CN117895155A - Alkaline battery with protection seal structure - Google Patents
Alkaline battery with protection seal structure Download PDFInfo
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- CN117895155A CN117895155A CN202311796186.1A CN202311796186A CN117895155A CN 117895155 A CN117895155 A CN 117895155A CN 202311796186 A CN202311796186 A CN 202311796186A CN 117895155 A CN117895155 A CN 117895155A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/183—Sealing members
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/36—Accumulators not provided for in groups H01M10/05-H01M10/34
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/102—Primary casings; Jackets or wrappings characterised by their shape or physical structure
- H01M50/107—Primary casings; Jackets or wrappings characterised by their shape or physical structure having curved cross-section, e.g. round or elliptic
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
本申请涉及一种具有防护密封结构的碱性电池,属于电池的技术领域,其包括内壳组件,所述内壳组件包括装有电解液的内壳体,所述内壳体的一端固定有正极顶板,所述内壳体的另一端固定有负极底板,还包括安装在内壳组件外侧的外壳组件,所述外壳组件包括第一外壳体和第二外壳体,所述第一外壳体和第二外壳体之间相互插接固定,所述内壳组件与外壳组件之间还设有密封组件,所述密封组件包括固定在所述正极顶板的第一密封垫和固定在所述负极底板上的第二密封垫,所述第一外壳体与第二外壳体相互插接时,所述第一外壳体与第一密封垫抵紧,所述第二外壳体与第二密封垫抵紧。本申请具有提高电池的密封性,减少电池内的电解液泄露的效果。
The present application relates to an alkaline battery with a protective sealing structure, belonging to the technical field of batteries, which includes an inner shell assembly, the inner shell assembly includes an inner shell filled with electrolyte, one end of the inner shell is fixed with a positive top plate, the other end of the inner shell is fixed with a negative bottom plate, and also includes an outer shell assembly installed on the outside of the inner shell assembly, the outer shell assembly includes a first outer shell body and a second outer shell body, the first outer shell body and the second outer shell body are plugged and fixed to each other, and a sealing assembly is also provided between the inner shell assembly and the outer shell assembly, the sealing assembly includes a first sealing gasket fixed to the positive top plate and a second sealing gasket fixed to the negative bottom plate, when the first outer shell body and the second outer shell body are plugged into each other, the first outer shell body is pressed against the first sealing gasket, and the second outer shell body is pressed against the second sealing gasket. The present application has the effect of improving the sealing of the battery and reducing the leakage of the electrolyte in the battery.
Description
技术领域Technical Field
本申请涉及电池的技术领域,尤其是涉及一种具有防护密封结构的碱性电池。The present application relates to the technical field of batteries, and in particular to an alkaline battery with a protective sealing structure.
背景技术Background technique
碱性电池亦称为碱性干电池、碱性锌锰电池、碱锰电池,是锌锰电池系列中性能最优的品种,碱性电池是指盛有电解质溶液和金属电极以产生电流的杯、槽或其他容器或复合容器的部分空间,能将化学能转化成电能的装置。Alkaline batteries, also known as alkaline dry batteries, alkaline zinc-manganese batteries, and alkaline manganese batteries, are the best performing varieties in the zinc-manganese battery series. Alkaline batteries refer to cups, troughs or other containers or part of the space in a composite container that contains electrolyte solutions and metal electrodes to generate electric current, and are devices that can convert chemical energy into electrical energy.
目前,相关的碱性电池例如授权公告号为碱性电池,其公开一种具有防渗漏结构的碱性锌锰电池,包括镀锌钢壳(1)、电解液隔离管(2)、正极环(3)、黄铜集电体(4)、塑料密封圈(5)、负极电池盖帽(6)。At present, relevant alkaline batteries, such as the authorization announcement number, are alkaline batteries, which disclose an alkaline zinc-manganese battery with an anti-leakage structure, including a galvanized steel shell (1), an electrolyte isolation tube (2), a positive electrode ring (3), a brass collector (4), a plastic sealing ring (5), and a negative electrode battery cap (6).
相关技术中,当电池收到外力碰撞或摔落时,电池壳体可能会发生形变,导致电池壳体的密封性下降,造成电池内的电解液泄露,污染环境。In the related art, when a battery is hit by an external force or falls, the battery shell may be deformed, resulting in a decrease in the sealing of the battery shell, causing the electrolyte in the battery to leak and pollute the environment.
发明内容Summary of the invention
为了提高电池的密封性,减少电池内的电解液泄露的问题,本申请提供一种具有防护密封结构的碱性电池。In order to improve the sealing performance of the battery and reduce the problem of electrolyte leakage in the battery, the present application provides an alkaline battery with a protective sealing structure.
本申请提供的一种具有防护密封结构的碱性电池采用如下的技术方案:The present application provides an alkaline battery with a protective sealing structure using the following technical solution:
一种具有防护密封结构的碱性电池,包括内壳组件,所述内壳组件包括装有电解液的内壳体,所述内壳体的一端固定有正极顶板,所述内壳体的另一端固定有负极底板,还包括安装在内壳组件外侧的外壳组件,所述外壳组件包括第一外壳体和第二外壳体,所述第一外壳体和第二外壳体之间相互插接固定,所述内壳组件与外壳组件之间还设有密封组件,所述密封组件包括固定在所述正极顶板的第一密封垫和固定在所述负极底板上的第二密封垫,所述第一外壳体与第二外壳体相互插接时,所述第一外壳体与第一密封垫抵紧,所述第二外壳体与第二密封垫抵紧。An alkaline battery with a protective sealing structure comprises an inner shell assembly, the inner shell assembly comprises an inner shell filled with electrolyte, a positive electrode top plate is fixed to one end of the inner shell, a negative electrode bottom plate is fixed to the other end of the inner shell, and an outer shell assembly is installed on the outside of the inner shell assembly, the outer shell assembly comprises a first outer shell body and a second outer shell body, the first outer shell body and the second outer shell body are plugged and fixed to each other, a sealing assembly is also provided between the inner shell assembly and the outer shell assembly, the sealing assembly comprises a first sealing gasket fixed to the positive electrode top plate and a second sealing gasket fixed to the negative electrode bottom plate, when the first outer shell body and the second outer shell body are plugged into each other, the first outer shell body is tightly pressed against the first sealing gasket, and the second outer shell body is tightly pressed against the second sealing gasket.
通过采用上述技术方案,第一外壳体和第二外壳体相插接并且安装在内壳体的外侧,起到防护的作用,减少外力直接冲击内壳组件造成泄露的情况,并且密封组件增强内壳体与第一外壳体、第二外壳体之间的密封性,减少电解液泄露造成环境污染的情况。By adopting the above technical solution, the first outer shell and the second outer shell are plugged into and installed on the outside of the inner shell, which plays a protective role and reduces the leakage caused by direct impact of external force on the inner shell component. The sealing component enhances the sealing between the inner shell and the first outer shell and the second outer shell, reducing the environmental pollution caused by electrolyte leakage.
可选的,所述密封组件包括安装在内壳体周侧的多个环形的充气密封圈,多个所述充气密封圈沿内壳体的长度方向间隔设置,所述充气密封圈远离内壳体的一侧与第一外壳体、第二外壳体抵接。Optionally, the sealing assembly includes a plurality of annular inflatable sealing rings installed on the circumferential side of the inner shell, the plurality of inflatable sealing rings are spaced apart along the length direction of the inner shell, and the side of the inflatable sealing ring away from the inner shell abuts against the first outer shell and the second outer shell.
通过采用上述技术方案,多个充气密封圈设置在内壳体和第一外壳体、第二外壳体之间,既能起到缓冲外界冲击力的作用,还能起到增强密封性的作用,减少电解液的泄露。By adopting the above technical solution, multiple inflatable sealing rings are arranged between the inner shell and the first outer shell and the second outer shell, which can not only buffer the external impact force, but also enhance the sealing and reduce the leakage of the electrolyte.
可选的,所述内壳体的周侧固定有弹性垫,所述充气密封圈靠近内壳体的一侧与弹性垫抵接。Optionally, an elastic pad is fixed to the circumferential side of the inner shell, and the side of the inflatable sealing ring close to the inner shell is in contact with the elastic pad.
通过采用上述技术方案,弹性垫有助于增加充气密封圈与内壳体之间接触面积,并且弹性垫也能起到缓冲外界冲击力的作用,减少外力冲击内壳体造成内壳体内的电解液泄露的情况。By adopting the above technical solution, the elastic pad helps to increase the contact area between the inflatable sealing ring and the inner shell, and the elastic pad can also buffer the external impact force, thereby reducing the leakage of electrolyte in the inner shell caused by external force impacting the inner shell.
可选的,所述弹性垫靠近充气密封圈的一侧带有弧形的凹槽,所述充气密封圈的侧壁与凹槽相贴合。Optionally, the elastic pad has an arc-shaped groove on one side close to the inflatable sealing ring, and the side wall of the inflatable sealing ring fits in the groove.
通过采用上述技术方案,凹槽与充气密封圈的侧壁相贴合,使充气密封圈更好的发挥缓冲作用,不易在收到外力冲击时发生位移。By adopting the above technical solution, the groove fits with the side wall of the inflatable sealing ring, so that the inflatable sealing ring can better play a buffering role and is not easily displaced when impacted by external force.
可选的,多个所述充气密封圈之间均贯通连接有连接管,靠近所述负极底板一侧的充气密封圈上还贯通连接有进气管,所述进气管上螺纹连接有密封盖,所述第二密封垫上开设有容纳进气管和密封盖的容纳槽。Optionally, connecting pipes are connected between the multiple inflation sealing rings, and an air intake pipe is also connected to the inflation sealing ring close to the negative electrode bottom plate. A sealing cover is threadedly connected to the air intake pipe, and a receiving groove for accommodating the air intake pipe and the sealing cover is provided on the second sealing gasket.
通过采用上述技术方案,充气密封圈在安装时处于未充气状态,从而方便第一外壳体和第二外壳体的后续安装,第一外壳体和第二外壳体安装完毕后,打开进气管向充气密封圈内进行充气,充气结束后通过密封盖将进气管封堵,保证充气密封圈发挥缓冲和密封作用。By adopting the above technical solution, the inflatable sealing ring is in an uninflated state during installation, thereby facilitating the subsequent installation of the first outer shell and the second outer shell. After the first outer shell and the second outer shell are installed, the air inlet pipe is opened to inflate the inflatable sealing ring. After the inflation is completed, the air inlet pipe is blocked by the sealing cover to ensure that the inflatable sealing ring plays a buffering and sealing role.
可选的,每个所述充气密封圈内均安装有多个减少充气密封圈被过度挤压的支撑组件,多个所述支撑组件在充气密封圈内间隔均匀设置。Optionally, a plurality of support components for reducing excessive squeezing of the inflatable sealing ring are installed in each of the inflatable sealing rings, and the plurality of support components are evenly spaced in the inflatable sealing ring.
通过采用上述技术方案,多个支撑组件设置在充气密封圈内,保证充气密封圈受到多方位的挤压时,支撑组件均能起到良好的支撑效果。By adopting the above technical solution, multiple support components are arranged in the inflatable sealing ring, ensuring that when the inflatable sealing ring is squeezed in multiple directions, the support components can all play a good supporting effect.
可选的,所述支撑组件包括插杆和插筒,所述插筒的一端固定在充气密封圈靠近弹性垫的一侧,所述插杆的一端固定在充气密封圈靠近第一外壳体或第二外壳体的一侧,所述插杆的另一端伸入插筒内且与插筒滑动连接。Optionally, the support assembly includes an insertion rod and an insertion tube, one end of the insertion tube is fixed to a side of the inflatable sealing ring close to the elastic pad, one end of the insertion rod is fixed to a side of the inflatable sealing ring close to the first outer shell or the second outer shell, and the other end of the insertion rod extends into the insertion tube and is slidably connected to the insertion tube.
通过采用上述技术方案,插杆与插筒滑动连接在充气密封圈内,当受到外力冲击时,充气密封圈被挤压起到缓冲作用,充气密封圈被挤压时,插杆缩入插筒内,对充气密封圈起到支撑的作用,减少充气密封圈被过度挤压造成破裂的情况。By adopting the above technical solution, the insertion rod and the insertion tube are slidably connected in the inflatable sealing ring. When the inflatable sealing ring is impacted by external force, the inflatable sealing ring is squeezed to play a buffering role. When the inflatable sealing ring is squeezed, the insertion rod retracts into the insertion tube to support the inflatable sealing ring, thereby reducing the possibility of the inflatable sealing ring being ruptured due to excessive squeezing.
可选的,所述第一外壳体和第二外壳体之间设有使两者插接固定的插接组件,所述插接组件包括固定在所述第一外壳体上的插接块和开设在所述第二外壳体上的插接槽,所述插接块与插接槽相插接,所述插接组件还包括滑动安装在第二外壳体靠近插接槽处的滑杆,所述插接块插接在插接槽内时,所述滑杆的一端与插接块抵接,所述滑杆的另一端与充气密封圈抵接。Optionally, a plug-in assembly is provided between the first outer shell and the second outer shell to connect and fix the two together. The plug-in assembly includes a plug-in block fixed on the first outer shell and a plug-in slot provided on the second outer shell, the plug-in block is plugged into the plug-in slot, and the plug-in assembly also includes a sliding rod slidably installed on the second outer shell near the plug-in slot, when the plug-in block is plugged into the plug-in slot, one end of the sliding rod abuts against the plug-in block, and the other end of the sliding rod abuts against the inflatable sealing ring.
通过采用上述技术方案,第一外壳体和第二外壳体通过插接组件插接固定,保证两者之间连接稳定性和密封性,减少内壳体内的电解液出现泄露,污染环境的情况。By adopting the above technical solution, the first outer shell and the second outer shell are plugged and fixed by the plug-in assembly, thereby ensuring the connection stability and sealing between the two, and reducing the leakage of the electrolyte in the inner shell and the pollution of the environment.
可选的,所述充气密封圈内的插杆与滑杆相对设置,所述插杆与滑杆的轴心位于同一直线。Optionally, the insertion rod and the sliding rod in the inflatable sealing ring are arranged opposite to each other, and the axes of the insertion rod and the sliding rod are located in the same straight line.
通过采用上述技术方案,插杆与滑杆相对设置在充气密封圈的内外两侧,减少滑杆对充气密封圈的挤压造成充气密封圈出现损坏的情况。By adopting the above technical solution, the insertion rod and the sliding rod are relatively arranged on the inner and outer sides of the inflatable sealing ring, thereby reducing the situation where the inflatable sealing ring is squeezed by the sliding rod and damaged.
可选的,所述滑杆的侧壁固定有滑块,所述滑块上带有自靠近充气密封圈的一侧向远离充气密封圈的一侧逐渐倾斜向下的斜面,所述插接组件还包括滑动安装在第二外壳体上的卡接杆,所述卡接杆的一端与滑块的斜面抵接,所述卡接杆靠近滑块的一侧壁固定有减少卡接杆完全脱离第二外壳体的限位块,所述卡接杆的另一端侧壁上转动安装有卡板,所述卡板可在竖直方向上转动,所述卡板与卡接杆之间固定有弹簧,所述第一外壳体上开设有卡接槽,所述卡板位于卡接槽内。Optionally, a slider is fixed to the side wall of the sliding rod, and the slider has an inclined surface which gradually tilts downward from a side close to the inflatable sealing ring to a side away from the inflatable sealing ring. The plug-in assembly also includes a clamping rod slidably mounted on the second outer shell, one end of the clamping rod abuts against the inclined surface of the slider, and a side wall of the clamping rod close to the slider is fixed with a limit block to reduce the complete separation of the clamping rod from the second outer shell, and a clamping plate is rotatably mounted on the side wall of the other end of the clamping rod, the clamping plate can rotate in a vertical direction, and a spring is fixed between the clamping plate and the clamping rod, and a clamping groove is opened on the first outer shell, and the clamping plate is located in the clamping groove.
通过采用上述技术方案,当充气密封圈充气鼓起的过程中,对滑杆进行挤压,使滑杆抵接在插接块上,使第一外壳体和第二外壳体相互插接后固定,并且在滑杆滑动的过程中,卡接杆朝第一外壳体内的卡接槽滑动,并且卡接杆进入卡接槽内后,卡板在弹簧的作用下自动打开,使卡接杆的一端被卡接在卡接槽内,卡接杆的另一端在限位块的作用下被限制在第二外壳体内,进一步增强第一外壳体和第二外壳体的插接稳定性。By adopting the above technical scheme, when the inflatable sealing ring is inflated, the sliding rod is squeezed to make the sliding rod abut against the plug-in block, so that the first outer shell and the second outer shell are plugged into each other and fixed, and in the process of sliding of the sliding rod, the clamping rod slides toward the clamping groove in the first outer shell, and after the clamping rod enters the clamping groove, the clamping plate automatically opens under the action of the spring, so that one end of the clamping rod is clamped in the clamping groove, and the other end of the clamping rod is restricted in the second outer shell under the action of the limit block, thereby further enhancing the plug-in stability of the first outer shell and the second outer shell.
综上所述,本申请包括以下至少一种有益技术效果:In summary, the present application includes at least one of the following beneficial technical effects:
1.第一外壳体和第二外壳体相插接并且安装在内壳体的外侧,起到防护的作用,减少外力直接冲击内壳组件造成泄露的情况,并且密封组件增强内壳体与第一外壳体、第二外壳体之间的密封性,减少电解液泄露造成环境污染的情况;1. The first outer shell and the second outer shell are plugged and installed on the outside of the inner shell, which plays a protective role and reduces the leakage caused by the direct impact of external force on the inner shell component. The sealing component enhances the sealing between the inner shell and the first outer shell and the second outer shell, reducing the environmental pollution caused by the leakage of electrolyte;
2.插杆与插筒滑动连接在充气密封圈内,当受到外力冲击时,充气密封圈被挤压起到缓冲作用,充气密封圈被挤压时,插杆缩入插筒内,对充气密封圈起到支撑的作用,减少充气密封圈被过度挤压造成破裂的情况;2. The insertion rod and the insertion tube are slidably connected in the inflatable sealing ring. When the inflatable sealing ring is impacted by external force, the inflatable sealing ring is squeezed to play a buffering role. When the inflatable sealing ring is squeezed, the insertion rod is retracted into the insertion tube to support the inflatable sealing ring, thereby reducing the situation where the inflatable sealing ring is excessively squeezed and caused to rupture;
3.当充气密封圈充气鼓起的过程中,对滑杆进行挤压,使滑杆抵接在插接块上,使第一外壳体和第二外壳体相互插接后固定,并且在滑杆滑动的过程中,卡接杆朝第一外壳体内的卡接槽滑动,并且卡接杆进入卡接槽内后,卡板在弹簧的作用下自动打开,使卡接杆的一端被卡接在卡接槽内,卡接杆的另一端在限位块的作用下被限制在第二外壳体内,进一步增强第一外壳体和第二外壳体的插接稳定性。3. When the inflatable sealing ring is inflated, the sliding rod is squeezed to make it abut against the plug-in block, so that the first outer shell and the second outer shell are plugged into each other and fixed, and in the process of sliding of the sliding rod, the clamping rod slides toward the clamping groove in the first outer shell, and after the clamping rod enters the clamping groove, the clamping plate automatically opens under the action of the spring, so that one end of the clamping rod is clamped in the clamping groove, and the other end of the clamping rod is restricted in the second outer shell under the action of the limit block, thereby further enhancing the plug-in stability of the first outer shell and the second outer shell.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是外壳组件的结构示意图。FIG. 1 is a schematic structural diagram of a housing assembly.
图2是内壳组件与外壳组件的结构示意图。FIG. 2 is a schematic diagram of the structure of the inner shell component and the outer shell component.
图3是密封组件在图2中A处的局部放大图。FIG. 3 is a partial enlarged view of the sealing assembly at point A in FIG. 2 .
图4是密封组件和插接组件在图2中B处的局部放大图。FIG. 4 is a partial enlarged view of the sealing assembly and the plug-in assembly at point B in FIG. 2 .
附图标记说明:1、内壳组件;11、内壳体;12、正极顶板;13、负极底板;2、外壳组件;21、第一外壳体;211、第一开口;212、卡接槽;22、第二外壳体;221、第二开口;222、通孔;223、限位槽;224、穿孔;3、密封组件;31、第一密封垫;32、第二密封垫;321、容纳槽;33、弹性垫;331、凹槽;34、充气密封圈;341、连接管;342、进气管;343、密封盖;4、插接组件;41、插接块;42、插接槽;43、滑杆;431、滑块;44、卡接杆;441、限位块;442、卡槽;45、卡板;46、弹簧;5、支撑组件;51、插杆;52、插筒。Explanation of the accompanying drawings: 1. inner shell assembly; 11. inner shell; 12. positive electrode top plate; 13. negative electrode bottom plate; 2. outer shell assembly; 21. first outer shell; 211. first opening; 212. snap-in groove; 22. second outer shell; 221. second opening; 222. through hole; 223. limit groove; 224. perforation; 3. sealing assembly; 31. first sealing gasket; 32. second sealing gasket; 321. accommodating groove; 33. elastic pad; 331. groove; 34. inflatable sealing ring; 341. connecting pipe; 342. air inlet pipe; 343. sealing cover; 4. plug-in assembly; 41. plug-in block; 42. plug-in groove; 43. sliding rod; 431. sliding block; 44. snap-in rod; 441. limit block; 442. snap-in groove; 45. clamping plate; 46. spring; 5. support assembly; 51. plug-in rod; 52. plug-in tube.
具体实施方式Detailed ways
以下结合附图1-4对本申请作进一步详细说明。The present application is further described in detail below in conjunction with Figures 1-4.
本申请实施例公开一种具有防护密封结构的碱性电池。The embodiment of the present application discloses an alkaline battery with a protective sealing structure.
参照图1和图2,一种具有防护密封结构的碱性电池包括内壳组件1和包裹在内壳组件1外侧的外壳组件2,内壳组件1和外壳组件2之间还设有密封组件3,密封组件3起到密封的作用,减少电池在受到外力冲击或碰撞时出现泄露的情况。1 and 2, an alkaline battery with a protective sealing structure includes an inner shell component 1 and an outer shell component 2 wrapped around the outer side of the inner shell component 1, and a sealing component 3 is also provided between the inner shell component 1 and the outer shell component 2. The sealing component 3 plays a sealing role to reduce leakage of the battery when it is impacted or collided by external force.
参照图2,内壳组件1包括装有电解液的内壳体11、正极顶板12和负极底板13,正极顶板12固定安装在内壳体11的一端面,负极顶板固定安装在内壳体11的另一端面,使电解液被密封在内壳内,当需要使用电池时,将正极顶板12和负极底板13接在正确的位置,在碱性电池内部不同电解液的作用下产生电能进行供电,进行使用。2 , the inner shell assembly 1 includes an inner shell 11 filled with electrolyte, a positive electrode top plate 12 and a negative electrode bottom plate 13. The positive electrode top plate 12 is fixedly mounted on one end surface of the inner shell 11, and the negative electrode top plate is fixedly mounted on the other end surface of the inner shell 11, so that the electrolyte is sealed in the inner shell. When the battery needs to be used, the positive electrode top plate 12 and the negative electrode bottom plate 13 are connected in the correct position, and electric energy is generated under the action of different electrolytes inside the alkaline battery to supply power for use.
外壳组件2包括第一外壳体21和第二外壳体22,第一外壳体21和第二外壳体22均为圆筒形,第一外壳体21和第二外壳体22之间设有插接组件4,插接组件4使第一外壳体21和第二外壳体22相互靠近的一侧插接固定。The housing assembly 2 includes a first housing body 21 and a second housing body 22. The first housing body 21 and the second housing body 22 are both cylindrical. A plug-in assembly 4 is provided between the first housing body 21 and the second housing body 22. The plug-in assembly 4 plugs and fixes the first housing body 21 and the second housing body 22 at their respective sides close to each other.
第一外壳体21远离第二外壳体22的一侧贯通开设有第一开口211,第二外壳体22远离第一外壳体21的一侧贯通开设有第二开口221,第一开口211保证正极顶板12能够与外界连通,第二开口221保证负极底板13能够与外界连通,保证电池的正常使用。A first opening 211 is formed through a side of the first outer shell 21 away from the second outer shell 22, and a second opening 221 is formed through a side of the second outer shell 22 away from the first outer shell 21. The first opening 211 ensures that the positive electrode top plate 12 can be connected to the outside world, and the second opening 221 ensures that the negative electrode bottom plate 13 can be connected to the outside world, thereby ensuring normal use of the battery.
密封组件3包括第一密封垫31和第二密封垫32,第一密封垫31和第二密封垫32均为环形的橡胶垫,第一密封垫31固定在正极顶板12上,第二密封垫32固定在负极底板13上,第一密封垫31、第二密封垫32和内壳体11的轴心位于同一直线,当第一外壳体21和第二外壳体22插接固定时,第一密封垫31与第一外壳体21靠近第一开口211的一侧抵接,第二密封垫32与第二外壳体22靠近第二开口221的一侧抵接。The sealing assembly 3 includes a first sealing gasket 31 and a second sealing gasket 32. The first sealing gasket 31 and the second sealing gasket 32 are both annular rubber gaskets. The first sealing gasket 31 is fixed on the positive electrode top plate 12, and the second sealing gasket 32 is fixed on the negative electrode bottom plate 13. The axes of the first sealing gasket 31, the second sealing gasket 32 and the inner shell 11 are located in the same straight line. When the first outer shell 21 and the second outer shell 22 are plugged and fixed, the first sealing gasket 31 abuts against a side of the first outer shell 21 close to the first opening 211, and the second sealing gasket 32 abuts against a side of the second outer shell 22 close to the second opening 221.
密封组件3还包括多个固定在内壳体11或负极底板13上的环形弹性垫33,多个弹性垫33沿内壳体11的长度方向间隔设置,且弹性垫33与内壳体11的轴心均位于同一直线,弹性垫33远离内壳体11或负极底板13的一侧均开设有凹槽331,凹槽331使弹性垫33的截面呈圆弧形。The sealing assembly 3 also includes a plurality of annular elastic pads 33 fixed on the inner shell 11 or the negative electrode bottom plate 13. The plurality of elastic pads 33 are arranged at intervals along the length direction of the inner shell 11, and the axis of the elastic pads 33 and the inner shell 11 are located in the same straight line. A groove 331 is provided on the side of the elastic pad 33 away from the inner shell 11 or the negative electrode bottom plate 13, and the groove 331 makes the cross-section of the elastic pad 33 present an arc shape.
每个弹性垫33远离内壳体11或负极底板13的一侧均固定有充气密封圈34,充气密封圈34由橡胶等可形变材质制成,充气密封圈34的轴心与内壳体11的轴心位于同一直线,充气密封圈34的一侧与凹槽331相贴合固定,充气密封圈34远离弹性垫33的一侧与第一外壳体21或第二外壳体22的内壁抵接。An inflatable sealing ring 34 is fixed on the side of each elastic pad 33 away from the inner shell 11 or the negative electrode bottom plate 13. The inflatable sealing ring 34 is made of a deformable material such as rubber. The axis of the inflatable sealing ring 34 is in the same straight line as the axis of the inner shell 11. One side of the inflatable sealing ring 34 is fitted and fixed to the groove 331. The side of the inflatable sealing ring 34 away from the elastic pad 33 abuts against the inner wall of the first outer shell 21 or the second outer shell 22.
参照图2和图3,多个充气密封圈34之间均贯通连接有连接管341,连接管341保证每个充气密封圈34内的充气压力相同,位于负极底板13处充气密封圈34上贯通安装有进气管342,进气管342朝靠近第二密封垫32的方向水平伸出,进气管342用于向充气密封圈34内充气,保证充气密封圈34能够起到缓冲外界冲击力的作用。2 and 3 , a connecting pipe 341 is connected through each of the multiple inflatable sealing rings 34 , and the connecting pipe 341 ensures that the inflation pressure in each inflatable sealing ring 34 is the same. An air intake pipe 342 is installed through the inflatable sealing ring 34 located at the negative electrode bottom plate 13 , and the air intake pipe 342 extends horizontally toward the direction close to the second sealing pad 32 , and the air intake pipe 342 is used to inflate the inflatable sealing ring 34 to ensure that the inflatable sealing ring 34 can buffer the external impact force.
进气管342的端口处还螺纹连接有密封盖343,密封盖343可对进气管342进行封堵,保证充气密封圈34内的充气压力保持恒定,第二密封垫32上开设有供进气管342和密封盖343嵌入的容纳槽321,当通过进气管342向充气密封圈34处充气结束后,密封盖343将进气管342封闭,此时可朝容纳槽321充入密封胶,保证第二密封垫32处的密封性。A sealing cover 343 is also threadedly connected to the port of the air inlet pipe 342. The sealing cover 343 can seal the air inlet pipe 342 to ensure that the inflation pressure in the inflation sealing ring 34 remains constant. The second sealing gasket 32 is provided with a receiving groove 321 for the air inlet pipe 342 and the sealing cover 343 to be embedded. When the inflation to the inflation sealing ring 34 through the air inlet pipe 342 is completed, the sealing cover 343 closes the air inlet pipe 342. At this time, sealant can be filled into the receiving groove 321 to ensure the sealing of the second sealing gasket 32.
参照图2和图4,每个充气密封圈34内还设有支撑组件5,支撑组件5的数量为多个,多个充气密封圈34间隔分布在充气密封圈34内,支撑组件5包括插杆51和插筒52,插杆51插入插筒52内且与插筒52滑动连接,插杆51远离插筒52的一端固定在充气密封圈34靠近第一外壳体21或第二外壳体22的一侧,插筒52远离插杆51的一端固定在充气密封圈34靠近弹性垫33的一侧,当充气密封圈34充气鼓起时,插杆51与插筒52朝相互远离的方向移动,且插杆51与插筒52相互靠近的一端相互插接,当电池收到外力撞击时,插杆51在插筒52内滑动缩回插筒52,对充气密封圈34起到支撑作用,减少充气密封圈34被过度挤压造成破裂的情况,即使内壳体11某一处出现泄露的情况,多个充气密封圈34抵接在内壳体11与第一外壳体21、第二外壳体22之间,起到密封的作用,减少电解液向外界泄露造成环境污染的情况。2 and 4, each inflatable sealing ring 34 is further provided with a support assembly 5, the number of the support assembly 5 is multiple, and the multiple inflatable sealing rings 34 are spaced apart in the inflatable sealing ring 34, the support assembly 5 includes an insertion rod 51 and an insertion tube 52, the insertion rod 51 is inserted into the insertion tube 52 and is slidably connected with the insertion tube 52, the end of the insertion rod 51 away from the insertion tube 52 is fixed to the side of the inflatable sealing ring 34 close to the first outer shell 21 or the second outer shell 22, and the end of the insertion tube 52 away from the insertion rod 51 is fixed to the side of the inflatable sealing ring 34 close to the elastic pad 33, when the inflatable sealing ring 34 is inflated and bulged The insertion rod 51 and the insertion tube 52 move in a direction away from each other, and the ends of the insertion rod 51 and the insertion tube 52 that are close to each other are plugged into each other. When the battery is hit by external force, the insertion rod 51 slides in the insertion tube 52 and retracts the insertion tube 52, which supports the inflation seal ring 34 and reduces the rupture of the inflation seal ring 34 caused by excessive squeezing. Even if a leak occurs at a certain point in the inner shell 11, multiple inflation seal rings 34 abut between the inner shell 11 and the first outer shell 21 and the second outer shell 22 to play a sealing role, thereby reducing the environmental pollution caused by the leakage of electrolyte to the outside.
参照图2和图4,插接组件4包括环形的插接块41和环形的插接槽42,插接块41同轴固定在第一外壳体21靠近第二外壳体22的端面,插接槽42同轴开设在第二外壳体22靠近第一外壳体21的端面,插接块41与插接槽42相互对准插接,使第一外壳体21和第二外壳体22共同形成密封的壳体。2 and 4 , the plug-in assembly 4 includes an annular plug-in block 41 and an annular plug-in groove 42. The plug-in block 41 is coaxially fixed on the end face of the first outer shell 21 close to the second outer shell 22, and the plug-in groove 42 is coaxially opened on the end face of the second outer shell 22 close to the first outer shell 21. The plug-in block 41 and the plug-in groove 42 are aligned and plugged with each other, so that the first outer shell 21 and the second outer shell 22 together form a sealed shell.
第二外壳体22靠近插接槽42的内壁开设有多个通孔222,多个通孔222与同一个充气密封圈34相对设置,多个通孔222均与插接槽42贯通连接,且通孔222的轴心垂直于第二外壳体22的长度方向,插接组件4还包括滑动安装在通孔222内的滑杆43,滑杆43与通孔222的数量相同,滑杆43可在通孔222内朝靠近或远离插接槽42的方向滑动,插接块41插接在插接槽42内时,滑杆43的一端与插接块41抵接,滑杆43的另一端与充气密封圈34抵接,且滑杆43与充气密封圈34内的插杆51相对抵接,43和51的轴心位于同一直线,插杆51从充气密封圈34的内侧起到支撑的作用,减少充气密封圈34出现破裂的情况。A plurality of through holes 222 are provided on the inner wall of the second outer shell 22 near the plug-in slot 42. The plurality of through holes 222 are arranged opposite to the same inflatable sealing ring 34. The plurality of through holes 222 are all connected with the plug-in slot 42, and the axis of the through hole 222 is perpendicular to the length direction of the second outer shell 22. The plug-in assembly 4 also includes a sliding rod 43 slidably installed in the through hole 222. The number of the sliding rod 43 is the same as that of the through holes 222. The sliding rod 43 can slide in the through hole 222 in a direction approaching or away from the plug-in slot 42. When the plug-in block 41 is plugged into the plug-in slot 42, one end of the sliding rod 43 abuts against the plug-in block 41, and the other end of the sliding rod 43 abuts against the inflatable sealing ring 34. The sliding rod 43 abuts against the insertion rod 51 in the inflatable sealing ring 34 relative to each other, and the axis centers of 43 and 51 are located in the same straight line. The insertion rod 51 plays a supporting role from the inner side of the inflatable sealing ring 34 to reduce the possibility of rupture of the inflatable sealing ring 34.
第二外壳体22内还开设有与通孔222贯通连接的限位槽223,限位槽223位于通孔222靠近第一外壳体21的一侧,限位槽223远离通孔222的一侧开设有穿孔224,穿孔224的轴心垂直于通孔222,且穿孔224的直径小于限位槽223的宽度。A limiting groove 223 connected to the through hole 222 is further provided in the second outer shell 22. The limiting groove 223 is located on a side of the through hole 222 close to the first outer shell 21. A through hole 224 is provided on a side of the limiting groove 223 away from the through hole 222. The axis of the through hole 224 is perpendicular to the through hole 222, and the diameter of the through hole 224 is smaller than the width of the limiting groove 223.
每个滑杆43的侧壁上均固定有滑块431,滑块431可在限位槽223内横向滑动,滑块431靠近插接槽42的一侧均带有自远离滑杆43向靠近滑杆43的方向逐渐倾斜向下的斜面。A slider 431 is fixed on the side wall of each slide bar 43 . The slider 431 can slide laterally in the limiting groove 223 . The side of the slider 431 close to the plug-in groove 42 has an inclined surface that gradually tilts downward from away from the slide bar 43 to close to the slide bar 43 .
插接组件4还包括滑动安装在穿孔224内的卡接杆44,且卡接杆44的一端伸入限位槽223内与滑块431的斜面抵接,卡接杆44的侧壁还固定有两个限位块441,两个限位块441关于卡接杆44对称设置,且限位块441始终位于限位槽223内。The plug-in assembly 4 also includes a clamping rod 44 slidably installed in the through hole 224, and one end of the clamping rod 44 extends into the limiting groove 223 and abuts against the inclined surface of the slider 431. Two limiting blocks 441 are also fixed to the side wall of the clamping rod 44. The two limiting blocks 441 are symmetrically arranged about the clamping rod 44, and the limiting blocks 441 are always located in the limiting groove 223.
第一外壳体21上开设有与穿孔224位置相对的卡接槽212,卡接槽212的槽口宽度小于卡接槽212远离槽口处的宽度,卡接杆44远离滑块431的一端伸入卡接槽212内,卡接杆44远离限位块441的一端转动安装有两个卡板45,两个卡板45关于卡接杆44对称设置,卡板45可在竖直方向上发生转动,卡接杆44的两侧均开设有供卡板45嵌入的卡槽442,卡板45靠近卡槽442的一侧均固定有弹簧46,弹簧46的一端与卡槽442固定连接,弹簧46的另一端与卡板45固定连接,卡板45可在弹簧46的作用下卡接在卡接槽212内。The first outer shell 21 is provided with a clamping groove 212 which is opposite to the through hole 224. The slot width of the clamping groove 212 is smaller than the width of the clamping groove 212 away from the slot. The end of the clamping rod 44 away from the slider 431 extends into the clamping groove 212. The end of the clamping rod 44 away from the limit block 441 is rotatably installed with two clamping plates 45. The two clamping plates 45 are symmetrically arranged about the clamping rod 44. The clamping plates 45 can rotate in the vertical direction. Both sides of the clamping rod 44 are provided with clamping grooves 442 for the clamping plates 45 to be embedded. A spring 46 is fixed on one side of the clamping plate 45 close to the clamping groove 442. One end of the spring 46 is fixedly connected to the clamping groove 442, and the other end of the spring 46 is fixedly connected to the clamping plate 45. The clamping plate 45 can be clamped in the clamping groove 212 under the action of the spring 46.
当滑杆43在充气密封圈34的挤压作用下朝靠近插接槽42的方向滑动时,滑块431随之移动,使卡接杆44向开进卡接槽212的方向滑动,卡接杆44的上端在未进入卡接槽212内时,卡板45位于卡槽442内,当卡接杆44的上端滑动至卡接槽212内后,弹簧46基于卡板45朝远离卡接杆44的方向移动的力,使卡板45卡入卡接槽212内,此时限位块441位于限位槽223内,使第一外壳体21和第二外壳体22之间的插接更加稳定。When the sliding rod 43 slides toward the direction approaching the plug-in slot 42 under the squeezing action of the inflatable sealing ring 34, the sliding block 431 moves accordingly, causing the clamping rod 44 to slide in the direction of entering the clamping slot 212. When the upper end of the clamping rod 44 has not entered the clamping slot 212, the clamping plate 45 is located in the clamping slot 442. When the upper end of the clamping rod 44 slides into the clamping slot 212, the spring 46 causes the clamping plate 45 to be clamped into the clamping slot 212 based on the force of the clamping plate 45 moving away from the clamping rod 44. At this time, the limit block 441 is located in the limit slot 223, making the insertion between the first outer shell 21 and the second outer shell 22 more stable.
本申请实施例一种具有防护密封结构的碱性电池的实施原理为:The implementation principle of an alkaline battery with a protective sealing structure in the embodiment of the present application is:
为了保证电池不易在受到外力撞击后出现漏液,污染环境的情况,在内壳体11外侧设置弹性垫33和充气密封圈34,并且在外侧安装第一外壳体21和第二外壳体22进行密封,安装结束后向充气密封圈34内进行充气,使充气密封圈34能够起到缓冲外力冲击和增强密封性的作用,随着充气密封圈34的充气鼓起,使滑杆43朝靠近插接槽42的方向滑动并抵紧在插接块41,增强第一外壳体21和第二外壳体22的插接稳定性,同时,位于第二外壳体22内的卡接杆44朝靠近第一外壳体21的方向滑动,使卡板45卡接在卡接槽212内,进一步增强第一外壳体21和第二外壳体22的连接稳定性,提高密封效果,减少电解液泄露到外界污染环境的情况。In order to ensure that the battery is not prone to leakage and environmental pollution after being hit by external force, an elastic pad 33 and an inflatable sealing ring 34 are arranged on the outside of the inner shell 11, and the first outer shell 21 and the second outer shell 22 are installed on the outside for sealing. After the installation is completed, the inflatable sealing ring 34 is inflated so that the inflatable sealing ring 34 can buffer the impact of external force and enhance the sealing performance. As the inflatable sealing ring 34 is inflated, the sliding rod 43 slides toward the direction close to the plug-in groove 42 and presses against the plug-in block 41, thereby enhancing the plug-in stability of the first outer shell 21 and the second outer shell 22. At the same time, the clamping rod 44 located in the second outer shell 22 slides toward the direction close to the first outer shell 21, so that the clamping plate 45 is clamped in the clamping groove 212, thereby further enhancing the connection stability of the first outer shell 21 and the second outer shell 22, improving the sealing effect, and reducing the leakage of electrolyte to the outside world and polluting the environment.
以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
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CN110190209A (en) * | 2019-05-23 | 2019-08-30 | 江苏富威能源有限公司 | A kind of lithium battery of waterproof liquid-leakage preventing |
CN112331964A (en) * | 2020-11-09 | 2021-02-05 | 湖南宝特瑞能新能源有限责任公司 | Cylindrical packaging and sealing shell structure for lithium battery |
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2023
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CN106058082A (en) * | 2016-07-22 | 2016-10-26 | 广州倬粤环保科技有限公司 | Battery seal structure |
CN110190209A (en) * | 2019-05-23 | 2019-08-30 | 江苏富威能源有限公司 | A kind of lithium battery of waterproof liquid-leakage preventing |
CN112331964A (en) * | 2020-11-09 | 2021-02-05 | 湖南宝特瑞能新能源有限责任公司 | Cylindrical packaging and sealing shell structure for lithium battery |
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