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CN117858449A - Heat exchange structure and inverter - Google Patents

Heat exchange structure and inverter Download PDF

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Publication number
CN117858449A
CN117858449A CN202311755804.8A CN202311755804A CN117858449A CN 117858449 A CN117858449 A CN 117858449A CN 202311755804 A CN202311755804 A CN 202311755804A CN 117858449 A CN117858449 A CN 117858449A
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CN
China
Prior art keywords
heat exchange
air
heat dissipation
heat
exchange tube
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Pending
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CN202311755804.8A
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Chinese (zh)
Inventor
吴其贤
卢艺杰
赵晓航
傅伟堃
赵燕河
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Xiamen Kehua Digital Energy Tech Co Ltd
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Xiamen Kehua Digital Energy Tech Co Ltd
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Application filed by Xiamen Kehua Digital Energy Tech Co Ltd filed Critical Xiamen Kehua Digital Energy Tech Co Ltd
Priority to CN202311755804.8A priority Critical patent/CN117858449A/en
Publication of CN117858449A publication Critical patent/CN117858449A/en
Priority to CN202411262272.9A priority patent/CN120186941A/en
Priority to CN202411262282.2A priority patent/CN120186942A/en
Priority to CN202411262287.5A priority patent/CN120186943A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/20009Modifications to facilitate cooling, ventilating, or heating using a gaseous coolant in electronic enclosures
    • H05K7/20136Forced ventilation, e.g. by fans
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/2039Modifications to facilitate cooling, ventilating, or heating characterised by the heat transfer by conduction from the heat generating element to a dissipating body

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Cooling Or The Like Of Electrical Apparatus (AREA)

Abstract

The invention discloses a heat exchange structure and an inverter, wherein the heat exchange structure is used for radiating heat of a closed cavity, the closed cavity is provided with a mounting plate parallel to a first direction, the heat exchange structure protrudes out of the mounting plate and is provided with a plurality of heat exchange pipes communicated with the closed cavity at intervals along the wind passing direction, and the heat exchange structure is also provided with a plurality of fins which are arranged outside the heat exchange pipes at intervals along the extending direction of the heat exchange pipes so as to connect the heat exchange pipes into a whole; an air passage is formed between the fins to take away the heat of each heat exchange tube. The inverter adopts the heat exchange structure. This application stable in structure and radiating efficiency are high.

Description

一种换热结构及逆变器A heat exchange structure and inverter

技术领域Technical Field

本发明涉及散热领域,具体涉及一种换热结构及逆变器。The present invention relates to the field of heat dissipation, and in particular to a heat exchange structure and an inverter.

背景技术Background technique

随着逆变器的功率越来越大,集成性越来越高。逆变器机箱内的功率器件、磁性器件、熔丝、开关、电容等器件等的损耗进一步增大,热流密度也越来越大。由于电解电容等热敏感器件都布置在机箱内部,因此机箱内部的温升直接决定着这些器件的性能。目前,逆变器机箱主要依靠机箱壁面对外自然散热,然而这种散热方式散热能力较为有限,导致机箱内部无法实现有效降温,从而影响内部元器件的寿命和可靠性,进而影响到逆变器整体的使用寿命。As the power of inverters increases, their integration becomes higher. The losses of power devices, magnetic devices, fuses, switches, capacitors and other devices in the inverter chassis further increase, and the heat flux density also increases. Since heat-sensitive devices such as electrolytic capacitors are arranged inside the chassis, the temperature rise inside the chassis directly determines the performance of these devices. At present, the inverter chassis mainly relies on the natural heat dissipation of the chassis wall to the outside. However, the heat dissipation capacity of this heat dissipation method is relatively limited, resulting in the inability to effectively cool down the inside of the chassis, thereby affecting the life and reliability of internal components, and then affecting the overall service life of the inverter.

现有技术中通过空气换热器为机箱内部元件散热,这种空气换热器一般包括两个相对设置的集气腔和连通两个集气腔的管状通道,两个集气腔与机箱内部连通从而使得机箱内部的热量得以通过换热器散出,为了提高散热效率,管状通道往往沿着集气腔的高度方向多层层叠设置,相邻层的管状通道之间设置散热齿片,在运输过程中或使用一段时间后,管状通道的中部容易塌陷,尤其是最底层的管状通道,在长时间塌陷后很有可能断裂,从而影响散热效率。In the prior art, an air heat exchanger is used to dissipate heat for components inside a chassis. Such an air heat exchanger generally includes two relatively arranged air collecting chambers and a tubular channel connecting the two air collecting chambers. The two air collecting chambers are connected to the interior of the chassis so that the heat inside the chassis can be dissipated through the heat exchanger. In order to improve the heat dissipation efficiency, the tubular channels are often stacked in multiple layers along the height direction of the air collecting chambers, and heat dissipation fins are provided between adjacent layers of the tubular channels. During transportation or after a period of use, the middle portion of the tubular channel is prone to collapse, especially the tubular channel at the bottom layer, which is likely to break after a long period of collapse, thereby affecting the heat dissipation efficiency.

发明内容Summary of the invention

本发明的目的在于克服背景技术中存在的上述缺陷或问题,提供一种换热结构及逆变器,其结构稳定且散热效率高。The object of the present invention is to overcome the above-mentioned defects or problems existing in the background technology and to provide a heat exchange structure and an inverter, which have a stable structure and high heat dissipation efficiency.

为达成上述目的,本发明及其优选实施例采用如下技术方案但实施例不限于下述方案:To achieve the above objectives, the present invention and its preferred embodiments adopt the following technical solutions, but the embodiments are not limited to the following solutions:

技术方案一,一种换热结构,用于为密闭腔散热,所述密闭腔设有平行于第一方向的安装板,所述换热结构凸出于安装板外并沿平行于第一方向的过风方向间隔布设有若干连通所述密闭腔的换热管,所述换热结构还沿换热管的延伸方向间隔布设有若干围设于各换热管外以将各换热管连为一体,各鳍片之间形成走风道以带走各换热管的热量。Technical solution 1, a heat exchange structure for dissipating heat for a closed cavity, the closed cavity is provided with a mounting plate parallel to a first direction, the heat exchange structure protrudes from the mounting plate and is provided with a plurality of heat exchange tubes connected to the closed cavity at intervals along a wind direction parallel to the first direction, the heat exchange structure is also provided with a plurality of heat exchange tubes arranged at intervals along an extension direction of the heat exchange tubes so as to connect the heat exchange tubes as a whole, and air ducts are formed between the fins to take away the heat of the heat exchange tubes.

基于技术方案一,还设有技术方案二,技术方案二中,所述换热结构的两端还设有集风腔和出风腔,所述集风腔和出风腔均沿垂直于安装板的方向延伸并连通各换热管和密闭腔。Based on Technical Solution One, Technical Solution Two is also provided. In Technical Solution Two, air collecting cavities and air outlet cavities are provided at both ends of the heat exchange structure. Both the air collecting cavities and the air outlet cavities extend in a direction perpendicular to the mounting plate and connect the heat exchange tubes and the closed cavity.

基于技术方案一,还设有技术方案三,技术方案三中,各换热管的两端分别向内弯曲以形成与密闭腔连通的集风部和出风部,所述换热管的中间部分形成架设于集风部和出风部之间并与安装板的外表面相对的连接部;各鳍片围设于集风部、出风部和连接部的各换热管外。Based on Technical Solution One, Technical Solution Three is also provided. In Technical Solution Three, both ends of each heat exchange tube are bent inward to form an air collecting portion and an air outlet portion connected to the closed cavity, and the middle part of the heat exchange tube forms a connecting portion which is arranged between the air collecting portion and the air outlet portion and is opposite to the outer surface of the mounting plate; each fin is arranged outside each heat exchange tube of the air collecting portion, the air outlet portion and the connecting portion.

基于技术方案二或三,还设有技术方案四,技术方案四中,各换热管沿其延伸方向贯穿各鳍片,每个换热管包括若干沿其厚度方向间隔布设的连接管,各鳍片还围设于各连接管外;每个换热管的相邻的连接管之间形成平行于第一方向的过风通道。Based on technical solution two or three, technical solution four is also provided. In technical solution four, each heat exchange tube passes through each fin along its extension direction, each heat exchange tube includes a plurality of connecting tubes arranged at intervals along its thickness direction, and each fin is also surrounded by each connecting tube; an air passage parallel to the first direction is formed between adjacent connecting tubes of each heat exchange tube.

技术方案五,本发明同时提供一种逆变器,包括壳体,其内设有平行于第一方向的安装板,所述安装板将所述壳体分隔为散热腔和密闭腔,所述安装板上沿第二方向间隔布设有沿第三方向开设的第一风口和第二风口,所述散热腔设有沿第一方向开设的进风口和与进风口连通的出风口以形成沿第一方向流动的风流;所述第一方向、第二方向和第三方向彼此正交;发热组件,其置于所述密闭腔内;换热结构,其如技术方案一至四中任一项所述并置于散热腔中,所述换热管连通所述第一风口和第二风口,所述换热管至少部分与所述安装板相对以使位于该部分换热管上的鳍片与安装板的外表面之间形成间隔;散热器,其置于所述散热腔中并用于为至少部分发热组件散热,其设有至少部分位于安装板和鳍片之间的间隔内的散热齿片,各散热齿片沿第二方向间隔布设并垂直于第二方向;和散热风机,其置于所述散热腔中并适于驱动风自进风口同步经过换热管和散热齿片流向出风口。Technical solution five, the present invention also provides an inverter, including a shell, a mounting plate parallel to the first direction is provided therein, the mounting plate divides the shell into a heat dissipation cavity and a closed cavity, a first air outlet and a second air outlet opened along a third direction are arranged on the mounting plate at intervals along the second direction, the heat dissipation cavity is provided with an air inlet opened along the first direction and an air outlet connected to the air inlet to form a wind flow flowing along the first direction; the first direction, the second direction and the third direction are orthogonal to each other; a heat generating component is placed in the closed cavity; a heat exchange structure is as described in any one of technical solutions one to four and placed in the heat dissipation cavity, the heat exchange tube connecting the first air outlet and the second air outlet, the heat exchange tube at least partially opposite to the mounting plate so that a gap is formed between the fins on the portion of the heat exchange tube and the outer surface of the mounting plate; a radiator, which is placed in the heat dissipation cavity and is used to dissipate heat for at least part of the heat-generating component, and is provided with heat dissipation fins which are at least partially located in the gap between the mounting plate and the fins, and each heat dissipation fin is arranged at intervals along the second direction and perpendicular to the second direction; and a heat dissipation fan, which is placed in the heat dissipation cavity and is suitable for driving wind to flow from the air inlet to the air outlet synchronously through the heat exchange tube and the heat dissipation fins.

基于技术方案五,还设有技术方案六,技术方案六中,还包括风道安装板,所述风道安装板一端延伸至出风口处,另一端延伸至换热管背离进风口的一侧,以在换热结构的出风侧形成彼此隔开的第一风流区和第二风流区;所述散热器还至少部分位于所述第二风流区中;定义位于换热管和安装板之间的散热齿片为第一散热齿片,位于所述第二风流区中的散热齿片为第二散热齿片;所述风道安装板与第二散热齿片的自由端之间形成沿第一方向延伸的过风间隙;所述散热风机适于驱动风自进风口依次经过换热管、第一风流区流向出风口,还适于驱动风自进风口依次经过第一散热齿片的间隙、第二散热齿片的间隙流向出风口。Based on Technical Solution Five, Technical Solution Six is also provided. Technical Solution Six also includes a duct mounting plate, one end of the duct mounting plate extends to the air outlet, and the other end extends to the side of the heat exchange tube away from the air inlet, so as to form a first airflow area and a second airflow area separated from each other on the air outlet side of the heat exchange structure; the radiator is also at least partially located in the second airflow area; the heat dissipation fins located between the heat exchange tube and the mounting plate are defined as first heat dissipation fins, and the heat dissipation fins located in the second airflow area are defined as second heat dissipation fins; a wind gap extending in a first direction is formed between the duct mounting plate and the free end of the second heat dissipation fin; the heat dissipation fan is suitable for driving wind from the air inlet through the heat exchange tube and the first airflow area to flow to the air outlet in sequence, and is also suitable for driving wind from the air inlet through the gaps between the first heat dissipation fins and the gaps between the second heat dissipation fins to flow to the air outlet in sequence.

基于技术方案六,还设有技术方案七,技术方案七中,沿远离安装板的方向,所述第二散热齿片的高度大于所述第一散热齿片的高度;所述出风口沿第三方向开设并远离进风口;所述风道安装板设有沿第一方向延伸且朝向背离安装板的导风槽;所述导风槽的一端衔接所述换热管靠近安装板的一端,另一端与出风口相对并设有向出风口倾斜的导风板;所述导风槽、导风板和靠近导风槽槽口的散热腔的腔壁配合形成所述第一风流区;所述导风槽的槽底壁的外表面与第二散热齿片的自由端之间形成沿第一方向延伸的过风间隙。Based on technical solution six, technical solution seven is also provided. In technical solution seven, along the direction away from the mounting plate, the height of the second heat dissipation fin is greater than the height of the first heat dissipation fin; the air outlet is opened along the third direction and away from the air inlet; the air duct mounting plate is provided with an air guide groove extending along the first direction and facing away from the mounting plate; one end of the air guide groove is connected to the end of the heat exchange tube close to the mounting plate, and the other end is opposite to the air outlet and is provided with an air guide plate inclined toward the air outlet; the air guide groove, the air guide plate and the cavity wall of the heat dissipation cavity close to the groove of the air guide groove cooperate to form the first wind flow area; a wind gap extending along the first direction is formed between the outer surface of the bottom wall of the air guide groove and the free end of the second heat dissipation fin.

基于技术方案七,还设有技术方案八,技术方案八中,还包括置于所述散热腔中的待散热电气件;所述风道安装板还于各第二散热齿片沿第二方向的两侧分别设有第一侧板和第二侧板;所述第一侧板和第二侧板沿第三方向的两端分别衔接所述安装板和导风槽,所述第一侧板和第二侧板分别与导风槽的两个槽侧壁配合形成第一隔风板和第二隔风板;所述第一隔风板和/或第二隔风板与所述散热腔的腔壁之间形成与第一风流区和第二风流区均隔开的过风区;所述待散热电气件至少部分位于所述过风区,所述散热风机还适于驱动风流自进风口经过过风区流向出风口。Based on Technical Solution Seven, Technical Solution Eight is also provided, and Technical Solution Eight also includes electrical components to be cooled placed in the heat dissipation cavity; the air duct mounting plate is also provided with a first side plate and a second side plate on both sides of each second heat dissipation tooth plate along the second direction; the first side plate and the second side plate are respectively connected to the mounting plate and the air guide groove at both ends along the third direction, and the first side plate and the second side plate are respectively cooperated with the two groove side walls of the air guide groove to form a first wind baffle plate and a second wind baffle plate; a wind-passing zone separated from the first wind flow zone and the second wind flow zone is formed between the first wind baffle plate and/or the second wind baffle plate and the cavity wall of the heat dissipation cavity; the electrical components to be cooled are at least partially located in the wind-passing zone, and the heat dissipation fan is also suitable for driving the airflow from the air inlet through the wind-passing zone to the air outlet.

基于技术方案八,还设有技术方案九,技术方案九中,所述换热结构的两端相对设有与密闭腔连通的出风部和集风部;所述第二隔风板位于出风部的内侧并与所述散热腔的腔壁之间形成所述过风区,所述出风部与对应的壳体的侧壁之间形成与过风区连通的走风区;所述待散热电气件还至少部分位于所述走风区。Based on Technical Solution Eight, Technical Solution Nine is also provided. In Technical Solution Nine, an air outlet and an air collecting part connected to the closed cavity are relatively provided at both ends of the heat exchange structure; the second air baffle is located on the inner side of the air outlet and forms the air passing area with the cavity wall of the heat dissipation cavity, and an air outlet area connected to the air passing area is formed between the air outlet and the corresponding side wall of the shell; the electrical components to be dissipated heat are also at least partially located in the air outlet area.

基于技术方案九,还设有技术方案十,技术方案十中,散热风机的数量为多个,各散热风机沿第二方向布设于换热结构和散热器的进风侧并为抽风风机;所述待散热电气件包括升压电感和逆变电感;所述升压电感沿第二方向间隔布设于散热风机的进风侧;所述逆变电感位于散热风机的出风侧,其中,部分逆变电感竖向放置于所述走风区,部分逆变电感横向放置于所述过风区。Based on Technical Solution Nine, Technical Solution Ten is also provided. In Technical Solution Ten, there are multiple heat dissipation fans, each of which is arranged along the second direction on the air inlet side of the heat exchange structure and the radiator and is an exhaust fan; the electrical components to be dissipated heat include boost inductors and inverter inductors; the boost inductors are arranged at intervals along the second direction on the air inlet side of the heat dissipation fan; the inverter inductors are located on the air outlet side of the heat dissipation fan, wherein some inverter inductors are placed vertically in the air outlet area, and some inverter inductors are placed horizontally in the air flow area.

由上述对本发明及其优选实施例的描述可知,相对于现有技术,本发明的技术方案及其优选实施例由于采用如下技术手段从而具备如下有益效果:From the above description of the present invention and its preferred embodiments, it can be seen that, compared with the prior art, the technical solution of the present invention and its preferred embodiments have the following beneficial effects due to the adoption of the following technical means:

申请人经不断观察、实验和研究可知,现有技术方案中,导致产生“管状通道容易塌陷换热效率低”技术问题的原因在于,每一层管状通道具有比较大的面积,中部的强度较弱,且相邻的管状通道之间设有散热齿片,管状通道会承受散热齿片的重量,尤其是最底部的管状通道会承受上部的散热齿片以及通过散热齿片传递的管状通道的热量,因此管状通道的中部容易塌陷甚至于因为塌陷而断裂。The applicant has learned through continuous observation, experimentation and research that the reason why the technical problem of "tubular channels are prone to collapse and have low heat exchange efficiency" occurs in the prior art solution is that each layer of tubular channels has a relatively large area, the strength of the middle part is relatively weak, and heat dissipation fins are provided between adjacent tubular channels. The tubular channels will bear the weight of the heat dissipation fins, especially the bottom tubular channel will bear the heat of the upper heat dissipation fins and the heat of the tubular channels transmitted through the heat dissipation fins. Therefore, the middle part of the tubular channel is prone to collapse or even break due to collapse.

技术方案一中,换热结构包括若干沿过风方向布设的换热管,相比于一整个换热管的结构,本方案中每个换热管的表面积相对减小,因而每个换热管都可以配置较大的强度,与此同时,换热结构沿换热管的延伸方向间隔布设有若干围设于各换热管外的鳍片以将各换热管连为一体,因此,各鳍片还可以在换热管的长度方向、宽度方向和高度方向对各换热管形成多点支撑和加强,尤其是长度方向,从而有效防止了换热管的中部塌陷和断裂,提高了换热结构的稳定性;更优地是,各鳍片还可以在各换热管之间导热,使得各换热管之间具有均温效果,这一优势在换热管沿过风方向的数量较多时优势更为突出,从而提高了各换热管的均温性,避免了局部过热;此外,各鳍片之间形成走风道,风流通过该走风道时可快速带走换热管表面的热量,尤其是与安装板相对的表面与背离安装板的表面,散热效率高,且使得风流沿第一方向流动,实现导流功能,位于风流下游的换热管的热量也能被快速带走,进一步提高了散热效率。当这一换热结构用于为密闭腔散热时,则可以保证持久稳定地为密闭腔散热。其中,换热管可以是直线型的硬管,也可以是弯曲型的硬管;当换热管是直线型的硬管时,换热管的延伸方向则为换热管的长度方向;当换热管是弯曲型的硬管时,换热管由多个换热段组成,换热管的延伸方向对应于每一个换热段的长度方向。In the technical solution 1, the heat exchange structure includes a plurality of heat exchange tubes arranged along the wind direction. Compared with the structure of a whole heat exchange tube, the surface area of each heat exchange tube in this solution is relatively reduced, so each heat exchange tube can be configured with greater strength. At the same time, the heat exchange structure is provided with a plurality of fins arranged around each heat exchange tube at intervals along the extension direction of the heat exchange tube to connect each heat exchange tube as a whole. Therefore, each fin can also form multi-point support and reinforcement for each heat exchange tube in the length direction, width direction and height direction of the heat exchange tube, especially in the length direction, thereby effectively preventing the middle part of the heat exchange tube from collapsing and breaking, and improving the stability of the heat exchange structure. More preferably, each fin can also conduct heat between each heat exchange tube, so that each heat exchange tube has a uniform temperature effect. This advantage is more prominent when there are a large number of heat exchange tubes along the wind direction, thereby improving the uniformity of each heat exchange tube and avoiding local overheating. In addition, an air duct is formed between each fin, and the wind flow can quickly take away the heat on the surface of the heat exchange tube when passing through the air duct, especially the surface opposite to the mounting plate and the surface away from the mounting plate. The heat dissipation efficiency is high, and the wind flow flows along the first direction to realize the flow diversion function. The heat of the heat exchange tube located downstream of the wind flow can also be quickly taken away, further improving the heat dissipation efficiency. When this heat exchange structure is used to dissipate heat for a closed cavity, it can ensure long-term and stable heat dissipation for the closed cavity. Among them, the heat exchange tube can be a straight rigid tube or a curved rigid tube; when the heat exchange tube is a straight rigid tube, the extension direction of the heat exchange tube is the length direction of the heat exchange tube; when the heat exchange tube is a curved rigid tube, the heat exchange tube is composed of multiple heat exchange sections, and the extension direction of the heat exchange tube corresponds to the length direction of each heat exchange section.

技术方案二中,各换热管从集风腔收集热风,经过换热后向出风腔内排出冷风,如此,热风和冷风都聚集在一起,风量大,散热效率高。In the second technical solution, each heat exchange tube collects hot air from the air collecting chamber, and discharges cold air into the air outlet chamber after heat exchange. In this way, the hot air and the cold air are gathered together, the air volume is large, and the heat dissipation efficiency is high.

技术方案三中,各换热管的两端分别向内弯曲以形成与密闭腔连通的集风部和出风部,加工便捷,各换热管内的风流互不干扰直接吹入密闭腔,并从密闭腔直接进入换热管;各鳍片围设于集风部、出风部和连接部的各换热管外,使得换热管各部分均有良好的均温性和支撑及加强效果。In technical solution three, both ends of each heat exchange tube are bent inward to form an air collecting part and an air outlet part connected to the closed cavity. The processing is convenient, and the airflows in each heat exchange tube are directly blown into the closed cavity without interfering with each other, and directly enter the heat exchange tube from the closed cavity; each fin is arranged outside the heat exchange tube of the air collecting part, the air outlet part and the connecting part, so that each part of the heat exchange tube has good temperature uniformity and support and reinforcement effect.

技术方案四中,各换热管沿其延伸方向贯穿各鳍片,易于加工,且意味着鳍片垂直于换热管的延伸方向,从而使得相邻的鳍片之间形成沿第一方向延伸的走风道,风流流动顺畅;每个换热管包括若干沿其厚度方向布设的连接管,相邻的连接管之间形成平行于第一方向的过风通道,一方面使得换热管由多个连接管形成,使得换热管在厚度方向的强度也得到加强,另一方面避免了换热管厚度方向的热量集中,风流可通过过风通道带走连接管表面的热量,提高了散热效率;各鳍片还围设于各连接管外,使得鳍片可在各连接管之间导热和导流,提高了均温性,也在厚度方向上实现了多点支撑,进一步增大了换热管的强度。应理解,换热管的厚度方向意指与换热管的长度方向和宽度方向垂直的方向;当换热管为技术方案二中直线型的换热管时,换热管的厚度方向主要为垂直于安装板的方向;当换热管为技术方案三中的弯曲型的换热管时,换热管的厚度方向对应于集风部、出风部和连接部中每一个的换热管的厚度方向。In technical solution four, each heat exchange tube passes through each fin along its extension direction, which is easy to process and means that the fin is perpendicular to the extension direction of the heat exchange tube, so that an air duct extending along the first direction is formed between adjacent fins, and the airflow flows smoothly; each heat exchange tube includes a plurality of connecting tubes arranged along its thickness direction, and an air passage parallel to the first direction is formed between adjacent connecting tubes. On the one hand, the heat exchange tube is formed by a plurality of connecting tubes, so that the strength of the heat exchange tube in the thickness direction is also enhanced. On the other hand, heat concentration in the thickness direction of the heat exchange tube is avoided, and the airflow can take away the heat on the surface of the connecting tube through the air passage, thereby improving the heat dissipation efficiency; each fin is also arranged outside each connecting tube, so that the fin can conduct heat and flow between each connecting tube, thereby improving the temperature uniformity, and also realizing multi-point support in the thickness direction, thereby further increasing the strength of the heat exchange tube. It should be understood that the thickness direction of the heat exchange tube refers to the direction perpendicular to the length direction and width direction of the heat exchange tube; when the heat exchange tube is a straight heat exchange tube in Technical Solution 2, the thickness direction of the heat exchange tube is mainly perpendicular to the mounting plate; when the heat exchange tube is a curved heat exchange tube in Technical Solution 3, the thickness direction of the heat exchange tube corresponds to the thickness direction of each of the heat exchange tubes in the air collecting part, the air outlet part and the connecting part.

技术方案六中具有技术方案一至五中任一项的技术效果,其中,发热组件通过换热结构和散热器散热,如此,既保证了发热组件的防护性,又使得整个逆变器具有较高的散热效率;其中,换热管至少部分与安装板相对以使位于该部分换热管上的鳍片与安装板的外表面之间形成间隔,允许为密闭腔散热的散热齿片伸出,从而可充分利用换热管与安装板的外表面之间的间隔放置散热齿片,布局巧妙,空间利用率高,且散热齿片和换热管为并联风道,使得散热齿片和换热管的散热互不干扰,散热效率高。第一风口和第二风口沿第二方向间隔布设,换热结构置于散热腔后,风流流过换热结构时以及散热齿片时较为顺畅。Technical solution 6 has the technical effect of any one of technical solutions 1 to 5, wherein the heat generating component dissipates heat through the heat exchange structure and the radiator, thus ensuring the protection of the heat generating component and making the whole inverter have a higher heat dissipation efficiency; wherein, at least part of the heat exchange tube is opposite to the mounting plate so that a gap is formed between the fins on the part of the heat exchange tube and the outer surface of the mounting plate, allowing the heat dissipation fins for heat dissipation of the closed cavity to extend, so that the gap between the heat exchange tube and the outer surface of the mounting plate can be fully utilized to place the heat dissipation fins, the layout is ingenious, the space utilization rate is high, and the heat dissipation fins and the heat exchange tube are parallel air ducts, so that the heat dissipation of the heat dissipation fins and the heat exchange tube does not interfere with each other, and the heat dissipation efficiency is high. The first air outlet and the second air outlet are arranged at intervals along the second direction, and after the heat exchange structure is placed in the heat dissipation cavity, the airflow is relatively smooth when flowing through the heat exchange structure and the heat dissipation fins.

技术方案六中,风道安装板的设置避免了位于换热结构出风侧的第二散热齿片受到换热管热量的影响,使得第二散热齿片具有较高的散热效率,此外,风道安装板与第二散热齿片的自由端之间形成沿第一方向延伸的过风间隙,保证了第二散热齿片自由端的及时散热,从而整体改善了第二散热齿片的散热效率。In technical solution six, the provision of the air duct mounting plate prevents the second heat dissipation fin located on the air outlet side of the heat exchange structure from being affected by the heat of the heat exchange tube, so that the second heat dissipation fin has a higher heat dissipation efficiency. In addition, a wind gap extending along the first direction is formed between the air duct mounting plate and the free end of the second heat dissipation fin, ensuring timely heat dissipation of the free end of the second heat dissipation fin, thereby improving the overall heat dissipation efficiency of the second heat dissipation fin.

技术方案七中,沿远离安装板的方向,第二散热齿片的高度大于第一散热齿片的高度,充分利用了换热管出风侧的空间增大散热器的散热效率;导风槽和导风板的结构设置使得风流顺畅流过换热管进入第一风流区且出风顺畅,从而保证了换热结构具有较高的散热效率。出风口沿第三方向开设,使得当逆变器挂设在墙上时,第一方向为高度方向、进风口位于下方、出风口朝向墙面时,可以防止水珠或异物从出风口进入散热腔,有效提高了散热腔的防护性。In technical solution seven, the height of the second heat dissipation fin is greater than that of the first heat dissipation fin in the direction away from the mounting plate, making full use of the space on the air outlet side of the heat exchange tube to increase the heat dissipation efficiency of the radiator; the structural arrangement of the air guide groove and the air guide plate allows the airflow to flow smoothly through the heat exchange tube into the first air flow area and the air outlet is smooth, thereby ensuring that the heat exchange structure has a high heat dissipation efficiency. The air outlet is opened along the third direction, so that when the inverter is hung on the wall, the first direction is the height direction, the air inlet is located below, and the air outlet faces the wall, it can prevent water droplets or foreign matter from entering the heat dissipation cavity from the air outlet, effectively improving the protection of the heat dissipation cavity.

技术方案八中,风道安装板的结构设置得以形成第一风流区、第二风流区以及与第一风流区和第二风流区均隔开的过风区,第一风流区、第二风流区和过风区的风道并联,互不干扰,将防护性要求相对而言不那么高的待散热电气件置于散热腔的过风区并通过风冷散热,布局合理巧妙,空间利用率高,有效提升了发热组件和待散热电气件的均温性。In Technical Solution Eight, the structural arrangement of the air duct mounting plate is capable of forming a first airflow zone, a second airflow zone, and an airflow zone separated from the first airflow zone and the second airflow zone. The air ducts in the first airflow zone, the second airflow zone, and the airflow zone are connected in parallel without interfering with each other. The electrical components to be cooled with relatively low protection requirements are placed in the airflow zone of the heat dissipation cavity and cooled by air cooling. The layout is reasonable and ingenious, with high space utilization, which effectively improves the temperature uniformity of the heating components and the electrical components to be cooled.

技术方案九中,换热结构的出风部的温度较低,出风部与对应的壳体的侧壁之间形成与过风区连通的走风区,部分待散热电气件放置于走风区,部分待散热电气件横向放置于过风区,进一步在不影响散热效率的前提下提高了空间利用率。In technical solution nine, the temperature of the air outlet of the heat exchange structure is relatively low, and an air outlet area connected to the wind pass area is formed between the air outlet and the corresponding side wall of the shell. Some electrical components to be dissipated are placed in the air outlet area, and some electrical components to be dissipated are placed horizontally in the wind pass area, thereby further improving the space utilization without affecting the heat dissipation efficiency.

技术方案十中,由于升压电感发热量较小,逆变电感发热量较大,将发热量小的升压电感置于散热风机的进风侧,将逆变电感置于散热风机的出风侧,散热风机经过升压电感的风流温度仍然较低,可以同步带走换热结构、散热器和逆变电感的热量,整个散热腔都具有良好的散热效果,从而保证了整个逆变器的稳定运行。其中部分逆变电感放置于走风区,部分逆变电感横向放置于过风区,进一步在不影响散热效率的前提下提高了空间利用率。In the technical solution 10, since the boost inductor generates less heat and the inverter inductor generates more heat, the boost inductor with less heat is placed on the air inlet side of the cooling fan, and the inverter inductor is placed on the air outlet side of the cooling fan. The airflow temperature of the cooling fan passing through the boost inductor is still low, and the heat of the heat exchange structure, radiator and inverter inductor can be taken away simultaneously. The entire heat dissipation cavity has a good heat dissipation effect, thereby ensuring the stable operation of the entire inverter. Part of the inverter inductor is placed in the wind-passing area, and part of the inverter inductor is placed horizontally in the wind-passing area, which further improves the space utilization without affecting the heat dissipation efficiency.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了更清楚地说明本发明实施例的技术方案,下面对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域的普通技术人员来说,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

图1为本发明实施例1的逆变器的示意图;FIG1 is a schematic diagram of an inverter according to Embodiment 1 of the present invention;

图2为本发明实施例1的逆变器沿第二方向的剖视图;FIG2 is a cross-sectional view of the inverter along the second direction according to Embodiment 1 of the present invention;

图3为本发明实施例1的逆变器沿第三方向的剖视图;FIG3 is a cross-sectional view of the inverter according to Embodiment 1 of the present invention along a third direction;

图4为本发明实施例1的换热结构的示意图;FIG4 is a schematic diagram of a heat exchange structure according to Example 1 of the present invention;

图5为本发明实施例1的逆变器隐藏顶壁的示意图;FIG5 is a schematic diagram of a hidden top wall of an inverter according to Embodiment 1 of the present invention;

图6为本发明实施例1的逆变器隐藏顶壁的俯视图;FIG6 is a top view of the hidden top wall of the inverter according to Embodiment 1 of the present invention;

图7为本发明实施例1的风道安装板的示意图;FIG7 is a schematic diagram of an air duct mounting plate according to Embodiment 1 of the present invention;

图8为本发明实施例2的换热结构的示意图;FIG8 is a schematic diagram of a heat exchange structure according to Embodiment 2 of the present invention;

图9为本发明实施例3的换热结构的示意图FIG. 9 is a schematic diagram of a heat exchange structure of Example 3 of the present invention

图10为本发明实施例4的换热结构的示意图FIG. 10 is a schematic diagram of a heat exchange structure of Example 4 of the present invention

主要附图标记说明:Description of main reference numerals:

壳体10;安装板11;第一风口111;第二风口112;进风口12;出风口13;顶壁14;密闭腔01;散热腔02;发热组件20;换热结构30;换热管31;连接管311;鳍片32;集风盒33;出风盒34;连接部351;集风部352;出风部353;散热器40;散热基板41;第一散热齿片42;第二散热齿片43;散热风机50;风道安装板60;导风槽61;导风板62;第一侧板63;第二侧板64;第一风流区03;第二风流区04;走风区05;过风区06;待散热电气件70;升压电感71;逆变电感72;挡板80。Shell 10; mounting plate 11; first air outlet 111; second air outlet 112; air inlet 12; air outlet 13; top wall 14; closed cavity 01; heat dissipation cavity 02; heating component 20; heat exchange structure 30; heat exchange tube 31; connecting tube 311; fin 32; air collecting box 33; air outlet box 34; connecting part 351; air collecting part 352; air outlet part 353; radiator 40; heat dissipation substrate 41; first heat dissipation fin 42; second heat dissipation fin 43; heat dissipation fan 50; air duct mounting plate 60; air guide groove 61; air guide plate 62; first side plate 63; second side plate 64; first air flow area 03; second air flow area 04; air outlet area 05; air passing area 06; electrical component to be dissipated 70; boost inductor 71; inverter inductor 72; baffle 80.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述。显然,所描述的实施例是本发明的优选实施例,且不应被看作对其他实施例的排除。基于本发明实施例,本领域的普通技术人员在不作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are preferred embodiments of the present invention and should not be regarded as excluding other embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

本发明的权利要求书、说明书及上述附图中,除非另有明确限定,如使用术语“第一”、“第二”或“第三”等,都是为了区别不同对象,而不是用于描述特定顺序。In the claims, description and the above-mentioned drawings of the present invention, unless otherwise clearly defined, the use of terms such as "first", "second" or "third" etc. are for distinguishing different objects rather than for describing a specific order.

本发明的权利要求书、说明书及上述附图中,除非另有明确限定,对于方位词,如使用术语“中心”、“横向”、“纵向”、“水平”、“垂直”、“顶”、“底”、“内”、“外”、“上”、“下”、“前”、“后”、“左”、“右”、“顺时针”、“逆时针”等指示方位或位置关系乃基于附图所示的方位和位置关系,且仅是为了便于叙述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位或以特定的方位构造和操作,所以也不能理解为限制本发明的具体保护范围。In the claims, specifications and the above-mentioned drawings of the present invention, unless otherwise expressly defined, directional words, such as the terms "center", "lateral", "longitudinal", "horizontal", "vertical", "top", "bottom", "inside", "outside", "up", "down", "front", "back", "left", "right", "clockwise", "counterclockwise", etc., indicating directions or positional relationships are based on the directions and positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction or be constructed and operated in a specific direction, and therefore cannot be understood as limiting the specific protection scope of the present invention.

本发明的权利要求书、说明书及上述附图中,除非另有明确限定,如使用术语“固接”或“固定连接”,应作广义理解,即两者之间没有位移关系和相对转动关系的任何连接方式,也就是说包括不可拆卸地固定连接、可拆卸地固定连接、连为一体以及通过其他装置或元件固定连接。In the claims, specification and the above drawings of the present invention, unless otherwise clearly defined, if the term "fixed connection" or "fixed connection" is used, it should be understood in a broad sense, that is, any connection method without a displacement relationship and relative rotation relationship between the two, that is to say, including non-detachable fixed connection, detachable fixed connection, integrated connection and fixed connection through other devices or elements.

本发明中,换热管可以是直线型的硬管,也可以是弯曲型的硬管;当换热管是直线型的硬管时,换热管的延伸方向则为换热管的长度方向;当换热管是弯曲型的硬管时,换热管由多个换热段组成,换热管的延伸方向对应于每一个换热段的长度方向。换热管的厚度方向意指与换热管的长度方向和宽度方向垂直的方向。In the present invention, the heat exchange tube can be a straight rigid tube or a curved rigid tube; when the heat exchange tube is a straight rigid tube, the extension direction of the heat exchange tube is the length direction of the heat exchange tube; when the heat exchange tube is a curved rigid tube, the heat exchange tube is composed of a plurality of heat exchange sections, and the extension direction of the heat exchange tube corresponds to the length direction of each heat exchange section. The thickness direction of the heat exchange tube refers to the direction perpendicular to the length direction and the width direction of the heat exchange tube.

本发明的权利要求书、说明书及上述附图中,如使用术语“包括”、“具有”以及它们的变形,意图在于“包含但不限于”。In the claims, description and drawings of the present invention, if the terms "include", "have" and their variations are used, they are intended to mean "including but not limited to".

实施例1Example 1

参见图1-7,图1-7示出了一种逆变器,包括壳体10、发热组件20、换热结构30、散热器40、散热风机50、风道安装板60和待散热电气件70。1-7 , which show an inverter, including a housing 10 , a heat generating component 20 , a heat exchange structure 30 , a radiator 40 , a heat dissipation fan 50 , an air duct mounting plate 60 , and electrical components 70 to be cooled.

参见图1,壳体10大致为长方体状,其具有四个首尾连接的侧壁、一顶壁14和一底壁。第一方向为壳体10的宽度方向,第二方向为壳体10的长度方向,第三方向为壳体10的高度方向,第一方向、第二方向和第三方向彼此正交。参见图2,壳体10内设有平行于第一方向的安装板11,安装板11从壳体10内沿第二方向的一端向另一端延伸以将壳体10分隔为沿第三方向排布的散热腔02和密闭腔01,安装板11上沿第二方向间隔布设有沿第三方向开设的第一风口111和第二风口112,仍参见图1,散热腔02设有沿第一方向开设的进风口12和与进风口12连通的出风口13以形成沿第一方向流动的风流。图1中,进风口12沿第一方向开设于壳体10的前侧壁,出风口13沿第三方向开设于壳体10的顶壁14上并远离进风口12,从而使得散热腔02具有通风功能,相对而言,密闭腔01则为封闭腔体,密闭腔01内的空气流通均为内循环,如此,逆变器中对于防水、防尘或者防腐蚀等性能要求相对较高的器件可以设置于密闭腔01内,而对于没有这类防护要求或者防护要求相对较低的器件则可以设置于散热腔02内,第一风口111和第二风口112则将密闭腔01和散热腔02连通,从而使得密闭腔01内的热量除了通过壳体10壁对外自然散热外,还可以通过散热腔02散出,实现有效降温。本实施例中,进风口12和出风口13均为矩形。Referring to FIG1 , the housing 10 is roughly in the shape of a cuboid, and has four end-to-end connected side walls, a top wall 14, and a bottom wall. The first direction is the width direction of the housing 10, the second direction is the length direction of the housing 10, and the third direction is the height direction of the housing 10. The first direction, the second direction, and the third direction are orthogonal to each other. Referring to FIG2 , a mounting plate 11 parallel to the first direction is provided in the housing 10, and the mounting plate 11 extends from one end to the other end of the housing 10 along the second direction to separate the housing 10 into a heat dissipation cavity 02 and a closed cavity 01 arranged along the third direction. The mounting plate 11 is provided with a first air vent 111 and a second air vent 112 opened along the third direction at intervals along the second direction. Still referring to FIG1 , the heat dissipation cavity 02 is provided with an air inlet 12 opened along the first direction and an air outlet 13 connected to the air inlet 12 to form a wind flow flowing along the first direction. In FIG1 , the air inlet 12 is opened on the front side wall of the housing 10 along the first direction, and the air outlet 13 is opened on the top wall 14 of the housing 10 along the third direction and away from the air inlet 12, so that the heat dissipation cavity 02 has a ventilation function. Relatively speaking, the closed cavity 01 is a closed cavity, and the air circulation in the closed cavity 01 is all internal circulation. In this way, the components with relatively high requirements for waterproof, dustproof or corrosion-resistant performance in the inverter can be arranged in the closed cavity 01, while the components without such protection requirements or with relatively low protection requirements can be arranged in the heat dissipation cavity 02. The first air outlet 111 and the second air outlet 112 connect the closed cavity 01 and the heat dissipation cavity 02, so that the heat in the closed cavity 01 can be naturally dissipated to the outside through the wall of the housing 10, and can also be dissipated through the heat dissipation cavity 02 to achieve effective cooling. In this embodiment, the air inlet 12 and the air outlet 13 are both rectangular.

具体实施中,安装板11上还开设矩形通孔,下文中为密闭腔01散热的散热器40的散热基板41可以封堵该矩形通孔。第一风口111和第二风口112则分别位于该矩形通孔沿第二方向的两侧。In a specific implementation, a rectangular through hole is also provided on the mounting plate 11, and the heat dissipation substrate 41 of the heat sink 40 for dissipating heat in the closed cavity 01 can block the rectangular through hole. The first air vent 111 and the second air vent 112 are respectively located on both sides of the rectangular through hole along the second direction.

发热组件20置于密闭腔01内,在一些实施方式中,发热组件20为电容器、IGBT等功率件,其对防护性要求较高。发热量较大的器件如IGBT可以贴合在散热器40的散热基板41上从而使得热量可被散热器40及时带走。密闭腔01内还设置有扰流风机,使得密闭腔01的热流可通过第一风口111和第二风口112中的一个流入散热腔02,再通过另一个回收降温后的气流。实际应用中,可根据发热组件20的散热优先级进行排布以保证发热组件20的各电气件的散热效率。密闭腔01内的电气件的布局不属于本申请的改进部分,此处不再详细赘述。The heating component 20 is placed in the closed cavity 01. In some embodiments, the heating component 20 is a power component such as a capacitor or an IGBT, which has high requirements for protection. Devices with large heat generation, such as IGBTs, can be attached to the heat dissipation substrate 41 of the radiator 40 so that the heat can be taken away by the radiator 40 in time. A turbulent fan is also provided in the closed cavity 01, so that the heat flow of the closed cavity 01 can flow into the heat dissipation cavity 02 through one of the first air outlet 111 and the second air outlet 112, and then recover the cooled airflow through the other. In practical applications, the heating component 20 can be arranged according to its heat dissipation priority to ensure the heat dissipation efficiency of each electrical component of the heating component 20. The layout of the electrical components in the closed cavity 01 does not belong to the improved part of this application and will not be described in detail here.

换热结构30用于为密闭腔01散热,其置于散热腔02中,其凸出于安装板11外并沿平行于第一方向的过风方向间隔布设有若干连通密闭腔01的换热管31,换热管31的两端分别连通第一风口111和第二风口112,换热结构30还沿换热管31的延伸方向间隔布设有若干围设于各换热管31外的鳍片32以将各换热管31连为一体,各鳍片32之间形成走风道以带走各换热管31的热量;换热管31至少部分与安装板11相对以使位于该部分换热管31上的鳍片32与安装板11的外表面之间形成间隔,以允许为密闭腔01散热的散热齿片伸出。The heat exchange structure 30 is used to dissipate heat for the closed cavity 01. It is placed in the heat dissipation cavity 02. It protrudes from the mounting plate 11 and is provided with a plurality of heat exchange tubes 31 connected to the closed cavity 01 at intervals along the wind direction parallel to the first direction. The two ends of the heat exchange tube 31 are respectively connected to the first air outlet 111 and the second air outlet 112. The heat exchange structure 30 is also provided with a plurality of fins 32 arranged around each heat exchange tube 31 at intervals along the extension direction of the heat exchange tube 31 to connect each heat exchange tube 31 as a whole. An air duct is formed between each fin 32 to take away the heat of each heat exchange tube 31. The heat exchange tube 31 is at least partially opposite to the mounting plate 11 so that a gap is formed between the fins 32 located on the portion of the heat exchange tube 31 and the outer surface of the mounting plate 11 to allow the heat dissipation fins for dissipating heat for the closed cavity 01 to extend.

本实施例中,换热结构30的两端还设有集风腔和出风腔,集风腔和出风腔均沿垂直于安装板11的方向延伸并连通各换热管31和密闭腔01,也就是说,换热管31并不直接连通密闭腔01,而是通过集风腔和出风腔连通密闭腔01。具体而言,换热结构30的两端分别相对设置一集风盒33和出风盒34,集风盒33和出风盒34彼此相对的一侧设有与各换热管31一一对应的开孔,各换热管31可通过焊接或插接的方式与对应的开孔密封连接,集风盒33和出风盒34靠近安装板11的一端均形成法兰结构以与安装板11密封固接,集风盒33和出风盒34的内腔则分别形成集风腔和出风腔,集风盒33和出风盒34的设置还可以为各换热管31提供支撑。In this embodiment, an air collecting chamber and an air outlet chamber are further provided at both ends of the heat exchange structure 30. Both the air collecting chamber and the air outlet chamber extend in a direction perpendicular to the mounting plate 11 and connect each heat exchange tube 31 and the closed chamber 01. That is to say, the heat exchange tube 31 is not directly connected to the closed chamber 01, but is connected to the closed chamber 01 through the air collecting chamber and the air outlet chamber. Specifically, an air collecting box 33 and an air outlet box 34 are respectively provided at both ends of the heat exchange structure 30. The sides of the air collecting box 33 and the air outlet box 34 opposite to each other are provided with openings corresponding to each heat exchange tube 31. Each heat exchange tube 31 can be sealed and connected to the corresponding opening by welding or plugging. The ends of the air collecting box 33 and the air outlet box 34 close to the mounting plate 11 are formed with flange structures to be sealed and fixed with the mounting plate 11. The inner cavities of the air collecting box 33 and the air outlet box 34 form an air collecting chamber and an air outlet chamber respectively. The arrangement of the air collecting box 33 and the air outlet box 34 can also provide support for each heat exchange tube 31.

参见图3,每个换热管31包括若干沿其厚度方向(图3中为第三方向)间隔布设的连接管311,各鳍片32还围设于各连接管311外,各连接管311则沿第二方向贯穿各鳍片32;其中,连接管311的横截面为扁平状,每个换热管31中相邻的连接管311之间形成平行于第一方向的过风通道,图3中,每个过风管包括3个连接管311。本实施例中,集风盒33和出风盒34可分别形成换热结构30的集风部和出风部,换热管31则形成换热结构30的连接集风部和出风部的连接部。Referring to FIG3 , each heat exchange tube 31 includes a plurality of connecting tubes 311 arranged at intervals along the thickness direction thereof (the third direction in FIG3 ), and each fin 32 is also arranged outside each connecting tube 311, and each connecting tube 311 penetrates each fin 32 along the second direction; wherein, the cross section of the connecting tube 311 is flat, and an air passage parallel to the first direction is formed between adjacent connecting tubes 311 in each heat exchange tube 31, and in FIG3 , each air passage includes three connecting tubes 311. In this embodiment, the air collecting box 33 and the air outlet box 34 can respectively form the air collecting part and the air outlet part of the heat exchange structure 30, and the heat exchange tube 31 forms the connecting part connecting the air collecting part and the air outlet part of the heat exchange structure 30.

参见图2和图4,散热器40置于散热腔02中并用于为至少部分发热组件20散热,散热器40包括散热基板41和若干凸设于散热基板41上的散热齿片,散热齿片沿第二方向间隔布设并垂直于第二方向,散热齿片之间形成沿第一方向延伸的散热通道,如上文,散热基板41封堵安装板11的矩形通孔,部分发热组件20贴设于该散热基板41上从而将热量传递给散热基板41,散热基板41的热量则进一步传递给散热齿片。应理解,在其他实施方式中,安装板11也可以不设置矩形通孔,散热基板41也可以直接安装于安装板11上,发热组件20的热量可通过安装板11传递至散热基板41。Referring to FIG. 2 and FIG. 4 , the heat sink 40 is placed in the heat dissipation cavity 02 and is used to dissipate heat for at least part of the heat generating component 20. The heat sink 40 includes a heat dissipation substrate 41 and a plurality of heat dissipation fins protruding from the heat dissipation substrate 41. The heat dissipation fins are arranged at intervals along the second direction and perpendicular to the second direction. A heat dissipation channel extending along the first direction is formed between the heat dissipation fins. As described above, the heat dissipation substrate 41 blocks the rectangular through hole of the mounting plate 11. Part of the heat generating component 20 is attached to the heat dissipation substrate 41 so as to transfer heat to the heat dissipation substrate 41. The heat of the heat dissipation substrate 41 is further transferred to the heat dissipation fins. It should be understood that in other embodiments, the mounting plate 11 may not be provided with rectangular through holes, and the heat dissipation substrate 41 may be directly mounted on the mounting plate 11. The heat of the heat generating component 20 may be transferred to the heat dissipation substrate 41 through the mounting plate 11.

本实施例中,散热器40设有至少部分位于安装板11和鳍片32之间的间隔内的散热齿片。也就是说,换热结构30和散热器40沿第三方向的投影部分重叠。散热风机50置于散热腔02中并适于驱动风自进风口12同步经过换热管31和散热齿片流向出风口13。In this embodiment, the radiator 40 is provided with heat dissipation fins at least partially located in the interval between the mounting plate 11 and the fins 32. That is, the projections of the heat exchange structure 30 and the radiator 40 along the third direction partially overlap. The heat dissipation fan 50 is placed in the heat dissipation cavity 02 and is suitable for driving the wind from the air inlet 12 to flow to the air outlet 13 synchronously through the heat exchange tube 31 and the heat dissipation fins.

参见图1和图4,散热风机50的进风口朝向进风口12设置,散热风机50的出风口13朝向换热结构30和散热器40设置,散热风机50为多个,各散热风机50沿第二方向间隔布设且散热风机50的轴线沿第一方向延伸,散热风机50的轴线位于散热齿片和鳍片32的间隔内,因而散热齿片、换热管31和鳍片32均位于散热风机50的强风区,散热效率高,散热风机50在本实施例中为抽风风机。其中,散热风机50覆盖换热管31的部分,但未覆盖集风盒33和出风盒34的部分。Referring to FIG. 1 and FIG. 4 , the air inlet of the heat dissipation fan 50 is arranged toward the air inlet 12 , and the air outlet 13 of the heat dissipation fan 50 is arranged toward the heat exchange structure 30 and the radiator 40 . There are multiple heat dissipation fans 50 , and each heat dissipation fan 50 is arranged at intervals along the second direction and the axis of the heat dissipation fan 50 extends along the first direction. The axis of the heat dissipation fan 50 is located in the interval between the heat dissipation fins and the fins 32 , so that the heat dissipation fins, the heat exchange tubes 31 and the fins 32 are all located in the strong wind area of the heat dissipation fan 50 , and the heat dissipation efficiency is high. The heat dissipation fan 50 is an exhaust fan in this embodiment. Among them, the heat dissipation fan 50 covers part of the heat exchange tube 31 , but does not cover part of the air collecting box 33 and the air outlet box 34 .

本实施例中,散热器40沿第三方向的投影面积大于换热结构30沿第三方向的投影面积,也就是说,在换热结构30的出风侧,散热器40仍设置有散热齿片,图4中,散热器40的散热齿片延伸至壳体10的后侧壁(图4中左侧)。为了提高散热器40的散热效率,主要是防止经过换热管31的热风流向换热管31出风侧的散热齿,还设有风道安装板60,风道安装板60一端延伸至出风口13处,另一端延伸至换热管31背离进风口12的一侧,以在换热结构30的出风侧形成彼此隔开的第一风流区03和第二风流区04,其中,风道安装板60应延伸至最底端的连接管311的底端;散热器40还至少部分位于第二风流区04中。In this embodiment, the projected area of the radiator 40 along the third direction is larger than the projected area of the heat exchange structure 30 along the third direction, that is, on the air outlet side of the heat exchange structure 30, the radiator 40 is still provided with heat dissipation fins. In FIG4 , the heat dissipation fins of the radiator 40 extend to the rear side wall (left side in FIG4 ) of the housing 10. In order to improve the heat dissipation efficiency of the radiator 40, mainly to prevent the hot air passing through the heat exchange tube 31 from flowing to the heat dissipation teeth on the air outlet side of the heat exchange tube 31, an air duct mounting plate 60 is also provided, one end of the air duct mounting plate 60 extends to the air outlet 13, and the other end extends to the side of the heat exchange tube 31 away from the air inlet 12, so as to form a first air flow area 03 and a second air flow area 04 separated from each other on the air outlet side of the heat exchange structure 30, wherein the air duct mounting plate 60 should extend to the bottom end of the bottommost connecting tube 311; the radiator 40 is also at least partially located in the second air flow area 04.

定义位于换热管31和安装板11之间的散热齿片为第一散热齿片42,位于第二风流区04中的散热齿片为第二散热齿片43;风道安装板60与第二散热齿片43的自由端之间形成沿第一方向延伸的过风间隙;散热风机50适于驱动风自进风口12依次经过换热管31、第一风流区03流向出风口13,还适于驱动风自进风口12依次经过第一散热齿片42的间隙、第二散热齿片43的间隙流向出风口13。风道安装板60的设置避免了位于换热结构30出风侧的第二散热齿片43受到换热管31热量的影响,使得第二散热齿片43具有较高的散热效率,此外,风道安装板60与第二散热齿片43的自由端之间形成沿第一方向延伸的过风间隙,保证了第二散热齿片43自由端的及时散热,从而整体改善了第二散热齿片43的散热效率。The heat dissipation fins located between the heat exchange tube 31 and the mounting plate 11 are defined as first heat dissipation fins 42, and the heat dissipation fins located in the second air flow area 04 are defined as second heat dissipation fins 43; a wind gap extending along the first direction is formed between the air duct mounting plate 60 and the free end of the second heat dissipation fin 43; the heat dissipation fan 50 is suitable for driving the wind from the air inlet 12 to pass through the heat exchange tube 31 and the first air flow area 03 to flow to the air outlet 13, and is also suitable for driving the wind from the air inlet 12 to pass through the gaps of the first heat dissipation fins 42 and the gaps of the second heat dissipation fins 43 to flow to the air outlet 13. The setting of the air duct mounting plate 60 prevents the second heat dissipation fins 43 located on the air outlet side of the heat exchange structure 30 from being affected by the heat of the heat exchange tube 31, so that the second heat dissipation fins 43 have a higher heat dissipation efficiency. In addition, a wind gap extending along the first direction is formed between the air duct mounting plate 60 and the free end of the second heat dissipation fin 43, which ensures timely heat dissipation of the free end of the second heat dissipation fin 43, thereby improving the heat dissipation efficiency of the second heat dissipation fin 43 as a whole.

其中,更进一步地,沿远离安装板11的方向,第二散热齿片43的高度大于第一散热齿片42的高度,从而充分利用了换热管31出风侧的空间增大散热器40的散热效率。本实施例中,第一散热齿片42和第二散热齿片43均位于同一散热基板41上,加工过程中可先在散热基板41上制作同样高度的第二散热齿片43,再将部分第二散热齿片43裁短变成高度更低的第一散热齿片42。但应理解,在其他实施方式中,第一散热齿片42和第二散热齿片43对应的散热基板也可为不同的散热基板。Furthermore, in the direction away from the mounting plate 11, the height of the second heat dissipation fin 43 is greater than the height of the first heat dissipation fin 42, thereby making full use of the space on the air outlet side of the heat exchange tube 31 to increase the heat dissipation efficiency of the radiator 40. In this embodiment, the first heat dissipation fin 42 and the second heat dissipation fin 43 are both located on the same heat dissipation substrate 41. During the processing, the second heat dissipation fin 43 of the same height can be firstly made on the heat dissipation substrate 41, and then part of the second heat dissipation fin 43 can be shortened to become the first heat dissipation fin 42 with a lower height. However, it should be understood that in other embodiments, the heat dissipation substrates corresponding to the first heat dissipation fin 42 and the second heat dissipation fin 43 can also be different heat dissipation substrates.

参见图5-6,风道安装板60设有沿第一方向延伸且朝向背离安装板11的导风槽61,导风槽61的槽口朝向壳体10的顶壁14;导风槽61的一端衔接换热管31靠近安装板11的一端,另一端与出风口13相对并设有向出风口13倾斜的导风板62;导风槽61、导风板62和靠近导风槽61槽口的散热腔02的腔壁配合形成第一风流区03;导风槽61的槽底壁的外表面与第二散热齿片43的自由端之间形成沿第一方向延伸的过风间隙。风道安装板60的结构设置使得换热管31的出风顺畅,从而保证了换热结构30具有较高的散热效率。Referring to Fig. 5-6, the air duct mounting plate 60 is provided with an air guide groove 61 extending in the first direction and facing away from the mounting plate 11, and the notch of the air guide groove 61 faces the top wall 14 of the housing 10; one end of the air guide groove 61 is connected to the end of the heat exchange tube 31 close to the mounting plate 11, and the other end is opposite to the air outlet 13 and is provided with an air guide plate 62 inclined toward the air outlet 13; the air guide groove 61, the air guide plate 62 and the cavity wall of the heat dissipation cavity 02 close to the notch of the air guide groove 61 cooperate to form a first air flow area 03; the outer surface of the groove bottom wall of the air guide groove 61 and the free end of the second heat dissipation fin 43 form a wind gap extending in the first direction. The structural setting of the air duct mounting plate 60 makes the air outlet of the heat exchange tube 31 smooth, thereby ensuring that the heat exchange structure 30 has a high heat dissipation efficiency.

风道安装板60还于各第二散热齿片43沿第二方向的两侧分别设有第一侧板63和第二侧板64;第一侧板63和第二侧板64沿第三方向的两端分别衔接安装板11和导风槽61,第一侧板63和第二侧板64分别与导风槽61的两个槽侧壁配合形成第一隔风板和第二隔风板;第一隔风板和/或第二隔风板与散热腔02的腔壁之间形成与第一风流区03和第二风流区04均隔开的过风区06;图6中,第一隔风板和第二隔风板分别位于左侧和右侧,第一隔风板和第二隔风板的上游端(前端)分别衔接集风盒33和出风盒34相对的侧壁(即内侧壁),第一隔风板和第二隔风板的下游端(后端)则延伸至出风口13的下端,但未延伸到壳体10的后侧壁。第二隔风板位于出风部353的内侧且与散热腔02的腔壁之间形成过风区06,第二隔风板与对应的壳体10的侧壁之间的间距大于出风部353与对应的壳体10的侧壁之间的间距,出风部353与对应的壳体10的侧壁之间形成与过风区06连通的走风区05。走风区05和过风区06形成串联风道,且走风区05位于过风区06上游。The air duct mounting plate 60 is also provided with a first side plate 63 and a second side plate 64 on both sides of each second heat dissipation tooth plate 43 along the second direction; the first side plate 63 and the second side plate 64 are connected to the mounting plate 11 and the air guide groove 61 at both ends along the third direction respectively, and the first side plate 63 and the second side plate 64 respectively cooperate with the two groove side walls of the air guide groove 61 to form a first air baffle and a second air baffle; a wind passing area 06 separated from the first air flow area 03 and the second air flow area 04 is formed between the first air baffle and/or the second air baffle and the cavity wall of the heat dissipation cavity 02; in Figure 6, the first air baffle and the second air baffle are respectively located on the left and right sides, and the upstream ends (front ends) of the first air baffle and the second air baffle are respectively connected to the opposite side walls (i.e., inner walls) of the air collecting box 33 and the air outlet box 34, and the downstream ends (rear ends) of the first air baffle and the second air baffle extend to the lower end of the air outlet 13, but do not extend to the rear side wall of the shell 10. The second air baffle is located inside the air outlet 353 and forms a wind passing area 06 with the cavity wall of the heat dissipation cavity 02. The distance between the second air baffle and the corresponding side wall of the housing 10 is greater than the distance between the air outlet 353 and the corresponding side wall of the housing 10. A wind passing area 05 connected to the wind passing area 06 is formed between the air outlet 353 and the corresponding side wall of the housing 10. The wind passing area 05 and the wind passing area 06 form a series air duct, and the wind passing area 05 is located upstream of the wind passing area 06.

待散热电气件70至少部分位于过风区06,至少部分位于走风区05,散热风机50还适于驱动风流自进风口12经过走风区05、过风区06流向出风口13。风道安装板60的结构设置得以形成第一风流区03、第二风流区04以及与第一风流区03和第二风流区04均隔开的走风区05、过风区06,第一风流区03、第二风流区04和走风区05的风道并联,第一风流区03、第二风流区04和过风区06的风道并联,互不干扰,将防护性要求相对而言不那么高的待散热电气件70置于散热腔02的走风区05和过风区06并通过风冷散热,布局合理巧妙,空间利用率高,有效提升了发热组件20和待散热电气件70的均温性。The electrical component 70 to be cooled is at least partially located in the wind passing zone 06 and at least partially located in the wind passing zone 05. The cooling fan 50 is also suitable for driving the airflow from the air inlet 12 through the wind passing zone 05 and the wind passing zone 06 to the air outlet 13. The structural arrangement of the air duct mounting plate 60 is capable of forming the first wind flow zone 03, the second wind flow zone 04, and the wind passing zone 05 and the wind passing zone 06 separated from the first wind flow zone 03 and the second wind flow zone 04. The wind ducts of the first wind flow zone 03, the second wind flow zone 04 and the wind passing zone 05 are connected in parallel, and the wind ducts of the first wind flow zone 03, the second wind flow zone 04 and the wind passing zone 06 are connected in parallel without interfering with each other. The electrical component 70 to be cooled, which has relatively low protection requirements, is placed in the wind passing zone 05 and the wind passing zone 06 of the heat dissipation cavity 02 and cools by air cooling. The layout is reasonable and ingenious, the space utilization rate is high, and the temperature uniformity of the heating component 20 and the electrical component 70 to be cooled is effectively improved.

具体而言,待散热电气件70包括升压电感71和逆变电感72;升压电感71沿第二方向间隔布设于散热风机50的进风侧,逆变电感72位于散热风机50的出风侧。图5和图7中,共设置有三个逆变电感72,其中一逆变电感72竖向放置于走风区05,另外两个逆变电感72横向放置于过风区06内。其中一散热风机50正对走风区05。Specifically, the electrical component 70 to be cooled includes a boost inductor 71 and an inverter inductor 72; the boost inductor 71 is arranged at intervals along the second direction on the air inlet side of the cooling fan 50, and the inverter inductor 72 is located on the air outlet side of the cooling fan 50. In Figures 5 and 7, a total of three inverter inductors 72 are provided, one of which is vertically placed in the air passing area 05, and the other two inverter inductors 72 are horizontally placed in the air passing area 06. One of the cooling fans 50 is directly opposite to the air passing area 05.

由于升压电感71发热量较小,逆变电感72发热量较大,将发热量小的升压电感71置于散热风机50的进风侧,将逆变电感72置于散热风机50的出风侧,散热风机50经过升压电感71的风流温度仍然较低,可以同步带走换热结构30、散热器40和逆变电感72的热量,整个散热腔02都具有良好的散热效果,从而保证了整个逆变器的稳定运行。换热结构30的出风部353的温度较低,出风部353与对应的壳体10的侧壁之间形成与过风区06连通的走风区05,部分逆变电感72竖向放置于走风区05,部分逆变电感72横向放置于过风区06,进一步在不影响散热效率的前提下提高了空间利用率。Since the boost inductor 71 generates less heat and the inverter inductor 72 generates more heat, the boost inductor 71 with less heat is placed on the air inlet side of the heat dissipation fan 50, and the inverter inductor 72 is placed on the air outlet side of the heat dissipation fan 50. The airflow temperature of the heat dissipation fan 50 passing through the boost inductor 71 is still relatively low, and the heat of the heat exchange structure 30, the radiator 40 and the inverter inductor 72 can be taken away simultaneously. The entire heat dissipation cavity 02 has a good heat dissipation effect, thereby ensuring the stable operation of the entire inverter. The temperature of the air outlet 353 of the heat exchange structure 30 is relatively low, and a wind passing area 05 connected to the wind passing area 06 is formed between the air outlet 353 and the corresponding side wall of the shell 10. Part of the inverter inductor 72 is placed vertically in the wind passing area 05, and part of the inverter inductor 72 is placed horizontally in the wind passing area 06, further improving the space utilization without affecting the heat dissipation efficiency.

本实施例中,发热组件20通过换热结构30和散热器40散热,具体而言,换热结构30经过降温后的气流通过第二风口112流入密闭腔01,对密闭腔01内的发热组件20散热,之后再由密闭腔01内的扰流风扇带入第一风口111重新进入换热管31,完成一次循环;发热量较大的器件如IGBT则可直接将热量传递给散热器40的散热基板41,再借由散热基板41传递给散热齿片,散热风机50将散热齿片和换热结构30的热量带入出风口13,从而保证了发热组件20的防护性;如此,既保证了发热组件20的防护性,又使得整个逆变器具有较高的散热效率;其中,散热风机50为散热器40和换热结构30散热时,散热器40和换热结构30的风道并联使得散热齿片和换热管31的散热互不干扰,散热效率高。第一风口111和第二风口112沿第二方向间隔布设,换热结构30置于散热腔02后,风流流过换热结构30时以及散热齿片时较为顺畅。In this embodiment, the heat generating component 20 dissipates heat through the heat exchange structure 30 and the radiator 40. Specifically, the airflow after cooling of the heat exchange structure 30 flows into the closed chamber 01 through the second air outlet 112, dissipates heat to the heat generating component 20 in the closed chamber 01, and then is brought into the first air outlet 111 by the turbulent fan in the closed chamber 01 and re-enters the heat exchange tube 31 to complete a cycle; a device with a large heat generation, such as an IGBT, can directly transfer the heat to the heat dissipation substrate 41 of the radiator 40, and then transfer it to the heat dissipation fins through the heat dissipation substrate 41, and the heat dissipation fan 50 brings the heat of the heat dissipation fins and the heat exchange structure 30 into the air outlet 13, thereby ensuring the protection of the heat generating component 20; in this way, the protection of the heat generating component 20 is ensured, and the entire inverter has a higher heat dissipation efficiency; wherein, when the heat dissipation fan 50 dissipates heat for the radiator 40 and the heat exchange structure 30, the air ducts of the radiator 40 and the heat exchange structure 30 are connected in parallel so that the heat dissipation of the heat dissipation fins and the heat exchange tube 31 does not interfere with each other, and the heat dissipation efficiency is high. The first air outlet 111 and the second air outlet 112 are arranged at intervals along the second direction. After the heat exchange structure 30 is placed in the heat dissipation cavity 02, the airflow flows smoothly through the heat exchange structure 30 and the heat dissipation fins.

换热结构30包括若干沿过风方向(第一方向)布设的换热管31,相比于一整个换热管的结构,本方案中每个换热管31的表面积相对减小,因而每个换热管31都可以配置较大的强度,与此同时,换热结构30沿换热管31的延伸方向间隔布设有若干围设于各换热管31外以将各换热管31连为一体,因此,各鳍片32还可以在换热管31的长度方向、宽度方向和高度方向对各换热管31形成多点支撑和加强,从而有效防止了换热管31的中部塌陷和断裂,提高了换热结构30的稳定性。更优地是,各鳍片32还可以在各换热管31之间导热,使得各换热管31之间具有均温效果,这一优势在换热管31沿过风方向的数量较多时优势更为突出,从而提高了各换热管31的均温性,避免了局部过热;此外,相邻的鳍片32之间形成走风道,风流通过该走风道时可快速带走换热管31表面的热量,尤其是与安装板11相对的表面与背离安装板11的表面,散热效率高,且使得风流沿第一方向流动,实现导流功能,位于风流下游的换热管31的热量也能被快速带走,进一步提高了散热效率;各换热管31沿其延伸方向贯穿各鳍片32,易于加工,且意味着鳍片32垂直于换热管31的延伸方向,从而使得相邻的鳍片32之间形成沿第一方向延伸的走风道,风流流动顺畅;每个换热管31包括若干沿其厚度方向布设的连接管311,连接管311为扁平状,相邻的连接管311之间形成平行于第一方向的过风通道,一方面使得换热管31由多个连接管311形成,使得换热管31在厚度方向的强度也得到加强,另一方面避免了换热管31厚度方向的热量集中,风流可通过过风通道带走连接管311表面的热量,提高了散热效率;各鳍片32还围设于各连接管311外,使得鳍片32可在各连接管311之间导热和导流,提高了均温性,也在厚度方向上实现了多点支撑,进一步增大了换热管31的强度。当这一换热结构30用于为密闭腔01散热时,则可以保证持久稳定地为密闭腔01散热。The heat exchange structure 30 includes a plurality of heat exchange tubes 31 arranged along the wind direction (first direction). Compared with the structure of a whole heat exchange tube, the surface area of each heat exchange tube 31 in this scheme is relatively reduced, so each heat exchange tube 31 can be configured with greater strength. At the same time, the heat exchange structure 30 is provided with a plurality of fins 32 arranged at intervals along the extension direction of the heat exchange tube 31 and arranged outside each heat exchange tube 31 to connect each heat exchange tube 31 as a whole. Therefore, each fin 32 can also form multi-point support and reinforcement for each heat exchange tube 31 in the length direction, width direction and height direction of the heat exchange tube 31, thereby effectively preventing the middle part of the heat exchange tube 31 from collapsing and breaking, and improving the stability of the heat exchange structure 30. More preferably, each fin 32 can also conduct heat between each heat exchange tube 31, so that there is a temperature uniformity effect between each heat exchange tube 31. This advantage is more prominent when the number of heat exchange tubes 31 along the wind direction is large, thereby improving the temperature uniformity of each heat exchange tube 31 and avoiding local overheating. In addition, an air duct is formed between adjacent fins 32. When the wind flows through the air duct, it can quickly take away the heat from the surface of the heat exchange tube 31, especially the surface opposite to the mounting plate 11 and the surface away from the mounting plate 11, which has high heat dissipation efficiency and makes the wind flow along the first direction to realize the flow diversion function. The heat of the heat exchange tube 31 located downstream of the wind flow can also be quickly taken away, further improving the heat dissipation efficiency. Each heat exchange tube 31 passes through each fin 32 along its extension direction, which is easy to process, and means that the fin 32 is perpendicular to the extension direction of the heat exchange tube 31. Thus, an air passage extending along the first direction is formed between adjacent fins 32, and the airflow flows smoothly; each heat exchange tube 31 includes a plurality of connecting tubes 311 arranged along its thickness direction, and the connecting tubes 311 are flat, and an air passage parallel to the first direction is formed between adjacent connecting tubes 311. On the one hand, the heat exchange tube 31 is formed by a plurality of connecting tubes 311, so that the strength of the heat exchange tube 31 in the thickness direction is also enhanced, and on the other hand, the heat concentration in the thickness direction of the heat exchange tube 31 is avoided, and the airflow can take away the heat on the surface of the connecting tube 311 through the air passage, thereby improving the heat dissipation efficiency; each fin 32 is also arranged outside each connecting tube 311, so that the fin 32 can conduct heat and flow between each connecting tube 311, thereby improving the temperature uniformity, and also realizing multi-point support in the thickness direction, further increasing the strength of the heat exchange tube 31. When this heat exchange structure 30 is used to dissipate heat for the closed cavity 01, it can ensure long-term and stable heat dissipation for the closed cavity 01.

其中,换热管31与安装板11相对以使位于换热管31上的鳍片32与安装板11的外表面之间形成间隔,以允许为密闭腔01散热的散热齿片伸出,从而可充分利用换热管31与安装板11的外表面之间的间隔放置散热齿片,布局巧妙,空间利用率高,且散热齿片和换热管31为并联风道,使得散热齿片和换热管31的散热互不干扰,散热效率高。Among them, the heat exchange tube 31 is opposite to the mounting plate 11 so that a gap is formed between the fins 32 located on the heat exchange tube 31 and the outer surface of the mounting plate 11, so as to allow the heat dissipation fins for dissipating heat for the closed cavity 01 to extend, so that the gap between the heat exchange tube 31 and the outer surface of the mounting plate 11 can be fully utilized to place the heat dissipation fins. The layout is ingenious and the space utilization rate is high. The heat dissipation fins and the heat exchange tube 31 are parallel air ducts, so that the heat dissipation of the heat dissipation fins and the heat exchange tube 31 do not interfere with each other, and the heat dissipation efficiency is high.

在一种应用场景中,逆变器为壁挂式逆变器,壳体10的顶壁14朝向墙壁,进风口12位于壳体10的下端,出风口13位于壳体10的上端并与墙面相对,壳体10的顶壁14还凸出设有挡板80以避免出风口13的热风回流至进风口12,在这种实施方式中,出风口13开设于顶壁14,相比于开设于与进风口12相对的侧壁,可以防止雨水或杂物通过出风口13进入散热腔02内,有效提高了散热腔02的防护性,从而保证了逆变器的稳定运行。In one application scenario, the inverter is a wall-mounted inverter, the top wall 14 of the shell 10 faces the wall, the air inlet 12 is located at the lower end of the shell 10, and the air outlet 13 is located at the upper end of the shell 10 and opposite to the wall. The top wall 14 of the shell 10 is also protruding with a baffle 80 to prevent the hot air from the air outlet 13 from flowing back to the air inlet 12. In this embodiment, the air outlet 13 is opened on the top wall 14. Compared with the side wall opposite to the air inlet 12, it can prevent rain or debris from entering the heat dissipation cavity 02 through the air outlet 13, thereby effectively improving the protectiveness of the heat dissipation cavity 02, thereby ensuring the stable operation of the inverter.

实施例2Example 2

实施例2与实施例1基本相同,所不同的是,参见图8,换热管31的横截面为圆筒状,圆筒状的换热管31,有利于加工,且进一步使得换热管31的表面积较小,从而使得换热管31长度较长时中部不易塌陷变形甚至于断裂。Embodiment 2 is basically the same as Embodiment 1, except that, referring to FIG8 , the cross section of the heat exchange tube 31 is cylindrical. The cylindrical heat exchange tube 31 is convenient for processing and further reduces the surface area of the heat exchange tube 31, thereby preventing the middle portion of the heat exchange tube 31 from collapsing, deforming or even breaking when the length of the heat exchange tube 31 is long.

实施例3Example 3

实施例3与实施例1基本相同,所不同的是,参见图9,换热结构30不包括集风腔和出风腔,各换热管31的两端分别向内弯曲以形成与密闭腔01连通的集风部352和出风部353,换热管31的中间部分形成架设于集风部352和出风部353之间并与安装板11的外表面相对的连接部351;各鳍片32围设于集风部352、出风部353和连接部351的各换热管31外。每个换热管31包括若干沿其厚度方向间隔布设的连接管311,各鳍片32还围设于各连接管311外,此处,集风部352和出风部353的厚度方向为第二方向,连接部351的厚度方向则为第三方向。本实施例中,连接管311的横截面为扁平状,每个换热管31中的相邻的连接管311之间形成平行于第一方向的过风通道。这种结构加工便捷,各换热管31内的风流互不干扰直接吹入密闭腔01,并从密闭腔01直接进入换热管31;各鳍片32围设于集风部352、出风部353和连接部351的各换热管31外,使得换热管31各部分均有良好的均温性和支撑及加强。其中,集风部352和出风部353的底部也形成法兰结构以与安装板11密封固接。Embodiment 3 is basically the same as Embodiment 1, except that, referring to FIG. 9 , the heat exchange structure 30 does not include an air collecting cavity and an air outlet cavity, and the two ends of each heat exchange tube 31 are respectively bent inward to form an air collecting portion 352 and an air outlet portion 353 connected to the closed cavity 01, and the middle part of the heat exchange tube 31 forms a connecting portion 351 which is erected between the air collecting portion 352 and the air outlet portion 353 and is opposite to the outer surface of the mounting plate 11; each fin 32 is arranged outside each heat exchange tube 31 of the air collecting portion 352, the air outlet portion 353 and the connecting portion 351. Each heat exchange tube 31 includes a plurality of connecting tubes 311 arranged at intervals along the thickness direction thereof, and each fin 32 is also arranged outside each connecting tube 311, where the thickness direction of the air collecting portion 352 and the air outlet portion 353 is the second direction, and the thickness direction of the connecting portion 351 is the third direction. In this embodiment, the cross section of the connecting tube 311 is flat, and an air passage parallel to the first direction is formed between adjacent connecting tubes 311 in each heat exchange tube 31. This structure is easy to process, and the wind flows in each heat exchange tube 31 are blown directly into the closed cavity 01 without interfering with each other, and directly enter the heat exchange tube 31 from the closed cavity 01; each fin 32 is arranged outside each heat exchange tube 31 of the air collecting part 352, the air outlet part 353 and the connecting part 351, so that each part of the heat exchange tube 31 has good temperature uniformity and support and reinforcement. Among them, the bottom of the air collecting part 352 and the air outlet part 353 also forms a flange structure to be sealed and fixed with the mounting plate 11.

实施例4Example 4

实施例4与实施例3基本相同,所不同的是,换热管31的横截面为圆筒状。Embodiment 4 is basically the same as Embodiment 3, except that the cross section of the heat exchange tube 31 is cylindrical.

换热管31为圆筒状,有利于加工,且进一步使得换热管31的表面积较小,从而使得换热管31长度较长时中部不易塌陷变形甚至于断裂。The heat exchange tube 31 is cylindrical, which is convenient for processing and further reduces the surface area of the heat exchange tube 31 , thereby preventing the middle portion of the heat exchange tube 31 from collapsing, deforming or even breaking when the heat exchange tube 31 is long.

上述说明书和实施例的描述,用于解释本发明保护范围,但并不构成对本发明保护范围的限定。通过本发明或上述实施例的启示,本领域普通技术人员结合公知常识、本领域的普通技术知识和/或现有技术,通过合乎逻辑的分析、推理或有限的试验可以得到的对本发明实施例或其中一部分技术特征的修改、等同替换或其他改进,均应包含在本发明的保护范围之内。The description of the above specification and embodiments is used to explain the protection scope of the present invention, but does not constitute a limitation on the protection scope of the present invention. Through the enlightenment of the present invention or the above embodiments, ordinary technicians in this field can obtain modifications, equivalent substitutions or other improvements to the embodiments of the present invention or part of the technical features thereof through logical analysis, reasoning or limited experiments, which should be included in the protection scope of the present invention.

Claims (10)

1.一种换热结构(30),用于为密闭腔(01)散热,所述密闭腔(01)设有平行于第一方向的安装板(11),其特征是,所述换热结构(30)凸出于安装板(11)外并沿平行于第一方向的过风方向间隔布设有若干连通所述密闭腔(01)的换热管(31),所述换热结构(30)还沿换热管(31)的延伸方向间隔布设有若干围设于各换热管(31)外鳍片(32)以将各换热管(31)连为一体,各鳍片(32)之间形成走风道以带走各换热管(31)的热量。1. A heat exchange structure (30) for dissipating heat for a closed cavity (01), wherein the closed cavity (01) is provided with a mounting plate (11) parallel to a first direction, wherein the heat exchange structure (30) protrudes from the mounting plate (11) and is provided with a plurality of heat exchange tubes (31) communicating with the closed cavity (01) at intervals along a wind direction parallel to the first direction, wherein the heat exchange structure (30) is further provided with a plurality of fins (32) arranged around each heat exchange tube (31) at intervals along an extension direction of the heat exchange tube (31) so as to connect each heat exchange tube (31) as a whole, and an air duct is formed between each fin (32) so as to take away the heat of each heat exchange tube (31). 2.如权利要求1所述的一种换热结构(30),其特征是,所述换热结构(30)的两端还设有集风腔和出风腔,所述集风腔和出风腔均沿垂直于安装板(11)的方向延伸并连通各换热管(31)和密闭腔(01)。2. A heat exchange structure (30) as described in claim 1, characterized in that an air collecting chamber and an air outlet chamber are further provided at both ends of the heat exchange structure (30), and the air collecting chamber and the air outlet chamber both extend in a direction perpendicular to the mounting plate (11) and connect each heat exchange tube (31) and the closed chamber (01). 3.如权利要求1所述的一种换热结构(30),其特征,各换热管(31)的两端分别向内弯曲以形成与密闭腔(01)连通的集风部(352)和出风部(353),所述换热管(31)的中间部分形成架设于集风部(352)和出风部(353)之间并与安装板(11)的外表面相对的连接部(351);各鳍片(32)围设于集风部(352)、出风部(353)和连接部(351)的各换热管(31)外。3. A heat exchange structure (30) as described in claim 1, characterized in that both ends of each heat exchange tube (31) are bent inward to form an air collecting portion (352) and an air outlet portion (353) connected to the closed cavity (01), and the middle part of the heat exchange tube (31) forms a connecting portion (351) which is arranged between the air collecting portion (352) and the air outlet portion (353) and is opposite to the outer surface of the mounting plate (11); each fin (32) is arranged outside each heat exchange tube (31) of the air collecting portion (352), the air outlet portion (353) and the connecting portion (351). 4.如权利要求2或3所述的一种换热结构(30),其特征是,各换热管(31)沿其延伸方向贯穿各鳍片(32),每个换热管(31)包括若干沿其厚度方向间隔布设的连接管(311),各鳍片(32)还围设于各连接管(311)外;每个换热管(31)的相邻的连接管(311)之间形成平行于第一方向的过风通道。4. A heat exchange structure (30) as described in claim 2 or 3, characterized in that each heat exchange tube (31) passes through each fin (32) along its extension direction, each heat exchange tube (31) includes a plurality of connecting tubes (311) arranged at intervals along its thickness direction, and each fin (32) is also surrounded by each connecting tube (311); an air passage parallel to the first direction is formed between adjacent connecting tubes (311) of each heat exchange tube (31). 5.一种逆变器,其特征是,包括5. An inverter, characterized in that it comprises 壳体(10),其内设有平行于第一方向的安装板(11),所述安装板(11)将所述壳体(10)分隔为散热腔(02)和密闭腔(01),所述安装板(11)上沿第二方向间隔布设有沿第三方向开设的第一风口(111)和第二风口(112),所述散热腔(02)设有沿第一方向开设的进风口(12)和与进风口(12)连通的出风口(13)以形成沿第一方向流动的风流;A shell (10) is provided with a mounting plate (11) parallel to a first direction, the mounting plate (11) divides the shell (10) into a heat dissipation chamber (02) and a closed chamber (01), a first air outlet (111) and a second air outlet (112) opened along a third direction are arranged on the mounting plate (11) at intervals along a second direction, the heat dissipation chamber (02) is provided with an air inlet (12) opened along the first direction and an air outlet (13) connected to the air inlet (12) to form a wind flow flowing along the first direction; 所述第一方向、第二方向和第三方向彼此正交;The first direction, the second direction and the third direction are orthogonal to each other; 发热组件(20),其置于所述密闭腔(01)内;A heating component (20) is placed in the sealed chamber (01); 换热结构(30),其如权利要求1-4中任一项所述并置于散热腔(02)中,所述换热管(31)连通所述第一风口(111)和第二风口(112);所述换热管(31)至少部分与所述安装板(11)相对以使位于该部分换热管(31)上的鳍片(32)与安装板(11)的外表面之间形成间隔;A heat exchange structure (30) as claimed in any one of claims 1 to 4 and disposed in a heat dissipation cavity (02), wherein the heat exchange tube (31) is connected to the first air port (111) and the second air port (112); the heat exchange tube (31) is at least partially opposite to the mounting plate (11) so that a gap is formed between the fin (32) located on the portion of the heat exchange tube (31) and the outer surface of the mounting plate (11); 散热器(40),其置于所述散热腔(02)中并用于为至少部分发热组件(20)散热,其设有至少部分位于安装板(11)和鳍片(32)之间的间隔内的散热齿片,各散热齿片沿第二方向间隔布设并垂直于第二方向;和A heat sink (40) disposed in the heat dissipation cavity (02) and used to dissipate heat for at least a portion of the heat generating component (20), the heat sink being provided with heat dissipation fins at least partially located in the interval between the mounting plate (11) and the fins (32), the heat dissipation fins being arranged at intervals along the second direction and being perpendicular to the second direction; and 散热风机(50),其置于所述散热腔(02)中并适于驱动风自进风口(12)同步经过换热管(31)和散热齿片流向出风口(13)。A heat dissipation fan (50) is disposed in the heat dissipation cavity (02) and is suitable for driving wind to flow from the air inlet (12) to the air outlet (13) through the heat exchange tube (31) and the heat dissipation fins simultaneously. 6.如权利要求5所述的一种逆变器,其特征是,还包括风道安装板(60),所述风道安装板(60)一端延伸至出风口(13)处,另一端延伸至换热管(31)背离进风口(12)的一侧,以在换热结构(30)的出风侧形成彼此隔开的第一风流区(03)和第二风流区(04);所述散热器(40)还至少部分位于所述第二风流区(04)中;定义位于换热管(31)和安装板(11)之间的散热齿片为第一散热齿片(42),位于所述第二风流区(04)中的散热齿片为第二散热齿片(43);所述风道安装板(60)与第二散热齿片(43)的自由端之间形成沿第一方向延伸的过风间隙;6. An inverter according to claim 5, characterized in that it also includes an air duct mounting plate (60), one end of the air duct mounting plate (60) extends to the air outlet (13), and the other end extends to the side of the heat exchange tube (31) away from the air inlet (12), so as to form a first air flow area (03) and a second air flow area (04) separated from each other on the air outlet side of the heat exchange structure (30); the radiator (40) is also at least partially located in the second air flow area (04); the heat dissipation fin located between the heat exchange tube (31) and the mounting plate (11) is defined as a first heat dissipation fin (42), and the heat dissipation fin located in the second air flow area (04) is defined as a second heat dissipation fin (43); a wind gap extending in a first direction is formed between the air duct mounting plate (60) and the free end of the second heat dissipation fin (43); 所述散热风机(50)适于驱动风自进风口(12)依次经过换热管(31)、第一风流区(03)流向出风口(13),还适于驱动风自进风口(12)依次经过第一散热齿片(42)的间隙、第二散热齿片(43)的间隙流向出风口(13)。The heat dissipation fan (50) is suitable for driving wind from the air inlet (12) to flow through the heat exchange tube (31) and the first air flow area (03) to the air outlet (13), and is also suitable for driving wind from the air inlet (12) to flow through the gaps of the first heat dissipation fins (42) and the gaps of the second heat dissipation fins (43) to the air outlet (13). 7.如权利要求6所述的一种逆变器,其特征是,沿远离安装板(11)的方向,所述第二散热齿片(43)的高度大于所述第一散热齿片(42)的高度;所述出风口(13)沿第三方向开设并远离进风口(12);所述风道安装板(60)设有沿第一方向延伸且朝向背离安装板(11)的导风槽(61);所述导风槽(61)的一端衔接所述换热管(31)靠近安装板(11)的一端,另一端与出风口(13)相对并设有向出风口(13)倾斜的导风板(62);所述导风槽(61)、导风板(62)和靠近导风槽(61)槽口的散热腔(02)的腔壁配合形成所述第一风流区(03);所述导风槽(61)的槽底壁的外表面与第二散热齿片(43)的自由端之间形成沿第一方向延伸的过风间隙。7. An inverter according to claim 6, characterized in that, in a direction away from the mounting plate (11), the height of the second heat dissipation fin (43) is greater than the height of the first heat dissipation fin (42); the air outlet (13) is opened along a third direction and away from the air inlet (12); the air duct mounting plate (60) is provided with an air guide groove (61) extending along a first direction and facing away from the mounting plate (11); one end of the air guide groove (61) is connected to an end of the heat exchange tube (31) close to the mounting plate (11), and the other end is opposite to the air outlet (13) and is provided with an air guide plate (62) inclined toward the air outlet (13); the air guide groove (61), the air guide plate (62) and the cavity wall of the heat dissipation cavity (02) close to the notch of the air guide groove (61) cooperate to form the first wind flow area (03); a wind gap extending along the first direction is formed between the outer surface of the groove bottom wall of the air guide groove (61) and the free end of the second heat dissipation fin (43). 8.如权利要求7所述的一种逆变器,其特征是,还包括置于所述散热腔(02)中的待散热电气件(70);所述风道安装板(60)还于各第二散热齿片(43)沿第二方向的两侧分别设有第一侧板(63)和第二侧板(64);所述第一侧板(63)和第二侧板(64)沿第三方向的两端分别衔接所述安装板(11)和导风槽(61),所述第一侧板(63)和第二侧板(64)分别与导风槽(61)的两个槽侧壁配合形成第一隔风板和第二隔风板;所述第一隔风板和/或第二隔风板与所述散热腔(02)的腔壁之间形成与第一风流区(03)和第二风流区(04)均隔开的过风区(06);所述待散热电气件(70)至少部分位于所述过风区(06),所述散热风机(50)还适于驱动风流自进风口(12)经过过风区(06)流向出风口(13)。8. An inverter according to claim 7, characterized in that it also includes an electrical component (70) to be cooled placed in the cooling cavity (02); the air duct mounting plate (60) is further provided with a first side plate (63) and a second side plate (64) on both sides of each second cooling fin (43) along the second direction; the first side plate (63) and the second side plate (64) are connected to the mounting plate (11) and the air guide groove (61) at both ends along the third direction, and the first side plate (63) and the second side plate (64) are connected to the mounting plate (11) and the air guide groove (61) at both ends along the third direction. 4) respectively cooperate with the two side walls of the air guide groove (61) to form a first wind baffle and a second wind baffle; a wind-passing zone (06) separated from the first wind flow zone (03) and the second wind flow zone (04) is formed between the first wind baffle and/or the second wind baffle and the cavity wall of the heat dissipation cavity (02); the electrical component (70) to be cooled is at least partially located in the wind-passing zone (06), and the heat dissipation fan (50) is also suitable for driving the air flow from the air inlet (12) through the wind-passing zone (06) to the air outlet (13). 9.如权利要求8所述的一种逆变器,其特征是,所述换热结构(30)的两端相对设有与密闭腔(01)连通的出风部(353)和集风部(352);所述第二隔风板位于出风部(353)的内侧并与所述散热腔(02)的腔壁之间形成所述过风区(06),所述出风部(353)与对应的壳体(10)的侧壁之间形成与过风区(06)连通的走风区(05);所述待散热电气件(70)还至少部分位于所述走风区(05)。9. An inverter as described in claim 8, characterized in that an air outlet (353) and an air collecting portion (352) connected to the closed cavity (01) are provided at two ends of the heat exchange structure (30); the second air baffle is located on the inner side of the air outlet (353) and forms the air passing area (06) with the cavity wall of the heat dissipation cavity (02); an air outlet area (05) connected to the air passing area (06) is formed between the air outlet (353) and the corresponding side wall of the shell (10); and the electrical component (70) to be dissipated heat is also at least partially located in the air outlet area (05). 10.如权利要求9所述的一种逆变器,其特征是,散热风机(50)的数量为多个,各散热风机(50)沿第二方向布设于换热结构(30)和散热器(40)的进风侧并为抽风风机;所述待散热电气件(70)包括升压电感(71)和逆变电感(72);所述升压电感(71)沿第二方向间隔布设于散热风机(50)的进风侧;所述逆变电感(72)位于散热风机(50)的出风侧,其中,部分逆变电感(72)竖向放置于所述走风区(05),部分逆变电感(72)横向放置于所述过风区(06)。10. An inverter as claimed in claim 9, characterized in that there are multiple heat dissipation fans (50), each heat dissipation fan (50) is arranged along the second direction on the air inlet side of the heat exchange structure (30) and the radiator (40) and is an exhaust fan; the electrical component (70) to be cooled comprises a boost inductor (71) and an inverter inductor (72); the boost inductor (71) is arranged at intervals along the second direction on the air inlet side of the heat dissipation fan (50); the inverter inductor (72) is located on the air outlet side of the heat dissipation fan (50), wherein part of the inverter inductor (72) is vertically placed in the air outlet area (05), and part of the inverter inductor (72) is horizontally placed in the air passing area (06).
CN202311755804.8A 2023-12-19 2023-12-19 Heat exchange structure and inverter Pending CN117858449A (en)

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CN202411262272.9A CN120186941A (en) 2023-12-19 2024-09-10 A heat exchange structure and inverter
CN202411262282.2A CN120186942A (en) 2023-12-19 2024-09-10 A heat exchange structure and inverter
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CN202411262272.9A Pending CN120186941A (en) 2023-12-19 2024-09-10 A heat exchange structure and inverter
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119403100A (en) * 2024-12-31 2025-02-07 深圳科士达科技股份有限公司 Charging module

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119403100A (en) * 2024-12-31 2025-02-07 深圳科士达科技股份有限公司 Charging module
CN119403100B (en) * 2024-12-31 2025-04-18 深圳科士达科技股份有限公司 Charging module

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