CN117943832B - Shaping device for metal steel casting production - Google Patents
Shaping device for metal steel casting production Download PDFInfo
- Publication number
- CN117943832B CN117943832B CN202410065220.6A CN202410065220A CN117943832B CN 117943832 B CN117943832 B CN 117943832B CN 202410065220 A CN202410065220 A CN 202410065220A CN 117943832 B CN117943832 B CN 117943832B
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- fixedly connected
- mounting
- transmission
- electric telescopic
- plate
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- 238000005266 casting Methods 0.000 title claims abstract description 57
- 238000007493 shaping process Methods 0.000 title claims abstract description 23
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 17
- 239000002184 metal Substances 0.000 title claims abstract description 17
- 239000010959 steel Substances 0.000 title claims abstract description 17
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 230000007246 mechanism Effects 0.000 claims abstract description 60
- 238000012545 processing Methods 0.000 claims abstract description 17
- 230000005540 biological transmission Effects 0.000 claims description 92
- 238000005498 polishing Methods 0.000 claims description 24
- 239000000428 dust Substances 0.000 claims description 23
- 238000007664 blowing Methods 0.000 claims description 18
- 238000003825 pressing Methods 0.000 claims description 7
- 238000009434 installation Methods 0.000 abstract description 27
- 230000000694 effects Effects 0.000 abstract description 6
- 238000005058 metal casting Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 14
- 239000000463 material Substances 0.000 description 7
- 230000008569 process Effects 0.000 description 7
- 238000004080 punching Methods 0.000 description 7
- 238000001816 cooling Methods 0.000 description 5
- 238000005259 measurement Methods 0.000 description 5
- 238000003723 Smelting Methods 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 206010000496 acne Diseases 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 230000007306 turnover Effects 0.000 description 2
- 229910001208 Crucible steel Inorganic materials 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 229910001338 liquidmetal Inorganic materials 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007517 polishing process Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000013102 re-test Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/002—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor for travelling workpieces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/02—Stamping using rigid devices or tools
- B21D22/022—Stamping using rigid devices or tools by heating the blank or stamping associated with heat treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/16—Heating or cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/10—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers
- B21D43/105—Manipulators, i.e. mechanical arms carrying a gripper element having several degrees of freedom
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0069—Other grinding machines or devices with means for feeding the work-pieces to the grinding tool, e.g. turntables, transfer means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/02—Equipment for cooling the grinding surfaces, e.g. devices for feeding coolant
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/04—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Optics & Photonics (AREA)
- Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)
- Casting Devices For Molds (AREA)
Abstract
The invention relates to the technical field of metal casting processing, and discloses a shaping device for metal steel casting production, which comprises a mounting table, wherein the top of the mounting table is fixedly connected with a mounting frame, a plurality of mounting shafts are rotatably connected to the mounting frame, one end of each mounting shaft is fixedly connected with a mounting disc, the shaping device for metal steel casting production automatically loads cast through a loading mechanism, then drive the grip block through a plurality of electric telescopic handle bars and remove, make the grip block drive the casting and remove and centre gripping, drive installation axle, mounting disc, first electric telescopic handle, grip block and casting through first drive mechanism simultaneously and overturn, the cooperation of rethread processingequipment afterwards to realize carrying out comprehensive automatic plastic processing to the surface of not equidimension casting, improved plastic effect and plastic efficiency to the casting greatly.
Description
Technical Field
The invention relates to the technical field of metal casting processing, in particular to a shaping device for producing metal steel castings.
Background
The method of casting liquid metal into a casting cavity adapted to the shape of the part, after it has cooled and solidified, to obtain the part or blank is called casting. And (5) obtaining a casting called a casting part by a casting method. And (3) casting structural design: the method has the advantages that the requirements on the working performance and the mechanical performance of the metal sheet casting are ensured, the requirements on the casting structure by taking the casting process and the alloy casting performance into consideration, the structural design of the casting is reasonable or not, the quality, the productivity and the cost of the casting are greatly influenced, and in the production process of some metal sheet casting, the cast casting after casting is required to be subjected to the processes of heat treatment, shaping, rust prevention and rough machining.
The shaping of the cast part is that the cast part deforms during solidification, cooling and heat treatment, so that partial dimensional deviation is repaired by a correcting method. The correction is mainly performed by pressing mechanical force at room temperature or high temperature by mechanical force.
The China patent with the application number 201911112680.5 discloses a shaping device for producing metal steel castings, and relates to the technical field of Gao Meng cast steel. This a shaping device for metal steel casting production, which comprises a fixing plate, the top fixed mounting of fixed plate has the supporting leg, the top of fixed plate is provided with the box, the one end and the box fixed connection of fixed plate are kept away from to the supporting leg, the top of box is provided with the mounting panel, the top fixed mounting of box has the backup pad, the one end and the mounting panel fixed connection of box are kept away from to the backup pad, the top fixed mounting of mounting panel has the hydraulic stem, the top fixed mounting of box has the feeding storehouse, feeding storehouse communicates with each other with the box is inside, the box is inside to be provided with the punching press seat, the opening has been seted up in the punching press seat, be provided with adjustment mechanism in the punching press seat. The invention has simple structure, is convenient for improving the stamping efficiency of the steel cast in the right and the left, is beneficial to increasing the working efficiency and is convenient for increasing the production and the use of the steel cast in the right and the left. But this patent is when implementing, this patent can only carry out the punching press plastic to the one side of foundry goods, can't turn over the change face and automatic feeding to the foundry goods, lead to carrying out automatic plastic to other faces of foundry goods, after the deformation of other faces of foundry goods, need put it again, carry out the punching press plastic again, thereby lead to can't carry out comprehensive automatic plastic to the foundry goods surface, can't carry out automatic removal to the burr on the surface of foundry goods simultaneously before the punching press plastic, lead to in the punching press in-process, some burrs are pressed into the foundry goods, lead to the foundry goods surface not smooth, thereby lead to the problem that plastic efficiency is lower and plastic effect is relatively poor to the foundry goods.
Disclosure of Invention
The invention aims to provide a shaping device for producing metal steel castings, which aims to solve the defects in the background technology.
The aim of the invention can be achieved by the following technical scheme:
The shaping device for the production of the metal steel casting piece comprises a mounting table, wherein a mounting frame is fixedly connected to the top of the mounting table, a plurality of mounting shafts are rotatably connected to the mounting frame, one end of each mounting shaft is fixedly connected with a mounting disc, one end of each mounting disc is fixedly connected with a first electric telescopic rod, and one end of each first electric telescopic rod is fixedly connected with a clamping plate;
The outer surface transmission of installation axle is connected with the first drive mechanism that is connected with the installing frame, first drive mechanism is used for driving the installation axle and rotates, be provided with the feed mechanism that is connected with the installing frame on the mount table, feed mechanism is used for carrying out the material loading to the cast, the top of installing frame is provided with the processingequipment who is connected with the mount table, processingequipment is used for carrying out plastic processing to the cast.
As a further scheme of the invention: the feeding mechanism comprises a feeding frame fixedly connected with an installation table, a feeding hole is formed in one side of the installation frame, a second electric telescopic rod is fixedly connected in the feeding frame, one end of the second electric telescopic rod is fixedly connected with a pushing plate, the top of the installation table is fixedly connected with a supporting block, the top of the supporting block is slidably connected with a supporting plate, a limit groove which is slidably connected with the supporting block is formed in the bottom of the supporting plate, a threaded sleeve is rotationally connected on the installation table, a threaded rod which is rotationally connected with the supporting plate is connected with the threaded sleeve in a threaded mode, and a second transmission mechanism which is connected with the installation table is connected with the outer surface of the threaded sleeve in a transmission mode.
As a further scheme of the invention: the second transmission mechanism comprises a second transmission motor fixedly connected with the mounting table, the output end of the second transmission motor is fixedly connected with a second transmission shaft through a coupler, the outer surface of the second transmission shaft is fixedly sleeved with a first transmission gear, and the outer surface of the first transmission gear is in meshed connection with a second transmission gear fixedly sleeved with a threaded rod.
As a further scheme of the invention: the processing device comprises a supporting column which is rotationally connected with a mounting table, a driving mechanism which is connected with the mounting table is connected to the outer surface of the supporting column in a transmission mode, a connecting disc is fixedly connected to the top end of the supporting column, a third electric telescopic rod is fixedly connected to the bottom of the connecting disc, a burr removing mechanism is fixedly connected to the bottom end of the third electric telescopic rod, a connecting plate is fixedly connected to the bottom of the connecting disc, a first mounting plate is fixedly connected to the bottom of the first mounting plate, a second mounting plate is fixedly connected to the bottom of the first mounting plate, a fourth electric telescopic rod is fixedly connected to one side of the second mounting plate and is fixedly connected with the first mounting plate, a infrared range finder is fixedly connected to the bottom of the second mounting plate, a fifth electric telescopic rod is fixedly connected to the bottom of the connecting disc, an electromagnetic smelting furnace is fixedly connected to the bottom of the third mounting plate, an electric hydraulic telescopic rod is fixedly connected to the bottom of the connecting disc, and a pressing plate is fixedly connected to the bottom of the electric hydraulic telescopic rod.
As a further scheme of the invention: the driving mechanism comprises a driving motor fixedly connected with the mounting table, the output end of the driving motor is fixedly connected with a driving shaft through a coupler, and the outer surface of the driving shaft is fixedly sleeved with a first driving gear in a meshed manner, and is fixedly sleeved with a second driving gear with the supporting column.
As a further scheme of the invention: the burr removing mechanism comprises a fourth mounting plate fixedly connected with a third electric telescopic rod, a polishing motor is fixedly connected to the bottom of the fourth mounting plate, a first rotating shaft is fixedly connected to the output end of the polishing motor through a coupling, a polishing wheel is fixedly connected to the bottom end of the first rotating shaft, and a dust removing mechanism connected with the fourth mounting plate is connected to the outer surface of the first rotating shaft in a transmission manner.
As a further scheme of the invention: the dust removing mechanism comprises a connecting pipe fixedly connected with a fourth mounting plate, the bottom end of the connecting pipe is fixedly connected with a mounting ring pipe, the outer surface of the first rotating shaft is fixedly sleeved with a first gear, the outer surface of the first gear is meshed with a second gear, the middle of the second gear is fixedly sleeved with a second rotating shaft which is rotationally connected with the mounting ring pipe, the outer surface of the second rotating shaft is fixedly sleeved with fan blades, the bottom of the mounting ring pipe is fixedly connected with a dust hood, the top end of the connecting pipe is fixedly connected with an exhaust ring pipe, the outer surface of the exhaust ring pipe is fixedly connected with a hose, one end of the hose is fixedly connected with a collecting box fixedly connected with a connecting disc, and a filter screen plate is fixedly connected in the collecting box.
As a further scheme of the invention: the top fixedly connected with that is located the mount table in the installing frame blows the circle pipe, the surface fixedly connected with of blowing the circle pipe is a plurality of covers of blowing, the surface of blowing the circle pipe passes through pipeline fixedly connected with and mount table fixed connection's air-cooler.
As a further scheme of the invention: the first transmission mechanism comprises a first transmission motor fixedly connected with the mounting frame, the output end of the first transmission motor is fixedly connected with a first transmission shaft through a coupler, the outer surface of the first transmission shaft is fixedly sleeved with a third transmission gear, and the outer surface of the third transmission gear is in meshed connection with a fourth transmission gear fixedly sleeved with the mounting shaft.
As a further scheme of the invention: the discharging hole is formed in one side of the mounting frame, two transmission columns are connected to one side of the mounting frame in a sliding mode, a blanking plate is fixedly connected to one end of each transmission column, a sixth electric telescopic rod is fixedly connected to the other end of each transmission column through a connecting rod, and a belt conveyor is fixedly connected to the top of the mounting table.
The invention has the beneficial effects that:
(1) Carry out automatic feeding with the cast through feed mechanism, drive the grip block through a plurality of first electric telescopic handle poles afterwards and remove, make the grip block drive the cast and remove and centre gripping, drive installation axle, mounting disc, first electric telescopic handle, grip block and casting through first drive mechanism simultaneously and overturn, the cooperation of rethread processingequipment afterwards to realize carrying out comprehensive automatic plastic processing to the surface of not equidimension cast, improved plastic effect and plastic efficiency to the cast greatly.
(2) Through driving the cast after the centre gripping and remove and upset, drive the fourth mounting panel through the third electric telescopic handle and polish the motor and reciprocate afterwards, polish the motor and drive first pivot and polish and rotate and polish the cast surface to realize carrying out comprehensive automatic burring to the surface of cast, get rid of the burr simultaneously, prevent to follow-up in squeezing into the cast with the burr material when pressing the plastic, cause cast surface to produce the pimple, not smooth.
(3) Through driving dust removing mechanism through first pivot and carrying out the operation in the in-process of polishing, dust removing mechanism in time clears up dust and piece that will produce when polishing through the suction hood afterwards, cooperation air-cooler simultaneously blows in cold wind to the circle pipe business turn over of blowing, the circle pipe of blowing blows through the cover slant of blowing upwards, dust and piece that produces when polishing upwards blow, further help suction hood 591 carry out timely suction with piece and dust that produce when polishing, the effect of removing of piece and dust that produces when polishing has further been improved, simultaneously blow in cold wind and carry out timely blast cooling to the casting surface, prevent to cause casting surface deformation at the in-process of polishing, simultaneously in the plastic process of foretell, after heating the plastic to the casting, to make it cool off into normal atmospheric temperature and detect effective data, can accelerate the cooling rate to the casting surface through blowing and induced draught at this moment, make the casting surface cool off soon, the follow-up retest of being convenient for.
Drawings
The invention is further described below with reference to the accompanying drawings.
FIG. 1 is a first perspective view of the external structure of the present invention;
FIG. 2 is a second perspective view of the external structure of the present invention;
FIG. 3 is a third perspective view of the external structure of the present invention;
FIG. 4 is a perspective view of the internal structure of the present invention;
FIG. 5 is a top view of the internal structure of the mounting collar of the present invention;
FIG. 6 is an enlarged view of FIG. 1A in accordance with the present invention;
FIG. 7 is an enlarged view of B of FIG. 2 in accordance with the present invention;
Fig. 8 is an enlarged view of C of fig. 3 in accordance with the present invention.
In the figure: 1. a mounting table; 2. a mounting frame; 3. a mounting shaft; 4. a mounting plate; 5. a first electric telescopic rod; 6. a clamping plate; 11. a feeding frame; 12. a feed inlet; 13. a second electric telescopic rod; 14. a push plate; 15. a support block; 16. a support plate; 17. a threaded sleeve; 18. a threaded rod; 21. a second drive motor; 22. a second drive shaft; 23. a first transmission gear; 24. a second transmission gear; 31. a support column; 32. a connecting disc; 33. a third electric telescopic rod; 34. a connecting plate; 35. a first mounting plate; 36. a second mounting plate; 37. a fourth electric telescopic rod; 38. an infrared range finder; 39. a fifth electric telescopic rod; 390. a third mounting plate; 391. an electromagnetic smelting furnace; 392. an electro-hydraulic telescopic rod; 393. a pressing plate; 41. a driving motor; 42. a drive shaft; 43. a first drive gear; 44. a second drive gear; 51. a fourth mounting plate; 52. polishing a motor; 53. a first rotating shaft; 54. grinding wheel; 55. a connecting pipe; 56. installing a ring pipe; 57. a first gear; 58. a second gear; 59. a second rotating shaft; 590. a fan blade; 591. a dust hood; 592. a wind discharge ring pipe; 593. a hose; 594. a collection box; 61. a blowing ring pipe; 62. a blowing hood; 63. an air cooler; 71. a first drive motor; 72. a first drive shaft; 73. a third transmission gear; 74. a fourth transmission gear; 81. a discharge port; 82. a drive column; 83. a blanking plate; 84. a sixth electric telescopic rod; 85. and a belt conveyor.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
Referring to fig. 1-8, the invention discloses a shaping device for metal steel casting production, which comprises a mounting table 1, wherein the top of the mounting table 1 is fixedly connected with a mounting frame 2, a plurality of mounting shafts 3 are rotatably connected to the mounting frame 2, one end of each mounting shaft 3 is fixedly connected with a mounting disc 4, one end of each mounting disc 4 is fixedly connected with a first electric telescopic rod 5, and one end of each first electric telescopic rod 5 is fixedly connected with a clamping plate 6;
The surface transmission of installation axle 3 is connected with the first drive mechanism who is connected with installation frame 2, and first drive mechanism is used for driving installation axle 3 and rotates, is provided with the feed mechanism who is connected with installation frame 2 on the mount table 1, and feed mechanism is used for carrying out the material loading to the cast, and the top of installation frame 2 is provided with the processingequipment who is connected with mount table 1, and processingequipment is used for carrying out plastic processing to the cast.
Through putting into feed mechanism with the cast that needs the plastic, feed mechanism sends into the centre of four grip blocks 6 later, then through the first electric telescopic handle 5 on four grip blocks 6 simultaneously to drive grip block 6 and remove, thereby carry out the location in the middle with the cast on the feed mechanism, then control the shrink of first electric telescopic handle 5 on two grip blocks 6, first electric telescopic handle 5 on the front and back grip block 6 drives grip block 6 and carries out the centre gripping to the cast fixedly, then feed mechanism descends, then drive installation axle 3 through first drive mechanism and rotate, installation axle 3 drives installation dish 4 and rotates, installation dish 4 drives the cast through first electric telescopic handle 5 and grip block 6 and overturn around, after overturning to a machined surface, then feed mechanism will overturn the cast, then carry out the processing to the surface of cast through processingequipment, thereby carry out automatic processing to each face of cast, can carry out the centre gripping to the cast through two grip blocks 6 about simultaneously, then overturn and drive the casting about, thereby realize that the plastic effect of the automatic shaping to the cast is big and small and big and small, the overall shaping effect of the cast has been realized.
Example two
On the basis of the first embodiment, please refer to fig. 2,3, 4, 7 and 8, the feeding mechanism comprises a feeding frame 11 fixedly connected with the mounting table 1, a feeding hole 12 is formed in one side of the mounting frame 2, a second electric telescopic rod 13 is fixedly connected in the feeding frame 11, a push plate 14 is fixedly connected with one end of the second electric telescopic rod 13, a supporting block 15 is fixedly connected with the top of the mounting table 1, a supporting plate 16 is slidably connected with the top of the supporting block 15, a limit groove slidably connected with the supporting block 15 is formed in the bottom of the supporting plate 16, a threaded sleeve 17 is rotatably connected with the mounting table 1, a threaded rod 18 rotatably connected with the supporting plate 16 is connected with the threaded sleeve 17 in a threaded manner, and a second transmission mechanism connected with the mounting table 1 is in transmission connection with the outer surface of the threaded sleeve 17.
The second transmission mechanism comprises a second transmission motor 21 fixedly connected with the mounting table 1, the second transmission motor 21 is controlled by a PLC programming program, the second transmission motor 21 can be controlled to rotate positively and negatively and rotate at an angle, the output end of the second transmission motor 21 is fixedly connected with a second transmission shaft 22 through a coupler, the outer surface of the second transmission shaft 22 is fixedly sleeved with a first transmission gear 23, and the outer surface of the first transmission gear 23 is in meshed connection with a second transmission gear 24 fixedly sleeved with the threaded rod 18.
The second transmission motor 21 drives the second transmission shaft 22 to rotate, and the second transmission shaft 22 drives the threaded rod 18 to rotate through the first transmission gear 23 and the second transmission gear 24.
Through putting the cast into the material loading frame 11, then drive push pedal 14 through second electric telescopic handle 13 and remove, push pedal 14 pushes the cast in the material loading frame 11 through feed inlet 12 into the backup pad in the installation frame 2, then drive threaded rod 18 through second drive mechanism and rotate, threaded rod 18 drives backup pad 16 and reciprocates, make it move to the position that flushes with grip block 6 bottom accurately, be convenient for follow-up measuring the casting surface, then carry out the counterpoint on cast, then grip block 6 unclamps, then drive backup pad 16 down move with, make it move to supporting shoe 15, then process through processingequipment, after the processing, then backup pad 16 drives the cast and reciprocates, then grip block 6 carries out the centre gripping fixed to the cast, then backup pad 16 down moves, then drives it and overturns, after the upset, drive backup pad 16 up move the cast that will overturn and take over, then drive backup pad 16 down and make it move to supporting shoe 15, then process it through processingequipment, thereby cooperate processingequipment to carry out comprehensive processing to the casting surface.
Example III
On the basis of the second embodiment, please refer to fig. 1-4 and 6, the processing device includes a support column 31 rotatably connected with the mounting table 1, a driving mechanism connected with the mounting table 1 is in transmission connection with the outer surface of the support column 31, a connecting disc 32 is fixedly connected with the top end of the support column 31, a third electric telescopic rod 33 is fixedly connected with the bottom of the connecting disc 32, a burr removing mechanism is fixedly connected with the bottom end of the third electric telescopic rod 33, a connecting plate 34 is fixedly connected with the bottom end of the connecting plate 34, a first mounting plate 35 is fixedly connected with the bottom of the first mounting plate 35, a second mounting plate 36 is fixedly connected with one side of the second mounting plate 36, a fourth electric telescopic rod 37 fixedly connected with the first mounting plate 35 is fixedly connected with an infrared range finder 38, a fifth electric telescopic rod 39 is fixedly connected with the bottom of the connecting disc 32, a third mounting plate 390 is fixedly connected with the bottom of the fifth electric telescopic rod 39, an electromagnetic smelting furnace 391 is fixedly connected with the bottom of the third mounting plate 390, an electric telescopic rod 392 is fixedly connected with the bottom of the third electric telescopic rod 392, and a hydraulic pressure plate 392 is fixedly connected with the bottom end 393 of the electric pressure plate 392 is fixedly connected with the infrared range finder.
The driving mechanism comprises a driving motor 41 fixedly connected with the mounting table 1, the driving motor 41 is controlled by a PLC programming program, the driving motor 41 can be controlled to perform forward and reverse rotation and rotation angles, the output end of the driving motor 41 is fixedly connected with a driving shaft 42 through a coupling, the outer surface of the driving shaft 42 is fixedly sleeved with the outer surface of a first driving gear 43, and the outer surface of the driving shaft is in meshed connection with a second driving gear 44 fixedly sleeved with the supporting column 31.
The driving motor 41 drives the driving shaft 42 to rotate, and the driving shaft 42 drives the supporting column 31 to rotate through the first driving gear 43 and the second driving gear 44.
The burr removing mechanism comprises a fourth mounting plate 51 fixedly connected with the third electric telescopic rod 33, a polishing motor 52 is fixedly connected to the bottom of the fourth mounting plate 51, the output end of the polishing motor 52 is fixedly connected with a first rotating shaft 53 through a coupling, a polishing wheel 54 is fixedly connected to the bottom end of the first rotating shaft 53, and a dust removing mechanism connected with the fourth mounting plate 51 is connected to the outer surface of the first rotating shaft 53 in a transmission manner.
The third electric telescopic rod 33 drives the fourth mounting plate 51 and the polishing motor 52 to move downwards, the polishing motor 52 drives the first rotating shaft 53 to rotate, the first rotating shaft 53 drives the polishing wheel 54 to rotate, and the polishing wheel 54 performs deburring and polishing on the surface of a casting.
Firstly, send the cast into grip block 6 position through feed mechanism, afterwards, drive grip block 6 through first electric telescopic handle 5 and remove, carry out the centre gripping of left and right sides or the centre gripping of front and back both sides to the cast, simultaneously after the centre gripping, can drive the cast through the extension and the shrink of left and right first electric telescopic handle 5 or front and back first electric telescopic handle 5 and control or back and remove, simultaneously drive installation axle 3 through second drive mechanism and rotate after the centre gripping, thereby drive the cast and overturn, afterwards, drive burr removal mechanism through third electric telescopic handle 33 and remove down, carry out comprehensive burring of polishing to the burr on the cast surface after removal and the upset in the installation frame 2, thereby realize carrying out comprehensive automatic burring to the surface of cast, simultaneously remove the burr, prevent later in squeezing into the cast with the burr material when pressing the plastic, cause the cast surface to produce the pimple, unsmooth. After deburring, place cast piece in the middle on the backup pad 16 of material loading position (backup pad 16 and the position that the grip block 6 bottom flushes), then drive support column 31 and connection pad 32 through actuating mechanism and rotate 90, then drive second mounting panel 36 through fourth electric telescopic handle 37 and remove, second mounting panel 36 drives infrared distancer 38 and carries out the scanning measurement to the surface of cast piece, (infrared distancer 38 is prior art, can measure the distance between cast piece and the distancer, judge whether the cast piece surface warp according to the change of distance), when deformation simultaneously deformation is comparatively serious, at this moment through driving support column 31 and connection pad 32 and rotating 90 again, then drive third mounting panel 390 and electromagnetism smelting stove 391 through fifth electric telescopic handle 39 and move down, heat cast piece on backup pad 16, the subsequent press the plastic of being convenient for, after heating, then drive connection pad 32 again and rotate 90, drive clamp plate 393 through electric hydraulic telescopic handle 392 and move down and press the plastic of pressing, cool it, then measure cast piece through infrared distancer 38 again, when passing through infrared distancer 38 and measure the infrared distancer is qualified, when the infrared distancer is pressed down, the direct press the plastic is carried out the hydraulic pressure is carried out to the measurement is less than 393 when the infrared distancer is passed through the measurement is passed to the clamp plate 393. Therefore, the automatic deburring of the surface of the casting part and the measurement of the deformation quantity of the casting part after deburring are realized, and the deformed surface of the casting part is comprehensively shaped.
Example IV
On the basis of the third embodiment, please refer to fig. 1, 5 and 6, the dust removing mechanism includes a connecting pipe 55 fixedly connected with a fourth mounting plate 51, a mounting ring pipe 56 is fixedly connected with the bottom end of the connecting pipe 55, a first gear 57 is fixedly sleeved on the outer surface of the first rotating shaft 53, a second gear 58 is connected with the outer surface of the first gear 57 in a meshed manner, a second rotating shaft 59 rotationally connected with the mounting ring pipe 56 is fixedly sleeved in the middle of the second gear 58, a fan blade 590 is fixedly sleeved on the outer surface of the second rotating shaft 59, a dust hood 591 is fixedly connected with the bottom of the mounting ring pipe 56, an exhaust ring pipe 592 is fixedly connected with the top end of the connecting pipe 55, a collecting box 594 fixedly connected with the connecting disk 32 is fixedly connected with one end of the hose 593, and a filter screen is fixedly connected in the collecting box 594.
The top fixedly connected with of mount table 1 in the mounting frame 2 bloies circle pipe 61, and the surface fixedly connected with of circle pipe 61 bloies a plurality of covers 62, and the surface of circle pipe 61 bloies the air-cooler 63 of the fixedly connected with of mount table 1 through pipeline fixedly connected with.
The cold air is blown into the blowing coil 61 through the air cooler 63 (the air cooler 63 is of the prior art and will not be described in detail here).
The first gear 57 is driven to rotate through the first rotating shaft 53, the first gear 57 drives the second rotating shaft 59 to rotate through the second gear 58, the second rotating shaft 59 drives the fan blades 590 to rotate, then the fan blades 590 rotate in the installation ring pipe 56, dust and scraps produced in the polishing process are timely sucked into the installation ring pipe 56 through the dust hood 591 on the surface of the installation ring pipe 56, the dust and scraps are discharged into the collection tank 594 through the hose 593 on the installation ring pipe 56 to be collected, meanwhile, cold air is blown into the air blowing ring pipe 61 through the pipe in the dust collection process, then the cold air is blown out through the air blowing hood 62, the air blowing hood 62 blows air obliquely upwards, dust and scraps produced in polishing are blown upwards during polishing, the dust and scraps fall into the installation frame 2 in a timely manner, dust and scraps in the installation frame 2 are polluted, meanwhile, the casting surface is timely blown and cooled through blowing, the casting surface deformation caused by overhigh temperature is prevented, and meanwhile, the casting surface is conveniently cooled through the measurement and the cooling process, the casting surface is fast, the casting surface is cooled, the casting is fast, the casting is convenient to be cooled, and the surface is cooled through the shaping process is carried out, and the shaping process is carried out through the shaping and the cooling process.
The first transmission mechanism comprises a first transmission motor 71 fixedly connected with the mounting frame 2, the first transmission motor 71 is controlled by a PLC programming program, the first transmission motor 71 can be controlled to rotate positively and negatively and rotate at a certain angle, the output end of the first transmission motor 71 is fixedly connected with a first transmission shaft 72 through a coupler, the outer surface of the first transmission shaft 72 is fixedly sleeved with a third transmission gear 73, and the outer surface of the third transmission gear 73 is in meshed connection with a fourth transmission gear 74 fixedly sleeved with the mounting shaft 3.
The first transmission shaft 72 is driven to rotate by the first transmission motor 71, and the first transmission shaft 72 drives the mounting shaft 3 to rotate by the third transmission gear 73 and the fourth transmission gear 74.
A discharge hole 81 is formed in one side of the mounting frame 2, two transmission columns 82 are connected to one side of the mounting frame 2 in a sliding mode, a blanking plate 83 is fixedly connected to one end of each transmission column 82, a sixth electric telescopic rod 84 is fixedly connected to the other end of each transmission column 82 through a connecting rod, and a belt conveyor 85 is fixedly connected to the top of the mounting table 1.
After finishing processing the surface of the cast part, the support plate 16 drives the processed cast part to move downwards to the discharge hole 81 of the mounting frame 2, then the blanking plate 83 is driven to move through the sixth electric telescopic rod 84, the blanking plate 83 pushes the cast part on the support plate 16, the cast part is pushed out from the discharge hole 81 to the belt conveyor 85 to be conveyed out, and automatic blanking of the cast part is achieved.
The foregoing describes one embodiment of the present invention in detail, but the description is only a preferred embodiment of the present invention and should not be construed as limiting the scope of the invention. All equivalent changes and modifications within the scope of the present invention are intended to be covered by the present invention.
Claims (5)
1. The shaping device for the production of the metal steel casting piece comprises a mounting table (1), and is characterized in that a mounting frame (2) is fixedly connected to the top of the mounting table (1), a plurality of mounting shafts (3) are rotatably connected to the mounting frame (2), one end of each mounting shaft (3) is fixedly connected with a mounting disc (4), one end of each mounting disc (4) is fixedly connected with a first electric telescopic rod (5), and one end of each first electric telescopic rod (5) is fixedly connected with a clamping plate (6);
the outer surface of the mounting shaft (3) is in transmission connection with a first transmission mechanism connected with the mounting frame (2), the first transmission mechanism is used for driving the mounting shaft (3) to rotate, a feeding mechanism connected with the mounting frame (2) is arranged on the mounting table (1), the feeding mechanism is used for feeding a casting piece, a processing device connected with the mounting table (1) is arranged above the mounting frame (2), and the processing device is used for shaping and processing the casting piece;
The feeding mechanism comprises a feeding frame (11) fixedly connected with a mounting table (1), a feeding hole (12) is formed in one side of the mounting frame (2), a second electric telescopic rod (13) is fixedly connected in the feeding frame (11), a push plate (14) is fixedly connected to one end of the second electric telescopic rod (13), a supporting block (15) is fixedly connected to the top of the mounting table (1), a supporting plate (16) is slidably connected to the top of the supporting block (15), a limit groove slidably connected with the supporting block (15) is formed in the bottom of the supporting plate (16), a threaded sleeve (17) is rotationally connected to the mounting table (1), a threaded rod (18) rotationally connected with the supporting plate (16) is connected to the inner thread of the threaded sleeve (17), and a second transmission mechanism connected with the mounting table (1) is in transmission connection with the outer surface of the threaded sleeve (17).
The second transmission mechanism comprises a second transmission motor (21) fixedly connected with the mounting table (1), the output end of the second transmission motor (21) is fixedly connected with a second transmission shaft (22) through a coupler, the outer surface of the second transmission shaft (22) is fixedly sleeved with a first transmission gear (23), and the outer surface of the first transmission gear (23) is in meshed connection with a second transmission gear (24) fixedly sleeved with the threaded rod (18);
The processing device comprises a support column (31) rotationally connected with a mounting table (1), a driving mechanism connected with the mounting table (1) is in transmission connection with the outer surface of the support column (31), a connecting disc (32) is fixedly connected with the top end of the support column (31), a third electric telescopic rod (33) is fixedly connected with the bottom of the connecting disc (32), a burr removing mechanism is fixedly connected with the bottom end of the third electric telescopic rod (33), a connecting plate (34) is fixedly connected with the bottom of the connecting plate (32), a first mounting plate (35) is fixedly connected with the bottom of the connecting plate (34), a second mounting plate (36) is fixedly connected with a fourth electric telescopic rod (37) fixedly connected with the first mounting plate (35), a fifth electric telescopic rod (39) is fixedly connected with the bottom of the connecting disc (32), a third electric telescopic rod (390) is fixedly connected with the bottom of the connecting disc (36), a hydraulic pressure electric telescopic rod (390) is fixedly connected with the bottom of the connecting disc (390), the bottom end of the electro-hydraulic telescopic rod (392) is fixedly connected with a pressing plate (393);
The driving mechanism comprises a driving motor (41) fixedly connected with the mounting table (1), the output end of the driving motor (41) is fixedly connected with a driving shaft (42) through a coupler, and the outer surface of the driving shaft (42) is fixedly sleeved with a first driving gear (43) and is fixedly sleeved with a second driving gear (44) which is fixedly sleeved with the supporting column (31);
The first transmission mechanism comprises a first transmission motor (71) fixedly connected with the mounting frame (2), the output end of the first transmission motor (71) is fixedly connected with a first transmission shaft (72) through a coupler, the outer surface of the first transmission shaft (72) is fixedly sleeved with a third transmission gear (73), and the outer surface of the third transmission gear (73) is in meshed connection with a fourth transmission gear (74) fixedly sleeved with the mounting shaft (3).
2. The shaping device for metal steel casting production according to claim 1, wherein the burr removing mechanism comprises a fourth mounting plate (51) fixedly connected with a third electric telescopic rod (33), a polishing motor (52) is fixedly connected to the bottom of the fourth mounting plate (51), a first rotating shaft (53) is fixedly connected to the output end of the polishing motor (52) through a coupler, a polishing wheel (54) is fixedly connected to the bottom end of the first rotating shaft (53), and a dust removing mechanism connected with the fourth mounting plate (51) is in transmission connection with the outer surface of the first rotating shaft (53).
3. The shaping device for metal steel casting production according to claim 2, characterized in that the dust removing mechanism comprises a connecting pipe (55) fixedly connected with a fourth mounting plate (51), a mounting ring pipe (56) is fixedly connected with the bottom end of the connecting pipe (55), a first gear (57) is fixedly sleeved on the outer surface of the first rotating shaft (53), a second gear (58) is connected with the outer surface of the first gear (57) in a meshed manner, a second rotating shaft (59) rotatably connected with the mounting ring pipe (56) is fixedly sleeved in the middle of the second gear (58), a fan blade (590) is fixedly sleeved on the outer surface of the second rotating shaft (59), a dust hood (591) is fixedly connected with the bottom of the mounting ring pipe (56), an exhaust ring pipe (592) is fixedly connected with the top end of the connecting pipe (55), a collecting box (594) fixedly connected with a connecting disk (32) is fixedly connected with the outer surface of the exhaust ring pipe (593), and a filter screen plate (594) is fixedly connected in the collecting box.
4. The shaping device for metal steel casting production according to claim 1, wherein a blowing ring pipe (61) is fixedly connected to the top of a mounting table (1) in the mounting frame (2), a plurality of blowing hoods (62) are fixedly connected to the outer surface of the blowing ring pipe (61), and an air cooler (63) fixedly connected to the mounting table (1) is fixedly connected to the outer surface of the blowing ring pipe (61) through a pipeline.
5. The shaping device for metal steel casting production according to claim 1, wherein a discharge hole (81) is formed in one side of the mounting frame (2), two transmission columns (82) are connected to one side of the mounting frame (2) in a sliding mode, one end of each transmission column (82) is fixedly connected with a blanking plate (83), the other end of each transmission column (82) is fixedly connected with a sixth electric telescopic rod (84) fixedly connected with the mounting frame (2) through a connecting rod, and a belt conveyor (85) is fixedly connected to the top of the mounting table (1).
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| CN219787794U (en) * | 2023-05-11 | 2023-10-03 | 马鞍山市云飞机械制造有限公司 | Polisher for pig iron casting processing |
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| GB1588767A (en) * | 1977-10-19 | 1981-04-29 | Tokai Rika Co Ltd | Casting or moulding machines with automatic trimming devices |
| CN111054801B (en) * | 2019-11-14 | 2021-11-16 | 武汉源泰龙工贸有限公司 | Be used for metal steel casting to produce and use shaping device |
| WO2022126740A1 (en) * | 2020-12-15 | 2022-06-23 | 苏州斯派克思精密机械有限公司 | Burr removing apparatus for mechanical device manufacturing |
| CN214351385U (en) * | 2020-12-30 | 2021-10-08 | 常州通合新材料科技有限公司 | Clamping and polishing device for aluminum casting |
| CN113146401A (en) * | 2021-03-22 | 2021-07-23 | 杭州合大铸造有限公司 | Foundry goods burnishing and polishing device |
| CN115055974B (en) * | 2022-05-31 | 2023-09-22 | 九江捷豹药械有限公司 | Elastic strip cutting shaping equipment |
| CN115673939A (en) * | 2022-10-31 | 2023-02-03 | 田贵平 | A precision grinding system and grinding process for special-shaped auto parts |
| CN116429174B (en) * | 2023-03-31 | 2024-03-12 | 江苏智锐博成能源科技有限公司 | Automatic PTC assembly detection equipment for automobile thermal management system |
| CN220128379U (en) * | 2023-04-26 | 2023-12-05 | 无锡绿盛工程塑料有限公司 | Burr removing device for plastic production |
| CN116512011A (en) * | 2023-05-19 | 2023-08-01 | 江苏国刃高新材料有限公司 | Surface treatment device and method for gear milling blade |
| CN117102286A (en) * | 2023-08-01 | 2023-11-24 | 巢湖宜安云海科技有限公司 | Casting shaping production line and production process thereof |
| CN117103068B (en) * | 2023-10-23 | 2024-01-26 | 昆山咏联电子塑胶有限公司 | Trimming and processing equipment and method for computer injection molding accessories |
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| CN209520367U (en) * | 2018-12-19 | 2019-10-22 | 曲靖中铭科技有限公司 | A kind of multi-functional automatic reforming device of powder metallurgy workpieces |
| CN219787794U (en) * | 2023-05-11 | 2023-10-03 | 马鞍山市云飞机械制造有限公司 | Polisher for pig iron casting processing |
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