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CN117825378B - Basalt ore fiber forming capacity judging method - Google Patents

Basalt ore fiber forming capacity judging method Download PDF

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CN117825378B
CN117825378B CN202410244772.3A CN202410244772A CN117825378B CN 117825378 B CN117825378 B CN 117825378B CN 202410244772 A CN202410244772 A CN 202410244772A CN 117825378 B CN117825378 B CN 117825378B
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basalt
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CN117825378A (en
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张玉法
彭先锋
张旭平
徐小明
徐强
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Sichuan Keyuan Engineering Technology Test Center Co ltd
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Abstract

The invention belongs to the technical field of basalt development and research, and discloses a basalt ore fiber forming capacity judging method, which comprises the following steps of: obtaining the mineral and content of basalt ore to be detected by adopting a light slice identification analysis method, wherein the content of feldspar and pyroxene is more than 75%, the quartz content is less than 10%, the content of metal mineral is less than 5%, and the basalt ore does not contain olivine; step 2: adopting CIPW Norm method to obtain main element oxide content of the primary screened qualified ore in step 1; step 3: calculating an ore viscosity coefficient and a relation coefficient according to the content of the main element oxide obtained in the step 2, and judging the preliminary fiber forming capability of the basalt ore according to the calculated viscosity coefficient and the relation coefficient; according to the invention, the relation coefficient and the viscosity coefficient are calculated through the ore components and the main element content, so that whether basalt ore has fiber forming capability or not is evaluated, and technical support can be provided for determining basalt ore for pushing fibers.

Description

Basalt ore fiber forming capacity judging method
Technical Field
The invention belongs to the technical field of basalt development and research, and particularly relates to a basalt ore fiber forming capacity judging method.
Background
Basalt fiber is continuous fiber drawn from natural basalt; the basalt stone is melted at 1450-1500 ℃, and then is drawn into continuous fibers at high speed through a platinum-rhodium alloy wire-drawing bushing. Basalt fiber is a novel inorganic environment-friendly green high-performance fiber material, and is composed of oxides such as silicon dioxide, aluminum oxide, calcium oxide, magnesium oxide, ferric oxide, titanium dioxide and the like. The basalt continuous fiber has high strength and various excellent performances such as electric insulation, corrosion resistance, high temperature resistance and the like. Basalt continuous fiber has been widely used in various fields such as fiber reinforced composite materials, friction materials, shipbuilding materials, heat insulation materials, automobile industry, high temperature filter fabrics, and protection fields.
Natural basalt can be classified into a radait basalt, an alkaline basalt and a high-alumina basalt according to different components thereof; the components of basalt can be different according to different distribution places of basalt; therefore, how to scientifically judge the suitability of basalt ore for producing continuous fibers is a problem to be solved.
Disclosure of Invention
The invention aims to provide a basalt ore fibrillation ability judging method, which evaluates whether basalt ore can be used as a raw material for continuous fiber generation or not according to the mineral content, skeleton raw material and characteristics of basalt ore.
In order to achieve the above purpose, the invention adopts the following technical scheme:
A basalt ore fiber forming ability judging method comprises the following steps:
Step 1: obtaining the mineral and content of basalt ore to be detected by adopting a light slice identification analysis method, wherein the content of feldspar and pyroxene is more than 75%, the quartz content is less than 10%, the content of metal mineral is less than 5%, and basalt ore without olivine is primary screening qualified ore;
Step 2: adopting CIPW Norm method to obtain main element oxide content of the primary screened qualified ore in step 1; wherein the main element oxide comprises :SiO2、TiO2、Al2O3、Fe2O3、FeO、MgO、CaO、Na2O、K2O;
Step 3: calculating an ore viscosity coefficient and a relation coefficient according to the content of the main element oxide obtained in the step 2, and judging the preliminary fiber forming capability of basalt ore according to the calculated viscosity coefficient and relation coefficient;
The relation coefficient The SiO2、Al2O3、Fe2O3、FeO、CaO、MgO、K2O、Na2O、TiO2 contents calculated by the CIPW Norm method in the step 2;
The viscosity coefficient The contents of SiO 2、Al2O3、Fe2O3、FeO、CaO、MgO、K2O、Na2 O calculated by the CIPW Norm method in the step 2 are respectively;
taking an average value M of a relation coefficient and a viscosity coefficient as a judging index, wherein basalt ore with the average value M of 2.1-3.08 has fiber forming capability, namely
Further, the basalt ore fibrillation ability judging method further comprises the following steps:
Step 4: calculating an acidity coefficient and an Fe ratio coefficient according to the main element oxide content calculated in the step 2 for the basalt ore with the preliminary fiber forming capability in the step 3, and further evaluating the fiber forming capability of the basalt ore according to the acidity coefficient and the Fe ratio coefficient;
The acidity coefficient The contents of SiO 2、Al2O3, caO and MgO calculated by the CIPW Norm method in the step 2 are respectively;
the higher the acidity coefficient, the higher the ore melting temperature and the viscosity of the melt, the higher the chemical stability of the fibers produced;
the Fe ratio coefficient The contents of FeO and Fe 2O3 calculated by the CIPW Norm method in the step 2 are respectively;
The fiber made of basalt ore with the Fe ratio coefficient of 8-13% has good thermal stability and strength.
The beneficial effects of the invention are as follows: the relation coefficient and the viscosity coefficient are calculated through the ore components and the main element oxide content, so that whether basalt ore has fiber forming capability or not is evaluated, and then the fiber forming capability is further evaluated through the acidity coefficient and the Fe ratio coefficient, and technical support can be provided for determining basalt ore for promoting fibers.
Drawings
FIG. 1 is a schematic flow chart of the present invention.
FIG. 2 is a graph of the calculated relationship coefficient and the average value M of the viscosity coefficient according to the present invention versus the log eta result of the viscosity.
Detailed Description
As shown in fig. 1, the method for discriminating the fiber forming ability of basalt ore provided in this embodiment includes the following steps:
Step 1: the method comprises the steps of obtaining the mineral and the content of basalt ore to be detected by adopting a light slice identification analysis method, wherein the content of feldspar and pyroxene is more than 75%, the quartz content is less than 10%, the content of metal mineral is less than 5%, and the basalt ore without olivine is a primary screening qualified ore.
Step 2: adopting CIPW Norm method to obtain main element oxide content of the primary screened qualified ore in step 1; wherein the main element oxide comprises :SiO2、TiO2、Al2O3、Fe2O3、FeO、MgO、CaO、Na2O、K2O.
Step 3: and (3) calculating an ore viscosity coefficient and a relation coefficient according to the content of the main element oxide obtained in the step (2), and judging the preliminary fiber forming capability of the basalt ore according to the calculated viscosity coefficient and relation coefficient.
The relation coefficientThe relation coefficient of the main element oxides determines the wire-out characteristics of the ore melt solution for producing basalt fibers, which are respectively calculated for the content of SiO2、Al2O3、Fe2O3、FeO、CaO、MgO、K2O、Na2O、TiO2 by the CIPW Norm method in the step 2.
The viscosity coefficientThe content of SiO 2、Al2O3、Fe2O3、FeO、CaO、MgO、K2O、Na2 O calculated by the CIPW Norm method in the step 2 is that the viscosity coefficient is the number of cation atoms of the oxide for increasing the melt viscosity and the oxide for reducing the melt viscosity in the element, which is not less than 1.5.
In the embodiment, an average value M of a relation coefficient and a viscosity coefficient is used as a judging index, wherein basalt ore with the average value M of 2.1-3.08 has fiber forming capability, namely
Step 4: further, the basalt ore capable of forming fibers is evaluated, the acidity coefficient and the Fe ratio coefficient are calculated through the main element oxide content calculated in the step 2 of the basalt ore with the primary fiber forming capability in the step 3, and the fiber forming capability of the basalt ore is further evaluated through the acidity coefficient and the Fe ratio coefficient.
Specifically, the acidity coefficientThe contents of SiO 2、Al2O3, caO and MgO calculated by the CIPW Norm method in the step 2 are respectively.
The acidity coefficient has a larger influence on the melting and wire drawing temperatures of basalt, so that the chemical stability of continuous basalt fibers is finally influenced, and the higher the acidity coefficient is, the higher the ore melting temperature and the viscosity of a melt are, the higher the chemical stability of the manufactured fibers is.
The Fe ratio coefficientThe contents of FeO and Fe 2O3 calculated by CIPW Norm method in step 2 are respectively calculated.
The absolute percentage of the Fe ratio has the greatest influence on the thermal stability and strength of the fiber, and firstly, the thermal stability of the fiber is influenced, feO is converted into Fe 2O3 due to the oxidation process in the process of heating the fiber to the temperature of 700 ℃, so that the fiber obtains the special color of ferric oxide, and the fiber is fragile and easy to break due to the formation of large-particle magnesite crystals during crystallization of the fiber.
To verify the effectiveness of the method of this example, 37 different basalt materials were selected to compare the log η values of the viscosities of the melts, and the log η values of the viscosities were calculated relatively complex, but the values could well evaluate the fiber forming ability of basalt. As shown in fig. 2, the average value M of the relationship coefficient and the viscosity coefficient calculated in this example is highly coincident with the result of the viscosity log η, thereby proving the effectiveness of this example.
The methods of this example were used to evaluate whether sample 1, sample 2, and sample 3 could be used as basalt wiring fibers.
As shown in table 1, the detected main element oxides of sample 1, sample 2, and sample 3 and the test results thereof.
Table 1 sample 1, sample 2, sample 3 major element oxides and test structures thereof
Numbering device Sample 1 Sample 2 Sample 3
Lithology of rock Almond basalt Almond basalt Compact basalt containing almonds
SiO2(%) 46.03 49.69 48.16
TiO2(%) 3.79 3.59 3.56
Al2O3(%) 14.25 13.91 14.07
Fe2O3(%) 7.70 5.03 5.67
FeO(%) 5.12 6.63 6.95
MgO(%) 6.62 4.13 4.29
CaO(%) 4.03 7.28 7.19
Na2O(%) 3.62 3.03 3.04
K2O(%) 1.19 2.28 1.89
SiO2+Al2O3(%) 60.28 63.6 62.23
Fe2O3+FeO(%) 12.82 11.66 12.62
MC 1.88 1.99 1.91
Mn 2.13 2.24 2.14
(MC+Mn)/2 2.01 2.12 2.03
As can be seen from table 1: it was determined that sample 1 and sample 3 were unsuitable as basalt for fiber, sample 2 had a fiber forming ability, but among them, the acidity coefficient K was 5.57, the fe ratio coefficient was 11.66%, the acidity coefficient was small, and basalt of sample 2 had a fiber forming ability, but its fiber forming ability was weak.
The foregoing is merely a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any modification and substitution based on the technical scheme and the inventive concept provided by the present invention should be covered in the scope of the present invention.

Claims (1)

1. The basalt ore fibrillation ability judging method is characterized by comprising the following steps:
Step 1: obtaining the mineral and content of basalt ore to be detected by adopting a light slice identification analysis method, wherein the content of feldspar and pyroxene is more than 75%, the quartz content is less than 10%, the content of metal mineral is less than 5%, and basalt ore without olivine is primary screening qualified ore;
Step 2: adopting CIPW Norm method to obtain main element oxide content of the primary screened qualified ore in step 1; wherein the main element oxide comprises :SiO2、TiO2、Al2O3、Fe2O3、FeO、MgO、CaO、Na2O、K2O;
Step 3: calculating an ore viscosity coefficient and a relation coefficient according to the content of the main element oxide obtained in the step 2, and judging the preliminary fiber forming capability of basalt ore according to the calculated viscosity coefficient and relation coefficient;
The relation coefficient ,/>、/>、/>、/>、/>、/>、/>、/>The SiO2、Al2O3、Fe2O3、FeO、CaO、MgO、K2O、Na2O、TiO2 contents calculated by the CIPW Norm method in the step 2;
The viscosity coefficient ,/>、/>、/>、/>、/>、/>、/>、/>The contents of SiO 2、Al2O3、Fe2O3、FeO、CaO、MgO、K2O、Na2 O calculated by the CIPW Norm method in the step 2 are respectively;
taking an average value M of a relation coefficient and a viscosity coefficient as a judging index, wherein basalt ore with the average value M of 2.1-3.08 has fiber forming capability, namely
Step 4: calculating an acidity coefficient and an Fe ratio coefficient according to the main element oxide content calculated in the step 2 for the basalt ore with the preliminary fiber forming capability in the step 3, and further evaluating the fiber forming capability of the basalt ore according to the acidity coefficient and the Fe ratio coefficient;
The acidity coefficient ,/>、/>、/>、/>The contents of SiO 2、Al2O3, caO and MgO calculated by the CIPW Norm method in the step 2 are respectively;
the higher the acidity coefficient, the higher the ore melting temperature and the viscosity of the melt, the higher the chemical stability of the fibers produced;
the Fe ratio coefficient ,/>、/>The contents of FeO and Fe 2O3 calculated by the CIPW Norm method in the step 2 are respectively;
The fiber made of basalt ore with the Fe ratio coefficient of 8-13% has good thermal stability and strength.
CN202410244772.3A 2024-03-05 2024-03-05 Basalt ore fiber forming capacity judging method Active CN117825378B (en)

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