CN117819556A - Method for preparing high-purity quartz with assistance of high-alkalinity activation - Google Patents
Method for preparing high-purity quartz with assistance of high-alkalinity activation Download PDFInfo
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- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 title claims abstract description 168
- 239000010453 quartz Substances 0.000 title claims abstract description 63
- 238000000034 method Methods 0.000 title claims abstract description 37
- 230000004913 activation Effects 0.000 title claims abstract description 32
- 239000006004 Quartz sand Substances 0.000 claims abstract description 99
- 239000002253 acid Substances 0.000 claims abstract description 59
- 238000002386 leaching Methods 0.000 claims abstract description 53
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 30
- 238000010791 quenching Methods 0.000 claims abstract description 18
- 230000000171 quenching effect Effects 0.000 claims abstract description 18
- 238000001354 calcination Methods 0.000 claims abstract description 15
- 238000001027 hydrothermal synthesis Methods 0.000 claims abstract description 5
- 238000002156 mixing Methods 0.000 claims abstract description 3
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 29
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 claims description 28
- 238000005188 flotation Methods 0.000 claims description 28
- 238000007885 magnetic separation Methods 0.000 claims description 18
- 239000000243 solution Substances 0.000 claims description 15
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 claims description 12
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 12
- 229910017604 nitric acid Inorganic materials 0.000 claims description 12
- 239000012670 alkaline solution Substances 0.000 claims description 10
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 claims description 9
- 239000002245 particle Substances 0.000 claims description 9
- WMFOQBRAJBCJND-UHFFFAOYSA-M Lithium hydroxide Chemical compound [Li+].[OH-] WMFOQBRAJBCJND-UHFFFAOYSA-M 0.000 claims description 6
- 239000003929 acidic solution Substances 0.000 claims description 4
- 230000005484 gravity Effects 0.000 claims description 3
- 238000000926 separation method Methods 0.000 claims description 3
- 238000002203 pretreatment Methods 0.000 claims description 2
- 230000035484 reaction time Effects 0.000 claims description 2
- 239000012535 impurity Substances 0.000 abstract description 45
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 abstract description 11
- 239000011734 sodium Substances 0.000 abstract description 11
- 229910052708 sodium Inorganic materials 0.000 abstract description 11
- 229910052783 alkali metal Inorganic materials 0.000 abstract description 6
- 239000003513 alkali Substances 0.000 abstract description 5
- 238000005406 washing Methods 0.000 abstract description 5
- 150000001340 alkali metals Chemical class 0.000 abstract description 4
- 239000013078 crystal Substances 0.000 abstract 3
- 230000003213 activating effect Effects 0.000 abstract 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 28
- 239000011707 mineral Substances 0.000 description 28
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 20
- 239000010445 mica Substances 0.000 description 11
- 229910052618 mica group Inorganic materials 0.000 description 11
- 230000000052 comparative effect Effects 0.000 description 10
- 238000001816 cooling Methods 0.000 description 10
- 239000010433 feldspar Substances 0.000 description 10
- 229910052742 iron Inorganic materials 0.000 description 10
- 239000002994 raw material Substances 0.000 description 10
- 230000007935 neutral effect Effects 0.000 description 9
- 239000008367 deionised water Substances 0.000 description 8
- 229910021641 deionized water Inorganic materials 0.000 description 8
- 238000002360 preparation method Methods 0.000 description 8
- 239000012141 concentrate Substances 0.000 description 6
- 229910052782 aluminium Inorganic materials 0.000 description 5
- 239000003153 chemical reaction reagent Substances 0.000 description 5
- JRBPAEWTRLWTQC-UHFFFAOYSA-N dodecylamine Chemical group CCCCCCCCCCCCN JRBPAEWTRLWTQC-UHFFFAOYSA-N 0.000 description 5
- 238000000227 grinding Methods 0.000 description 5
- 239000006148 magnetic separator Substances 0.000 description 5
- 239000003208 petroleum Substances 0.000 description 5
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 5
- 238000006243 chemical reaction Methods 0.000 description 4
- -1 polytetrafluoroethylene Polymers 0.000 description 4
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 4
- 239000004810 polytetrafluoroethylene Substances 0.000 description 4
- 238000004458 analytical method Methods 0.000 description 2
- 238000005660 chlorination reaction Methods 0.000 description 2
- 238000000746 purification Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 229910052656 albite Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000007731 hot pressing Methods 0.000 description 1
- 238000001095 inductively coupled plasma mass spectrometry Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000005201 scrubbing Methods 0.000 description 1
- 229910001415 sodium ion Inorganic materials 0.000 description 1
- 210000003462 vein Anatomy 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B33/00—Silicon; Compounds thereof
- C01B33/113—Silicon oxides; Hydrates thereof
- C01B33/12—Silica; Hydrates thereof, e.g. lepidoic silicic acid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03B—SEPARATING SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS
- B03B7/00—Combinations of wet processes or apparatus with other processes or apparatus, e.g. for dressing ores or garbage
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2006/00—Physical properties of inorganic compounds
- C01P2006/80—Compositional purity
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Abstract
Description
技术领域Technical Field
本发明属于高纯石英制备技术领域,尤其涉及一种高碱度活化辅助制备高纯石英的方法。The invention belongs to the technical field of high-purity quartz preparation, and in particular relates to a method for preparing high-purity quartz by high-alkalinity activation assistance.
背景技术Background technique
高纯石英是高新技术产业不可替代的矿物原料,通过加工成石英玻璃等相关制品广泛应用于新一代信息产业、节能环保产业、高端装备产业、生物产业以及新材料产业等。而纯度、不同杂质含量是决定高纯石英应用的核心指标。High-purity quartz is an irreplaceable mineral raw material for high-tech industries. It is processed into quartz glass and other related products and is widely used in the new generation of information industry, energy-saving and environmental protection industry, high-end equipment industry, biological industry, and new materials industry. Purity and different impurity contents are the core indicators that determine the application of high-purity quartz.
钠作为高纯石英中主要的碱金属杂质元素之一,常以钠长石、云母等独立矿物、晶格杂质或者包裹体形式存在于石英中,对石英玻璃的析晶起催化作用,影响石英玻璃的热稳定性等热学、光学特性的同时,降低了石英玻璃的使用温度和机械强度,増大石英玻璃的介电系数和介电损失。As one of the main alkali metal impurity elements in high-purity quartz, sodium often exists in quartz in the form of independent minerals, lattice impurities or inclusions such as albite and mica. It catalyzes the crystallization of quartz glass, affects the thermal stability and other thermal and optical properties of quartz glass, reduces the operating temperature and mechanical strength of quartz glass, and increases the dielectric constant and dielectric loss of quartz glass.
高纯石英的提纯方法主要有色选、擦洗、重选、磁选、浮选、煅烧、水淬、酸浸等工艺,可以去除几乎所有以单体存在的矿物杂质,热压酸浸是去除石英中以包裹体形式存在颗粒表面或镶嵌于颗粒中的杂质的有效办法,除杂后杂质元素的含量处于较低水平,但气液包裹体和晶格内部类质同象杂质难以去除。氯化焙烧是去除高纯石英晶格杂质、碱金属等间隙原子类杂质最主要的方法,是除去高纯石英中钠元素含量的有效手段,是高纯石英精深提纯的关键技术。但是由于该方法成本较高,操作条件苛刻,在国内鲜有工业化应用。The main methods for purifying high-purity quartz include color sorting, scrubbing, gravity separation, magnetic separation, flotation, calcination, water quenching, acid leaching and other processes, which can remove almost all mineral impurities that exist as monomers. Hot-pressing acid leaching is an effective way to remove impurities that exist on the surface of particles or are embedded in particles in the form of inclusions in quartz. The content of impurity elements after impurity removal is at a low level, but gas-liquid inclusions and isomorphous impurities inside the lattice are difficult to remove. Chlorination roasting is the most important method for removing high-purity quartz lattice impurities, alkali metals and other interstitial atomic impurities. It is an effective means to remove the sodium content in high-purity quartz and a key technology for the deep purification of high-purity quartz. However, due to the high cost and harsh operating conditions of this method, it is rarely used industrially in China.
基于目前高纯石英制备方法中存在的缺陷,有必要对其进行改进,亟待一种低成本、有效且安全环保的方法来制备高纯石英。Based on the defects in the current high-purity quartz preparation method, it is necessary to improve it. There is an urgent need for a low-cost, effective, safe and environmentally friendly method to prepare high-purity quartz.
发明内容Summary of the invention
针对以上现有技术的不足,本发明的目的在于提供一种高碱度活化辅助制备高纯石英的方法,解决现有石英提纯工艺中杂质去除率低,工艺条件苛刻,成本高的问题。In view of the above shortcomings of the prior art, the purpose of the present invention is to provide a method for preparing high-purity quartz with the assistance of high-alkalinity activation, so as to solve the problems of low impurity removal rate, harsh process conditions and high cost in the existing quartz purification process.
为实现上述目的,本发明通过如下技术方案实现:To achieve the above object, the present invention is implemented through the following technical solutions:
一种高碱度活化辅助制备高纯石英的方法,包括以下步骤:A method for preparing high-purity quartz with the aid of high-alkalinity activation comprises the following steps:
S1.高温酸浸:将预处理后的石英砂在酸性溶液中进行高温浸出;S1. High temperature acid leaching: the pretreated quartz sand is leached in an acid solution at high temperature;
S2.煅烧水淬:将经过高温酸浸的石英砂进行煅烧,之后进行水淬,洗涤,备用;S2. Calcination and water quenching: The quartz sand after high temperature acid leaching is calcined, then water quenched, washed and set aside;
S3.高碱度活化:将煅烧水淬后的石英砂与碱溶液混合进行水热反应;S3. High alkalinity activation: mixing the calcined water-quenched quartz sand with an alkaline solution for hydrothermal reaction;
S4.二次高温酸浸:将高碱度活化后的石英砂在酸性溶液中进行二次高温浸出,得到高纯石英。S4. Secondary high-temperature acid leaching: The quartz sand activated with high alkalinity is subjected to secondary high-temperature leaching in an acidic solution to obtain high-purity quartz.
优选的,步骤S1中,石英砂的预处理方法包括:对石英砂依次进行重选、磁选和浮选。Preferably, in step S1, the pretreatment method of quartz sand includes: performing gravity separation, magnetic separation and flotation on the quartz sand in sequence.
优选的,步骤S1中,石英砂的粒径为80-140目。Preferably, in step S1, the particle size of the quartz sand is 80-140 mesh.
优选的,步骤S1中,高温酸浸的温度为180~220℃,浸出时间为3~5h。Preferably, in step S1, the temperature of high temperature acid leaching is 180-220° C., and the leaching time is 3-5 hours.
优选的,步骤S1中,酸性溶液为盐酸、硝酸和氢氟酸的混酸溶液或单一的氢氟酸溶液。Preferably, in step S1, the acidic solution is a mixed acid solution of hydrochloric acid, nitric acid and hydrofluoric acid or a single hydrofluoric acid solution.
优选的,步骤S2中,煅烧的温度为900-1100℃,煅烧时间为2-3h。Preferably, in step S2, the calcination temperature is 900-1100° C. and the calcination time is 2-3 hours.
优选的,步骤S3中,水热反应的温度为20-200℃,反应时间为2-10h。Preferably, in step S3, the temperature of the hydrothermal reaction is 20-200° C., and the reaction time is 2-10 h.
优选的,步骤S3中,碱溶液为KOH、NaOH、LiOH中的一种或多种。Preferably, in step S3, the alkaline solution is one or more of KOH, NaOH, and LiOH.
优选的,步骤S3中,碱溶液的浓度为0.3~0.5mol/L,石英砂与碱溶液的用量为2g:(3~6)mL。Preferably, in step S3, the concentration of the alkaline solution is 0.3-0.5 mol/L, and the amount of quartz sand and alkaline solution is 2 g: (3-6) mL.
优选的,步骤S4二次高温酸浸与步骤S1中高温酸浸的条件相同。Preferably, the conditions of the secondary high-temperature acid leaching in step S4 are the same as those of the high-temperature acid leaching in step S1.
本发明的有益效果是:The beneficial effects of the present invention are:
本发明先使用煅烧水淬使石英砂产生裂隙,打开石英砂的通道,再使用高强度碱对石英砂进行活化,破坏石英的晶格结构,使晶格内的杂质变为易去除的游离态,再配合高温酸浸将暴露出来的晶格杂质去除,达到去除杂质元素,尤其是碱金属钠元素的目的。The present invention first uses calcined water quenching to generate cracks in quartz sand and open the channels of quartz sand, then uses high-strength alkali to activate the quartz sand, destroys the lattice structure of quartz, and makes the impurities in the lattice become free states that are easy to remove, and then cooperates with high-temperature acid leaching to remove the exposed lattice impurities, thereby achieving the purpose of removing impurity elements, especially alkali metal sodium elements.
与常见的降低碱金属元素的方法(例如氯化焙烧)相比,本发明方法操作简单,且可在较低的温度下进行,更为安全,对设备影响更低,工业上更好实现。Compared with the common method of reducing alkali metal elements (such as chlorination roasting), the method of the present invention is simple to operate, can be carried out at a lower temperature, is safer, has less impact on equipment, and is easier to implement in industry.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本发明实施例的技术方案,下面将对实施例的附图作简单的介绍。In order to more clearly illustrate the technical solution of the embodiment of the present invention, the drawings of the embodiment are briefly introduced below.
图1为本发明一种高碱度活化辅助制备高纯石英的方法原理示意图。FIG1 is a schematic diagram showing the principle of a method for preparing high-purity quartz by high alkalinity activation assistance according to the present invention.
具体实施方式Detailed ways
下面将结合本发明实施例,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,均属于本发明保护的范围。The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
实施例1Example 1
一种高碱度活化辅助制备高纯石英的方法,所用原料为广西壮族自治区某地区的卵石矿样,其杂质元素含量如表1所示。A method for preparing high-purity quartz with the aid of high-alkalinity activation is provided. The raw material used is a pebble ore sample from a certain area of Guangxi Zhuang Autonomous Region, and the impurity element content thereof is shown in Table 1.
表1广西石英砂原矿样杂质元素含量Table 1 Impurity element content of Guangxi quartz sand ore samples
本实施例高纯石英的制备方法,包括以下步骤:The method for preparing high-purity quartz in this embodiment comprises the following steps:
准备原料:对石英矿进行破碎(破碎至5mm以下)、酸浸泡(在室温下将破碎后的石英矿在稀盐酸中浸泡12h后洗涤至中性)、磨矿(用高铝球磨机将酸浸泡后的石英砂实现闭路磨矿,磨矿浓度60%),制成80-140目粒级石英砂。Prepare raw materials: crush the quartz ore (crush to less than 5mm), acid soak (soak the crushed quartz ore in dilute hydrochloric acid at room temperature for 12 hours and then wash to neutral), grind (use a high-aluminum ball mill to grind the acid-soaked quartz sand in a closed circuit with a grinding concentration of 60%) to make quartz sand with a particle size of 80-140 mesh.
石英砂预处理:对石英砂进行重选(利用摇床对磨矿后的石英砂进行重选,实现重矿物与轻矿物的分离)、磁选(采用高梯度磁选机将重选后的精矿进行磁选,磁选强度为1.4T,磁选段数为三段)、浮选作业(三段浮云母,捕收剂为十二胺,总用量为400g/t,pH为2-3;三段浮长石,捕收剂为市售的HK-1、HK-2,总用量为800g/t,pH为1.5-2;一段浮含铁矿物,捕收剂为石油磺酸钠,总用量为200g/t,pH为2-3),去除云母,长石以及含铁矿物等杂质矿物。Quartz sand pretreatment: quartz sand is re-selected (grinded quartz sand is re-selected using a shaking table to separate heavy minerals from light minerals), magnetic separation (high gradient magnetic separator is used to magnetically separate the concentrate after re-selection, the magnetic separation intensity is 1.4T, and the number of magnetic separation stages is three), flotation operation (three stages of floating mica, the collector is dodecylamine, the total amount is 400g/t, the pH is 2-3; three stages of floating feldspar, the collector is commercially available HK-1, HK-2, the total amount is 800g/t, the pH is 1.5-2; one stage of floating iron-containing minerals, the collector is sodium petroleum sulfonate, the total amount is 200g/t, the pH is 2-3), to remove impurity minerals such as mica, feldspar and iron-containing minerals.
高温酸浸:采用3mol/L盐酸、1mol/L硝酸、1mol/L氢氟酸配置成的混酸对预处理后的石英砂在200℃下进行高温浸出5h,冷却后洗涤至中性,初步去除石英砂中的部分杂质元素。High temperature acid leaching: Use a mixed acid composed of 3 mol/L hydrochloric acid, 1 mol/L nitric acid and 1 mol/L hydrofluoric acid to leach the pretreated quartz sand at 200°C for 5 hours. After cooling, wash it to neutrality to preliminarily remove some impurity elements in the quartz sand.
二次浮选:将酸浸后的石英砂进行浮选,所用药剂为市售的HK-1和HK-2,总用量为800g/t,pH为1.5-2,浮选段数为两段,浮选过后的石英砂洗涤、过滤、烘干备用。Secondary flotation: The quartz sand after acid leaching is floated. The reagents used are commercially available HK-1 and HK-2, with a total dosage of 800g/t, a pH of 1.5-2, and two flotation stages. The quartz sand after flotation is washed, filtered, and dried for use.
煅烧水淬:将二次浮选得到的石英砂放在坩埚中置于马弗炉,1000℃恒温焙烧2h后立即置入准备好的去离子水中进行水淬,洗涤,备用。Calcination and water quenching: The quartz sand obtained from the secondary flotation is placed in a crucible in a muffle furnace, calcined at 1000°C for 2 hours, and then immediately placed in the prepared deionized water for water quenching, washing, and standby use.
高碱度活化:取煅烧水淬后的石英砂20g放入内衬为聚四氟乙烯的水热反应釜中,加入40mL 0.5mol/L的KOH溶液,反应釜盖好,置于恒温的烘箱中40℃反应4h。反应完成后用去离子水洗涤至中性、过滤、烘干备用。High alkalinity activation: Take 20g of calcined and water-quenched quartz sand and put it into a hydrothermal reactor lined with polytetrafluoroethylene, add 40mL of 0.5mol/L KOH solution, cover the reactor, and place it in a constant temperature oven at 40℃ for 4h. After the reaction is completed, wash it with deionized water until it is neutral, filter it, and dry it for later use.
二次高温酸浸:采用与第一次高温酸浸相同的浸出条件,用3mol/L盐酸、1mol/L硝酸、1mol/L氢氟酸的混酸对碱浸活化后的石英砂在200℃下浸出5h,冷却后洗涤至中性,进一步去除石英砂中的杂质元素,得到高纯石英。Secondary high-temperature acid leaching: Using the same leaching conditions as the first high-temperature acid leaching, the quartz sand activated by alkaline leaching was leached at 200°C for 5 hours with a mixed acid of 3 mol/L hydrochloric acid, 1 mol/L nitric acid, and 1 mol/L hydrofluoric acid. After cooling, it was washed to neutrality to further remove impurity elements in the quartz sand and obtain high-purity quartz.
实施例2Example 2
一种高碱度活化辅助制备高纯石英的方法,所用原料与实施例1相同,不同之处在于高碱度活化所用的碱溶液为NaOH溶液。包括以下步骤:A method for preparing high-purity quartz with the aid of high-alkalinity activation, wherein the raw materials used are the same as those in Example 1, except that the alkaline solution used for high-alkalinity activation is a NaOH solution. The method comprises the following steps:
准备原料:对石英矿进行破碎(破碎至5mm以下)、酸浸泡(在室温下将破碎后的石英矿在稀盐酸中浸泡12h后洗涤至中性)、磨矿(用高铝球磨机将酸浸泡后的石英砂实现闭路磨矿,磨矿浓度60%),制成80-140目粒级石英砂。Prepare raw materials: crush the quartz ore (crush to less than 5mm), acid soak (soak the crushed quartz ore in dilute hydrochloric acid at room temperature for 12 hours and then wash to neutral), grind (use a high-aluminum ball mill to grind the acid-soaked quartz sand in a closed circuit with a grinding concentration of 60%) to make quartz sand with a particle size of 80-140 mesh.
石英砂预处理:对石英砂进行重选(利用摇床对磨矿后的石英砂进行重选,实现重矿物与轻矿物的分离)、磁选(采用高梯度磁选机将重选后的精矿进行磁选,磁选强度为1.4T,磁选段数为三段)、浮选作业(三段浮云母,捕收剂为十二胺,总用量为400g/t,pH为2-3;三段浮长石,捕收剂为市售的HK-1、HK-2,总用量为800g/t,pH为1.5-2;一段浮含铁矿物,捕收剂为石油磺酸钠,总用量为200g/t,pH为2-3),去除云母,长石以及含铁矿物等杂质矿物。Quartz sand pretreatment: quartz sand is re-selected (grinded quartz sand is re-selected using a shaking table to separate heavy minerals from light minerals), magnetic separation (high gradient magnetic separator is used to magnetically separate the concentrate after re-selection, the magnetic separation intensity is 1.4T, and the number of magnetic separation stages is three), flotation operation (three stages of floating mica, the collector is dodecylamine, the total amount is 400g/t, the pH is 2-3; three stages of floating feldspar, the collector is commercially available HK-1, HK-2, the total amount is 800g/t, the pH is 1.5-2; one stage of floating iron-containing minerals, the collector is sodium petroleum sulfonate, the total amount is 200g/t, the pH is 2-3), to remove impurity minerals such as mica, feldspar and iron-containing minerals.
高温酸浸:采用3mol/L盐酸、1mol/L硝酸、1mol/L氢氟酸配置成的混酸对预处理后的石英砂在200℃下进行高温浸出5h,冷却后洗涤至中性,初步去除石英砂中的部分杂质元素。High temperature acid leaching: Use a mixed acid composed of 3 mol/L hydrochloric acid, 1 mol/L nitric acid and 1 mol/L hydrofluoric acid to leach the pretreated quartz sand at 200°C for 5 hours. After cooling, wash it to neutrality to preliminarily remove some impurity elements in the quartz sand.
二次浮选:将酸浸后的石英砂进行浮选,所用药剂为市售的HK-1和HK-2,总用量为800g/t,pH为1.5-2,浮选段数为两段,浮选过后的石英砂洗涤、过滤、烘干备用。Secondary flotation: The quartz sand after acid leaching is floated. The reagents used are commercially available HK-1 and HK-2, with a total dosage of 800g/t, a pH of 1.5-2, and two flotation stages. The quartz sand after flotation is washed, filtered, and dried for use.
煅烧水淬:将二次浮选得到的石英砂放在坩埚中置于马弗炉,1000℃恒温焙烧2h后立即置入准备好的去离子水中进行水淬,洗涤,备用。Calcination and water quenching: The quartz sand obtained from the secondary flotation is placed in a crucible in a muffle furnace, calcined at 1000°C for 2 hours, and then immediately placed in the prepared deionized water for water quenching, washing, and standby use.
高碱度活化:取煅烧水淬后的石英砂20g放入内衬为聚四氟乙烯的水热反应釜中,加入40mL 0.5mol/L的NaOH溶液,反应釜盖好,置于恒温的烘箱中40℃反应4h。反应完成后用去离子水洗涤至中性、过滤、烘干备用。High alkalinity activation: Take 20g of calcined and water-quenched quartz sand and put it into a hydrothermal reactor lined with polytetrafluoroethylene, add 40mL of 0.5mol/L NaOH solution, cover the reactor, and place it in a constant temperature oven at 40℃ for 4h. After the reaction is completed, wash it with deionized water until it is neutral, filter it, and dry it for later use.
二次高温酸浸:采用与第一次高温酸浸相同的浸出条件,用3mol/L盐酸、1mol/L硝酸、1mol/L氢氟酸的混酸对碱浸活化后的石英砂在200℃下浸出5h,冷却后洗涤至中性,进一步去除石英砂中的杂质元素,得到高纯石英。Secondary high-temperature acid leaching: Using the same leaching conditions as the first high-temperature acid leaching, the quartz sand activated by alkaline leaching was leached at 200°C for 5 hours with a mixed acid of 3 mol/L hydrochloric acid, 1 mol/L nitric acid, and 1 mol/L hydrofluoric acid. After cooling, it was washed to neutrality to further remove impurity elements in the quartz sand and obtain high-purity quartz.
实施例3Example 3
一种高碱度活化辅助制备高纯石英的方法,所用原料和制备方法与实施例1相同,不同之处在于高碱度活化所用的碱溶液为LiOH溶液。A method for preparing high-purity quartz with the aid of high-alkalinity activation, the raw materials and preparation method used are the same as those in Example 1, except that the alkaline solution used for high-alkalinity activation is LiOH solution.
实施例4Example 4
一种高碱度活化辅助制备高纯石英的方法,与实施例1的制备方法基本相同,不同之处在于,所用原料为河南省某地区的脉石英矿样,其杂质元素含量如表2所示。A method for preparing high-purity quartz with the assistance of high-alkalinity activation is basically the same as the preparation method of Example 1, except that the raw material used is a vein quartz ore sample from a certain area in Henan Province, and the impurity element content thereof is shown in Table 2.
表2河南石英砂原矿样杂质元素含量Table 2 Impurity element content of Henan quartz sand ore samples
对比例1Comparative Example 1
采用与实施例1基本相同的方法制备高纯石英,不同之处在于,对比例1所采用的高碱度活化步骤在煅烧水淬之前。包括以下步骤:High purity quartz was prepared by a method substantially the same as that in Example 1, except that the high basicity activation step used in Example 1 was performed before calcination and water quenching. The steps included:
准备原料:对石英矿进行破碎(破碎至5mm以下)、酸浸泡(在室温下将破碎后的石英矿在稀盐酸中浸泡12h后洗涤至中性)、磨矿(用高铝球磨机将酸浸泡后的石英砂实现闭路磨矿,磨矿浓度60%),制成80-140目粒级石英砂。Prepare raw materials: crush the quartz ore (crush to less than 5mm), acid soak (soak the crushed quartz ore in dilute hydrochloric acid at room temperature for 12 hours and then wash to neutral), grind (use a high-aluminum ball mill to grind the acid-soaked quartz sand in a closed circuit with a grinding concentration of 60%) to make quartz sand with a particle size of 80-140 mesh.
石英砂预处理:对石英砂进行重选(利用摇床对磨矿后的石英砂进行重选,实现重矿物与轻矿物的分离)、磁选(采用高梯度磁选机将重选后的精矿进行磁选,磁选强度为1.4T,磁选段数为三段)、浮选作业(三段浮云母,捕收剂为十二胺,总用量为400g/t,pH为2-3;三段浮长石,捕收剂为市售的HK-1、HK-2,总用量为800g/t,pH为1.5-2;一段浮含铁矿物,捕收剂为石油磺酸钠,总用量为200g/t,pH为2-3),去除云母,长石以及含铁矿物等杂质矿物。Quartz sand pretreatment: quartz sand is re-selected (grinded quartz sand is re-selected using a shaking table to separate heavy minerals from light minerals), magnetic separation (high gradient magnetic separator is used to magnetically separate the concentrate after re-selection, the magnetic separation intensity is 1.4T, and the number of magnetic separation stages is three), flotation operation (three stages of floating mica, the collector is dodecylamine, the total amount is 400g/t, the pH is 2-3; three stages of floating feldspar, the collector is commercially available HK-1, HK-2, the total amount is 800g/t, the pH is 1.5-2; one stage of floating iron-containing minerals, the collector is sodium petroleum sulfonate, the total amount is 200g/t, the pH is 2-3), to remove impurity minerals such as mica, feldspar and iron-containing minerals.
高温酸浸:采用3mol/L盐酸、1mol/L硝酸、1mol/L氢氟酸配置成的混酸对预处理后的石英砂在200℃下进行高温浸出5h,冷却后洗涤至中性,初步去除石英砂中的部分杂质元素。High temperature acid leaching: Use a mixed acid composed of 3 mol/L hydrochloric acid, 1 mol/L nitric acid and 1 mol/L hydrofluoric acid to leach the pretreated quartz sand at 200°C for 5 hours. After cooling, wash it to neutrality to preliminarily remove some impurity elements in the quartz sand.
二次浮选:将酸浸后的石英砂进行浮选,所用药剂为市售的HK-1和HK-2,总用量为800g/t,pH为1.5-2,浮选段数为两段,浮选过后的石英砂洗涤、过滤、烘干备用。Secondary flotation: The quartz sand after acid leaching is floated. The reagents used are commercially available HK-1 and HK-2, with a total dosage of 800g/t, a pH of 1.5-2, and two flotation stages. The quartz sand after flotation is washed, filtered, and dried for use.
高碱度活化:取二次浮选得到的石英砂20g放入内衬为聚四氟乙烯的水热反应釜中,加入40mL 0.5mol/L的KOH溶液,反应釜盖好,置于恒温的烘箱中40℃反应4h。反应完成后用去离子水洗涤至中性、过滤、烘干备用。High alkalinity activation: Take 20g of quartz sand obtained from secondary flotation and put it into a hydrothermal reactor lined with polytetrafluoroethylene, add 40mL of 0.5mol/L KOH solution, cover the reactor, and place it in a constant temperature oven at 40℃ for 4h. After the reaction is completed, wash it with deionized water until it is neutral, filter it, and dry it for later use.
煅烧水淬:将高碱度活化后的石英砂放在坩埚中置于马弗炉,1000℃恒温焙烧2h后立即置入准备好的去离子水中进行水淬,洗涤,备用。Calcination and water quenching: Place the highly alkaline activated quartz sand in a crucible in a muffle furnace, calcine at 1000°C for 2 hours, then immediately place in the prepared deionized water for water quenching, washing, and set aside.
二次高温酸浸:采用与第一次高温酸浸相同的浸出条件,用3mol/L盐酸、1mol/L硝酸、1mol/L氢氟酸的混酸对煅烧水淬后的石英砂在200℃下浸出5h,冷却后洗涤至中性,进一步去除石英砂中的杂质元素,得到高纯石英。Second high-temperature acid leaching: Using the same leaching conditions as the first high-temperature acid leaching, the calcined water-quenched quartz sand was leached at 200°C for 5 hours with a mixed acid of 3 mol/L hydrochloric acid, 1 mol/L nitric acid, and 1 mol/L hydrofluoric acid. After cooling, it was washed to neutrality to further remove impurity elements in the quartz sand and obtain high-purity quartz.
对比例2Comparative Example 2
采用与实施例1基本相同的方法制备高纯石英,不同之处在于,对比例2的制备工艺中不包括高碱度活化步骤。制备步骤如下:High purity quartz was prepared by a method substantially the same as that in Example 1, except that the preparation process of Comparative Example 2 did not include a high alkalinity activation step. The preparation steps are as follows:
准备原料:对石英矿进行破碎(破碎至5mm以下)、酸浸泡(在室温下将破碎后的石英矿在稀盐酸中浸泡12h后洗涤至中性)、磨矿(用高铝球磨机将酸浸泡后的石英砂实现闭路磨矿,磨矿浓度60%),制成80-140目粒级石英砂。Prepare raw materials: crush the quartz ore (crush to less than 5mm), acid soak (soak the crushed quartz ore in dilute hydrochloric acid at room temperature for 12 hours and then wash to neutral), grind (use a high-aluminum ball mill to grind the acid-soaked quartz sand in a closed circuit with a grinding concentration of 60%) to make quartz sand with a particle size of 80-140 mesh.
石英砂预处理:对石英砂进行重选(利用摇床对磨矿后的石英砂进行重选,实现重矿物与轻矿物的分离)、磁选(采用高梯度磁选机将重选后的精矿进行磁选,磁选强度为1.4T,磁选段数为三段)、浮选作业(三段浮云母,捕收剂为十二胺,总用量为400g/t,pH为2-3;三段浮长石,捕收剂为市售的HK-1、HK-2,总用量为800g/t,pH为1.5-2;一段浮含铁矿物,捕收剂为石油磺酸钠,总用量为200g/t,pH为2-3),去除云母,长石以及含铁矿物等杂质矿物。Quartz sand pretreatment: quartz sand is re-selected (grinded quartz sand is re-selected using a shaking table to separate heavy minerals from light minerals), magnetic separation (high gradient magnetic separator is used to magnetically separate the concentrate after re-selection, the magnetic separation intensity is 1.4T, and the number of magnetic separation stages is three), flotation operation (three stages of floating mica, the collector is dodecylamine, the total amount is 400g/t, the pH is 2-3; three stages of floating feldspar, the collector is commercially available HK-1, HK-2, the total amount is 800g/t, the pH is 1.5-2; one stage of floating iron-containing minerals, the collector is sodium petroleum sulfonate, the total amount is 200g/t, the pH is 2-3), to remove impurity minerals such as mica, feldspar and iron-containing minerals.
高温酸浸:采用3mol/L盐酸、1mol/L硝酸、1mol/L氢氟酸配置成的混酸对预处理后的石英砂在200℃下进行高温浸出5h,冷却后洗涤至中性,初步去除石英砂中的部分杂质元素。High temperature acid leaching: Use a mixed acid composed of 3 mol/L hydrochloric acid, 1 mol/L nitric acid and 1 mol/L hydrofluoric acid to leach the pretreated quartz sand at 200°C for 5 hours. After cooling, wash it to neutrality to preliminarily remove some impurity elements in the quartz sand.
二次浮选:将酸浸后的石英砂进行浮选,所用药剂为市售的HK-1和HK-2,总用量为800g/t,pH为1.5-2,浮选段数为两段,浮选过后的石英砂洗涤、过滤、烘干备用。Secondary flotation: The quartz sand after acid leaching is floated. The reagents used are commercially available HK-1 and HK-2, with a total dosage of 800g/t, a pH of 1.5-2, and two flotation stages. The quartz sand after flotation is washed, filtered, and dried for use.
煅烧水淬:将二次浮选得到的石英砂放在坩埚中置于马弗炉,1000℃恒温焙烧2h后立即置入准备好的去离子水中进行水淬,洗涤,备用。Calcination and water quenching: The quartz sand obtained from the secondary flotation is placed in a crucible in a muffle furnace, calcined at 1000°C for 2 hours, and then immediately placed in the prepared deionized water for water quenching, washing, and standby use.
二次高温酸浸:采用与第一次高温酸浸相同的浸出条件,用3mol/L盐酸、1mol/L硝酸、1mol/L氢氟酸的混酸对煅烧水淬后的石英砂在200℃下浸出5h,冷却后洗涤至中性,进一步去除石英砂中的杂质元素,得到高纯石英。Second high-temperature acid leaching: Using the same leaching conditions as the first high-temperature acid leaching, the calcined water-quenched quartz sand was leached at 200°C for 5 hours with a mixed acid of 3 mol/L hydrochloric acid, 1 mol/L nitric acid, and 1 mol/L hydrofluoric acid. After cooling, it was washed to neutrality to further remove impurity elements in the quartz sand and obtain high-purity quartz.
对比例3Comparative Example 3
采用与实施例1基本相同的方法制备高纯石英,不同之处在于,对比例3的制备工艺中不包括煅烧水淬步骤。制备步骤如下:High-purity quartz was prepared by a method substantially the same as that in Example 1, except that the preparation process of Comparative Example 3 did not include the calcination and water quenching steps. The preparation steps are as follows:
准备原料:对石英矿进行破碎(破碎至5mm以下)、酸浸泡(在室温下将破碎后的石英矿在稀盐酸中浸泡12h后洗涤至中性)、磨矿(用高铝球磨机将酸浸泡后的石英砂实现闭路磨矿,磨矿浓度60%),制成80-140目粒级石英砂。Prepare raw materials: crush the quartz ore (crush to less than 5mm), acid soak (soak the crushed quartz ore in dilute hydrochloric acid at room temperature for 12 hours and then wash to neutral), grind (use a high-aluminum ball mill to grind the acid-soaked quartz sand in a closed circuit with a grinding concentration of 60%) to make quartz sand with a particle size of 80-140 mesh.
石英砂预处理:对石英砂进行重选(利用摇床对磨矿后的石英砂进行重选,实现重矿物与轻矿物的分离)、磁选(采用高梯度磁选机将重选后的精矿进行磁选,磁选强度为1.4T,磁选段数为三段)、浮选作业(三段浮云母,捕收剂为十二胺,总用量为400g/t,pH为2-3;三段浮长石,捕收剂为市售的HK-1、HK-2,总用量为800g/t,pH为1.5-2;一段浮含铁矿物,捕收剂为石油磺酸钠,总用量为200g/t,pH为2-3),去除云母,长石以及含铁矿物等杂质矿物。Quartz sand pretreatment: quartz sand is re-selected (grinded quartz sand is re-selected using a shaking table to separate heavy minerals from light minerals), magnetic separation (high gradient magnetic separator is used to magnetically separate the concentrate after re-selection, the magnetic separation intensity is 1.4T, and the number of magnetic separation stages is three), flotation operation (three stages of floating mica, the collector is dodecylamine, the total amount is 400g/t, the pH is 2-3; three stages of floating feldspar, the collector is commercially available HK-1, HK-2, the total amount is 800g/t, the pH is 1.5-2; one stage of floating iron-containing minerals, the collector is sodium petroleum sulfonate, the total amount is 200g/t, the pH is 2-3), to remove impurity minerals such as mica, feldspar and iron-containing minerals.
高温酸浸:采用3mol/L盐酸、1mol/L硝酸、1mol/L氢氟酸配置成的混酸对预处理后的石英砂在200℃下进行高温浸出5h,冷却后洗涤至中性,初步去除石英砂中的部分杂质元素。High temperature acid leaching: Use a mixed acid composed of 3 mol/L hydrochloric acid, 1 mol/L nitric acid and 1 mol/L hydrofluoric acid to leach the pretreated quartz sand at 200°C for 5 hours. After cooling, wash it to neutrality to preliminarily remove some impurity elements in the quartz sand.
二次浮选:将酸浸后的石英砂进行浮选,所用药剂为市售的HK-1和HK-2,总用量为800g/t,pH为1.5-2,浮选段数为两段,浮选过后的石英砂洗涤、过滤、烘干备用。Secondary flotation: The quartz sand after acid leaching is floated. The reagents used are commercially available HK-1 and HK-2, with a total dosage of 800g/t, a pH of 1.5-2, and two flotation stages. The quartz sand after flotation is washed, filtered, and dried for use.
高碱度活化:取二次浮选后的石英砂20g放入内衬为聚四氟乙烯的水热反应釜中,加入40mL 0.5mol/L的KOH溶液,反应釜盖好,置于恒温的烘箱中40℃反应4h。反应完成后用去离子水洗涤至中性、过滤、烘干备用。High alkalinity activation: Take 20g of quartz sand after secondary flotation and put it into a hydrothermal reactor lined with polytetrafluoroethylene, add 40mL of 0.5mol/L KOH solution, cover the reactor, and place it in a constant temperature oven at 40℃ for 4h. After the reaction is completed, wash it with deionized water until it is neutral, filter it, and dry it for later use.
二次高温酸浸:采用与第一次高温酸浸相同的浸出条件,用3mol/L盐酸、1mol/L硝酸、1mol/L氢氟酸的混酸对碱浸活化后的石英砂在200℃下浸出5h,冷却后洗涤至中性,进一步去除石英砂中的杂质元素,得到高纯石英。Secondary high-temperature acid leaching: Using the same leaching conditions as the first high-temperature acid leaching, the quartz sand activated by alkaline leaching was leached at 200°C for 5 hours with a mixed acid of 3 mol/L hydrochloric acid, 1 mol/L nitric acid, and 1 mol/L hydrofluoric acid. After cooling, it was washed to neutrality to further remove impurity elements in the quartz sand and obtain high-purity quartz.
结果分析Result analysis
将实施例与对比例所得的高纯石英精矿进行ICPMS分析测试,石英砂中各杂质元素含量如表3所示。The high-purity quartz concentrate obtained in the embodiment and the comparative example was subjected to ICPMS analysis and testing. The contents of various impurity elements in the quartz sand are shown in Table 3.
表3各实施例和对比例的测试结果Table 3 Test results of various embodiments and comparative examples
从上表可以看出,本发明提供的高碱度活化辅助制备高纯石英的方法可以显著降低石英砂中杂质元素的含量。It can be seen from the above table that the method for preparing high-purity quartz with the aid of high-alkalinity activation provided by the present invention can significantly reduce the content of impurity elements in quartz sand.
实施例1与对比例1相比,本发明先煅烧水淬再碱浸活化,能够对杂质元素尤其是碱金属元素有较好的去除效果。Compared with comparative example 1, embodiment 1 of the present invention is first calcined and water quenched and then activated by alkali leaching, which can have a better removal effect on impurity elements, especially alkali metal elements.
实施例1与对比例2相比,本发明通过高碱度活化后的石英砂较未通过高碱度活化后的石英砂钠元素含量有了明显的下降,去除率约为50%,实现了高纯石英中钠元素的有效去除,除此之外,其他杂质元素也有部分降低。Compared with Comparative Example 2, Example 1 shows that the sodium content of the quartz sand activated by high alkalinity in the present invention is significantly reduced compared with the quartz sand not activated by high alkalinity, and the removal rate is about 50%, thereby achieving effective removal of the sodium element in high-purity quartz. In addition, other impurity elements are also partially reduced.
实施例1与对比例3相比,制备的石英产品中各杂质元素含量显著降低,表明煅烧水淬能够使石英砂产生裂隙,打开石英砂的通道,促进杂质的去除。Compared with Comparative Example 3, the content of each impurity element in the prepared quartz product in Example 1 is significantly reduced, indicating that calcination and water quenching can cause cracks in the quartz sand, open the channels of the quartz sand, and promote the removal of impurities.
需要说明的是,以上各实施例均属于同一发明构思,各实施例的描述各有侧重,在个别实施例中描述未详尽之处,可参考其他实施例中的描述。It should be noted that the above embodiments all belong to the same inventive concept, and the description of each embodiment has its own focus. For matters that are not described in detail in some embodiments, reference may be made to the description in other embodiments.
如图1所示,以钠离子为例,本发明先使用煅烧水淬使石英砂产生裂隙,打开石英砂的通道,再使用高强度碱对石英砂进行活化,破坏石英的晶格结构,使晶格内的杂质变为易去除的游离态,再配合高温酸浸将暴露出来的晶格杂质去除,达到去除杂质元素的目的。As shown in FIG. 1 , taking sodium ions as an example, the present invention first uses calcined water quenching to create cracks in quartz sand to open the channels of the quartz sand, and then uses a high-strength alkali to activate the quartz sand to destroy the lattice structure of the quartz, so that the impurities in the lattice become free states that are easy to remove, and then cooperates with high-temperature acid leaching to remove the exposed lattice impurities, thereby achieving the purpose of removing impurity elements.
以上所述实施例仅表达了本发明的实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express the implementation methods of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the invention patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be based on the attached claims.
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CN118495541B (en) * | 2024-06-03 | 2025-01-24 | 中国建筑材料工业地质勘查中心青海总队 | A method for processing 4N6 grade high-purity quartz using granite pegmatite as raw material |
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