CN117890394A - Shield cutterhead mud cake detection device and detection method - Google Patents
Shield cutterhead mud cake detection device and detection method Download PDFInfo
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Abstract
Description
技术领域Technical Field
本申请属于盾构刀盘检测技术领域,具体涉及一种盾构刀盘结泥饼探测装置及探测方法。The present application belongs to the technical field of shield cutter head detection, and specifically relates to a shield cutter head mud cake detection device and detection method.
背景技术Background technique
伴随我国对城市交通需求量的提升,采用大直径泥水盾构开挖地下交通管线愈发成为地下空间建设的主要方向。采用大直径泥水盾构开挖会遇到各类施工问题,尤其是在复合地层中或是软粘土中进行盾构施工时,刀盘上的土壤与泥水混合物在刀盘转动过程中黏附于刀盘上,产生结泥饼这类施工问题。盾构刀盘结泥饼不仅影响刀具的使用寿命,还会使盾构施工周期大幅度延长,是盾构施工问题中较难处理的一类问题。现有的盾构刀盘结泥饼监测方法大都采取机器采样,人工检测或按照工程经验的方法判断盾构刀盘是否发生结泥饼,此类方法存在效率低、结果误差大等缺点。With the increase in the demand for urban transportation in my country, the use of large-diameter slurry shields to excavate underground transportation pipelines has become the main direction of underground space construction. The use of large-diameter slurry shields for excavation will encounter various construction problems, especially when the shield is constructed in composite strata or soft clay. The soil and slurry mixture on the cutter disc adheres to the cutter disc during the rotation of the cutter disc, resulting in mud cakes and other construction problems. Mud cakes on the shield cutter disc not only affect the service life of the tool, but also significantly extend the shield construction period. It is a type of problem that is more difficult to deal with in shield construction. Most of the existing shield cutter disc mud cake monitoring methods use machine sampling, manual detection, or methods based on engineering experience to determine whether the shield cutter disc has mud cakes. Such methods have the disadvantages of low efficiency and large error in results.
因此,亟需一种运用于大直径泥水盾构刀盘上,实现盾构刀盘结泥饼动态监测的探测装置。Therefore, there is an urgent need for a detection device that can be used on the cutter head of a large-diameter slurry shield to realize dynamic monitoring of the mud cake on the cutter head of the shield.
发明内容Summary of the invention
有鉴于此,本申请提供了一种盾构刀盘结泥饼探测装置及探测方法,用以改善盾构刀盘结泥饼检测误差大、效率低的问题。In view of this, the present application provides a shield cutter head mud cake detection device and detection method, which are used to improve the problems of large error and low efficiency in shield cutter head mud cake detection.
而本申请为解决上述技术问题所采用的技术方案为:The technical solution adopted by this application to solve the above technical problems is:
第一方面,本申请提供了一种盾构刀盘结泥饼探测装置,包括:In a first aspect, the present application provides a shield cutterhead mud cake detection device, comprising:
挡土盒,所述挡土盒内的一侧固定有伸缩电机,另一侧设有开孔,所述伸缩电机的伸缩端连接有探头,所述探头背离所述伸缩电机的一端设有多个探针,所述探针与所述开孔对位匹配设置;A soil retaining box, wherein a telescopic motor is fixed on one side of the soil retaining box, and an opening is provided on the other side. A probe is connected to the telescopic end of the telescopic motor, and a plurality of probes are provided at one end of the probe away from the telescopic motor, and the probes are arranged to match the opening;
数据采样器和数据激发器,所述数据采样器和所述数据激发器均设于所述挡土盒的外部,所述数据采样器通过同轴线连接所述数据激发器,所述数据激发器连接有同轴电缆,所述同轴电缆末端设有BNC接头,每个所述探针分别连接有一连接导线,所述连接导线延伸至所述挡土盒外部并连接有数据传输线,所述数据传输线的另一端与所述BNC接头连接;A data sampler and a data stimulator, both of which are arranged outside the soil retaining box, the data sampler is connected to the data stimulator via a coaxial line, the data stimulator is connected to a coaxial cable, a BNC connector is arranged at the end of the coaxial cable, each of the probes is respectively connected to a connecting wire, the connecting wire extends to the outside of the soil retaining box and is connected to a data transmission line, the other end of the data transmission line is connected to the BNC connector;
其中,所述探针能够随所述伸缩电机的伸缩端的伸缩量改变而在所述挡土盒外侧移动。The probe can move outside the soil retaining box as the telescopic amount of the telescopic end of the telescopic motor changes.
在本申请的部分实施例中,所述挡土盒包括底板和盖板,所述底板与所述盖板相对设置,所述开孔开设于所述盖板上。In some embodiments of the present application, the soil retaining box includes a bottom plate and a cover plate, the bottom plate and the cover plate are arranged opposite to each other, and the opening is formed on the cover plate.
在本申请的部分实施例中,所述连接导线贯穿所述底板延伸至所述挡土盒的外侧,并通过所述数据传输线依次与所述数据激发器和所述数据采样器电连接。In some embodiments of the present application, the connecting wire passes through the bottom plate and extends to the outside of the soil retaining box, and is electrically connected to the data exciter and the data sampler in sequence through the data transmission line.
在本申请的部分实施例中,所述开孔内嵌有橡胶圈,所述橡胶圈具有轴向方向,沿所述轴向方向,所述橡胶圈的两侧分别延伸至所述开孔的两侧并与所述盖板固定。In some embodiments of the present application, a rubber ring is embedded in the opening, and the rubber ring has an axial direction. Along the axial direction, two sides of the rubber ring extend to two sides of the opening respectively and are fixed to the cover plate.
在本申请的部分实施例中,所述伸缩电机连接有平面板连接件,所述平面板连接件通过六角螺纹连接件固定在所述底板上,所述伸缩电机的电线贯穿所述底板延伸至所述挡土盒的外部并连接有伸缩电机电源。In some embodiments of the present application, the telescopic motor is connected to a flat plate connector, which is fixed to the base plate via a hexagonal threaded connector. The wires of the telescopic motor pass through the base plate, extend to the outside of the soil retaining box, and are connected to a telescopic motor power supply.
在本申请的部分实施例中,所述探头包括连接板,所述连接板的一侧固定连接所述探针的尾部,另一侧设有两个相对设置的接头;所述伸缩电机的伸缩端设有伸缩电机接头,所述伸缩电机接头延伸至两个所述接头之间,所述伸缩电机接头的两侧分别和两个所述接头连接。In some embodiments of the present application, the probe includes a connecting plate, one side of which is fixedly connected to the tail of the probe, and the other side is provided with two oppositely arranged joints; the telescopic end of the telescopic motor is provided with a telescopic motor joint, the telescopic motor joint extends between the two joints, and the two sides of the telescopic motor joint are respectively connected to the two joints.
在本申请的部分实施例中,当所述伸缩电机的伸缩端的伸缩量为最小值时,所述探针的头部从所述开孔中露出。In some embodiments of the present application, when the telescopic end of the telescopic motor has a minimum telescopic amount, the head of the probe is exposed from the opening.
在本申请的部分实施例中,所述探针的头部呈锥形。In some embodiments of the present application, the head of the probe is conical.
第二方面,本申请的实施例还提供了一种盾构刀盘结泥饼探测方法,应用于如第一方面所述的盾构刀盘结泥饼探测装置上,所述探测方法包括:In a second aspect, an embodiment of the present application further provides a shield cutter disc mud cake detection method, which is applied to the shield cutter disc mud cake detection device as described in the first aspect, and the detection method comprises:
将所述盾构刀盘结泥饼探测装置安装至刀盘上并启动所述盾构刀盘结泥饼探测装置;Installing the shield cutter disc mud cake detection device on the cutter disc and starting the shield cutter disc mud cake detection device;
控制所述伸缩电机推动所述探头朝向所述开孔方向移动,所述探针朝向背离所述伸缩电机的方向移动,插入探测土内,直至所述伸缩电机的伸缩端达到最大伸缩量;Control the telescopic motor to push the probe to move toward the opening, and the probe moves in a direction away from the telescopic motor and is inserted into the detection soil until the telescopic end of the telescopic motor reaches a maximum telescopic amount;
控制所述数据激发器生成脉冲电磁波并通过所述探针输出,得到的反射信号传输至所述数据采样器,所述数据采样器根据所述反射信号生成波形曲线;Control the data exciter to generate a pulse electromagnetic wave and output it through the probe, and transmit the obtained reflection signal to the data sampler, and the data sampler generates a waveform curve according to the reflection signal;
根据所述波形曲线,分析检测所述探测土的含水量并预测所述盾构刀盘结泥饼的情况。According to the waveform curve, the water content of the detection soil is analyzed and detected, and the condition of mud cake on the shield cutter head is predicted.
在本申请的部分实施例中,在所述根据所述波形曲线,分析检测所述探测土的含水量并预测所述盾构刀盘结泥饼的情况的步骤之前,还包括:In some embodiments of the present application, before the step of analyzing and detecting the water content of the detected soil and predicting the condition of the shield cutter head forming mud cake according to the waveform curve, the method further includes:
当所述波形曲线趋于稳定,控制所述伸缩电机的伸缩端收缩,将所述探头拉回初始位置,所述探针通过开孔朝向所述挡土盒回缩,直至所述伸缩电机的伸缩量达到最小伸缩量。When the waveform curve tends to be stable, the telescopic end of the telescopic motor is controlled to contract, the probe is pulled back to the initial position, and the probe is retracted toward the soil retaining box through the opening until the telescopic amount of the telescopic motor reaches the minimum telescopic amount.
综上,由于采用了上述技术方案,本申请至少包括如下有益效果:In summary, due to the adoption of the above technical solution, this application has at least the following beneficial effects:
本申请提供了一种盾构刀盘结泥饼探测装置及探测方法,主要是通过利用伸缩电机带动探针伸缩移动,从而能够使探针能够插入至探测土内,对探测土实现不同深度的检测,检测功能的实现还需要通过将探针与数据采样器以及数据激发器电连接,通过利用数据激发器生成脉冲电磁波,再通过探针输出,得到反射信号反馈至数据采样器,生成波形曲线,根据波形曲线实时分析监测结泥饼的情况。详细地说,主要是通过利用数据采样器、数据激发器以及探针三者电连接,然后利用数据激发器发射脉冲电磁波,并通过探针将脉冲电磁波传递至探测土内,从而实现对探测土的检测,探测土在接收到脉冲电磁波时,会产生一定的反应,该反应为反射信号,又通过探针传递至数据采样器内,数据采样器根据反射信号生成波形曲线,利用波形曲线则能够实现对探测土的含水量的监测,继而得到当前结泥饼的成型情况。The present application provides a shield cutter disc mud cake detection device and detection method, which mainly uses a telescopic motor to drive the probe to move telescopically, so that the probe can be inserted into the detection soil, and the detection of different depths of the detection soil is realized. The detection function also needs to be realized by electrically connecting the probe with a data sampler and a data stimulator, generating a pulse electromagnetic wave by using the data stimulator, and then outputting it through the probe to obtain a reflected signal to feed back to the data sampler, generating a waveform curve, and analyzing and monitoring the mud cake in real time according to the waveform curve. In detail, it is mainly through the use of a data sampler, a data stimulator and a probe to be electrically connected, and then using the data stimulator to emit a pulse electromagnetic wave, and transmitting the pulse electromagnetic wave to the detection soil through the probe, so as to realize the detection of the detection soil. When the detection soil receives the pulse electromagnetic wave, it will produce a certain reaction, which is a reflected signal, and then transmitted to the data sampler through the probe. The data sampler generates a waveform curve according to the reflected signal. The waveform curve can be used to monitor the water content of the detection soil, and then the current mud cake formation situation can be obtained.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本申请实施例的技术方案,下面将对实施例的附图作简单介绍,显而易见地,下面描述中的附图仅仅涉及本申请的一些实施例,而非对本申请的限制,其中:In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings of the embodiments are briefly introduced below. Obviously, the drawings described below only relate to some embodiments of the present application, but are not intended to limit the present application, wherein:
图1为本申请实施例所提供的盾构刀盘结泥饼探测装置的结构示意图;FIG1 is a schematic diagram of the structure of a shield cutterhead mud cake detection device provided in an embodiment of the present application;
图2为本申请实施例所提供的盾构刀盘结泥饼探测装置的内部构造图;FIG2 is an internal structure diagram of a shield cutterhead mud cake detection device provided in an embodiment of the present application;
图3为本申请实施例所提供的挡土盒内部的立体示意图;FIG3 is a three-dimensional schematic diagram of the interior of the soil retaining box provided in an embodiment of the present application;
图4为本申请实施例所提供的平面板连接件的结构示意图;FIG4 is a schematic structural diagram of a flat plate connector provided in an embodiment of the present application;
图5为本申请实施例所提供的探针的结构示意图。FIG. 5 is a schematic diagram of the structure of a probe provided in an embodiment of the present application.
附图标记说明:Description of reference numerals:
1、数据采样器;2、数据激发器;3、同轴线;4、同轴电缆;5、BNC接头;6、数据传输线;7、伸缩电机电源;8、挡土盒;9、底板;10、探头;11、盖板;12、伸缩电机;13、伸缩电机接头;14、加长六角螺纹连接件;15、橡胶圈;18、平面板连接件;19、六角螺纹连接件;23、定位槽;24、连接板;25、探针;28、接头;30、连接导线。1. Data sampler; 2. Data stimulator; 3. Coaxial line; 4. Coaxial cable; 5. BNC connector; 6. Data transmission line; 7. Telescopic motor power supply; 8. Soil retaining box; 9. Base plate; 10. Probe; 11. Cover plate; 12. Telescopic motor; 13. Telescopic motor connector; 14. Extended hexagonal threaded connector; 15. Rubber ring; 18. Flat plate connector; 19. Hexagonal threaded connector; 23. Positioning groove; 24. Connecting plate; 25. Probe; 28. Connector; 30. Connecting wire.
具体实施方式Detailed ways
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域技术人员在没有作出创造性劳动前提下获得的所有其他实施例,都属于本申请所保护的范围。The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present application.
在本申请的描述中,需要理解的是,词语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个特征。在本申请的描述中,“多个”的含义为两个或两个以上,除非另有明确具体的限定。In the description of this application, it should be understood that the words "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more features. In the description of this application, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
在本申请中,“示例性”一词用来表示“用作例子、例证或说明”。本申请中被描述为示例性”的任何实施例不一定被解释为比其他实施例更优选或更具优势。为使本领域任何技术人员能够实现和使用本申请,给出了以下描述。在以下描述,为了解释的目的而列出了细节。应当明白的是,本领域普通技术人员可以认识到,在不使用这些特定细节的情况下也可以实现本申请。在其他实例中,不会对已知的结构和过程进行详细阐述,以避免不必要的细节使本申请的描述变得晦涩。因此,本申请并非旨在限于所示的实施例,而是与符合本申请所公开的原理的最广范围相一致。In this application, the word "exemplary" is used to mean "used as an example, illustration, or description". Any embodiment described in this application as "exemplary" is not necessarily to be construed as preferred or advantageous over other embodiments. The following description is given to enable any technician in the field to implement and use the present application. In the following description, details are listed for the purpose of explanation. It should be understood that a person of ordinary skill in the art can recognize that the present application can be implemented without using these specific details. In other instances, known structures and processes are not described in detail to avoid obscuring the description of the present application with unnecessary details. Therefore, the present application is not intended to be limited to the embodiments shown, but is consistent with the widest scope consistent with the principles disclosed in the present application.
请参加图1至图5,本申请的实施例提供了一种盾构刀盘结泥饼探测装置,包括:Please refer to Figures 1 to 5. The embodiment of the present application provides a shield cutter head mud cake detection device, including:
挡土盒8,所述挡土盒8内的一侧固定有伸缩电机12,另一侧设有开孔,所述伸缩电机12的伸缩端连接有探头10,所述探头10背离所述伸缩电机12的一端设有多个探针25,所述探针25与所述开孔对位匹配设置;需要说明的是,挡土盒8一般设置在盾构机的前部,用于防止土层塌方和泥浆流出,同时也可以提供支撑以确保盾构机在挖掘过程中的稳定性。A soil retaining box 8, a telescopic motor 12 is fixed on one side of the soil retaining box 8, and an opening is provided on the other side. The telescopic end of the telescopic motor 12 is connected to a probe 10, and a plurality of probes 25 are provided on the end of the probe 10 away from the telescopic motor 12, and the probes 25 are arranged in alignment with the opening. It should be noted that the soil retaining box 8 is generally arranged at the front of the shield machine to prevent soil collapse and mud outflow, and can also provide support to ensure the stability of the shield machine during excavation.
数据采样器1和数据激发器2,所述数据采样器1和所述数据激发器2均设于所述挡土盒8的外部,所述数据采样器1通过同轴线3连接所述数据激发器2,所述数据激发器2连接有同轴电缆4,所述同轴电缆4末端设有BNC(Bayonet Nut Connector)接头5,每个所述探针25分别连接有一连接导线30,所述连接导线30延伸至所述挡土盒8外部并连接有数据传输线6,所述数据传输线6的另一端与所述BNC接头5连接;A data sampler 1 and a data stimulator 2, both of which are arranged outside the soil retaining box 8, the data sampler 1 is connected to the data stimulator 2 via a coaxial line 3, the data stimulator 2 is connected to a coaxial cable 4, a BNC (Bayonet Nut Connector) connector 5 is provided at the end of the coaxial cable 4, each of the probes 25 is respectively connected to a connecting wire 30, the connecting wire 30 extends to the outside of the soil retaining box 8 and is connected to a data transmission line 6, the other end of the data transmission line 6 is connected to the BNC connector 5;
其中,所述探针25能够随所述伸缩电机12的伸缩端的伸缩量改变而在所述挡土盒8外侧移动。The probe 25 can move outside the soil retaining box 8 as the telescopic amount of the telescopic end of the telescopic motor 12 changes.
本申请所提供的技术方案主要是通过利用伸缩电机12带动探针25伸缩移动,从而能够使探针25能够插入至探测土内,对探测土实现不同深度的检测,检测功能的实现还需要通过将探针25与数据采样器1以及数据激发器2电连接,通过利用数据激发器2生成脉冲电磁波,再通过探针25输出,得到反射信号反馈至数据采样器1,生成波形曲线,根据波形曲线实时分析监测结泥饼的情况。详细地说,主要是通过利用数据采样器1、数据激发器2以及探针25三者电连接,然后利用数据激发器2发射脉冲电磁波,并通过探针25将脉冲电磁波传递至探测土内,从而实现对探测土的检测,探测土在接收到脉冲电磁波时,会产生一定的反应,该反应为反射信号,又通过探针25传递至数据采样器1内,数据采样器1根据反射信号生成波形曲线,利用波形曲线则能够实现对探测土的含水量的监测,继而得到当前结泥饼的成型情况。The technical solution provided by the present application is mainly to drive the probe 25 to move telescopically by using the telescopic motor 12, so that the probe 25 can be inserted into the detection soil to detect different depths of the detection soil. The detection function also needs to be realized by electrically connecting the probe 25 with the data sampler 1 and the data stimulator 2, generating pulse electromagnetic waves by using the data stimulator 2, and then outputting them through the probe 25 to obtain a reflected signal to be fed back to the data sampler 1, generating a waveform curve, and analyzing and monitoring the mud cake in real time according to the waveform curve. In detail, it is mainly to electrically connect the data sampler 1, the data stimulator 2 and the probe 25, and then use the data stimulator 2 to emit pulse electromagnetic waves, and transmit the pulse electromagnetic waves to the detection soil through the probe 25, so as to detect the detection soil. When the detection soil receives the pulse electromagnetic wave, it will produce a certain reaction, which is a reflected signal, which is transmitted to the data sampler 1 through the probe 25. The data sampler 1 generates a waveform curve according to the reflected signal. The waveform curve can be used to monitor the water content of the detection soil, and then the current mud cake formation situation can be obtained.
需要说明的是,该盾构刀盘结泥饼探测装置进行探测分析主要是基于TDR(Time-Domain Reflectometry)原理进行。所谓的TDR原理是指时域反射技术,一种对反射波进行分析的遥控测量技术,通过遥控位置掌握被测量物件的状况;TDR(Time DomainReflectometry)时域反射技术的原理是,信号在某一传输路径传输,当传输路径中发生阻抗变化时,一部分信号会被反射,另一部分信号会继续沿传输路径传输。TDR是通过测量反射波的电压幅度,从而计算出阻抗的变化;同时,只要测量出反射点到信号输出点的时间值,就可以计算出传输路径中阻抗变化点的位置。TDR时域反射计向被测电缆发送一个低压脉冲,并且在电缆内阻抗变化的情况下,都会看到反射。TDR时域反射计TDR测试从反射释放到低压脉冲释放之间的时间。通过测量时间并知道脉冲的传播速度,便可以计算到反射的距离,从而得出电缆长度或者故障点距离。还可根据不同的发射波形判断电缆中可能出现的阻抗变化或故障类型的信息。It should be noted that the detection and analysis of the shield cutterhead mud cake detection device is mainly based on the TDR (Time-Domain Reflectometry) principle. The so-called TDR principle refers to time domain reflection technology, a remote control measurement technology for analyzing reflected waves, and the status of the measured object is grasped through the remote control position; the principle of TDR (Time Domain Reflectometry) time domain reflection technology is that when the signal is transmitted in a certain transmission path, when the impedance changes in the transmission path, part of the signal will be reflected, and the other part of the signal will continue to be transmitted along the transmission path. TDR calculates the impedance change by measuring the voltage amplitude of the reflected wave; at the same time, as long as the time value from the reflection point to the signal output point is measured, the position of the impedance change point in the transmission path can be calculated. The TDR time domain reflectometer sends a low-voltage pulse to the cable under test, and reflections will be seen when the impedance changes in the cable. The TDR time domain reflectometer TDR tests the time from the release of the reflection to the release of the low-voltage pulse. By measuring the time and knowing the propagation speed of the pulse, the distance to the reflection can be calculated, thereby obtaining the cable length or the distance to the fault point. Information about the impedance change or fault type that may occur in the cable can also be judged based on different transmission waveforms.
为便于理解,进一步对所述利用波形曲线则能够实现对探测土的含水量的监测,继而得到当前结泥饼的成型情况进行详细介绍:For ease of understanding, the use of the waveform curve to monitor the moisture content of the detected soil and then obtain the current mud cake formation situation is further introduced in detail:
首先,数据激发器2会发出一个短脉冲的电磁波信号,这个信号会通过探头10传输到土壤中;然后,电磁波信号在土壤中传播,当遇到土壤中的不同介质或水分变化时,部分信号会被反射回来。这些反射信号包含了土壤内部的信息;然后,探针25会接收到这些反射信号,并传回数据采样器1进行处理;再然后,数据采样器1会根据接收到的反射信号生成一个波形曲线,该曲线反映了土壤中的介电常数变化情况;再然后,通过对波形曲线的分析,我们可以了解到土壤中含水量的分布情况。土壤含水量与反射信号之间的关系是含水量越高,反射信号的幅度就会越大,因为水分会改变土壤的介电常数,水分在电磁波传播过程中具有较高的介电常数,而介电常数较大的介质会导致电磁波受到更大的阻尼和反射。具体来说,当电磁波穿过土壤时,部分能量会被土壤中的水分吸收,导致电磁波在土壤中传播过程中减弱。而水分含量越高,土壤中的水分就越多,这样电磁波在传播过程中受到的阻尼就越大,因此反射回来的信号幅度也就相对较大。另外,水分含量越高,土壤中的有效介电常数也就越大,有效介电常数的增加会导致电磁波在土壤中的传播速度变慢,从而增加了反射的机会和幅度。因此,一般情况下,含水量越高,反射信号的幅度就会越大。最后,根据土壤的含水量情况,我们可以预测出结泥饼的成型情况。结泥饼的成型与土壤含水量之间的关系为:含水量较高的土壤会导致结泥饼形成受阻或不完整,含水量较低的土壤有利于结泥饼的形成。First, the data exciter 2 will emit a short pulse electromagnetic wave signal, which will be transmitted to the soil through the probe 10; then, the electromagnetic wave signal propagates in the soil, and when encountering different media or water changes in the soil, part of the signal will be reflected back. These reflected signals contain information inside the soil; then, the probe 25 will receive these reflected signals and transmit them back to the data sampler 1 for processing; then, the data sampler 1 will generate a waveform curve based on the received reflected signal, which reflects the change in the dielectric constant in the soil; then, by analyzing the waveform curve, we can understand the distribution of water content in the soil. The relationship between soil moisture content and reflected signals is that the higher the moisture content, the greater the amplitude of the reflected signal, because moisture will change the dielectric constant of the soil. Moisture has a higher dielectric constant during the propagation of electromagnetic waves, and a medium with a larger dielectric constant will cause the electromagnetic waves to be damped and reflected more. Specifically, when electromagnetic waves pass through the soil, part of the energy will be absorbed by the moisture in the soil, causing the electromagnetic waves to weaken during the propagation process in the soil. The higher the moisture content, the more moisture there is in the soil, so the electromagnetic wave will be damped during propagation, and the amplitude of the reflected signal will be relatively large. In addition, the higher the moisture content, the greater the effective dielectric constant in the soil. The increase in the effective dielectric constant will cause the propagation speed of electromagnetic waves in the soil to slow down, thereby increasing the chance and amplitude of reflection. Therefore, in general, the higher the moisture content, the greater the amplitude of the reflected signal. Finally, based on the moisture content of the soil, we can predict the formation of the mud cake. The relationship between the formation of the mud cake and the moisture content of the soil is: soil with a higher moisture content will cause the formation of the mud cake to be obstructed or incomplete, and soil with a lower moisture content is conducive to the formation of the mud cake.
需要说明的是,土壤的介电常数是描述土壤对电磁波传播的性质的物理量。介电常数是介质相对于真空的电容率。土壤的介电常数会受到土壤中水分含量、土壤类型、土壤颗粒结构等因素的影响。一般来说,土壤中的水分含量越高,介电常数也就越大,因为水分对电磁波具有较高的介电常数。相比之下,土壤颗粒的介电常数较低。这是因为水分会填充土壤颗粒之间的空隙,增加土壤的导电性,从而增加了整体的介电常数。具体来说,不同类型的土壤对电磁波的传播具有不同的响应特性。例如,沙土通常含有较少的水分,因此具有较低的介电常数;而黏土则通常含有较多的水分,具有较高的介电常数。在盾构刀盘结泥饼探测中,通过测量土壤的介电常数变化,可以推断土壤的含水量情况,进而预测结泥饼的形成情况。It should be noted that the dielectric constant of soil is a physical quantity that describes the properties of soil for electromagnetic wave propagation. The dielectric constant is the dielectric constant of a medium relative to a vacuum. The dielectric constant of soil is affected by factors such as the moisture content in the soil, the soil type, and the soil particle structure. Generally speaking, the higher the moisture content in the soil, the greater the dielectric constant, because moisture has a higher dielectric constant for electromagnetic waves. In contrast, the dielectric constant of soil particles is lower. This is because moisture fills the gaps between soil particles, increases the conductivity of the soil, and thus increases the overall dielectric constant. Specifically, different types of soil have different response characteristics to the propagation of electromagnetic waves. For example, sandy soil usually contains less moisture and therefore has a lower dielectric constant; while clay usually contains more moisture and has a higher dielectric constant. In the detection of mud cake on the shield cutter head, by measuring the change in the dielectric constant of the soil, the moisture content of the soil can be inferred, and then the formation of mud cake can be predicted.
以下实施例均以上述实施例所公开的内容为基础进行描述。The following embodiments are described based on the contents disclosed in the above embodiments.
作为一种实施例A,基于TDR原理的盾构刀盘结泥饼探测装置,包括:数据采样器1、数据激发器2和挡土盒8,数据采样器1、数据激发器2均设于挡土盒8外,挡土盒8内一侧为底板9,底板9上固定有伸缩电机12。As an embodiment A, a shield cutter head mud cake detection device based on the TDR principle includes: a data sampler 1, a data stimulator 2 and a soil retaining box 8. The data sampler 1 and the data stimulator 2 are both arranged outside the soil retaining box 8. One side of the soil retaining box 8 is a bottom plate 9, and a telescopic motor 12 is fixed on the bottom plate 9.
如图4所示,伸缩电机12焊接连接有平面板连接件18,平面板连接件18通过在四角设置四个六角螺纹连接件19固定在底板9上,伸缩电机12的电线贯穿底板9在挡土盒8外连接有伸缩电机电源7。进一步地,在底板9上开设有定位槽23,平面板连接件18设于定位槽23内,利用定位槽23实现平面板连接件18在安装过程中的定位以及辅助固定作用,提高安装效率。As shown in FIG4 , the telescopic motor 12 is welded and connected with a flat plate connector 18, and the flat plate connector 18 is fixed to the bottom plate 9 by arranging four hexagonal threaded connectors 19 at the four corners, and the wires of the telescopic motor 12 pass through the bottom plate 9 and are connected to the telescopic motor power supply 7 outside the retaining box 8. Furthermore, a positioning groove 23 is provided on the bottom plate 9, and the flat plate connector 18 is arranged in the positioning groove 23. The positioning groove 23 is used to realize the positioning and auxiliary fixing of the flat plate connector 18 during the installation process, thereby improving the installation efficiency.
如图5所示,伸缩电机12的伸缩端连接有探头10,探头10前端设有三个探针25,形成三针式探头,探针25头部呈圆锥状。As shown in FIG5 , the telescopic end of the telescopic motor 12 is connected to a probe 10 , and three probes 25 are provided at the front end of the probe 10 to form a three-needle probe, and the heads of the probes 25 are conical.
如图3所示,探头10包括呈平板状的连接板24,连接板24一侧固定连接探针25尾部,另一侧设有两道相互平行的接头28,连接板24和接头28均为绝缘材质,本实施例中的连接板24和接头28均为环氧树脂材质;伸缩电机12的伸缩端设有伸缩电机接头13,伸缩电机接头13伸至接头28之间,伸缩电机接头13和两侧的接头28通过加长六角螺纹连接件14贯穿连接固定在一起,伸缩电机12垂直于加长六角螺纹连接件14。As shown in Figure 3, the probe 10 includes a flat connecting plate 24, one side of the connecting plate 24 is fixedly connected to the tail of the probe 25, and the other side is provided with two parallel joints 28, the connecting plate 24 and the joints 28 are both made of insulating materials, and the connecting plate 24 and the joints 28 in this embodiment are both made of epoxy resin; the telescopic end of the telescopic motor 12 is provided with a telescopic motor joint 13, the telescopic motor joint 13 extends between the joints 28, the telescopic motor joint 13 and the joints 28 on both sides are connected and fixed together through an extended hexagonal threaded connector 14, and the telescopic motor 12 is perpendicular to the extended hexagonal threaded connector 14.
与底板9相对的一侧为盖板11,底板9和盖板11均焊接在挡土盒8上,盖板11上开设有和探针25匹配的开孔。伸缩电机12的伸缩端伸长时,带动探头10朝挡土盒8的开孔一侧运动,探针25前端从开孔内伸出。The side opposite to the bottom plate 9 is a cover plate 11, which is welded to the soil retaining box 8. The cover plate 11 is provided with an opening that matches the probe 25. When the telescopic end of the telescopic motor 12 is extended, the probe 10 is driven to move toward the opening of the soil retaining box 8, and the front end of the probe 25 extends from the opening.
如图1和图2所示,数据采样器1通过同轴线3连接数据激发器2,数据激发器2连接有同轴电缆4,同轴电缆4末端设有BNC接头5,每个探针25分别对应连接有一道连接导线30,连接导线30在挡土盒8外连接有数据传输线6,数据传输线6另一端和BNC接头5连接。As shown in Figures 1 and 2, the data sampler 1 is connected to the data exciter 2 via a coaxial cable 3, the data exciter 2 is connected to a coaxial cable 4, a BNC connector 5 is provided at the end of the coaxial cable 4, each probe 25 is respectively connected to a connecting wire 30, the connecting wire 30 is connected to a data transmission line 6 outside the retaining box 8, and the other end of the data transmission line 6 is connected to the BNC connector 5.
作为另一种实施例B,本实施例B在实施例A的基础上提出了一种更具体的基于TDR原理的盾构刀盘结泥饼探测装置。As another embodiment B, this embodiment B proposes a more specific shield cutter head mud cake detection device based on the TDR principle on the basis of embodiment A.
开孔内嵌有橡胶圈15,所述橡胶圈15具有轴向方向,沿所述轴向方向,所述橡胶圈15的两侧分别延伸至所述开孔的两侧并与所述盖板11固定。橡胶圈15具有较好的弹性,因此橡胶圈15可以始终填充探针25和开孔之间的缝隙,防止土壤以及地下水入侵至挡土盒8内,对探测装置的探测工作造成影响。A rubber ring 15 is embedded in the opening, and the rubber ring 15 has an axial direction. Along the axial direction, both sides of the rubber ring 15 extend to both sides of the opening and are fixed to the cover plate 11. The rubber ring 15 has good elasticity, so the rubber ring 15 can always fill the gap between the probe 25 and the opening to prevent soil and groundwater from invading the retaining box 8 and affecting the detection work of the detection device.
当伸缩电机12的伸缩端的伸缩长度为最小值时(即伸缩量最小时),探针25头部从开孔中露出,橡胶圈15在开孔孔径方向上的厚度较大,而当探针25整体向开孔外移动时,橡胶圈15被撑开,橡胶圈15在开孔孔径方向上的厚度相应减小。When the telescopic length of the telescopic end of the telescopic motor 12 is at the minimum value (i.e., the telescopic amount is the minimum), the head of the probe 25 is exposed from the opening, and the thickness of the rubber ring 15 in the direction of the opening diameter is relatively large. When the probe 25 moves out of the opening as a whole, the rubber ring 15 is stretched open, and the thickness of the rubber ring 15 in the direction of the opening diameter is correspondingly reduced.
需要说明的,本实施例B中与实施例A相同或相似的部分可相互参考,在本申请中不再赘述。It should be noted that the parts in this embodiment B that are the same or similar to those in embodiment A can be referenced to each other and will not be repeated in this application.
作为另一种实施例C,实施例A和实施例B中提出的基于TDR原理的盾构刀盘结泥饼探测装置的使用方法,包括以下步骤:As another embodiment C, the method for using the shield cutter head mud cake detection device based on the TDR principle proposed in embodiment A and embodiment B comprises the following steps:
S1、将盾构刀盘结泥饼探测装置安装至刀盘上并启动盾构刀盘结泥饼探测装置;S1. Installing a shield cutter disc mud cake detection device on the cutter disc and starting the shield cutter disc mud cake detection device;
S2、控制伸缩电机推动探头朝向开孔方向移动,探针朝向背离伸缩电机的方向移动,插入探测土内,直至伸缩电机的伸缩端达到最大伸缩量;S2, control the telescopic motor to push the probe to move toward the opening direction, and the probe moves in the direction away from the telescopic motor and is inserted into the detection soil until the telescopic end of the telescopic motor reaches the maximum telescopic amount;
S3、控制数据激发器生成脉冲电磁波并通过探针输出,得到的反射信号传输至数据采样器,数据采样器根据反射信号生成波形曲线;S3, controlling the data exciter to generate a pulse electromagnetic wave and output it through the probe, and transmitting the obtained reflected signal to the data sampler, and the data sampler generates a waveform curve according to the reflected signal;
S4、根据波形曲线,分析检测探测土的含水量并预测盾构刀盘结泥饼的情况。S4. Analyze and detect the moisture content of the detected soil and predict the condition of mud cake on the shield cutter head according to the waveform curve.
对于以上步骤,详细地说:第一,将盾构刀盘结泥饼探测装置安装至刀盘上;第二,盾构机进入探测位置,停止运行,启动盾构刀盘结泥饼探测装置;第三,伸缩电机12推动探头10向前运行,探针25从开孔内伸出,插入探测土体内,直至伸缩电机12行驶至最大行程(即最大伸缩量);第四、数据激发器2生成脉冲电磁波并通过探针25输出,探针25得到的反射信号中的脉冲电磁波传输至数据采样器1,信号采样器1通过同轴线3收集反射回来的脉冲电磁波形成波形曲线;第五、根据数据采样器1得到的采集信息,利用不同土壤的介电常数不同的原理,分析检测土壤的含水量,进而预测盾构刀盘结泥饼的情况。For the above steps, in detail: first, the shield cutter disc mud cake detection device is installed on the cutter disc; second, the shield machine enters the detection position, stops running, and starts the shield cutter disc mud cake detection device; third, the telescopic motor 12 pushes the probe 10 forward, and the probe 25 extends from the opening and is inserted into the detection soil until the telescopic motor 12 travels to the maximum stroke (i.e., the maximum telescopic amount); fourth, the data exciter 2 generates a pulse electromagnetic wave and outputs it through the probe 25, and the pulse electromagnetic wave in the reflected signal obtained by the probe 25 is transmitted to the data sampler 1, and the signal sampler 1 collects the reflected pulse electromagnetic wave through the coaxial line 3 to form a waveform curve; fifth, according to the collected information obtained by the data sampler 1, the water content of the soil is analyzed and detected by using the principle that the dielectric constants of different soils are different, and then the situation of the shield cutter disc mud cake is predicted.
对于上述实施例中所提到的将探针25插入探测土体内进行探测,其相较于直接通过探针25在土体外部进行探测至少具有以下有益效果:探针25所发出的电磁波虽然可以无介质传播,但当电磁波遇到介质时,会发生一些相互作用,比如介质对电磁波的吸收、散射、反射、折射等。当电磁波直接在土壤外发射时,由于空气和土壤之间的界面会导致部分信号的反射和散射,使得接收到的信号弱化和混乱。通过将探针25插入土壤中,可以更好地控制电磁波与土壤的交互作用,获得更强的信号和更精确的数据。并且插入土壤的探针可以将电磁波直接传播到土壤深层,从而实现对土壤内部结构和性质的深度探测。As mentioned in the above embodiment, the probe 25 is inserted into the detection soil body for detection. Compared with directly detecting outside the soil body through the probe 25, it has at least the following beneficial effects: although the electromagnetic waves emitted by the probe 25 can be propagated without a medium, when the electromagnetic waves encounter a medium, some interactions will occur, such as the absorption, scattering, reflection, and refraction of the electromagnetic waves by the medium. When electromagnetic waves are directly emitted outside the soil, the interface between the air and the soil will cause the reflection and scattering of part of the signal, making the received signal weakened and confused. By inserting the probe 25 into the soil, the interaction between the electromagnetic waves and the soil can be better controlled, and a stronger signal and more accurate data can be obtained. In addition, the probe inserted into the soil can directly propagate the electromagnetic waves to the deep layer of the soil, thereby realizing the deep detection of the internal structure and properties of the soil.
在本申请的部分实施例中,在所述根据波形曲线,分析检测探测土的含水量并预测盾构刀盘结泥饼的情况的步骤之前,还包括:In some embodiments of the present application, before the step of analyzing and detecting the moisture content of the detected soil and predicting the condition of the shield cutter head forming mud cake according to the waveform curve, the following steps are also included:
当波形曲线趋于稳定,控制伸缩电机12的伸缩端收缩,将探头10拉回初始位置,探针25通过开孔朝向伸缩电机12回缩,直至伸缩电机12的伸缩量达到最小伸缩量。When the waveform curve tends to be stable, the telescopic end of the telescopic motor 12 is controlled to retract, the probe 10 is pulled back to the initial position, and the probe 25 retracts toward the telescopic motor 12 through the opening until the telescopic amount of the telescopic motor 12 reaches the minimum telescopic amount.
作为另一种实施例D,本实施例D在实施例C的基础上提出一种更具体的基于TDR原理的盾构刀盘结泥饼探测装置的使用方法。As another embodiment D, this embodiment D proposes a more specific method of using a shield cutter head mud cake detection device based on the TDR principle on the basis of embodiment C.
在进行所述当波形曲线趋于稳定,控制伸缩电机12的伸缩端收缩,将探头10拉回初始位置,探针25通过开孔朝向挡土盒8回缩,直至伸缩电机12的伸缩量达到最小伸缩量的步骤时,同时橡胶圈15将探针25表面沾有的土壤刮去并留在挡土盒8外。探头10拉回初始位置后,探针25的锥形头部始终露出于开孔外侧,橡胶圈15的径向厚度增大,紧密包裹探针25,填充探针25和开孔之间的缝隙。When the waveform curve tends to be stable, the telescopic end of the telescopic motor 12 is controlled to contract, the probe 10 is pulled back to the initial position, and the probe 25 is retracted toward the soil retaining box 8 through the opening until the telescopic amount of the telescopic motor 12 reaches the minimum telescopic amount, and at the same time, the rubber ring 15 scrapes off the soil on the surface of the probe 25 and leaves it outside the soil retaining box 8. After the probe 10 is pulled back to the initial position, the conical head of the probe 25 is always exposed outside the opening, and the radial thickness of the rubber ring 15 increases, tightly wrapping the probe 25 and filling the gap between the probe 25 and the opening.
本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其它实施例的不同之处,各个实施例之间相同相似部分互相参见即可。The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the various embodiments can be referenced to each other.
上文已对基本概念做了描述,显然,对于本领域技术人员来说,上述详细披露仅仅作为示例,而并不构成对本申请的限定。虽然此处并没有明确说明,本领域技术人员可能会对本申请进行各种修改、改进和修正。该类修改、改进和修正在本申请中被建议,所以该类修改、改进、修正仍属于本申请示范实施例的精神和范围。The basic concepts have been described above. Obviously, for those skilled in the art, the above detailed disclosure is only for example and does not constitute a limitation of the present application. Although not explicitly stated herein, those skilled in the art may make various modifications, improvements and amendments to the present application. Such modifications, improvements and amendments are suggested in the present application, so such modifications, improvements and amendments still belong to the spirit and scope of the exemplary embodiments of the present application.
同时,本申请使用了特定词语来描述本申请的实施例。如“一个实施例”、“一实施例”、和/或“一些实施例”意指与本申请至少一个实施例相关的某一特征、结构或特点。因此,应强调并注意的是,本说明书中在不同位置两次或多次提及的“一实施例”或“一个实施例”或“一个替代性实施例”并不一定是指同一实施例。此外,本申请的一个或多个实施例中的某些特征、结构或特点可以进行适当的组合。At the same time, the present application uses specific words to describe the embodiments of the present application. For example, "one embodiment", "an embodiment", and/or "some embodiments" refer to a certain feature, structure or characteristic related to at least one embodiment of the present application. Therefore, it should be emphasized and noted that "one embodiment" or "an embodiment" or "an alternative embodiment" mentioned twice or more in different positions in this specification does not necessarily refer to the same embodiment. In addition, some features, structures or characteristics in one or more embodiments of the present application can be appropriately combined.
针对本申请引用的每个专利、专利申请、专利申请公开物和其他材料,如文章、书籍、说明书、出版物、文档等,特此将其全部内容并入本申请作为参考,但与本申请内容不一致或产生冲突的申请历史文件除外。需要说明的是,如果本申请附属材料中的描述、定义、和/或术语的使用与本申请内容有不一致或冲突的地方,以本申请的描述、定义和/或术语的使用为准。Each patent, patent application, patent application disclosure, and other materials, such as articles, books, instructions, publications, documents, etc., cited in this application are hereby incorporated into this application in their entirety as a reference, except for application history documents that are inconsistent with or conflicting with the content of this application. It should be noted that if the description, definition, and/or use of terms in the attached materials of this application are inconsistent or conflicting with the content of this application, the description, definition, and/or use of terms in this application shall prevail.
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