[go: up one dir, main page]

CN117936673A - Light-emitting diode with improved light efficiency, preparation method thereof and display panel - Google Patents

Light-emitting diode with improved light efficiency, preparation method thereof and display panel Download PDF

Info

Publication number
CN117936673A
CN117936673A CN202311734189.2A CN202311734189A CN117936673A CN 117936673 A CN117936673 A CN 117936673A CN 202311734189 A CN202311734189 A CN 202311734189A CN 117936673 A CN117936673 A CN 117936673A
Authority
CN
China
Prior art keywords
layer
semiconductor layer
groove
wall surface
etching
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202311734189.2A
Other languages
Chinese (zh)
Inventor
张威
吴志浩
王江波
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
HC Semitek Zhejiang Co Ltd
Original Assignee
HC Semitek Zhejiang Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by HC Semitek Zhejiang Co Ltd filed Critical HC Semitek Zhejiang Co Ltd
Priority to CN202311734189.2A priority Critical patent/CN117936673A/en
Publication of CN117936673A publication Critical patent/CN117936673A/en
Pending legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10HINORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
    • H10H20/00Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
    • H10H20/80Constructional details
    • H10H20/81Bodies
    • H10H20/819Bodies characterised by their shape, e.g. curved or truncated substrates
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10HINORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
    • H10H20/00Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
    • H10H20/01Manufacture or treatment
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10HINORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
    • H10H20/00Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
    • H10H20/01Manufacture or treatment
    • H10H20/011Manufacture or treatment of bodies, e.g. forming semiconductor layers
    • H10H20/013Manufacture or treatment of bodies, e.g. forming semiconductor layers having light-emitting regions comprising only Group III-V materials
    • H10H20/0133Manufacture or treatment of bodies, e.g. forming semiconductor layers having light-emitting regions comprising only Group III-V materials with a substrate not being Group III-V materials
    • H10H20/01335Manufacture or treatment of bodies, e.g. forming semiconductor layers having light-emitting regions comprising only Group III-V materials with a substrate not being Group III-V materials the light-emitting regions comprising nitride materials
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10HINORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
    • H10H20/00Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
    • H10H20/01Manufacture or treatment
    • H10H20/011Manufacture or treatment of bodies, e.g. forming semiconductor layers
    • H10H20/013Manufacture or treatment of bodies, e.g. forming semiconductor layers having light-emitting regions comprising only Group III-V materials
    • H10H20/0137Manufacture or treatment of bodies, e.g. forming semiconductor layers having light-emitting regions comprising only Group III-V materials the light-emitting regions comprising nitride materials
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10HINORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
    • H10H20/00Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
    • H10H20/80Constructional details
    • H10H20/81Bodies
    • H10H20/811Bodies having quantum effect structures or superlattices, e.g. tunnel junctions
    • H10H20/812Bodies having quantum effect structures or superlattices, e.g. tunnel junctions within the light-emitting regions, e.g. having quantum confinement structures
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10HINORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
    • H10H29/00Integrated devices, or assemblies of multiple devices, comprising at least one light-emitting semiconductor element covered by group H10H20/00
    • H10H29/10Integrated devices comprising at least one light-emitting semiconductor component covered by group H10H20/00
    • H10H29/14Integrated devices comprising at least one light-emitting semiconductor component covered by group H10H20/00 comprising multiple light-emitting semiconductor components
    • H10H29/142Two-dimensional arrangements, e.g. asymmetric LED layout

Landscapes

  • Led Devices (AREA)

Abstract

The disclosure provides a light emitting diode for improving light efficiency, a preparation method thereof and a display panel, and belongs to the technical field of photoelectron manufacturing. The LED comprises an epitaxial layer, wherein the epitaxial layer comprises a first semiconductor layer, a multiple quantum well layer and a second semiconductor layer which are sequentially laminated, the second semiconductor layer is provided with a groove exposing the first semiconductor layer, the groove wall exposing the multiple quantum well layer comprises at least one step, each step comprises a first wall surface, a step surface and a second wall surface which are sequentially connected in the direction from the second semiconductor layer to the first semiconductor layer, and the first wall surface and the second wall surface of the adjacent steps are the same wall surface. The method can improve the problem that the non-radiative recombination center is formed on the side surface of the epitaxial layer after the grooves are etched, and improves the luminous effect of the light-emitting diode.

Description

改善光效的发光二极管及其制备方法和显示面板Light-emitting diode with improved light efficiency, preparation method thereof and display panel

技术领域Technical Field

本公开涉及光电子制造技术领域,特别涉及一种改善光效的发光二极管及其制备方法和显示面板。The present disclosure relates to the field of optoelectronic manufacturing technology, and in particular to a light emitting diode with improved light efficiency, a preparation method thereof, and a display panel.

背景技术Background technique

发光二极管(英文:Light Emitting Diode,简称:LED)作为光电子产业中极具影响力的新产品,具有体积小、使用寿命长、颜色丰富多彩、能耗低等特点,广泛应用于照明、显示屏、信号灯、背光源、玩具等领域。Light Emitting Diode (LED) is an extremely influential new product in the optoelectronics industry. It has the characteristics of small size, long service life, rich colors and low energy consumption. It is widely used in lighting, display screens, signal lights, backlight sources, toys and other fields.

相关技术中,发光二极管通常包括依次层叠的衬底、第一半导体层、多量子阱层和第二半导体层。在第二半导体层的表面通常会采用等离子刻蚀的方式形成露出第一半导体层的凹槽,以便于电极通过凹槽与第一半导体层电连接。In the related art, a light-emitting diode generally includes a substrate, a first semiconductor layer, a multi-quantum well layer, and a second semiconductor layer stacked in sequence. A groove exposing the first semiconductor layer is generally formed on the surface of the second semiconductor layer by plasma etching, so that the electrode can be electrically connected to the first semiconductor layer through the groove.

然而,等离子刻蚀凹槽的过程中,等离子注入会对外延层的侧面造成影响,在侧面一定距离内形成非辐射复合中心,导致发光二极管的发光效率下降。However, during the process of plasma etching the grooves, plasma implantation will affect the side of the epitaxial layer, forming non-radiative recombination centers within a certain distance of the side, resulting in a decrease in the luminous efficiency of the light-emitting diode.

发明内容Summary of the invention

本公开实施例提供了一种改善光效的发光二极管及其制备方法和显示面板,能改善刻蚀凹槽后在外延层的侧面上形成非辐射复合中心的问题,提升发光二极管的发光效果。所述技术方案如下:The embodiments of the present disclosure provide a light-emitting diode with improved light efficiency, a method for manufacturing the same, and a display panel, which can improve the problem of non-radiative recombination centers formed on the side of the epitaxial layer after etching the grooves, and enhance the light-emitting effect of the light-emitting diode. The technical solution is as follows:

本公开实施例提供了一种发光二极管,所述发光二极管包括外延层,所述外延层包括依次层叠的第一半导体层、多量子阱层和第二半导体层、所述第二半导体层具有露出所述第一半导体层的凹槽,所述凹槽露出所述多量子阱层的槽壁包括至少一个台阶,各所述台阶均包括从所述第二半导体层至所述第一半导体层的方向上依次相连的第一壁面、台阶面和第二壁面,相邻所述台阶的第一壁面和第二壁面为同一壁面。An embodiment of the present disclosure provides a light-emitting diode, which includes an epitaxial layer, which includes a first semiconductor layer, a multi-quantum well layer, and a second semiconductor layer stacked in sequence, the second semiconductor layer having a groove exposing the first semiconductor layer, the groove wall exposing the multi-quantum well layer including at least one step, each of the steps including a first wall surface, a step surface, and a second wall surface connected in sequence in a direction from the second semiconductor layer to the first semiconductor layer, and the first wall surfaces and the second wall surfaces of adjacent steps are the same wall surface.

在本公开实施例的另一种实现方式中,所述第一壁面与所述台阶面之间的夹角大于或者等于90度,所述第二壁面与所述台阶面之间的夹角大于或者等于90度。In another implementation of the embodiment of the present disclosure, the angle between the first wall surface and the step surface is greater than or equal to 90 degrees, and the angle between the second wall surface and the step surface is greater than or equal to 90 degrees.

在本公开实施例的另一种实现方式中,至少一个所述台阶面位于所述多量子阱层的侧壁所在区域。In another implementation of the embodiment of the present disclosure, at least one of the step surfaces is located in a region where a side wall of the multi-quantum well layer is located.

在本公开实施例的另一种实现方式中,所述台阶面的宽度为0.5μm至3μm。In another implementation of the embodiment of the present disclosure, the width of the step surface is 0.5 μm to 3 μm.

在本公开实施例的另一种实现方式中,所述第一壁面的长度为1μm至2μm,所述第二壁面的长度为0.6μm至1μm。In another implementation of the embodiment of the present disclosure, the length of the first wall surface is 1 μm to 2 μm, and the length of the second wall surface is 0.6 μm to 1 μm.

本公开实施例提供了一种显示面板,所述显示面板包括发光功能层和驱动背板,所述发光功能层位于所述驱动背板上,且与所述驱动背板电性连接,所述发光功能层包括如前文所述的多个发光二极管。An embodiment of the present disclosure provides a display panel, which includes a light-emitting functional layer and a driving backplane. The light-emitting functional layer is located on the driving backplane and is electrically connected to the driving backplane. The light-emitting functional layer includes a plurality of light-emitting diodes as described above.

本公开实施例提供了一种发光二极管的制备方法,所述制备方法包括:提供一衬底;在所述衬底上形成外延层,所述外延层依次层叠的第一半导体层、多量子阱层和第二半导体层;刻蚀所述第二半导体层形成露出所述第一半导体层的凹槽,所述凹槽露出所述多量子阱层的槽壁包括至少一个台阶,各所述台阶均包括从所述第二半导体层至所述第一半导体层的方向上依次相连的第一壁面、台阶面和第二壁面。An embodiment of the present disclosure provides a method for preparing a light-emitting diode, the method comprising: providing a substrate; forming an epitaxial layer on the substrate, the epitaxial layer being a first semiconductor layer, a multi-quantum well layer, and a second semiconductor layer stacked in sequence; etching the second semiconductor layer to form a groove exposing the first semiconductor layer, the groove wall exposing the multi-quantum well layer comprising at least one step, each of the steps comprising a first wall surface, a step surface, and a second wall surface sequentially connected in a direction from the second semiconductor layer to the first semiconductor layer.

在本公开实施例的另一种实现方式中,刻蚀所述第二半导体层形成露出所述第一半导体层的凹槽包括:在所述第二半导体层的表面进行第一次刻蚀,形成至少露出所述多量子阱层的第一槽体;在所述第一槽体的槽底进行第二次刻蚀,形成露出第一半导体层的第二槽体。In another implementation of the embodiment of the present disclosure, etching the second semiconductor layer to form a groove exposing the first semiconductor layer includes: performing a first etching on the surface of the second semiconductor layer to form a first groove body exposing at least the multi-quantum well layer; performing a second etching on the bottom of the first groove body to form a second groove body exposing the first semiconductor layer.

在本公开实施例的另一种实现方式中,所述第一槽体的槽深为1μm至2μm,所述第一槽体的槽壁至所述第二槽体的槽壁的间距为0.5μm至3μm,所述第二槽体的槽深为0.6μm至1μm。In another implementation of the embodiment of the present disclosure, the groove depth of the first groove body is 1 μm to 2 μm, the distance between the groove wall of the first groove body and the groove wall of the second groove body is 0.5 μm to 3 μm, and the groove depth of the second groove body is 0.6 μm to 1 μm.

在本公开实施例的另一种实现方式中,在所述第二半导体层的表面进行第一次刻蚀时,控制刻蚀设备上功率300W至600W,下功率100W至300W;在所述第一槽体的槽底进行第二次刻蚀时,控制刻蚀设备上功率200W至300W,下功率50W至150W。In another implementation of the embodiment of the present disclosure, when the first etching is performed on the surface of the second semiconductor layer, the upper power of the etching equipment is controlled to be 300W to 600W, and the lower power is 100W to 300W; when the second etching is performed on the bottom of the first groove body, the upper power of the etching equipment is controlled to be 200W to 300W, and the lower power is 50W to 150W.

本公开实施例提供的技术方案带来的有益效果至少包括:The beneficial effects brought by the technical solution provided by the embodiments of the present disclosure include at least:

本公开实施例提供的发光二极管的第二半导体层具有露出第一半导体层的凹槽,凹槽露出多量子阱层的槽壁包括至少一个台阶,且各台阶都包括依次连接的第一壁面、台阶面和第二壁面。在制作凹槽时,至少需要通过两次刻蚀使得凹槽的槽壁具有至少一个台阶。这样即使第一次刻蚀凹槽时,在外延层的侧面上造成损伤,并形成非辐射复合中心,又通过第二次刻蚀将第一次刻蚀形成的损伤区域去除,降低了非辐射复合,更有利于发光二极管的发光效率。The second semiconductor layer of the light-emitting diode provided by the embodiment of the present disclosure has a groove exposing the first semiconductor layer, and the groove wall exposing the multi-quantum well layer in the groove includes at least one step, and each step includes a first wall surface, a step surface, and a second wall surface connected in sequence. When making the groove, at least two etchings are required to make the groove wall of the groove have at least one step. In this way, even if damage is caused on the side of the epitaxial layer and a non-radiative recombination center is formed when the groove is etched for the first time, the damaged area formed by the first etching is removed by the second etching, thereby reducing the non-radiative recombination and being more conducive to the luminous efficiency of the light-emitting diode.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了更清楚地说明本公开实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本公开的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present disclosure, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present disclosure. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

图1是相关技术提供的一种发光二极管的结构示意图;FIG1 is a schematic diagram of the structure of a light emitting diode provided by the related art;

图2是本公开实施例提供的一种发光二极管的结构示意图;FIG2 is a schematic diagram of the structure of a light emitting diode provided by an embodiment of the present disclosure;

图3是本公开实施例提供的一种凹槽的槽壁的示意图;FIG3 is a schematic diagram of a groove wall of a groove provided by an embodiment of the present disclosure;

图4是本公开实施例提供的一种凹槽的槽壁的示意图;FIG4 is a schematic diagram of a groove wall of a groove provided in an embodiment of the present disclosure;

图5是本公开实施例提供的一种发光二极管的制备方法流程图。FIG. 5 is a flow chart of a method for preparing a light emitting diode provided in an embodiment of the present disclosure.

图中各标记说明如下:The descriptions of the marks in the figure are as follows:

20、外延层;21、第一半导体层;22、多量子阱层;23、第二半导体层;20. epitaxial layer; 21. first semiconductor layer; 22. multi-quantum well layer; 23. second semiconductor layer;

30、凹槽;301、第一壁面;302、台阶面;303、第二壁面;30, groove; 301, first wall surface; 302, step surface; 303, second wall surface;

41、透明导电层;42、钝化层;41. transparent conductive layer; 42. passivation layer;

50、电极。50. Electrode.

具体实施方式Detailed ways

为使本公开的目的、技术方案和优点更加清楚,下面将结合附图对本公开实施方式作进一步地详细描述。In order to make the objectives, technical solutions and advantages of the present disclosure more clear, the embodiments of the present disclosure will be further described in detail below with reference to the accompanying drawings.

除非另作定义,此处使用的技术术语或者科学术语应当为本公开所属领域内具有一般技能的人士所理解的通常意义。本公开专利申请说明书以及权利要求书中使用的“第一”、“第二”、“第三”以及类似的词语并不表示任何顺序、数量或者重要性,而只是用来区分不同的组成部分。同样,“一个”或者“一”等类似词语也不表示数量限制,而是表示存在至少一个。“包括”或者“包含”等类似的词语意指出现在“包括”或者“包含”前面的元件或者物件涵盖出现在“包括”或者“包含”后面列举的元件或者物件及其等同,并不排除其他元件或者物件。“连接”或者“相连”等类似的词语并非限定于物理的或者机械的连接,而是可以包括电性的连接,不管是直接的还是间接的。“上”、“下”、“左”、“右”、“顶”、“底”等仅用于表示相对位置关系,当被描述对象的绝对位置改变后,则所述相对位置关系也可能相应地改变。Unless otherwise defined, the technical terms or scientific terms used herein shall have the usual meanings understood by persons with ordinary skills in the field to which the present disclosure belongs. The words "first", "second", "third" and similar words used in the patent application specification and claims of the present disclosure do not indicate any order, quantity or importance, but are only used to distinguish different components. Similarly, words such as "one" or "one" do not indicate a quantity limitation, but indicate the existence of at least one. Words such as "include" or "comprise" and similar words mean that the elements or objects appearing before "include" or "comprise" include the elements or objects listed after "include" or "comprise" and their equivalents, and do not exclude other elements or objects. Words such as "connect" or "connected" and similar words are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right", "top", "bottom" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.

图1是相关技术提供的一种发光二极管的结构示意图。如图1所示,相关技术中发光二极管包括依次层叠的外延层20、透明导电层41、钝化层42和电极50,外延层20包括依次层叠的第一半导体层21、多量子阱层22和第二半导体层23。Fig. 1 is a schematic diagram of the structure of a light emitting diode provided by the related art. As shown in Fig. 1, the light emitting diode in the related art includes an epitaxial layer 20, a transparent conductive layer 41, a passivation layer 42 and an electrode 50 stacked in sequence, and the epitaxial layer 20 includes a first semiconductor layer 21, a multi-quantum well layer 22 and a second semiconductor layer 23 stacked in sequence.

如图1所示,第二半导体层23的表面具有露出第一半导体层21凹槽30。透明导电层41位于第二半导体层23的远离第一半导体层21的表面,钝化层42位于第二半导体层23的远离第一半导体层21的表面、透明导电层41的表面和凹槽30内;钝化层42具有分别露出透明导电层41和凹槽30的槽底的通孔,电极50通过通孔分别与透明导电层41和第一半导体层21连接。As shown in FIG1 , the surface of the second semiconductor layer 23 has a groove 30 exposing the first semiconductor layer 21. The transparent conductive layer 41 is located on the surface of the second semiconductor layer 23 away from the first semiconductor layer 21, and the passivation layer 42 is located on the surface of the second semiconductor layer 23 away from the first semiconductor layer 21, the surface of the transparent conductive layer 41, and in the groove 30; the passivation layer 42 has through holes exposing the transparent conductive layer 41 and the bottom of the groove 30, respectively, and the electrode 50 is connected to the transparent conductive layer 41 and the first semiconductor layer 21 respectively through the through holes.

相关技术中在制备该种发光二极管时,通常会采用等离子蚀刻第二半导体层23以形成凹槽30。由于等离子注入会对外延层20的侧面造成影响,在外延层20的侧面形成非辐射复合中心,因此会导致发光效率的下降。In the related art, when preparing such a light-emitting diode, plasma etching is usually used to form the second semiconductor layer 23 to form the groove 30. Since plasma implantation affects the side of the epitaxial layer 20, non-radiative recombination centers are formed on the side of the epitaxial layer 20, which leads to a decrease in luminous efficiency.

为此,本公开实施例提供了一种发光二极管。图2是本公开实施例提供的一种发光二极管的结构示意图。如图2所示,该发光二管包括外延层20,外延层20包括依次层叠的第一半导体层21、多量子阱层22和第二半导体层23、第二半导体层23具有露出第一半导体层21的凹槽30。To this end, an embodiment of the present disclosure provides a light emitting diode. FIG2 is a schematic diagram of the structure of a light emitting diode provided by an embodiment of the present disclosure. As shown in FIG2, the light emitting diode includes an epitaxial layer 20, and the epitaxial layer 20 includes a first semiconductor layer 21, a multi-quantum well layer 22, and a second semiconductor layer 23 stacked in sequence, and the second semiconductor layer 23 has a groove 30 exposing the first semiconductor layer 21.

如图2所示,凹槽30露出多量子阱层22的槽壁包括至少一个台阶,各台阶均包括从第二半导体层23至第一半导体层21的方向上依次相连的第一壁面301、台阶面302和第二壁面303,相邻台阶的第一壁面和第二壁面为同一壁面。As shown in FIG2 , the groove wall of the groove 30 exposing the multi-quantum well layer 22 includes at least one step, and each step includes a first wall surface 301, a step surface 302, and a second wall surface 303 sequentially connected in the direction from the second semiconductor layer 23 to the first semiconductor layer 21, and the first wall surface and the second wall surface of adjacent steps are the same wall surface.

本公开实施例提供的发光二极管的第二半导体层23具有露出第一半导体层21的凹槽30,凹槽30露出多量子阱层22的槽壁包括至少一个台阶,且各台阶都包括依次连接的第一壁面301、台阶面302和第二壁面303。在制作凹槽30时,至少需要通过两次刻蚀使得凹槽30的槽壁具有至少一个台阶。The second semiconductor layer 23 of the light-emitting diode provided in the embodiment of the present disclosure has a groove 30 exposing the first semiconductor layer 21, and the groove wall of the groove 30 exposing the multi-quantum well layer 22 includes at least one step, and each step includes a first wall surface 301, a step surface 302, and a second wall surface 303 connected in sequence. When making the groove 30, at least two etchings are required to make the groove wall of the groove 30 have at least one step.

本公开实施例中,第二次刻蚀时的深度比第一次刻蚀的深度浅,且第二次刻蚀时刻蚀设备上功率和下功率均小于第一次刻蚀时刻蚀设备上功率和下功率,因此,第二次刻蚀能将第一次刻蚀在外延层的侧面上形成的损伤去除,同时也产生较少的损伤。这样即使第一次刻蚀凹槽30时,在外延层20的侧面上造成损伤,并形成非辐射复合中心,又可以通过第二次刻蚀将第一次刻蚀形成的损伤区域去除,降低了非辐射复合,更有利于发光二极管的发光效率。In the disclosed embodiment, the depth of the second etching is shallower than the depth of the first etching, and the upper power and lower power of the etching device during the second etching are both less than the upper power and lower power of the etching device during the first etching, so the second etching can remove the damage formed on the side of the epitaxial layer by the first etching, while also producing less damage. In this way, even if damage is caused on the side of the epitaxial layer 20 and a non-radiative recombination center is formed when the groove 30 is etched for the first time, the damaged area formed by the first etching can be removed by the second etching, thereby reducing the non-radiative recombination and being more conducive to the luminous efficiency of the light-emitting diode.

可选地,如图2所示,槽壁包括一个台阶,该台阶从第二半导体层23至第一半导体层21的方向上依次相连的第一壁面301、台阶面302和第二壁面303。Optionally, as shown in FIG. 2 , the groove wall includes a step, which includes a first wall surface 301 , a step surface 302 , and a second wall surface 303 that are sequentially connected in a direction from the second semiconductor layer 23 to the first semiconductor layer 21 .

上述实现方式中,在凹槽30的槽壁上设置有一个台阶,以使得槽壁由三段表面连接而成,且每两段表面一起形成弯折结构。这样在制作该凹槽30时,先刻蚀形成由第一壁面301和台阶面302组成的第一槽体,接着,继续刻蚀台阶面302,并在台阶面302上形成由第二壁面303和第一半导体层21的表面组成的第二槽体,最终得到第一槽体和第二槽体组合形成的凹槽30,且第一壁面301、台阶面302和第二壁面303形成的凹槽30的槽壁呈台阶状。In the above implementation, a step is provided on the groove wall of the groove 30, so that the groove wall is formed by connecting three sections of surface, and every two sections of surface together form a bending structure. In this way, when making the groove 30, firstly, a first groove body composed of a first wall surface 301 and a step surface 302 is etched, and then the step surface 302 is further etched, and a second groove body composed of a second wall surface 303 and the surface of the first semiconductor layer 21 is formed on the step surface 302, and finally a groove 30 formed by the combination of the first groove body and the second groove body is obtained, and the groove wall of the groove 30 formed by the first wall surface 301, the step surface 302 and the second wall surface 303 is in a step shape.

这样即使刻蚀第一槽体时,在外延层20的侧面上造成损伤,并形成非辐射复合中心,再通过刻蚀第二槽体时将第一次刻蚀形成的损伤区域去除,降低了非辐射复合,更有利于发光二极管的发光效率。In this way, even if damage is caused on the side of the epitaxial layer 20 and a non-radiative recombination center is formed when etching the first groove body, the damaged area formed by the first etching can be removed by etching the second groove body, thereby reducing the non-radiative recombination and being more beneficial to the luminous efficiency of the light-emitting diode.

在一种实现方式中,第一壁面301与台阶面302的夹角大于或者等于90度,第二壁面303与台阶面302的夹角大于或者等于90度。In one implementation, the included angle between the first wall surface 301 and the step surface 302 is greater than or equal to 90 degrees, and the included angle between the second wall surface 303 and the step surface 302 is greater than or equal to 90 degrees.

示例性地,如图2所示,第一壁面301与台阶面302之间具有90度夹角,且第二壁面303与台阶面302具有90度夹角。此时,台阶面302与第一半导体层21的表面平行。2 , the first wall surface 301 and the step surface 302 have an angle of 90 degrees, and the second wall surface 303 and the step surface 302 have an angle of 90 degrees. At this time, the step surface 302 is parallel to the surface of the first semiconductor layer 21 .

示例性地,如图3所示,第一壁面301与台阶面302之间的夹角为钝角,且第二壁面303与台阶面302之间的夹角为钝角。此时,台阶面302与第一半导体层21的表面平行,或者台阶面302与所述第一半导体层21的表面具有夹角。3, the angle between the first wall surface 301 and the step surface 302 is an obtuse angle, and the angle between the second wall surface 303 and the step surface 302 is an obtuse angle. At this time, the step surface 302 is parallel to the surface of the first semiconductor layer 21, or the step surface 302 has an angle with the surface of the first semiconductor layer 21.

上述实现方式中,控制第一壁面301和台阶面302的夹角较大,这样后续在第一壁面301和台阶面302上形成的膜层,能更平缓地从使得第一壁面301和台阶面302的交接处过渡到台阶面302,降低后续膜层的制备难度。In the above implementation, the angle between the first wall 301 and the step surface 302 is controlled to be larger, so that the film layer subsequently formed on the first wall 301 and the step surface 302 can transition more smoothly from the intersection of the first wall 301 and the step surface 302 to the step surface 302, thereby reducing the difficulty of preparing the subsequent film layer.

控制第二壁面303和台阶面302的夹角较大,这样后续在第二壁面303和台阶面302上形成的膜层,能更平缓地从使得第二壁面303和台阶面302的交接处过渡到第二壁面303,降低后续膜层的制备难度。The angle between the second wall 303 and the step surface 302 is controlled to be larger, so that the film layer subsequently formed on the second wall 303 and the step surface 302 can transition more smoothly from the intersection of the second wall 303 and the step surface 302 to the second wall 303, reducing the difficulty of preparing the subsequent film layer.

在另一种实现方式中,如图4所示,第一壁面301与台阶面302之间的夹角为锐角,且第二壁面303与台阶面302之间的夹角为锐角。此时,台阶面302与第一半导体层21的表面平行。In another implementation, as shown in FIG4 , the angle between the first wall surface 301 and the step surface 302 is an acute angle, and the angle between the second wall surface 303 and the step surface 302 is an acute angle. At this time, the step surface 302 is parallel to the surface of the first semiconductor layer 21 .

上述实现方式中,控制第一壁面301和台阶面302之间的夹角较小,让第一壁面301和第二半导体层23的远离第一半导体层21的表面形成倒角,且控制第二壁面303和台阶面302之间的夹角较小,让第二壁面303和台阶面302形成倒角。这样后续形成在凹槽30的槽壁上的膜层,通过搭接在倒角上能避免膜层轻易脱落,提升发光二极管的可靠性。In the above implementation, the angle between the first wall surface 301 and the step surface 302 is controlled to be small, so that the first wall surface 301 and the surface of the second semiconductor layer 23 away from the first semiconductor layer 21 form a chamfer, and the angle between the second wall surface 303 and the step surface 302 is controlled to be small, so that the second wall surface 303 and the step surface 302 form a chamfer. In this way, the film layer subsequently formed on the groove wall of the groove 30 can be prevented from falling off easily by overlapping on the chamfer, thereby improving the reliability of the light-emitting diode.

在一些实现方式中,如图3、4所示,至少一个台阶面302位于多量子阱层22的侧壁所在区域。In some implementations, as shown in FIGS. 3 and 4 , at least one step surface 302 is located in a region where a sidewall of the multi-quantum well layer 22 is located.

由于等离子注入会对外延层20的侧面造成影响,在外延层20的侧面形成非辐射复合中心。而多量子阱层22是发光二极管发光的膜层,因此,将台阶面302设置在多量子阱层22的侧壁所在的区域,能通过第二次刻蚀将第一次刻蚀在多量子阱层22的侧壁形成的损伤区域去除,降低非辐射复合,更有利于发光二极管的发光效率。Since plasma implantation affects the side of the epitaxial layer 20, a non-radiative recombination center is formed on the side of the epitaxial layer 20. The multi-quantum well layer 22 is a film layer for light-emitting diodes to emit light, therefore, by setting the step surface 302 in the area where the side wall of the multi-quantum well layer 22 is located, the damaged area formed on the side wall of the multi-quantum well layer 22 by the first etching can be removed by the second etching, thereby reducing non-radiative recombination and being more conducive to the light-emitting efficiency of the light-emitting diode.

在另一些实现方式中,台阶面可以位于第一半导体层的侧壁所在区域,或者,台阶面可以位于第二半导体层的侧壁所在区域。In some other implementations, the step surface may be located in a region where a side wall of the first semiconductor layer is located, or the step surface may be located in a region where a side wall of the second semiconductor layer is located.

相比于台阶面设置在多量子阱层的侧壁所在区域,台阶面设置在半导体层的侧壁所在区域,通过二次刻蚀去除的是半导体层的侧壁上形成的损伤区域,而多量子阱层为外延层的发光层。因此,台阶面设置在半导体层的侧壁对降低非辐射符合的效果,要略差于台阶面设置在多量子阱层的侧壁对降低非辐射符合的效果。Compared with the step surface set on the side wall area of the multi-quantum well layer, the step surface is set on the side wall area of the semiconductor layer. The damaged area formed on the side wall of the semiconductor layer is removed by the secondary etching, and the multi-quantum well layer is the light-emitting layer of the epitaxial layer. Therefore, the effect of the step surface set on the side wall of the semiconductor layer on reducing the non-radiative conformity is slightly worse than the effect of the step surface set on the side wall of the multi-quantum well layer on reducing the non-radiative conformity.

可选地,如图2所示,台阶面302的宽度L1为0.5μm至3μm。Optionally, as shown in FIG. 2 , the width L1 of the step surface 302 is 0.5 μm to 3 μm.

其中,台阶面的宽度是指凹槽的槽壁在垂直于台阶面且垂直于第一壁面的截面上的尺寸。The width of the step surface refers to the dimension of the groove wall of the groove in a cross section perpendicular to the step surface and perpendicular to the first wall surface.

通过控制台阶面302的宽度在上述范围内,能避免台阶面302的宽度设置过大,而刻蚀掉过多的多量子阱层22,影响发光二极管的发光效果。By controlling the width of the step surface 302 within the above range, it is possible to avoid setting the width of the step surface 302 too large, thereby preventing too much multi-quantum well layer 22 from being etched away, and affecting the light-emitting effect of the light-emitting diode.

示例性地,台阶面302的宽度为2μm。Exemplarily, the width of the step surface 302 is 2 μm.

可选地,如图2所示,第一壁面301的长度L2为1μm至2μm,第二壁面303的长度L3为0.6μm至1μm。Optionally, as shown in FIG. 2 , the length L2 of the first wall surface 301 is 1 μm to 2 μm, and the length L3 of the second wall surface 303 is 0.6 μm to 1 μm.

其中,第一壁面的长度和第二壁面的长度均是指凹槽的槽壁在垂直于台阶面且垂直于第一壁面的截面上的尺寸。The length of the first wall surface and the length of the second wall surface both refer to the size of the groove wall of the groove in a cross section perpendicular to the step surface and perpendicular to the first wall surface.

通过将第一壁面301的长度控制在上述范围内,能保证台阶面302所在位置靠近多量子阱层22的侧壁所在区域,这样就能通过第二次刻蚀将第一次刻蚀在多量子阱层22的侧壁形成的损伤区域去除,降低非辐射复合,更有利于发光二极管的发光效率。By controlling the length of the first wall 301 within the above range, it can be ensured that the step surface 302 is located close to the area where the side wall of the multi-quantum well layer 22 is located. In this way, the damaged area formed on the side wall of the multi-quantum well layer 22 by the first etching can be removed by the second etching, thereby reducing non-radiative recombination and being more beneficial to the luminous efficiency of the light-emitting diode.

通过将第一壁面301的长度控制在上述范围内,能保证第二次刻蚀时,刻穿多量子阱层22,以露出第一半导体层21,且还能避免刻穿第一半导体层21。By controlling the length of the first wall surface 301 within the above range, it can be ensured that during the second etching, the multi-quantum well layer 22 is etched through to expose the first semiconductor layer 21 , and etching through the first semiconductor layer 21 can be avoided.

示例性地,第一壁面301的长度为1μm,第二壁面303的长度为0.8μm。Exemplarily, the length of the first wall surface 301 is 1 μm, and the length of the second wall surface 303 is 0.8 μm.

可选地,如图2所示,发光二极管包括依次层叠的外延层20、透明导电层41、钝化层42和电极50。第二半导体层23的表面具有露出第一半导体层21凹槽30。透明导电层41位于第二半导体层23的远离第一半导体层21的表面,钝化层42位于第二半导体层23的远离第一半导体层21的表面、透明导电层41的表面和凹槽30内;钝化层42具有分别露出透明导电层41和凹槽30的槽底的通孔,电极50通过通孔分别与透明导电层41和第一半导体层21连接。Optionally, as shown in FIG2 , the light emitting diode includes an epitaxial layer 20, a transparent conductive layer 41, a passivation layer 42, and an electrode 50 stacked in sequence. The surface of the second semiconductor layer 23 has a groove 30 exposing the first semiconductor layer 21. The transparent conductive layer 41 is located on the surface of the second semiconductor layer 23 away from the first semiconductor layer 21, and the passivation layer 42 is located on the surface of the second semiconductor layer 23 away from the first semiconductor layer 21, the surface of the transparent conductive layer 41, and in the groove 30; the passivation layer 42 has a through hole exposing the transparent conductive layer 41 and the bottom of the groove 30, respectively, and the electrode 50 is connected to the transparent conductive layer 41 and the first semiconductor layer 21 through the through hole.

本公开实施例中,第一半导体层21和第二半导体层23中的一个为n型层,第一半导体层21和第二半导体层23中的另一个为p型层。In the embodiment of the present disclosure, one of the first semiconductor layer 21 and the second semiconductor layer 23 is an n-type layer, and the other of the first semiconductor layer 21 and the second semiconductor layer 23 is a p-type layer.

示例性地,第一半导体层21为n型层,第二半导体层23为p型层。Exemplarily, the first semiconductor layer 21 is an n-type layer, and the second semiconductor layer 23 is a p-type layer.

下面以外延层20为蓝光外延结构为例对各层结构进行示例性说明。在蓝光外延结构中,p型层包括p型GaN层。The following is an illustrative description of each layer structure by taking the blue light epitaxial structure as an example in which the epitaxial layer 20 is an epitaxial structure of blue light. In the epitaxial structure of blue light, the p-type layer includes a p-type GaN layer.

其中,多量子阱层22可以包括交替生长的InGaN量子阱层和GaN量子垒层。第三发光层可以包括交替层叠的3至8个周期的InGaN量子阱层和GaN量子垒层。The multi-quantum well layer 22 may include alternately grown InGaN quantum well layers and GaN quantum barrier layers. The third light emitting layer may include 3 to 8 periods of alternately stacked InGaN quantum well layers and GaN quantum barrier layers.

其中,n型层包括n型GaN层。The n-type layer includes an n-type GaN layer.

可选地,外延层20的厚度为2μm至10μm。Optionally, the epitaxial layer 20 has a thickness of 2 μm to 10 μm.

示例性地,外延层20的厚度为6μm。Exemplarily, the thickness of the epitaxial layer 20 is 6 μm.

其中,透明导电层41是用于与电极50连接的膜层,这样采用透明导电层41能将电极50注入的电流进行横向扩展,让电流能注入到外延层20的各个区域内,从而提升发光效率。The transparent conductive layer 41 is a film layer connected to the electrode 50. The transparent conductive layer 41 can laterally expand the current injected by the electrode 50, so that the current can be injected into various regions of the epitaxial layer 20, thereby improving the luminous efficiency.

示例性地,透明导电层41可以是氧化铟锡(Indium Tin Oxide,简称ITO)层。氧化铟锡层具有良好的透射率和低电阻率,采用氧化铟锡层作为透明导电层41能使得更多的光线从透明导电层41透射出,因而保证出光效果;同时,由于电阻率低,因此,还便于载流子传导,提高注入效率。Exemplarily, the transparent conductive layer 41 may be an indium tin oxide (ITO) layer. The ITO layer has good transmittance and low resistivity. Using the ITO layer as the transparent conductive layer 41 can allow more light to be transmitted from the transparent conductive layer 41, thereby ensuring the light output effect; at the same time, due to the low resistivity, it is also convenient for carrier conduction and improves injection efficiency.

示例性地,透明导电层41可以是氧化铟锌(Indium Zinc Oxide,简称IZO)层。氧化铟锌层具有良好的透射率和低电阻率,采用氧化铟锌层作为透明导电层41能使得更多的光线从透明导电层41透射出,因而保证出光效果;同时,由于电阻率低,因此,还便于载流子传导,提高注入效率。For example, the transparent conductive layer 41 may be an indium zinc oxide (IZO) layer. The IZO layer has good transmittance and low resistivity. Using the IZO layer as the transparent conductive layer 41 can allow more light to be transmitted from the transparent conductive layer 41, thereby ensuring the light emitting effect; at the same time, due to the low resistivity, it is also convenient for carrier conduction and improves the injection efficiency.

作为示例,透明导电层41的厚度可以为1000埃至5000埃。例如,透明导电层41的厚度为2000埃。As an example, the thickness of the transparent conductive layer 41 may be 1000 angstroms to 5000 angstroms. For example, the thickness of the transparent conductive layer 41 is 2000 angstroms.

可选地,钝化层42包括氧化硅层、氮化硅层和氧化钛层中的至少一种。Optionally, the passivation layer 42 includes at least one of a silicon oxide layer, a silicon nitride layer, and a titanium oxide layer.

示例性地,钝化层42可以是氧化硅层。By way of example, the passivation layer 42 may be a silicon oxide layer.

其中,氧化硅层的厚度可以是5000埃。The thickness of the silicon oxide layer may be 5000 angstroms.

可选地,发光二极管的电极包括p电极和n电极,其中,p电极用于与p型层连接,n电极用于与n型层连接。Optionally, the electrodes of the light emitting diode include a p-electrode and an n-electrode, wherein the p-electrode is used to connect to the p-type layer, and the n-electrode is used to connect to the n-type layer.

本公开实施例提供了一种显示面板,该显示面板包括发光功能层和驱动背板,发光功能层位于驱动背板上,且与驱动背板电性连接,发光功能层包括如前文所述的多个发光二极管。An embodiment of the present disclosure provides a display panel, which includes a light-emitting functional layer and a driving backplane. The light-emitting functional layer is located on the driving backplane and is electrically connected to the driving backplane. The light-emitting functional layer includes a plurality of light-emitting diodes as described above.

可选地,驱动背板可以为TFT(Thin Film Transistor,薄膜晶体管)基板,驱动背板包括阵列布置的多个驱动电路,驱动背板上的每个驱动电路至少包括2个TFT,用于控制所连接的发光层发光。Optionally, the driving backplane may be a TFT (Thin Film Transistor) substrate, the driving backplane includes a plurality of driving circuits arranged in an array, and each driving circuit on the driving backplane includes at least two TFTs for controlling the light emission of the connected light emitting layer.

示例性地,驱动电路包括依次层叠在基板上的有源层、栅极绝缘层、栅极层、层间介电层和源漏极层。发光层与对应的驱动电路的源漏极层连接。Exemplarily, the driving circuit includes an active layer, a gate insulating layer, a gate layer, an interlayer dielectric layer and a source-drain electrode layer sequentially stacked on a substrate, and the light-emitting layer is connected to the source-drain electrode layer of the corresponding driving circuit.

其中,驱动背板的TFT的制作材料可以是多晶硅、金属氧化物等多种材料,本公开实施例不做限制。The TFT of the driving backplane may be made of a variety of materials such as polysilicon and metal oxide, which is not limited in the embodiments of the present disclosure.

该显示装置可以为手机、平板电脑、电视机、显示器、笔记本电脑、数码相框、导航仪等任何具有显示功能的产品或部件。The display device can be any product or component with a display function, such as a mobile phone, a tablet computer, a television, a monitor, a notebook computer, a digital photo frame, a navigator, etc.

图5是本公开实施例提供的一种发光二极管的制备方法流程图。如图5所示,该制备方法包括:FIG5 is a flow chart of a method for preparing a light emitting diode provided by an embodiment of the present disclosure. As shown in FIG5 , the preparation method includes:

步骤S11:提供一衬底。Step S11: providing a substrate.

步骤S12:在衬底上形成外延层20。Step S12: forming an epitaxial layer 20 on the substrate.

其中,外延层20依次层叠的第一半导体层21、多量子阱层22和第二半导体层23。The epitaxial layer 20 includes a first semiconductor layer 21 , a multi-quantum well layer 22 , and a second semiconductor layer 23 stacked in sequence.

步骤S13:刻蚀第二半导体层23形成露出第一半导体层21的凹槽30。Step S13 : etching the second semiconductor layer 23 to form a groove 30 exposing the first semiconductor layer 21 .

其中,凹槽30露出多量子阱层22的槽壁包括至少一个台阶,各所述台阶均包括从所述第二半导体层至所述第一半导体层的方向上依次相连的第一壁面、台阶面和第二壁面。The groove wall of the groove 30 exposing the multi-quantum well layer 22 includes at least one step, and each step includes a first wall surface, a step surface, and a second wall surface sequentially connected in a direction from the second semiconductor layer to the first semiconductor layer.

本公开实施例提供的制备方法制备的发光二极管的第二半导体层23具有露出第一半导体层21的凹槽30,凹槽30露出多量子阱层22的槽壁包括至少一个台阶,且各台阶都包括依次连接的第一壁面301、台阶面302和第二壁面303。在制作凹槽30时,至少需要通过两次刻蚀使得凹槽30的槽壁具有至少一个台阶。这样即使第一次刻蚀凹槽30时,在外延层20的侧面上造成损伤,并形成非辐射复合中心,又通过第二次刻蚀将第一次刻蚀形成的损伤区域去除,降低了非辐射复合,更有利于发光二极管的发光效率。The second semiconductor layer 23 of the light-emitting diode prepared by the preparation method provided by the embodiment of the present disclosure has a groove 30 exposing the first semiconductor layer 21, and the groove wall of the groove 30 exposing the multi-quantum well layer 22 includes at least one step, and each step includes a first wall surface 301, a step surface 302, and a second wall surface 303 connected in sequence. When making the groove 30, at least two etchings are required to make the groove wall of the groove 30 have at least one step. In this way, even if damage is caused on the side of the epitaxial layer 20 and a non-radiative recombination center is formed when the groove 30 is etched for the first time, the damaged area formed by the first etching is removed by the second etching, thereby reducing the non-radiative recombination and being more conducive to the luminous efficiency of the light-emitting diode.

相关技术中,为降低刻蚀的损伤,通常还会降低刻蚀速率,但是这种方法会导致凹槽30的形貌不易控制。In the related art, in order to reduce the damage caused by etching, the etching rate is usually reduced. However, this method will make the morphology of the groove 30 difficult to control.

而本公开实施例中通过两次刻蚀形成凹槽30,其中,第一次刻蚀时刻蚀设备的上功率和下功率较大,刻蚀速率更快,因此,第一次刻蚀对形貌的影响较大。而第二次刻蚀时刻蚀设备的上功率和下功率较小,刻蚀速率较慢,因此,第二次刻蚀对形貌几乎没有影响。所以,两次刻蚀形成凹槽的方式,第一次刻蚀时仍采用了较高的刻蚀速率,没有降低刻蚀速率,因而能有效控制刻蚀后凹槽30的形貌,让凹槽30的形貌符合设计需要的形貌。In the embodiment of the present disclosure, the groove 30 is formed by etching twice, wherein the upper power and lower power of the etching device are larger during the first etching, and the etching rate is faster, so the first etching has a greater impact on the morphology. During the second etching, the upper power and lower power of the etching device are smaller, and the etching rate is slower, so the second etching has almost no effect on the morphology. Therefore, in the method of etching twice to form the groove, a higher etching rate is still used during the first etching, and the etching rate is not reduced, so the morphology of the groove 30 after etching can be effectively controlled, so that the morphology of the groove 30 meets the morphology required by the design.

在步骤S11中,衬底可以是GaAs衬底、硅衬底或碳化硅衬底。衬底可以为平片衬底,也可以为图形化衬底。In step S11, the substrate may be a GaAs substrate, a silicon substrate or a silicon carbide substrate. The substrate may be a flat substrate or a patterned substrate.

步骤S12可以包括:通过MOCVD技术在衬底上依次形成第一半导体层21、多量子阱层22和第二半导体层23。Step S12 may include: sequentially forming a first semiconductor layer 21 , a multi-quantum well layer 22 , and a second semiconductor layer 23 on the substrate by using MOCVD technology.

其中,第一半导体层21和第二半导体层23中的一个为n型层,第一半导体层21和第二半导体层23中的另一个为p型层。One of the first semiconductor layer 21 and the second semiconductor layer 23 is an n-type layer, and the other of the first semiconductor layer 21 and the second semiconductor layer 23 is a p-type layer.

示例性地,外延层20包括依次层叠的n型GaN层、多量子阱层22和p型GaN层。Exemplarily, the epitaxial layer 20 includes an n-type GaN layer, a multi-quantum well layer 22 , and a p-type GaN layer stacked in sequence.

可选地,n型GaN层的厚度可为0.5μm至3μm。Optionally, the thickness of the n-type GaN layer may be 0.5 μm to 3 μm.

n型GaN层的生长温度可为1000℃至1100℃,n型GaN层的生长压力可为100torr至300torr。The growth temperature of the n-type GaN layer may be 1000° C. to 1100° C., and the growth pressure of the n-type GaN layer may be 100 torr to 300 torr.

可选地,多量子阱层22包括交替生长的InGaN量子阱层和GaN量子垒层。其中,其中,多量子阱层22可以包括交替层叠的3至8个周期的InGaN量子阱层和GaN量子垒层。Optionally, the multi-quantum well layer 22 includes alternately grown InGaN quantum well layers and GaN quantum barrier layers. The multi-quantum well layer 22 may include 3 to 8 periods of alternately stacked InGaN quantum well layers and GaN quantum barrier layers.

生长多量子阱层22时,MOCVD反应室压力控制在200torr。生长InGaN量子阱层时,反应室温度为760℃至780℃。生长GaN量子垒层时,反应室温度为860℃至890℃。When growing the multi-quantum well layer 22, the pressure of the MOCVD reaction chamber is controlled at 200 torr. When growing the InGaN quantum well layer, the temperature of the reaction chamber is 760° C. to 780° C. When growing the GaN quantum barrier layer, the temperature of the reaction chamber is 860° C. to 890° C.

作为示例,本公开实施例中,多量子阱层22包括交替层叠的5个周期的InGaN量子阱层和GaN量子垒层。As an example, in the embodiment of the present disclosure, the multi-quantum well layer 22 includes five periods of alternately stacked InGaN quantum well layers and GaN quantum barrier layers.

可选地,多量子阱层22的厚度可以为150nm至200nm。Optionally, the thickness of the multi-quantum well layer 22 may be 150 nm to 200 nm.

可选地,p型GaN层的厚度可为0.5μm至3μm。Optionally, the p-type GaN layer may have a thickness of 0.5 μm to 3 μm.

生长p型GaN层时,p型GaN层的生长压力可为200Torr至600Torr,p型GaN层的生长温度可为800℃至1000℃。When growing the p-type GaN layer, the growth pressure of the p-type GaN layer may be 200 Torr to 600 Torr, and the growth temperature of the p-type GaN layer may be 800° C. to 1000° C.

在步骤S13可以包括以下几步:Step S13 may include the following steps:

第一步,在第二半导体层23的表面进行第一次刻蚀,形成至少露出多量子阱层22的第一槽体。In the first step, a first etching is performed on the surface of the second semiconductor layer 23 to form a first groove body that at least exposes the multi-quantum well layer 22 .

具体可以包括:利用光刻方式在第二半导体层23的表面形成掩膜版,然后采用等离子体刻蚀的方式,通过掩膜版在第二半导体层23的表面形成第一槽体。Specifically, the method may include: forming a mask on the surface of the second semiconductor layer 23 by photolithography, and then forming a first groove on the surface of the second semiconductor layer 23 by plasma etching through the mask.

其中,刻蚀过程中,控制刻蚀设备上功率300W至600W,下功率100W至300W。During the etching process, the upper power of the etching equipment is controlled to be 300W to 600W, and the lower power is controlled to be 100W to 300W.

示例性地,刻蚀第一槽体时,控制第一槽体的槽深为1μm至2μm,以使第一凹槽30至少露出多量子阱层22。Exemplarily, when etching the first groove body, the groove depth of the first groove body is controlled to be 1 μm to 2 μm, so that the first groove 30 at least exposes the multi-quantum well layer 22 .

第二步,在第一槽体的槽底进行第二次刻蚀,形成露出第一半导体层21的第二槽体。In the second step, a second etching is performed on the bottom of the first trench to form a second trench exposing the first semiconductor layer 21 .

具体可以包括:利用光刻方式在第一槽体的槽底形成掩膜版,然后采用等离子体刻蚀的方式,通过掩膜版在第一槽体的槽底形成第二槽体。Specifically, it may include: forming a mask at the bottom of the first groove body by photolithography, and then forming a second groove body at the bottom of the first groove body by plasma etching through the mask.

其中,刻蚀过程中,控制刻蚀设备上功率200W至300W,下功率50W至150W。During the etching process, the upper power of the etching equipment is controlled to be 200W to 300W, and the lower power is controlled to be 50W to 150W.

示例性地,刻蚀第二槽体时,控制第一槽体的槽壁至第二槽体的槽壁的间距为0.5μm至3μm。同时,控制第二槽体的槽深为0.6μm至1μm,以保证第二槽体能露出第一半导体层21。Exemplarily, when etching the second groove, the distance between the groove wall of the first groove and the groove wall of the second groove is controlled to be 0.5 μm to 3 μm. At the same time, the groove depth of the second groove is controlled to be 0.6 μm to 1 μm to ensure that the second groove can expose the first semiconductor layer 21 .

上述两个步骤通过两次刻蚀,并且第二次刻蚀相比于第一次刻蚀,刻蚀的图形的尺寸更小,这样就形成了槽壁呈台阶状的凹槽30。The above two steps are performed through two etchings, and the size of the pattern etched in the second etching is smaller than that in the first etching, so that a groove 30 with a stepped groove wall is formed.

在步骤S13之后制备方法还可以包括以下几步:After step S13, the preparation method may further include the following steps:

第一步,在第二半导体层23的远离第一半导体层21的表面上形成透明导电层41。In the first step, a transparent conductive layer 41 is formed on the surface of the second semiconductor layer 23 away from the first semiconductor layer 21 .

示例性地,透明导电层41可以是氧化铟锡层或氧化铟锌层。Exemplarily, the transparent conductive layer 41 may be an indium tin oxide layer or an indium zinc oxide layer.

作为示例,透明导电层41的厚度可以为1000埃至5000埃。例如,透明导电层41的厚度为2000埃。As an example, the thickness of the transparent conductive layer 41 may be 1000 angstroms to 5000 angstroms. For example, the thickness of the transparent conductive layer 41 is 2000 angstroms.

第二步,在透明导电层41的远离衬底的表面和凹槽30内形成钝化层42。In the second step, a passivation layer 42 is formed on the surface of the transparent conductive layer 41 away from the substrate and in the groove 30 .

可选地,钝化层42包括氧化硅层、氮化硅层和氧化钛层中的至少一种。Optionally, the passivation layer 42 includes at least one of a silicon oxide layer, a silicon nitride layer, and a titanium oxide layer.

示例性地,钝化层42可以是氧化硅层。其中,氧化硅层的厚度可以是5000埃。By way of example, the passivation layer 42 may be a silicon oxide layer, wherein the thickness of the silicon oxide layer may be 5000 angstroms.

第三步,刻蚀钝化层42以在钝化层42的表面分别形成露出透明导电层41和凹槽30的通孔。In the third step, the passivation layer 42 is etched to form through holes on the surface of the passivation layer 42 to expose the transparent conductive layer 41 and the groove 30 .

其中,刻蚀可以通过干法蚀刻实现,也可以利用光刻搭配湿法蚀刻,如H3PO4/H2SO4的混合溶液进行蚀刻,或者采用激光正面划片的实现。Etching can be achieved by dry etching, or by using photolithography combined with wet etching, such as etching with a mixed solution of H 3 PO 4 /H 2 SO 4 , or by laser front scribing.

第四步,在钝化层42远离衬底的表面形成电极50,让电极50通过通孔分别于透明导电层41和凹槽30内的第一半导体层21相连。In the fourth step, an electrode 50 is formed on the surface of the passivation layer 42 away from the substrate, and the electrode 50 is connected to the transparent conductive layer 41 and the first semiconductor layer 21 in the groove 30 through the through hole.

具体可以包括:利用光刻及蒸发方式,制作p电极和n电极。Specifically, it may include: using photolithography and evaporation methods to make a p-electrode and an n-electrode.

其中,n电极位于凹槽30内,且通过通孔与n型层连接,p电极通过通孔与透明导电层41连接。The n-electrode is located in the groove 30 and is connected to the n-type layer through a through hole, and the p-electrode is connected to the transparent conductive layer 41 through a through hole.

最后,利用激光剥离的方式,将衬底从外延层20上剥离,接着进行隐形切割划裂,隐形切割划裂可以较好的减少亮度的损失。然后,测试得到发光二极管。Finally, the substrate is peeled off from the epitaxial layer 20 by laser lift-off, and then invisible cutting and cleaving are performed, which can effectively reduce the loss of brightness. Then, the light emitting diode is obtained by testing.

以上,并非对本公开作任何形式上的限制,虽然本公开已通过实施例揭露如上,然而并非用以限定本公开,任何熟悉本专业的技术人员,在不脱离本公开技术方案范围内,当可利用上述揭示的技术内容作出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本公开技术方案的内容,依据本公开的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本公开技术方案的范围内。The above does not limit the present disclosure in any form. Although the present disclosure has been disclosed as above through the embodiments, it is not used to limit the present disclosure. Any technician familiar with the profession can make some changes or modifications to equivalent embodiments of equivalent changes using the technical contents disclosed above without departing from the scope of the technical solution of the present disclosure. However, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present disclosure without departing from the content of the technical solution of the present disclosure still fall within the scope of the technical solution of the present disclosure.

Claims (10)

1. A light emitting diode, characterized in that the light emitting diode comprises an epitaxial layer (20), the epitaxial layer (20) comprises a first semiconductor layer (21), a multiple quantum well layer (22) and a second semiconductor layer (23) which are sequentially stacked, the second semiconductor layer (23) is provided with a groove (30) exposing the first semiconductor layer (21), the groove wall exposing the multiple quantum well layer (22) of the groove (30) comprises at least one step, each step comprises a first wall surface (301), a step surface (302) and a second wall surface (303) which are sequentially connected in the direction from the second semiconductor layer (23) to the first semiconductor layer (21), and the first wall surface (301) and the second wall surface (303) of the adjacent steps are the same wall surface.
2. The light emitting diode according to claim 1, wherein an angle between the first wall surface (301) and the step surface (302) is greater than or equal to 90 degrees, and an angle between the second wall surface (303) and the step surface (302) is greater than or equal to 90 degrees.
3. The light emitting diode of claim 1, wherein at least one of said step surfaces (302) is located in a region of a sidewall of said multiple quantum well layer (22).
4. A light emitting diode according to any one of claims 1 to 3, wherein the step surface (302) has a width (L1) of 0.5 μm to 3 μm.
5. A light emitting diode according to any one of claims 1 to 3, wherein the length (L2) of the first wall surface (301) is 1 μm to 2 μm and the length (L3) of the second wall surface (303) is 0.6 μm to 1 μm.
6. A display panel, characterized in that the display panel comprises a light emitting functional layer and a driving back plate, the light emitting functional layer is located on the driving back plate and is electrically connected with the driving back plate, and the light emitting functional layer comprises a plurality of light emitting diodes according to any one of claims 1 to 5.
7. A method of manufacturing a light emitting diode, the method comprising:
providing a substrate;
forming an epitaxial layer on the substrate, wherein the epitaxial layer is sequentially laminated with a first semiconductor layer, a multiple quantum well layer and a second semiconductor layer;
etching the second semiconductor layer to form a groove exposing the first semiconductor layer, wherein the groove wall exposing the multiple quantum well layer comprises at least one step, and each step comprises a first wall surface, a step surface and a second wall surface which are sequentially connected in the direction from the second semiconductor layer to the first semiconductor layer.
8. The method of manufacturing according to claim 7, wherein etching the second semiconductor layer to form a recess exposing the first semiconductor layer comprises:
Performing first etching on the surface of the second semiconductor layer to form a first groove body exposing at least the multiple quantum well layer;
and performing second etching on the bottom of the first groove body to form a second groove body exposing the first semiconductor layer.
9. The production method according to claim 8, wherein the groove depth of the first groove body is 1 μm to 2 μm, the pitch of the groove wall of the first groove body to the groove wall of the second groove body is 0.5 μm to 3 μm, and the groove depth of the second groove body is 0.6 μm to 1 μm.
10. The method according to claim 8, wherein the etching apparatus is controlled to have an upper power of 300W to 600W and a lower power of 100W to 300W when the surface of the second semiconductor layer is etched for the first time;
And when the bottom of the first groove body is etched for the second time, controlling the upper power of the etching equipment to be 200W to 300W and the lower power of the etching equipment to be 50W to 150W.
CN202311734189.2A 2023-12-15 2023-12-15 Light-emitting diode with improved light efficiency, preparation method thereof and display panel Pending CN117936673A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202311734189.2A CN117936673A (en) 2023-12-15 2023-12-15 Light-emitting diode with improved light efficiency, preparation method thereof and display panel

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202311734189.2A CN117936673A (en) 2023-12-15 2023-12-15 Light-emitting diode with improved light efficiency, preparation method thereof and display panel

Publications (1)

Publication Number Publication Date
CN117936673A true CN117936673A (en) 2024-04-26

Family

ID=90749525

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202311734189.2A Pending CN117936673A (en) 2023-12-15 2023-12-15 Light-emitting diode with improved light efficiency, preparation method thereof and display panel

Country Status (1)

Country Link
CN (1) CN117936673A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119317261A (en) * 2024-12-17 2025-01-14 江西兆驰半导体有限公司 Light emitting diode chip and preparation method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119317261A (en) * 2024-12-17 2025-01-14 江西兆驰半导体有限公司 Light emitting diode chip and preparation method thereof

Similar Documents

Publication Publication Date Title
CN105552180B (en) A kind of production method of novel high-pressure LED
US20150123151A1 (en) Light emitting device
CN114361310B (en) Ultraviolet light-emitting diode chip and preparation method thereof
WO2021119906A1 (en) Light-emitting diode
TW202029533A (en) Light-emitting device and manufacturing method thereof
CN117936673A (en) Light-emitting diode with improved light efficiency, preparation method thereof and display panel
CN108198923A (en) Light emitting diode chip and manufacturing method thereof
CN110993758B (en) Display array of miniature light-emitting diodes and method of making the same
CN101887938A (en) LED chip and manufacturing method thereof
CN104835891B (en) Flip LED chips and preparation method thereof
CN110164900A (en) LED chip and preparation method thereof, chip die, Micro-LED display device
CN115458652A (en) High-brightness light-emitting diode and preparation method thereof
CN117894902A (en) Light-emitting diode with easy-to-peel substrate, preparation method thereof, and display panel
CN107958900A (en) A kind of light emitting diode of vertical stratification
CN117012870A (en) Light-emitting diode for improving electrode fracture and preparation method thereof
CN116978999A (en) Current-limited Micro-LED chip and manufacturing method thereof
WO2023103009A1 (en) Led chip and manufacturing method therefor, and led display device
CN117894900A (en) Light emitting diode, method for manufacturing same, and display panel
CN100438090C (en) Light emitting element
CN117894901A (en) Preparation method of light-emitting diode capable of reducing preparation difficulty and display panel
CN218215341U (en) Three-primary-color light emitting diode chip capable of reducing packaging difficulty
CN114649455B (en) LED chip preparation method, LED chip and display panel
CN217280823U (en) Light-emitting chip and display device
CN120076497A (en) Light emitting diode for improving light extraction efficiency, preparation method thereof and display panel
CN118198240B (en) Mini-LED chip and manufacturing method thereof

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination