CN117822329A - Dyeing method of cotton-containing textile materials - Google Patents
Dyeing method of cotton-containing textile materials Download PDFInfo
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- CN117822329A CN117822329A CN202211481578.4A CN202211481578A CN117822329A CN 117822329 A CN117822329 A CN 117822329A CN 202211481578 A CN202211481578 A CN 202211481578A CN 117822329 A CN117822329 A CN 117822329A
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- 238000000034 method Methods 0.000 title claims abstract description 65
- 238000004043 dyeing Methods 0.000 title claims abstract description 64
- 229920000742 Cotton Polymers 0.000 title claims abstract description 50
- 239000004753 textile Substances 0.000 title claims abstract description 35
- 239000000463 material Substances 0.000 title claims abstract description 33
- 239000000985 reactive dye Substances 0.000 claims abstract description 41
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 41
- 239000007788 liquid Substances 0.000 claims abstract description 31
- 229920002545 silicone oil Polymers 0.000 claims abstract description 25
- 239000004094 surface-active agent Substances 0.000 claims abstract description 23
- 239000004744 fabric Substances 0.000 claims description 35
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- 230000003472 neutralizing effect Effects 0.000 claims description 2
- MCSXGCZMEPXKIW-UHFFFAOYSA-N 3-hydroxy-4-[(4-methyl-2-nitrophenyl)diazenyl]-N-(3-nitrophenyl)naphthalene-2-carboxamide Chemical compound Cc1ccc(N=Nc2c(O)c(cc3ccccc23)C(=O)Nc2cccc(c2)[N+]([O-])=O)c(c1)[N+]([O-])=O MCSXGCZMEPXKIW-UHFFFAOYSA-N 0.000 claims 1
- 229940075799 deep sea Drugs 0.000 claims 1
- 239000000975 dye Substances 0.000 description 22
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 18
- 239000003921 oil Substances 0.000 description 17
- 239000000835 fiber Substances 0.000 description 13
- 235000019198 oils Nutrition 0.000 description 13
- 238000006386 neutralization reaction Methods 0.000 description 10
- 229910000029 sodium carbonate Inorganic materials 0.000 description 9
- 239000002585 base Substances 0.000 description 7
- 239000003795 chemical substances by application Substances 0.000 description 7
- 239000002699 waste material Substances 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 6
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- 239000004698 Polyethylene Substances 0.000 description 4
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 4
- 230000002378 acidificating effect Effects 0.000 description 4
- 230000008901 benefit Effects 0.000 description 4
- 239000000084 colloidal system Substances 0.000 description 4
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- 239000000314 lubricant Substances 0.000 description 4
- 239000010446 mirabilite Substances 0.000 description 4
- 239000003960 organic solvent Substances 0.000 description 4
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- 229920001983 poloxamer Polymers 0.000 description 4
- 230000001681 protective effect Effects 0.000 description 4
- RSIJVJUOQBWMIM-UHFFFAOYSA-L sodium sulfate decahydrate Chemical compound O.O.O.O.O.O.O.O.O.O.[Na+].[Na+].[O-]S([O-])(=O)=O RSIJVJUOQBWMIM-UHFFFAOYSA-L 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- LTVDFSLWFKLJDQ-UHFFFAOYSA-N α-tocopherolquinone Chemical compound CC(C)CCCC(C)CCCC(C)CCCC(C)(O)CCC1=C(C)C(=O)C(C)=C(C)C1=O LTVDFSLWFKLJDQ-UHFFFAOYSA-N 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- 239000008162 cooking oil Substances 0.000 description 3
- 239000003792 electrolyte Substances 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 3
- YYZUSRORWSJGET-UHFFFAOYSA-N ethyl octanoate Chemical compound CCCCCCCC(=O)OCC YYZUSRORWSJGET-UHFFFAOYSA-N 0.000 description 3
- 239000010685 fatty oil Substances 0.000 description 3
- 239000013505 freshwater Substances 0.000 description 3
- 229930195733 hydrocarbon Natural products 0.000 description 3
- 150000002430 hydrocarbons Chemical class 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- 229920001296 polysiloxane Polymers 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- 239000007832 Na2SO4 Substances 0.000 description 2
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 239000000872 buffer Substances 0.000 description 2
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- 231100000719 pollutant Toxicity 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000004045 reactive dyeing Methods 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 239000013535 sea water Substances 0.000 description 2
- 239000011780 sodium chloride Substances 0.000 description 2
- 229910052938 sodium sulfate Inorganic materials 0.000 description 2
- 235000011152 sodium sulphate Nutrition 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 230000008961 swelling Effects 0.000 description 2
- 238000011282 treatment Methods 0.000 description 2
- AZUYLZMQTIKGSC-UHFFFAOYSA-N 1-[6-[4-(5-chloro-6-methyl-1H-indazol-4-yl)-5-methyl-3-(1-methylindazol-5-yl)pyrazol-1-yl]-2-azaspiro[3.3]heptan-2-yl]prop-2-en-1-one Chemical compound ClC=1C(=C2C=NNC2=CC=1C)C=1C(=NN(C=1C)C1CC2(CN(C2)C(C=C)=O)C1)C=1C=C2C=NN(C2=CC=1)C AZUYLZMQTIKGSC-UHFFFAOYSA-N 0.000 description 1
- 239000004966 Carbon aerogel Substances 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- 102000004190 Enzymes Human genes 0.000 description 1
- 108090000790 Enzymes Proteins 0.000 description 1
- 229920002164 Polyalkylene glycol copolymer Polymers 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
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- 229920001400 block copolymer Polymers 0.000 description 1
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- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 230000000711 cancerogenic effect Effects 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 241000902900 cellular organisms Species 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 238000012512 characterization method Methods 0.000 description 1
- 239000008139 complexing agent Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 239000002385 cottonseed oil Substances 0.000 description 1
- 235000012343 cottonseed oil Nutrition 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000009990 desizing Methods 0.000 description 1
- 238000003795 desorption Methods 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- 239000004205 dimethyl polysiloxane Substances 0.000 description 1
- KPUWHANPEXNPJT-UHFFFAOYSA-N disiloxane Chemical class [SiH3]O[SiH3] KPUWHANPEXNPJT-UHFFFAOYSA-N 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 238000010494 dissociation reaction Methods 0.000 description 1
- 230000005593 dissociations Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000003623 enhancer Substances 0.000 description 1
- 238000010016 exhaust dyeing Methods 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 239000010808 liquid waste Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000004530 micro-emulsion Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000269 nucleophilic effect Effects 0.000 description 1
- 238000006385 ozonation reaction Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 description 1
- -1 polydimethylsiloxane Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
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- 238000011069 regeneration method Methods 0.000 description 1
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- 238000007127 saponification reaction Methods 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 230000002110 toxicologic effect Effects 0.000 description 1
- 231100000027 toxicology Toxicity 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
- 239000000080 wetting agent Substances 0.000 description 1
Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/38—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using reactive dyes
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/52—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing synthetic macromolecular substances
- D06P1/5264—Macromolecular compounds obtained otherwise than by reactions involving only unsaturated carbon-to-carbon bonds
- D06P1/5292—Macromolecular compounds obtained otherwise than by reactions involving only unsaturated carbon-to-carbon bonds containing Si-atoms
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/60—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing polyethers
- D06P1/613—Polyethers without nitrogen
- D06P1/6131—Addition products of hydroxyl groups-containing compounds with oxiranes
- D06P1/6133—Addition products of hydroxyl groups-containing compounds with oxiranes from araliphatic or aliphatic alcohols
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/60—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing polyethers
- D06P1/613—Polyethers without nitrogen
- D06P1/6138—Polymerisation products of glycols, e.g. Carbowax, Pluronics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/58—Material containing hydroxyl groups
- D06P3/60—Natural or regenerated cellulose
- D06P3/66—Natural or regenerated cellulose using reactive dyes
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Coloring (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及一种含棉纺织材料的染色方法,其中用含有至少一种活性染料、至少一种硅油、至少一种表面活性剂和水的液体处理纺织材料,涉及根据此类方法获得的染色的含棉纺织材料。The present invention relates to a method for dyeing a cotton-containing textile material, wherein the textile material is treated with a liquid containing at least one reactive dye, at least one silicone oil, at least one surfactant and water, and to a dyed cotton-containing textile material obtained according to such a method.
背景技术Background technique
纺织品的染色和整理每年消耗大量的染料和淡水,并且还产生大量的废水[参见参考文献1至3]。The dyeing and finishing of textiles consumes large amounts of dyes and fresh water every year, and also produces large amounts of wastewater [see references 1 to 3].
这些流出物对水生生物群和人类具有严重的致癌作用[4,5]。为了解决这个问题,政府越来越关注环境法规的实施。在这种情况下,正在开发新技术以改善染料质量/固色并减少废物处理。因此,本行业正在寻找克服上述问题的替代方法,特别是正在尝试改进染色机[6]、染料化学品[7-9]和棉基材[10-15]。These effluents have serious carcinogenic effects on aquatic biota and humans [4,5]. To address this issue, governments are increasingly focusing on the implementation of environmental regulations. In this context, new technologies are being developed to improve dye quality/fixation and reduce waste disposal. Therefore, the industry is looking for alternative ways to overcome the above problems, and in particular, attempts are being made to improve dyeing machines [6], dye chemicals [7-9] and cotton substrates [10-15].
在所有新的染色技术[16,17]中,用有机溶剂进行染色的活性染色已经变得非常流行。已经开发了各种有机溶剂染色介质以减少活性染料的水解和废物的量。通常,非亲核有机溶剂如DMSO [18]、DMAc [19]、己烷[20]、乙醇[21]和辛酸乙酯[22]被选作染色介质。然而,溶剂染色有几个限制,例如难以实现零排放或100%溶剂再循环。此外,大多数有机溶剂具有低闪点、高挥发性或其它不利性质。超临界CO2 (ScCO2) -棉染色技术也已经被讨论作为替代的染色介质,尽管这可能需要额外的溶胀剂和对商业活性染料进行广泛的结构改性以获得强的色深(colour depth)[23,24]。Among all the new dyeing techniques [16, 17], reactive dyeing using organic solvents has become very popular. Various organic solvent dyeing media have been developed to reduce the amount of hydrolysis and waste of reactive dyes. Typically, non-nucleophilic organic solvents such as DMSO [18], DMAc [19], hexane [20], ethanol [21] and ethyl octanoate [22] are selected as dyeing media. However, solvent dyeing has several limitations, such as being difficult to achieve zero discharge or 100% solvent recycling. In addition, most organic solvents have low flash points, high volatility or other unfavorable properties. Supercritical CO 2 (ScCO 2 )-cotton dyeing technology has also been discussed as an alternative dyeing medium, although this may require additional swelling agents and extensive structural modifications of commercial reactive dyes to obtain strong color depth (colour depth) [23, 24].
工业规模实施中可以考虑的最成功的尝试是用3-氯-2-羟丙基三甲基氯化铵(CHPTAC)将棉阳离子化。在文献中很好地确定CHPTAC具有较高的染料固色效率而不影响环境[25-29]。然而,工业上还未着手于这种途径,因为CHPTAC在棉上的施加必须在冷轧堆、轧蒸、轧-烘-焙和轧-焙方法中进行。然而,这些方法需要16至24小时的批处理时间;此外,该方法最适用于纺织物品[30,31]。The most successful attempt that can be considered for industrial scale implementation is the cationization of cotton with 3-chloro-2-hydroxypropyltrimethylammonium chloride (CHPTAC). It is well established in the literature that CHPTAC has high dye fixation efficiency without environmental impact [25-29]. However, industry has not yet embarked on this approach because the application of CHPTAC to cotton must be carried out in cold pad-batch, pad-steam, pad-bake-cook and pad-bake processes. However, these methods require batch processing times of 16 to 24 hours; moreover, this method is most suitable for textile articles [30, 31].
在非水性染色技术中,使用D5介质[32-35]、废烹饪油[36]和棉籽油[37]作为棉织物染色的染色介质。在该方法中,借助外相提高染料固色,从而减少污染物的排放。这里的优点是染色不需要盐。然而,这种技术也具有一些实际限制。由于废烹饪油、烃和D5介质用于染色,在高温和碱性/酸性条件下染色期间,废烹饪油可能皂化或变得酸败。此外,由于处理和毒理学原因,限制了使用烃和D5介质进行染色。In non-aqueous dyeing technology, D5 medium [32-35], waste cooking oil [36] and cottonseed oil [37] are used as dyeing medium for cotton fabric dyeing. In this method, dye fixation is improved with the help of an external phase, thereby reducing the emission of pollutants. The advantage here is that no salt is required for dyeing. However, this technology also has some practical limitations. Since waste cooking oil, hydrocarbons and D5 medium are used for dyeing, during dyeing under high temperature and alkaline/acidic conditions, waste cooking oil may saponify or become rancid. In addition, due to processing and toxicological reasons, the use of hydrocarbons and D5 medium for dyeing is limited.
一些用于棉纤维的现有染色方法利用大量水,分批逐渐加入电解质如NaCl或Na2SO4以促进染色方法期间染料和化学品的吸附。然而,由于棉纤维上的羟基的解离,当棉与水接触时容易产生轻微的负表面电荷,导致染料和纤维之间的静电排斥,为了抑制这种排斥并提高活性染料对纤维的亲合力,需要大量的盐。Some existing dyeing methods for cotton fibers utilize large amounts of water, with electrolytes such as NaCl or Na2SO4 gradually added in batches to promote the adsorption of dyes and chemicals during the dyeing process. However, due to the dissociation of hydroxyl groups on cotton fibers, cotton tends to produce a slight negative surface charge when it comes into contact with water, resulting in electrostatic repulsion between the dye and the fiber. In order to suppress this repulsion and increase the affinity of the reactive dye to the fiber, a large amount of salt is required.
棉纤维的常规染色方法通常使用大量的染液,其以高液比包含淡水。此外,这些方法相对耗时并且与相当大量的液体废物相关。Conventional dyeing methods for cotton fibers generally use large amounts of dye liquor, which contains fresh water at a high liquor ratio. In addition, these methods are relatively time-consuming and are associated with considerable amounts of liquid waste.
这导致对环境的潜在危害和高ETP工艺成本。This results in potential harm to the environment and high ETP process costs.
缺水和环境意识的提高产生了开发和采用无水染色技术的需要。Water scarcity and rising environmental awareness have created a need to develop and adopt waterless dyeing technology.
此外,一些现有技术方法在其处理中是不友好的,并且对环境有害,并且还与实际限制有关。Furthermore, some prior art methods are unfriendly and environmentally harmful in their handling and are also associated with practical limitations.
因此,染色系统应该是环境友好的、成本有效的和安全的,以适于代替常规的水性系统。在这种情况下,油将是合适的替代染色介质,因为它们是安全的、再循环的并且具有多次重复利用。由于油的热容低于水的热容,达到相同的染色温度将消耗较少的能量,因此该方法将是更能量有效的。然而,使用油作为染色介质也存在一些问题,首先染料不溶于油,其次油和水是不混溶的。此外,染色方法通常需要高温,这会导致油变得酸败,并且染色方法涉及酸性和碱性条件,这会皂化脂肪油。Therefore, dyeing system should be environmentally friendly, cost-effective and safe, to be suitable for replacing conventional aqueous system.In this case, oil will be suitable alternative dyeing medium, because they are safe, recycle and have multiple reuse.Because the heat capacity of oil is lower than the heat capacity of water, reaching the same dyeing temperature will consume less energy, so this method will be more energy effective.Yet, use oil as dyeing medium also has some problems, first dye is insoluble in oil, and secondly oil and water are immiscible.In addition, dyeing method needs high temperature usually, and this can cause oil to become rancid, and dyeing method relates to acidic and alkaline conditions, and this can saponify fatty oil.
因此,需要克服现有技术的缺陷。Therefore, there is a need to overcome the deficiencies of the prior art.
特别地,需要一种染色方法,其产生良好的全面牢度性质,例如获得良好的耐摩擦牢度、耐湿牢度、耐湿摩擦牢度、耐洗牢度、耐水牢度、耐海水牢度和耐汗牢度。耐洗牢度性质尤其具有非常好的值。可以减少染色方法的总持续时间,这也节省了能量。由于根据本发明的方法再循环染色介质,并且将其使用多次,因此在该方法中使用的水比常规方法中低约80%。In particular, a dyeing process is needed which produces good all-round fastness properties, for example good fastnesses to rubbing, wet fastness, wet rubbing, washing, water fastness, seawater fastness and perspiration fastness are obtained. The washing fastness properties are especially of very good values. The total duration of the dyeing process can be reduced, which also saves energy. Since the dyeing medium is recycled according to the process of the invention and is used several times, the water used in the process is about 80% lower than in conventional processes.
现在已经令人惊奇地发现,用于将棉染色的染色介质中的大部分水可以被作为染色介质的硅油替代,因此在该方法中使用的淡水可以显著减少高达85%。此外,可以避免使用电解质如NaCl或Na2SO4。It has now surprisingly been found that a large part of the water in the dyeing medium for dyeing cotton can be replaced by silicone oil as dyeing medium, whereby the fresh water used in the process can be significantly reduced by up to 85%. Furthermore, the use of electrolytes such as NaCl or Na2SO4 can be avoided.
染料溶液可以在表面活性剂的帮助下容易地分散在油染色介质中。表面活性剂的使用可以解决染料和水与油的不混溶性的问题。这显著增加了染料在染色介质中的化学势,使得可以提高染料固色并且可以使废物排放最小化。The dye solution can be easily dispersed in the oil dyeing medium with the help of surfactants. The use of surfactants can solve the problem of immiscibility of dyes and water with oil. This significantly increases the chemical potential of the dye in the dyeing medium, making it possible to improve dye fixation and minimize waste discharge.
提出的染色技术可以减少时间周期、电解质和能量,并且消耗更少的水。染色介质可以重复使用,并且可以再循环,这减少了废液污染物。The proposed dyeing technology can reduce the time cycle, electrolytes and energy, and consume less water. The dyeing medium can be reused and can be recycled, which reduces waste liquid pollutants.
因此,本发明涉及一种含棉纺织材料的染色方法,其中用含有至少一种活性染料、至少一种硅油、至少一种表面活性剂和水的液体处理纺织材料,并涉及根据此类方法获得的染色的含棉纺织材料。The present invention therefore relates to a process for dyeing a cotton-containing textile material, wherein the textile material is treated with a liquid containing at least one reactive dye, at least one silicone oil, at least one surfactant and water, and to a dyed cotton-containing textile material obtained according to such a process.
用这种方法染色得到良好的全面牢度性质,例如获得良好的耐摩擦牢度、耐湿牢度、耐湿摩擦牢度、耐洗牢度、耐水牢度、耐海水牢度和耐汗牢度。耐洗牢度性质尤其具有非常好的值。还可以减少染色方法的总持续时间,这节省了能量。由于在根据本发明的方法中染色介质可以被再循环和使用多次,在液体中使用的水可以比常规方法低约80%。Dyeing in this way gives good all-round fastness properties, for example good fastness to rubbing, fastness to moisture, fastness to wet rubbing, fastness to washing, fastness to water, fastness to seawater and fastness to perspiration. The fastness to washing properties especially have very good values. The total duration of the dyeing process can also be reduced, which saves energy. Since the dyeing medium can be recycled and used several times in the method according to the invention, the water used in the liquid can be about 80% lower than in conventional methods.
在本说明书和权利要求书中,术语“基本由…组成”之后是一个或多个特征,是指除了明确列出的组分或步骤之外,可以在本发明的方法或材料中包括本质上不影响本发明的性质和特征的组分或步骤。In this specification and claims, the term "consisting essentially of" followed by one or more features means that in addition to the explicitly listed components or steps, components or steps that do not substantially affect the nature and characteristics of the invention may be included in the method or material of the invention.
除非另有明确说明,表述“包含在X和Y之间”包括边界。该表达意味着目标范围包括X和Y值,以及从X到Y的所有值。Unless expressly stated otherwise, the expression "comprising between X and Y" includes the boundaries. This expression means that the target range includes the X and Y values, as well as all values from X to Y.
在本说明书的整个描述和权利要求中,词语“包括”和“包含”以及词语的变体,例如“包括”和“包含”,意思是“包括但不限于”,并且不排除其它部分、添加剂、组分、整数或步骤。此外,除非上下文另有要求,单数包括复数:特别地,在使用不定冠词的情况下,除非上下文另有要求,否则说明书应被理解为既考虑复数又考虑单数。Throughout the description and claims of this specification, the words "comprise" and "comprising" and variations of the words, such as "including" and "comprising", mean "including but not limited to", and do not exclude other parts, additives, components, integers or steps. In addition, unless the context requires otherwise, the singular includes the plural: in particular, where the indefinite article is used, the specification is to be understood as contemplating plural as well as singularity, unless the context requires otherwise.
当对性质,例如组分浓度引用上限和下限时,则也可以暗示由任何上限与任何下限的组合所限定的值的范围。When upper and lower limits are cited for a property, such as component concentration, a range of values defined by the combination of any upper limit with any lower limit may also be implied.
发明内容Summary of the invention
本发明涉及一种含棉纺织材料的染色方法,其中用含有至少一种活性染料、至少一种硅油、至少一种表面活性剂和水的液体处理纺织材料。The invention relates to a method for dyeing a cotton-containing textile material, wherein the textile material is treated with a liquid containing at least one reactive dye, at least one silicone oil, at least one surfactant and water.
含棉纺织材料的染色方法优选包括或者是浸染法。The dyeing process for the cotton-containing textile material preferably comprises or is an exhaust dyeing process.
根据本发明的方法适于对基于棉的纤维材料进行染色,并且可用于对100%棉织物或包含棉以及其它材料的织物进行染色。The method according to the invention is suitable for dyeing cotton-based fiber materials and can be used to dye 100% cotton fabrics or fabrics containing cotton as well as other materials.
在一个实施方案中,本发明的方法包括以下步骤,优选以该顺序:In one embodiment, the method of the invention comprises the following steps, preferably in this order:
(a)将纺织材料与含有至少一种活性染料、至少一种硅油、至少一种表面活性剂和水的液体一起温育,(a) incubating a textile material with a liquid comprising at least one reactive dye, at least one silicone oil, at least one surfactant and water,
(b)将步骤(a)的混合物加热,优选加热至60至100℃的温度。(b) heating the mixture of step (a), preferably to a temperature of 60 to 100°C.
在一个实施方案中,所述至少一种表面活性剂选自丁基聚亚烷基二醇共聚物或基于C12-C14醇的EO分子,优选其中中心聚丙二醇基团的侧面是两个聚乙二醇基团的嵌段共聚物。In one embodiment, the at least one surfactant is selected from butyl polyalkylene glycol copolymers or EO molecules based on C12-C14 alcohols, preferably block copolymers in which a central polypropylene glycol group is flanked by two polyethylene glycol groups.
在一个实施方案中,上述表面活性剂可以组合使用。In one embodiment, the above-mentioned surfactants may be used in combination.
在一个实施方案中,使用几种表面活性剂,优选两种或三种表面活性剂。In one embodiment, several surfactants are used, preferably two or three surfactants.
在一个实施方案中,所述至少一种表面活性剂以1至5g/l,优选2至4g/l的量存在。In one embodiment, the at least one surfactant is present in an amount of 1 to 5 g/l, preferably 2 to 4 g/l.
优选地,步骤(a)中的温育期间的温度为20至40℃。Preferably, the temperature during the incubation in step (a) is from 20 to 40°C.
温育步骤(a)优选进行5至15分钟。The incubation step (a) is preferably performed for 5 to 15 minutes.
加热步骤(b)优选包括加热至60至100℃,特别是70至90℃,例如约80℃。Heating step (b) preferably comprises heating to 60 to 100°C, especially 70 to 90°C, for example about 80°C.
加热步骤(b)优选进行20至40分钟。The heating step (b) is preferably carried out for 20 to 40 minutes.
不受该理论的约束,可以假设染色方法可以分成三个不同的步骤。在步骤I中,温度较低,染料分子不断吸附在织物表面。在步骤II中,升高温度,以便在例如40-70℃的温度下,染料从纤维表面的吸附和解吸达到平衡。在步骤III中,例如在60℃下,在加入碱之后,纤维分子链和活性染料之间的固色增加,因此上染率增加。Without being bound by this theory, it can be assumed that the dyeing process can be divided into three different steps. In step I, the temperature is low and the dye molecules are constantly adsorbed on the fabric surface. In step II, the temperature is increased so that the adsorption and desorption of the dye from the fiber surface reach equilibrium at a temperature of, for example, 40-70°C. In step III, for example at 60°C, after the addition of alkali, the fixation between the fiber molecular chains and the reactive dye increases, and therefore the dye uptake increases.
所述至少一种硅油构成水的主要替代物,因此是染色方法中的决定性贡献者。硅油,特别是非官能硅油,在高温下在酸性和碱性条件之间表现出良好的协同作用。而且,其表现出优异的匀染性和色强度,并且具有可重复使用的益处。此外,使用不同介质,如烃、溶剂和不同的脂肪酸(油)对处理不友好并且对环境有害。此外,涉及酸性和碱性条件的染色方法可能导致脂肪油的皂化和脂肪油在高温下的酸败。The at least one silicone oil constitutes the main substitute of water and is therefore a decisive contributor in the dyeing method. Silicone oil, particularly non-functional silicone oil, shows good synergy between acidic and alkaline conditions at high temperatures. Moreover, it shows excellent levelness and color strength and has the benefit of being reusable. In addition, the use of different media, such as hydrocarbons, solvents and different fatty acids (oils), is unfriendly to the treatment and harmful to the environment. In addition, the dyeing method involving acidic and alkaline conditions may cause the saponification of fatty oils and the rancidity of fatty oils at high temperatures.
在一个实施方案中,本发明的方法还包括以下步骤,优选以该顺序并且优选在上述步骤(a)和(b)之后:In one embodiment, the method of the present invention further comprises the following steps, preferably in this order and preferably after the above steps (a) and (b):
(c)加入碱,和(c) adding a base, and
(d)中和并洗涤纺织材料。(d) Neutralizing and washing the textile material.
碱的加入优选使用碳酸盐,例如碳酸钠或氢氧化钾进行。The addition of the base is preferably carried out using a carbonate, such as sodium carbonate or potassium hydroxide.
碱的加入优选在低于步骤(b)中的温度的温度下进行。The addition of the base is preferably carried out at a temperature lower than the temperature in step (b).
碱的加入优选在50至70℃的温度下进行。The addition of the base is preferably carried out at a temperature of 50 to 70°C.
碱的加入优选进行10至20分钟。The addition of the base is preferably carried out over 10 to 20 minutes.
在一个实施方案中,可以在步骤(b)和(c)之间洗涤含棉纺织材料,优选使用热水。In one embodiment, the cotton-containing textile material may be washed between steps (b) and (c), preferably using hot water.
在加入碱之后,优选将染色混合物中和至约3至5的pH。After addition of the base, the dyeing mixture is preferably neutralized to a pH of about 3 to 5.
中和可以使用弱酸如乙酸进行。Neutralization can be carried out using a weak acid such as acetic acid.
中和优选在30至40℃的温度下进行。Neutralization is preferably carried out at a temperature of 30 to 40°C.
中和后,将染色的含棉纺织材料皂洗,优选冷洗,优选使用水。After neutralization, the dyed cotton-containing textile material is soaped, preferably cold washed, preferably with water.
洗涤后,可以使用任何常规已知的干燥方法干燥含棉纺织材料,例如加热至例如约60至80℃,优选持续30至40分钟。After washing, the cotton-containing textile material may be dried using any conventionally known drying method, such as heating to, for example, about 60 to 80° C., preferably for 30 to 40 minutes.
在一个实施方案中,根据本发明的方法的特征在于所述至少一种硅油与水的重量比为75:25至90:10,优选85:15至90:10。In one embodiment, the process according to the invention is characterized in that the weight ratio of the at least one silicone oil to water is from 75:25 to 90:10, preferably from 85:15 to 90:10.
这种重量比的优点是高硅油比降低了染色系统中所用的水和助剂的含量,并在高深度中显示出高的上染率增加,这导致增加的色强度。The advantage of this weight ratio is that the high silicone oil ratio reduces the content of water and auxiliaries used in the dyeing system and shows a high increase in dye uptake at high depths, which leads to increased color strength.
在一个实施方案中,根据本发明的方法的特征在于含棉纺织材料与液体的重量比为1:10至1:35,优选1:15至1:25。In one embodiment, the process according to the invention is characterized in that the weight ratio of cotton-containing textile material to liquid is from 1:10 to 1:35, preferably from 1:15 to 1:25.
这种重量比的优点是在均匀颜色吸收的染色过程中,织物材料具有良好的流动性。The advantage of this weight ratio is good flowability of the textile material during the dyeing process for uniform color absorption.
在一个实施方案中,根据本发明的方法的特征在于液体的pH为5.5至6.5。In one embodiment, the process according to the invention is characterized in that the pH of the liquid is between 5.5 and 6.5.
优选地,在方法步骤(a)和(b)期间,液体的pH为5.0至6.0。Preferably, during process steps (a) and (b), the pH of the liquid is between 5.0 and 6.0.
可以使用通常已知的酸和/或碱以及通常已知的缓冲物质来调节pH。The pH can be adjusted using commonly known acids and/or bases as well as commonly known buffer substances.
在一个实施方案中,根据本发明的方法的特征在于,基于织物的总重量,液体中的所述至少一种活性染料的量为0.01-15重量%,优选0.1-6重量%。In one embodiment, the process according to the invention is characterized in that the amount of the at least one reactive dye in the liquor is 0.01-15% by weight, preferably 0.1-6% by weight, based on the total weight of the fabric.
在使用多于一种活性染料的情况下,如上定义的量是指在一个实施方案中使用的所有活性染料的量的总和。In case more than one reactive dye is used, the amount as defined above refers to the sum of the amounts of all reactive dyes used in one embodiment.
在另一个实施方案中,在使用多于一种活性染料的情况下,如上定义的量是指每种活性染料单独的量。In another embodiment, where more than one reactive dye is used, the amounts defined above refer to the amount of each reactive dye alone.
在一个实施方案中,根据本发明的方法的特征在于在液体中存在正好一种活性染料。In one embodiment, the process according to the invention is characterized in that exactly one reactive dye is present in the liquid.
在一个实施方案中,根据本发明的方法的特征在于在液体中存在多于一种活性染料。优选地,液体中可存在两种、三种或四种不同的活性染料。In one embodiment, the process according to the invention is characterized in that more than one reactive dye is present in the liquid. Preferably, two, three or four different reactive dyes may be present in the liquid.
因此,染料可以单独地或以混合物形式施加,可以是两种或三种染料(二或三色)或四种或更多种染料混合物,尤其是在产生黑色/灰色色调时。Thus, the dyes may be applied individually or in mixtures, either two or three dyes (di- or tri-color) or four or more dye mixtures, especially when producing black/grey shades.
对活性染料没有特别限制,但可以使用所有已知用于含棉纺织材料染色的活性染料。There are no particular restrictions on the reactive dyes, but all reactive dyes known for dyeing cotton-containing textile materials can be used.
在一个实施方案中,根据本发明的方法的特征在于所述至少一种活性染料选自AVITERA YELLOW SE、AVITERA Red SE、AVITERA Blue SE、AVITERA Deep Blue SE、AVITERADeep Sea SE、AVITERA Navy SE、AVITERA Orange SE、AVITERA Black SE、AVITERA RoseSE、NOVACRON Yellow S-3R、NOVACRON Yellow EC-2R、NOVACRON Bold Yellow、NOVACRONDeep Red EC-D、reactive Red 239、NOAVCRON Bold Red、NOAVRON Blue EC-R、NOVACRONDeep Blue S-DC、NOVACRON Navy S-G、NOVACRON Bold Navy、NOAVCRON Bold Deep Navy、NOVACRON Deep night S-R、NOVACRON Scarlet EC-6G、 NOVACRON Ruby S-3B、NOVACRONOrange EC-3R、NOVACRON Deep Orange S-4R、NOVACRON Brown C-7R、NOVACRON Red EC-2BL、NOVACRON Red WIN、NOVACRON Navy EC-BN、NOVACRON Dark Blue S-GL、NOVACRONSuper Black G、NOVACRON Super Black R和NOVACRON Black W-NN。In one embodiment, the process according to the invention is characterized in that the at least one reactive dye is chosen from AVITERA YELLOW SE, AVITERA Red SE, AVITERA Blue SE, AVITERA Deep Blue SE, AVITERA Deep Sea SE, AVITERA Navy SE, AVITERA Orange SE, AVITERA Black SE, AVITERA Rose SE, NOVACRON Yellow S-3R, NOVACRON Yellow EC-2R, NOVACRON Bold Yellow, NOVACRON Deep Red EC-D, reactive Red 239, NOAVCRON Bold Red, NOAVRON Blue EC-R, NOVACRON Deep Blue S-DC, NOVACRON Navy S-G, NOVACRON Bold Navy, NOAVCRON Bold Deep Navy, NOVACRON Deep night S-R, NOVACRON Scarlet EC-6G, NOVACRON Ruby S-3B, NOVACRONOrange EC-3R, NOVACRON Deep Orange S-4R, NOVACRON Brown C-7R, NOVACRON Red EC-2BL, NOVACRON Red WIN, NOVACRON Navy EC-BN, NOVACRON Dark Blue S-GL, NOVACRONSuper Black G, NOVACRON Super Black R and NOVACRON Black W-NN.
在一个实施方案中,根据本发明的方法的特征在于含棉纺织材料由棉组成或包含棉混纺织物。优选的混纺物包含棉与聚酯织物,其中棉与聚酯的比率为约25:75,优选约33:67,最优选约50:50。In one embodiment, the method according to the invention is characterized in that the cotton-containing textile material consists of cotton or comprises a cotton blend. Preferred blends comprise cotton and polyester fabrics, wherein the ratio of cotton to polyester is about 25:75, preferably about 33:67, most preferably about 50:50.
含棉纺织材料可以是各种各样的加工形式,例如纤维、纱线、机织织物或针织织物的形式和/或地毯的形式。The cotton-containing textile material may be in a variety of processed forms, for example in the form of fibers, yarns, woven or knitted fabrics and/or in the form of carpets.
用于根据本发明的方法中的所述至少一种硅油不受特别限制。The at least one silicone oil used in the method according to the present invention is not particularly limited.
优选地,所述至少一种硅油包含非官能硅酮或由其组成。Preferably, the at least one silicone oil comprises or consists of a non-functional silicone.
优选地,所述至少一种硅油包含直链硅酮或由其组成。Preferably, the at least one silicone oil comprises or consists of linear silicones.
优选地,所述至少一种硅油包含直链非官能硅酮或由其组成。Preferably, the at least one silicone oil comprises or consists of linear non-functional silicones.
优选地,所述至少一种硅油包含聚二甲基硅氧烷或由其组成,优选地,在25℃下具有50至370 cPs的粘度(在Brookfield粘度计上测定)。Preferably, the at least one silicone oil comprises or consists of polydimethylsiloxane, preferably having a viscosity at 25° C. of 50 to 370 cPs (measured on a Brookfield viscometer).
优选地,所述至少一种硅油在25℃下的粘度为50至370 cPs和/或在50℃下的粘度为30至220 cPs和/或在70℃下的粘度为25至180 cPs (在Brookfield粘度计上测定)。Preferably, the at least one silicone oil has a viscosity of 50 to 370 cPs at 25°C and/or a viscosity of 30 to 220 cPs at 50°C and/or a viscosity of 25 to 180 cPs at 70°C (measured on a Brookfield viscometer).
优选地,所述至少一种硅油具有高于230℃的沸点。Preferably, said at least one silicone oil has a boiling point above 230°C.
在一个实施方案中,在本发明的方法中使用一种硅油。In one embodiment, a silicone oil is used in the method of the present invention.
在另一个实施方案中,在本发明的方法中使用两种或多于两种的不同硅油(硅油混合物)。In another embodiment, two or more than two different silicone oils (silicone oil mixtures) are used in the process according to the invention.
该液体可进一步包含常用添加剂,例如退浆剂、漂白剂、润湿剂、酶、稳定剂、络合剂、分散剂、消泡剂、流平剂、渗透促进剂和pH调节剂,例如缓冲剂。The liquid may further comprise conventional additives such as desizing agents, bleaching agents, wetting agents, enzymes, stabilizers, complexing agents, dispersants, defoamers, leveling agents, penetration enhancers and pH adjusters such as buffers.
此类添加剂通常各自以基于液体重量的0.1-5重量%的量包含在该液体中。Such additives are generally each contained in the liquid in an amount of 0.1 to 5% by weight based on the weight of the liquid.
在一个实施方案中,该液体不含任何添加剂,特别是不含上述添加剂。In one embodiment, the liquid does not contain any additives, in particular does not contain the above-mentioned additives.
本发明还涉及根据上述方法获得的染色的含棉纺织材料。The invention also relates to a dyed cotton-containing textile material obtainable according to the above process.
上述所有定义和优选实施方案类似地适用于染色的含棉纺织材料。All definitions and preferred embodiments mentioned above apply analogously to the dyed cotton-containing textile materials.
以下实施例用于举例说明本发明。除非另有说明,份数是重量份,百分比是重量百分比。温度以摄氏度给出。The following examples are provided to illustrate the present invention. Unless otherwise indicated, parts are by weight and percentages are by weight. Temperatures are given in degrees Celsius.
具体实施方式Detailed ways
实施例1:Embodiment 1:
将5克棉织物浸入含有表面活性剂和活性染料的溶液的水-油液体中。纤维:液体之比为1:20。以PLURONIC PE 10100 2g/l加入表面活性剂溶液,并且相对于织物重量加入1%的AVITERA® Yellow SE(活性染料)。染色系统中的总水量为15克,油为85克。然后将液体在30℃下搅拌10分钟,然后以2℃/分钟的速率加热至80℃。在80℃下25分钟后,将温度继续保持20分钟,然后以3℃/分钟的速率冷却至60℃下。在60℃下加入碳酸钠溶液并继续保持40分钟。然后用热水洗涤织物两次,并进一步处理以进行中和,随后皂洗和冷洗。测试中间色调的牢度,观察到获得良好的牢度性质。5 grams of cotton fabric were immersed in a water-oil liquor containing a solution of a surfactant and a reactive dye. The fiber:liquid ratio was 1:20. The surfactant solution was added at 2 g/l of PLURONIC PE 10100 and 1% of AVITERA® Yellow SE (reactive dye) was added relative to the weight of the fabric. The total amount of water in the dyeing system was 15 grams and the oil was 85 grams. The liquor was then stirred at 30°C for 10 minutes and then heated to 80°C at a rate of 2°C/min. After 25 minutes at 80°C, the temperature was maintained for a further 20 minutes and then cooled to 60°C at a rate of 3°C/min. Sodium carbonate solution was added at 60°C and maintained for a further 40 minutes. The fabric was then washed twice with hot water and further treated for neutralization, followed by soaping and cold washing. The fastness of the mid-tones was tested and good fastness properties were observed.
对比例1a:Comparative Example 1a:
将5克棉织物浸入含有助剂和活性染料的溶液的水中。纤维:液体之比为1:10。以1g/l ALBATEX DBC (保护胶体)、1g/l ALBAFLUID C (润滑剂)、0.5g/l ALBATEX LD (流平剂)、1g/l ALBAFLOW CIR (渗透促进剂)、60g/l芒硝加入辅助溶液,并且相对于织物重量加入1%的AVITERA® Yellow SE(活性染料)。染色系统中的总水量为50克。然后将液体在30℃下搅拌10分钟,然后以2℃/分钟的速率加热至60℃。在60℃下15分钟后,将温度继续保持45分钟,然后加入碳酸钠溶液并继续保持45分钟。然后将该织物冷洗洗涤,然后处理以进行中和,随后进行热洗、皂洗和冷洗。5 g of cotton fabric was immersed in water containing a solution of auxiliaries and reactive dyes. The fiber:liquid ratio was 1:10. Auxiliary solutions were added at 1 g/l ALBATEX DBC (protective colloid), 1 g/l ALBAFLUID C (lubricant), 0.5 g/l ALBATEX LD (leveling agent), 1 g/l ALBAFLOW CIR (penetration enhancer), 60 g/l Glauber's salt and 1% AVITERA® Yellow SE (reactive dye) was added relative to the weight of the fabric. The total amount of water in the dyeing system was 50 g. The liquor was then stirred at 30°C for 10 minutes and then heated to 60°C at a rate of 2°C/min. After 15 minutes at 60°C, the temperature was maintained for a further 45 minutes and then a sodium carbonate solution was added and maintained for a further 45 minutes. The fabric was then washed cold and then treated for neutralization and subsequently hot, soaped and cold washed.
实施例2:Embodiment 2:
将5克棉织物浸入含有表面活性剂和活性染料的溶液的水-油液体中。纤维:液体之比为1:20。以PLURONIC PE 10100 2g/l加入表面活性剂溶液,并且相对于织物重量加入1%的AVITERA® Red SE(活性染料)。染色系统中的总水量为15克,油为85克。然后将液体在30℃下搅拌10分钟,然后以2℃/分钟的速率加热至80℃。在80℃下25分钟后,将温度继续保持20分钟,然后以3℃/分钟的速率冷却至60℃下。在60℃下加入碳酸钠溶液并继续保持40分钟。然后用热水洗涤织物两次,并进一步处理以进行中和,随后皂洗和冷洗。测试中间色调的牢度,观察到获得良好的牢度性质。5 grams of cotton fabric were immersed in a water-oil liquor containing a solution of a surfactant and a reactive dye. The fiber:liquid ratio was 1:20. The surfactant solution was added at 2 g/l of PLURONIC PE 10100 and 1% of AVITERA® Red SE (reactive dye) was added relative to the weight of the fabric. The total amount of water in the dyeing system was 15 grams and the oil was 85 grams. The liquor was then stirred at 30°C for 10 minutes and then heated to 80°C at a rate of 2°C/min. After 25 minutes at 80°C, the temperature was maintained for a further 20 minutes and then cooled to 60°C at a rate of 3°C/min. Sodium carbonate solution was added at 60°C and maintained for a further 40 minutes. The fabric was then washed twice with hot water and further treated for neutralization, followed by soaping and cold washing. The fastness of the mid-tones was tested and good fastness properties were observed.
对比例2a:Comparative Example 2a:
将5克棉织物浸入含有助剂和活性染料的溶液的水中。纤维:液体之比为1:10。以1g/l ALBATEX DBC (保护胶体)、1g/l ALBAFLUID C (润滑剂)、0.5g/l ALBATEX LD (流平剂)、1g/l ALBAFLOW CIR (渗透促进剂)、60g/l芒硝加入辅助溶液,并且相对于织物重量加入1%的AVITERA® Red SE(活性染料)。染色系统中的总水量为50克。然后将液体在30℃下搅拌10分钟,然后以2℃/分钟的速率加热至60℃。在60℃下15分钟后,将温度继续保持45分钟,然后加入碳酸钠溶液并继续保持45分钟。然后将该织物冷洗洗涤,然后处理以进行中和,随后进行热洗、皂洗和冷洗。5 g of cotton fabric was immersed in water containing a solution of auxiliaries and reactive dyes. The fiber:liquid ratio was 1:10. The auxiliary solution was added with 1 g/l ALBATEX DBC (protective colloid), 1 g/l ALBAFLUID C (lubricant), 0.5 g/l ALBATEX LD (leveling agent), 1 g/l ALBAFLOW CIR (penetration enhancer), 60 g/l Glauber's salt and 1% AVITERA® Red SE (reactive dye) was added relative to the weight of the fabric. The total amount of water in the dyeing system was 50 g. The liquor was then stirred at 30°C for 10 minutes and then heated to 60°C at a rate of 2°C/min. After 15 minutes at 60°C, the temperature was maintained for a further 45 minutes and then a sodium carbonate solution was added and maintained for a further 45 minutes. The fabric was then washed cold and then treated for neutralization and subsequently hot, soaped and cold washed.
实施例3:Embodiment 3:
将5克棉织物浸入含有表面活性剂和活性染料的溶液的水-油液体中。纤维:液体之比为1:20。以PLURONIC PE 10100 2g/l加入表面活性剂溶液,并且相对于织物重量加入1%的AVITERA® Blue SE(活性染料)。染色系统中的总水量为15克,油为85克。然后将液体在30℃下搅拌10分钟,然后以2℃/分钟的速率加热至80℃。在80℃下25分钟后,将温度继续保持20分钟,然后以3℃/分钟的速率冷却至60℃下。在60℃下加入碳酸钠溶液并继续保持40分钟。然后用热水洗涤织物两次,并进一步处理以进行中和,随后皂洗和冷洗。测试中间色调的牢度,观察到获得良好的牢度性质。5 grams of cotton fabric were immersed in a water-oil liquor containing a solution of a surfactant and a reactive dye. The fiber:liquid ratio was 1:20. The surfactant solution was added at 2 g/l of PLURONIC PE 10100 and 1% of AVITERA® Blue SE (reactive dye) was added relative to the weight of the fabric. The total amount of water in the dyeing system was 15 grams and the oil was 85 grams. The liquor was then stirred at 30°C for 10 minutes and then heated to 80°C at a rate of 2°C/min. After 25 minutes at 80°C, the temperature was maintained for a further 20 minutes and then cooled to 60°C at a rate of 3°C/min. Sodium carbonate solution was added at 60°C and maintained for a further 40 minutes. The fabric was then washed twice with hot water and further treated for neutralization, followed by soaping and cold washing. The fastness of the mid-tones was tested and good fastness properties were observed.
对比例3a:Comparative Example 3a:
将5克棉织物浸入含有助剂和活性染料的溶液的水中。纤维:液体之比为1:10。以1g/l ALBATEX DBC (保护胶体)、1g/l ALBAFLUID C (润滑剂)、0.5g/l ALBATEX LD (流平剂)、1g/l ALBAFLOW CIR (渗透促进剂)、60g/l芒硝加入辅助溶液,并且相对于织物重量加入1%的AVITERA® Blue SE(活性染料)。染色系统中的总水量为50克。然后将液体在30℃下搅拌10分钟,然后以2℃/分钟的速率加热至60℃。在60℃下15分钟后,将温度继续保持45分钟,然后加入碳酸钠溶液并继续保持45分钟。然后将该织物冷洗洗涤,然后处理以进行中和,随后进行热洗、皂洗和冷洗。5 g of cotton fabric was immersed in water containing a solution of auxiliaries and reactive dyes. The fiber:liquid ratio was 1:10. Auxiliary solutions were added at 1 g/l ALBATEX DBC (protective colloid), 1 g/l ALBAFLUID C (lubricant), 0.5 g/l ALBATEX LD (leveling agent), 1 g/l ALBAFLOW CIR (penetration enhancer), 60 g/l Glauber's salt and 1% AVITERA® Blue SE (reactive dye) was added relative to the weight of the fabric. The total amount of water in the dyeing system was 50 g. The liquor was then stirred at 30°C for 10 minutes and then heated to 60°C at a rate of 2°C/min. After 15 minutes at 60°C, the temperature was maintained for a further 45 minutes and then a sodium carbonate solution was added and maintained for a further 45 minutes. The fabric was then washed cold and then treated for neutralization and subsequently hot, soaped and cold washed.
实施例4:Embodiment 4:
将5克棉织物浸入含有表面活性剂和活性染料的溶液的水-油液体中。纤维:液体之比为1:20。以PLURONIC PE 10100 2g/l加入表面活性剂溶液,并且相对于织物重量加入1.0% AVITERA® Yellow SE、1.0% AVITERA Red SE和1.0% AVITERA Blue SE(活性染料)。染色系统中的总水量为15克,油为85克。然后将液体在30℃下搅拌10分钟,然后以2℃/分钟的速率加热至80℃。在80℃下25分钟后,将温度继续保持20分钟,然后以3℃/分钟的速率冷却至60℃下。在60℃下加入碳酸钠溶液并继续保持40分钟。然后用热水洗涤织物两次,并进一步处理以进行中和,随后皂洗和冷洗。测试中间色调的牢度,观察到获得良好的牢度性质。5 grams of cotton fabric were immersed in a water-oil liquid containing a solution of a surfactant and a reactive dye. The ratio of fiber:liquid was 1:20. The surfactant solution was added with PLURONIC PE 10100 2g/l, and 1.0% AVITERA® Yellow SE, 1.0% AVITERA Red SE and 1.0% AVITERA Blue SE (reactive dye) were added relative to the fabric weight. The total amount of water in the dyeing system was 15 grams, and the oil was 85 grams. The liquid was then stirred at 30°C for 10 minutes, and then heated to 80°C at a rate of 2°C/minute. After 25 minutes at 80°C, the temperature was continued to be maintained for 20 minutes, and then cooled to 60°C at a rate of 3°C/minute. Sodium carbonate solution was added at 60°C and continued to be maintained for 40 minutes. The fabric was then washed twice with hot water, and further treated to be neutralized, followed by soaping and cold washing. The fastness of the intermediate tone was tested, and good fastness properties were observed.
对比例4a:Comparative Example 4a:
将5克棉织物浸入含有助剂和活性染料的溶液的水中。纤维:液体之比为1:10。以1g/l ALBATEX DBC (保护胶体)、1g/l ALBAFLUID C (润滑剂)、0.5g/l ALBATEX LD (流平剂)、1g/l ALBAFLOW CIR (渗透促进剂)、60g/l芒硝加入辅助溶液,并且相对于织物重量加入1.0% AVITERA® Yellow SE、1.0% AVITERA Red和1.0% AVITERA Blue SE(活性染料)。染色系统中的总水量为50克。然后将液体在30℃下搅拌10分钟,然后以2℃/分钟的速率加热至60℃。在60℃下15分钟后,将温度继续保持45分钟,然后加入碳酸钠溶液并继续保持45分钟。然后将该织物冷洗洗涤,然后处理以进行中和,随后进行热洗、皂洗和冷洗。5 grams of cotton fabric were immersed in water containing a solution of auxiliaries and reactive dyes. The fiber:liquid ratio was 1:10. Auxiliary solutions were added with 1 g/l ALBATEX DBC (protective colloid), 1 g/l ALBAFLUID C (lubricant), 0.5 g/l ALBATEX LD (leveling agent), 1 g/l ALBAFLOW CIR (penetration enhancer), 60 g/l Glauber's salt, and 1.0% AVITERA® Yellow SE, 1.0% AVITERA Red and 1.0% AVITERA Blue SE (reactive dyes) were added relative to the weight of the fabric. The total amount of water in the dyeing system was 50 grams. The liquor was then stirred at 30°C for 10 minutes and then heated to 60°C at a rate of 2°C/min. After 15 minutes at 60°C, the temperature was maintained for a further 45 minutes, then a sodium carbonate solution was added and maintained for a further 45 minutes. The fabric was then washed cold, then treated for neutralization, followed by hot washing, soaping and cold washing.
在实施例中,使用直链非官能硅油。In the examples, a linear non-functional silicone oil is used.
颜色和牢度结果:Color and fastness results:
耐光牢度根据ISO 105 B02BW测定,耐洗牢度根据AATCC61 2A (49度,45分钟)测定。The light fastness was measured according to ISO 105 B02BW, and the washing fastness was measured according to AATCC61 2A (49 degrees, 45 minutes).
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