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CN117888807A - Multifunctional hole forming device - Google Patents

Multifunctional hole forming device Download PDF

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Publication number
CN117888807A
CN117888807A CN202410241951.1A CN202410241951A CN117888807A CN 117888807 A CN117888807 A CN 117888807A CN 202410241951 A CN202410241951 A CN 202410241951A CN 117888807 A CN117888807 A CN 117888807A
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CN
China
Prior art keywords
hole
power head
transmission
rotary drilling
mast assembly
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202410241951.1A
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Chinese (zh)
Inventor
晏锋
姚伟
陈铭业
李�昊
邓小勇
于世成
崔明杰
陈秀峰
林志驰
谢珂铭
唐玮
刘源
钱万磊
门茂飞
薛峰
邬俊奇
占露露
葛槟源
王永志
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangxi Power Transmission And Distribution Engineering Co ltd
State Grid Jiangxi Electric Power Co ltd Construction Branch
State Grid Jiangxi Electric Power Co ltd
State Grid Corp of China SGCC
Xuzhou Construction Machinery Group Co Ltd XCMG
Original Assignee
Jiangxi Power Transmission And Distribution Engineering Co ltd
State Grid Jiangxi Electric Power Co ltd Construction Branch
State Grid Jiangxi Electric Power Co ltd
State Grid Corp of China SGCC
Xuzhou Construction Machinery Group Co Ltd XCMG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Jiangxi Power Transmission And Distribution Engineering Co ltd, State Grid Jiangxi Electric Power Co ltd Construction Branch, State Grid Jiangxi Electric Power Co ltd, State Grid Corp of China SGCC, Xuzhou Construction Machinery Group Co Ltd XCMG filed Critical Jiangxi Power Transmission And Distribution Engineering Co ltd
Priority to CN202410241951.1A priority Critical patent/CN117888807A/en
Publication of CN117888807A publication Critical patent/CN117888807A/en
Pending legal-status Critical Current

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Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B3/00Rotary drilling
    • E21B3/02Surface drives for rotary drilling
    • E21B3/022Top drives
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B15/00Supports for the drilling machine, e.g. derricks or masts
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B17/00Drilling rods or pipes; Flexible drill strings; Kellies; Drill collars; Sucker rods; Cables; Casings; Tubings
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B19/00Handling rods, casings, tubes or the like outside the borehole, e.g. in the derrick; Apparatus for feeding the rods or cables
    • E21B19/08Apparatus for feeding the rods or cables; Apparatus for increasing or decreasing the pressure on the drilling tool; Apparatus for counterbalancing the weight of the rods

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Mining & Mineral Resources (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Environmental & Geological Engineering (AREA)
  • Fluid Mechanics (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Earth Drilling (AREA)

Abstract

The invention discloses a multifunctional hole forming device which comprises a mast assembly, wherein a sliding guide rail is arranged at the top of the mast assembly, a hoisting system is arranged at one side of the mast assembly, a steel wire rope is connected to the hoisting system, the steel wire rope penetrates through the sliding guide rail and is movably connected with a rotary drilling rod, a pressurizing system is arranged at the opposite side of the mast assembly to the hoisting system, a power head assembly is connected to the pressurizing system, the power head assembly is in transmission connection with the rotary drilling rod, and a rotary drilling bit is arranged at the bottom of the rotary drilling rod; the invention integrates the double functions of rotary digging and down-the-hole drilling by the power head assembly, not only can carry out the earth rotary digging hole forming operation, but also can carry out the rock down-the-hole drilling operation.

Description

一种多功能成孔装置A multifunctional hole forming device

技术领域Technical Field

本发明涉及工程机械技术领域,具体为一种多功能成孔装置。The invention relates to the technical field of engineering machinery, in particular to a multifunctional hole-forming device.

背景技术Background technique

目前市面上大吨位旋挖工程机械可在土方和岩石工况下进行旋挖潜孔,小吨位旋挖工程机械只能进行土方工况成孔作业。Currently, large-tonnage rotary drilling machinery on the market can perform rotary drilling and down-the-hole drilling in earthwork and rock conditions, while small-tonnage rotary drilling machinery can only perform hole-drilling operations in earthwork conditions.

现有技术中,对于成孔作业装备通常有旋挖钻,潜孔钻和打桩机等,履带式旋挖钻是工程机械常见装备,用于建筑工地,道路修建,地铁修建等工况旋挖成孔作业;潜孔钻是工程爆破前,用于在岩石进行钻孔(在钻好的孔内装炸药)的设备,有内燃和电动两种机型;打桩机由桩锤、桩架及附属设备等组成,桩锤依附在桩架前部两根平行的竖直导杆(俗称龙门)之间,用提升吊钩吊升,桩架为一钢结构塔架,在其后部设有卷扬机,用以起吊桩和桩锤,桩架前面有两根导杆组成的导向架,用以控制打桩方向,使桩按照设计方位准确地贯入地层。In the prior art, the drilling equipment usually includes rotary drilling rigs, down-the-hole drills and pile drivers. Crawler-type rotary drilling rigs are common equipment in engineering machinery, and are used for drilling drilling operations in construction sites, road construction, subway construction and other working conditions. Down-the-hole drills are equipment used for drilling holes in rocks (loading explosives in the drilled holes) before engineering blasting, and are available in two types: internal combustion and electric. A pile driver consists of a pile hammer, a pile frame and auxiliary equipment. The pile hammer is attached between two parallel vertical guide rods (commonly known as gantry) at the front of the pile frame and is lifted by a lifting hook. The pile frame is a steel structure tower with a winch at the rear for lifting the pile and the pile hammer. There is a guide frame composed of two guide rods in front of the pile frame for controlling the direction of piling so that the pile can be accurately penetrated into the formation according to the designed orientation.

但小吨位履带式旋挖钻只能土方旋挖,不能潜孔作业,运输过程需要拆除桅杆、钻杆、动力头等部件,大吨位履带式旋挖钻可以旋挖作业和潜孔作业;潜孔钻也是专用设备,潜孔钻虽具有钻孔深、钻孔直径大的特点,但是无法进行旋挖作业;打桩机为建筑施工机械,一般用于地基桩孔施工,作业工况有独特要求。However, small-tonnage crawler rotary drilling rigs can only perform earthwork rotary drilling and cannot perform down-the-hole operations. The mast, drill rod, power head and other components need to be removed during transportation. Large-tonnage crawler rotary drilling rigs can perform both rotary drilling and down-the-hole operations. Down-the-hole drills are also special equipment. Although down-the-hole drills have the characteristics of deep drilling and large drilling diameter, they cannot perform rotary drilling operations. Pile drivers are construction machinery, generally used for foundation pile hole construction, and have unique requirements for working conditions.

发明内容Summary of the invention

针对现有技术的不足,本发明提供了一种多功能成孔装置,其目的在于解决山区山坡成孔作业的难题,提供一种适用于小吨位工程机械集成土方和岩石工况下旋挖和潜孔作业的机具,并且运输方便,无需拆旋挖钻杆。In view of the shortcomings of the prior art, the present invention provides a multifunctional hole-making device, which aims to solve the difficult problem of hole-making operations on hillsides in mountainous areas, and to provide a machine suitable for rotary drilling and down-the-hole operations under earthwork and rock working conditions integrated with small-tonnage engineering machinery, which is easy to transport and does not require disassembly of the rotary drilling drill rod.

为实现上述目的,本发明提供如下技术方案:一种多功能成孔装置,包括桅杆总成,所述桅杆总成顶部设有滑动导轨,桅杆总成的一侧设有卷扬系统,卷扬系统上连接有钢丝绳,且钢丝绳穿过滑动导轨活动连接旋挖钻杆,桅杆总成上设有加压系统,加压系统上连接有动力头总成,动力头总成和旋挖钻杆传动连接,旋挖钻杆底部设有旋挖钻头。To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a multifunctional hole-forming device, comprising a mast assembly, a sliding guide rail is provided on the top of the mast assembly, a winch system is provided on one side of the mast assembly, a steel wire rope is connected to the winch system, and the steel wire rope passes through the sliding guide rail and is movably connected to a rotary drilling rod, a pressurizing system is provided on the mast assembly, a power head assembly is connected to the pressurizing system, the power head assembly and the rotary drilling rod are transmission-connected, and a rotary drilling bit is provided at the bottom of the rotary drilling rod.

进一步的,卷扬系统包括卷扬座、第一液压马达、卷扬、固定座、传动栓、空腔和开口;卷扬座通过固定座连接于桅杆总成的一侧,卷扬座内部设有空腔,卷扬座的外侧面设有和空腔连通的开口,空腔内设置有与空腔转动连接的传动栓,传动栓上固定连接有卷扬,卷扬上环绕设置有钢丝绳,所述传动栓的两端均通过轴承与空腔的内壁转动连接,所述卷扬座的外侧一面固定有第一液压马达,第一液压马达的传动端穿过卷扬座的侧壁和传动栓相连。Furthermore, the winch system includes a winch seat, a first hydraulic motor, a winch, a fixed seat, a transmission bolt, a cavity and an opening; the winch seat is connected to one side of the mast assembly through the fixed seat, a cavity is provided inside the winch seat, an opening connected to the cavity is provided on the outer side of the winch seat, a transmission bolt rotatably connected to the cavity is provided in the cavity, a winch is fixedly connected to the transmission bolt, a steel wire rope is arranged around the winch, both ends of the transmission bolt are rotatably connected to the inner wall of the cavity through bearings, a first hydraulic motor is fixed to the outer side of the winch seat, and a transmission end of the first hydraulic motor passes through the side wall of the winch seat and is connected to the transmission bolt.

进一步的,加压系统包括驱动机构和滑动连接板,驱动机构与滑动连接板连接,滑动连接板与桅杆总成滑动连接,滑动连接板与动力头总成连接,滑动连接板在驱动机构的作用下沿桅杆总成的长度方向移动,并带动动力头总成沿桅杆总成的长度方向移动。Furthermore, the pressurization system includes a driving mechanism and a sliding connecting plate, the driving mechanism is connected to the sliding connecting plate, the sliding connecting plate is slidingly connected to the mast assembly, the sliding connecting plate is connected to the power head assembly, and the sliding connecting plate moves along the length direction of the mast assembly under the action of the driving mechanism and drives the power head assembly to move along the length direction of the mast assembly.

进一步的,驱动机构包括设置于桅杆总成顶部和底部的连接座,桅杆总成顶部和底部的连接座上均设置有活动轴,桅杆总成顶部的活动轴上固定有第一齿轮,桅杆总成底部的连接座上固定有第二齿轮,第一齿轮和第二齿轮通过链条传动连接,桅杆总成上和卷扬座相反的一面两侧设有限位块,滑动连接板通过两侧设置的限位卡板滑动连接于限位块上,滑动连接板的内侧面和链条连接,滑动连接板的外侧面和动力头总成连接,处于桅杆总成顶部的连接座的一侧设有第二液压马达,第二液压马达的传动端和第一齿轮传动连接。Furthermore, the driving mechanism includes a connecting seat arranged at the top and bottom of the mast assembly, and movable shafts are arranged on the connecting seats at the top and bottom of the mast assembly. A first gear is fixed on the movable shaft at the top of the mast assembly, and a second gear is fixed on the connecting seat at the bottom of the mast assembly. The first gear and the second gear are connected by a chain transmission. Limit blocks are arranged on both sides of the side of the mast assembly opposite to the winch seat, and the sliding connecting plate is slidably connected to the limit blocks through limit clamps arranged on both sides. The inner side surface of the sliding connecting plate is connected to the chain, and the outer side surface of the sliding connecting plate is connected to the power head assembly. A second hydraulic motor is arranged on one side of the connecting seat at the top of the mast assembly, and the transmission end of the second hydraulic motor is connected to the first gear transmission.

进一步的,动力头总成包括旋挖动力头、旋挖口、旋挖传动盘、传动齿条、连接孔、限位齿条、第三液压马达和第一减速机,旋挖动力头上设有旋挖口,旋挖口内壁上活动连接有旋挖传动盘,旋挖传动盘的直径大于旋挖口,旋挖传动盘中心部位设有连接孔,连接孔的直径小于旋挖口,连接孔内等距环绕设置有多道竖直排列的传动齿条,旋挖钻杆表面等距环绕设置有三道竖直排列的限位齿条,旋挖钻杆活动连接于旋挖传动盘中心部位的连接孔内,所述旋挖钻杆的半径加上限位齿条厚度的总长度大于连接孔的半径减去传动齿条厚度的总长度,旋挖钻杆的半径加上限位齿条厚度的总长度小于连接孔的半径,旋挖动力头上还设置有第三液压马达,第三液压马达的传动端连接第一减速机,第一减速机和旋挖传动盘传动连接;旋挖动力头上设有安装板,旋挖动力头通过安装板连接滑动连接板;各限位齿条设置在相邻两传动齿条之间,各限位齿条和传动齿条相互配合以对旋挖钻杆的转动角度进行限制。Furthermore, the power head assembly includes a rotary drilling power head, a rotary drilling port, a rotary drilling transmission plate, a transmission rack, a connecting hole, a limit rack, a third hydraulic motor and a first reducer. The rotary drilling power head is provided with a rotary drilling port, and a rotary drilling transmission plate is movably connected to the inner wall of the rotary drilling port. The diameter of the rotary drilling transmission plate is larger than the rotary drilling port. A connecting hole is provided at the center of the rotary drilling transmission plate. The diameter of the connecting hole is smaller than the rotary drilling port. A plurality of vertically arranged transmission racks are equidistantly arranged in the connecting hole. Three vertically arranged limit racks are equidistantly arranged on the surface of the rotary drilling rod. The rotary drilling rod is movably connected to the connecting hole at the center of the rotary drilling transmission plate. The total length of the radius of the rotary drilling rod plus the thickness of the limit rack is greater than the total length of the radius of the connecting hole minus the thickness of the transmission rack, and the total length of the radius of the rotary drilling rod plus the thickness of the limit rack is less than the radius of the connecting hole. A third hydraulic motor is also provided on the rotary drilling power head, and the transmission end of the third hydraulic motor is connected to the first reducer, and the first reducer is connected to the rotary drilling transmission disc in transmission connection; a mounting plate is provided on the rotary drilling power head, and the rotary drilling power head is connected to the sliding connecting plate through the mounting plate; each limit rack is arranged between two adjacent transmission racks, and each limit rack and the transmission rack cooperate with each other to limit the rotation angle of the rotary drilling rod.

进一步的,所述限位齿条的两侧上设有若干等距排列的凸块,且凸块和限位齿条的连接处设有弧形倒角。Furthermore, a plurality of equidistantly arranged protrusions are provided on both sides of the position-limiting rack, and arc-shaped chamfers are provided at the connection between the protrusions and the position-limiting rack.

进一步的,所述动力头总成还包括有潜孔动力头,潜孔动力头设置于旋挖动力头的一侧,潜孔动力头上设有潜孔口,潜孔口内活动连接有潜孔传动盘,潜孔动力头上设有两个第四液压马达,第四液压马达的传动端连接有第二减速机,第二减速机和潜孔传动盘传动连接,潜孔动力头底部设有安装潜孔钻杆的潜孔开口,且潜孔钻杆和潜孔传动盘可拆卸传动连接,潜孔动力头顶部设有对潜孔钻杆输送压缩气体的管道。Furthermore, the power head assembly also includes a down-the-hole power head, which is arranged on one side of the rotary drilling power head. The down-the-hole power head is provided with a down-the-hole opening, and a down-the-hole transmission disk is movably connected in the down-the-hole opening. The down-the-hole power head is provided with two fourth hydraulic motors, and the transmission end of the fourth hydraulic motor is connected to a second reducer, and the second reducer is transmission-connected to the down-the-hole transmission disk. A down-the-hole opening for installing a down-the-hole drill rod is provided at the bottom of the down-the-hole power head, and the down-the-hole drill rod and the down-the-hole transmission disk are detachably transmission-connected, and a pipeline for conveying compressed gas to the down-the-hole drill rod is provided at the top of the down-the-hole power head.

进一步的,连接座顶部连接滑动导轨。Furthermore, the top of the connecting seat is connected to the sliding guide rail.

进一步的,旋挖钻杆为四节机锁杆。Furthermore, the rotary drilling rod is a four-section machine-locking rod.

进一步的,桅杆总成远离旋挖钻杆的一面上设有起升油缸。Furthermore, a lifting cylinder is provided on a side of the mast assembly away from the rotary drilling drill rod.

与现有的技术相比,本发明具备以下有益效果:Compared with the existing technology, the present invention has the following beneficial effects:

(1)本发明通过动力头总成,集成旋挖和潜孔双重功能,既能进行土方旋挖成孔作业,又能进行岩石潜孔作业,本发明通过旋挖钻杆的四节机锁杆设计,在运输状态下可免拆卸,提高运输效率,节省运输成本。(1) The present invention integrates the dual functions of rotary drilling and down-the-hole drilling through the power head assembly, and can perform both earthwork rotary drilling and rock down-the-hole drilling operations. The present invention adopts a four-section machine locking rod design for the rotary drilling drill rod, which does not need to be disassembled during transportation, thereby improving transportation efficiency and saving transportation costs.

(2)本发明通过加压卷扬系统配合加压系统,可以对钻杆进行施压作业,提高其旋挖或潜孔的工作效率。(2) The present invention can apply pressure to the drill rod by combining the pressurized winch system with the pressurized system, thereby improving the work efficiency of rotary drilling or down-the-hole drilling.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本发明的整体结构示意图。FIG1 is a schematic diagram of the overall structure of the present invention.

图2为本发明的卷扬系统结构示意图。FIG. 2 is a schematic diagram of the structure of the hoisting system of the present invention.

图3为本发明的卷扬系统俯视图。FIG. 3 is a top view of the hoisting system of the present invention.

图4为本发明的加压系统结构示意图。FIG. 4 is a schematic diagram of the structure of the pressurizing system of the present invention.

图5为本发明的加压系统俯视图。FIG. 5 is a top view of the pressurization system of the present invention.

图6为本发明的动力头总成结构示意图。FIG. 6 is a schematic diagram of the power head assembly structure of the present invention.

图7为本发明的旋挖钻杆表面结构示意图。FIG. 7 is a schematic diagram of the surface structure of the rotary drilling rod of the present invention.

图8为本发明安装工作平台结构示意图。FIG8 is a schematic diagram of the structure of the installation work platform of the present invention.

图中:1、桅杆总成;2、加压系统;22、连接座;23、第一齿轮;24、第二齿轮;25、链条;26、滑动连接板;27、活动轴;28、限位块;29、限位卡板;210、第二液压马达;3、卷扬系统;31、卷扬座;32、第一液压马达;33、卷扬;34、固定座;35、传动栓;36、空腔;37、开口;4、动力头总成;41、旋挖动力头;42、潜孔动力头;43、旋挖口;44、旋挖传动盘;45、传动齿条;46、连接孔;47、限位齿条;48、第三液压马达;49、第一减速机;410、潜孔口;411、潜孔传动盘;412、第四液压马达;413、第二减速机;414、安装板;415、弧形倒角;416、凸块;5、旋挖钻杆;6、起升油缸;7、旋挖钻头;9、钢丝绳;10、滑动导轨;11、工作平台。In the figure: 1, mast assembly; 2, pressurizing system; 22, connecting seat; 23, first gear; 24, second gear; 25, chain; 26, sliding connecting plate; 27, movable shaft; 28, limit block; 29, limit clamp; 210, second hydraulic motor; 3, hoisting system; 31, hoisting seat; 32, first hydraulic motor; 33, hoisting; 34, fixed seat; 35, transmission bolt; 36, cavity; 37, opening; 4, power head assembly; 41, rotary drilling power head; 42, down-the-hole power head Power head; 43, rotary drilling opening; 44, rotary drilling transmission plate; 45, transmission rack; 46, connecting hole; 47, limit rack; 48, third hydraulic motor; 49, first reducer; 410, down-the-hole opening; 411, down-the-hole transmission plate; 412, fourth hydraulic motor; 413, second reducer; 414, mounting plate; 415, arc chamfer; 416, bump; 5, rotary drilling rod; 6, lifting cylinder; 7, rotary drilling bit; 9, wire rope; 10, sliding guide rail; 11, working platform.

具体实施方式Detailed ways

如图1所示,本发明提供技术方案:一种多功能成孔装置,包括桅杆总成1,所述桅杆总成1顶部设有滑动导轨10,桅杆总成1的一侧设有卷扬系统3,卷扬系统3上连接有钢丝绳9,且钢丝绳9穿过滑动导轨10活动连接旋挖钻杆5,桅杆总成1上设有加压系统2,加压系统2上连接有动力头总成4,动力头总成4和旋挖钻杆5传动连接,旋挖钻杆5底部设有旋挖钻头7。As shown in Figure 1, the present invention provides a technical solution: a multifunctional hole-forming device, including a mast assembly 1, a sliding guide rail 10 is provided on the top of the mast assembly 1, a winch system 3 is provided on one side of the mast assembly 1, a steel wire rope 9 is connected to the winch system 3, and the steel wire rope 9 passes through the sliding guide rail 10 and is movably connected to a rotary drilling rod 5, a pressurizing system 2 is provided on the mast assembly 1, a power head assembly 4 is connected to the pressurizing system 2, the power head assembly 4 and the rotary drilling rod 5 are transmission-connected, and a rotary drilling bit 7 is provided at the bottom of the rotary drilling rod 5.

如图2-图3所示,卷扬系统3包括卷扬座31、第一液压马达32、卷扬33、固定座34、传动栓35、空腔36和开口37;卷扬座31通过固定座34连接于桅杆总成1的一侧,卷扬座31内部设有空腔36,卷扬座31的外侧面设有和空腔36连通的开口37,空腔36内设置有与空腔36转动连接的传动栓35,传动栓35上固定连接有卷扬33,卷扬33上环绕设置有钢丝绳9,所述传动栓35的两端均通过轴承与空腔36的内壁转动连接,所述卷扬座31的外侧一面固定有第一液压马达32,第一液压马达32的传动端穿过卷扬座31的侧壁和传动栓35相连;As shown in FIGS. 2-3 , the winch system 3 includes a winch seat 31, a first hydraulic motor 32, a winch 33, a fixed seat 34, a transmission bolt 35, a cavity 36 and an opening 37; the winch seat 31 is connected to one side of the mast assembly 1 through the fixed seat 34, a cavity 36 is provided inside the winch seat 31, an opening 37 communicating with the cavity 36 is provided on the outer side of the winch seat 31, a transmission bolt 35 rotatably connected to the cavity 36 is provided in the cavity 36, a winch 33 is fixedly connected to the transmission bolt 35, a steel wire rope 9 is arranged around the winch 33, both ends of the transmission bolt 35 are rotatably connected to the inner wall of the cavity 36 through bearings, a first hydraulic motor 32 is fixed to the outer side of the winch seat 31, and a transmission end of the first hydraulic motor 32 passes through the side wall of the winch seat 31 and is connected to the transmission bolt 35;

卷扬系统3的工作流程为:第一液压马达32通过传动栓35带动卷扬33在轴承的限制下旋转,卷扬33旋转对钢丝绳9环绕收紧或松开,提升和下放旋挖钻杆5。The working process of the winch system 3 is as follows: the first hydraulic motor 32 drives the winch 33 to rotate under the restriction of the bearing through the transmission bolt 35, and the rotation of the winch 33 tightens or loosens the wire rope 9, thereby lifting and lowering the rotary drilling rod 5.

如图4-图5所示,加压系统2包括驱动机构和滑动连接板26,驱动机构与滑动连接板26连接,滑动连接板26与桅杆总成1滑动连接,滑动连接板26与动力头总成4连接,滑动连接板26在驱动机构的作用下沿桅杆总成1的长度方向移动,并带动动力头总成4沿桅杆总成1的长度方向移动。As shown in Figures 4 and 5, the pressurizing system 2 includes a driving mechanism and a sliding connecting plate 26. The driving mechanism is connected to the sliding connecting plate 26. The sliding connecting plate 26 is slidingly connected to the mast assembly 1. The sliding connecting plate 26 is connected to the power head assembly 4. The sliding connecting plate 26 moves along the length direction of the mast assembly 1 under the action of the driving mechanism, and drives the power head assembly 4 to move along the length direction of the mast assembly 1.

驱动机构包括设置于桅杆总成1顶部和底部的连接座22,桅杆总成1顶部和底部的连接座上均设置有活动轴27,桅杆总成1顶部的活动轴27上固定有第一齿轮23,桅杆总成1底部的连接座上固定有第二齿轮24,第一齿轮23和第二齿轮24通过链条25传动连接,桅杆总成1上和卷扬座31相反的一面两侧设有限位块28,滑动连接板26通过两侧设置的限位卡板29滑动连接于限位块28上,滑动连接板26的内侧面和链条25连接,滑动连接板26的外侧面和动力头总成4连接,处于桅杆总成1顶部的连接座22的一侧设有第二液压马达210,第二液压马达210的传动端和第一齿轮23传动连接;连接座22顶部连接滑动导轨10。The driving mechanism includes a connecting seat 22 arranged at the top and bottom of the mast assembly 1, and movable shafts 27 are arranged on the connecting seats at the top and bottom of the mast assembly 1. A first gear 23 is fixed on the movable shaft 27 at the top of the mast assembly 1, and a second gear 24 is fixed on the connecting seat at the bottom of the mast assembly 1. The first gear 23 and the second gear 24 are connected by a chain 25. Limit blocks 28 are arranged on both sides of the side opposite to the winch seat 31 of the mast assembly 1. The sliding connecting plate 26 is slidably connected to the limit blocks 28 through limit card plates 29 arranged on both sides. The inner side surface of the sliding connecting plate 26 is connected to the chain 25, and the outer side surface of the sliding connecting plate 26 is connected to the power head assembly 4. A second hydraulic motor 210 is arranged on one side of the connecting seat 22 at the top of the mast assembly 1, and the transmission end of the second hydraulic motor 210 is connected to the first gear 23 by transmission; the top of the connecting seat 22 is connected to the sliding guide rail 10.

加压系统2的工作流程为:使用时,第二液压马达210带动第一齿轮23在活动轴27的限制下旋转,第一齿轮23通过链条25带动第二齿轮24进行旋转,使得链条25带动滑动连接板26在限位块28和限位卡板29的限制下向下移动,进而对滑动连接板26上连接的动力头总成4进行施压。The working process of the pressurizing system 2 is as follows: when in use, the second hydraulic motor 210 drives the first gear 23 to rotate under the restriction of the movable shaft 27, and the first gear 23 drives the second gear 24 to rotate through the chain 25, so that the chain 25 drives the sliding connecting plate 26 to move downward under the restriction of the limit block 28 and the limit clamp 29, thereby applying pressure to the power head assembly 4 connected to the sliding connecting plate 26.

如图6所示,动力头总成4包括旋挖动力头41、旋挖口43、旋挖传动盘44、传动齿条45、连接孔46、限位齿条47、第三液压马达48和第一减速机49,旋挖动力头41上设有旋挖口43,旋挖口43内壁上活动连接有旋挖传动盘44,旋挖传动盘44的直径大于旋挖口43,旋挖传动盘44中心部位设有连接孔46,连接孔46的直径小于旋挖口43,连接孔46内等距环绕设置有三道竖直排列的传动齿条45,旋挖钻杆5表面等距环绕设置有三道竖直排列的限位齿条47,旋挖钻杆5活动连接于旋挖传动盘44中心部位的连接孔46内,所述旋挖钻杆5的半径加上限位齿条47厚度的总长度大于连接孔46的半径减去传动齿条45厚度的总长度,旋挖钻杆5的半径加上限位齿条47厚度的总长度小于连接孔46的半径,旋挖动力头41上还设置有第三液压马达48,第三液压马达48的传动端连接第一减速机49,第一减速机49和旋挖传动盘44传动连接;旋挖动力头41上设有安装板414,旋挖动力头41通过安装板414连接滑动连接板26;各限位齿条47设置在相邻两传动齿条45之间,各限位齿条47和传动齿条45相互配合以对旋挖钻杆5的转动角度进行限制。As shown in Figure 6, the power head assembly 4 includes a rotary drilling power head 41, a rotary drilling port 43, a rotary drilling transmission disk 44, a transmission rack 45, a connecting hole 46, a limit rack 47, a third hydraulic motor 48 and a first reducer 49. The rotary drilling power head 41 is provided with a rotary drilling port 43, and a rotary drilling transmission disk 44 is movably connected to the inner wall of the rotary drilling port 43. The diameter of the rotary drilling transmission disk 44 is larger than the rotary drilling port 43. A connecting hole 46 is provided at the center of the rotary drilling transmission disk 44. The diameter of the connecting hole 46 is smaller than the rotary drilling port 43. Three vertically arranged transmission racks 45 are equidistantly arranged in the connecting hole 46. Three vertically arranged limit racks 47 are equidistantly arranged on the surface of the rotary drilling rod 5. The rotary drilling rod 5 is movably connected to the connecting hole 46 at the center of the rotary drilling transmission disk 44. The total length of the radius of the rotary drilling rod 5 plus the thickness of the limit rack 47 is greater than the total length of the radius of the connecting hole 46 minus the thickness of the transmission rack 45. The total length of the radius of the rotary drilling rod 5 plus the thickness of the limit rack 47 is less than the radius of the connecting hole 46. A third hydraulic motor 48 is also provided on the rotary drilling power head 41. The transmission end of the third hydraulic motor 48 is connected to the first reducer 49. The first reducer 49 is connected to the rotary drilling transmission disc 44 in transmission connection. A mounting plate 414 is provided on the rotary drilling power head 41. The rotary drilling power head 41 is connected to the sliding connecting plate 26 through the mounting plate 414. Each limit rack 47 is arranged between two adjacent transmission racks 45. Each limit rack 47 and the transmission rack 45 cooperate with each other to limit the rotation angle of the rotary drilling rod 5.

旋挖动力头41工作原理:使用时,第三液压马达48通过第一减速机49对旋挖传动盘44进行传动,旋挖传动盘44带动连接孔46内的传动齿条45环绕运动,传动齿条45对旋挖钻杆5上的限位齿条47进行施压,使得旋挖钻杆5进行旋转运行;Working principle of the rotary drilling power head 41: When in use, the third hydraulic motor 48 drives the rotary drilling drive plate 44 through the first reducer 49, and the rotary drilling drive plate 44 drives the transmission rack 45 in the connecting hole 46 to move around, and the transmission rack 45 applies pressure to the limit rack 47 on the rotary drilling rod 5, so that the rotary drilling rod 5 rotates;

如图7所示,所述限位齿条47的两侧上设有若干等距排列的凸块416,且凸块416和限位齿条47的连接处设有弧形倒角415;通过设置的多个凸块416,在传动齿条45对限位齿条47施压时,传动齿条45和限位齿条47会贴合在一块,而凸块416就使得旋挖钻杆5在被加压系统2加压时不会被顶出,而在旋挖钻杆5带动旋挖钻头7工作时钻到坚硬物体发生碰撞时,弧形倒角415可以使得传动齿条45和限位齿条47分开,避免旋挖钻头7损坏;As shown in FIG7 , a plurality of equidistantly arranged protrusions 416 are provided on both sides of the limit rack 47, and an arc chamfer 415 is provided at the connection between the protrusion 416 and the limit rack 47; through the multiple protrusions 416, when the transmission rack 45 applies pressure to the limit rack 47, the transmission rack 45 and the limit rack 47 will fit together, and the protrusions 416 prevent the rotary drilling rod 5 from being ejected when pressurized by the pressurizing system 2, and when the rotary drilling rod 5 drives the rotary drilling bit 7 to work and collides with a hard object, the arc chamfer 415 can separate the transmission rack 45 and the limit rack 47 to avoid damage to the rotary drilling bit 7;

所述动力头总成4还包括有潜孔动力头42,潜孔动力头42设置于旋挖动力头41的一侧,潜孔动力头42上设有潜孔口410,潜孔口410内活动连接有潜孔传动盘411,潜孔动力头42上设有两个第四液压马达412,第四液压马达412的传动端连接有第二减速机413,第二减速机413和潜孔传动盘411传动连接,潜孔动力头42底部设有安装潜孔钻杆的潜孔开口,且潜孔钻杆和潜孔传动盘411可拆卸传动连接,潜孔动力头42顶部设有对潜孔钻杆输送压缩气体的管道;The power head assembly 4 also includes a down-the-hole power head 42, which is arranged on one side of the rotary drilling power head 41, and is provided with a down-the-hole opening 410, in which a down-the-hole transmission disc 411 is movably connected, and two fourth hydraulic motors 412 are provided on the down-the-hole power head 42, and the transmission end of the fourth hydraulic motor 412 is connected to a second reducer 413, and the second reducer 413 is in transmission connection with the down-the-hole transmission disc 411, and a down-the-hole opening for installing a down-the-hole drill rod is provided at the bottom of the down-the-hole power head 42, and the down-the-hole drill rod and the down-the-hole transmission disc 411 are detachably connected in transmission, and a pipeline for conveying compressed gas to the down-the-hole drill rod is provided at the top of the down-the-hole power head 42;

潜孔动力头42的工作原理:使用时,两个第四液压马达412通过第二减速机413带动潜孔传动盘411进行转到,潜孔传动盘411带动潜孔钻杆进行作业,同时潜孔动力头42顶部的管道对潜孔钻杆输送压缩气体供潜孔钻杆进行作业。Working principle of the down-the-hole power head 42: When in use, the two fourth hydraulic motors 412 drive the down-the-hole transmission disc 411 to rotate through the second reducer 413, and the down-the-hole transmission disc 411 drives the down-the-hole drill rod to operate. At the same time, the pipeline on the top of the down-the-hole power head 42 transports compressed gas to the down-the-hole drill rod for operation.

其中,旋挖钻杆5为四节机锁杆,使得旋挖钻杆5可以根据不同作用情况进行加长,加大成孔作业的深度;The rotary drilling rod 5 is a four-section machine lock rod, so that the rotary drilling rod 5 can be lengthened according to different working conditions to increase the depth of the hole forming operation;

如图8所示,桅杆总成1远离旋挖钻杆5的一面上设有起升油缸6,通过起升油缸6可将桅杆总成1连接于不同工作平台11上进行使用。As shown in FIG8 , a lifting cylinder 6 is provided on a surface of the mast assembly 1 away from the rotary drilling rod 5 , and the mast assembly 1 can be connected to different working platforms 11 for use through the lifting cylinder 6 .

尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims (10)

1. The utility model provides a multi-functional pore-forming device, includes mast assembly 1, its characterized in that: the top of the mast assembly 1 is provided with a sliding guide rail 10, one side of the mast assembly 1 is provided with a hoisting system 3, the hoisting system 3 is connected with a steel wire rope 9, the steel wire rope 9 penetrates through the sliding guide rail 10 to be movably connected with a rotary drilling rod 5, the mast assembly 1 is provided with a pressurizing system 2, the pressurizing system 2 is connected with a power head assembly 4, the power head assembly 4 is in transmission connection with the rotary drilling rod 5, and the bottom of the rotary drilling rod 5 is provided with a rotary drilling bit 7.
2. A multi-purpose hole forming apparatus as claimed in claim 1, wherein: the hoisting system 3 comprises a hoisting seat 31, the hoisting seat 31 is connected to one side of the mast assembly 1 through a fixed seat 34, a cavity 36 is formed in the hoisting seat 31, an opening 37 communicated with the cavity 36 is formed in the outer side face of the hoisting seat 31, a transmission bolt 35 rotationally connected with the cavity 36 is arranged in the cavity 36, a hoisting 33 is fixedly connected to the transmission bolt 35, a steel wire rope 9 is circumferentially arranged on the hoisting 33, two ends of the transmission bolt 35 are rotationally connected with the inner wall of the cavity 36 through bearings, a first hydraulic motor 32 is fixed to the outer side face of the hoisting seat 31, and a transmission end of the first hydraulic motor 32 penetrates through the side wall of the hoisting seat 31 and is connected with the transmission bolt 35.
3. A multi-functional hole forming apparatus according to claim 2, wherein: the pressurizing system 2 comprises a driving mechanism and a sliding connection plate 26, wherein the driving mechanism is connected with the sliding connection plate 26, the sliding connection plate 26 is in sliding connection with the mast assembly 1, the sliding connection plate 26 is connected with the power head assembly 4, the sliding connection plate 26 moves along the length direction of the mast assembly 1 under the action of the driving mechanism, and the power head assembly 4 is driven to move along the length direction of the mast assembly 1.
4. A multi-functional well-forming device according to claim 3, wherein: the driving mechanism comprises connecting seats 22 arranged at the top and the bottom of the mast assembly 1, movable shafts 27 are arranged on the connecting seats at the top and the bottom of the mast assembly 1, a first gear 23 is fixed on the movable shaft 27 at the top of the mast assembly 1, a second gear 24 is fixed on the connecting seat at the bottom of the mast assembly 1, the first gear 23 and the second gear 24 are in transmission connection through a chain 25, limiting blocks 28 are arranged on two sides of the opposite surface of the mast assembly 1 to a hoisting seat 31, a sliding connection plate 26 is in sliding connection with the limiting blocks 28 through limiting clamping plates 29 arranged on two sides, the inner side surface of the sliding connection plate 26 is connected with the chain 25, the outer side surface of the sliding connection plate 26 is connected with the power head assembly 4, a second hydraulic motor 210 is arranged on one side of the connecting seat 22 at the top of the mast assembly 1, and the transmission end of the second hydraulic motor 210 is in transmission connection with the first gear 23.
5. The multi-purpose hole forming apparatus according to claim 4, wherein: the power head assembly 4 comprises a rotary digging power head 41, a rotary digging hole 43 is formed in the rotary digging power head 41, a rotary digging transmission disc 44 is movably connected to the inner wall of the rotary digging hole 43, the diameter of the rotary digging transmission disc 44 is larger than that of the rotary digging hole 43, a connecting hole 46 is formed in the center of the rotary digging transmission disc 44, the diameter of the connecting hole 46 is smaller than that of the rotary digging hole 43, a plurality of vertically arranged transmission racks 45 are equidistantly and circumferentially arranged in the connecting hole 46, three vertically arranged limit racks 47 are equidistantly and circumferentially arranged on the surface of a rotary digging drill rod 5, the rotary digging drill rod 5 is movably connected in the connecting hole 46 in the center of the rotary digging transmission disc 44, a third hydraulic motor 48 is further arranged on the rotary digging power head 41, and the transmission end of the third hydraulic motor 48 is connected with a first speed reducer 49, and the first speed reducer 49 is in transmission connection with the rotary digging transmission disc 44; the rotary digging power head 41 is provided with a mounting plate 414, and the rotary digging power head 41 is connected with the sliding connecting plate 26 through the mounting plate 414; each of the limiting racks 47 is disposed between two adjacent driving racks 45, and each of the limiting racks 47 and the driving racks 45 cooperate with each other to limit the rotation angle of the rotary drilling rod 5.
6. The multi-purpose hole forming apparatus according to claim 5, wherein: the total length of the radius of the rotary drilling rod 5 plus the thickness of the limiting rack 47 is larger than the total length of the radius of the connecting hole 46 minus the thickness of the transmission rack 45, and the total length of the radius of the rotary drilling rod 5 plus the thickness of the limiting rack 47 is smaller than the radius of the connecting hole 46.
7. The multi-purpose hole forming apparatus according to claim 6, wherein: a plurality of convex blocks 416 are arranged on two sides of the limiting rack 47 at equal intervals, and arc-shaped chamfer angles 415 are arranged at the connecting positions of the convex blocks 416 and the limiting rack 47.
8. The multi-purpose hole forming apparatus as claimed in claim 7, wherein: the power head assembly 4 further comprises a down-hole power head 42, the down-hole power head 42 is arranged on one side of the rotary drilling power head 41, a down-hole 410 is arranged on the down-hole power head 42, a down-hole transmission disc 411 is movably connected in the down-hole 410, two fourth hydraulic motors 412 are arranged on the down-hole power head 42, the transmission end of each fourth hydraulic motor 412 is connected with a second speed reducer 413, the second speed reducers 413 are in transmission connection with the down-hole transmission disc 411, a down-hole opening for installing a down-hole drill rod is arranged at the bottom of the down-hole power head 42, the down-hole drill rod is detachably in transmission connection with the down-hole transmission disc 411, and a pipeline for conveying compressed gas to the down-hole drill rod is arranged at the top of the down-hole power head 42.
9. A multi-functional hole forming apparatus according to claim 2, wherein: the top of the connecting seat 22 is connected with the sliding guide rail 10.
10. The multi-purpose hole forming apparatus as claimed in claim 8, wherein: the rotary drilling rod 5 is a four-section machine lock rod; and a lifting oil cylinder 6 is arranged on one surface of the mast assembly 1, which is far away from the rotary drilling rod 5.
CN202410241951.1A 2024-03-04 2024-03-04 Multifunctional hole forming device Pending CN117888807A (en)

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119352906A (en) * 2024-12-24 2025-01-24 福建省冉氏机械科技有限公司 A connecting and fixing device for a silent rotary drilling machine drill bit and a power head

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119352906A (en) * 2024-12-24 2025-01-24 福建省冉氏机械科技有限公司 A connecting and fixing device for a silent rotary drilling machine drill bit and a power head

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