CN117905737A - Pump control system of oil-electricity hybrid drive numerical control bending machine - Google Patents
Pump control system of oil-electricity hybrid drive numerical control bending machine Download PDFInfo
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- 239000003921 oil Substances 0.000 claims description 94
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B11/00—Servomotor systems without provision for follow-up action; Circuits therefor
- F15B11/08—Servomotor systems without provision for follow-up action; Circuits therefor with only one servomotor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B13/00—Details of servomotor systems ; Valves for servomotor systems
- F15B13/02—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
- F15B13/04—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with a single servomotor
- F15B13/0416—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with a single servomotor with means or adapted for load sensing
- F15B13/0417—Load sensing elements; Internal fluid connections therefor; Anti-saturation or pressure-compensation valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B20/00—Safety arrangements for fluid actuator systems; Applications of safety devices in fluid actuator systems; Emergency measures for fluid actuator systems
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
- F15B21/04—Special measures taken in connection with the properties of the fluid
- F15B21/041—Removal or measurement of solid or liquid contamination, e.g. filtering
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
- F15B21/08—Servomotor systems incorporating electrically operated control means
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Abstract
本发明公开了一种油电混合驱动数控折弯机的泵控控制系统,涉及数控折弯机的泵控控制系统技术领域,包括数控系统、液压主伺服电机MA、主伺服驱动A,直驱伺服电机MB、直驱伺服B,油泵、两位四通电磁换向阀、溢流阀、单向阀、混合驱动缸、充液阀、压力传感器以及油箱、油箱附件。本发明通过温度传感器与磁栅尺的精确反馈信号输入给数控系统,数控系统可实时反馈的数据与内部设定的数据对比,来判断选择工作模式,来适应不同的工况,达到油电混合驱动数控折弯机的泵控控制系统的极致节能降噪效果,填补了伺服直驱动力在中大型数控折弯机的空缺,同时也解决了低温液压系统启动工作难题。
The present invention discloses a pump control system for a hybrid oil-electric drive CNC bending machine, which relates to the technical field of pump control systems for CNC bending machines, including a CNC system, a hydraulic main servo motor MA, a main servo drive A, a direct drive servo motor MB, a direct drive servo B, an oil pump, a two-position four-way electromagnetic reversing valve, a relief valve, a one-way valve, a hybrid drive cylinder, a filling valve, a pressure sensor, an oil tank, and oil tank accessories. The present invention inputs precise feedback signals from a temperature sensor and a magnetic scale to the CNC system, and the CNC system can compare the real-time feedback data with the internally set data to determine and select the working mode to adapt to different working conditions, thereby achieving the ultimate energy-saving and noise reduction effect of the pump control system for the hybrid oil-electric drive CNC bending machine, filling the gap of servo direct drive power in medium and large CNC bending machines, and also solving the problem of starting the low-temperature hydraulic system.
Description
技术领域Technical Field
本发明涉及数控折弯机的泵控控制系统技术领域,具体是一种油电混合驱动数控折弯机的泵控控制系统。The invention relates to the technical field of pump control systems for numerically controlled bending machines, in particular to a pump control system for an oil-electric hybrid driven numerically controlled bending machine.
背景技术Background technique
数控折弯机作为钣金制造业中的不可或缺的设备之一,产品的质量取决于机床的控制精度,生产的效率取决于机床的速度,随着社会的发展进步,智能设备的改造更新升级,其目的主要是提高生产效率,降低能耗输出成本,数控折弯机的发展历程也始终坚持以围绕降耗提效为目的而升级,从以三相异步电动机为主电机作为动力输出单元的扭轴机,到以伺服电机为主电机为动力输出单元的电液阀控数控折弯机,再到后来伺服电机为主电机为动力输出单元泵控数控折弯机;As one of the indispensable equipment in the sheet metal manufacturing industry, the quality of CNC bending machines depends on the control accuracy of machine tools, and the efficiency of production depends on the speed of machine tools. With the development and progress of society, the transformation, updating and upgrading of intelligent equipment is mainly aimed at improving production efficiency and reducing energy consumption output costs. The development history of CNC bending machines has always insisted on upgrading around the purpose of reducing consumption and improving efficiency, from torsion shaft machines with three-phase asynchronous motors as the main motor as the power output unit, to electro-hydraulic valve-controlled CNC bending machines with servo motors as the main motors as the power output units, and then to pump-controlled CNC bending machines with servo motors as the main motors as the power output units;
近年来,行业内的精英们,也不约而同的研发了以伺服电机为主电机为动力输出单元的纯电数控折弯机,但是由于各种各样的原因,纯电数控折弯机始终不能突破中大型的数控折弯机领域,所以不能为当前的中大型数控折弯机进一步升级。为了改变当前的空白现状,进一步提升中大型数控折弯机的性能,急需推出一款油电混合驱动数控折弯机的泵控控制系统,以达到更进一步的节能降耗降噪效果和提升效率的目的,同时还可以为特殊的低温工况液压系统不能正常启动而增添“虎翼”,为整机保驾护航。In recent years, the elites in the industry have also developed pure electric CNC bending machines with servo motors as the main motors and power output units. However, due to various reasons, pure electric CNC bending machines have never been able to break through the field of medium and large CNC bending machines, so they cannot be further upgraded for the current medium and large CNC bending machines. In order to change the current blank situation and further improve the performance of medium and large CNC bending machines, it is urgent to launch a pump control system for oil-electric hybrid drive CNC bending machines to achieve further energy saving, consumption reduction, noise reduction and efficiency improvement. At the same time, it can also add "tiger wings" for special low-temperature conditions when the hydraulic system cannot start normally, to protect the whole machine.
现如今数控折弯机的每一个循环可以分为六个过程:停止、快下、工进、保压、卸荷、返程,在每一个工作过程中,对液压系统提供的压力和速度也不相同,传统的数控折弯机液压系统是由一台普通的三相异步电动机(转速不可调)和一台定量液压泵提供压力和液压油量,但是在机床的整个循环中(包括机床停止状态),油泵在恒定的高速运转电机带动下,持续的向液压系统供压力油,但是在每个循环中,只有工进和返程时,电机做的是有用功,其余的液压油全部通过电比例溢流阀流回油箱,电机做的是无用功。而在整个过程中,无用功约占2/3,此时液压油温升高较快,油温较高,即影响液压油的使用寿命,同时对液压系统也是不利的因素;Nowadays, each cycle of CNC bending machines can be divided into six processes: stop, fast down, working feed, pressure maintenance, unloading, and return. In each working process, the pressure and speed provided to the hydraulic system are also different. The hydraulic system of the traditional CNC bending machine is provided by an ordinary three-phase asynchronous motor (speed is not adjustable) and a quantitative hydraulic pump to provide pressure and hydraulic oil. However, in the entire cycle of the machine tool (including the machine tool stop state), the oil pump is driven by a constant high-speed motor to continuously supply pressure oil to the hydraulic system. However, in each cycle, only during the working feed and return, the motor does useful work, and the rest of the hydraulic oil flows back to the oil tank through the electric proportional relief valve, and the motor does useless work. In the whole process, useless work accounts for about 2/3. At this time, the hydraulic oil temperature rises faster and the oil temperature is higher, which affects the service life of the hydraulic oil and is also an unfavorable factor for the hydraulic system.
所以传统的电液数控同步折弯机在整个循环中,相对于折弯机一种油电混合驱动数控折弯机的泵控控制系统,效率低、耗能高、噪声大、不环保,低温环境不利于液压系统启动。Therefore, the traditional electro-hydraulic CNC synchronous bending machine has low efficiency, high energy consumption, high noise, and is not environmentally friendly during the entire cycle, compared with the pump control system of the bending machine, which is a hybrid oil-electric drive CNC bending machine. The low temperature environment is not conducive to the start-up of the hydraulic system.
发明内容Summary of the invention
本发明的目的在于:为了解决传统液压系统存在的缺陷问题,提供一种油电混合驱动数控折弯机的泵控控制系统。The purpose of the present invention is to provide a pump control system for an oil-electric hybrid drive CNC bending machine in order to solve the defects of the traditional hydraulic system.
为实现上述目的,本发明提供如下技术方案:一种油电混合驱动数控折弯机的泵控控制系统,包括数控系统、液压主伺服电机MA、主伺服驱动A,直驱伺服电机MB、直驱伺服B,油泵、两位四通电磁换向阀、溢流阀、单向阀、混合驱动缸、充液阀、压力传感器以及油箱、油箱附件,所述两位四通电磁换向阀包括换向阀A、换向阀B,所述溢流阀包括主压力溢流阀、背压溢流阀、安全溢流阀、卸荷溢流阀,所述单向阀包括单向阀A、单向阀B、单向阀C、单向阀D,所述混合驱动缸是由混合驱动缸上腔、混合驱动缸活塞、混合驱动缸直驱构件、混合驱动缸下腔组成;To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a pump control system of an oil-electric hybrid drive CNC bending machine, comprising a CNC system, a hydraulic main servo motor MA, a main servo drive A, a direct drive servo motor MB, a direct drive servo B, an oil pump, a two-position four-way electromagnetic reversing valve, a relief valve, a one-way valve, a hybrid drive cylinder, a filling valve, a pressure sensor, and an oil tank and oil tank accessories. The two-position four-way electromagnetic reversing valve comprises a reversing valve A and a reversing valve B. The relief valve comprises a main pressure relief valve, a back pressure relief valve, a safety relief valve and an unloading relief valve. The one-way valve comprises a one-way valve A, a one-way valve B, a one-way valve C and a one-way valve D. The hybrid drive cylinder is composed of an upper chamber of a hybrid drive cylinder, a hybrid drive cylinder piston, a hybrid drive cylinder direct drive component and a lower chamber of a hybrid drive cylinder.
所述主伺服驱动A通过导线与数控系统、液压主伺服电机MA电性连接,所述直驱伺服B通过导线与数控系统、直驱伺服电机MB电性连接,所述液压主伺服电机MA输出端连接至油泵驱动端,所述直驱伺服电机MB用于直接驱动滑板运动;The main servo drive A is electrically connected to the numerical control system and the hydraulic main servo motor MA through a wire, and the direct drive servo B is electrically connected to the numerical control system and the direct drive servo motor MB through a wire. The output end of the hydraulic main servo motor MA is connected to the oil pump drive end, and the direct drive servo motor MB is used to directly drive the skateboard to move;
所述油泵吸油口与油箱连接,且所述油泵吸油口位于油箱内连接有吸油过滤器,所述油泵的输出端通过单向阀D、单向阀A、换向阀A、充液阀连通混合驱动缸上腔的控制油路,所述混合驱动缸下腔通过单向阀B、背压溢流阀、安全溢流阀连通油箱,所述驱动缸上腔通过另一管路并通过卸荷溢流阀、单向阀C、换向阀B、单向阀D连通油泵;The oil pump suction port is connected to the oil tank, and the oil pump suction port is located in the oil tank and is connected to an oil suction filter. The output end of the oil pump is connected to the control oil circuit of the upper chamber of the hybrid drive cylinder through a one-way valve D, a one-way valve A, a reversing valve A, and a filling valve. The lower chamber of the hybrid drive cylinder is connected to the oil tank through a one-way valve B, a back pressure relief valve, and a safety relief valve. The upper chamber of the drive cylinder is connected to the oil pump through another pipeline and through the unloading relief valve, the one-way valve C, the reversing valve B, and the one-way valve D.
所述驱动缸上腔的输入管道、混合驱动缸下腔的输出管道以及所述油泵的输出管道上分别设置有M1测压接口、M2测压接口、Mp测压接口,所述压力传感器安装于M1测压接口上方,且所述压力传感器与数控系统相连,实时监控液压系统的液压压力反馈给数控系统。The input pipe of the upper chamber of the driving cylinder, the output pipe of the lower chamber of the hybrid driving cylinder and the output pipe of the oil pump are respectively provided with an M1 pressure measuring interface, an M2 pressure measuring interface and an Mp pressure measuring interface. The pressure sensor is installed above the M1 pressure measuring interface, and the pressure sensor is connected to the numerical control system to monitor the hydraulic pressure of the hydraulic system in real time and feed it back to the numerical control system.
作为本发明再进一步的方案:所述混合驱动缸活塞外侧连接有磁栅尺,用以检测油缸运动位置和运动速度,所述磁栅尺与数控系统相连,所述磁栅尺将检测的信号反馈给数控系统。As a further solution of the present invention: a magnetic scale is connected to the outer side of the hybrid drive cylinder piston to detect the cylinder movement position and movement speed. The magnetic scale is connected to the numerical control system, and the magnetic scale feeds back the detected signal to the numerical control system.
作为本发明再进一步的方案:所述油箱附件包括空气滤清器、温度传感器、液压计,所述空气滤清器、温度传感器、液压计安装于油箱外侧并延伸至油箱内侧,所述温度传感器、液压计与数控系统相连,所述温度传感器用于实时监控液压系统的液压油温度反馈给数控系统。As a further solution of the present invention: the oil tank accessories include an air filter, a temperature sensor, and a hydraulic gauge. The air filter, temperature sensor, and hydraulic gauge are installed on the outside of the oil tank and extend to the inside of the oil tank. The temperature sensor and hydraulic gauge are connected to the numerical control system. The temperature sensor is used to monitor the hydraulic oil temperature of the hydraulic system in real time and feed back to the numerical control system.
作为本发明再进一步的方案:所述换向阀与数控系统相连,所述换向阀的得电顺序由数控系统设定,所述主压力溢流阀与油泵输出端相连,确保了主压力的安全。As a further solution of the present invention: the reversing valve is connected to a numerical control system, the power-on sequence of the reversing valve is set by the numerical control system, and the main pressure relief valve is connected to an output end of the oil pump, thereby ensuring the safety of the main pressure.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:
通过设置油电混合驱动数控折弯机的泵控控制系统,根据环境的变化、机床的每个阶段的运转工况,通过温度传感器与磁栅尺的精确反馈信号输入给数控系统,数控系统可实时反馈的数据与内部设定的数据对比,来判断选择工作模式,来适应不同的工况,达到油电混合驱动数控折弯机的泵控控制系统的极致节能降噪效果,填补了伺服直驱动力在中大型数控折弯机的空缺,同时也解决了低温液压系统启动工作难题,数控系统输出信号通过控制伺服驱动器来改变伺服电机转速,以实现无溢流控制优点,达到了极高效、极节能、极低噪、极环保的目的。By setting up a pump control system for a hybrid-electric CNC bending machine, according to environmental changes and the operating conditions of the machine tool at each stage, the precise feedback signals of the temperature sensor and the magnetic scale are input to the CNC system. The CNC system can compare the real-time feedback data with the internally set data to determine and select the working mode to adapt to different working conditions, thereby achieving the ultimate energy-saving and noise reduction effect of the pump control system of the hybrid-electric CNC bending machine, filling the gap of servo direct drive power in medium and large CNC bending machines, and also solving the problem of starting the low-temperature hydraulic system. The output signal of the CNC system changes the speed of the servo motor by controlling the servo driver to achieve the advantage of overflow-free control, achieving the purpose of extremely high efficiency, extremely energy-saving, extremely low noise and extremely environmentally friendly.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的油电混合驱动数控折弯机的泵控控制系统原理图;FIG1 is a schematic diagram of a pump control system of an oil-electric hybrid drive CNC bending machine of the present invention;
图2为本发明的液压系统时序表;FIG2 is a timing chart of the hydraulic system of the present invention;
图3为本发明的三种模式的系统控制示意图。FIG. 3 is a schematic diagram of system control in three modes of the present invention.
图中:1、液压主伺服电机MA;2、油箱;3、吸油过滤器;4、油泵;5、液压计;6、温度传感器;7、空气滤清器;8、主压力溢流阀;9、单向阀A;10、换向阀A;11、节流孔;12、充液阀;13、压力传感器;14、M1测压接口;15、直驱伺服电机MB;16、混合驱动缸上腔;17、混合驱动缸活塞;18、混合驱动缸直驱构件;19、混合驱动缸下腔;20、单向阀B;21、M2测压接口;22、背压溢流阀;23、安全溢流阀;24、卸荷溢流阀;25、单向阀C;26、换向阀B;27、Mp测压接口;28、单向阀D。In the figure: 1. Hydraulic main servo motor MA; 2. Oil tank; 3. Oil suction filter; 4. Oil pump; 5. Hydraulic gauge; 6. Temperature sensor; 7. Air filter; 8. Main pressure relief valve; 9. Check valve A; 10. Reversing valve A; 11. Throttle hole; 12. Filling valve; 13. Pressure sensor; 14. M1 pressure measuring interface; 15. Direct drive servo motor MB; 16. Hybrid drive cylinder upper chamber; 17. Hybrid drive cylinder piston; 18. Hybrid drive cylinder direct drive component; 19. Hybrid drive cylinder lower chamber; 20. Check valve B; 21. M2 pressure measuring interface; 22. Back pressure relief valve; 23. Safety relief valve; 24. Unloading relief valve; 25. Check valve C; 26. Reversing valve B; 27. Mp pressure measuring interface; 28. Check valve D.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“设置”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。下面根据本发明的整体结构,对其实施例进行说明。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal connection of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. The following is an explanation of an embodiment of the present invention based on the overall structure of the present invention.
请参阅图1至图3,本发明实施例中,一种油电混合驱动数控折弯机的泵控控制系统,包括数控系统、液压主伺服电机MA1、主伺服驱动A,直驱伺服电机MB15、直驱伺服B,油泵4、两位四通电磁换向阀、溢流阀、单向阀、混合驱动缸、充液阀12、压力传感器13以及油箱2、油箱附件,两位四通电磁换向阀包括换向阀A10、换向阀B26,溢流阀包括主压力溢流阀8、背压溢流阀22、安全溢流阀23、卸荷溢流阀24,单向阀包括单向阀A9、单向阀B20、单向阀C25、单向阀D28,混合驱动缸是由混合驱动缸上腔16、混合驱动缸活塞17、混合驱动缸直驱构件18、混合驱动缸下腔19组成;Please refer to Figures 1 to 3. In the embodiment of the present invention, a pump control system of an oil-electric hybrid drive CNC bending machine includes a CNC system, a hydraulic main servo motor MA1, a main servo drive A, a direct drive servo motor MB15, a direct drive servo B, an oil pump 4, a two-position four-way electromagnetic reversing valve, a relief valve, a one-way valve, a hybrid drive cylinder, a filling valve 12, a pressure sensor 13, and an oil tank 2 and oil tank accessories. The two-position four-way electromagnetic reversing valve includes a reversing valve A10 and a reversing valve B26. The relief valve includes a main pressure relief valve 8, a back pressure relief valve 22, a safety relief valve 23, and a unloading relief valve 24. The one-way valve includes a one-way valve A9, a one-way valve B20, a one-way valve C25, and a one-way valve D28. The hybrid drive cylinder is composed of a hybrid drive cylinder upper chamber 16, a hybrid drive cylinder piston 17, a hybrid drive cylinder direct drive component 18, and a hybrid drive cylinder lower chamber 19.
主伺服驱动A通过导线与数控系统、液压主伺服电机MA1电性连接,直驱伺服B通过导线与数控系统、直驱伺服电机MB15电性连接,液压主伺服电机MA1输出端连接至油泵4驱动端,直驱伺服电机MB15用于直接驱动滑板运动;The main servo drive A is electrically connected to the numerical control system and the hydraulic main servo motor MA1 through wires, and the direct drive servo B is electrically connected to the numerical control system and the direct drive servo motor MB15 through wires. The output end of the hydraulic main servo motor MA1 is connected to the driving end of the oil pump 4. The direct drive servo motor MB15 is used to directly drive the skateboard to move;
油泵4吸油口与油箱2连接,且油泵4吸油口位于油箱2内连接有吸油过滤器3,油泵4的输出端通过单向阀D28、单向阀A9、换向阀A10、充液阀12连通混合驱动缸上腔16的控制油路,混合驱动缸下腔19通过单向阀B20、背压溢流阀22、安全溢流阀23连通油箱2,驱动缸上腔16通过另一管路并通过卸荷溢流阀24、单向阀C25、换向阀B26、单向阀D28连通油泵4;The oil suction port of the oil pump 4 is connected to the oil tank 2, and the oil suction port of the oil pump 4 is located in the oil tank 2 and is connected to the oil suction filter 3. The output end of the oil pump 4 is connected to the control oil circuit of the upper chamber 16 of the hybrid drive cylinder through the one-way valve D28, the one-way valve A9, the reversing valve A10, and the filling valve 12. The lower chamber 19 of the hybrid drive cylinder is connected to the oil tank 2 through the one-way valve B20, the back pressure relief valve 22, and the safety relief valve 23. The upper chamber 16 of the drive cylinder is connected to the oil pump 4 through another pipeline and through the unloading relief valve 24, the one-way valve C25, the reversing valve B26, and the one-way valve D28;
驱动缸上腔16的输入管道、混合驱动缸下腔19的输出管道以及油泵4的输出管道上分别设置有M1测压接口14、M2测压接口21、Mp测压接口27,压力传感器13安装于M1测压接口14上方,且压力传感器13与数控系统相连,实时监控液压系统的液压压力反馈给数控系统;The input pipe of the upper chamber 16 of the drive cylinder, the output pipe of the lower chamber 19 of the hybrid drive cylinder and the output pipe of the oil pump 4 are respectively provided with an M1 pressure measuring interface 14, an M2 pressure measuring interface 21 and an Mp pressure measuring interface 27. The pressure sensor 13 is installed above the M1 pressure measuring interface 14, and the pressure sensor 13 is connected to the numerical control system to monitor the hydraulic pressure of the hydraulic system in real time and feed it back to the numerical control system;
混合驱动缸活塞17外侧连接有磁栅尺,用以检测油缸运动位置和运动速度,磁栅尺与数控系统相连,磁栅尺将检测的信号反馈给数控系统;A magnetic scale is connected to the outside of the hybrid drive cylinder piston 17 to detect the cylinder movement position and movement speed. The magnetic scale is connected to the numerical control system, and the magnetic scale feeds back the detection signal to the numerical control system;
油箱附件包括空气滤清器7、温度传感器6、液压计5,空气滤清器7、温度传感器6、液压计5安装于油箱2外侧并延伸至油箱2内侧,温度传感器6、液压计5与数控系统相连,温度传感器6用于实时监控液压系统的液压油温度反馈给数控系统;The oil tank accessories include an air filter 7, a temperature sensor 6, and a hydraulic pressure gauge 5. The air filter 7, the temperature sensor 6, and the hydraulic pressure gauge 5 are installed on the outside of the oil tank 2 and extend to the inside of the oil tank 2. The temperature sensor 6 and the hydraulic pressure gauge 5 are connected to the numerical control system. The temperature sensor 6 is used to monitor the hydraulic oil temperature of the hydraulic system in real time and feed it back to the numerical control system.
换向阀与数控系统相连,换向阀的得电顺序由数控系统设定,主压力溢流阀8与油泵输出端相连,确保了主压力的安全。The reversing valve is connected to the numerical control system, and the power-on sequence of the reversing valve is set by the numerical control system. The main pressure relief valve 8 is connected to the output end of the oil pump to ensure the safety of the main pressure.
在本实施例中:需要补充说明的是:主压力溢流阀8控制机床工况所需最大压力,安全溢流阀23设定为油缸下腔所承受的最大压力,背压溢流阀22调整到机床停止支撑滑板的压力,使机床在任何不加压的工况中,滑板静止;In this embodiment, it should be supplemented that: the main pressure relief valve 8 controls the maximum pressure required for the machine tool working condition, the safety relief valve 23 is set to the maximum pressure borne by the lower chamber of the oil cylinder, and the back pressure relief valve 22 is adjusted to the pressure at which the machine tool stops supporting the slide, so that the slide of the machine tool is stationary in any non-pressurized working condition;
Mp测压接口27测系统主压力,M1测压接口14测驱动缸上腔16压力,M2测压接口测驱动缸下腔19;The Mp pressure measuring interface 27 measures the main pressure of the system, the M1 pressure measuring interface 14 measures the pressure of the upper chamber 16 of the driving cylinder, and the M2 pressure measuring interface measures the pressure of the lower chamber 19 of the driving cylinder;
主伺服电机MA1转动带动油泵向混合驱动缸提供液压油,直驱伺服电机MB15直接驱动滑板运动,液压油通过换向阀进入混合驱动缸,然后经换向阀流回油箱2;The main servo motor MA1 rotates to drive the oil pump to supply hydraulic oil to the hybrid drive cylinder. The direct drive servo motor MB15 directly drives the slide plate to move. The hydraulic oil enters the hybrid drive cylinder through the reversing valve and then flows back to the oil tank 2 through the reversing valve.
其系统运行状态有三种模式(见图3),三种模式切换由以下条件确定:系统计算负载:f ;系统设定负载:F ;温度传感器反馈温度:t ;系统设定温度:T;The system has three operating modes (see Figure 3). The switching of the three modes is determined by the following conditions: system calculated load: f; system set load: F; temperature sensor feedback temperature: t; system set temperature: T;
模式一: 当f≤F,此工作模式为直驱伺服模式,此模式运行状态如下:Mode 1: When f≤F, this working mode is direct drive servo mode, and the operating status of this mode is as follows:
停止:数控系统处于待机状态,油电混合驱动数控折弯机的泵控控制系统处于0输出,0噪声状态;Stop: The CNC system is in standby mode, and the pump control system of the hybrid drive CNC bending machine is in 0 output and 0 noise state;
快下:数控系统与直驱伺服驱动B相连,输出信号控制直驱伺服电机MB15正转高速运行驱动滑板高速下行,通过混合驱动缸伺服直驱构件18传动驱动混合驱动缸活塞17,混合驱动缸上腔16通过自吸从油箱2吸取充足的液压油填满上腔,混合驱动缸下腔19通过背压溢流阀22溢流掉多余的液压油回油箱2;Fast down: The numerical control system is connected to the direct drive servo drive B, and the output signal controls the direct drive servo motor MB15 to run forward at high speed to drive the slide plate to move downward at high speed, and the hybrid drive cylinder servo direct drive component 18 drives the hybrid drive cylinder piston 17. The upper chamber 16 of the hybrid drive cylinder absorbs sufficient hydraulic oil from the oil tank 2 through self-priming to fill the upper chamber, and the lower chamber 19 of the hybrid drive cylinder overflows the excess hydraulic oil back to the oil tank 2 through the back pressure relief valve 22;
工进:数控系统与直驱伺服驱动B相连,输出信号控制直驱伺服电机MB15正转低速运行驱动滑板低速工进,通过混合驱动缸伺服直驱构件18传动驱动混合驱动缸活塞17,混合驱动缸上腔16通过自吸继续从油箱2吸取充足的液压油填满上腔,混合驱动缸下腔19通过背压溢流阀22溢流掉多余的液压油回油箱2;Working advance: The numerical control system is connected to the direct drive servo drive B, and the output signal controls the direct drive servo motor MB15 to run forward at a low speed to drive the slide plate to work at a low speed, and drives the hybrid drive cylinder piston 17 through the hybrid drive cylinder servo direct drive component 18. The upper chamber 16 of the hybrid drive cylinder continues to absorb sufficient hydraulic oil from the oil tank 2 through self-priming to fill the upper chamber, and the lower chamber 19 of the hybrid drive cylinder overflows the excess hydraulic oil back to the oil tank 2 through the back pressure relief valve 22;
保压:继续维持工进状态,通过光栅尺反馈回来的目标位置,调整直驱伺服电机MB15的大扭矩和低转速,通过混合驱动缸伺服直驱构件18传动驱动混合驱动缸活塞17,确保下死点稳定;Maintaining pressure: Continue to maintain the working state, adjust the high torque and low speed of the direct drive servo motor MB15 through the target position fed back by the grating ruler, and drive the hybrid drive cylinder piston 17 through the hybrid drive cylinder servo direct drive component 18 to ensure the stability of the bottom dead point;
卸荷:在保压时间完成之后,通过数控系统控制直驱伺服驱动B调整直驱伺服电机MB15的大扭矩和低转速方向,通过混合驱动缸伺服直驱构件18传动驱动混合驱动缸活塞17,即可完成卸荷;Unloading: After the holding time is completed, the direct drive servo drive B is controlled by the numerical control system to adjust the high torque and low speed direction of the direct drive servo motor MB15, and the hybrid drive cylinder piston 17 is driven by the hybrid drive cylinder servo direct drive component 18 to complete the unloading;
返程:在卸荷完成之后,通过数控系统控制直驱伺服驱动B调整直驱伺服电机MB15的大扭矩和高转速方向,通过混合驱动缸伺服直驱构件18传动驱动混合驱动缸活塞17,混合驱动缸下腔19通过单向阀B20从油箱2中吸油填满下腔,即可完成返程。Return stroke: After unloading is completed, the direct drive servo drive B is controlled by the CNC system to adjust the high torque and high speed direction of the direct drive servo motor MB15, and the hybrid drive cylinder servo direct drive component 18 drives the hybrid drive cylinder piston 17. The lower chamber 19 of the hybrid drive cylinder draws oil from the oil tank 2 through the one-way valve B20 to fill the lower chamber, and the return stroke is completed.
模式二: 当f≥F且t≤T,此工作模式为预热保护模式,此时负载大于直驱伺服电机MB15的极限能力,不允许直驱伺服模式工作,但是液压油温低也不适合液压系统正常启动运行,此时需要给液压液系统预热,增加其流动性,以达到液压系统的正常工作条件,此模式适用于特殊的低温条件工况下,整机持续工作,其运行状态如下:Mode 2: When f≥F and t≤T, this working mode is the preheating protection mode. At this time, the load is greater than the limit capacity of the direct-drive servo motor MB15, and the direct-drive servo mode is not allowed to work. However, the low hydraulic oil temperature is not suitable for the normal start-up and operation of the hydraulic system. At this time, the hydraulic fluid system needs to be preheated to increase its fluidity to achieve the normal working conditions of the hydraulic system. This mode is suitable for special low-temperature conditions. The whole machine continues to work. Its operating status is as follows:
停止:数控系统处于待机状态,油电混合驱动数控折弯机的泵控控制系统处于0输出,0噪声状态。Stop: The CNC system is in standby mode, and the pump control system of the hybrid drive CNC bending machine is in 0 output and 0 noise state.
快下:数控系统与直驱伺服驱动B相连,输出信号控制直驱伺服电机MB15正转高速运行驱动滑板高速下行,通过混合驱动缸伺服直驱构件18传动驱动混合驱动缸活塞17,混合驱动缸上腔16通过自吸从油箱吸取充足的液压油填满上腔,混合驱动缸下腔19通过背压溢流阀22溢流掉多余的液压油回油箱2。Fast down: The CNC system is connected to the direct drive servo drive B, and the output signal controls the direct drive servo motor MB15 to run forward at high speed to drive the slide plate to move downward at high speed. The hybrid drive cylinder servo direct drive component 18 drives the hybrid drive cylinder piston 17. The upper chamber 16 of the hybrid drive cylinder absorbs sufficient hydraulic oil from the oil tank through self-priming to fill the upper chamber, and the lower chamber 19 of the hybrid drive cylinder overflows the excess hydraulic oil back to the oil tank 2 through the back pressure relief valve 22.
返程:在卸荷完成之后,通过数控系统控制直驱伺服驱动B调整直驱伺服电机MB15的大扭矩和高转速方向,通过混合驱动缸伺服直驱构件18传动驱动混合驱动缸活塞17,混合驱动缸下腔19通过单向阀20从油箱2中吸油填满下腔,即可完成返程。Return stroke: After unloading is completed, the direct drive servo drive B is controlled by the numerical control system to adjust the high torque and high speed direction of the direct drive servo motor MB15, and the hybrid drive cylinder servo direct drive component 18 drives the hybrid drive cylinder piston 17. The lower chamber 19 of the hybrid drive cylinder sucks oil from the oil tank 2 through the one-way valve 20 to fill the lower chamber, and the return stroke is completed.
快下、返程如此反复循环,直到液压系统油温达到设定值即可停止。The cycle of fast down and return is repeated until the oil temperature of the hydraulic system reaches the set value.
模式三: 当f≥F且t≥T,此工作模式为油电混合驱动模式,在直驱伺服电机MB15的能力范围内采用直驱伺服电机MB15驱动,在直驱伺服电机MB15的能力范围外采用液压主伺服电机MA1液压驱动,目的是达到油电混合驱动数控折弯机的泵控控制系统的极致节能降噪效果,其运行状态如下:Mode 3: When f≥F and t≥T, this working mode is the oil-electric hybrid drive mode. The direct drive servo motor MB15 is used within the capacity of the direct drive servo motor MB15, and the hydraulic main servo motor MA1 is used outside the capacity of the direct drive servo motor MB15. The purpose is to achieve the ultimate energy saving and noise reduction effect of the pump control system of the oil-electric hybrid drive CNC bending machine. Its operating status is as follows:
快下:数控系统与直驱伺服驱动B相连,输出信号控制直驱伺服电机MB15正转高速运行驱动滑板高速下行,通过混合驱动缸伺服直驱构件18传动驱动混合驱动缸活塞17,混合驱动缸上腔16通过自吸从油箱2吸取充足的液压油填满上腔,混合驱动缸下腔19通过背压溢流阀33溢流掉多余的液压油回油箱2;Fast down: The numerical control system is connected to the direct drive servo drive B, and the output signal controls the direct drive servo motor MB15 to run forward at high speed to drive the slide plate to move downward at high speed, and the hybrid drive cylinder servo direct drive component 18 drives the hybrid drive cylinder piston 17. The upper chamber 16 of the hybrid drive cylinder absorbs sufficient hydraulic oil from the oil tank 2 through self-priming to fill the upper chamber, and the lower chamber 19 of the hybrid drive cylinder overflows the excess hydraulic oil back to the oil tank 2 through the back pressure relief valve 33;
工进:数控系统与主伺服驱动A相连,输出信号控制液压主伺服电机MA1正转驱动油泵4,通过吸油过滤器3从油箱2吸取液压油,从油泵4的排油口给液压系统提供高压液压油,换向阀10的YV2优先得电,P-B经过节流孔11控制关闭充液阀12,使混合驱动缸上腔16得以关闭以后,换向阀26的YV1得电,P-B通过单向阀25进入混合驱动缸上腔16加压驱动缸活塞17,实现工进动作,同时直驱伺服驱动B会通过光栅尺的实时反馈位置来调整直驱伺服电机MB15跟随工进速度,混合驱动缸下腔19通过背压溢流阀溢22流掉多余的液压油回油箱2;Working advance: The numerical control system is connected to the main servo drive A, and the output signal controls the hydraulic main servo motor MA1 to drive the oil pump 4 in the forward direction. The hydraulic oil is sucked from the oil tank 2 through the oil suction filter 3, and the high-pressure hydraulic oil is provided to the hydraulic system from the oil discharge port of the oil pump 4. The YV2 of the reversing valve 10 is energized first, and the P-B controls the closing of the filling valve 12 through the throttle hole 11. After the upper chamber 16 of the hybrid drive cylinder is closed, the YV1 of the reversing valve 26 is energized, and the P-B enters the upper chamber 16 of the hybrid drive cylinder through the one-way valve 25 to pressurize the drive cylinder piston 17 to realize the working advance action. At the same time, the direct-drive servo drive B will adjust the direct-drive servo motor MB15 to follow the working advance speed through the real-time feedback position of the grating ruler, and the lower chamber 19 of the hybrid drive cylinder flows away the excess hydraulic oil back to the oil tank 2 through the back pressure relief valve overflow 22;
保压:继续维持工进状态,通过光栅尺反馈回来的目标位置,数控系统调整主伺服驱动A控制液压主伺服电机MA1的大扭矩和低转速,通过混合驱动缸上腔16加压驱动缸活塞17,压力传感器6实时反馈液压系统的压力给数控系统,确保过载对工件的误差和下死点稳定;Maintaining pressure: Continue to maintain the working state, and the target position is fed back by the grating ruler. The CNC system adjusts the main servo drive A to control the high torque and low speed of the hydraulic main servo motor MA1, and pressurizes the drive cylinder piston 17 through the upper chamber 16 of the hybrid drive cylinder. The pressure sensor 6 feeds back the pressure of the hydraulic system to the CNC system in real time to ensure the error of the overload on the workpiece and the stability of the bottom dead point;
卸荷:在保压时间完成之后,通过数控系统控制主伺服驱动A调整液压主伺服电机MA1,使其静止不动,换向阀26的YV1失电,混合驱动缸上腔16高压液压油通过卸荷溢流阀24,再到换向阀26的B-T流回油箱2,即可完成卸荷;Unloading: After the pressure holding time is completed, the main servo drive A is controlled by the CNC system to adjust the hydraulic main servo motor MA1 to make it stationary, and the YV1 of the reversing valve 26 loses power. The high-pressure hydraulic oil in the upper chamber 16 of the hybrid drive cylinder flows through the unloading relief valve 24 and then to the B-T of the reversing valve 26 and flows back to the oil tank 2, thus completing the unloading;
返程:在卸荷完成之后,通过数控系统控制直驱伺服驱动B调整直驱伺服电机MB15的大扭矩和高转速方向,此时液压主伺服电机MA1保持待机状态,通过混合驱动缸伺服直驱构件18传动驱动混合驱动缸活塞17,混合驱动缸下腔19通过单向阀B20从油箱2中吸油填满下腔,混合驱动缸上腔16通过充液阀12流回油箱2,即可完成返程。Return stroke: After the unloading is completed, the direct drive servo drive B is controlled by the numerical control system to adjust the high torque and high speed direction of the direct drive servo motor MB15. At this time, the hydraulic main servo motor MA1 remains in standby state, and the hybrid drive cylinder servo direct drive component 18 drives the hybrid drive cylinder piston 17. The lower chamber 19 of the hybrid drive cylinder absorbs oil from the oil tank 2 through the one-way valve B20 to fill the lower chamber, and the upper chamber 16 of the hybrid drive cylinder flows back to the oil tank 2 through the filling valve 12 to complete the return stroke.
此液压系统在使用时具有以下优点:This hydraulic system has the following advantages when used:
1、传统的数控机床电机是普通的三相异步电动机(转速额定),而油电混合驱动数控折弯机的泵控控制系统的电机是伺服电机(转速可调),由于转速可调,不仅可以提高工作效率,还可以节约电能,而且伺服电机的噪音低于普通的伺服电机,从而达到了降噪。由于液压油温可控,所以液压油寿命加长,从而达到了环保;1. The motor of the traditional CNC machine tool is an ordinary three-phase asynchronous motor (rated speed), while the motor of the pump control system of the oil-electric hybrid drive CNC bending machine is a servo motor (adjustable speed). Since the speed is adjustable, it can not only improve work efficiency, but also save electricity. The noise of the servo motor is lower than that of the ordinary servo motor, thus achieving noise reduction. Since the hydraulic oil temperature is controllable, the service life of the hydraulic oil is extended, thus achieving environmental protection;
2、传统的液压系统主压力是由电比例溢流阀、手调溢流阀、插装阀共同控制,而油电混合驱动数控折弯机的泵控控制系统只需要一个手调溢流阀配合伺服电机就可以完成对主压力的控制,需要不同的折弯力可以通过数控系统、伺服驱动器来调整伺服电机的扭矩来实现,从而使液压系统控制更智能,结构更优化;2. The main pressure of the traditional hydraulic system is controlled by an electric proportional relief valve, a manual relief valve, and a cartridge valve. The pump control system of the oil-electric hybrid drive CNC bending machine only needs a manual relief valve and a servo motor to control the main pressure. Different bending forces can be achieved by adjusting the torque of the servo motor through the CNC system and servo driver, making the hydraulic system control more intelligent and the structure more optimized.
3、传统的数控液压系统(阀控)的换向阀为电比例换向阀,数控系统要输出模拟信号来控制电比例换向阀的开口大小,控制数控机床的同步精度,这样开口的大小必会造成节流,产生不必要的能量损失,造成油温升高加快。而油电混合驱动数控折弯机的泵控控制系统的换向阀为常规的换向阀,开口大小不需要调节,只需要数控系统给出电磁换向阀的得电或失电信号完成换向调节。系统所需流量的大小由伺服电机转速和定量油泵控制,此时,数控系统会根据不同工况来确定伺服电机的转速,调节所需液压油流量大小,避免了流量节流损失;3. The reversing valve of the traditional CNC hydraulic system (valve control) is an electric proportional reversing valve. The CNC system needs to output analog signals to control the opening size of the electric proportional reversing valve and control the synchronization accuracy of the CNC machine tool. The size of the opening will inevitably cause throttling, resulting in unnecessary energy loss and causing the oil temperature to rise faster. The reversing valve of the pump control system of the oil-electric hybrid drive CNC bending machine is a conventional reversing valve. The opening size does not need to be adjusted. The CNC system only needs to give the electromagnetic reversing valve an energized or de-energized signal to complete the reversing adjustment. The flow rate required by the system is controlled by the servo motor speed and the quantitative oil pump. At this time, the CNC system will determine the speed of the servo motor according to different working conditions, adjust the required hydraulic oil flow rate, and avoid flow throttling losses;
4、传统的数控液压系统的折弯机,工作模式单一,快下与返程都是液压驱动,且折弯机低温使液压系统无法正常使用,而油电混合驱动数控折弯机的泵控控制系统可以在快下与返程阶段启用的伺服电机,同时轻载的工况可以使用纯电驱动直接驱动,相比传统的液压系统,节能效果更上一层楼,同时低温轻载的工况也可以正常工作,提高了设备使用效率。4. The traditional CNC hydraulic system bending machine has a single working mode. Both the fast down and return strokes are hydraulically driven, and the low temperature of the bending machine makes the hydraulic system unable to work normally. The pump control system of the oil-electric hybrid drive CNC bending machine can enable the servo motor in the fast down and return stages. At the same time, the light load condition can be directly driven by pure electric drive. Compared with the traditional hydraulic system, the energy saving effect is further improved. At the same time, the low temperature and light load conditions can also work normally, which improves the equipment use efficiency.
综上所述:油电混合驱动数控折弯机的泵控控制系统在技术上的改进可以使油电混合折弯机的整体性能明显的提升,达到了极高效、极节能、极低噪、极环保的目的。In summary: the technical improvement of the pump control system of the oil-electric hybrid drive CNC bending machine can significantly improve the overall performance of the oil-electric hybrid bending machine, achieving the goals of extremely high efficiency, extremely energy saving, extremely low noise and extremely environmental protection.
以上所述的,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。What has been described above are only preferred specific implementations of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, can make equivalent replacements or changes based on the technical solutions and inventive concepts of the present invention, which should be covered by the protection scope of the present invention.
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