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CN117894813B - Preparation method of photodetector - Google Patents

Preparation method of photodetector Download PDF

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Publication number
CN117894813B
CN117894813B CN202410289523.6A CN202410289523A CN117894813B CN 117894813 B CN117894813 B CN 117894813B CN 202410289523 A CN202410289523 A CN 202410289523A CN 117894813 B CN117894813 B CN 117894813B
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Prior art keywords
film layer
solder film
solder
substrate
template
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CN117894813A (en
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郝修军
张奇功
姜行辉
盛荣进
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Hangzhou Hikmicro Sensing Technology Co Ltd
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Hangzhou Hikmicro Sensing Technology Co Ltd
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10FINORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F39/00Integrated devices, or assemblies of multiple devices, comprising at least one element covered by group H10F30/00, e.g. radiation detectors comprising photodiode arrays
    • H10F39/011Manufacture or treatment of image sensors covered by group H10F39/12
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10FINORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F39/00Integrated devices, or assemblies of multiple devices, comprising at least one element covered by group H10F30/00, e.g. radiation detectors comprising photodiode arrays
    • H10F39/10Integrated devices
    • H10F39/12Image sensors
    • H10F39/18Complementary metal-oxide-semiconductor [CMOS] image sensors; Photodiode array image sensors
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10FINORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F39/00Integrated devices, or assemblies of multiple devices, comprising at least one element covered by group H10F30/00, e.g. radiation detectors comprising photodiode arrays
    • H10F39/80Constructional details of image sensors
    • H10F39/811Interconnections

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  • Photometry And Measurement Of Optical Pulse Characteristics (AREA)

Abstract

The application provides a preparation method of a photoelectric detector. The preparation method of the photoelectric detector comprises the following steps: providing a substrate with a functional layer, wherein the functional layer comprises a plurality of photoelectric detection elements arranged in an array; forming a solder film layer on the surface of the functional layer, which is far away from the substrate, wherein the solder film layer covers the surface of the functional layer, which is far away from the substrate; placing the imprinting template on one side of the solder film layer away from the substrate; a plurality of grooves which are distributed at intervals are arranged on one side of the imprinting template facing the solder film layer; pressurizing the imprinting template to enable the imprinting template to partially enter the solder film layer so as to extrude partial materials of the solder film layer into the grooves to form a protruding structure; separating the stamping template from the solder film layer, etching the solder film layer, and etching at least the part of the solder film layer between adjacent convex structures to obtain a plurality of solder columns which are arranged at intervals, wherein the solder columns are electrically connected with the photoelectric detection element.

Description

光电探测器的制备方法Preparation method of photodetector

技术领域Technical Field

本申请涉光电探测技术领域,特别涉及一种光电探测器的制备方法。The present application relates to the field of photoelectric detection technology, and in particular to a method for preparing a photoelectric detector.

背景技术Background technique

光电探测器用于将光信号转换为电信号,随着科技的进步和社会的发展,其应用领域越来越广,广泛应用在医疗、光通信、工业检测等领域。光电探测器包括多个阵列排布的光电二极管及位于光电二极管一侧的多个焊接凸柱,每一光电二极管与一个焊接凸柱电连接,焊接凸柱用于与信号处理器焊接,以实现信号处理器与光电二极管的物理连接及电连接。Photodetectors are used to convert optical signals into electrical signals. With the advancement of science and technology and the development of society, their application fields are becoming wider and wider, and they are widely used in the fields of medical treatment, optical communication, industrial detection, etc. Photodetectors include multiple array-arranged photodiodes and multiple welding protrusions located on one side of the photodiodes. Each photodiode is electrically connected to a welding protrusion, and the welding protrusions are used to weld with the signal processor to achieve physical and electrical connection between the signal processor and the photodiode.

目前通常采用光刻剥离工艺制备焊接凸柱,光刻剥离工艺包括涂覆光刻胶、采用掩膜版对光刻胶进行曝光、对曝光后的光刻胶进行显影形成通孔、采用电镀工艺在通孔内形成焊料,剥离去除光刻胶等工艺步骤,凸柱的制备工艺比较复杂。Currently, a photolithography stripping process is usually used to prepare welding bosses. The photolithography stripping process includes coating photoresist, exposing the photoresist using a mask, developing the exposed photoresist to form a through hole, forming solder in the through hole using an electroplating process, stripping and removing the photoresist, and other process steps. The preparation process of the boss is relatively complicated.

发明内容Summary of the invention

本申请实施例提供了一种光电探测器的制备方法。所述光电探测器的制备方法包括:The present application provides a method for preparing a photoelectric detector. The method for preparing a photoelectric detector comprises:

提供形成有功能层的衬底,所述功能层包括多个阵列排布的光电探测元件;Providing a substrate having a functional layer formed thereon, wherein the functional layer includes a plurality of photoelectric detection elements arranged in an array;

在所述功能层远离所述衬底的表面形成焊料膜层,所述焊料膜层覆盖所述功能层远离所述衬底的表面;forming a solder film layer on a surface of the functional layer away from the substrate, wherein the solder film layer covers the surface of the functional layer away from the substrate;

将压印模板放置于所述焊料膜层远离所述衬底的一侧;所述压印模板朝向所述焊料膜层的一侧设有多个间隔排布的凹槽;Placing the embossing template on the side of the solder film layer away from the substrate; a plurality of grooves arranged at intervals are provided on the side of the embossing template facing the solder film layer;

对所述压印模板进行加压,使所述压印模板部分进入所述焊料膜层,以将所述焊料膜层的部分材料挤压进入所述凹槽内形成凸起结构;Pressurizing the stamping template so that the stamping template partially enters the solder film layer, so as to squeeze part of the material of the solder film layer into the groove to form a protruding structure;

将所述压印模板与所述焊料膜层分离,对所述焊料膜层进行刻蚀,至少将所述焊料膜层位于相邻所述凸起结构之间的部分刻蚀掉,得到多个间隔排布的焊料柱,所述焊料柱与所述光电探测元件电连接。The imprint template is separated from the solder film layer, and the solder film layer is etched, at least the portion of the solder film layer between adjacent protruding structures is etched away to obtain a plurality of solder columns arranged at intervals, and the solder columns are electrically connected to the photoelectric detection element.

在本申请的一个实施例中,所述制备方法还包括:所述对所述压印模板进行加压的同时,对所述焊料膜层进行加热,且加热温度分别小于所述焊料膜层的材料的熔点及所述压印模板的材料的熔点。In one embodiment of the present application, the preparation method further includes: while pressurizing the imprint template, heating the solder film layer, and the heating temperature is respectively lower than the melting point of the material of the solder film layer and the melting point of the material of the imprint template.

在本申请的一个实施例中,所述对所述焊料膜层进行刻蚀,包括:In one embodiment of the present application, etching the solder film layer includes:

对所述焊料膜层远离所述衬底的表面进行刻蚀,且所述焊料膜层远离所述衬底的表面各处被刻蚀的速度基本相同。The surface of the solder film layer away from the substrate is etched, and the etching speed of each part of the surface of the solder film layer away from the substrate is substantially the same.

在本申请的一个实施例中,所述对所述焊料膜层远离所述衬底的表面进行刻蚀,包括:采用离子束刻蚀工艺对所述焊料膜层远离所述衬底的表面进行刻蚀。In one embodiment of the present application, etching the surface of the solder film layer away from the substrate includes: etching the surface of the solder film layer away from the substrate using an ion beam etching process.

在本申请的一个实施例中,所述压印模板的材料为非金属材料。In one embodiment of the present application, the material of the imprint template is a non-metallic material.

在本申请的一个实施例中,所述压印模板的材料包括氧化硅及氮化硅中的至少一种。In one embodiment of the present application, the material of the imprint template includes at least one of silicon oxide and silicon nitride.

在本申请的一个实施例中,由所述压印模板指向所述衬底的方向上,所述凹槽的横截面的面积逐渐增大。In one embodiment of the present application, the cross-sectional area of the groove gradually increases in a direction from the imprint template to the substrate.

在本申请的一个实施例中,所述凹槽的底面为平面。In one embodiment of the present application, the bottom surface of the groove is a plane.

在本申请的一个实施例中,相邻所述凹槽的底面的几何中心之间的距离小于或等于5μm;和/或,In one embodiment of the present application, the distance between the geometric centers of the bottom surfaces of adjacent grooves is less than or equal to 5 μm; and/or,

所述凹槽的深度大于或等于3μm;和/或,The depth of the groove is greater than or equal to 3 μm; and/or,

所述凹槽的底面的最大宽度与相邻所述凹槽的底面的几何中心之间的距离的比值小于或等于90%。The ratio of the maximum width of the bottom surface of the groove to the distance between the geometric centers of the bottom surfaces of adjacent grooves is less than or equal to 90%.

在本申请的一个实施例中,相邻所述焊料柱在所述衬底上的正投影的几何中心之间的距离小于或等于5μm。In one embodiment of the present application, a distance between geometric centers of orthographic projections of adjacent solder pillars on the substrate is less than or equal to 5 μm.

在本申请的一个实施例中,所述凹槽的深度小于所述焊料膜层的厚度。In one embodiment of the present application, the depth of the groove is less than the thickness of the solder film layer.

在本申请的一个实施例中,所述对所述焊料膜层的表面进行刻蚀,包括:采用离子束刻蚀工艺对所述焊料膜层的表面进行刻蚀。In one embodiment of the present application, etching the surface of the solder film layer includes: etching the surface of the solder film layer using an ion beam etching process.

在本申请的一个实施例中,所述焊料膜层的材料为铟。In one embodiment of the present application, the material of the solder film layer is indium.

本申请实施例提供的光电探测器的制备方法,首先对位于焊料膜层远离衬底一侧的压印模板进行加压将焊料膜层的部分材料挤压进入压印模板的凹槽内,之后对焊料膜层进行刻蚀,即可得到多个间隔排布的焊料柱;可知本申请实施例提供的光电探测器的制备方法中焊料柱的制备工艺简单,可缩短制备光电探测器的时长;对焊料膜层进行刻蚀,至少将焊料膜层位于相邻凸起结构之间的部分刻蚀掉后,得到的多个焊料柱中相邻焊料柱之间的距离与相邻凸起结构之间的距离相同,也即是与相邻凹槽之间的距离相同,则通过调节压印模板的相邻凹槽之间的距离可调节相邻焊料柱的中心之间的距离,因而可通过采用相邻凹槽的距离较小的压印模板来制备焊料柱,来达到减小相邻焊料柱之间的距离的目的,满足光电探测器中小尺寸光电探测元件对于焊料柱的要求。The preparation method of the photodetector provided in the embodiment of the present application first pressurizes the imprint template located on the side of the solder film layer away from the substrate to squeeze part of the material of the solder film layer into the groove of the imprint template, and then etches the solder film layer to obtain a plurality of solder columns arranged at intervals; it can be seen that the preparation process of the solder column in the preparation method of the photodetector provided in the embodiment of the present application is simple, which can shorten the time for preparing the photodetector; after etching the solder film layer, at least etching away the part of the solder film layer located between adjacent protruding structures, the distance between adjacent solder columns in the obtained multiple solder columns is the same as the distance between adjacent protruding structures, that is, the same as the distance between adjacent grooves, and the distance between the centers of adjacent solder columns can be adjusted by adjusting the distance between adjacent grooves of the imprint template. Therefore, the solder column can be prepared by using an imprint template with a smaller distance between adjacent grooves to achieve the purpose of reducing the distance between adjacent solder columns, thereby meeting the requirements of small-sized photoelectric detection elements in photodetectors for solder columns.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是本申请一示例性实施例提供的光电探测器的制备方法的流程图;FIG1 is a flow chart of a method for preparing a photodetector provided by an exemplary embodiment of the present application;

图2是本申请一示例性实施例提供的第一中间结构的局部剖视图;FIG2 is a partial cross-sectional view of a first intermediate structure provided by an exemplary embodiment of the present application;

图3是本申请一示例性实施例提供的第二中间结构的局部剖视图;FIG3 is a partial cross-sectional view of a second intermediate structure provided by an exemplary embodiment of the present application;

图4是本申请一示例性实施例提供的第三中间结构的局部剖视图;FIG4 is a partial cross-sectional view of a third intermediate structure provided by an exemplary embodiment of the present application;

图5是本申请一示例性实施例提供的第四中间结构的局部剖视图;FIG5 is a partial cross-sectional view of a fourth intermediate structure provided by an exemplary embodiment of the present application;

图6是本申请一示例性实施例提供的光电探测器的局部剖视图。FIG. 6 is a partial cross-sectional view of a photodetector provided by an exemplary embodiment of the present application.

具体实施方式Detailed ways

这里将详细地对示例性实施例进行说明,其示例表示在附图中。下面的描述涉及附图时,除非另有表示,不同附图中的相同数字表示相同或相似的要素。以下示例性实施例中所描述的实施例并不代表与本申请相一致的所有实施例。相反,它们仅是与如所附权利要求书中所详述的、本申请的一些方面相一致的装置和方法的例子。Exemplary embodiments will be described in detail herein, examples of which are shown in the accompanying drawings. When the following description refers to the drawings, unless otherwise indicated, the same numbers in different drawings represent the same or similar elements. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with the present application. Instead, they are merely examples of devices and methods consistent with some aspects of the present application as detailed in the appended claims.

在本申请使用的术语是仅仅出于描述特定实施例的目的,而非旨在限制本申请。在本申请和所附权利要求书中所使用的单数形式的“一种”、“所述”和“该”也旨在包括多数形式,除非上下文清楚地表示其他含义。还应当理解,本文中使用的术语“和/或”是指并包含一个或多个相关联的列出项目的任何或所有可能组合。The terms used in this application are for the purpose of describing specific embodiments only and are not intended to limit this application. The singular forms of "a", "said" and "the" used in this application and the appended claims are also intended to include plural forms unless the context clearly indicates other meanings. It should also be understood that the term "and/or" used in this article refers to and includes any or all possible combinations of one or more associated listed items.

应当理解,尽管在本申请可能采用术语第一、第二、第三等来描述各种信息,但这些信息不应限于这些术语。这些术语仅用来将同一类型的信息彼此区分开。例如,在不脱离本申请范围的情况下,第一信息也可以被称为第二信息,类似地,第二信息也可以被称为第一信息。取决于语境,如在此所使用的词语“如果”可以被解释成为“在……时”或“当……时”或“响应于确定”。It should be understood that although the terms first, second, third, etc. may be used in the present application to describe various information, these information should not be limited to these terms. These terms are only used to distinguish the same type of information from each other. For example, without departing from the scope of the present application, the first information may also be referred to as the second information, and similarly, the second information may also be referred to as the first information. Depending on the context, the word "if" as used herein may be interpreted as "at the time of" or "when" or "in response to determining".

下面将结合附图,对本申请实施例提供的光电探测器的制备方法进行详细说明。在不冲突的情况下,下述的实施例中的特征可以相互补充或相互组合。The following will describe in detail the method for preparing the photoelectric detector provided in the embodiment of the present application in conjunction with the accompanying drawings. In the absence of conflict, the features in the following embodiments can complement or be combined with each other.

本申请实施例提供了一种光电探测器的制备方法。参见图1,所述光电探测器的制备方法包括如下步骤110至步骤150。The embodiment of the present application provides a method for preparing a photoelectric detector. Referring to FIG1 , the method for preparing a photoelectric detector includes the following steps 110 to 150 .

在步骤110中,提供形成有功能层的衬底,所述功能层包括多个阵列排布的光电探测元件。In step 110 , a substrate having a functional layer formed thereon is provided, wherein the functional layer includes a plurality of photoelectric detection elements arranged in an array.

在步骤120中,在所述功能层远离所述衬底的表面形成焊料膜层,所述焊料膜层覆盖所述功能层远离所述衬底的表面。In step 120, a solder film layer is formed on a surface of the functional layer away from the substrate, and the solder film layer covers the surface of the functional layer away from the substrate.

在步骤130中,将压印模板放置于所述焊料膜层远离所述衬底的一侧;所述压印模板朝向所述焊料膜层的一侧设有多个间隔排布的凹槽。In step 130, an imprinting template is placed on a side of the solder film layer away from the substrate; a side of the imprinting template facing the solder film layer is provided with a plurality of grooves arranged at intervals.

在步骤140中,对所述压印模板进行加压,使所述压印模板部分进入所述焊料膜层,以将所述焊料膜层的部分材料挤压进入所述凹槽内形成凸起结构。In step 140, the imprinting template is pressurized so that the imprinting template partially enters the solder film layer, so as to squeeze part of the material of the solder film layer into the groove to form a protruding structure.

在步骤150中,将所述压印模板与所述焊料膜层分离,对所述焊料膜层进行刻蚀,至少将所述焊料膜层位于相邻所述凸起结构之间的部分刻蚀掉得到多个间隔排布的焊料柱,所述焊料柱与所述光电探测元件电连接。In step 150, the imprint template is separated from the solder film layer, and the solder film layer is etched, at least the portion of the solder film layer between adjacent protruding structures is etched away to obtain a plurality of solder columns arranged at intervals, and the solder columns are electrically connected to the photoelectric detection element.

本申请实施例提供的光电探测器的制备方法,首先对位于焊料膜层远离衬底一侧的压印模板进行加压将焊料膜层的部分材料挤压进入压印模板的凹槽内,之后对焊料膜层进行刻蚀,即可得到多个间隔排布的焊料柱;可知本申请实施例提供的光电探测器的制备方法中焊料柱的制备工艺简单,可缩短制备光电探测器的时长;对焊料膜层进行刻蚀,至少将焊料膜层位于相邻凸起结构之间的部分刻蚀掉后,得到的多个焊料柱中相邻焊料柱之间的距离与相邻凸起结构之间的距离相同,也即是与相邻凹槽之间的距离相同,则通过调节压印模板的相邻凹槽之间的距离可调节相邻焊料柱的中心之间的距离,因而可通过采用相邻凹槽的距离较小的压印模板来制备焊料柱,来达到减小相邻焊料柱之间的距离的目的,满足光电探测器中小尺寸光电探测元件对于焊料柱的要求。相邻焊料柱之间的距离较小时,采用光刻剥离工艺制备焊料柱的过程中,通过电镀工艺形成的焊料柱可能会覆盖光刻胶的表面,后续在剥离光刻胶的过程中会导致焊料柱脱落,或者带动焊料柱的顶部部分与其他部分分离,进而导致焊料柱的高度均匀性较差,影响焊料柱与信号处理器的电连接效果,本申请实施例提供的光电探测器的制备方法无需采用光刻剥离工艺,可有效改善焊料柱脱落的问题,且可提升焊料柱的高度均匀性,进而提升焊料柱与信号处理器的电连接效果。The preparation method of the photodetector provided in the embodiment of the present application first pressurizes the imprint template located on the side of the solder film layer away from the substrate to squeeze part of the material of the solder film layer into the groove of the imprint template, and then etches the solder film layer to obtain a plurality of solder columns arranged at intervals; it can be seen that the preparation process of the solder column in the preparation method of the photodetector provided in the embodiment of the present application is simple, which can shorten the time for preparing the photodetector; after etching the solder film layer, at least etching away the part of the solder film layer located between adjacent protruding structures, the distance between adjacent solder columns in the obtained multiple solder columns is the same as the distance between adjacent protruding structures, that is, the same as the distance between adjacent grooves, and the distance between the centers of adjacent solder columns can be adjusted by adjusting the distance between adjacent grooves of the imprint template. Therefore, the solder column can be prepared by using an imprint template with a smaller distance between adjacent grooves to achieve the purpose of reducing the distance between adjacent solder columns, thereby meeting the requirements of small-sized photoelectric detection elements in photodetectors for solder columns. When the distance between adjacent solder columns is small, in the process of preparing the solder columns by the photolithography stripping process, the solder columns formed by the electroplating process may cover the surface of the photoresist, and the subsequent process of stripping the photoresist will cause the solder columns to fall off, or drive the top part of the solder column to separate from other parts, thereby resulting in poor height uniformity of the solder columns, affecting the electrical connection effect between the solder columns and the signal processor. The preparation method of the photoelectric detector provided in the embodiment of the present application does not require the use of a photolithography stripping process, can effectively improve the problem of solder column falling off, and can improve the height uniformity of the solder columns, thereby improving the electrical connection effect between the solder columns and the signal processor.

下面将对本申请实施例提供的光电探测器的制备方法的各步骤进行介绍。The following is an introduction to the steps of the method for preparing the photoelectric detector provided in the embodiment of the present application.

在步骤110中,提供形成有功能层的衬底,所述功能层包括多个阵列排布的光电探测元件。In step 110 , a substrate having a functional layer formed thereon is provided, wherein the functional layer includes a plurality of photoelectric detection elements arranged in an array.

在一个实施例中,所述光电探测元件为光电二极管。In one embodiment, the photodetection element is a photodiode.

在一个实施例中,所述功能层还包括绝缘层,所述绝缘层位于光电探测元件远离衬底的一侧,所述绝缘层设有通孔,绝缘层的通孔暴露光电探测元件的电极,焊料柱可通过绝缘层的通孔与光电探测元件的电极电连接。绝缘层未设置通孔的区域远离衬底的表面各处大致齐平,从而可使得步骤120形成的焊料膜层的表面基本齐平。In one embodiment, the functional layer further comprises an insulating layer, the insulating layer is located on a side of the photoelectric detection element away from the substrate, the insulating layer is provided with a through hole, the through hole of the insulating layer exposes the electrode of the photoelectric detection element, and the solder column can be electrically connected to the electrode of the photoelectric detection element through the through hole of the insulating layer. The area of the insulating layer where the through hole is not provided is substantially flush with the surface of the substrate away from the substrate, so that the surface of the solder film layer formed in step 120 can be substantially flush.

在步骤120中,在所述功能层远离所述衬底的表面形成焊料膜层,所述焊料膜层覆盖所述功能层远离所述衬底的表面。In step 120, a solder film layer is formed on a surface of the functional layer away from the substrate, and the solder film layer covers the surface of the functional layer away from the substrate.

通过该步骤可得到如图2所示的第一中间结构。如图2所示,所述焊料膜层30位于所述功能层20远离所述衬底10的一侧。焊料膜层30远离衬底10的表面基本齐平,如此有助于提升后续形成的焊料柱的高度均匀性,进而有利于提升焊料柱与信号处理器焊接后焊料柱与信号处理器的电连接效果。Through this step, a first intermediate structure as shown in FIG2 can be obtained. As shown in FIG2, the solder film layer 30 is located on the side of the functional layer 20 away from the substrate 10. The surface of the solder film layer 30 away from the substrate 10 is substantially flush, which helps to improve the height uniformity of the solder column formed subsequently, and further helps to improve the electrical connection effect between the solder column and the signal processor after the solder column and the signal processor are soldered.

在一个实施例中,可采用蒸发镀膜工艺在功能层远离衬底的表面形成焊料膜层。在蒸发镀膜过程中,焊料膜层30的材料部分进入到绝缘层的通孔内,与光电探测元件的电极电连接。采用蒸发镀膜工艺形成的焊料膜层的形貌较好,可使得焊料膜层远离衬底的表面平整性较好。In one embodiment, an evaporation coating process can be used to form a solder film layer on the surface of the functional layer away from the substrate. During the evaporation coating process, the material of the solder film layer 30 partially enters the through hole of the insulating layer and is electrically connected to the electrode of the photoelectric detection element. The morphology of the solder film layer formed by the evaporation coating process is good, which can make the surface flatness of the solder film layer away from the substrate better.

在一个实施例中,所述焊料膜层的材料为铟。铟的延展性较好,在采用压印模板对焊料膜层进行压印时,焊料膜层更易于发生变形以形成凸起结构,可降低压印工艺的难度;并且铟在常温下不易被氧化,可保证焊料柱与信号处理器的焊接效果。In one embodiment, the material of the solder film layer is indium. Indium has good ductility. When the solder film layer is stamped with an imprinting template, the solder film layer is more likely to deform to form a convex structure, which can reduce the difficulty of the stamping process; and indium is not easily oxidized at room temperature, which can ensure the welding effect of the solder column and the signal processor.

在一个实施例中,所述焊料膜层的厚度范围为5μm~15μm。可根据期望形成的焊料柱的高度来确定焊料膜层的厚度,焊料膜层的厚度大于期望形成的焊料柱的高度。In one embodiment, the thickness of the solder film layer ranges from 5 μm to 15 μm. The thickness of the solder film layer can be determined according to the height of the solder column to be formed, and the thickness of the solder film layer is greater than the height of the solder column to be formed.

在步骤130中,将压印模板放置于所述焊料膜层远离所述衬底的一侧;所述压印模板朝向所述焊料膜层的一侧设有多个间隔排布的凹槽。In step 130, an imprinting template is placed on a side of the solder film layer away from the substrate; a side of the imprinting template facing the solder film layer is provided with a plurality of grooves arranged at intervals.

通过该步骤可得到如图3所示的第二中间结构。如图3所示,所述压印模板40的多个凹槽41的尺寸及形状均相同,如此可保证后续步骤中形成的多个凸起结构的尺寸及形状基本相同。其中凹槽41的尺寸包括凹槽41的深度及凹槽41与衬底10平行的各个截面的面积;凸起结构的尺寸包括凸起结构的高度及凸起结构与衬底10平行的各个截面的面积。Through this step, a second intermediate structure as shown in FIG3 can be obtained. As shown in FIG3, the size and shape of the multiple grooves 41 of the imprint template 40 are the same, so that the size and shape of the multiple protrusion structures formed in the subsequent steps can be basically the same. The size of the groove 41 includes the depth of the groove 41 and the area of each cross section of the groove 41 parallel to the substrate 10; the size of the protrusion structure includes the height of the protrusion structure and the area of each cross section of the protrusion structure parallel to the substrate 10.

在一个实施例中,所述压印模板40的材料为非金属材料。在后续采用压印模板对焊料膜层进行压印的过程中,可对焊料膜层进行加热,通过设置压印模板的材料为非金属材料,可避免在压印模板对焊料膜层进行压印的过程中,由于温度升高焊料膜层的材料与压印模板的材料融合,而导致压印结束后压印模板与焊料膜层不易于分离的情况,也可避免焊料膜层的材料与压印模板的材料反应生成合金,而影响焊料柱与信号处理器的焊接效果。In one embodiment, the material of the embossing template 40 is a non-metallic material. In the subsequent process of embossing the solder film layer using the embossing template, the solder film layer can be heated. By setting the material of the embossing template to be a non-metallic material, it can be avoided that during the process of embossing the solder film layer by the embossing template, the material of the solder film layer and the material of the embossing template are fused due to the increase in temperature, which makes it difficult to separate the embossing template from the solder film layer after the embossing is completed. It can also be avoided that the material of the solder film layer reacts with the material of the embossing template to form an alloy, which affects the welding effect of the solder column and the signal processor.

在一个实施例中,所述压印模板40的材料包括氧化硅及氮化硅中的至少一种。如此设置,压印模板40的材料的熔点在2000度以上,可有效防止压印模板在压印过程中受热融化发生变形,而影响压印模板的继续使用,可提升压印模板的使用寿命;并且压印模板40的材料易于得到,压印模板的成本较低。In one embodiment, the material of the imprint template 40 includes at least one of silicon oxide and silicon nitride. In this way, the melting point of the material of the imprint template 40 is above 2000 degrees, which can effectively prevent the imprint template from melting and deforming during the imprinting process, thereby affecting the continued use of the imprint template and improving the service life of the imprint template; and the material of the imprint template 40 is easy to obtain, and the cost of the imprint template is low.

在一个实施例中,如图3所示,由所述压印模板40指向所述衬底10的方向上,所述凹槽41的横截面的面积逐渐增大。其中凹槽41的横截面指的是与衬底10的表面平行的截面。如此设置,在由所述压印模板40指向所述衬底10的方向上,压印模板40位于相邻凹槽41之间的部分的宽度逐渐减小,在对压印模板40加压使其进入到焊料膜层30的过程中,压印模板40受到的阻力较小,更易于压印模板40进入到焊料膜层30内。In one embodiment, as shown in FIG3 , the cross-sectional area of the groove 41 gradually increases in the direction from the imprint template 40 to the substrate 10. The cross-sectional area of the groove 41 refers to the cross-sectional area parallel to the surface of the substrate 10. In this way, in the direction from the imprint template 40 to the substrate 10, the width of the portion of the imprint template 40 located between adjacent grooves 41 gradually decreases, and in the process of pressurizing the imprint template 40 to make it enter the solder film layer 30, the imprint template 40 is subjected to less resistance, and it is easier for the imprint template 40 to enter the solder film layer 30.

在一个实施例中,所述凹槽41的底面为平面。其中凹槽41的底面指的是凹槽41远离衬底10的表面。通过设置凹槽41的底面为平面,可使得后续形成的凸起结构远离衬底10的表面为平面,进而可使得最终形成的焊料柱远离衬底10的表面比较平整。由于焊料柱远离衬底10的表面平整性较好,在信号处理器与焊料柱焊接时,即使信号处理器的电极与对应的焊料柱对位时存在偏差,也可保证信号处理器的电极与焊料柱远离衬底10的表面接触,可提升信号处理器的电极与对应的焊料柱焊接的可靠性,防止发生虚焊的问题。In one embodiment, the bottom surface of the groove 41 is a plane. The bottom surface of the groove 41 refers to the surface of the groove 41 away from the substrate 10. By setting the bottom surface of the groove 41 to be a plane, the surface of the subsequently formed protruding structure away from the substrate 10 can be a plane, and the surface of the solder column finally formed away from the substrate 10 can be relatively flat. Since the surface flatness of the solder column away from the substrate 10 is better, when the signal processor is welded to the solder column, even if there is a deviation in the alignment of the electrode of the signal processor and the corresponding solder column, the electrode of the signal processor can be ensured to contact with the surface of the solder column away from the substrate 10, which can improve the reliability of the welding between the electrode of the signal processor and the corresponding solder column and prevent the problem of cold soldering.

在一些实施例中,所述凹槽41可呈圆台形。In some embodiments, the groove 41 may be in a truncated cone shape.

在一个实施例中,压印模板40中相邻凹槽41的底面的几何中心之间的距离可为亚微米级。例如相邻凹槽41的底面的几何中心之间的距离小于或等于5μm。可采用精度较高的加工设备加工压印模板,以使压印模板40中相邻凹槽之间的距离较小。所述凹槽41呈圆台形时,凹槽41的底面呈圆形,其几何中心也即是圆心。在一些实施例中,相邻凹槽41的几何中心之间的距离可为0.1μm、0.5μm、1μm、1.5μm、2μm、2.5μm、3μm、3.5μm、4μm、4.5μm、5μm等。In one embodiment, the distance between the geometric centers of the bottom surfaces of adjacent grooves 41 in the imprint template 40 may be submicron. For example, the distance between the geometric centers of the bottom surfaces of adjacent grooves 41 is less than or equal to 5 μm. The imprint template may be processed using a high-precision processing equipment so that the distance between adjacent grooves in the imprint template 40 is smaller. When the groove 41 is truncated cone-shaped, the bottom surface of the groove 41 is circular, and its geometric center is also the center of the circle. In some embodiments, the distance between the geometric centers of adjacent grooves 41 may be 0.1 μm, 0.5 μm, 1 μm, 1.5 μm, 2 μm, 2.5 μm, 3 μm, 3.5 μm, 4 μm, 4.5 μm, 5 μm, etc.

在一个实施例中,所述凹槽41的深度大于或等于3μm。在对焊料膜层30进行刻蚀的过程中焊料膜层30的表面各处被刻蚀的速度可基本相同,则最终得到的焊料柱的高度与凹槽41的深度基本相同,也即是焊料柱的高度大于或等于3μm。如此设置,可使得光电探测器与信号处理器焊接后,光电探测器的功能层与信号处理器之间的间隙的高度大于或等于3μm,便于向光电探测器的功能层与信号处理器之间的间隙注入粘胶材料,粘胶材料固化后可提升光电探测器与信号处理器的强度。In one embodiment, the depth of the groove 41 is greater than or equal to 3 μm. In the process of etching the solder film layer 30, the etching speed of each part of the surface of the solder film layer 30 can be basically the same, so the height of the solder column finally obtained is basically the same as the depth of the groove 41, that is, the height of the solder column is greater than or equal to 3 μm. In this way, after the photodetector and the signal processor are welded, the height of the gap between the functional layer of the photodetector and the signal processor is greater than or equal to 3 μm, which facilitates the injection of adhesive material into the gap between the functional layer of the photodetector and the signal processor. After the adhesive material is cured, the strength of the photodetector and the signal processor can be improved.

在一个实施例中,所述凹槽41的底面的最大宽度与相邻所述凹槽41的底面的几何中心之间的距离的比值小于或等于90%。凹槽的底面呈圆形时,凹槽的底面的最大宽度即为底面的直径。在对焊料膜层30进行刻蚀的过程中焊料膜层30的表面各处被刻蚀的速度可基本相同,则得到的焊料柱的顶表面(远离衬底的表面)的形状及尺寸与凹槽41的底面的形状及尺寸均基本相同,相邻凹槽41的底面的几何中心之间的距离与相邻焊料柱的顶表面的几何中心之间的距离基本相同,也即是焊料柱的顶表面的最大宽度与相邻焊料柱的顶表面的几何中心之间的距离的比值小于或等于90%。与光电探测器焊接的信号处理器包括多个导电部,相邻导电部表面的几何中心之间的距离与相邻焊料柱的顶表面的几何中心之间的距离基本相同,则光电探测器的焊料柱的顶表面的最大宽度与信号处理器中相邻导电部表面的几何中心之间的距离的比值小于或等于90%。如此,在将光电探测器与信号处理器焊接时,可避免光电探测器的同一个焊料柱与信号处理器的相邻两个导电部电连接而导致短路的问题。In one embodiment, the ratio of the maximum width of the bottom surface of the groove 41 to the distance between the geometric centers of the bottom surfaces of adjacent grooves 41 is less than or equal to 90%. When the bottom surface of the groove is circular, the maximum width of the bottom surface of the groove is the diameter of the bottom surface. In the process of etching the solder film layer 30, the etching speed of each part of the surface of the solder film layer 30 can be basically the same, then the shape and size of the top surface of the obtained solder column (the surface away from the substrate) are basically the same as the shape and size of the bottom surface of the groove 41, and the distance between the geometric centers of the bottom surfaces of adjacent grooves 41 is basically the same as the distance between the geometric centers of the top surfaces of adjacent solder columns, that is, the ratio of the maximum width of the top surface of the solder column to the distance between the geometric centers of the top surfaces of adjacent solder columns is less than or equal to 90%. The signal processor soldered to the photodetector includes a plurality of conductive parts, and the distance between the geometric centers of the surfaces of adjacent conductive parts is basically the same as the distance between the geometric centers of the top surfaces of adjacent solder columns, then the ratio of the maximum width of the top surface of the solder column of the photodetector to the distance between the geometric centers of the surfaces of adjacent conductive parts in the signal processor is less than or equal to 90%. In this way, when the photodetector and the signal processor are soldered, the problem of short circuit caused by electrical connection between the same solder column of the photodetector and two adjacent conductive parts of the signal processor can be avoided.

在一个实施例中,如图3所示,所述压印模板40的凹槽41的深度小于所述焊料膜层30的厚度。如此设置,在压印模板40对焊料膜层30进行压印后,可保证焊料膜层30进入到各个凹槽41内的部分均将凹槽41填满,进而可保证形成的多个凸起结构31的形状及尺寸基本相同,进而有助于提升后续形成的焊料柱的形貌的均匀性。In one embodiment, as shown in FIG3 , the depth of the groove 41 of the imprint template 40 is less than the thickness of the solder film layer 30. With such a configuration, after the imprint template 40 embosses the solder film layer 30, it can be ensured that the portion of the solder film layer 30 that enters each groove 41 fills the groove 41, thereby ensuring that the shapes and sizes of the multiple protruding structures 31 formed are substantially the same, thereby helping to improve the uniformity of the morphology of the solder column formed subsequently.

在步骤140中,对所述压印模板进行加压,使所述压印模板部分进入所述焊料膜层,以将所述焊料膜层的部分材料挤压进入所述凹槽内形成凸起结构。In step 140, the imprinting template is pressurized so that the imprinting template partially enters the solder film layer, so as to squeeze part of the material of the solder film layer into the groove to form a protruding structure.

在该步骤中,对压印模板40进行加压后,压印模板对焊料膜层施加作用力,使焊料膜层30的部分材料被挤压而进入到压印模板40的凹槽41内。通过该步骤可得到如图4所示的第三中间结构。如图4所示,焊料膜层30的部分材料进入到凹槽41内形成凸起结构31,各凹槽41内的凸起结构31分别填满凹槽41。In this step, after the imprint template 40 is pressurized, the imprint template applies force to the solder film layer, so that part of the material of the solder film layer 30 is squeezed and enters the groove 41 of the imprint template 40. Through this step, a third intermediate structure as shown in FIG4 can be obtained. As shown in FIG4, part of the material of the solder film layer 30 enters the groove 41 to form a convex structure 31, and the convex structure 31 in each groove 41 fills the groove 41 respectively.

在一个实施例中,所述制备方法还包括如下步骤:所述对所述压印模板进行加压的步骤的同时,对所述焊料膜层进行加热,且加热温度分别小于所述焊料膜层的材料的熔点及所述压印模板的材料的熔点。通过对焊料膜层进行加热,可提升焊料膜层的延展性,更有助于使焊料膜层的材料进入到凹槽内,且有助于焊料膜层的材料将凹槽填满;通过设置加热温度小鱼焊料膜层的熔点及压印模板的材料的熔点,可避免焊料膜层的材料与压印模板的材料融合,而导致压印模板与焊料膜层不易于分离的情况。In one embodiment, the preparation method further includes the following steps: while the step of pressurizing the imprint template, the solder film layer is heated, and the heating temperature is respectively lower than the melting point of the material of the solder film layer and the melting point of the material of the imprint template. By heating the solder film layer, the ductility of the solder film layer can be improved, which is more conducive to the material of the solder film layer entering the groove and helping the material of the solder film layer to fill the groove; by setting the heating temperature lower than the melting point of the solder film layer and the melting point of the material of the imprint template, it is possible to avoid the fusion of the material of the solder film layer and the material of the imprint template, which makes it difficult to separate the imprint template and the solder film layer.

在一个实施例中,如图4所示,所述焊料膜层30部分位于凸起结构31与功能层20之间的部分。压印模板40并不能将焊料膜层分割为多个间隔排布的结构,因此在步骤140后,焊料膜层位于凸起结构31与功能层之间的部分是连续的膜层。In one embodiment, as shown in Fig. 4, the solder film layer 30 is partially located between the protruding structure 31 and the functional layer 20. The imprint template 40 cannot divide the solder film layer into a plurality of spaced structures, so after step 140, the portion of the solder film layer between the protruding structure 31 and the functional layer is a continuous film layer.

在步骤150中,将所述压印模板与所述焊料膜层分离,对所述焊料膜层进行刻蚀,至少将所述焊料膜层位于相邻所述凸起结构之间的部分刻蚀掉,得到多个间隔排布的焊料柱,所述焊料柱与所述光电探测元件电连接。In step 150, the imprint template is separated from the solder film layer, and the solder film layer is etched, at least the portion of the solder film layer between adjacent protruding structures is etched away to obtain a plurality of solder columns arranged at intervals, and the solder columns are electrically connected to the photoelectric detection element.

通过将所述压印模板与所述焊料膜层分离的步骤可得到如图5所示的第四中间结构。The fourth intermediate structure shown in FIG. 5 can be obtained by separating the imprint template from the solder film layer.

在一个实施例中,所述将压印模板与焊料膜层分离的步骤是在焊料膜层与压印模板的温度降至常温后执行的。焊料膜层在恢复至常温后凸起结构31的形状固定,不易于发生变形,将压印模板与塑封膜层分离后凸起结构31的形状不会发生变化。In one embodiment, the step of separating the imprint template from the solder film layer is performed after the temperature of the solder film layer and the imprint template drops to room temperature. After the solder film layer returns to room temperature, the shape of the protruding structure 31 is fixed and is not easily deformed. After the imprint template is separated from the plastic film layer, the shape of the protruding structure 31 does not change.

在一个实施例中,可通过对压印模板施加作用力来使压印模板与焊料膜层分离。In one embodiment, the imprinting template may be separated from the solder film layer by applying force to the imprinting template.

在一个实施例中,所述对所述焊料膜层进行刻蚀的步骤,包括如下过程:对所述焊料膜层远离所述衬底的表面进行刻蚀,且所述焊料膜层远离所述衬底的表面各处被刻蚀的速度基本相同。焊料膜层30的表面包括焊料膜层30位于相邻凸起结构31之间的部分远离衬底10的表面、凸起结构31远离衬底10的表面及凸起结构31的侧面。由于在对焊料膜层30进行刻蚀的过程中焊料膜层30的表面各处被刻蚀的速度基本相同,则在对焊料膜层30的刻蚀完成后,最终得到的焊料柱的形状及尺寸与凸起结构31基本相同,也即是焊料柱的形状及尺寸与压印模板40的凹槽41的形状及尺寸基本相同。因此可根据期望形成的焊料柱的形状及尺寸制作压印模板40的凹槽41,以采用压印模板制备得到期望尺寸和期望形状的焊料柱。In one embodiment, the step of etching the solder film layer comprises the following process: etching the surface of the solder film layer away from the substrate, and the etching speed of each part of the surface of the solder film layer away from the substrate is substantially the same. The surface of the solder film layer 30 includes the surface of the solder film layer 30 located between adjacent protruding structures 31 away from the substrate 10, the surface of the protruding structure 31 away from the substrate 10, and the side of the protruding structure 31. Since the etching speed of each part of the surface of the solder film layer 30 is substantially the same during the etching of the solder film layer 30, after the etching of the solder film layer 30 is completed, the shape and size of the solder column finally obtained are substantially the same as the protruding structure 31, that is, the shape and size of the solder column are substantially the same as the shape and size of the groove 41 of the imprint template 40. Therefore, the groove 41 of the imprint template 40 can be made according to the shape and size of the solder column to be formed, so as to prepare the solder column of the desired size and shape using the imprint template.

通过步骤150可得到如图6所示的光电探测器。如图6所示,所述光电探测器中,焊料膜层30包括多个间隔排布的焊料柱32,各个焊料柱32的尺寸及形状基本相同。The photoelectric detector shown in Fig. 6 can be obtained through step 150. As shown in Fig. 6, in the photoelectric detector, the solder film layer 30 includes a plurality of solder pillars 32 arranged at intervals, and the size and shape of each solder pillar 32 are substantially the same.

在一个实施例中,相邻所述焊料柱32在所述衬底10上的正投影的几何中心之间的距离小于或等于5μm。相邻焊料柱32在衬底10上的正投影的几何中心之间的距离与压印模板40的相邻凹槽41的底面的几何中心之间的距离相同。在一些实施例中,所述焊料柱32呈圆台形,焊料柱32在衬底10上的正投影为圆形,其几何中心也即是正投影的圆心。在一些实施例中,相邻所述焊料柱32在所述衬底10上的正投影的几何中心之间的距离可为0.1μm、0.5μm、1μm、1.5μm、2μm、2.5μm、3μm、3.5μm、4μm、4.5μm、5μm等。In one embodiment, the distance between the geometric centers of the orthographic projections of adjacent solder pillars 32 on the substrate 10 is less than or equal to 5 μm. The distance between the geometric centers of the orthographic projections of adjacent solder pillars 32 on the substrate 10 is the same as the distance between the geometric centers of the bottom surfaces of adjacent grooves 41 of the imprint template 40. In some embodiments, the solder pillars 32 are truncated cone-shaped, and the orthographic projection of the solder pillars 32 on the substrate 10 is a circle, and its geometric center is also the center of the orthographic projection. In some embodiments, the distance between the geometric centers of the orthographic projections of adjacent solder pillars 32 on the substrate 10 may be 0.1 μm, 0.5 μm, 1 μm, 1.5 μm, 2 μm, 2.5 μm, 3 μm, 3.5 μm, 4 μm, 4.5 μm, 5 μm, etc.

在一个实施例中,所述焊料柱32的高度大于或等于3μm。In one embodiment, the height of the solder pillar 32 is greater than or equal to 3 μm.

在一个实施例中,所述焊料柱32的顶表面的最大宽度与相邻所述焊料柱32的顶表面的几何中心之间的距离的比值小于或等于90%。In one embodiment, a ratio of a maximum width of a top surface of the solder pillar 32 to a distance between geometric centers of top surfaces of adjacent solder pillars 32 is less than or equal to 90%.

在一个实施例中,所述对所述焊料膜层远离所述衬底的表面进行刻蚀的步骤,包括如下过程:采用离子束刻蚀工艺对所述焊料膜层的表面进行刻蚀。离子束刻蚀工艺是利用辉光放电原理将惰性气体分解为离子,离子在电场的加速作用下对待刻蚀样品的表面进行轰击,以达到刻蚀的作用。采用离子束刻蚀工艺对焊料膜层进行刻蚀能够控制焊料柱32的侧壁轮廓,有助于提升得到的焊料柱32的尺寸均匀性,可使得各个焊料柱32的高度基本相同,且使各个焊料柱32的形貌更一致,进而有助于提升光电探测器与信号处理器的焊接效果,保证光电探测器与信号处理器的电连接可靠性。本申请实施例提供的光电探测器的制备方法,通过采用压印模板进行压印的工艺和离子束刻蚀工艺,可使得制备得到的焊料柱32中相邻焊料柱32在衬底10上的正投影的几何中心之间的距离较小(例如达到亚微米级),同时可保证焊料柱的形貌的均匀性。In one embodiment, the step of etching the surface of the solder film layer away from the substrate includes the following process: etching the surface of the solder film layer using an ion beam etching process. The ion beam etching process uses the principle of glow discharge to decompose the inert gas into ions, and the ions bombard the surface of the sample to be etched under the acceleration of the electric field to achieve the etching effect. Etching the solder film layer using the ion beam etching process can control the side wall profile of the solder column 32, which helps to improve the uniformity of the size of the obtained solder column 32, and can make the height of each solder column 32 basically the same, and make the morphology of each solder column 32 more consistent, thereby helping to improve the welding effect of the photodetector and the signal processor, and ensure the reliability of the electrical connection between the photodetector and the signal processor. The preparation method of the photodetector provided in the embodiment of the present application, through the process of imprinting using an imprinting template and the ion beam etching process, can make the distance between the geometric centers of the positive projections of adjacent solder columns 32 on the substrate 10 in the prepared solder column 32 smaller (for example, reaching the submicron level), and at the same time ensure the uniformity of the morphology of the solder column.

在一个实施例中,每一所述焊料柱与一个光电探测元件电连接。In one embodiment, each of the solder pillars is electrically connected to a photodetection element.

在一个实施例中,所述光电探测器为红外光探测器。In one embodiment, the photodetector is an infrared light detector.

本申请实施例还提供了一种光电探测系统,所述光电探测系统包括上述任一实施例所述的光电探测器。An embodiment of the present application further provides a photoelectric detection system, which includes the photoelectric detector described in any of the above embodiments.

在一个实施例中,所述光电探测系统还包括信号处理器,信号处理器包括多个电极,每一电极与光电探测器的一个焊料柱焊接;信号处理器用于采集所述光电探测系统输出的电信号。In one embodiment, the photoelectric detection system further includes a signal processor, which includes a plurality of electrodes, each electrode being soldered to a solder column of the photoelectric detector; the signal processor is used to collect the electrical signal output by the photoelectric detection system.

在一个实施例中,所述光电探测系统还包括壳体,光电探测器固定在壳体内。In one embodiment, the photoelectric detection system further includes a housing, and the photoelectric detector is fixed in the housing.

在一个实施例中,所述信号处理器还可采集的电信号进行数据处理,生成图像。In one embodiment, the signal processor may also perform data processing on the collected electrical signals to generate images.

在一个实施例中,所述光电探测系统还包括显示器。显示器可显示处理器生成的图像。In one embodiment, the photoelectric detection system further comprises a display. The display can display the image generated by the processor.

在一个实施例中,所述光电探测系统可应用在医疗、安检及无损工业检测等领域。In one embodiment, the photoelectric detection system can be used in fields such as medical treatment, security inspection, and non-destructive industrial inspection.

需要指出的是,在附图中,为了图示的清晰可能夸大了层和区域的尺寸。而且可以理解,当元件或层被称为在另一元件或层“上”时,它可以直接在其他元件上,或者可以存在中间的层。另外,可以理解,当元件或层被称为在另一元件或层“下”时,它可以直接在其他元件下,或者可以存在一个以上的中间的层或元件。另外,还可以理解,当层或元件被称为在两层或两个元件“之间”时,它可以为两层或两个元件之间唯一的层,或还可以存在一个以上的中间层或元件。通篇相似的参考标记指示相似的元件。It should be noted that in the accompanying drawings, the sizes of layers and regions may be exaggerated for clarity of illustration. It is also understood that when an element or layer is referred to as being "on" another element or layer, it may be directly on the other element, or there may be an intermediate layer. In addition, it is understood that when an element or layer is referred to as being "under" another element or layer, it may be directly under the other element, or there may be more than one intermediate layer or element. In addition, it is also understood that when a layer or element is referred to as being "between" two layers or two elements, it may be the only layer between the two layers or two elements, or there may also be more than one intermediate layer or element. Similar reference numerals throughout the text indicate similar elements.

本领域技术人员在考虑说明书及实践这里公开的内容后,将容易想到本申请的其它实施方案。本申请旨在涵盖本申请的任何变型、用途或者适应性变化,这些变型、用途或者适应性变化遵循本申请的一般性原理并包括本申请未公开的本技术领域中的公知常识或惯用技术手段。说明书和实施例仅被视为示例性的,本申请的真正范围和精神由下面的权利要求指出。Those skilled in the art will readily appreciate other embodiments of the present application after considering the description and practicing the contents disclosed herein. The present application is intended to cover any modification, use or adaptation of the present application, which follows the general principles of the present application and includes common knowledge or customary techniques in the art that are not disclosed in the present application. The description and examples are intended to be exemplary only, and the true scope and spirit of the present application are indicated by the following claims.

应当理解的是,本申请并不局限于上面已经描述并在附图中示出的精确结构,并且可以在不脱离其范围进行各种修改和改变。本申请的范围仅由所附的权利要求来限制。It should be understood that the present application is not limited to the precise structures that have been described above and shown in the drawings, and that various modifications and changes may be made without departing from the scope thereof. The scope of the present application is limited only by the appended claims.

Claims (10)

1. A method of fabricating a photodetector, comprising:
Providing a substrate with a functional layer, wherein the functional layer comprises a plurality of photoelectric detection elements arranged in an array;
Forming a solder film layer on the surface of the functional layer far away from the substrate, wherein the solder film layer covers the surface of the functional layer far away from the substrate;
Placing an imprinting template on one side of the solder film layer away from the substrate; a plurality of grooves which are distributed at intervals are formed in one side, facing the solder film layer, of the imprinting template;
pressurizing the imprinting template to enable the imprinting template to partially enter the solder film layer so as to squeeze part of the material of the solder film layer into the groove to form a protruding structure; the part of the solder film layer between the convex structure and the functional layer is a continuous film layer;
and separating the imprinting template from the solder film layer, etching the surface of the solder film layer far away from the substrate, wherein the etching speed of the surface of the solder film layer far away from the substrate is basically the same, so as to obtain a plurality of solder columns which are distributed at intervals, and the solder columns are electrically connected with the photoelectric detection element.
2. The method of manufacturing a photodetector of claim 1, wherein said method of manufacturing further comprises: and heating the solder film layer while pressurizing the imprinting template, wherein the heating temperature is respectively smaller than the melting point of the material of the solder film layer and the melting point of the material of the imprinting template.
3. The method for manufacturing a photodetector according to claim 1, wherein etching the surface of the solder film layer away from the substrate comprises: and etching the surface of the solder film layer far away from the substrate by adopting an ion beam etching process.
4. The method of claim 1, wherein the material of the imprint template is a nonmetallic material.
5. The method of claim 1, wherein the material of the imprint template comprises at least one of silicon oxide and silicon nitride.
6. The method of manufacturing a photodetector according to claim 1, wherein the cross-sectional area of the groove gradually increases in a direction directed toward the substrate by the imprint template; and/or the number of the groups of groups,
The bottom surface of the groove is a plane.
7. The method of manufacturing a photodetector according to claim 1, wherein a distance between geometric centers of bottom surfaces of adjacent grooves is less than or equal to 5 μm; and/or the number of the groups of groups,
The depth of the groove is more than or equal to 3 mu m; and/or the number of the groups of groups,
The ratio of the maximum width of the bottom surface of the groove to the distance between the geometric centers of the bottom surfaces of adjacent grooves is less than or equal to 90%.
8. The method of manufacturing a photodetector of claim 1, wherein a distance between geometric centers of orthographic projections of adjacent solder columns on the substrate is less than or equal to 5 μm.
9. The method of manufacturing a photodetector of claim 1, wherein the depth of said recess is less than the thickness of said solder film layer.
10. The method of manufacturing a photodetector of claim 1, wherein said solder film layer is indium.
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