200℃、220℃时,DCHT主要为棒状晶体;热压成型的温度为240℃时,0.05%、0.1%、0.3%DCHT为纤细的花纹状晶体;热压成型的温度为240℃时,0.5%、1%DCHT为棒状晶体;这是由于成核剂DCHT的完全熔融温度随含量增加而升高的,未完全熔融的DCHT会形成棒状晶体。As can be seen from Figure 6, when the hot pressing molding temperature is 200°C and 220°C, DCHT is mainly rod-shaped crystals; when the hot pressing molding temperature is 240°C, 0.05%, 0.1%, and 0.3% DCHT are fine patterned crystals; when the hot pressing molding temperature is 240°C, 0.5% and 1% DCHT are rod-shaped crystals; this is because the complete melting temperature of the nucleating agent DCHT increases with the increase of its content, and the incompletely melted DCHT will form rod-shaped crystals.
本实施例所制备增韧等规聚丙烯复合材料的力学性能结果如图7所示。从图7中可以看出,与iPP/PA11体系相似,拉伸强度随DCHT浓度升高而降低,悬臂梁缺口冲击强度随DCHT浓度升高先增后降。但加入TPU后,力学性能提升更明显,在0.5%DCHT含量240℃时最好可达12.5kJ/m2,此时拉伸强度也能保持在26.6MPa。The mechanical properties of the toughened isotactic polypropylene composite prepared in this example are shown in Figure 7. As can be seen from Figure 7, similar to the iPP /PA11 system, the tensile strength decreases with the increase of DCHT concentration, and the Izod notched impact strength increases first and then decreases with the increase of DCHT concentration. However, after adding TPU, the mechanical properties are more significantly improved, and the best value can reach 12.5kJ/ m2 at 0.5% DCHT content at 240℃, and the tensile strength can also be maintained at 26.6MPa.
实施例4Example 4
表4 实施例4中各组分的质量比Table 4 Mass ratio of each component in Example 4
表4中,DCHT含量(%)的计算公式如下:In Table 4, the calculation formula for DCHT content (%) is as follows:
DCHT的质量/(iPP的质量+TPU的质量)=DCHT含量(%)。The mass of DCHT/(the mass of iPP +the mass of TPU)=DCHT content (%).
本实施例的增韧等规聚丙烯复合材料的制备方法如下:The preparation method of the toughened isotactic polypropylene composite material of this embodiment is as follows:
(1)分别按表3的重量配比称取各组分,备用;(1) Weigh each component according to the weight ratio in Table 3 and set aside;
(2)将称取的等规聚丙烯与TPU混合均匀,加入密炼机,同时加入N’N-二环己基对苯二甲酰胺,并在温度190℃、时间10min、转速50rpm的条件下,进行熔融共混,得到熔体,再将所得到的熔体冷却切粒;(2) The weighed isotactic polypropylene and TPU are mixed evenly, added into an internal mixer, and N'N-dicyclohexyl terephthalamide is added at the same time, and melt blending is performed at a temperature of 190°C, a time of 10 min, and a rotation speed of 50 rpm to obtain a melt, and then the obtained melt is cooled and pelletized;
(3)将所得的粒料分别在200℃、240℃下,使用平板硫化仪热压成型,即可。(3) The obtained pellets are hot-pressed at 200°C and 240°C using a flat plate vulcanizer.
本实施例所制备增韧等规聚丙烯复合材料的力学性能结果如图8所示。从图8中可以看出,引入更软的TPU1135AU,形成软核硬壳的核壳结构,可以极大的提高iPP体系的韧性,其中0.1%DCHT240℃时性能最好,悬臂梁缺口冲击强度可达18.5kJ/m2,拉伸强度为24.9MPa。The mechanical properties of the toughened isotactic polypropylene composite material prepared in this example are shown in Figure 8. As can be seen from Figure 8, the introduction of softer TPU1135AU to form a core-shell structure with a soft core and a hard shell can greatly improve the toughness of the i PP system, among which 0.1%DCHT has the best performance at 240°C, with an Izod notched impact strength of up to 18.5 kJ/m 2 and a tensile strength of 24.9 MPa.
对比例1Comparative Example 1
本例中,复合材料的制备方法如下。In this example, the preparation method of the composite material is as follows.
(1)按如下质量配比称取各组分:97kg等规聚丙烯(iPP,牌号T30S)、3kg尼龙6(PA6,牌号73G30L NC010)、0.05kgN’N-二环己基对苯二甲酰胺(DCHT),备用。(1) Weigh the following components according to the following mass ratio: 97 kg isotactic polypropylene ( iPP , brand T30S), 3 kg nylon 6 (PA6, brand 73G30L NC010), 0.05 kg N', N'-dicyclohexyl terephthalamide (DCHT), and set aside.
(2)将称取的等规聚丙烯与尼龙6混合均匀,加入密炼机,同时加入N’N-二环己基对苯二甲酰胺,并在温度180℃、时间10min、转速50rpm的条件下,进行熔融共混,得到熔体,再将所得到的熔体冷却切粒。(2) The weighed isotactic polypropylene and nylon 6 are mixed evenly, added into an internal mixer, and N'N-dicyclohexyl terephthalamide is added at the same time. The mixture is melt-blended at a temperature of 180°C, a time of 10 min, and a rotation speed of 50 rpm to obtain a melt. The obtained melt is then cooled and pelletized.
(3)将所得的粒料分别在200℃下,使用平板硫化仪热压成型,即可。(3) The obtained pellets are hot-pressed at 200°C using a flat plate vulcanizer.
对比例2Comparative Example 2
本例中,复合材料的制备方法如下。In this example, the preparation method of the composite material is as follows.
(1)按如下质量配比称取各组分:97kg等规聚丙烯(iPP,牌号T30S)、3kg尼龙610(PA610,牌号RS32617L NC010)、0.05kgN’N-二环己基对苯二甲酰胺(DCHT),备用。(1) Weigh the following components according to the following mass ratio: 97 kg isotactic polypropylene ( iPP , brand T30S), 3 kg nylon 610 (PA610, brand RS32617L NC010), and 0.05 kg N',N'-dicyclohexylterephthalamide (DCHT) for later use.
(2)将称取的等规聚丙烯与尼龙610混合均匀,加入密炼机,同时加入N’N-二环己基对苯二甲酰胺,并在温度180℃、时间10min、转速50rpm的条件下,进行熔融共混,得到熔体,再将所得到的熔体冷却切粒。(2) The weighed isotactic polypropylene and nylon 610 are mixed evenly, added into an internal mixer, and N'N-dicyclohexyl terephthalamide is added at the same time. The mixture is melt-blended at a temperature of 180°C, a time of 10 min, and a rotation speed of 50 rpm to obtain a melt. The obtained melt is then cooled and pelletized.
(3)将所得的粒料分别在200℃下,使用平板硫化仪热压成型,即可。(3) The obtained pellets are hot-pressed at 200°C using a flat plate vulcanizer.
对比例3Comparative Example 3
本例中,复合材料的制备方法如下。In this example, the preparation method of the composite material is as follows.
(1)按如下质量配比称取各组分:97kg等规聚丙烯(iPP,牌号T30S)、3kg尼龙612(PA612,牌号151L NC010)、0.05kgN’N-二环己基对苯二甲酰胺(DCHT),备用。(1) Weigh the following components according to the following mass ratio: 97 kg isotactic polypropylene ( iPP , brand T30S), 3 kg nylon 612 (PA612, brand 151L NC010), and 0.05 kg N',N'-dicyclohexylterephthalamide (DCHT) for later use.
(2)将称取的等规聚丙烯与尼龙612混合均匀,加入密炼机,同时加入N’N-二环己基对苯二甲酰胺,并在温度180℃、时间10min、转速50rpm的条件下,进行熔融共混,得到熔体,再将所得到的熔体冷却切粒。(2) The weighed isotactic polypropylene and nylon 612 are mixed evenly, added into an internal mixer, and N'N-dicyclohexyl terephthalamide is added at the same time. The mixture is melt-blended at a temperature of 180°C, a time of 10 min, and a rotation speed of 50 rpm to obtain a melt. The obtained melt is then cooled and pelletized.
(3)将所得的粒料分别在200℃下,使用平板硫化仪热压成型,即可。(3) The obtained pellets are hot-pressed at 200°C using a flat plate vulcanizer.
实施例5Example 5
本例中,复合材料的制备方法如下。In this example, the preparation method of the composite material is as follows.
(1)按如下质量配比称取各组分:97kg等规聚丙烯(iPP,牌号T30S)、3kg尼龙1212(PA1212,牌号3300)、0.05kgN’N-二环己基对苯二甲酰胺(DCHT),备用。(1) Weigh the following components according to the following mass ratio: 97 kg isotactic polypropylene ( iPP , brand T30S), 3 kg nylon 1212 (PA1212, brand 3300), 0.05 kg N',N'-dicyclohexylterephthalamide (DCHT) and set aside.
(2)将称取的等规聚丙烯与尼龙1212混合均匀,加入密炼机,同时加入N’N-二环己基对苯二甲酰胺,并在温度180℃、时间10min、转速50rpm的条件下,进行熔融共混,得到熔体,再将所得到的熔体冷却切粒。(2) The weighed isotactic polypropylene and nylon 1212 are mixed evenly, added into an internal mixer, and N'N-dicyclohexyl terephthalamide is added at the same time. The mixture is melt-blended at a temperature of 180°C, a time of 10 min, and a rotation speed of 50 rpm to obtain a melt. The obtained melt is then cooled and pelletized.
(3)将所得的粒料分别在200℃下,使用平板硫化仪热压成型,即可。(3) The obtained pellets are hot-pressed at 200°C using a flat plate vulcanizer.
对比例4Comparative Example 4
本例中,复合材料的制备方法如下。In this example, the preparation method of the composite material is as follows.
(1)按如下质量配比称取各组分:100kg等规聚丙烯(iPP,牌号T30S)、0.05kgN’N-二环己基对苯二甲酰胺(DCHT),备用。(1) Weigh the components according to the following mass ratio: 100 kg isotactic polypropylene ( iPP , brand T30S), 0.05 kg N', N'-dicyclohexyl terephthalamide (DCHT), and set aside.
(2)将称取的等规聚丙烯加入密炼机,同时加入N’N-二环己基对苯二甲酰胺,并在温度180℃、时间10min、转速50rpm的条件下,进行熔融共混,得到熔体,再将所得到的熔体冷却切粒。(2) The weighed isotactic polypropylene is added into an internal mixer, and N'N-dicyclohexylterephthalamide is added at the same time, and melt blending is carried out at a temperature of 180°C, a time of 10 min, and a rotation speed of 50 rpm to obtain a melt, and then the obtained melt is cooled and pelletized.
(3)将所得的粒料分别在200℃下,使用平板硫化仪热压成型,即可。(3) The obtained pellets are hot-pressed at 200°C using a flat plate vulcanizer.
实施例6Example 6
本例中,复合材料的制备方法如下。In this example, the preparation method of the composite material is as follows.
(1)按如下质量配比称取各组分:97kg等规聚丙烯(iPP,牌号T30S)、3kg尼龙11(PA11,牌号BESN P40)、0.05kgN’N-二环己基对苯二甲酰胺(DCHT),备用。(1) Weigh the following components according to the following mass ratio: 97 kg isotactic polypropylene ( iPP , brand T30S), 3 kg nylon 11 (PA11, brand BESN P40), 0.05 kg N',N'-dicyclohexyl terephthalamide (DCHT) and set aside.
(2)将称取的等规聚丙烯与尼龙11混合均匀,加入密炼机,同时加入N’N-二环己基对苯二甲酰胺,并在温度180℃、时间10min、转速50rpm的条件下,进行熔融共混,得到熔体,再将所得到的熔体冷却切粒。(2) The weighed isotactic polypropylene and nylon 11 are mixed evenly, added into an internal mixer, and N'N-dicyclohexyl terephthalamide is added at the same time. The mixture is melt-blended at a temperature of 180°C, a time of 10 min, and a rotation speed of 50 rpm to obtain a melt. The obtained melt is then cooled and pelletized.
(3)将所得的粒料分别在200℃下,使用平板硫化仪热压成型,即可。(3) The obtained pellets are hot-pressed at 200°C using a flat plate vulcanizer.
图9中,按照从左至右、从上至下的顺序,六张图片分别对应对比例4的DSC图谱、对比例1的DSC图谱、对比例2的DSC图谱、对比例3的DSC图谱、实施例6的DSC图谱、实施例5的DSC图谱。In Figure 9, in order from left to right and from top to bottom, the six pictures correspond to the DSC spectrum of Comparative Example 4, the DSC spectrum of Comparative Example 1, the DSC spectrum of Comparative Example 2, the DSC spectrum of Comparative Example 3, the DSC spectrum of Example 6, and the DSC spectrum of Example 5, respectively.
从图9的DSC图中可以看出,只有加入PA11和PA1212的体系在高温下的结晶温度大幅降低,说明此时DCHT没有起到成核作用。这是因为,DCHT与PA11(或PA1212)氢键相互作用强,同时DCHT含量低,在高温下能完全解离;游离的DCHT分子在降温时,会受到PA11的吸引,延缓自身的自组装过程,在iPP结晶时并未完成自组装,起不到成核作用。PA1212与PA11相似对DCHT有吸引作用,DCHT对PA1212和iPP可能也有增容作用,并能形成核壳结构。而其他三种PA在高温下与仅加入DCHT的纯iPP相似,结晶温度没有大的变化,说明对DCHT的吸附效果不好,后续在体系里起不到很好的增容,核壳结构也可能形成不了。As can be seen from the DSC diagram in Figure 9, only the system with PA11 and PA1212 has a significant decrease in crystallization temperature at high temperature, indicating that DCHT does not play a nucleation role at this time. This is because DCHT and PA11 (or PA1212) have strong hydrogen bond interactions, and the DCHT content is low, so it can be completely dissociated at high temperatures; when the temperature drops, the free DCHT molecules will be attracted by PA11, delaying their own self-assembly process, and they have not completed self-assembly when i PP crystallizes, and cannot play a nucleation role. PA1212 is similar to PA11 in that it has an attraction to DCHT. DCHT may also have a capacity-enhancing effect on PA1212 and iPP, and can form a core-shell structure. The other three PAs are similar to pure i PP with only DCHT added at high temperatures, and the crystallization temperature does not change much, indicating that the adsorption effect on DCHT is not good, and it cannot play a good capacity-enhancing role in the system later, and the core-shell structure may not be formed.
在图10中,从上至下依次为对比例4的偏光显微镜图、对比例1的偏光显微镜图、对比例2的偏光显微镜图、对比例3的偏光显微镜图、实施例6的偏光显微镜图、实施例5的偏光显微镜图,从左至右,依次对应不同时间的偏光显微镜图。图10中,从左至右依次对应观测时间为0s、60s、300s、600s。In FIG10 , from top to bottom are polarizing microscope images of Comparative Example 4, polarizing microscope images of Comparative Example 1, polarizing microscope images of Comparative Example 2, polarizing microscope images of Comparative Example 3, polarizing microscope images of Example 6, and polarizing microscope images of Example 5, and from left to right, they correspond to polarizing microscope images at different times. In FIG10 , from left to right, the corresponding observation times are 0s, 60s, 300s, and 600s.
图10的测试条件如下:偏光显微镜升温至280℃,以10℃/min的速度降温至130℃,等温结晶10min。从图10中可以看出,PA11和PA1212体系的结晶速率明显较低,且最终形成的晶体尺寸更小,这与DCS结果相同,说明DCHT没有起到成核作用。The test conditions of Figure 10 are as follows: the temperature was raised to 280°C under a polarizing microscope, and then cooled to 130°C at a rate of 10°C/min, and isothermal crystallization was performed for 10 minutes. As can be seen from Figure 10, the crystallization rates of the PA11 and PA1212 systems are significantly lower, and the final crystal size is smaller, which is consistent with the DCS results, indicating that DCHT does not play a nucleation role.
从图11中可以看出,在iPP中正常自组装的DCHT的iPP/0.05DCHT体系(即对比例4制备的复合材料)的复数黏度在150℃左右有个上升的台阶,说明此时DCHT自组装完成,DCHT晶体提升了此温度下熔体的复数黏度;而iPP/3PA11/0.05DCHT(即实施例6制备的复合材料)没有这个台阶,说明自组装被延缓。曲线在低温末端区的翘曲是由于iPP的结晶,iPP/3PA11/0.05DCHT体系的翘曲温度更低,其结晶温度更低,与DSC及POM(即偏光显微镜测试结果)结果相符。As can be seen from Figure 11, the complex viscosity of the i PP/0.05DCHT system (i.e., the composite material prepared in Comparative Example 4) of DCHT self-assembled normally in i PP has an ascending step at about 150°C, indicating that the DCHT self-assembly is completed at this time, and the DCHT crystal increases the complex viscosity of the melt at this temperature; while i PP/3PA11/0.05DCHT (i.e., the composite material prepared in Example 6) does not have this step, indicating that the self-assembly is delayed. The warping of the curve in the low temperature end region is due to the crystallization of i PP. The warping temperature of the i PP/3PA11/0.05DCHT system is lower, and its crystallization temperature is lower, which is consistent with the results of DSC and POM (i.e., polarizing microscope test results).
本发明并不局限于前述的具体实施方式。本发明扩展到任何在本说明书中披露的新特征或任何新的组合,以及披露的任一新的方法或过程的步骤或任何新的组合。The present invention is not limited to the above-mentioned specific embodiments, but extends to any new features or any new combination disclosed in this specification, as well as any new method or process steps or any new combination disclosed.
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CN113462085A (en) * | 2021-08-17 | 2021-10-01 | 禧天龙科技发展有限公司 | High-impact-resistance transparent modified PP material and preparation method thereof |
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CN114907643A (en) * | 2021-02-08 | 2022-08-16 | 中国石油化工股份有限公司 | Polypropylene composition, polypropylene material, preparation method and application thereof |
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