CN117933289A - Manufacturing method of graphene-metal nanoparticle radio frequency identification tag - Google Patents
Manufacturing method of graphene-metal nanoparticle radio frequency identification tag Download PDFInfo
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- 239000002082 metal nanoparticle Substances 0.000 title claims abstract description 16
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 54
- 229910021389 graphene Inorganic materials 0.000 claims abstract description 41
- 239000006185 dispersion Substances 0.000 claims abstract description 25
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims abstract description 22
- 229910002804 graphite Inorganic materials 0.000 claims abstract description 15
- 239000010439 graphite Substances 0.000 claims abstract description 15
- 238000007639 printing Methods 0.000 claims abstract description 15
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- 238000003756 stirring Methods 0.000 claims abstract description 9
- 238000002156 mixing Methods 0.000 claims abstract description 6
- 238000010438 heat treatment Methods 0.000 claims abstract description 4
- 238000002390 rotary evaporation Methods 0.000 claims abstract description 4
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- 238000007873 sieving Methods 0.000 claims abstract description 3
- 238000000034 method Methods 0.000 claims description 23
- 239000002002 slurry Substances 0.000 claims description 23
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 12
- 239000000843 powder Substances 0.000 claims description 7
- 239000000047 product Substances 0.000 claims description 5
- 238000001035 drying Methods 0.000 claims description 4
- OXEXWYNNPMTYID-UHFFFAOYSA-N 2-(4-aminophenyl)benzenethiol Chemical compound C1=CC(N)=CC=C1C1=CC=CC=C1S OXEXWYNNPMTYID-UHFFFAOYSA-N 0.000 claims 1
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- 239000000243 solution Substances 0.000 description 13
- 230000000052 comparative effect Effects 0.000 description 11
- 150000002576 ketones Chemical class 0.000 description 6
- 238000003825 pressing Methods 0.000 description 5
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 4
- 239000000463 material Substances 0.000 description 4
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- 239000002135 nanosheet Substances 0.000 description 3
- KIIUTKAWYISOAM-UHFFFAOYSA-N silver sodium Chemical compound [Na].[Ag] KIIUTKAWYISOAM-UHFFFAOYSA-N 0.000 description 3
- 125000003396 thiol group Chemical group [H]S* 0.000 description 3
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 description 2
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- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 2
- 230000027756 respiratory electron transport chain Effects 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 230000001988 toxicity Effects 0.000 description 2
- 231100000419 toxicity Toxicity 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000005411 Van der Waals force Methods 0.000 description 1
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01Q—ANTENNAS, i.e. RADIO AERIALS
- H01Q1/00—Details of, or arrangements associated with, antennas
- H01Q1/12—Supports; Mounting means
- H01Q1/22—Supports; Mounting means by structural association with other equipment or articles
- H01Q1/2208—Supports; Mounting means by structural association with other equipment or articles associated with components used in interrogation type services, i.e. in systems for information exchange between an interrogator/reader and a tag/transponder, e.g. in Radio Frequency Identification [RFID] systems
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B32/00—Carbon; Compounds thereof
- C01B32/15—Nano-sized carbon materials
- C01B32/182—Graphene
- C01B32/184—Preparation
- C01B32/19—Preparation by exfoliation
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D11/00—Inks
- C09D11/52—Electrically conductive inks
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K19/00—Record carriers for use with machines and with at least a part designed to carry digital markings
- G06K19/06—Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code
- G06K19/067—Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components
- G06K19/07—Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components with integrated circuit chips
- G06K19/077—Constructional details, e.g. mounting of circuits in the carrier
- G06K19/07718—Constructional details, e.g. mounting of circuits in the carrier the record carrier being manufactured in a continuous process, e.g. using endless rolls
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K19/00—Record carriers for use with machines and with at least a part designed to carry digital markings
- G06K19/06—Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code
- G06K19/067—Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components
- G06K19/07—Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components with integrated circuit chips
- G06K19/077—Constructional details, e.g. mounting of circuits in the carrier
- G06K19/0772—Physical layout of the record carrier
- G06K19/07724—Physical layout of the record carrier the record carrier being at least partially made by a molding process
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K19/00—Record carriers for use with machines and with at least a part designed to carry digital markings
- G06K19/06—Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code
- G06K19/067—Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components
- G06K19/07—Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components with integrated circuit chips
- G06K19/077—Constructional details, e.g. mounting of circuits in the carrier
- G06K19/07749—Constructional details, e.g. mounting of circuits in the carrier the record carrier being capable of non-contact communication, e.g. constructional details of the antenna of a non-contact smart card
- G06K19/07773—Antenna details
- G06K19/07775—Antenna details the antenna being on-chip
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Abstract
Description
技术领域Technical Field
本发明属于射频识别标签技术领域,尤其是涉及一种石墨烯-金属纳米粒子射频识别标签的制作方法。The invention belongs to the technical field of radio frequency identification tags, and in particular relates to a method for manufacturing a graphene-metal nanoparticle radio frequency identification tag.
背景技术Background technique
射频识别系统(RFID)因其快速读取、良好保密性和高度自动化而被公认为实现物联网的最佳途径。目前,通过刻蚀法实现RFID赋码是主流工艺,然而该方法存在严重的环境污染、繁琐的步骤和低精度等局限,制约了其应用场景。印刷型RFID则是一种全新技术,通过导电油墨印刷直接实现包材赋码,可完美解决前者的缺陷。Radio Frequency Identification (RFID) is recognized as the best way to realize the Internet of Things due to its fast reading, good confidentiality and high degree of automation. At present, the mainstream process of RFID coding is through etching. However, this method has limitations such as serious environmental pollution, cumbersome steps and low precision, which restricts its application scenarios. Printed RFID is a new technology that can directly code packaging materials through conductive ink printing, which can perfectly solve the defects of the former.
目前,印刷型RFID主要采用微银或纳银浆料,但银粉成本高且存在氧化和迁移问题,导致相关RFID天线制品价格高、稳定性差、寿命短等难题。虽然新兴的石墨烯浆料在价格和寿命等方面具备优势,但导电性不足,无法满足物联网识别需求。At present, printed RFID mainly uses micro-silver or nano-silver paste, but the silver powder is expensive and has oxidation and migration problems, resulting in high prices, poor stability, short lifespan and other problems for related RFID antenna products. Although the emerging graphene paste has advantages in terms of price and lifespan, it is not conductive enough to meet the needs of IoT identification.
银-石墨烯混合浆料,以银粒子为主要导电相,石墨烯作为空隙填充物,理论上可融合两者的优势。然而,由于结构和分散性等问题,目前该类浆料在成本和导电性方面尚未体现明显优势,因此尚未应用到印刷型RFID领域。Silver-graphene mixed slurry, with silver particles as the main conductive phase and graphene as the gap filler, can theoretically combine the advantages of both. However, due to problems such as structure and dispersibility, this type of slurry has not yet shown obvious advantages in terms of cost and conductivity, and has therefore not yet been applied to the field of printed RFID.
发明内容Summary of the invention
本发明旨在解决上述技术问题,提供一种石墨烯-金属纳米粒子射频识别标签的制作方法,结合银材料和石墨烯材料,作为射频识别标签的天线。The present invention aims to solve the above technical problems and provides a method for manufacturing a graphene-metal nanoparticle radio frequency identification tag, combining silver material and graphene material as the antenna of the radio frequency identification tag.
为了达到上述目的,本发明采用如下技术方案:In order to achieve the above object, the present invention adopts the following technical solution:
一种石墨烯-金属纳米粒子射频识别标签的制作方法,包括以下步骤:A method for manufacturing a graphene-metal nanoparticle radio frequency identification tag comprises the following steps:
步骤1,对可膨胀石墨进行微波处理,使石墨体积膨胀;Step 1, subjecting expandable graphite to microwave treatment to expand the volume of graphite;
步骤2,将步骤1处理后的石墨与二氢左旋葡糖烯酮混合,形成浓度为10mg/ml的分散液;Step 2, mixing the graphite treated in step 1 with dihydro-levoglucosyl ketone to form a dispersion with a concentration of 10 mg/ml;
步骤3,在不超过40℃的温度条件下,对步骤2得到的分散液进行超声搅拌处理;Step 3, subjecting the dispersion obtained in step 2 to ultrasonic stirring at a temperature not exceeding 40° C.;
步骤4,对步骤3处理后的溶液进行离心处理,取上清液过筛,去除未剥离的大颗粒,形成石墨烯分散液,然后将石墨烯分散液真空旋蒸浓缩;Step 4, centrifuging the solution after the treatment in step 3, taking the supernatant and sieving it to remove the unpeeled large particles to form a graphene dispersion, and then concentrating the graphene dispersion by vacuum rotary evaporation;
步骤5,取纳银粉浆料、石墨烯浆料和4-氨基苯硫酚,加热至100℃并搅拌混合,得到印刷液;Step 5, taking the sodium silver powder slurry, the graphene slurry and the 4-aminothiophenol, heating them to 100° C. and stirring and mixing them to obtain a printing liquid;
步骤6,采用步骤5得到的印刷液在铜版纸上进行射频识别标签天线印刷。Step 6: Print the RFID tag antenna on coated paper using the printing liquid obtained in step 5.
作为一种优选的技术方案,所述步骤2还包括,分散液中加入氢氧化钠中和至pH为7.5。As a preferred technical solution, step 2 further comprises adding sodium hydroxide to the dispersion to neutralize it to a pH of 7.5.
作为一种优选的技术方案,步骤5中,纳银粉浆料、石墨烯浆料和4-氨基苯硫酚的重量份数为:纳银粉浆料5-7份、石墨烯浆料3-4份,4-氨基苯硫酚0.5-1份。As a preferred technical solution, in step 5, the weight proportions of the nano-silver powder slurry, graphene slurry and 4-aminothiophenol are: 5-7 parts of the nano-silver powder slurry, 3-4 parts of the graphene slurry, and 0.5-1 part of 4-aminothiophenol.
作为一种优选的技术方案,所述步骤6还包括,在印刷后以100℃干燥20分钟。As a preferred technical solution, step 6 further includes drying at 100° C. for 20 minutes after printing.
作为一种优选的技术方案,所述的一种石墨烯-金属纳米粒子射频识别标签的制作方法还包括,As a preferred technical solution, the method for making a graphene-metal nanoparticle radio frequency identification tag further includes:
步骤7,对射频识别标签天线进行压辊处理;Step 7, performing roller pressing treatment on the RFID tag antenna;
步骤8,通过点胶法使用导电胶将射频识别芯片与射频识别标签天线连接,并在温度100℃条件下加热固化20分钟,形成射频识别标签成品。Step 8, using conductive glue to connect the RFID chip to the RFID tag antenna by dispensing method, and heat and cure at a temperature of 100° C. for 20 minutes to form a finished RFID tag.
作为一种优选的技术方案,步骤7中,压辊处理条件为:压力1MPa,温度100℃,辊速0.5m/min,压辊处理后射频识别标签天线厚度为12μm,方阻为1.7Ω/sq,连接处电阻为50Ω。As a preferred technical solution, in step 7, the roller treatment conditions are: pressure 1MPa, temperature 100°C, roller speed 0.5m/min, and after roller treatment, the thickness of the RFID tag antenna is 12μm, the square resistance is 1.7Ω/sq, and the connection resistance is 50Ω.
采用上述技术方案后,本发明具有如下优点:After adopting the above technical solution, the present invention has the following advantages:
(1)本发明的一种石墨烯-金属纳米粒子射频识别标签的制作方法,使用石墨烯-银混合浆料印刷射频识别标签天线,通过连接分子实现浆料中纳银粒子与石墨烯的高质量键合:4-氨基苯硫酚作为石墨烯-银粉的连接分子,分子一端的胺基可以与石墨烯形成强非共价作用,而另一端的巯基则可以与银粒子形成共价键。通过本发明制作方法制作的射频识别标签,以银粒子为主要导电相,石墨烯作为空隙填充物,有效降低了天线的电阻,提升了天线的信号接收效率,同时降低了天线的成本。(1) A method for making a graphene-metal nanoparticle radio frequency identification tag of the present invention uses a graphene-silver mixed slurry to print a radio frequency identification tag antenna, and realizes high-quality bonding between the nanosilver particles and the graphene in the slurry through a connecting molecule: 4-aminobenzenethiol is used as a connecting molecule of graphene-silver powder, and the amine group at one end of the molecule can form a strong non-covalent interaction with the graphene, while the thiol group at the other end can form a covalent bond with the silver particles. The radio frequency identification tag made by the manufacturing method of the present invention uses silver particles as the main conductive phase and graphene as a gap filler, which effectively reduces the resistance of the antenna, improves the signal receiving efficiency of the antenna, and reduces the cost of the antenna.
(2)本发明的一种石墨烯-金属纳米粒子射频识别标签的制作方法,在石墨与二氢左旋葡糖烯酮的分散液中加入氢氧化钠使得分散液呈弱碱环境,弱碱环境有助于调节石墨烯表面Zeta电位,提升分散液的稳定性。(2) A method for preparing a graphene-metal nanoparticle radio frequency identification tag of the present invention comprises adding sodium hydroxide to a dispersion of graphite and dihydro-levoglucosanone to make the dispersion present a weak alkaline environment, which helps to adjust the Zeta potential of the graphene surface and improve the stability of the dispersion.
(3)本发明的一种石墨烯-金属纳米粒子射频识别标签的制作方法,在石墨分散液中加入二氢左旋葡糖烯酮,进行搅拌,防止石墨烯纳米片再度凝聚。二氢左旋葡糖烯酮是一种双极性溶剂,其汉森溶解参数与石墨烯类似,对石墨烯的溶解作用强于常用的正甲基吡咯烷酮(NMP)、二甲基乙酰胺(DMF)等,并且无生物毒性。(3) A method for making a graphene-metal nanoparticle radio frequency identification tag of the present invention comprises adding dihydro-levoglucosyl ketone to a graphite dispersion and stirring the dispersion to prevent the graphene nanosheets from agglomerating again. Dihydro-levoglucosyl ketone is a bipolar solvent, and its Hansen solubility parameter is similar to that of graphene. It has a stronger dissolving effect on graphene than commonly used n-methylpyrrolidone (NMP), dimethylacetamide (DMF), etc., and has no biological toxicity.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为射频识别标签天线的结构示意图;FIG1 is a schematic diagram of the structure of an RFID tag antenna;
图2为对比例2(左)与本实施例(右)稀释旋涂后原子力显微镜拓扑结构图。FIG. 2 is an atomic force microscope topological structure diagram of comparative example 2 (left) and this embodiment (right) after dilution spin coating.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
实施例:Example:
一种石墨烯-金属纳米粒子射频识别标签的制作方法,包括以下步骤:A method for manufacturing a graphene-metal nanoparticle radio frequency identification tag comprises the following steps:
步骤1:将100目可膨胀石墨放入陶瓷容器中,置于家用微波炉中,以800W功率进行微波处理30秒,观察到石墨体积膨胀,通过层间分解产生的气体降低石墨的层间范德华力。Step 1: Place 100-mesh expandable graphite in a ceramic container, place it in a household microwave oven, and microwave it at 800 W for 30 seconds. The volume of the graphite is observed to expand, and the gas produced by interlayer decomposition reduces the interlayer van der Waals force of the graphite.
步骤2:将经步骤1处理的石墨与二氢左旋葡糖烯酮混合,形成浓度为10mg/ml的分散液。测试表明该分散液呈弱酸性(pH~5.5),加入微量氢氧化钠中和至pH~7.5。弱碱环境有助于调节石墨烯表面Zeta电位,提升分散液的稳定性。Step 2: Mix the graphite treated in step 1 with dihydro-levulinone to form a dispersion with a concentration of 10 mg/ml. Tests show that the dispersion is weakly acidic (pH ~ 5.5), and a trace amount of sodium hydroxide is added to neutralize it to pH ~ 7.5. The weak alkaline environment helps to adjust the Zeta potential of the graphene surface and improve the stability of the dispersion.
步骤3:将步骤2得到的分散液置于100W超声池中超声处理20小时,在超声处理过程中持续加入冰,以确保超声池温度不超过40℃,同时利用搅拌机以600rpm转速搅拌溶液。超声波能够将膨胀石墨剥离成石墨烯纳米片,而加入二氢左旋葡糖烯酮的搅拌则能够防止石墨烯纳米片再度凝聚。二氢左旋葡糖烯酮是一种双极性溶剂,其汉森溶解参数与石墨烯类似,对石墨烯的溶解作用强于常用的正甲基吡咯烷酮(NMP)、二甲基乙酰胺(DMF)等,并且无生物毒性。Step 3: The dispersion obtained in step 2 is placed in a 100W ultrasonic bath for 20 hours, and ice is continuously added during the ultrasonic bath to ensure that the temperature of the ultrasonic bath does not exceed 40°C. The solution is stirred at 600 rpm by a stirrer. Ultrasonic waves can peel expanded graphite into graphene nanosheets, and stirring with the addition of dihydro-levoglucosyl ketone can prevent the graphene nanosheets from agglomerating again. Dihydro-levoglucosyl ketone is a bipolar solvent with a Hansen solubility parameter similar to that of graphene. It has a stronger dissolving effect on graphene than commonly used n-methylpyrrolidone (NMP), dimethylacetamide (DMF), etc., and has no biological toxicity.
步骤4:在超声处理后,将溶液以500rpm的条件离心10分钟,取上清液过300目钢网,去除未剥离的大颗粒,形成石墨烯分散液。根据干燥后的称重结果,该条件下石墨烯浓度约为4.5mg/ml。将石墨烯分散液真空旋蒸(90℃,真空度-0.09)浓缩至浓度达到50mg/ml。Step 4: After ultrasonic treatment, the solution was centrifuged at 500 rpm for 10 minutes, and the supernatant was passed through a 300-mesh steel mesh to remove large particles that were not peeled off to form a graphene dispersion. According to the weighing result after drying, the graphene concentration under this condition was about 4.5 mg/ml. The graphene dispersion was concentrated by vacuum rotary evaporation (90°C, vacuum degree -0.09) to a concentration of 50 mg/ml.
步骤5:取6份纳银粉浆料(本实施例采用贺利氏C8728银浆,含银量45%)、4份石墨烯浆料和0.5份4-氨基苯硫酚,加热至100℃并搅拌混合。4-氨基苯硫酚作为石墨烯-银粉的连接分子,分子一端的胺基可以与石墨烯形成强非共价作用,而另一端的巯基则可以与银粒子形成共价键。这种分子的优势包括:Step 5: Take 6 parts of sodium silver powder slurry (in this example, Heraeus C8728 silver slurry with a silver content of 45%), 4 parts of graphene slurry and 0.5 parts of 4-aminothiophenol, heat to 100°C and stir to mix. 4-aminothiophenol is used as a graphene-silver powder connecting molecule. The amine group at one end of the molecule can form a strong non-covalent interaction with graphene, while the thiol group at the other end can form a covalent bond with the silver particles. The advantages of this molecule include:
(1)氨基与石墨烯形成强非共价作用,不会破坏石墨烯的二维共轭结构,同时电子传输效率高。(1) Amino groups form a strong non-covalent interaction with graphene, which does not destroy the two-dimensional conjugated structure of graphene and has high electron transfer efficiency.
(2)巯基与银粒子形成共价键,稳定且界面电子传输损耗几乎为0。(2) The mercapto groups form covalent bonds with the silver particles, which are stable and the interfacial electron transfer loss is almost zero.
(3)连接苯结构长度仅为0.36nm,石墨烯-银连接后,界面电子传输为弹性隧穿主导,界面电子传输效率高,而界面损耗是导电浆料导电性损失的主要原因。同时苯环电子离域进一步提升电子传输效率。实验证明,进一步提升石墨烯比例或降低4-氨基苯硫酚比例均会对印刷品的导电性产生较大影响。(3) The length of the connected benzene structure is only 0.36nm. After the graphene-silver connection, the interface electron transmission is dominated by elastic tunneling, and the interface electron transmission efficiency is high. However, interface loss is the main reason for the conductivity loss of the conductive paste. At the same time, the delocalization of benzene ring electrons further improves the electron transmission efficiency. Experiments have shown that further increasing the proportion of graphene or reducing the proportion of 4-aminobenzenethiol will have a significant impact on the conductivity of the printed product.
步骤6:选择300目的丝网印刷版在铜版纸上进行天线印刷。根据印刷结果调整刮刀压力、角度、刮印速度等参数,并在印刷后以100℃干燥20分钟。干燥后,天线厚度为16μm,方阻为3.8Ω/sq,天线结构如图1所示。Step 6: Select a 300-mesh screen printing plate to print the antenna on coated paper. Adjust parameters such as scraper pressure, angle, scraping speed, etc. according to the printing results, and dry at 100°C for 20 minutes after printing. After drying, the antenna thickness is 16μm and the square resistance is 3.8Ω/sq. The antenna structure is shown in Figure 1.
步骤7:对步骤6得到的天线进行压辊处理,压辊处理条件为压力1MPa,温度100℃,辊速0.5m/min,压辊处理后天线厚度为12μm,方阻约为1.7Ω/sq。连接处电阻为50Ω。压辊工艺可提升天线的导电性,并增强天线的均匀性和耐磨性。Step 7: The antenna obtained in step 6 is subjected to roller pressing. The roller pressing conditions are pressure 1MPa, temperature 100℃, roller speed 0.5m/min. After the roller pressing, the antenna thickness is 12μm and the square resistance is about 1.7Ω/sq. The resistance at the connection is 50Ω. The roller pressing process can improve the conductivity of the antenna and enhance the uniformity and wear resistance of the antenna.
步骤8:通过点胶法使用导电胶(例如亨氏ABLESTIKEMI8880S)将芯片(例如凯路威Onlyone极简芯片,阻抗50Ω,工作频率840MHz-960MHz,单价0.05元)与印刷天线连接,并在温度100℃条件下加热固化20分钟,形成如图1所示的RFID标签成品。Step 8: Use conductive glue (such as Heinz ABLESTIKEMI8880S) to connect the chip (such as Caravelle Onlyone minimalist chip, impedance 50Ω, operating frequency 840MHz-960MHz, unit price 0.05 yuan) to the printed antenna through the dispensing method, and heat and cure at a temperature of 100°C for 20 minutes to form the finished RFID tag as shown in Figure 1.
采用上述实施例的制作方法,控制变量,进行对照。The production method of the above embodiment was adopted, and the variables were controlled for comparison.
对比例1:步骤5中,纳银粉浆料含75%的纯银浆,其余条件相同。Comparative Example 1: In step 5, the nano-silver powder slurry contains 75% pure silver slurry, and the other conditions are the same.
对比例2:步骤5中,不加入4-氨基苯硫酚,仅加入6份纳银粉浆料和4份石墨烯浆料,其余条件相同。Comparative Example 2: In step 5, 4-aminothiophenol was not added, and only 6 parts of sodium silver powder slurry and 4 parts of graphene slurry were added, and the other conditions were the same.
对比例3:步骤7中,未采用压辊处理工艺的银-石墨烯混合浆料,其余条件相同。Comparative Example 3: In step 7, the silver-graphene mixed slurry was not subjected to the roller pressure treatment process, and the other conditions were the same.
对比例4:步骤5中,仅加入4份石墨烯浆料,其余条件相同。Comparative Example 4: In step 5, only 4 parts of graphene slurry were added, and the other conditions were the same.
对本实施例浆料与对比例2浆料同时进行200倍稀释(稀释剂为二氢左旋葡糖烯酮),并在硅片上进行旋涂。如图2所示,通过原子力显微镜表征可见,对比例2的银粒子呈现明显团聚且分布不均匀,而增加连接分子后银粒子呈均匀分布。The slurry of this embodiment and the slurry of comparative example 2 were diluted 200 times (the diluent was dihydro-levoglucosyl ketone) at the same time, and spin-coated on a silicon wafer. As shown in FIG2 , it can be seen through atomic force microscopy that the silver particles of comparative example 2 are obviously agglomerated and unevenly distributed, while the silver particles are evenly distributed after adding the linking molecules.
印刷标签参数如表1所示:The printing label parameters are shown in Table 1:
表1印刷标签参数Table 1 Printing label parameters
读取时读取机正对天线,每0.5米进行一次测试。如2-2.5m指距离为2m时可正常读取芯片信息,距离为2.5m时无法读取芯片信息。When reading, the reader faces the antenna and performs a test every 0.5 meters. For example, 2-2.5m means that the chip information can be read normally at a distance of 2m, but cannot be read at a distance of 2.5m.
提升印刷品厚度可进一步降低印刷品方阻。实验表明采用200目网格时,天线厚度约为28μm,而方阻则可以达到0.6Ω/sq。但由于射频能量衰减与距离呈指数关系,因此导电性提高对读取距离的提升并不明显,但会明显增加浆料的消耗量与成本。Increasing the thickness of printed materials can further reduce the square resistance of printed materials. Experiments show that when a 200-mesh grid is used, the antenna thickness is about 28μm, and the square resistance can reach 0.6Ω/sq. However, since the attenuation of RF energy is exponentially related to distance, the improvement of conductivity does not significantly improve the reading distance, but it will significantly increase the consumption and cost of slurry.
同时用刀片在对比例1、对比例3与本实施例天线表面轻刮3次,对比例3的方阻增加至60Ω/sq(增加了15倍),本实施例方阻为3.4Ω/s(增加两倍),表明压辊工艺可以提升印刷品的耐磨性。而对比例1方阻增加至6.5Ω/sq(增加6倍),表明石墨烯可以稳定印刷品中的银粒子。At the same time, the surface of the antennas in Comparative Example 1, Comparative Example 3 and this embodiment was lightly scraped three times with a blade. The square resistance of Comparative Example 3 increased to 60Ω/sq (increased 15 times), and the square resistance of this embodiment was 3.4Ω/s (increased two times), indicating that the roller process can improve the wear resistance of printed products. The square resistance of Comparative Example 1 increased to 6.5Ω/sq (increased 6 times), indicating that graphene can stabilize the silver particles in the printed products.
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
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